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Valve terminal type 03/05 with field bus connection FB11 Electronics Manual Field bus protocol: Allen-Bradley DeviceNet Philips DIOS Selectron SELECAN 163 956 GB 9902d

Transcript of Valve terminal type 03/05 with field bus connection … · Valve terminal type 03/05 with field bus...

Valve terminal type 03/05with field bus connection FB11

Electronics Manual

Field bus protocol:Allen-Bradley DeviceNet

Philips DIOSSelectron SELECAN

163

956

GB

9902d

Author: S. Breuer, H. Hohner, E. Klotz

Editor: H.-J. Drung, M. Holder

Translation: Douglas Smith

Layout: Festo, Dept. KI-TD

Type setting: S. Breuer, DUCOM

9902d

1999 Festo AG & Co., D-73726 Esslingen,Federal Republic of Germany

The copying, distribution and utilization of thisdocument as well as the communication of itscontents to others without expressed authori-zation is prohibited. Offenders will be heldliable for the payment of damages. All rightsreserved, in particular the right to carry outpatent, utility model or ornamental designregistrations.pr

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erVIFB11 - 03/05

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Part no.: 163 956

Titel: MANUAL

Designation: P.BE-VIFB11-03/05-GB

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Contents

GENERAL SAFETY INSTRUCTIONS IXDesignated use IXTarget group X

IMPORTANT USER INSTRUCTIONS XIDanger categories XIPictograms XIIManuals for valve terminals types 03/05 XIIINotes on this manual XIVService XVI

Chapter 1 SYSTEM SUMMARY

1.1 SYSTEM SUMMARY 1-3System structure 1-3Type 03: Description of components 1-5Type 05: Description of components 1-9

Chapter 2 FITTING

2.1 FITTING THE COMPONENTS 2-3Input/output modules 2-4End plates 2-6Hat rail clamping unit (type 03) 2-8

2.2 TYPE 03: FITTING THE VALVE TERMINAL 2-9Fitting onto a wall (type 03) 2-9Fitting onto a hat rail (type 03) 2-10

2.3 TYPE 05: FITTING THE VALVE TERMINAL 2-12Fitting onto a wall (type 05) 2-12

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Chapter 3 INSTALLATION

3.1 GENERAL CONNECTION TECHNIQUES 3-3Selecting the field bus cable 3-4Selecting the operating voltage cable 3-5Connecting the cables to the plugs/sockets 3-6

3.2 FIELD BUS NODE 3-8Opening and closing the node 3-8Configuring the valve terminal 3-10Setting the station number 3-11Possible station numbers 3-12Setting the field bus baud rate 3-14Setting the field bus protocol 3-15Setting the compatibility (DeviceNet configuration) 3-16

3.2.1 Type 03: Connecting the operating voltages 3-18Calculating the current consumption for type 03 3-21Connection example (type 03) 3-23

3.2.2 Type 05: Connecting the operating voltages 3-25Calculating the current consumption for type 05 3-28Connection example (type 05) 3-30

3.2.3 Connecting the field bus 3-32Connection instructions for Philips DIOS 3-36Connection instr. for Selectron SELECAN 3-37Connection instr. for Allen-Bradley DeviceNet 3-38Connection instructions for Festo DeviceNet (SF 60) 3-38Terminating resistor 3-39

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Chapter 4 COMMISSIONING

4.1 BASIC PRINCIPLES OF CONFIGURATION AND ADDRESSING 4-5General 4-5Switching on the operating voltage 4-6Calculating the configuration data 4-7Calculating the number of inputs/outputs 4-9Address assignment of the valve terminal 4-11General information on type 03 and type 05 4-11Basic rule 1 4-12Basic rule 2 4-15Basic rule 3 4-15Address assignment after extension/conversion 4-16

4.2 BASIC PRINCIPLES OF COMMISSIONING AND DIAGNOSIS 4-18

4.2.1 Philips Dios 4-18General 4-18Configuration 4-20Example 4-21Addressing the inputs/outputs 4-22Program example 4-24Diagnosis 4-25Diagnosis via DLC 100/200 4-25Diagnosis via the user program 4-26Diagnostic objects of the system 4-26Status bits 4-27

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4.2.2 SELECTRON SELECAN 4-29General 4-29Configuration 4-31Addressing the inputs/outputs 4-32Program example 4-34Diagnosis 4-35Diagnosis via the PMC 40 4-35Diagnosis via the user program 4-35System flags SM11.01 - SM11.29 4-35System flags SM12.01 - SM12.29 4-36Status bits 4-36

4.2.3 Allen-Bradley DeviceNet 4-39General 4-39Festo SF 60 as DeviceNet master 4-41CD ROM "Utilities" 4-41Extending the EDS library 4-42Installing the EDS file (recommended variant) 4-43Extending the network with a valve terminal 4-44Configuring the scanner 4-47Entering the number of I/Os 4-48Assignment and transmission mode 4-51Scanner 1771-SDN (PLC 5 series) 4-55Scanner 1747-SDN (SF 60 and SLC 500 series) 4-56Example 1: Scanner 1771-SDN (PLC 5 series) 4-57Example 2: Scanner 1747-SDN(SLC 500 series) 4-59Explicit message 4-61Diagnosis 4-62Diagnosis via DeviceNet scanner 4-62Diagnosis via user program 4-62Device failure table 4-62Status bits 4-63

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Chapter 5 DIAGNOSIS AND ERROR TREATMENT

5.1 SUMMARY OF DIAGNOSTIC POSSIBILITIES 5-3

5.2 ON-THE-SPOT DIAGNOSIS 5-4LED display (node) 5-4Valves 5-7Input/output modules 5-9Testing the valves 5-10

5.3 STATUS BITS 5-12

5.4 ERROR TREATMENT 5-15Reaction to faults in the control system 5-15Short circuit/overload at an output module 5-16

Appendix A DEVICENET SPECIFICATIONS

A.1 OVERVIEW DEVICENET-SPECIFICATIONS A-3General DeviceNet Information A-3DeviceNet - Message Types A-4DeviceNet - Class and Instance Services A-4DeviceNet - Object Classes A-4

A.2 DETAILS ON DEVICENET OBJECTS A-5

A.2.1 Identity Object: Class Code 01 (0x01) A-5

A.2.2 Router Object: Class Code 02 (0x02) A-7

A.2.3 DeviceNet Object: Class Code 03 (0x03) A-8

A.2.4 Assembly Object: Class Code 04 (0x04) A-10

A.2.5 Connection Object: Class Code 05 (0x05) A-13

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Appendix B TECHNICAL APPENDIX

B.1 TECHNICAL SPECIFICATIONS B-3

B.2 CABLE LENGTH AND CROSS-SECTIONAL AREA B-7Calculating with a graph B-8Calculating with a formula B-10

B.3 EXAMPLES OF CIRCUITRY B-12Operating voltage connection type 03 B-12Operating voltage connection type 05 B-13

B.4 ACCESSORIES B-14Bus connection B-14

B.5 DEVICENET COMPATIBILITY - CONFIGURATION OF SOFTWARE VERSION V1.3/1.4 B-17EDS library: Entering slaves manually B-18

Appendix C INDEX

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GENERAL SAFETY INSTRUCTIONS

Designated use

The valve terminals types 03/05 described inthis manual are designated exclusively for useas follows:

• for controlling pneumatic and electricalactuators (valves and output modules)

• for interrogating electrical sensor signals bymeans of the input modules.

Use the valve terminals only as follows:

• as designated in the instructions

• in technically faultless condition

• without any modifications.

The specified limit values for pressures, tem-peratures, electrical data, torques, etc. must beobserved when additional commercially-avail-able components such as sensors and actua-tors are connected.

Please comply also with national and localsafety laws and regulations.

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Target group

This manual is directed exclusively at techni-cians who are trained in control and automat-ion technology and who have experience ininstalling, commissioning, programming anddiagnosing programmable logic controllers(PLC) and field bus systems.

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IMPORTANT USER INSTRUCTIONS

Danger categories

This manual contains instructions on thepossible dangers which can occur when thevalve terminals types 03/05 are used.

A distinction is made between the followinginstructions:

WARNINGThis means that injury to human beings aswell as material damage can occur if these in-structions are not observed.

CAUTIONThis means that material damage can occur ifthese instructions are not observed.

PLEASE NOTEThis means that this instruction must also beobserved.

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Pictog rams

Pictograms and symbols supplement thedanger instructions and draw attention to theconsequences of dangers. The following picto-grams are used:

Uncontrolled movements of loose tubing.

Uncontrolled movement of the connected actu-ators.

High electric voltage or undefined switchingstates of the electronic components whichaffect the connected circuits.

Electrostatically vulnerable components whichwill be destroyed if their contact surfaces aretouched.

The ISO valve terminal type 05 is very heavy.Please ensure that it is fastened correctly andsee that all operating personnel wear safetyshoes.

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Manuals for valve terminals types 03/05

The following Festo manuals are required tocomplete the documentation for the valveterminal, depending on the terminal you haveordered and on the equipment fitted on yoursystem:

Festo order no.

Title

Valve terminals 03/05

152 771 Pneumatics manual• Valve terminal type 03 MIDI/MAXI

163 941 Pneumatics manual• Valve terminal type 04-B, ISO 5599-2

152 773 Pneumatics manual• Valve terminal type 05, ISO 5599-1

371 190 Supplementary manuals for I/O modules(digital I/O modules 4E, 8E, 4A, high-current output modules, multi I/O modules)

163 956 Electronics manual • Field bus connection FB11

(this manual)

Fig. 0/1: Manuals for valve terminals types 03/05

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Notes on this manual

The following product-specific abbreviationsare used in this manual:

Valve terminals types 03/05 consist basicallyof the following components:

• the node

• pneumatic modules (valve sub-bases withvalve and valve bridge or intermediate airsupply modules).

• electronic modules (4 or 8-input modules,4-output modules).

Abbreviation Meaning

Terminal Valve terminal type 03 (MIDI/MAXI) or type 05 (ISO)with/without electrical I/Os

Node Field bus node

Sub-base

Single sub-base

Double sub-base

ISO sub-base

Pneumatic sub-base for valves

for single solenoid valves type 03 (MIDI/MAXI)

for double solenoid valves or mid-position valves type 03(MIDI/MAXI)

Manifold base for 4, 8 or 12 valves type 05(ISO 5599/I, size 1 or 2)

IOI/O

InputOutputInput/output

P module Pneumatic module in general

I/O module Module with digital inputs/outputs

Fig. 0/2: Abbreviations

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This electronics manual describes node FB11.

PLEASE NOTEA valve terminal with four pneumatic valvesub-bases and four input/output modules isused for the diagrams in this manual.

Fig. 0/3: Standard fitting for the drawings

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The valve terminals can be connected to thecontrol systems of various manufacturers. Thismanual deals with the configuration of the PLCand the addressing of the terminals for thefollowing controllers:

DeviceNet field bus protocol

PLEASE NOTEThis manual refers to valve terminals withfield bus connection FB11 as from softwarestatus 26.02.99 (see type plate) or to softwareversion 2.0 (see sticker on operating systemEPROM) or later.As from this software status the configurationof the valve terminal is supported by two EDSfiles. This manual describes commissioningwith the DeviceNet manager V3.005.

Service

If you have any technical problems, pleaseconsult your local Festo Service.

Controllermanufacturer

Controller (PLC) Field bus module/interface

Field bus

Allen-Bradley PLC 5/xxSLC 500PC/IPC

1771-SDN1747-SDN1170-KFD DeviceNet

Festo SF 60 1747-SDN

Philips P8 Compact line DLC 100/200 DIOS

Selectron PMC 40MASPC / IPC

CPU 42CPU 751/752PCI 701

RDCSELECANSELECAN

Siemens S5-115U ... 155U CAN-CSC515 from ESD DeviceNet

Fig. 0/4: Summary of possible controllers/field bus protocols (extract)

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1. SYSTEM SUMMARY

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Contents

1.1 SYSTEM SUMMARY 1-3System structure 1-3Type 03: Description of components 1-5Type 05: Description of components 1-9

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1.1 SYSTEM SUMMARY

System structure

Festo offers a solution to automation problemsat machine level with valve terminals. Valveterminals of types 03 and 05 are constructedon a modular basis and permit combinations ofpneumatic and electronic modules such as thefollowing:

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Further field bus slaves

Valve terminal type05: ISO valves andelectronic modules

Valve terminal type03: only MAXIvalves

Valve terminal type 03:MIDI/MAXI valves andelectronic modules

Industrial PC/controller

Field bus

Fig. 1/1: System summary and possible variants of the valve terminals

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The valve terminal with field bus connectionoffers the following advantages:• can be fitted with digital I/Os and pneumatic

valves• subsequent extension/conversion possible• small-scale valves• can be connected to various control systems• less wiring due to two-core cables• clarity in system structure due to physical

separation of controller and machine• valves already fitted• pre-wired (pilot) valve solenoid coils• central compressed air supply• central exhust• device already tested

A field bus system also offers the followingadvantages:• fewer output modules in the controller • economic data transfer over long distances• high baud rate • a large number of slaves can be connected• error diagnosis is made easier

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Type 03: Description of components

Valve terminal type 03 consists of individualmodules. Each module is assigned with differ-ent functions as well as different connecting,display and operating elements. These aresummarized in the diagram below.

3 2 1 4 654

Figure Module

1 Node FB11

2 Electronic modules (input/output modules), fitted with • digital inputs (modules with 4 or 8 inputs)• digital outputs (modules with 4 outputs)

3 End plate left with opening for additional earth/ground connection

4 Pneumatic MIDI, MAXI modules (sub-bases) fitted with S-valves:• 5/2-way solenoid valves• 5/2-way double solenoid valves• 5/3-way mid-position valves (exhausted, pressurized, blocked)• blanking plates S = auxiliary pilot air

5 Pneumatic MIDI, MAXI modules:• pressure supply with integrated exhaust (MIDI)• intermediate pressure supply with integrated exhaust (MIDI)• pressure supply adapter with/without regulator (MIDI – MAXI)• additional pressure supply (MAXI)

6 End plate right, depending on size of last sub-base with either:• common pneumatic tubing and integrated

regulator for 5 bar auxiliary pilot air (non-regulated auxiliary pilot air is not permitted)

• common pneumatic tubing connections, but without regulator• without common tubing connections (only MAXI)

Fig. 1/2: Modules of the valve terminal type 03

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The following connecting, display and oper-ating elements are to be found on theelectronic modules:

Figure Meaning

1 2 3 4 5 6 7 8

9101112

Output socket for electrical outputYellow LED (status display per output)Red LED (error display per output)Input socket for one electrical inputGreen LED (per input)Input socket for two electrical inputsTwo green LEDs (one LED per input)Node with LEDs and field bus connectiondetailed description in chapter "Installation"End plate rightFuse for inputs/sensorsOperating voltage connectionSupplementary I/O modules– Additional power supply 24 V/25 A– High corrent outputs (PNP or NPN)– Multi-I/O modules 12 inputs/8 outputs (PNP or NPN)

Fig. 1/3: Display and operating elements on the electronic modules

101112

2 3 4 5 6 7 8

9

O4 I4 I8

1

O4

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The connecting, display and operating elementsshown below are to be found on the pneumaticMIDI modules type 03.

Figure Meaning

1

2 3 4 5 6 7 8 9

Node with LEDs and field bus connection,detailed description in chapter "Installation"Yellow LEDsManual override for valve solenoid coils Valve location inscription fieldUnused valve location with blanking plateCommon tubing connectionsWork connections (per valve)Fuse for inputs/sensorsOperating voltage connection

Fig. 1/4: Operating, display and connecting elements

2 3 4

6

9 8 7

51

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The following connecting, display and operatingelements are to be found on the pneumaticMAXI modules type 03.

Figure Meaning

1

2 3 4 5 6 7 8 910

Node with LEDs and field bus connection, detailed description in the chapter "Installation" Yellow LEDs (per valve solenoid coil)Manual override (per valve solenoid coil)Valve location inscription field (designation labels)Unused valve location with blanking plateCommon tubing connectionsWork connections (2 per valve, one above the other)Regulator for limiting the pressure of the auxiliary pilot airCommon tubing connectionExhaust connections

Fig. 1/5: Operating, display and connecting elementsof the MAXI modules type 03

31 2 4

6

10

5

789

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Type 05: Description of components

Valve terminal type 05 consists of individualmodules. Each module is assigned with differentfunctions as well as different connecting, displayand operating elements. These are summarizedin the diagram below.

Figure M odule

1 Node FB11

2 Electronic modules (input/output modules), fitted with • digital inputs (modules with 4 or 8 inputs)• digital outputs (modules with 4 outputs)

3 End plate left with opening for additional earthing connection

4 Pneumatic modules (manifold sub-bases) fitted with: • Pneumatic valves with hole pattern as per ISO 5599/I

- Pneumatic single solenoid valves- Pneumatic double solenoid valves- Pneumatic mid-position valves

• Components for vertical linking(pressure regulator intermediate plate, throttle plate, etc.)

• Blanking plates

5 Adapter plate for ISO sub-base (manifold sub-bases) as per ISO5599/I sizes 1 and 2

6 End plate right with fitting holes and thread for M8 ring screws (for transport)

Fig. 1/6: Modules of valve terminal type 05

3 2 41 5 6

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The connecting, display and operating el-ements shown below are to be found on thepneumatic ISO modules type 05.

The electronic modules have already been de-scribed in the section "Description of compo-nents type 03."

Figure M odule

1 Node with LEDs and field bus connection, detailed description in thechapter "Installation"

2 Fuse for inputs/sensors

3 Adapter plate

4 Operating voltage connection for terminal type 05

5 Fuses for valves

6 Valve location inscription field

7 Yellow LEDs (per pilot solenoid coil)

8 Manual override (per pilot solenoid coil, either locking or automatic reset)

9 External control connection

10 Common pneumatic tubing connections

11 Work connections (per valve)

12 Adapter cable for operating voltage supply to node and I/O modules

Fig. 1/7: Operating, display and connecting elementsof ISO modules type 05

1012

9 11

9

10

86 74 52 31

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The node controls the following functions:

• connection of the terminal to the field busmodule of your control system and tofurther field bus slaves via the field businterface

• adaption of the field bus baud rate andprotocol to the control system

• control of data transfer to/from the field busmodule of your control system

• internal control of the terminal

1

42 ,

42

1

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Incoming field bus Continuing field bus

= Compressed air

= Work air

Electricalsignal flow

Fig. 1/8: Function summery of valve terminals types 03/05

Node

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The input modules process the input signals(e.g. from sensors) and transmit these signalsvia the field bus to the controller. The outputmodules are universal electrical outputs andcontrol low current consuming devices, e.g.further valves, lights etc.. Additional I/O mo-dules for more specific applications are alsoavailable.

The pneumatic modules provide the following:

• common channels for supply air and ex-haust

• electrical signals from all solenoid valvecoils

Work connections 2 and 4 have been providedfor each valve location on the individualpneumatic modules.

The common channels in the pneumatic endplate or special intermediate supply modulesare used to supply the valves with compressedair and to vent the exhaust and pilot exhaustair. Futher modules for intermediate air supplyare also available, e.g. in order that differentworking pressures can be used or thatMIDI/MAXI valves or ISO valves can be fittedon a node.

Further information on their use can be foundin the pneumatics manual for your valveterminal. Only the electronic modules and thenode are described here.

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2. FITTING

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Contents

2.1 FITTING THE COMPONENTS 2-3Input/output modules 2-4End plates 2-6Hat rail clamping unit (type 03) 2-8

2.2 TYPE 03: FITTING THE VALVE TERMINAL 2-9Fitting onto a wall (type 03) 2-9Fitting onto a hat rail (type 03) 2-10

2.3 TYPE 05: FITTING THE VALVE TERMINAL 2-12Fitting onto a wall (type 05) 2-12

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2.1 FITTING THE COMPONENTS

WARNINGBefore fitting the components, switch off thefollowing:• the compressed air supply• the power supply for the outputs (pin 2)• the power supply for the electronic

components (pin 1)

You can thereby avoid:

• uncontrolled movements of loose tubing

• undesired movements of the connectedactuators

• undefined switching states of the electroniccomponents

CAUTIONThe valve terminal components contain elec-trostatically vulnerable elements.• Do not therefore touch any contact surfaces

on the side plug connectors of the components.

• Please observe the instructions for handling elements liable to damage by electrostaticcharges.

You thereby avoid damaging the valve terminalcomponents.

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PLEASE NOTETreat all the modules and valve terminal com-ponents with great care. Pay special attention to the following:• Screw connections must not be distorted or

subjected to mechanical stress.• The screws must fit exactly (otherwise the

threads will be damaged). • The specified torques must be observed.• The modules must be aligned correctly

(IP 65).• The contact surfaces must be clean (avoid

leaks and faulty connections).• The contacts of type 03-MIDI valve solenoid

coils must not be bent (they are not resistant to bending in alternate directions, i.e. theywill break off if bent backwards).

Please observe also the fitting instructions en-closed with modules and components orderedat a later date.

Input/output modules

Before the valve terminal can be extended orconverted, it must first be dismantled.

Dismantling (see also following diagram)

• Remove completely the screws of therelevant modules. The modules are nowheld together only by the plug connectors.

• Pull the modules carefully and without tiltingaway from the plug connectors.

• Replace any seals which are damaged.

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Fitting (see also following diagram)

PLEASE NOTE• Modules ordered at a later date should be

placed, where possible, after the lastmodule before the end plate.

• Do not fit more than 12 electronic modules.

Fit the modules as follows:

• Fit a (new) seal on the right-hand contactsurface facing the node.

• Then fit the module as shown in thediagram below.

Seal

Fastening screws max.1 Nm

Fig. 2/1: Fitting the electronic I/O modules

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End plates

A left-hand and a right-hand end plate arerequired as a mechanical termination of thevalve terminal. These end plates fulfil thefollowing functions:

• They comply with protection class IP 65.

• They contain contacts for the earth connec-tion.

• They contain openings for fitting onto wallsand onto the hat rail clamping unit.

The right-hand end plate of the ISO terminal isconnected conductively via screw connectorsand ready fitted spring contacts to the manifoldsub-base. It is therefore sufficently earthed.

There are different designs of right-hand endplate for terminal type 03 (MIDI/MAXI). Eachdesign has a ready fitted earth cable.

CAUTIONBefore operating terminal type 03, you mustearth the right-hand end plate by means of theearth cable. This is to avoid interference dueto electromagnetic influences.

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Earth the end plates as follows:

• Right-hand end plate (type 03)In order to earth the right-hand end plate,connect the cable fitted inside to theappropriate contacts on the pneumatic mod-ules or node (see following diagram).

• Left-hand end plate (types 03 and 05) Connect the left-hand end plate conduc-tively to the other components by means ofthe ready fitted spring contacts.

Please note:Instructions on earthing the complete valveterminal are to be found in the chapter"Installation".

The following diagram shows how both endplates are fitted.

Seal

Fastening screwsmax. 1 Nm

Pre-fittedearth cable

Contact for earth cable

Seal

Fig. 2/2: Fitting the end plates (example terminal type 03)

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Hat rail clamping unit (type 03)

If the valve terminal is to be fitted onto a hatrail (support rail as per EN 50022), you willrequire a hat rail clamping unit. The hat railclamping unit is fastened to the back of theend plates as shown in the diagram below.

Before fitting ensure that:

• the fastening surfaces are clean (clean with spirit);

• the flat head screws are tightened (6).

After fitting ensure that:

• the levers are secured with a locking screw(7).

1 Self adhesive rubber foot2 Clamping elements3 Left-hand lever *)4 Right-hand lever *)5 O-ring 6 Flat head screw 7 Retaining screw

*) Different lever lengths with MIDI and MAXI

Fig. 2/3: Fitting the hat rail clamping unit

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2.2 TYPE 03: FITTING THE VALVE TERMINAL

Fitting onto a wall (type 03)

WARNING In the case of long terminals, use additionalsupport brackets approximately every 200mm. You thereby avoid: • overloading the fastening eyes on the end

plates• the terminal sagging• natural resonances

Proceed as follows: • Calculate the weight of the terminal (weigh or

estimate). General rule:

• Make sure that the fastening surface cansupport this weight.

• Fasten the terminal with four M6 screws asshown below (fitting position as desired). Usespacers if necessary.

MIDI MAXI

Per pneumatic module 800 g 1200 g

per node 1000 g 1000 g

Per electronic module 400 g 400 g

7.6 mm

M6

Fig. 2/4: Fitting terminal type 03 on a wall

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Fitting onto a hat rail (type 03)

The terminal is suitable for fitting onto a hatrail (support rail as per EN 50022). For thispurpose there is a guide groove on the rear ofall modules for hanging the terminal on the hatrail.

CAUTION• Fitting onto the hat rail without the hat rail

clamping unit is not permitted.• If the terminal is fitted in a sloping position

or is subjected to vibration, protect it againstslipping and use the screws supplied (7) toprotect it against unintentional loosening/opening.

PLEASE NOTE• If the terminal is fitted in a horizontal position

and is not subjected to vibration, the fasten-ing of the hat rail clamping unit will be suf-ficient without the screws (7).

• If your terminal does not have a hat rail clamping unit, this can be ordered and fittedat a later date.

• Whether MIDI or MAXI clamping units are to be used depends on the end plates(MIDI/MAXI).

Proceed as follows:• Calculate the weight of the terminal (weigh

or estimate). General rule:

MIDI MAXI

Per pneumatic module 800 g 1200 g

Per node 1000 g 1000 g

Per electronic module 400 g 400 g

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2-10 9902d

• Make sure that the fastening surface cansupport this weight.

• Fit a hat rail (support rail as per EN 50022- 35x15; width 35 mm, height 15 mm).

• Fasten the hat rail to the fastening surfaceat least every 100 mm.

• Hang the terminal onto the hat rail. Securethe terminal on both sides against tilting orslipping with the hat rail clamping unit (seediagram below).

• If the terminal is fitted in a sloping positionor is subjected to vibration, use two screws(7) to protect the hat rail clamping unitagainst unintentional loosening/opening.

Hat rail clamping unit Locking screw (7)

Valve terminal type03

Fig. 2/5: Fitting terminal type 03 onto a hat rail

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2.3 TYPE 05: FITTING THE VALVE TERMINAL

Fitting onto a wall (type 05)

WARNING In the case of long terminals with several I/Omodules, use additional support brackets ap-proximately every 200 mm.You thereby avoid: • overloading the fastening eyes on the

left-hand end plate• the terminal sagging (I/O side)• natural resonances

• Proceed as follows:

• Calculate the weight of the terminal (weigh orestimate). General rule:

• Make sure that the fastening surface cansupport this weight.

ISOSize 1

ISOSize 2

Sub-base *)- 4 valve locations with

valves- 8 valve locations with

valves- 12 valve locations with

valves

8 kg

14 kg

20 kg

12 kg

20 kg

28 kg

Per node 1 kg 1 kg

Per electronic module 0.4 kg 0.4 kg

*) Components for vertical linking:For weight see Pneumatics Manual P.BE-ISO-05-GB.

VIFB11 - 03/05 2. Fitting

2-12 9902d

Fasten the terminal as follows:

• with three M10 screws on the adapter plateand on the right-hand end plate (2);

• with two M6 screws on the left-hand endplate (1).

If necessary, use the following additionalfastening methods:

• the opening on the bottom of the right-handend plate with an M10 thread ("blind hole"3);

• the support bracket for the I/O modules(see fitting instructions with supportbracket).

The terminal can be fitted in any position. Ifnecessary, use spacers and the thread for anM8 ring screw (transport aid).

Thread for M8 ring screw(for transport)

M10

3

21

M6

Fig. 2/6: Fitting an ISO terminal type 05 on wall

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3. INSTALLATION

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9902d 3-1

Contents

3.1 GENERAL CONNECTION TECHNIQUES 3-3Selecting the field bus cable 3-4Selecting the operating voltage cable 3-5Connecting the cables to the plugs/sockets 3-6

3.2 FIELD BUS NODE 3-8Opening and closing the node 3-8Configuring the valve terminal 3-10Setting the station number 3-11Possible station numbers 3-12Setting the field bus baud rate 3-14Setting the field bus protocol 3-15Setting the compatibility (DeviceNet configuration) 3-16

3.2.1 Type 03: Connecting the operating voltages 3-18Calculating the current consumption for type 03 3-21Connection example (type 03) 3-23

3.2.2 Type 05: Connecting the operating voltages 3-25Calculating the current consumption for type 05 3-28Connection example (type 05) 3-30

3.2.3 Connecting the field bus 3-32Connection instructions for Philips DIOS 3-36Connection instr. for Selectron SELECAN 3-37Connection instr. for Allen-Bradley DeviceNet 3-38Connection instructions for Festo DeviceNet (SF 60) 3-38Terminating resistor 3-39

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3.1 GENERAL CONNECTION TECHNIQUES

WARNINGBefore installation or maintenance work is car-ried out, the following must be switched off: • the compressed air supply• the power supply to the electronic

components (pin 1)• the power supply to the outputs/valves

(pin 2).

You thereby avoid:

• uncontrolled movements of loose tubing

• undesired movements of the connectedactuators

• undefined switching states of the electroniccomponents

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9902d 3-3

Selecting the field bus cable

A twisted, screened 4-core cable should beused as the field bus cable.

PLEASE NOTEYou must refer to the PLC manual for yourcontroller to see which type of cable youshould use. Also take into account the dis-tance and the field bus baud rate selected.

The table below shows the approximate valuesfor the maximum distances depending on thebaud rate selected for the DeviceNet. Precisespecifications are to be found in the manualsfor your control system.

Baud rate Max. length of main cable

Branch cable length

Maximumper device

Cumulative

125 kBaud 500 m 156 m

250 kBaud 250 m 6 m 78 m

500 kBaud 100 m 39 m

Not all the baud rates named can be used withall PLCs, controllers or PCs/IPCs. For otherprotocols please refer to the specifications inthe appropriate manual for your PLC. Pleasenote also any restrictions of the maximumbranch length.

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Selecting the operating voltage cable

Several parameters must be taken into con-sideration when the operating voltages areconnected. Further information can be found insubsequent chapters.

• Chapter 3: InstallationSection: "Connecting the

operating voltages"- Calculating the current consumption- Type of power unit- Cable length and cross section

• Chapter 3: InstallationSection: "Connecting the field bus"

- Calculating the current consumption bus interfaces- Cable length and cross section

• Appendix A: Cable length and cross section- Calculating the length and cross section with a table- Calculating with a graph

VIFB11 - 03/05 3. Installation

9902d 3-5

Connecting the cables to the plugs/sockets

CAUTIONThe position of the pins on the plugs is differ-ent from that on the sockets.• The connections of the input and output

modules are in the form of sockets.• The connections of the field bus interface

and those of the operating voltageconnections are in the form of plugs.

The pin assignment can be found in the chapters which follow.

When you have selected suitable cables,connect them according to steps 1...7.

1. Open the plugs/sockets as follows (see diagram):

• Power supply socketInsert the power supply socket intothe operating voltage connection on thevalve terminal. Unscrew the housing of thesocket and remove it. The socket remainsinserted in the operating voltage connection.

• Sensor plug and field bus socketUnscrew the centre knurled nut.

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2. Open the strain relief on the rear part of thehousing. Pass the cable through as shown inthe diagram below.

Cable outer diameterPG7: 4.0 ... 6.0 mmPG9: 6.0 ... 8.0 mmPG13.5: 10.0 ... 12.0 mmPlugs/sockets (straight or angled)power supply socket: PG7, 9 or 13.5Sensor plug: PG7Bus cable socket: PG7, 9 or 13.5

3. Remove 5 mm of insulation from the end ofthe cable.

4. Fit the strands with cable end sleeves.

5. Connect the ends of the cables.

6. Close the strain relief again and screw thehousing back onto the socket. Pull the cableback so that it is not looped inside the hous-ing.

7. Tighten the strain relief.

AAAAAAAAAAAAAAA

AAAAAAAAAAAA

AAAAAAAAAAAA

AAAAAAAAAAAAA

AAAAAAAA

AAAAAAAAA

AAAAAAAAAAAA

AAAAAAAAAAAAA

AAAAAAAA

AAAAAAAAA Connecting

part

Cable

Housing

Strain relief

PlugSocket

Fig. 3/1: Individual plug/socket parts andcable routing

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3.2 FIELD BUS NODE

Opening and closing the node

WARNINGBefore installation or maintenance work is car-ried out, the following must be switched off: • the compressed air supply• the operating voltage supply to the

electronic components (pin 1).• the operating voltage supply to the

outputs/valves (pin 2).

You thereby avoid:

• uncontrolled movements of loose tubing

• undesired movements of the connectedactuators

• undefined switching states of the electroniccomponents.

CAUTIONThe valve terminal node contains electrostati-cally vulnerable components.• Do not therefore touch any components.• Observe the regulations for dealing with

electrostatically vulnerable components.

In this way the electronic components of thenode will not be damaged.

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The following connecting and display elementsare to be found on the cover of the node.

PLEASE NOTEThe cover is connected to the internal printedcircuit boards by means of the operating volt-age cable. It cannot, therefore, be removedcompletely.

• OpeningUnscrew and remove the 6 Philips screwsin the cover. Carefully lift up the cover. Donot damage the cable through mechanicalstress.

• ClosingReplace the cover. Place the operatingvoltage cables back into the housing so thatthey are not clamped. Tighten the Philipsscrews in the cover in diagonally oppositesequence.

AAAAAAAAA

POWER

AAAAAAAAA

ERRORAAAAAAAAAMOD/NET

AAAAAAAAA

BUS

BUS

POWER

STATUS

Red LED

Plug forfield buscable

Fuse foroperating voltage ofinputs

Operating voltageconnection

Green LED Green LEDGreen LED

Fig. 3/2: Cover of node

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9902d 3-9

Configuring the valve terminal

There are four printed circuit boards in thenode. Board 2 contains two LEDs and a plugfor the field bus cable; board 3 contains twoLEDs and switches for setting the configura-tion.

0

891234

67

5

AAAAAA

1234

0

891234

67

5

AAAAAA

AAAAAA

AAAA

AAAA

AAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAA

AAAAAAAA

AAAAAAAAAAAA

AAAAA

AAAA

AAAAAA

AAAAAAAAAA

Red LED

Plug forfield buscables

Addressselector switch(station number)

Screening

Board 2 Board 3

Flat plug foroperating voltageconnection

Board 1

Board 4

Baud rateProtocol Compatibility withDN configuration

Green LEDGreen LEDGreen LED

Fig. 3/3: Connecting, display and operating elements of the node

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Setting the station number

You can set the station number of the valveterminal with the two address selector switcheson board 3. The switches are numbered from0 ... 9. The arrow on the address selectorswitches indicates the tens or units figures ofthe station number set.

PLEASE NOTE• Station numbers may only be assigned

once per module.

RecommendationAssign the station numbers in ascending orderand, if necessary, select them to suit themachine structure of your system.

6

5

2

7 8

0

13

4

9

6

5

2

7 8

0

13

4

9 Address selector switchTENS figure

Address selector switchUNITS figure

Fig. 3/4: Address selector switch

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9902d 3-11

Possible station numbers

Proceed as follows:

1. Switch off the operating voltage.

2. Assign an unused station number to the valveterminal.

3. Use a screwdriver to set the arrow of therelevant address selector switch to the unitsor tens figure of the desired station number.

Example

PLC Address designation Station numbers

Allen-Bradley andFesto DeviceNet

Node 0; ...; 63

Philips DIOS Node no./network module 1; ...; 29

Selectron SELECAN Node module 1; ...; 29

Fig. 3/5: Station numbers

65

2

7 8

01

34

9

65

2

7 8

01

34

9

65

2

7 8

01

34

9

65

2

7 8

01

34

9

Setting with field bus address: 05

Setting with field bus address: 38

UNITS

TENS

UNITS

TENS

Fig. 3/6: Function of the address selector switch

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Besides the address selector switch there isalso a DIL switch in the node. The followingfunctions can be set on this DIL switch:

• the field bus baud rate

• the field bus protocol

• compatibility with DN configuration.

The DIL switch consists of four switch el-ements. These are numbered from 1 to 4. Theposition ON is marked.

0

891234

67

5

AAAA

0

891234

67

5

AAAA

AAAAAAAAAAAAAAAAAAAA

AAAAAA

AAAAAA

AAAAAAAAAAAA

AA

AAAA

AAAAAA

1234ON

1234ON

Field bus baud rate

Compatibility with DN configuration

Field bus protocol

Fig. 3/7: Position of the DIL switch

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9902d 3-13

Setting the field bus baud rate

PLEASE NOTESet the field bus baud rate of the valve termi-nal so that it corresponds to that set on thefield bus module/interface of the master.Please note that the same DIL switch setting(1,2) results in different baud rates for the dif-ferent protocols.

WARNINGSelecan protocol.If you use the PMC 40 as master, set thebaud rate higher than 20 kBaud. In this wayyou will avoid the values being switched onand off in an uncontrolled manner.

Manufac-turer

Protocol Field bus baud rate [kBaud]

Allen-Bradleyand Festo

DeviceNet 125 kBaud 250 kBaud 500 kBaud ---------------

Philips DIOS 20 kBaud 100 kBaud 500 kBaud 1000 kBaud

Selectron Selecan 20 kBaudnot withPMC 40

100 kBaud 500 kBaud 1000 kBaud

DIL switchsettings

Fig. 3/8: Setting the field bus baud rate

12

34

1234

12

34

1234

1234

ON

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Setting the field bus protocol

The setting depends on the control systemused.

Manufacturer Allen-Bradley/Festo P hilips/Selectron

Protocol DeviceNet DIOS/Selecan

DIL switchsettings

Fig. 3/9a: Setting the field bus protocol

1234

ON

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9902d 3-15

Setting the compatibility (DeviceNet configu-ration)

As from February 1999, field bus nodes of typeFB11 will be delivered with an updated andimproved software version for the DeviceNet.This new software version offers simpler con-figuration and commissioning of a valve termi-nal on the DeviceNet.

The new software version is no longer com-patible with earlier field bus nodes (softwarestatus V1.3/1.4 from 22.07.96 or earlier).However, you can switch over to the oldsoftware version with DIL switch 4 and therebycreate compatibility with an older DeviceNetconfiguration.

PLEASE NOTE If you replace a valve terminal with an earlierversion of the field bus node by the currentsoftware version V2.0 (26.02.99) and wish tokeep your current DeviceNet configuration:• set the DIL switch to ON. The field bus node

then supports the earlier version V1.3/ 1.4and you can avoid configuration errors on the existing DeviceNet.

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3-16 9902d

If you wish to use the valve terminal with thenew software version (status as when sup-plied):

• configure the new valve terminal in yourDeviceNet in accordance with Chapter4.2.3.

DeviceNet configuration Compatibility withearlier versionsV1.3/1.4 (until 22.07.96)

Current softwareversion V2.0 (26.02.99)

DIL switchsettings

status as at delivery

Fig. 3/9b: Setting the compatibility (DeviceNet configuration)

1234

ON

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9902d 3-17

3.2.1 Type 03: Connecting the operating voltages

WARNING Use only power units which guarantee reliableisolation of the operating voltages as per IEC742/EN 60742/VDE 0551 with at least 4 kVisolation resistance (protected extra low volt-age, PELV). Switch power packs are permittedif they guarantee reliable isolation in accord-ance with EN 60950/VDE 0805.

Remark:Protection against electric shock (protectionagainst direct and indirect contact) is guaran-teed on Festo valve terminals by the use ofPELV power units in accordance with EN60204-1/IEC 204. Safety transformers with theadjacent designation must be used for sup-plying PELV networks. The valve terminalsmust be earthed in order to ensure theirfunction (e.g. EMC).

CAUTION The power supply to the outputs/valves (pin 2)must be separately fused externally with max.10 A. The external fuse prevents the valve ter-minal from being damaged in the event of ashort circuit.

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The 24 V operating voltages are connected atthe lower left-hand edge of the node.

The following elements of the valve terminalare supplied with + 24 V DC operating voltagevia this connection:

• the internal electronic components and theinputs of the input modules (pin 1: DC+ 24 V, tolerance ± 25%.

• the outputs of the valves and the outputs ofthe output modules (pin 2: DC + 24 V,tolerance ± 10%, external fuse max. 10 Arequired).

PLEASE NOTECheck your EMERGENCY STOP circuitry, tosee which measures are required in order toplace your machine/system in a safe state inthe event of an EMERGENCY STOP (e.g.switching off the power supply to the valvesand output modules, switching off the com-pressed air supply).

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AAAAAAAAA

ERROR

AAAAAAMOD/NET

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BUS

BUS

POWER

STATUS

Operatingvoltageconnection

Fig. 3/10: Position of the operating voltage con- nection

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9902d 3-19

Power unit

PLEASE NOTEIf there is a common voltage supply for pin 1(electronic components and inputs) and pin 2(outputs/valves) the lower tolerance of ±10%for both circuits must be observed.

Check the 24 V operating voltage for theoutputs whilst your system is operating. Pleaseensure that this voltage lies within the per-mitted tolerances even during full operation.

Recommendation

• Use a closed loop power unit.

• Calculate the complete current consumptionin accordance with the following table andthen select a suitable power unit and cablecross section.

• Avoid long distances between the powerunit and the terminal. Calculate the per-mitted distance in accordance with Appen-dix A.The following general rule applies to type03:

Supply voltage Cable crosssection

Distance

Pin 1 = 2.2 APin 2 = 10 A

VO = 24 V

1.5 mm2 ≤ 8 m

2.5 mm2 ≤ 14 m

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3-20 9902d

Calculating the current consumption fortype 03

The table below shows how to calculate the totalcurrent consumption for terminal type 03. Thevalues quoted have been rounded up. If othervalves or modules are used, you should consultthe appropriate technical specifications for theircurrent consumption.

Current consumption of electronic compo-nents on node type 03 and inputs(pin 1, 24 V ± 25 %)

Node

Number of simultaneously occupied sensor inputs: ____x0.010 A

Sensor supplies: ____x_____ A(see manufacturer specifications)

+

+

Current consumption of electroniccomponents on the nodeand inputs (pin 1) max. 2.2 A

=

Current consumption of outputs type 03(pin 2, 24 V ± 10 %)

Number of MIDI valve coils (simultaneously under power): ____ x 0.055 A

Number of MAXI valve coils (simultaneously under power): ____ x 0.100 A

Number of simultaneously activated electrical outputs: _____x 0.010 A

Load current of simultaneously activated electrical outputs: _____x_____ A

+

+

+

+

Current consumption outputs (pin 2) max. 10 A = +

Total current consumption ofvalve terminal type 03 =

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

0.200 A

∑ A

A

∑ A

Fig. 3/11: Calculating the total current consumption type 03

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9902d 3-21

The following diagram shows the pin assign-ment of the operating voltage connection.

Potential equalization

The valve terminal has two earth connectionsfor potential equalization:

• on the operating voltage connection (pin 4incoming contact)

• on the left-hand end plate (M4 thread)

PLEASE NOTE• Always connect the earth potential to pin 4

of the operating voltage connection.• Connect the earth cable of the left-hand end

plate to the earth potential with low im-pedance (short cable with large sectionalarea).

• By means of low impedance connections,make sure that the housing of the valve terminal and the earth connection at pin 4have the same potential and that there are no equalizing currents.

You can thereby avoid interference due toelectromagnetic influences.

24 Vsupply to valves andoutputs

0 VEarth connection

24 Vsupply toelectroniccomponents and inputs

Fig. 3/12: Pin assignment of the operatingvoltage connection (type 03)

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3-22 9902d

Connection example (type 03)

The following diagram shows the connection ofa common 24V supply for pins 1 and 2. Pleasenote that:

• the supply to the outputs/valves must beprotected against short circuit/overload withan external fuse max. 10 A;

• the supply to the electronic components andinputs must be protected against shortcircuit/overload with an external 3.15 A fuse(recommendation);

• the common tolerance of 24 V DC ± 10%must be observed;

• both pins for potential equalization must beconnected and compensating currents mustbe prevented;

• the operating voltage can be switched offseparately at pin 2 (valves/electrical out-puts).

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9902d 3-23

10 A

external fuses

DC 24V± 10%

AC 24 V 3,15 A

Fuse forinputs/sensors (2 A)

0 V

Potential equalization

Earth cableconnection pin 4designed for 12 A

Load voltagecan beswitched offseparately

Bild 3/13: Example – connecting a common 24 V supply and potentilal compensation (type 03)

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3.2.2 Type 05: Connecting the operating voltages

WARNING Use only power units which guarantee reliableisolation of the operating voltages as per IEC742/EN 60742/VDE 0551 with at least 4 kVisolation resistance (protected extra low volt-age, PELV). Switch power packs are permittedif they guarantee reliable isolation in accord-ance with EN 60950/VDE 0805.

Remark:Protection against electric shock (protectionagainst direct and indirect contact) is guaran-teed on Festo valve terminals by the use ofPELV power units in accordance with EN60204-1/IEC 204. Safety transformers with theadjacent designation must be used for sup-plying PELV networks. The valve terminalsmust be earthed in order to ensure theirfunction (e.g. EMC).

CAUTIONThe operating voltage supply to the outputs(pin 2) must be fused externally with max.10 A. The external fuse prevents the terminalfrom being damaged in the event of a shortcircuit.

The 24 V operating voltages are connected onthe adapter plate between the node and thevalves. The node and the I/O modules aresupplied with current via the adapter cable.

VIFB11 - 03/05 3. Installation

9902d 3-25

The following elements of valve terminal type05 are supplied with +24 V DC operatingvoltage via this connection:

• the internal electronic components and theinputs of the inputs modules (pin 1: + 24 VDC, tolerance 25%, external fuse max. 3.15A recommended).

• the outputs of the valves and the outputs ofthe output modules (pin 2: + 24 V DC,tolerance 10%, external fuse max. 10 Aslow blowing required).

PLEASE NOTECheck your EMERGENCY STOP circuitry, tosee which measures are required in order toplace your machine/system in a safe state inthe event of an EMERGENCY STOP (e.g.switching off the power supply to the valvesand output modules, switching off the com-pressed air supply).

Operatingvoltageconnection

type 05

Fuses forvalves 4 Aslow blowing *)

Adapter cable

*) Do not switch on more than 12 valves at the same time, otherwise the valvefuse will blow

Fig. 3/14: Position of the operating voltage connection type 05

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3-26 9902d

Power unit

PLEASE NOTEIf there is a common voltage supply for pin 1(electronic components and inputs) and pin 2(outputs/valves), the lower tolerance of 10%for both circuits must be observed.

Check the 24 V operating voltage of theoutputs whilst your system is operating. Pleaseensure that this voltage lies within the per-mitted tolerances even during full operation.

Recommendation

• Use a closed loop power unit.

• Calculate the complete current consumptionin accordance with the following table andthen select a suitable power unit andsuitable cable sectional area.

• Avoid long distances between the powerunit and the terminal. Calculate the per-mitted distance in accordance with Appen-dix A.

The following general rule applies to type 05:

Supplymax.*)

Cablesectional area

Distance

Pin 1 = 2.2 A 1.5 mm2 ≤ 8 m

Pin 2 = 10 A 2.5 mm2 ≤ 14 m

VO = 24 V

*) Please observe the maximum total current consumption (pins 1 and 2) of max. 12.2 A.

VIFB11 - 03/05 3. Installation

9902d 3-27

Calculating the current consumption fortype 05

The table below shows how to calculate thetotal current consumption for ISO terminal type05. The values quoted have been rounded up.If other valves or modules are used, youshould consult the appropriate technical speci-fications for their current consumption.

Current consumption of electroniccomponents node type 05 and inputs(pin 1, 24 V ± 25 %)

Node

Number of simultaneously occupied digital sensor inputs: ____ x 0.010 A

Sensor supplies: ____ x _____ A(see manufacturer specifications)

+

+

Current consumption of electronic componentsnode and inputs (pin 1) max. 2.2 A =

Current consumption of outputs type 05(pin 2, 24 V ± 10 %)

Number of pilot valve solenoids (max. 12 solenoids simultaneously under power): ___ x 0.300 A

Number of simultaneously activated electrical outputs: ___ x 0.010 A

+

+

Load current of simultaneously activated electrical outputs: ___ x _____A

Current consumption of outputs (pin 2) max.10.0 A

= +

Total current consumption of valve terminal type 05 =

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

0.200 A

A

+

∑ A

Fig. 3/15: Calculating the total current consumption type 05

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3-28 9902d

The following diagram shows the pin assign-ment of the operating voltage connection onthe adapter plate.

Potential equalization

The valve terminal has two earth connectionsfor potential equalization:

• on the operating voltage connection (pin 4 incoming contact)

• on the left-hand end plate (M4 thread).

PLEASE NOTE• Always connect the earth potential to pin 4

of the operating voltage connection.• Connect the earth cable of the left-hand end

plate to the earth potential with low im-pedance (short cable with large sectionalarea).

• By means of low impedance connections,make sure that the housing of the valve terminal and the earth connection at pin 4have the same potential and that there are no equalizing currents.

You can thereby avoid interference due toelectromagnetic influences.

24 Vsupply to valves andoutputs

0 VEarth connection

24 Vsupply toelectroniccomponents and inputs

Fig. 3/16: Pin assignment of operating voltage connection (type 05)

VIFB11 - 03/05 3. Installation

9902d 3-29

Connection example (type 05)

The following diagram shows the connection ofa common 24V supply for pins 1 and 2. Pleasenote that:

• the outputs must be protected against shortcircuit/overload with an external slow-blow-ing fuse of max. 10 A;

• the electronic components and inputs mustbe protected against short circuit/overloadwith an external 3.15 A fuse (recommenda-tion);

• the sensors must be additionally protectedwith the (2 A) fuse fitted;

• the valves must be additionally protectedwith the 4 A slow-blowing fuse fitted;

• the common tolerance of 24 V DC ± 10%must be observed;

• the node must be supplied with power viathe adapter cable;

• both pins for potential equalization must beconnected and compensating currents mustbe prevented;

• the operating voltage can be switched offseparately at pin 2 (valves/electrical out-puts).

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3-30 9902d

Potential equalization

Load voltagecan beswitched offseparately

external fuses

10 A

AC

DC 24V± 10%

0 V

3.15 A24 V

Operating voltage connection

Connected adapter cable

Fuse for valves(4 A)

Earth cableconnection pin 4designed for 12 A

Bild 3/17: Example – connecting a common 24 V supply and potential compensation (type 05)

VIFB11 - 03/05 3. Installation

9902d 3-31

3.2.3 Connecting the field bus

There is a field bus plug on the node forconnecting the valve terminal to the field bus.

The two bus cables, the voltage supply cables(+24 V and 0 V) for the bus interface and thecable screening are all connected to this plug.The hardware basis of the bus interface isformed by the CAN bus. It is typical for thisbus that the bus interface is supplied withvoltage via the field bus plug.

The bus should be connected via a branch lineby means of a 5-pin M12 socket with PG9screw connector.These can be ordered from Festo (typeFBSD-GD-9-5POL, part no. 18324).Alternatively, you can use the bus cables ofother manufacturers (see Appendix A, Acces-sories).

PLEASE NOTEConsult the manual for your PLC to ascertainthe T-adapter and the maximum branch linelength which are permitted for your controller.Appendix A contains a summary of suitable installation accessories.

The diagram overleaf shows the main busconnection.

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AAAAAAAAAAAAAAA

AAAAAA

AAAA

AAAAAAAAAAAA

AAAA

Field busVoltage supply forbus interface

Branch line

T-adapter

Screening

+24 V

0 V

Bus

Fig. 3/18: Structure of bus interface

VIFB11 - 03/05 3. Installation

9902d 3-33

Current consumption of all bus interfaces

Number of FESTO valve terminalsconnected_______ * 50 mA

Current consumption of theremaining field bus interfaces

Current consumption of sensor inputs/sensor supply via the bus

Total current consumption ofall bus interfaces

Avoid long distances between the bus voltagesupply and the bus slaves.

If necessary, calculate the permitted distance(see also Appendix A).

PLEASE NOTEBus slaves of different manufacturers have dif-ferent tolerances in respect of the interfacesupply. Take this into consideration whenplanning the bus length. The following applies to FESTO valveterminals: Vmax = 25V Vmin = 11.5V

∑ A

∑ A

∑ A

∑ A

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3-34 9902d

CAUTION• Please observe the correct polarity when

connecting the field bus interface. • Connect the screening.

The diagram below shows the pin assignmentof the field bus interface. Connect the field buscables to the terminals of the bus cable socket.Please observe also the connection instruc-tions in the other diagrams as well as theinstructions in the PLC manual for yourcontroller.

Data +

+24V busGND bus

Screening

1MΩ220 nF

internalRC network

Node housing

Data -

Fig. 3/19: Pin assignment of the field businterface

VIFB11 - 03/05 3. Installation

9902d 3-35

Connection instructions for Philips DIOS

PLEASE NOTEYou must check the connection assignment ofthe module in the PLC manual for your con-troller.

Connect the field bus cable of your controlsystem to the field bus interface of the valveterminal as follows:

PLC plug/pin assignment Valve terminal PINassignment of the field bus interface

View PIN Signal designation

nc = Not connected

Fig. 3/20: Pin assignment Philips DIOS

5

4

3

2

1

9

8

7

6

123456789

Bus -GND

Bus +

Data -nc

GND Bus

+24V Bus

Data +

Pin 5

Pin 1

Pin 3

Pin 2

Pin 4

+24V

0V

Screening

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3-36 9902d

Connection instr. for Selectron SELECAN

PLEASE NOTEYou must check the connection assignment ofthe module in the PLC manual for your con-troller.

Connect the field bus cable of your controlsystem to the field bus interface of the valveterminal as follows:

PLC plug/pin assignment Valve terminal PINassignment of the field bus interface

View PIN Signal designation

nc = Not connected

Fig. 3/21: Pin assignment Selectron SELECAN

5

4

3

2

1

9

8

7

6

123456789

CAN -

CAN +

Data -

GND Bus

+24V Bus

Data +

Pin 5

Pin 1

Pin 3

Pin 2

Pin 4

+24V

0V

GND nc

Screening

VIFB11 - 03/05 3. Installation

9902d 3-37

Connection instr. for Allen-Bradley DeviceNet

PLEASE NOTEYou must check the connection assignment ofthe module in the PLC manual for your con-troller.

Connect the field bus cable of your controlsystem to the field bus interface of the valveterminal as follows:

Connection instructions for Festo DeviceNet(SF 60)

The pin assignment on the Festo DeviceNetmaster SF 60 and on the valve terminal withFB11 are identical (see Fig. 3/19).

PLC plug/pin assignment Valve terminal PIN assignment ofthe field bus interface

View Signal designation

Data + PIN 4+24V bus PIN 2

Data - PIN 5Screening PIN 1

GND bus PIN 3

WHITERED

BLUEBARE

BLACK

Fig. 3/22: Pin assignment Allen-Bradley DeviceNet

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3-38 9902d

Terminating resistor

If the valve terminal to be connected is at theend of the field bus line, a terminating resistormust be fitted. Adaption is necessary.

Recommendation:Install the required terminating resistor inaccordance with the recommendations of theODVA (Open DeviceNet Vendor Association)or of Allen-Bradley (see manual for yourcontroller). The diagram below shows anexample.

AAA

AAAAAA

AAAAAA

AAAAAA

AAAAAAAAA

Power unit for 24 V supply

Power Tap for 24 V supply

DeviceBox Tap T-Port Tap

Terminatingresistor

PC with DNinterface converterand DN managersoftware

1770-KFDor1784-PCD

Series 9000Photoelectric sensor

Festo SF 60 DeviceNet scanner

Terminating resistor

Fig. 3/23a: Example – terminating resistor connected to theT-distributor (T-port tap)

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9902d 3-39

You can also install the required terminatingresistor (120 Ohm, 0.25 Watt) economically inthe socket of the field bus cable. To do thisproceed as follows:

1. Connect the wires of the resistor together withthose of the field bus cable between thewires Data + (pin 4) and Data - (pin 5) of thebus cable socket.

PLEASE NOTETo guarantee reliable contact, we recommendthat the wires of the resistor and those of thebus cable be crimped together in common endsleeves.

2. Fit the bus cable socket to the field bus plug.

Fig. 3/23b: Pin assignment of the field bus interface

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3-40 9902d

4. COMMISSIONING

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9902d 4-1

Contents

4.1 BASIC PRINCIPLES OF CONFIGURATION AND ADDRESSING 4-5General 4-5Switching on the operating voltage 4-6Calculating the configuration data 4-7Calculating the number of inputs/outputs 4-9Address assignment of the valve terminal 4-11General information on type 03 and type 05 4-11Basic rule 1 4-12Basic rule 2 4-15Basic rule 3 4-15Address assignment after extension/conversion 4-16

4.2 BASIC PRINCIPLES OF COMMISSIONING AND DIAGNOSIS 4-18

4.2.1 Philips Dios 4-18General 4-18Configuration 4-20Example 4-21Addressing the inputs/outputs 4-22Program example 4-24Diagnosis 4-25Diagnosis via DLC 100/200 4-25Diagnosis via the user program 4-26Diagnostic objects of the system 4-26Status bits 4-27

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4-2 9902d

4.2.2 SELECTRON SELECAN 4-29General 4-29Configuration 4-31Addressing the inputs/outputs 4-32Program example 4-34Diagnosis 4-35Diagnosis via the PMC 40 4-35Diagnosis via the user program 4-35System flags SM11.01 - SM11.29 4-35System flags SM12.01 - SM12.29 4-36Status bits 4-36

4.2.3 Allen-Bradley DeviceNet 4-39General 4-39Festo SF 60 as DeviceNet master 4-41CD ROM "Utilities" 4-41Extending the EDS library 4-42Installing the EDS file (recommended variant) 4-43Extending the network with a valve terminal 4-44Configuring the scanner 4-47Entering the number of I/Os 4-48Assignment and transmission mode 4-51Scanner 1771-SDN (PLC 5 series) 4-55Scanner 1747-SDN (SF 60 and SLC 500 series) 4-56Example 1: Scanner 1771-SDN (PLC 5 series) 4-57Example 2: Scanner 1747-SDN(SLC 500 series) 4-59Explicit message 4-61Diagnosis 4-62Diagnosis via DeviceNet scanner 4-62Diagnosis via user program 4-62Device failure table 4-62Status bits 4-63

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9902d 4-3

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4-4 9902d

4.1 BASIC PRINCIPLES OF CONFIGURATION AND ADDRESSING

General

Before commissioning or programming, youshould first compile a configuration list of allthe connected field bus slaves. On the basis ofthis list you can:

• make a comparison between the ACTUALand NOMINAL configurations in order toascertain if there are any incorrect connec-tions.

• access these specifications during the syn-tax check of a program, in order to avoidaddressing errors.

The valve terminal must be configured veryaccurately, since different configuration specifi-cations may be required for each terminal dueto the modular structure. Please observe herealso the specifications in the followingsections.

PLEASE NOTEThe accompanying CD ROM contains product-specific icons and some EDS files for Device-Net for the Festo valve terminals.• Read the File "Readme.txt" on the CD ROM,

if applicable, for a brief summary of the contents of the CD ROM.

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9902d 4-5

Switching on the operating voltage

PLEASE NOTEObserve also the switching-on instructions inthe PLC manual for your controller.

When the controller is switched on, it automat-ically carries out a comparison between theNOMINAL and ACTUAL configurations. Thefollowing points are important for the configura-tion:

• The specifications on configuration must becomplete and correct.

• The power supplies to the PLC and to thefield bus slaves must be switched on eithersimultaneously or in the sequence specifiedbelow.

Please observe also the following points whenswitching on the power supplies:

• Common supply. If the control system andall the field bus slaves have a commonpower supply, the supply should beswitched on with a common central powerunit or switch.

• Separate supply. If the control system andthe field bus slaves have separate powersupplies, the supplies should be switchedon in the following sequence:

1. first the field bus slaves2. then the control system.

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Calculating the configuration data

Before configuring, calculate the exact numberof inputs/outputs available. A modular valveterminal consists of a number of I/Os whichdiffers depending on the type of valve terminal.

PLEASE NOTE• The terminal makes available four status

bits for diagnosis via the field bus. These are always assigned automatically within the terminal when there are input modules.

• The status bits occupy four additionalinput addresses.

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9902d 4-7

The following table shows the number of I/Osrequired for each module for configuration.

Module type Number of assigned I/Os *)

Single sub-base (type 03)

Double sub-base (type 03)

ISO manifold sub-base (type 05)- 4 valve locations- 8 valve locations- 12 valve locations

Output module (4 digital outputs)

Input module (4 digital inputs)

Input module (8 digital inputs)

Status bits**)

2O

4O

8O16O24O

4O

4I

8I

4I

*) The I/Os are assigned automatically in the terminal irrespective of whetheran input/output is actually used.

**) The status bits are assigned automatically in the terminal as soon as thereare input modules.

Fig. 4/1: Number of assigned I/Os per module

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4-8 9902d

Calculating the number of inputs/outputs

Copy this table for further calculations andascertain the number of inputs/outputs.

Table for calculating the inputs/outputs type 03

INPUTS

1. Number of 4-input modules ______ ⋅ 4

2. Number of 8-input modules ______ ⋅ 8

3. The 4 status bits are assigned internally automatically by the terminal. They must be treated like inputs and added to the intermediate sum.

+

+

Total sum of inputs to be configured =

OUTPUTS

4. Number of single sub-bases type 03 _______ ⋅ 2

5. Number of double sub-bases type 03 _______ ⋅ 4 +

Intermediate sum of 4.+ 5.

6. Check whether sum of 4 + 5 can be divided without remainder. This check is necessary because of the 4-bit orientated internal addressing of the terminal.Different cases:

a) If divisible by 4 without remaindercontinue with point 7.

b) If not round up (+ 2 outputs)

7. Number of electrical 4-output modules _______ ⋅ 4

=

+

+

Total sum of outputs to be configured =

Σ E

Σ E

4E

Σ E

Σ A

Σ A

Σ A

Σ A

Σ A

Fig. 4/2: Calculating the number of inputs/outputs type 03

2A

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9902d 4-9

Table for calculating the number of inputs/outputs type 05

INPUTS

1. Number of 4-input modules ______ ⋅ 4

2. Number of 8-input modules ______ ⋅ 8

3. The 4 status bits are assigned internally automatically by the terminal. They must be treated like inputs and added to the intermediate sum.

+

+

Total sum of inputs to be configured =

OUTPUTS

4. ISO manifold sub-base for:• 4 valve locations 8O

• 8 valve locations 16O

• 12 valve locations 24O

5. Number of electrical 4-output modules _______ ⋅ 4 +

Total sum of outputs to be configured =

Σ E

Σ E

4E

Σ E

Σ A

Σ A

Σ A

Fig. 4/3: Calculating the number of inputs/outputs type 05

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4-10 9902d

Address assignment of the valve terminal

General information on type 03 and type 05

The address assignment of a modular valveterminal depends on the equipment fitted onthe terminal. A distinction must be madebetween the following equipment fitted:

• valves and digital I/O modules

• valves only

• digital I/O modules only

The basic rules described overleaf apply to theaddress assignment of these fitting variants.

PLEASE NOTEIf two addresses are assigned for one valvelocation, the following applies:• Lower-value address ⇒

pilot solenoid 14• Higher-value address ⇒

pilot solenoid 12

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9902d 4-11

Basic rule 1

With mixed fitting, consideration is given tothe address assignment of the valves, the digi-tal I/O modules and the status bits.1. Outputs:

The address assignment of the outputsdoes not depend on the inputs.

1.1 Address assignment of the valves:• Addresses should be assigned in

ascending order without gaps.• Counting begins on the node

from left to right . • Single sub-bases always occupy two addr.• Double sub-bases always occupy four addr.• ISO valve locations always occupy two addr.• Maximum 26 valve solenoid coils

can be addressed.1.2 Rounding up to 4 bits, different cases:

a) If the number of valve addresses canbe divided by 4 without remainder,continue with point 1.3.

b) If the number of valve addresses cannotbe divided by 4 without remainder, thenumber must be rounded up to 4 bitsbecause of the 4-bit orientatedaddressing. The 2 bits thus rounded upcannot be used.

1.3 Address assignment of the output modules: The digital outputs are addressed after the (rounded up 4-bit) addresses of the valves.• Addresses should be assigned in

ascending order without gaps.• Counting begins on the node

from right to left .• Counting on the individual modules

is from top to bottom.• Digital output modules always

occupy 4 addresses.

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4-12 9902d

2. InputsThe address assignment of the inputs does not depend on the outputs.

2.1 Address assignment of the input modules:• Addresses should be assigned

in ascending order without gaps.• Counting begins on the node

from right to left .• Counting on the individual modules

is from top to bottom.• 4-input modules occupy 4 addresses.• 8-input modules occupy 8 addresses.

2.2 Status bitsThe address assignment of the status bits depends on the equipment fitted on theinputs and on the configuration.

The following rule applies:• The status bits are only available when input

modules are connected to the terminal andwhen at least 8 inputs are configured in thePLC.

• Addressing. The status bits are transferred tothe four highest-value positions of the con-figured address range.

When the operating voltage is switched on, thevalve terminal automatically recognizes all theavailable pneumatic modules (type 03: max. 13modules; type 05: 4, 8, 12 valve locations) anddigital input/output modules and assigns the ap-propriate addresses. If a valve location is notused (blanking plate) or if a digital input/output isnot connected, the relevant address will still beoccupied.

VIFB11 - 03/05 4. Commissioning

9902d 4-13

The diagram below shows the address assign-ment with mixed fitting.

Remarks on the diagram• If single solenoid valves are fitted onto

double sub-bases, four addresses will bereserved for valve solenoid coils; the higheraddress in each case then remains unused(see address 3).

• If unused valve locations are fitted withblanking plates, the addresses will still be oc-cupied (see addresses 12, 13).

• Due to the 4-bit orientated addressing of themodular valve terminal, the address of thelast valve location is always rounded up tofour full bits (unless the equipment fitted al-ready uses the four full bits). This means thattwo addresses cannot be used (see ad-dresses 14, 15).

8 0 20 16

9 2 21 171

3

10

11

4567

22

23

18

19

23

45

67

0 1 89

1011 13 15

1412

4-in

put

mo

dule

8-in

put

mod

ule

4-o

utpu

t m

odu

le

8-ou

tput

mod

ule

Sin

gle

su

b-ba

se

Dou

ble

sub

-bas

e

Ro

und

up

Dou

ble

su

b-ba

se

Dou

ble

su

b-ba

sePlease note:If a valve location occupies two addresses, the following applies:• Lower-value address ⇒ pilot solenoid 14• Higher-value address ⇒ pilot solenoid 12

Fig. 4/4: Address assignment of a valve terminal with digital I/Os (example type 03)

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4-14 9902d

Basic rule 2

If only valves are used, the address assignmentwill always be as described in basic rule 1.

PLEASE NOTE• Maximum 26 valve solenoid coils

can be addressed. • There is no rounding up of the last

two positions on the valve side.• Valve terminals without input modules

do not require a configuration for inputs.The status bits are not therefore available.

Basic rule 3

If only electrical I/Os are used, the addressassignment will always be as described inbasic rule 1.

PLEASE NOTE• Counting begins immediately

to the left of the node.• There is no rounding up of the last

two positions on the valve side.

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9902d 4-15

Address assignment after extension/conversion

A special feature of the modular valve terminalis its flexibility. If the demands placed on themachine change, then the equipment fitted onthe terminal can also be modified.

CAUTIONIf extensions or conversions are made to theterminal at a later stage, this may result in ashifting of the input/output addresses. This applies in the following cases:• if one or more pneumatic modules

is/are fitted/removed at a later stage(type 03).

• if a pneumatic module with single valves is replaced by a new module with double valves or vice versa (type 03).

• if additional input/output modules are inserted between the node and existinginput/output modules.

• if existing 4-input modules are replaced by 8-input modules or vice versa.

If the configuration of the inputs is changed,the addresses of the status bits will always beshifted.

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4-16 9902d

The diagram below shows the modifications tothe address assignment if the standard fittingin the previous diagram is extended.

Please note:Air supply modules and intermediate air supplymodules do not occupy any addresses.

8 0 24 20

9 2 25 211

3

10

11

4567

26

27

22

23

18 191415

1617

23

45

67

0 1 89

1011 13

12

4-in

put

mod

ule

8-in

put

mod

ule

4-ou

tput

mod

ule

4-ou

tput

mo

dule

Sin

gle

sub

-bas

e

Dou

ble

sub-

base

Do

not

roun

d up

Do

uble

sub

-bas

e

Dou

ble

sub

-bas

e

Dou

ble

su

b-ba

se

Sin

gle

su

b-ba

se

SU

PP

LY

Please note:If a valve location occupies two addresses, the following applies:• Lower-value address ⇒ pilot solenoid 14• Higher-value address ⇒ pilot solenoid 12

Fig. 4/5: Address assignment of a valve terminal after extension/conversion

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9902d 4-17

4.2 BASIC PRINCIPLES OF COMMISSIONING AND DIAGNOSIS

4.2.1 Philips Dios

General

If the modular valve terminal is used with thePhilips DIOS, the following points must beobserved:

• The addresses of all recognized networkmodules, including those of the valve termi-nal, are assigned in ascending order with-out gaps.

• The input and output addresses are as-signed independently of each other.

PLEASE NOTEThe sum of the input bytes and output bytesper valve terminal must not exceed 8 bytes.Use a DLC interface with software status asfrom V1.1.

VIFB11 - 03/05 4. Commissioning

4-18 9902d

Possible input bytes

0 0 0 0 0 0 0 0 0

1 1 1 1 1 1 1 1 8

2 2 2 2 2 2 2 7 7

3 3 3 3 3 3 6 6 6

4 4 4 4 4 5 5 5 5

5 5 5 5 4 4 4 4 4

6 6 6 3 3 3 3 3 3

7 7 2 2 2 2 2 2 2

8 1 1 1 1 1 1 1 1

0 0 0 0 0 0 0 0 0

Possible output bytes

Please consult your manual for the controllerfor calculating the total transmission time. Theinternal processing time of the FESTO valveterminal is < 1 ms.

VIFB11 - 03/05 4. Commissioning

9902d 4-19

Configuration

Calculate first the number of input and outputbytes.

PLEASE NOTEThe number of inputs per valve terminal willincrease by 4 status bits if input modules arefitted. The 4 inputs supply status informationwith which internal error messages are trans-mitted in coded form to the DLC 100/200.

You can compare the calculated number ofbus slaves and the calculated number of inputand output bytes with the number calculatedby the DLC 100/200.

When you press the "CONF" key, the followingwill appear in the seven segment display:

• the number of recognized network modules(e.g. valve terminals)

• the number of input bytes

• the number of output bytes

Enter the calculated number of input andoutput bytes (+ if necessary with reserves forextensions) in the mask "Resource hardware -input/output modules".

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4-20 9902d

Example

Valve terminal #3: 4 input bytes, 4 output bytesValve terminal #4: 3 input bytes, 2 output bytesValve terminal #5: 2 input bytes, 2 output bytesValve terminal #6: 3 input bytes, 2 output bytes

When you press the "CONF" key, the followingfigures will appear in the seven segmentdisplay of the DLC 100/200.

• 4 (=number of recognized network modules)

• 12 (=number of input bytes)

• 10 (=number of output bytes)

If the values shown agree with the calculatedvalues, you can transfer these to your project.In the example below, the number of I/O byteshas been rounded up, in order that theaddresses are not shifted if extensions aremade at a later date.

Fig. 4/6: I/O configuration DLC 100

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9902d 4-21

Addressing the inputs/outputs

In the previous example, the I/O addresses ofthe valve terminal begin with input/outputaddress 4. As already mentioned, the I/O bytesare assigned to the valve terminals in ascend-ing order without gaps, separately for inputsand outputs.

The diagram below shows the assignment ofthe valve terminal I/Os to the I/O addressrange of the Philips P8 for the valve terminalconfiguration shown in Fig. 4/8.

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

QB0.0QB0.1QB1.0QB1.1QB2.0QB2.1QB3.0QB3.1QB4.0QB4.1QB5.0QB5.1QB6.0QB6.1QB7.0QB7.1QB8.0QB8.1QB9.0QB9.1QB10.0QB10.1QB11.0QB11.1QB12.0QB12.1

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAA

IB0.0IB0.1IB1.0IB1.1IB2.0IB2.1IB3.0IB3.1IB4.0IB4.1IB5.0IB5.1IB6.0IB6.1IB7.0IB7.1IB8.0IB8.1IB9.0IB9.1IB10.0IB10.1IB11.0IB11.1IB12.0IB12.1

OutputsInputs

Valve terminal #42 bytes

Valve terminal #43 bytes

Address range of valveterminals

I/O address range Philips P8

Con

figu

red

I/O

add

ress

ran

geD

LC 1

00/2

00

Valve terminal #52 Bytes

Valve terminal #52 bytes

Valve terminal #62 bytes

Valve terminal #63 bytes

Valve terminal #34 bytes

Valve terminal #34 bytes

Fig. 4/7: I/O configuration DLC 100

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4-22 9902d

The following diagrams show the assignmentof the inputs/outputs to the valve terminals #4and #5 in the previous example.

Valve terminal #4: Input byte 6.0, 6.1, 7.0 Output byte 6.0, 6.1Valve terminal #5: Input byte 7.1, 8.0 Output byte 7.0, 7.1

Q6.

0

Q6.

1

Q6.

3Q

6.2

Q6.

5Q

6.4

Q6.

7Q

6.6

Q6.

9Q

6.8

Q6.

11Q

6.10

Q6.

12Q

6.13

Q6.

14Q

6.15

I6.0

I6.1

I6.3

I6.4

I6.2

I6.5

I6.6

I6.7

I6.8

I6.9

I6.1

1I6

.12

I6.1

0I6

.13

I6.1

4I6

.15

I7.0

I7.1

I7.2

I7.3

Q7.

0

Q7.

1

Q7.

3Q

7.2

Q7.

5Q

7.4

Q7.

7Q

7.6

I7.8

I7.9

I7.1

1I7

.12

I7.1

0I7

.13

I7.1

4I7

.15

I8.0

I8.1

I8.2

I8.3

Q7.

8Q

7.9

Q7.

10Q

7.11

Q7.

12Q

7.13

Q7.

14Q

7.15

A4E8E4

0

2

4

6

1

3

5

7

A4

12

13

14

15

8

9

10

11

8

9

10

11

E8E8E4

8

10

12

14

9

11

13

15

16

17

18

19

#4

#5

A4

0

2

4

6

1

3

5

7

12

13

14

15

23

45

67

0 1 89 10

11

23

45 6

70 1

Fig. 4/8: Example – addressing

VIFB11 - 03/05 4. Commissioning

9902d 4-23

Program example

Addressing a valve terminal with 20 inputs(+ 4 status bits) and 16 outputs (12 valvecoils, 4 electrical outputs).

Network module number 41st. input address 6.01st. output address 6.0

Fig. 4/9: Example – program extract

E4 E8 A4E8

8

10

12

14

9

11

13

15

16

17

18

19

0

2

4

6

1

3

5

7

12

13

14

15

23

45

67

0 1 89 10

11

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4-24 9902d

Diagnosis

The following types of bus diagnosis areavailable within the DIOS system:

• Diagnosis via DLC 100/200

• Diagnosis via the user program

Diagnosis via DLC 100/200

Bus errors are shown on the two sevensegment displays of the DLC 100/200:

The FESTO valve terminals behave on theDIOS in respect of the diagnosis like theequivalent Philips DIOS modules. If there is ashort circuit on the output modules, the LED"LOAD" will light up. Special error messagesare not shown. The errors L1-L4 and E1-E6are also generated by the valve terminalswhen there is an error.

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

DLC 100P8 compact line

LOAD

OK

ERR.

Fig. 4/10: Seven segment displays DLC 100

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9902d 4-25

Diagnosis via the user program

With diagnosis via the user program, you canuse one of the following:

• the diagnostic objects of the system

• the status bits of the valve terminals

Diagnostic objects of the system

The diagram below shows the diagnosticobjects of the system. The diagnostic object"_CONF" will be set to logic 1 if there is nobus configuration.

Fig. 4/11: Summary of diagnostic objects

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4-26 9902d

Status bits

The status bits signalize internal errors to thevalve terminal. The following errors are recog-nized:

• undervoltage at the valves/outputs< 21.6 V

• undervoltage at the valves/outputs< 10 V

• short circuit/overload on at least one electri-cal output

• undervoltage at sensor supply< 10 V

Further details can be found in Chapter 5"Diagnosis and error treatment" (Chapter 5.4Status bits).

The status bits are treated and transferred likeinputs. They always occupy the highest-valueaddresses of the available address range. Ifthe inputs of the input addresses thereunderare not used, the valve terminal will set themto "logic zero."

The following table shows the addresses of thestatus bits in the address range of a valveterminal, depending on the equipment fitted onthe valve terminal.

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9902d 4-27

Number of input bytes

Available address range

Addressesof the status bits

None No address range for inputs No status bits available

1 input byte 0 ... 7 4, 5, 6, 7

2 input byte 0 ... 15 12 ... 15

3 input byte 0 ... 23 20 ... 23

4 input byte 0 ... 31 28 ... 31

5 input byte 0 ... 39 36 ... 39

6 input byte 0 ... 47 44 ... 47

7 input byte 0 ... 55 52 ... 55

8 input byte 0 ... 63 60 ... 63

The following example shows the assignmentof the inputs/outputs and the status bits.

Q7.

0

Q7.

1

Q7.

3Q

7.2

Q7.

5Q

7.4

Q7.

7Q

7.6

I7.8

I7.9

I7.1

1I7

.12

I7.1

0I7

.13

I7.1

4I7

.15

I8.0

I8.1

I8.2

I8.3

Q7.

8Q

7.9

Q7.

10Q

7.11

Q7.

12Q

7.13

Q7.

14Q

7.15

#5

I8.4

I8.5

I8.6

I8.7

E4 E8 A4 A4

8

9

10

11

0

2

4

6

1

3

5

7

12

13

14

15

8

9

10

11

23

45 6

70 1

Addresses ofthe status bits

Fig. 4/12: Example - addressing status bits

VIFB11 - 03/05 4. Commissioning

4-28 9902d

4.2.2 SELECTRON SELECAN

General

If the modular valve terminal is used with theSelectron SELECAN, the following points mustbe observed:

• The I/O addresses of all recognized nodecomponents, including the valve terminals,are assigned depending on the node num-ber set (station number).

• The input and output addresses are as-signed independently of each other.

• The node numbers may be assigned asdesired in the range 1-29.

• Each node number must only be assignedonce.

PLEASE NOTEThe sum of the input and output bytes pervalve terminal must not exceed 8 bytes.

VIFB11 - 03/05 4. Commissioning

9902d 4-29

Possible input bytes

0 0 0 0 0 0 0 0 0

1 1 1 1 1 1 1 1 8

2 2 2 2 2 2 2 7 7

3 3 3 3 3 3 6 6 6

4 4 4 4 4 5 5 5 5

5 5 5 5 4 4 4 4 4

6 6 6 3 3 3 3 3 3

7 7 2 2 2 2 2 2 2

8 1 1 1 1 1 1 1 1

0 0 0 0 0 0 0 0 0

Possible output bytes

Please consult the manual for your controllerfor calculating the total transmission time. Theinternal processing time of the FESTO valveterminal is < 1 ms.

Ma

x. p

ossi

ble

outp

ut b

ytes

Ma

x. p

ossi

ble

inpu

t b

ytes

VIFB11 - 03/05 4. Commissioning

4-30 9902d

Configuration

A special configuration is not required foroperating the SELECAN bus.

PLEASE NOTEThe number of inputs per valve terminal willincrease by 4 status bits if input modules arefitted. The 4 inputs supply status informationwith which internal error messages are trans-mitted in coded form to the PMC 40.

You can also interrogate the system flagsSM11.01 to SM11.29 for the number ofrecognized bus slaves. Each flag (logic 1)represents an active network module (= valveterminal).

The following assignment applies:

SM11.01 = network module/valve terminal #1SM11.02 = network module/valve terminal #2...SM11.29 = network module/valve terminal #29

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9902d 4-31

Addressing the inputs/outputs

The addresses of a valve terminal can containmaximum 64 bits. These may include valveterminals only with inputs or only with outputs,or valve terminals with both inputs and outputs.However, the maximum number of 64 I/Osmust not be exceeded.

The I/O address consists of:

• the node number (1 ... 29)

• the module number (0 ... 3)

• the input/output number (0 ... 15).

PLEASE NOTEThe node number corresponds to the stationnumber set on the valve terminal.The module number has no relationship to theinput or output modules of the modular valveterminal. Either 16 inputs or 16 outputs of a valve termi-nal represent a "module".

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4-32 9902d

The following diagram shows the assignmentof the inputs and outputs.

Example

Valve terminal no. 19: 28 inputs, 16 outputs, ofwhich 12 for valve coils.

O19

.00.

00

O19

.00.

01

O19

.00.

03O

19.0

0.02

O19

.00.

05O

19.0

0.04

O19

.00.

07O

19.0

0.06

O19

.00.

09O

19.0

0.08

O19

.00.

11O

19.0

0.10

I19.

00.0

8I1

9.00

.09

I19.

00.1

1I1

9.00

.12

I19.

00.1

0I1

9.00

.13

I19.

00.1

4I1

9.00

.15

A4E8

8

10

12

14

9

11

13

15

#19

O19

.00.

12

O19

.00.

14

O19

.00.

13

O19

.00.

15

E8

I19.

01.0

0I1

9.01

.03

I19.

01.0

6

I19.

01.0

1I1

9.01

.04

I19.

01.0

2I1

9.01

.05

I19.

01.0

7

I19.

01.0

8I1

9.01

.09

I19.

01.1

0I1

9.01

.11

E4

24

25

26

27

E8

I19.

00.0

0I1

9.00

.03

I19.

00.0

6

I19.

00.0

1I1

9.00

.04

I19.

00.0

2I1

9.00

.05

I19.

00.0

7

0

2

4

6

1

3

5

7

12

13

14

15

16

18

20

22

17

19

21

23

23

45

67

0 1 89 10

11

Res

erve

d(F

ree

due

to

rou

ndin

g)

Fig. 4/13: Example - addressing

VIFB11 - 03/05 4. Commissioning

9902d 4-33

Program example

Addressing a valve terminal with 20 inputs(+ 4 status bits) and 16 outputs (12 valvecoils, 4 electrical outputs).

Node number 41st. input address: I04.00.001st. output address: O04.00.00

E4 E8 A4E8

8

10

12

14

9

11

13

15

16

17

18

19

0

2

4

6

1

3

5

7

12

13

14

15

23

45

67

0 1 89 10

11

Program extract

; Stopper forward, conveyor on

; **************************************

; L I 04.00.08 Lift GS; AN I 04.01.02 Lower AS; S O 04.00.00 Stopper; R O 04.00.07 Separate; S O 04.00.14 Conveyor

Fig. 4/14: Example – program extract

VIFB11 - 03/05 4. Commissioning

4-34 9902d

Diagnosis

The following SELECAN bus diagnoses areavailable in the PMC 40:

• diagnosis via the PMC 40

• diagnosis via the user program

Diagnosis via the PMC 40

The FESTO valve terminals behave on theSELECAN in respect of diagnosis like equival-ent Selectron CAN-I/O modules. Special errormessages are not shown.

Diagnosis via the user program

With the user program you can interrogate thediagnostic information of a bus slave by meansof the following operands:

• system flags

• status bits of the valve terminals

System flags SM11.01 - SM11.29

With the system flags SM11.01 - SM11.29, youcan interrogate whether the relevant SELECANbus slave (valve terminal) is active or inactiveat the moment. There is a system flag for eachnode number (=station number).

SM11.01 for node number 1SM11.02 for node number 2, etc..

VIFB11 - 03/05 4. Commissioning

9902d 4-35

System flags SM12.01 - SM12.29

With the system flags SM12.01 - SM12.29, youcan interrogate in conjunction with the FESTOvalve terminal whether at least one electricaloutput of the valve terminal is overloaded orshort-circuited. There is a system flag for eachnode number (station number).

SM12.01 for short circuit/overload node 1SM12.02 for short circuit/overload node 2etc.

For eliminating the error, please consult Chap-ter 5, Diagnosis/error treatment, Section 5.4,Eliminating errors.

Status bits

The status bits signalize internal errors to thevalve terminal. The following errors are recog-nized:

• undervoltage valves/outputs< 21.6 V

• undervoltage valves/outputs< 10 V

• short circuit/overload of at least one electri-cal output

• undervoltage sensor supply< 10 V

Further details can be found in Chapter 5"Diagnosis and error treatment" (Chapter 5.4Status bits).

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4-36 9902d

The status bits are treated and transferred likeinputs. They always occupy the four highest-value addresses of the available addressrange. If the inputs of the input addressesthereunder are not used, the valve terminal willset them to "logic zero".

The table below shows the addresses of thestatus bits in the address range of a valveterminal, depending on the equipment fitted onthe terminal.

Number ofinput bytes

Availableaddress range

Addressesof the status bits

None No address range for inputs No status bits available

1 input byte 0 ... 7 4, 5, 6, 7

2 input byte 0 ... 15 12 ... 15

3 input byte 0 ... 23 20 ... 23

4 input byte 0 ... 31 28 ... 31

5 input byte 0 ... 39 36 ... 39

6 input byte 0 ... 47 44 ... 47

7 input byte 0 ... 55 52 ... 55

8 input byte 0 ... 63 60 ... 63

VIFB11 - 03/05 4. Commissioning

9902d 4-37

The following example shows the assignmentof the inputs/outputs and of the status bits.

A4A4E8E4O

04.0

0.00

O04

.00.

01

O04

.00.

03

O04

.00.

05

O04

.00.

07

I04.

00.0

0I0

4.00

.01

I04.

00.0

3I0

4.00

.04

I04.

00.0

2I0

4.00

.05

I04.

00.0

6I0

4.00

.07

I04.

00.0

8I0

4.00

.09

I04.

00.1

0I0

4.00

.11

O04

.00.

08O

04.0

0.09

O04

.00.

10O

04.0

0.11

O04

.00.

12O

04.0

0.13

O04

.00.

14O

04.0

0.15

0

2

4

6

1

3

5

7

12

13

14

15

8

9

10

11

8

9

10

11

I04.

00.1

2I0

4.00

.13

I04.

00.1

4I0

4.00

.15

O04

.00.

02

O04

.00.

04

O04

.00.

06

23

45 6

70 1

Addresses ofthe status bits

Fig. 4/15: Example – addresses of the status bits

VIFB11 - 03/05 4. Commissioning

4-38 9902d

4.2.3 Allen-Bradley DeviceNet

PLEASE NOTE– The Festo valve terminal with FB11 can be

used on all DeviceNet masters.– This chapter deals with the configuration

and commissioning using as an example the controllers from Allen-Bradley.

General

If the modular valve terminal is used with theAllen-Bradley DeviceNet, the following pointsmust be observed:

• The addresses of all network modules,including the valve terminals, can be freelyassigned to the M files or as discrete I/Osto the I/O files in the scan list table.

• The input and output addresses can beassigned independently of each other.

PLEASE NOTEAssign the addresses of the network modulesso that there is enough reserve for later exten-sions to the inputs and outputs of the valveterminal.

VIFB11 - 03/05 4. Commissioning

9809c 4-39

The following sections describe the addressassignment and all the necessary configurationspecifications for the valve terminal with thesoftware package "DeviceNet Manager" (3.005).

PLEASE NOTEThe software packages are subject to modifi-cations which are not taken into considerationin this manual. The examples of the screen displays here aretaken from the English version DN-MGR-ver-sion 3.005. Further more up-to-date information can befound in the manual for the DeviceNet Man-ager or in the online help.

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4-40 9809c

Festo SF 60 as DeviceNet master

A DeviceNet master from Festo is available inthe form of the SF 60 programmable valveterminal (SLC embedded). The controller incor-porated in the SF 60 corresponds to anSLC5/02 with DeviceNet scanner 1747-SDNfrom Allen-Bradley.

PLEASE NOTEAll steps listed for the Allen-Bradley 1747-SDNscanner also apply to the SF 60 as master.For reasons of clarity, a distinction betweenthese two devices is not therefore made in thefollowing text.

CD ROM "Utilities"

For the Festo valve terminals you will findproduct-specific icons/bitmaps and some EDSfiles for DeviceNet on the accompanying CDROM.

• Read the file "Readme.txt" on the CD ROM,where applicable, for a brief summary of thecontents of the CD ROM.

PLEASE NOTEThe EDS files for the FB11-03 are availableas from CD-ROM version 9904b and are suit-able only for field bus nodes as from softwareversion V2.0 (26.02.99) or higher.

VIFB11 - 03/05 4. Commissioning

9809c 4-41

Extending the EDS library

When you commission a valve terminal withthe DeviceNet Manager for the first time, youmust first extend the EDS library of theDeviceNet Manager. For this purpose, Festooffers two EDS files and suitable bit-maps/icons. Please note that you must adaptthe number of required I/O bytes for eachvalve terminal later in the project under EditI/O Parameters.

PLEASE NOTE– The valve terminal only supports the trans-

mission mode Polled Connection.– As from February 1999, field bus nodes of

type FB11 will be delivered with an updatedand improved software version for the DeviceNet. This new software version offerssimpler configuration and commissioning of a valve terminal on the DeviceNet. CompleteEDS files (new product code, major/minor revision 2.0) are available for this new soft-ware on the accompanying CD-ROM.

– The new software version is no longer com-patible with earlier field bus nodes (softwarestatus 22.07.96 or earlier, major/minor revi-sion V1.3/1.4). However, you can switch over to the old software version with DILswitch 4 and thereby create compatibility with an older DeviceNet configuration (seeChapter 3.2, "Setting the compatibility”). Youmust enter the EDS files for these earlier software versions of the valve terminal in the DeviceNet Manager individually and manually.

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4-42 9809c

The following possibilities are available forextending the EDS library:

– installing the EDS file (recommended variant)

– reading out EDS information in online mode(see manual for the DeviceNet Manager)

– entering the slaves manually (see manual forthe DeviceNet Manager and Appendix B.5 inthis manual).

Installing the EDS file (recommended variant)

For extending the EDS library, a CD-ROM isprovided with this manual. This CD-ROMcontains suggestions for two EDS files as wellas icons/bitmaps for valve terminals types03/05. In order to install an EDS file, proceedas follows:

1. Activate the command Install EDS Files in themenu Utilities.

2. Place the CD-ROM (part number 384676,version 9904b or later) in your CD-ROMdrive and switch to the appropriate drive. Select the sub-directory "DeviceNet".The file Readme.txt in the main directory ofthe CD-ROM contains information on the directory structure of the CD-ROM.

VIFB11 - 03/05 4. Commissioning

9809c 4-43

3. Select file DNF11io.eds for valve terminalstypes 03/05 with I/O modules or fileDNF11vv.EDS for a valve terminal withoutI/O modules.

4. Confirm selection with OK. The message"Set Device Bitmap?" will then appear.

5. Confirm with YES and select fileDNF11io.bmp or DNF11vv.BMP (*.bmp) appropriate to the EDS file. Save the values with OK.

The valve terminal is now entered in the slavelist of the DeviceNet Manager as a new,possible DeveiceNet slave. It can now beadded to a network or project.

Extending the network with a valve terminal

When a project is opened or created, you canadd a valve terminal online or offline.

A valve terminal can be added online as follows:

• Provide an online connection between yourPC and the DeviceNet.

• Activate the function Start Online Build inthe menu Utilities. A list of all the networkmodules connected to the DeviceNet willthen appear.

VIFB11 - 03/05 4. Commissioning

4-44 9809c

A valve terminal can be added offline as follows:

1. Double click "Valve terminal/manifold" andthen "Festo" in the device list in order to openthe list of available valve terminals.

2. Click the entry "IFB11-03" and more the sym-bol to the right into the project window.

Fig. 4/16: Project view in offline configuration

VIFB11 - 03/05 4. Commissioning

9809c 4-45

3. Now enter the set station number and, ifnecessary, a brief description of the valveterminal in the field Node Address.

PLEASE NOTEThe entries "Festo" and "IFB11..." are onlydisplayed if the EDS library has been extended as described.

4. The valve terminal will then be added to thecurrent network. A summary of all configurednetwork modules will then appear.

Fig. 4/17: Summary of the configured network modules (example)

VIFB11 - 03/05 4. Commissioning

4-46 9809c

Every network module in the project windowcan usually be configured. For the completeconfiguration of a valve terminal, only thenumber of inputs and outputs and their positionin the PLC address range need to be entered.With the aid of the function Node Commission-ing in the menu Utilities, you can usuallyassign a new station number (node address)and new baud rate (data rate) to a networkmodule.

PLEASE NOTEThese settings can only be made on the valveterminal by means of the integrated switches(see chapter 3).

Configuring the scanner

Calculate first the number of input/output bytesof the individual valve terminals as describedbelow or read these values out of the terminal(double click on the icon of the terminal, asfrom node V2.0).

PLEASE NOTEIf input modules are fitted, the number of inputbits per valve terminal will be increased by 4status bits.

You can now configure the scanner by settingthe number of I/Os, their position in the PLCaddress range and the transmission mode.

VIFB11 - 03/05 4. Commissioning

9809c 4-47

Entering the number of I/Os

PLEASE NOTEIn order to maintain faultless configuration, youmust enter the exact number of I/Os for eachvalve terminal in the project as describedbelow.

1. Double click in the project window the scan-ner used. The dialogue box 17...-SDN Moduleand Channel Configuration will then open.

2. Activate the field Edit Scan List. The followingdialogue box will then appear.

Fig.4/18: Dialogue box "Scan List Editor", example 1771-SDN

VIFB11 - 03/05 4. Commissioning

4-48 9809c

3. Select the valve terminal to be configured andactivate the field Edit I/O Parameters. The fol-lowing dialogue box will then appear.

4. Activate the entry Enable in the group Polled.

Input bytes Output bytes

Fig.4/19: Dialogue box "Edit Device I/O Parameters", example with 2 input and 6 output bytes

VIFB11 - 03/05 4. Commissioning

9809c 4-49

5. Enter the number of input/output bytes of thevalve terminal in the field Polled Size (inbytes. The values ascertained in Chapter 4.1may have to be rounded up).

PLEASE NOTEIf the valve terminal is extended/convertedat a later stage, these values may have tobe adjusted.

Tip:As from field bus node V2.0 you can alsoread out these values online from the valveterminal (by double-clicking the icon of thevalve terminal in the project window).

6. Select the entry Every Scan in the field PollRate. Then confirm the entry with OK. Thedialogue box will then be closed.

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4-50 9809c

Assignment and transmission mode

The inputs and outputs of the valve terminalcan be assigned to PLC operands with thefunctions Auto Map or Datatable Map.

Proceed as follows for the assignment with thefunction Datatable Map:

1. Activate the function Datatable Map. Thefollowing dialogue box will then appear.

2. The DeviceNet configurator enables you toform up to 4 different address list segmentsfor data exchange. Select the desired seg-ment number in the field Map Segment.

Fig.4/20: Example dialogue box "1771-SDN Datable Map"

VIFB11 - 03/05 4. Commissioning

9809c 4-51

3. Select the communication type Poll Messagefor both inputs and outputs.

PLEASE NOTEThe valve terminal only supports thecommunication type Poll Message, bothfor inputs and outputs.

With the following settings you can determine:

• As from which input/output of the valveterminal data are to be transferred.

• To/from where the data are to be trans-ferred (data files or discrete I/Os).

• How many input/output bits of a valveterminal are to be transferred. Normally, allthe input/output bits of a valve terminal aretransferred.

4. Select the entry Input in the field Data Mapand enter the desired starting address of theinputs of the valve terminal in the fields Byteand Bit.

Transmission mode

Address list segments

Fig. 4/21: Address list segments and trans- mission mode

VIFB11 - 03/05 4. Commissioning

4-52 9809c

5. Enter the desired PLC operand address(destination address) in the line Map DataTo thereunder.

Proceed as follows when setting the outputs:

6. Select the entry Output in the field Data Mapand enter the desired destination address ofthe outputs of the valve terminal in the fieldsByte and Bit.

7. Enter the desired PLC operand address in thefields N... and Bit in the line Map Data Fromthereunder.

Destination address

Starting address of entries

Number of inputbytes

Fig. 4/23: Configuration of the outputs

Destination address

Starting address of entries

Number of inputbytes

Fig. 4/22: Configuration of the inputs

VIFB11 - 03/05 4. Commissioning

9809c 4-53

Configuring a further map segment will enableyou to transfer, for example, the 4 status bitsof the valve terminals. These can then begrouped together as a diagnostic file. In thisway, evaluation of the status bits is consider-ably simplified.

The settings in the list fields Map Data To(inputs) and Map Data From (outputs) dependon the scanner used. Possible settings forscanners 1771-SDN and 1747-SDN are ex-plained in subsequent sections.

VIFB11 - 03/05 4. Commissioning

4-54 9809c

Scanner 1771-SDN (PLC 5 series)

With scanner 1771-SDN, you can assign theinputs and outputs of the valve terminal bymeans of:

• block transfer (BT 62 to BT 57)

• discrete inputs/outputs.

The maximum number of addressable discreteinputs/outputs depends on the slot setting ofthe rack:

• 1⁄2 slot = 24

• 1 slot = 8

• 2 slot = 0 discrete I/Os.

Fig. 4/24: Selection "Map Data To"

VIFB11 - 03/05 4. Commissioning

9809c 4-55

Scanner 1747-SDN (SF 60 and SLC 500 series)

With scanner 1747-SDN, you can assign theinputs and outputs by means of:

• discrete inputs/outputs

• SLC M0/M1 file

The maximum number of discrete inputs/out-puts can amount to 496 I/Os.

Fig. 4/25: Selection "Map Data To"

VIFB11 - 03/05 4. Commissioning

4-56 9809c

Example 1: Scanner 1771-SDN (PLC 5 series)

Valve terminal #4 with:

• 4 input bytes, file N9, from word 2, bit 0

• 2 output bytes, file N10, from word 2, bit 0

In this example all 32 inputs and all 16 outputsare to be transferred.

Fig. 4/26: Configuration example for scanner 1771-SDN

N10

.02:

00N

10:0

2.01

N10

:02:

02N

10:0

2.04

N10

:02.

06N

10:0

2.08

N10

:02.

10

N10

:02.

15 -

N10

:02.

12

N9:

02.0

7 -

N9:

02.0

0

N9:

02.1

5 -

N9:

02.0

8

N9:

03.0

7 -

N9:

03.0

0

N9:

03.1

1 -

N9:

03.0

8

N10

:02.

03N

10:0

2.05

N10

:02.

07N

10:0

2.09

N10

:02.

11

* ****

#4

0 1 23

45

67 11

10*8

9

A4E4 E8 E8 E8

12

13

14

15

10

32

54

76

98

1110

1312

1514

1716

1918

2120

2322

24

25

26

27

* = not used, ** = free due to rounding

**

Fig. 4/27: Addressing example for scanner 1771-SDN

VIFB11 - 03/05 4. Commissioning

9809c 4-57

] [ )(N9:2

8

N10:2

1

] [ )(N9:2

8

N10:2

7

] [ )(N9:3

2

N10:2

14

A4E8

8

10

12

14

9

11

13

15

E8E4

24

25

26

27

E8

0

2

4

6

1

3

5

7

12

13

14

15

16

18

20

22

17

19

21

23

23

45

67

0 1 89 10

11*

Program extract

; Stopper forward, conveyor on

Fig. 4/28: Example – programm extract (scanner 1771 SDN)

VIFB11 - 03/05 4. Commissioning

4-58 9809c

Example 2: Scanner 1747-SDN(SLC 500 series)

Valve terminal #12 with:4 input bytes, input address from I:004/002 output bytes, output address from O:004/00

In this example all 32 inputs and all 16 outputsare to be transferred.

Fig. 4/29: Configuration example for scanner 1747-SDN

O:0

04.0

0O

:004

.01

O:0

04.0

2O

:004

.04

O:0

04.0

6O

:004

.08

O:0

04.1

0

O:0

04.1

5 -

O:0

04.1

2

I:004

.07

- I:0

04.0

0

I:004

.15

- I:0

04.0

8

I:005

.07

- I:0

05.0

0

I:005

.11

- I:0

05.0

8

#12

0 1 23

45

67 11

10*8

9

O:0

04.0

3O

:004

.05

O:0

04.0

7O

.004

.09

O:0

04.1

1

* ****

A4E4 E8 E8 E8

12

13

14

15

10

32

54

76

98

1110

1312

1514

1716

1918

2120

2322

24

25

26

27

* = not used, ** = free due to rounding

**

Fig. 4/30: Addressing example for scanner 1747-SDN

VIFB11 - 03/05 4. Commissioning

9809c 4-59

] [ )(I:004

12

O:004

05

] [ )(I:005

11

O:004

13

] [ )(I:004

02

O:004

00

0 1 23

45

67 11

10*8

9

A4E4 E8 E8 E8

12

13

14

15

10

32

54

76

98

1110

1312

1514

1716

1918

2120

2322

24

25

26

27

Program extract

; Stopper forward, conveyor on

Fig. 4/31: Example - programm extract (scanner 1747 SDN)

VIFB11 - 03/05 4. Commissioning

4-60 9809c

Explicit message

DeviceNet scanner 1771-SDN/B provides theExplicit Message Program Control Feature.With this function typical data of the valveterminal, as, for example, output via thefunction Network Who, can be read into theuser program and processed there.

This data can be read and written by means ofBTR 62 or BTW 62. Please refer to yourscanner manual for details of this function.

The following data can be read from the valveterminal:

Objectclass

Class ID Instance Attribute Function Value

Identity 1 1 1 Vendor ID 26D 1AH

2 Product type 25D 19H

3 Product code 35050D 88EAH 1)

2282D 08EAH 1)

4 Revision V2.0

5 Status 0

6 Series number Field bus nodespecific

7 Name IFB11-03/51) As from software status V2.0 (26.02.99)

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9809c 4-61

Diagnosis

The following bus diagnoses are available:

• Diagnosis via DeviceNet scanner

• Diagnosis via user program

Diagnosis via DeviceNet scanner

The valve terminal reacts on the DeviceNet inrespect of the diagnosis like the equivalentDeviceNet modules. There are no special errormessages.

Diagnosis via user program

The following diagnostic possibilities are avail-able via the user program:

• Evaluation of the device failure table

• Evaluation of the status bits

Device failure table

The device failure table is divided into severalsections. The section Communications FailureBitmap is interesting in conjunction with thevalve terminal. In this section an error bit is setfor every DeviceNet slave, if communicationbetween the scanner and the slave is inter-rupted or faulty.

The error bit is set in the valve terminal whenit is not supplied with voltage, when the busconnection is interrupted (e.g. plug removed)or when the bus interface is not supplied withvoltage.

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Status bits

The status bits signalize internal faults in thevalve terminal. The following faults are recog-nized:

• Undervoltage at valves/outputs < 21.6 V

• Undervoltage at valves/outputs < 10 V

• Short circuit/overload of at least one elec-trical output

• Undervoltage in sensor supply < 10 V

Further details can be found in chapter 5"Diagnosis and error treatment" (chapter 5.4Status bits).

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5. DIAGNOSIS AND ERROR TREATMENT

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Inhalt

5.1 ÜBERSICHT DIAGNOSE-MÖGLICHKEITEN 5-3

5.2 DIAGNOSE VOR ORT 5-4LED-Anzeigen (Knoten) 5-4Ventile 5-7Ein-/Ausgangsstufen 5-9Test der Ventile 5-10

5.3 STATUSBITS 5-12

5.4 FEHLERBEHANDLUNG 5-15Verhalten bei Störungenim Steuerungssystem 5-15Kurzschluß/Überlast an einer Ausgangsstufe 5-16

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5.1 SUMMARY OF DIAGNOSTIC POSSIBILITIES

The modular valve terminal offers comprehen-sive and user-friendly possibilities for diagnosisand error treatment. The following possibilitiesare available depending on the equipmentfitted on the terminal.

Equipment fitted on the valve terminal

Input modules(electrical inputs)

FB11

Diagnosticpossibilities

Status bits

X = not relevant

LEDs

Briefdescription

The four status bits aretransferred cyclically to thefield bus module as "inputs"together with the normalinputs.

The LEDs show directlyconfiguration errors, hardwareerrors and bus errors.

Advantage Fast access to error messages Fast "on-the-spot" error recognition

Detailed description

Chapter 5.3 Chapter 5.2

Fig. 5/1: Possibilities of diagnosis and error treatment

AAAAAA

POWER

AAAAERRORAAAA

MOD/NET

AAAABUS

BUS

POWER

STATUS

Status bits Meaning

Bit 7

Bit 6

Bit 5

Bit 4

0XXX1

0011X

0101X

0XXXX

No errorS.C./OVval < 21.6VVout < 10 VVsen < 10 V

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5.2 ON-THE-SPOT DIAGNOSIS

LED display (node)

The LEDs on the cover of the node supplyinformation on the operating status of the valveterminal.

The following tables show the various oper-ating states indicated by the LEDs.

LED Meaning

LED is out

LED lights up

LED flashes

AAAAAAAAAAAAPOWER

AAAAAAAAAAAA

ERROR

AAAAAAAAA

AAAAAAAAAAAAAAAA

BUS

MOD/NETSTATUS

BUSPOWER

Green LED(display for node OK)

Green LED (display forvoltagesupply)

Red LED(error display)

Green LED(display for bus voltagesupply)

Fig. 5/2: LEDs on the node

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Reaction Sequence Operating status Error treatment

POWER LED

Operating voltage applied None

Operating voltage notapplied

Check operating voltageconnection for electroniccomponents (pin 1).

BUS POWER LED

Operating voltage of businterface applied

None

Operating voltage of businterface not applied

Check bus operating voltage connection(bus plugs pins 2 and 3)

MOD/NET STATUS LED

Operating status normaloroperating status normal,but valves do not switch.Possible causes:• compressed air supply

not correct • pilot exhaust blocked

None

Check the ...

• compressed air supply

• pilot exhaust channels

• Flashes once whenswitched on (LED test)

• Valve terminal is readyfor data exchange, butis not yet initialized bythe master after beingswitched on

• None

• Start communication

Only with Selectron/Philips• Valve terminal in

stand-by mode

Start communication

Fig. 5/3a: LED display of operating status

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

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Reaction Sequence Operating status Error treatment

ERROR LED

No internal terminal error,No fitting error

None

• Non-permitted station number set, stationaddress assigned twiceor max. value exceeded

• Too many transmission errors (error counteroverrun)

• Correct stationaddress

• Check cables/plugconnectors, switch valveterminal on again

• Flashes once when switched on (LED test)

• Time-out expired, novalid telegrams received during the time-out time, bus error, communication error or loss ofcommunication

• Error in valve test

• None

• Check connection toPLC

• Start valve test again

Modules not fittedcorrectly:• more than 12 I/O

modules fitted• max. permitted number

of inputs exceeded • max. permitted number

of outputs exceeded

Reduce the ...

• number of I/O modules

• number of inputmodules

• number of outputmodules

Hardware error Servicing required

Fig. 5/3b: LED display of operating status (continued)

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

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Valves

There is a yellow LED for every valve solenoidcoil. This LED shows the switching state of thevalve solenoid coil.

Yellow LEDs

LED Switch position ofvalve solenoid coil

Meaning

Yellow out Basic position Logic 0 (no signal)

Yellow alight • Switch positionor

• basic position

Logic 1 (signal present)

Logic 1 but:• operating voltage of outputs is

below permitted tolerance range (DC 21.6V) or

• compressed air supply not corrector

• pilot exhaust blockedor

• Servicing required

Fig. 5/4: LED display - switching status of valve solenoid coil

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There is a yellow LED for every pilot solenoid onthe ISO terminal. This LED shows the switchingstatus of the valve solenoid coil.

12 14 12 1412 14 1214

Yellow LEDs

LED Switch position ofpilot solenoid

Meaning

Yellow out Basic position Logic 0 (no signal)

Yellow alight • switch positionor

• basic position

logic 1 (signal present)

Logic 1 but:• operating voltage of outputs is

below permitted tolerance range (DC 21.6V) or

• compressed air supply not corrector

• pilot exhaust blockedor

• servicing required

Fig. 5/5: LED display - switching status of ISO pilot solenoids

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Input/output modules

In addition to the relevant connections, thereare one or two LEDs (status displays) on theinput/output modules. These LEDs have thecolours:• green (status display of the digital inputs).• yellow (status display of the digital outputs)• red (error display of the digital outputs)

The current signal at the relevant input oroutput is shown by means of the yellow andgreen LEDs. The red LEDs of the outputsindicate a short ciruit or overload at theappropriate output.

Red LEDs (shortcircuit/overload display ofoutputs)

Yellow LEDs(Switching statusdisplay of outputs)

Green LEDs(Switching statusdisplay of inputs)

I8 I8 I4 O4

LED Status

Yellow outorgreen out

Logic 0(no signal)

Yellow alightorgreen alight

Logic 1(signal present)

Red out Output without short circuit/overload

Red alight Short circuit/overload at relevant output

Fig. 5/6: LED displays of input/output modules

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Testing the valves

WARNING Before starting the test, switch off the com-pressed air supply to the valves.

In this way you can avoid undesired ordangerous movements of the actuators.

CAUTION• This test function runs automatically within

the terminal. All the valves are switched on and off cyclically.

• None of the programmed lockings or furtherswitching conditions will be taken into account.

The terminal makes the following test routinesavailable with which all the valves are switchedon and off cyclically:

Testroutine Meaning

Parallel All outputs are switched on and offsimultaneously at 1 s intervals.

Serial All outputs are switched on and off oneafter the other at 1 s intervals.

Fig. 5/7: Test routines

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Starting the test routine

1. Switch off the operating voltage supplies (pins1 and 2).

2. Open the node.

3. Note the position of the address selectorswitch and of the DIL switch elements.

4. Set address 99 and set DIL switch elements1 and 2 to OFF, and 3 and 4 to ON.

5. Switch on the operating voltage supplies (pins1 and 2).

6. Set the desired test routine on the addressselector switches as follows:

7. Start: set DIL switch elements 1 and 2 to ON.

If errors occur when the test routine is started,the red LED on the node will flash quickly. Theprocedure must then be repeated.

Stopping the test routine

1. Switch off the operating voltage supply to theterminal (pins 1 and 2).

2. Reset the address selector switch and DILswitch elements to their original positions.

Test routine Address to be set

Parallel 0, 1 or 2

Serial 3

Fig 5/8: Setting the test routines

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5.3 STATUS BITS

The modular valve terminal makes available 4status bits for diagnostic purposes, irrespectiveof the protocol set.

PLEASE NOTEThe four status bits of the valve terminal areonly available when the terminal is fitted withinput modules.

The status bits are configured like inputs andalways occupy the four highest-value ad-dresses in the available address range.

The position of the 4 status bits within theaddress range of the valve terminal is ex-plained in the following chapters:

• 4.2.1 for Philips DIOS

• 4.2.2 for Selectron SELECAN

• 4.2.3 for Allen-Bradley and Festo DeviceNet

The status bits are made available at theseaddresses as soon as there are inputs. If theinputs of the addresses thereunder are notused, the terminal will set them at "logic zero".

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The four status bits supply coded diagnosticinformation with the following meaning:

Status bits*) Diagnostic information

27 26 25 24

0 0 0 0 No error

X 0 1 X Short circuit overload at output

X 1 0 X Vvalves < 21.6 V

X 1 1 X Voutputs < 10 V

1 X X X Vsensor < 10 V

X = not relevant*) The status bits can always be addresed by the four highest-value addresses of the configured address range

Fig. 5/9: Coded diagnostic information of the four status bits

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Diagnosticinformation

Description Function

Shortcircuit/overloadat output

Output short-circuited oroverloaded

Monitors the electricaloutputs of the outputmodules.

Vvalves < 21.6 V Operating voltage at pin 2(valves and outputs) of theoperating voltage connection< 21.6 V

Monitors the tolerance ofthe operating voltage forvalves and electricaloutputs.

Voutputs < 10 V Operating voltage at pin 2(valves and outputs) of theoperating voltage connection< 10 V

Monitors the operatingvoltage for valves andelectrical outputs (novoltage, e.g. EMERGENCYSTOP).

Vsensor < 10 V Operating voltage at pin 1(electronic components andinputs) of the operatingvoltage connection < 10 V

Monitors the supply voltagefor inputs (sensors).Indicates whether aninternal fuse has beentriggered (fuse on node orat least an electronic fuseon input module 1) VIGE-03-FB-8-5).

1) Electronic fuse for input modules only available as from V2.0 (26.02.99)

Fig. 5/10: Diagnostic information

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5.4 ERROR TREATMENT

Reaction to faults in the control system

PLEASE NOTEIf all outputs are reset after a PLC stop or ifthere is an interruption or fault in the fieldbus, the following "pneumatic rules" must beobserved:• unilaterally actuated valves assume the

basic position • double solenoid valves remain in their

current position• mid-position valves assume the mid-

position and (depending on valve type)are pressurized, exhausted or blocked.

PLC/Protocol

Reaction of terminal

- to PLC stop - to field busfaults

- to field businterruptions

Allen-Bradley DeviceNet

Valve andelectrical outputsare reset .

Valves andelectrical outputsare reset whentime-out hasexpired

Valves andelectrical outputsare resetimmediately.

PhilipsDIOS

Valve andelectrical outputsare not reset .

SelectronSELECAN

Valve andelectrical outputsare reset .

Fig. 5/11: Reaction of the valve terminal to faults

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Short circuit/overload at an output module

If there is a short circuit or overload:

• the digital output will be switched off,

• the red LED will light up,

• the error code "short circuit overload" willbe entered in the four status bits.

In order to reactivate the output, proceed asfollows:

The output can then be reset to "logic 1".If the short circuit still exists, the output will beswitched off again.

Step Explanation

Eliminate short circuit or overload

Set output at 0 (RESET) • Manual in on-line mode• Automatic in PLC program

Fig. 5/12: Eliminating short circuit/overload

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APPENDIX A

DEVICENET SPECIFICATIONS

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Contents

A.1 OVERVIEW DEVICENET-SPECIFICATIONS A-3General DeviceNet Information A-3DeviceNet - Message Types A-4DeviceNet - Class and Instance Services A-4DeviceNet - Object Classes A-4

A.2 DETAILS ON DEVICENET OBJECTS A-5

A.2.1 Identity Object: Class Code 01 (0x01) A-5Identity Object Class Attributes A-5Identity Object Instance 1 Attributes A-5Common Services A-6

A.2.2 Router Object: Class Code 02 (0x02) A-7Router Object Class Attributes A-7Router Object Instance 1 Attributes A-7Common Services A-7

A.2.3 DeviceNet Object: Class Code 03 (0x03) A-8DeviceNet Object Class Attributes A-8Router Object Instance 1 Attributes A-8Common Services A-8

A.2.4 Assembly Object: Class Code 04 (0x04) A-10Assembly Object Instance 1 Attribute 3 A-11Instance 2 Attribute 3 A-12Common Services A-13

A.2.5 Connection Object: Class Code 05 (0x05) A-13Connection Object Class Attributes A-13Connection Object Instance 1 Attributes (Explicit Message) A-14Connection Object Instance 2 Attributes (POLL connection) A-15Common Services A-16

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A.1 OVERVIEW DEVICENET-SPECIFICATIONS

PLEASE NOTE:– The following pages contain the DeviceNet

specifications of the Festo field bus nodesIFB11-02 and IFB11-03.

– These nodes are used for the Festo valveterminals (manifolds) types 02, 03, 04-B and 05.

– Their current DeviceNet Specifications Release is 1.3

General DeviceNet Information

The IFB11-02/03 (Festo valve terminal) deviceoperates as a slave on the DeviceNet network.As a DeviceNet slave, the valve terminalsupports the following in the assigned mas-ter/slave connection:

– Explicit Messages

– Polled I/O Messages.

It does not support the Explicit UnconnectedMessage Manager (UCMM).

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DeviceNet - Message Types

As a group 2 slave device the IFB11-02/03supports the following types of messages:

CAN IDENTIFIER GROUP 2 Message Type

10xxxxxx111 Duplicate MACID Check Message

10xxxxxx110 Unconnected Explicit Request Message

10xxxxxx101 Master I/O Poll Command Message

10xxxxxx100 Master Explicit Request Message

xxxxxx = Node Address 0...63 in binary mode(000000...111111)

DeviceNet - Class and Instance Services

As a group 2 slave device the IFB11-02/03supports the following class services andinstance services:

SERVICE CODE GROUP 2 Service Name

05D (0x05) Reset

14D (0x0E) Get Attribute Single

16D (0x10) Set Attribute Single

75D (0x4B) Allocate Group 2 Identifier Set

76D (0x4C) Release Group 2 Identifier Set

DeviceNet - Object Classes

The IFB11-02/03 device supports the follow-ing DeviceNet object classes:

CLASS CODE OBJECT TYPE # of Instances

01D (0x01) Identity 1

02D (0x02) Router 1

03D (0x03) DeviceNet 1

04D (0x04) Assembly 2 (1 for OUTPUT, 1 for INPUT)

05D (0x05) Connection 2 (explicit, polled I/O)

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A.2 DETAILS ON DEVICENET OBJECTS

A.2.1 Identity Object: Class Code 01 (0x01)

The Identity Object is required on all devicesand provides information for identifying thedevice as well as general information about thedevice.

Identity Object Class Attributes

Attribute Access Name Type Value

1 Get Revision UINT 1

2 Get Max Object Instance UINT 1

6 Get Max ID of Class Attribute UINT 7

7 Get Max ID of Instance Attribute UINT 7

Identity Object Instance 1 Attributes

Attribute Access Name Type Value

1 Get Vendor UINT 26D 0x1AH

2 Get Product Type UINT 25D 19H

3 Get Product Code UINT see 1**

4 Get Revision STRUCT OF

Major Revision USINT 2

Minor Revision USINT 0

5 Get Device Status** UINT see 2**

6 Get Serial Number** UINT see 3**

7 Get Product Name STRUCT OF

Length USINT 10

Name STRING [6] see 4**

** Further explanations see next page

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Common Services

Service Code Class Instance Service Name

05 (0x05) No Yes Reset

14 (0x0E) Yes Yes Get_Attribute_Single

** Instance 1 Attributes, further explanations

1 Product code alternatively35050D 88EAH2282D 08EAH17655D 44F7H1271D 04F7H35048D 88E8H4587D 11EBH

2 Device Statusbit 0 owned 0=not owned 1=owned (allocated)bit 1 reserved 0bit 2 configured 0bit 3 reserved 0bit 4-7 vendor specific 0bit 8 minor cfg. fault 0=no fault 1=minor faultbit 9 minor dev.fault 0=no fault 1=minor device faultbit 10 major cfg.fault 0=no fault 1=major cfg. faultbit 11 major dev.fault 0=no fault 1=major device faultbit 12-15 reserved 0

3 Unique Serial Number

4 Product name alternativelyIFB11-03/5IFB11-03/5IFB11-02IFB11-02PLUGINCARDDirect 03/5

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A.2.2 Router Object: Class Code 02 (0x02)

The message router object represents a con-nection, by means of which a service to anyobject class or instance in the physical devicecan be addressed.

Router Object Class Attributes

Attribute Access Name Type Value

1 Get Revision UINT 1

6 Get Max ID of Class Attribute UINT 7

7 Get Max ID of Instance Attibute UINT 2

Router Object Instance 1 Attributes

Attribute Access Name Type Value

2 Get Number of Connections UINT 2

Common Services

Service Code Class Instance Service Name

14 (0x0E) Yes Yes Get_Attribute_Single

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A.2.3 DeviceNet Object: Class Code 03 (0x03)

DeviceNet Object Class Attributes

Attribute Access Name Type Value

1 Get Revision UINT 2

Router Object Instance 1 Attributes

Attribute Access Name Type Value

1 Get MACID USINT Rotary Switch

2 Get Baud Rate USINT DIP Switch

3 Get/Set Bus Off Interrupt** BOOL see 3**

4 Get/Set Bus Off Counter** USINT 0x00see 4**

5 Get/Set Allocation Information** STRUCT of AllocateServicesee 5**

Choice Byte BYTE

Master Node Addr. USINT

** Further explanations see next page

Common Services

Service Code Class Instance Service Name

14 (0x0E) Yes Yes Get_Attribute_Single

16 (0x10) No Yes Set_Attribute_Single

75 (0x4B) No Yes Allocate Master/Slave

76 (0x4C) No Yes Release Master/Slave

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** Router Object Instance 1 Attributes: further explanations

3 Bus Off Interrupt (BOI) will be triggeredwhen the bus off state occurs. The followingvalues will be supported:

BOI Action

0 Hold chip in OFF state (default)

1 If possible reset CAN chip

4 When the Bus Off counter is set, it becomes0, irrespective of the data value supplied.

5 Allocation_byte

7 6 5 4 3 2 1 0

Reserve Ack.Surpress.

Cyclic Changeof State

Reserve BitStrobe

Polled ExplicitMessage

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A.2.4 Assembly Object: Class Code 04 (0x04)

Two Instances of Assembly Object are sup-ported. Instance 1 is for input data andInstance 2 is for output data. The onlysupported assembly instance attribute is theValue Attribute (#3). The Get Service issupported for the assembly instances. SetService is supported for the output assembly.

Assembly Object Class Attributes

No class service supported

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Assembly Object Instance 1 Attribute 3

The following table shows the I/O Assemblydata attribute format for the input data contain-ing multiple discrete inputs (Discr Input 0...N)and multiple status inputs (Stat Input).

Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

1 0 DiscrInput7

DiscrInput6

DiscrInput5

DiscrInput4

DiscrInput3

DiscrInput2

DiscrInput1

DiscrInput0

1 DiscrInput15

DiscrInput14

DiscrInput13

DiscrInput12

DiscrInput11

DiscrInput10

DiscrInput9

DiscrInput8

•••

K StatInputM

StatInputM-1

StatInput M-2

StatInputM-3

Discr. Input N...N-3or

Unused (0 to 3 bits)

The number of bytes 0...K used/allocated depends on the assembled I/O size ofthe valve terminal (see Chapter 4.1)

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Instance 2 Attribute 3

The following table shows the I/O Assemblydata attribute format for the output datacontaining multiple pneumatic outputs (Pneum.Output 0...N) and multiple discrete outputs(Discr. Output 0...M).

Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

2 0 PneumOutp.7

PneumOutp.6

PneumOutp.5

PneumOutp.4

PneumOutp.3

PneumOutp.2

PneumOutp.1

PneumOutp.0

1 PneumOutp.15

PneumOutp.14

PneumOutp.13

PneumOutp.12

PneumOutp.11

PneumOutp.10

PneumOutp.9

PneumOutp.8

•••

DiscrOutp.3

DiscrOutp.2

DiscrOutp.1

DiscrOutp.0

Pneum. Output N...N-3or

Unused/Rounded up (0 to 3 bits)

•••K-1

K DiscrOutp.M

DiscrOutp.M-1

DiscrOutp.M-2

DiscrOutp.M-3

DiscrOutp.M-4

DiscrOutp.M-5

DiscrOutp.M-6

DiscrOutp.M-7

The number of bytes 0...K used/allocated depends on the assembled I/O size ofthe valve terminal (see Chapter 4.1)

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Common Services

Service Code Class Instance Service Name

14 (0x0E) Yes Yes Get_Attribute_Single

16 (0x10) Yes Yes Set_Attribute_Single

A.2.5 Connection Object: Class Code 05 (0x05)

The Connection Objects manage the charac-teristics of each communication connection. Asa slave of group 2 the valve terminals onlysupport an explicit message connection as wellas a POLL message.

There are two instances of the ConnectionObject in the device. Instance #1 is assignedto the explicit messaging connection. Instance#2 is assigned to the Poll I/O Connection.

Connection Object Class Attributes

Attribute Access Name Type Value

1 Get Revision UINT 1

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Connection Object Instance 1 Attributes (Explicit Message)

Attribute Access Name Type Value

1 Get State** USINT see 1**

2 Get Instance Type USINT 0 = Explicit Message

3 Get Transport Class Trigger USINT 0x83

4 Get Production Connection ID** UINT see 2**

5 Get Consumed Connection ID** UINT see 2**

6 Get Initial Comm. Char. USINT 0x21

7 Get Production Size UINT 07

8 Get Consumed Size UINT 07

9 Get/Set Expected Packet Rate UINT Apllication Dependent

12 Get/Set Timeout Action** USINT see 3**

13 Get Prod. Path Length USINT 0

14 Get Production Path** (zero) see 4**

15 Get Cons. Path Length USINT 0

16 Get Consumed Path** (zero) see 4**

** Further explanations see next page

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Connection Object Instance 2 Attributes (POLL connection)

Attribute

Access Name Type Value

1 Get State** USINT see 1**

2 Get Instance Type USINT 1 = I/O Message

3 Get Transport Class Trigger USINT 0x82

4 Get Production Connection ID** UINT see 2**

5 Get Consumed Connection ID** UINT see 2**

6 Get Initial Comm. Char. USINT 0x1

7 Get Production Size UINT number of Inp. bytes

8 Get Consumed Size UINT number of Outp. bytes

9 Get/Set Expected Packet Rate UINT

12 Get/Set Timeout Action** USINT see 3**

13 Get Prod. Path Length USINT 6

14 Get Production Path STRUCT of

Log. Seg., Class USINT 0x20

Class Number USINT 0x04 (Assembly)

Log.Seg., Instance USINT 0x24

Instance Number USINT 0x01 (Input)

Log.Seg., Attribute USINT 0x30

Attribute Number USINT 0x03

15 Get Cons. Path Length USINT 6

16 Get Consumed Path STRUCT of

Log. Seg., Class USINT 0x20

Class Number USINT 0x04 (Assembly)

Log.Seg., Instance USINT 0x24

Instance Number USINT 0x02 (Output)

Log.Seg., Attribute USINT 0x30

Attribute Number USINT 0x03

17 Get Production Inhibit UINT 0

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Common Services

Service Code Class Instance Service Name

05 (0x05) Yes Yes Reset

14 (0x0E) Yes Yes Get_Attribute_Single

16 (0x10) No Yes Set_Attribute_Single

** Connection objects Attributes: further explanations

1 Connection States:0 = non-existent1 = configuring3 = established4 = timed out

2 Connection ID’s:Con. 1 Produced Con. ID: 10xxxxxx011Con. 1 Consumed Con. ID: 10xxxxxx100Con. 2 Produced Con. ID: 01111xxxxxxCon. 2 Consumed Con. ID: 10xxxxxx101 xxxxxx = Node Address.

3 Watch Dog TimeOut Activity:0 = Timeout (Explicit Messaging default)1 = Auto Delete2 = Auto Reset

4 If no data is available during the pollresponse, a 0 length (zero) packet isreturned.

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APPENDIX B

TECHNICAL APPENDIX

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Contents

B.1 TECHNICAL SPECIFICATIONS B-3General B-3Operating voltage electronic components and inputs B-4Operating voltage outputs/valves B-4Operating voltage of bus interface B-5Field bus B-5Electromagnetic compatibility (EMC) B-6

B.2 CABLE LENGTH AND CROSS-SECTIONAL AREA B-7Calculating with a graph B-8Calculating with a formula B-10

B.3 EXAMPLES OF CIRCUITRY B-12Operating voltage connection type 03 B-12Operating voltage connection type 05 B-13

B.4 ACCESSORIES B-14Bus connection B-14

B.5 DEVICENET COMPATIBILITY - CONFIGURATION OF SOFTWAREVERSION V1.3/1.4 B-17EDS library: Entering slaves manually B-18

VIFB11 - 03/05 Appendix B

B-2 9902d

B.1 TECHNICAL SPECIFICATIONS

General

Protection class(as per DIN 40050)

Temperature during• operation• storage/transport

IP 65

- 5 oC . . . +50 oC-20 oC . . . +60 oC

Vibrations(as per DIN/IEC 68 part 2-6and IEC 721/part 2-3)• Transport

• Operation

Shock(as per DIN/IEC 68 part 2-27and IEC 721)

3.5 mm path at 2-8 Hz1 g accelerationat 8-25 Hz

3.5 mm pathat 25-57 Hz5 g accelerationat 57-150 Hz and1 g accelerationat 150-200 Hz

30 g at 11 ms

VIFB11 - 03/05 Appendix B

9902d B-3

Operating voltage electronic components and inputs

(Pin 1 – operating voltage connection)• Rated value

(protected against incorrect polarity)

• Tolerance

• Residual ripple• Current consumption

(at 24 V)

• Fuse for supply to inputs/sensors

Power consumption (P)• Calculation

24 V DC

± 25 %(18 V . . . 30 V DC)4Vpp200 mA + sum of current consumption of electrical inputsinternal 2 A, slow blowing

P[W] = (0.2 A +

∑ I Inputs) ⋅ 24 V

Bridging time iflogic voltage drops

min. 20 ms

Operating voltage outputs/valves

(Pin 2 – operatingvoltage connection)• Rated value

(protected against incorrect polarity)

• Tolerance

• Residual ripple• Current consumption

(at 24 V)

Power consumption (P)• Calculation

external fuse required 24 V DC (typ. 10 A)

± 10 %(21.6 V ... 26.4 V DC)4 Vpp10 mA + Sum of current

consumption ofelectric outputs

+ Sum of currentconsumption ofthe switched valve solenoid coils (e.g. per MIDI valvesolenoid coil 55 mA

P[W] = (0.01 A +∑ Ielectric outputs +

∑ Isolenoid coil) ⋅ 24 V

VIFB11 - 03/05 Appendix B

B-4 9902d

Operating voltage of bus interface

(Pin 2,3 – bus interface)

• Rated value• Not protected against

short circuit• Tolerance

• Current consumption(at 24 V)

external fuse

24 V DC

+ 4% - 52%(Vmax 25 V, Vmin 11.5 V50 mA

Field bus

Design ISO 11898

Transmission type serialasynchronous, half-duplex

Protocol • Allen-BradleyDeviceNet

• Philips DIOS• Selectron SELECAN

Baud rate depends on protocol

Cable length(depending on baud rateand cable type)

1000 m

Cable type(depending on cable lengthand field bus baud rate set)

see controller manual

VIFB11 - 03/05 Appendix B

9902d B-5

Please refer to the Pneumatics Manual fortechnical specifications on the pneumatic com-ponents and valves.

Please refer to the supplementary descriptionof the I/O modules for the technical specifica-tions of the I/O modules.

Electromagnetic compatibility (EMC)

Interference radiated• tested as per EN 55011

Resistance to interference• tested as per EN 50082-2

Limit class B

Protection against electricshock (Protection against direct and indirect contactas per EN 60204-1/IEC 204)

By means of PELVpower units (Protectedextra low voltage)

VIFB11 - 03/05 Appendix B

B-6 9902d

B.2 CABLE LENGTH AND CROSS-SECTIONAL AREA

PLEASE NOTEThe following information is for the exclusiveuse of personnel trained in electrotechnologyand who are already familiar with the contentsof the chapters on "Installation" in this manual.

A load-dependent drop in voltage occurs on allthree cables for the operating voltage supply toa valve terminal. This can cause the voltage atpin 1 or 2 of the operating voltage connectionto be outside the permitted tolerances.

Recommendation

• Avoid long distances between the powerunit and the terminal.

• Calculate suitable cable lengths and cross-sec-tional areas in accordance with the followinggraph or formulae. Please note that:– the graph supplies approximate values for the cross-sectional areas 1.5 and

2.5 mm2.– the formulae supply exact values for

any cross sectional area .

PLEASE NOTEThe following graphs and formulae require thatthe cross-sectional areas of the operating volt-age supply cables (pins 1, 2 and 3) are thesame.

VIFB11 - 03/05 Appendix B

9902d B-7

Calculating with a graph

Proceed as follows:

1. Calculate the maximum current consumptionof the output/valves (I2).

2. Calculate the lowest voltage to be expectedon the power unit during operation (VOmin).Take into consideration:• the influence of load variation on the power

unit• the fluctuations in the primary mains

voltage.

3. Read the permitted length of cable in thetable for the relevant sectional area.Example for 1.5 mm2:VOmin = 22.8 V, I2 = 2 A; Lmax = 25 m

VIFB11 - 03/05 Appendix B

B-8 9902d

10A 6A4A

21.6

10 20 30 40 50 m

+10%

-10%

26.4

2A

8A

3A

0

12A14A

22

23

24

25

26

VOmin in voltV

Current I2 in ampere

Cable length in metres

Sectional area 1.5 mm 2

+10% 12A14A

21.6

10 20 30 40 50 m

-10%

26.4

0

10A 8A

6A

4A

3A

2A

22

23

24

25

26

VOmin in voltV

Current I2 in ampere

Cable length in metres

Sectional area 2.5 mm 2

VIFB11 - 03/05 Appendix B

9902d B-9

Calculating with a formula

Proceed as follows:

1. Calculate the maximum current consumptionof the inputs and electronic components (I1)as well as of the outputs/valves (I2).

2. Calculate the lowest voltage to be expectedon the power unit during operation (VOmin).Take into consideration:• the influence of load variation on the

power unit• the fluctuations in the primary mains

voltage.

3. Enter the values in the appropriate formula.The equivalent circuit diagram and theexample explain the relations.

AC

DC

VO

*)

3.15 AT

10 AT

I1

I2

Pin 1Pin 2

Pin 3

Valveterminal

RL0

0 V

VL2 + VL1

Vterminal

Lineresistance(outgoing)

RI2RI1

VO

RL1

Line resistance(returning)

VL1VL2RL2

Distance (cable length)L

Operating voltage supply Replacement circuit diagram

I0

*) load voltage can be switched off separately

Fig. B/1: Cable length (L) and line resistance (RL)

VIFB11 - 03/05 Appendix B

B-10 9902d

Formula for calculating cable lengths

L ≤ (VOmin − VTERMINALmin) ⋅ A ⋅ κCu

2 ⋅ I2 + I1

This means:

• VTERMINAL = 24 V ± 10%, minimum: VTERMINALmin ≥ 21.6 V

• VOmin = minimum operating voltagesupply (at power unit)

• Current I1 = Current for electronic compo-nents and inputs

• Current I2 = Current for outputs/valves

• A = Cable cross-sectional area (uniform e.g. 1.5 mm2)

• κ = Conductivity value of cables

(uniform e.g. κCu = 56 m

mm 2 ⋅ Ω )

Example I1 = 1 A; I2 = 5 A; VOmin = 24 V; VTERMINALmin = 21.6 V ;

κCu = 56 m

mm 2 ⋅ Ω;

ResultL ≤ 18 m for A = 1.5 mm2

L ≤ 30 m for A = 2.5 mm2

VIFB11 - 03/05 Appendix B

9902d B-11

B.3 EXAMPLES OF CIRCUITRY

Operating voltage connection type 03

Pinassignment(node)

Circuitryexample andinternalstructure

Fig. B/2a:Circuitry example – operating voltage type 03

230 V

Power unit (central powersupply)

AC

DC

3.15 A

10 A

24 V ± 10 %

24 V ± 10 %

0 V

Electricinputs/sensors (fused internally)

Valves (must befused externally)

Electric outputs

24 V electroniccomponents (fusedinternally)

2 A

Operating voltageconnection for valveterminal

*)

PE Potential compensation

*) load voltage can be switched off separately

2: 24 V supply tooutputs/valves

3: 0 V4: Earth connection

1: 24 V supplyto electronic components

VIFB11 - 03/05 Appendix B

B-12 9902d

Operating voltage connection type 05

Fig. B/2b: Circuitry example – operating voltage type 05

230 V

Power unit (e.g. central power supply)

AC

DC

3.15 A

10 A

24 V ± 10 %

24 V ± 10 %

0 V

Electric inputs/sensors (fused internally)

Adapter cableElectric outputs

24 V electronic components(fused internally)

2 A

Operating voltageconnection for valve terminal

*)

4 A

Valves max. 50%simultaneity(internally fused)

Potential compensation

*) load voltage can be switched off separately

Pinassignment

Circuitryexamplesand internalstructure

2: 24 V supply tooutputs/valves

3: 0 V4: Earth connection

1: 24 V supplyto electronic components

VIFB11 - 03/05 Appendix B

9902d B-13

B.4 ACCESSORIES

This section gives a summary of the acces-sories required.

PLEASE NOTEThe following summaries do not claim to becomplete. The addresses of the suppliersnamed can be found at the end of the section.

Bus connection

The bus must be connected via a branch lineby means of a 5-pin M12 socket with PG9screw connector. These connectors can beordered from Festo (type: FBSD-GD-9-5POL,part no. 18324).

Alternatively, you can use bus cables (dropcable, M12 / 7/8") from the following manufac-turers:

Manufacturer Type Length

Lumberg RS50 RKT5-614/1.5F RS50 RKT5-614/3F RS50 RKT5-614/6F RS50 RKT5-614/9F

1.5 F 3.0 F 6.0 F 9.0 F

Turck RSM 572-*M-RKC 4.5T/S633RSM 572-*M-RKC 4.5T/S630

x m x m

*) Length in metres

VIFB11 - 03/05 Appendix B

B-14 9902d

The branch line can be connected to the busby means of a T-adapter (T-tap). The followingT-taps are available to suit the bus cablesnamed.

Manufacturer Type

Lumberg TAP 50-RK

Turck RSM-2RKM 57

Woodhead DN 3000

The following manufacturers offer T-adapterswith screw terminals.

Manufacturer Type

Phillips BR50

Selectron CTA 701

Addresses:

Manufacturer Addresses

Woodhead Industries Inc.

United StatesDaniel Woodhead3411 Woodhead DriveNorthbrook, Illinois 60062

CanadaWoodhead Canada Ltd. Company1090 Brevik PlaceMississauga, OntarioCanada L4W 3Y5

United KingdomAero-Motive (U.K.) Ltd.9. Rassau Industrial EstateEbbw Vale, Gwent,NP3 5SD, U.K

GermanyH. F. Vogel GmbHTullastrasse 9 75196 Remchingen

VIFB11 - 03/05 Appendix B

9902d B-15

Manufacturer AddressesLumberg United States

Lumberg Inc.11351 Business Center DriveUSA-Richmond,VA 23236

United KingdomLumberg (U.K.) Ltd.The Mount, HighclereNewbury, Berkshire,RG 20 9QZ

GermanyLumberg GmbH & Co.Hälverstraße 94D-58579 Schalksmühle

Turck United StatesTURCK Inc.3000 Campus DriveUSA-Plymouth,MN 55441-2656United KingdomMTE TURCK Ltd.Stephenson RoadLeigh-on-Sea,Essex SS9 5LS

GermanyHans Turck Gmbh & Co.KGWitzlebenstraße 7D-45472 Mülheim an der Ruhr

Philips NetherlandsPMA NederlandGebouw TQIII-4Postbus 80025NL-5600 JZ Eindhoven

GermanyPhilips Industrial Electrionics DeutschlandMiramstraße 87D-34123 Kassel

Selectron SwitzerlandSelectron Lyss AG Industrielle ElektronikBernstrasse 70CH-3250 Lyss

GermanySelectron System GmbHSchupfer Strasse 1Postfach 31 02 62D-90202 Nürnberg

VIFB11 - 03/05 Appendix B

B-16 9902d

B.5 DEVICENET COMPATIBILITY - CONFIGURATION OF SOFTWARE VERSION V1.3/1.4

With DIL switch 4, you can switch field busnode IFB11-03 as from version V2.0 (26.02.99)to the old software version (software statusV1.3/1.4 from 22.07.96 or earlier) and thereby-create compatibility with existing configuredDeviceNet networks.

PLEASE NOTEIn the case of field bus nodes with softwarestatus V1.3/1.4 (22.07.96 or earlier) somesteps necessary for configuration in the De-viceNet Manager must be carried out differ-ently from the new version V2.0.1. Set compatibility with the earlier version in

the node with software version V2.0(26.02.99) in accordance with Chapter 3.2,"Setting the compatibility.”

2. Then enter the valve terminal manually inthe DeviceNet Manager in accordance withthe following section.

VIFB11 - 03/05 Appendix B

9902d B-17

EDS library: Entering slaves manually

When you commission a valve terminal withthe DeviceNet Manager the first time , youmust first extend the EDS library (electronicdata sheets) of the DeviceNet Manager. Infor-mation on the valve terminal, such as thename of the manufacturer, the product name,product code etc. are entered here in the EDSlibrary.

The necessary information can be:

• read in online mode• entered in offline mode.

Please note that the product code of themodular valve terminal up to softwareversion V1.3/1.4 (22.07.96) depends on theequipment fitted on the valve terminal .Valve terminals with different equipment fittedhave different product codes.

VIFB11 - 03/05 Appendix B

B-18 9902d

PLEASE NOTEIf necessary, you can read the actual productcode of your valve terminal in online modewith the function "Network Who" or "CreateEDS Stub..." and "Load Description from Device" etc.

In order to extend the EDS library, you mustactivate the function Create EDS Stub... in themenu Utilities. The dialogue box Create EDSStub will then appear.

Fig. B/3: Dialogue box "Create EDS Stub"

VIFB11 - 03/05 Appendix B

9902d B-19

In order to extend the EDS library offline:

1. Open the list field Vendor Name. You willthen see a selection of firm names. SelectFesto Corporation or if Festo is not listed,open the dialogue box Add Vendor. Enter thenumber 26 under Vendor ID and "Festo" asVendor Name. Then close the dialogue box.

2. Open the dialogue box Add Type. Enter thenumber 25 under Device type ID and "Pneu-matic valves" or "Valve terminal/manifold" asDevice Type. Then close the dialogue box.

3. Enter the individually ascertained decimalvalue for your valve terminal in the field Product Code.

PLEASE NOTE– You must create a separate individual

EDS file for valve terminals with differentI/O bytes.

– After extension/conversion of a valveterminal, check whether the I/O byteshave been modified, whereupon they willhave to calculate the Product Code again.

VIFB11 - 03/05 Appendix B

B-20 9902d

Calculate the value for the Product Code asfollows:

• Calculate the number of input bytes andoutput bytes of the valve terminal inaccordance with Chapter 4.1 (rounded up tofull bytes).

• Compile the Product Code first as a four-fig-ure, hexadecimal number as follows:xyI/O (hex), whereby: x = number of input bytes, y = number ofoutput bytesexample: valve terminal with 2 input bytes and 6output bytes: 26I/O (hex)

• Now convert the Product Code to a decimalnumber. example: 26I/O (hex) ⇒ (9962 (dez)

• Enter this individual Product Code as adecimal number in the appropriate EDS filefor each valve terminal.

VIFB11 - 03/05 Appendix B

9902d B-21

4. Enter the number "1" in the field Major Revi-sion and number "3" in the field Minor Revi-sion.

5. Enter "IFB11-03/5&xyEA" (see 3.) under Pro-duct Name.

6. Activate the entry Enable under Polled Con-nection.

PLEASE NOTEThe Festo valve terminal only supports themode Polled Connection .

7. Recommendation:Enter the number of I/O bytes calculated forinput/output size under Polled Connection.

8. If you wish to install the Festo icon of valveterminal type 03:– Insert the CD ROM "Utilities."– Open the dialogue box Browse under Select Bitmaps for this Device.– You can now load either the file "DNF11io.bmp" (Valve terminal no. of I/Os) or "DN F11vv.bmp" (Valve terminal) from the CD ROM.

9. Save the values with OK. The entries will thenbe transferred to the EDS library.

VIFB11 - 03/05 Appendix B

B-22 9902d

In order to extend the EDS library online:

1. Activate the field Load from Device in the dia-logue box Create EDS Stub.

2. Enter the station number (device node ad-dress) of the valve terminal in the field LoadDescription from Device and confirm the entrywith OK. The necessary information will thenbe read and entered.

PLEASE NOTELeave the value shown in the field ProductCode andMajor/Minor Revision unchanged.

3. Enter "IFB11-03/5&xyEA" under ProductName (xy = exact number of I/O bytes)

4. Activate the entry Enable under Polled Con-nection.

PLEASE NOTEThe Festo valve terminal only supports the mode Polled Connection .

VIFB11 - 03/05 Appendix B

9902d B-23

5. Recommendation:Enter the exact number of I/O bytes calcu-lated for input/output size under Polled Con-nection (see chapter 4.1). If necessary, roundup to full bytes.

6. If you wish to install the Festo icon of valveterminal type 03:– Insert the CD ROM "Utilities."– Open the dialogue box Browse under Select Bitmaps for this Device.– You can now load either the file "DNF11io.bmp" (Valve terminal with I/O modules) or "DN F11vv.bmp" (Valve terminal without I/O modules) from the CD ROM.

7. Save the values with OK. The entries will thenbe transferred to the EDS library.

When you have successfully extended yourEDS library, you can extend your network witha valve terminal V1.3/1.4 (see chapter 4.2.3,section "Extending the network with a valveterminal").

VIFB11 - 03/05 Appendix B

B-24 9902d

APPENDIX C

INDEX

VIFB11 - 03/05 Appendix C

9902d C-1

VIFB11 - 03/05 Appendix C

C-2 9902d

AAbbreviations . . . . . . . . . . . . . . . . . . . . . . . . . XIVAccessories

manufacturer . . . . . . . . . . . . . . . . . . . . . B-15Addressing

basic rule 1. . . . . . . . . . . . . . . . . . . . . . . . 4-12basic rule 2. . . . . . . . . . . . . . . . . . . . . . . . 4-15basic rule 3. . . . . . . . . . . . . . . . . . . . . . . . 4-15Philips DIOS. . . . . . . . . . . . . . . . . . . . . . . 4-22Selectron Selecan . . . . . . . . . . . . . . . . . . 4-36

BBaud rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

PLEASE NOTEThe index is based on key words. It thereforesupplements the contents which are based ona function/action-orientated grouping.

In the index you will not therefore find "Con-necting the operating voltage", but the separ-ate entries "Connections" and "Voltage".

VIFB11 - 03/05 Appendix C

9902d C-3

CCable

connecting to plugs/sockets. . . . . . . . . . . . 3-6field bus . . . . . . . . . . . . . . . . . . . . . . 3-4, 3-32operating voltage . . . . . . . . . . . 3-4, 3-27, B-7selecting . . . . . . . . . . . . . . . . . . . . . . . 3-4, B-7

Calculating the weight . . . . . . . . . . . . . . . . . . 2-12Connections

valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7Connections, valves . . . . . . . . . . . . . . . . 1-5, 1-9Current

calculating for type 03 . . . . . . . . . . . . . . . 3-21fuses. . . . . . . . . . . . . . . . . . . . . . . . 3-23, 3-31selecting the cable . . . . . . . . . . . . . . 3-27, B-7

Current consumption . . . . . . . . . . . . . . . . . . . 3-21

DData transmission

interface . . . . . . . . . . . . . . . . . . . . . 3-32, 3-35Diagnosis

diagnostic word . . . . . . . . . . . . . . . . . . . . 5-12LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Philips DIOS. . . . . . . . . . . . . . . . . . . . . . . 4-25Selectron Selecan . . . . . . . . . . . . . . . . . . 4-39status bits . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Diagnostic possibilities. . . . . . . . . . . . . . . . . . . 5-3DIL switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

VIFB11 - 03/05 Appendix C

C-4 9902d

EEarthing

components . . . . . . . . . . . . . . . . . . . 2-6 - 2-7valve terminal . . . . . . . . . . . . . . . . . 3-22, 3-29

EDS file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42EMERGENCY STOP concept. . 3-19, 3-26, 3-31Error

short circuit output module. . . . . . . . . . . . 5-16treatment . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

FFastening eyes . . . . . . . . . . . . . . . . . . 2-10, 2-13Field bus

baud rate . . . . . . . . . . . . . . . . . . . . . . . . . 3-14interface . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32module . . . . . . . . . . . . . . . . . . . . . . . . . . . XVInode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15station number . . . . . . . . . . . . . . . . . . . . . 3-11

Functionnode . . . . . . . . . . . . . . . . . . . . . 1-8, 1-11, 3-9valve terminal . . . . . . . . . . . . . . . . . . . 1-3, 1-8

Fusesexternal. . . . . . . . . . . . . . . . . 3-23, 3-31, B-12internal . . . . . . . . . . . . . . . . . 3-9, B-12 - B-13

HHat rail

clamping unit . . . . . . . . . . . . . . . . . . . . . . 2-10

VIFB11 - 03/05 Appendix C

9902d C-5

ISwitching status. . . . . . . . . . . . . . . . . . . . . . . . 5-9

LLED display

node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

NNode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

OOperating voltage

selecting the cable . . . . . . . . . . . . . . . . . . . 3-5Switching status. . . . . . . . . . . . . . . . . . . . . . . . 5-9

PPin assignment

field bus/DeviceNet . . . . . . . . . . . . . . . . . 3-32fieldbus/DeviceNet . . . . . . . . . . . . . . . . . . 3-32operating voltage . . . . . . . . . . . . . . . . . . . 3-22

Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

VIFB11 - 03/05 Appendix C

C-6 9902d

SScreening

field bus . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35Setting the field bus baud rate . . . . . . . . . . . 3-14Short circuit

eliminate . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16fuses. . . . . . . . . . . . . . . . . . . . . . . . 3-23, B-12

Station numbers . . . . . . . . . . . . . . . . . . . . . . 3-12Status bits

diagnostic information . . . . . . . . . . . . . . . 5-12System structure . . . . . . . . . . . . . . . . . . . . . . . 1-3

TTechnical specifications. . . . . . . . . . . . . . . . . B-3

VVoltage

connecting . . . . . . . . . . . . . . . . . . . 3-18, 3-22connecting the field bus . . . . . . . . . 3-35, 3-40connecting type 05. . . . . . . . . . . . . 3-25, 3-29selecting the cable . . . . . . . . . . . . . 3-20, 3-27selecting the power unit . . . . 3-20, 3-27 - 3-28switching on . . . . . . . . . . . . . . . . . . . . . . . . 4-6

VIFB11 - 03/05 Appendix C

9902d C-7

VIFB11 - 03/05 Appendix C

C-8 9902d