Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of...

37
Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices Characteristics and Applications

Transcript of Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of...

Page 1: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Richard McMahon University of Cambridge

Wide Band-Gap (SiC and GaN)

Devices – Characteristics and

Applications

Page 2: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications
Page 3: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Wide band-gap power devices

SiC :

GaN :

• MOSFET

• JFET

• Schottky Diodes

Unipolar

• BJT?

Bipolar

• Enhancement mode

• Depletion mode (in cascode) FET

• Schottky diodes Diode

Page 4: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

GaN power devices

EPC :30-450 V

E-mode HEMTs (normally-off)

(commercial)

Infineon (IR)

600 V HEMTs

(Cascode ) +

Panasonic (normally-off

GIT)

Transphorm : 600 V HEMTs

(Cascode)

Gan Systems : 100 & 650 V HEMTs

(Cascode)

Page 5: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

DC to DC converters for automotive 48 V / 12 V

systems using GaN HEMTs

• Typical power density 1.5

kW/l - 2 kg

• Reduce mass and volume

• Increase efficiency

Page 6: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Low voltage semiconductor

technologies

Si MOSFET GaN FET

Fast switching

efficiency

Temperature

Cost

Easy to use /

Experience

Page 7: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Switching Considerations

Page 8: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Low threshold voltage issue (low-side turn-off)

Negative gate drive in half

bridges may be needed

Increases reverse conduction

voltage drop

Dead time must be kept

extremely short

Limits choice of driver IC

Page 9: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Converter development

August 2013 January 2015

Max power 100 W 420 W

Efficiency 88 % – 90 % 93 % to 94 %

Robustness dV/dt Problems Solved

Active Temperature

monitoring

No Yes

Version 1 3

Page 10: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Key findings to date

• GaN offers benefits for DC-DC converters

• GaN matches silicon losses at 10 to 20 times the

switching speed

• Power density however will be limited by cooling

constraints.

Page 11: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

High voltage (ca. 600 V) opportunities for GaN

• Data centres

• Wireless charging

• Electric vehicles

• Drives

• Power factor correction

• Point of load dc-dc converters

• AC voltage regulators

• Solar inverters?

Page 12: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

GaN based half-bridge

Transphorm 600 V devices

Page 13: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Design issues with E-mode devices

(low-side turn-off)

• Tight gate threshold margin

• Accurate gate supply voltage

• Stringent dead time requirements

• dv/dt undesired turn-on

• Ringing increases for fr >1MHz

• Parasitic and loop inductances

Page 14: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

HEMT Cascode structure

(Infineon,GaN Systems & Transphorm)

Page 15: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Switching waveforms turn-on and turn-off

• Switching node voltage: 400 V

• Gate voltage: 5 V (yellow trace)

• Switching frequency 50 kHz

• Output rise time: 3 ns, fall time: 4 ns

(standard gate drive with tighter

layout & forced commutation )

First design rise time : 31ns and fall time : 25ns

Page 16: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

16

Commercial SiC devices

Schottky Diodes:

Rohm

Cree

GeneSiC

STMicroelectronics

United SiC

Infineon

Transistors:

Rohm

Cree

GeneSiC

STMicroelectronics

United SiC

Power Modules:

Cree

Mitsubishi

Semikron

Rohm

Page 17: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

SiC applications

Distribution networks

Drives for automotive

Aerospace

High temperatures

Power converters for wind, solar etc.

HVDC

Page 18: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Breakdown Voltage

Page 19: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

On State

Page 20: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Switching – Dependence of Turn off

Energy loss with temperature

Switching current = 20 A

Page 21: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

High temperature tests - 110ºC

heatsink/hotplate

Page 22: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Half-bridge inverter (2 kW)

Page 23: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Step-up converter

Page 24: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Measurements on a boost converter with a

SiC JFET and a Si CoolMOS.

800 W and100 kHz switching frequency

SiC JFET

Si CoolMos

Page 25: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

SiC Cascode

Page 26: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

SiC MOSFET and JFET

Page 27: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

SiC MOSFET

Cascode

SiC MOSFET Cascode

Page 28: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Challenges

Circuit layout

EMC

Thermal design

Packaging

Device reliability

Device availability

Page 29: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

29

Conclusions

• GaN & SiC devices are emerging

• GaN looks good up to 600 V

• SiC offers advantages at high voltage

• Both are relatively expensive – cost must be justified

• Silicon design techniques are not necessarily

transferable

• Reliability and supply remain concerns

Page 30: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

GaN based half-bridge

(Transphorm 600 V devices)

Page 31: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Switching waveforms(turn-on&off)

Switching node voltage: 400 V

Gate Voltage: 5 V

Switching frequency 50 kHz

Rise time: 31 ns, fall time: 25 ns

Page 32: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Transfer characteristic of EPC 100 V GaN FET

EPC 2022 E-GaN (100 V)

Page 33: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

HEMT Cascode structure

(Infineon,GaN Systems &Transphorm)

Page 34: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

GaN power devices

EPC :30-450 V

HEMTs (commercial)

Infineon (IR) :

600 V HEMTs

Panasonic :

650 V GITs

Transphorm : 600 V HEMTs

and SBDs

Gan Systems : 100 V HEMTs

Gan Systems : 650 V HEMTs

Page 35: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

GaN HEMTs are lateral devices

E-GaN HEMT (EPC)

Page 36: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Cascode characteristics

Courtesy : Transphorm TPH3002LD 600 V

Page 37: Wide Band-Gap (SiC and GaN) Devices Characteristics and ... · Richard McMahon University of Cambridge Wide Band-Gap (SiC and GaN) Devices – Characteristics and Applications

Issues with cascodes

• Overshoot during turn-on

• Upper side gate ringing

• Voltage mismatch

• Parasitic inductances