CHECK LIST COMPRESORES ROTATIVOS.pdf

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  • 8/10/2019 CHECK LIST COMPRESORES ROTATIVOS.pdf

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    Electrical Inspections(Check and Record the Following)

    OK

    Fixed/Changed/Cleaned During VisitStill Requires Repair/Changing/Cleaning

    30. Voltage (Full Load) A_________ B_________ C__________

    D_________ E_________ F__________

    31. Voltage (No Load) A_________ B_________ C__________

    D_________ E_________ F__________

    32. Motor Amperage (Full Load) T1/U_____ T2/V______ T3/W_______

    33. Motor Amperage (No Load) T1/U_____ T2/V______ T3/W_______

    34. Voltage Drop Across Starter L1________ L2 ________ L3_________

    35. Total Pkg Amps (Full Load) L1________ L2 ________ L3_________

    36. Motor Nameplate Data (HP/kW) _________________________

    RPM _______ V________ A__________

    37. Inspect Contactors __________________________________

    38. Check Electrical Connections __________________________________

    39. HAT Operating Temp (F / C) __________________________________

    AirCare AdvantagMaintenance and Start-up Check

    Date of Inspection: ______ / ______ / ______ Compressor Type: ROTARY CONTACT COOLED - ROTARY

    Customer Name _______________________________________________ Model No.: ________________ Size (HP): ______________

    Customer Address _____________________________________________ Serial No.: ___________________________________________

    Ingersoll Rand Service Provider: _________________________________ Work Order No.: _____________________________________

    General Inspections (Check and Record, If Applicable)OK

    Fixed/Changed/Cleaned During Visit

    Still Requires Repair/Changing/Cleaning1. Total Running Hours/Loaded Hours _______ / ______2. Package Discharge Press (Off Line / On Line) _______ / ______3. Full Load Package Discharge Temp (F / C) _______________4. Full Load Airend Discharge Temp (F / C) _______________5. Full Load Injection Coolant Temp (F / C) _______________6. Unloaded Sump Press (PSIG / BarG) _______________7. Unloaded Inlet Vacuum (PSIG / BarG) _______________8. Inlet Filter Condition _______________9.

    Last Inlet Filter Change (Date) ____ /____ /____(Hours) _______________10. Check Coolant Level _______________11. Inspect for Coolant Leaks _______________12. Coolant Filter change at: (2000 hr or 1 year) _______________13. Full Load Separator Press Drop (PSIG / BarG) _______________14. Date of Last Separator Element Change ____ /____ /____15. Inspect and Clean Scavenge Orifice and Screen _______________16. Inspect and Clean Gearcase Breather _______________17. Room Ambient Temperature (F / C) _______________18. Thermostatic Control Valve Temp (F / C) Port A___ B___ C____19. Belt Alignment Checked and in Good Condition _______________

    20. Belt Tension System Checked _______________21. Inspect for Air Leaks _______________22. Inspect All Air Cooled Cooler Cores _______________23.

    Inspect and Clean Condensate Drain_______________

    24. Inspect Main and Fan Motors _______________25. Last Main Motor Grease (Date) ____ /____ /____

    (Hours) _______________26. Last Fan Motor Grease (Date) ____ /____ /____

    (Hours) _______________27. Cooling Water Inlet - Water Cooled (Temp) _______________

    (Press) _______________28. Cooling Water Discharge - Water Cooled (Temp) _______________

    (Press) _______________29. Safety Valve Installed and Operational _______________

    Diagnostics Inspections (Check and Record the Following)FLUID

    40. Coolant Type __________________

    41. Last Coolant Change (Date) _____ /_____ /_____

    (Hours) __________________

    42. Coolant Analysis Sample Taken Every 2000 hr or 1 yea

    (Whichever is 1st)

    43. Condensate Analysis (Optional) __________________

    VIBRATION

    IR30 Shock Pulse Readings (One Stage) (Two Stage)

    MBR MR1 MR2 LPM1 LPM2 HPM1 HPM

    44. Loaded (dBm) ______ ______ ______ ____ ____ ____ ___

    45. Loaded (dBc) ______ ______ ______ ____ ____ ____ ___

    Loaded (dBi) ______ ______ ______ ____ ____ ____ ___

    AIR QUALITY (Optional, Use Only if Suspected Air Quality Issues)

    46. Test Via Coupon (Metallic Strips)

    47. Test OnGuard 2000 Electronic Analysis

    Start-up Checklist (ONLY for Initial Start-Up)Date of Start-Up: ______ / _______ / _______

    YES NO

    1. Paint Finish Acceptable ___________________2. Missing Electrical or Parts ___________________3. Damaged Metal / Cover ___________________4. Chemical / High Dust Area? ___________________5. Unit Outdoors ___________________

    6. If Outdoors, MOD Included? ___________________7. Other

    8. Other

    9. Other

    10. Does Customer Have Adequate Spare Parts? If NO, enterspare parts recommendation below.

    YES NO

    Is there any additional maintenance needed?

    If yes, is it urgent?

    RECOMMENDATIONS

    __________________________________________________________________

    ________________________________________________________________

    ________________________________________________________________

    Inspected By : ______________________________________ Cert. #_________(Servicemans Signature)

    Reviewed By : ______________________________________(Customers Signature)

    ______________________________________(Customers Name/Title (Printed))

    June 2006

    80440571 Re

    AirCare Advantage Registration YES NO

    Did you know that your warranty protectioncan be extended to 7 years?

    Has your Ingersoll Rand representative explainedyour options? YES NO

    Would you like more information? YES NO

    Keep original with machine history, copy to

    customer. Start-up/Inspection sheets requiredfor warranty processing.

    Start-up AirCare PM Inspecti