WATER TANK COATINGS GUIDE - ThomasNetcdn.thomasnet.com/ccp/10019522/200335.pdf · 2015-02-24 ·...
8
WATER TANK COATINGS GUIDE
Transcript of WATER TANK COATINGS GUIDE - ThomasNetcdn.thomasnet.com/ccp/10019522/200335.pdf · 2015-02-24 ·...
WATER TANK COATINGS GUIDE
WATER TANK COATINGS GUIDE
PRODUCT VOL SOLIDS RECOMMENDED FILM THICKNESS
AC 403 Acrylic coating which will bridge small cracks and reduce freeze-thaw damage.
44% <75 g/l
Aquanaut Primer 37% <110 g/l
Aquanaut II Gloss Finishes in a unique high performance, user-friendly water based system.
<192 g/l
Armorlux Aluminum 43% <450 g/l
Indurethane 6600 Plus
High Solids, High Gloss polyurethane that meets OTC requirements for VOC and provides up to 50%
%46 <336 g/l
Indurethane 6700 Flat Urethane
Acrylic Polyurethane High Solids, Flat polyurethane that meets OTC requirements for VOC
67% <324 g/l
Indurethane AG Acrylic Polyurethane Excellent anti-graffiti properties to allow for easyremoval of graffiti and to extend the color and glossretention.
47% <330 g/l
P-30 Universal Primer
Phenolic Alkyd Primer
Excellent one package corrosion protection and may be recoated with most Induron finishes including, alkyds, acrylics, polyurethanes and epoxies.
51% <380 g/l
PE-70 / RC-70 NSF Std 61 Certified Tank Lining. Available in Tan,Gray or Aqua White. RC-70 is the rapid cure version.
70% <252 g/l
Rust Inhibitive Primer
Acrylic Elastomeric
Acrylic
Acrylic Enamel
Aluminum Alkyd Uniform Metallic Finish. Available in Silver and select colors.
extended protection from ultra-violet light
Acrylic Polyurethane
Polyamide Epoxy
6.0-12.0
1.5-3.0
36% 2.0-4.0
1.0-2.0
TL-70 Ceramic Epoxy
70% < 255 g/lA unique high build NSF Std 61 Certified Tank Lining.Incorporates ceramic pigment for maximum corrosion protection of immersed substrates.
Polyamide Epoxy 7.0-15.0
Induramastic 85 Surface Tolerant Epoxy available in Tan or Off White. 73% <240 g/l Epoxy Mastic 3.0-7.0
Indurazinc MC67 NSF Std 61 Certified Tank Lining. Zinc providesgalvanic protection, MCU provides durability,toughness and quick cure. “Dry Fall” version alsoavailable.
67% <238 g/l Zinc Rich MCU 2.5-3.5
2.0-3.0
2.0-3.0
1.0-2.0
Indurlux 7600 Acrylic Polysiloxane A single component, polyurethane like finish withexceptional weatherability, gloss and color retention and contains no isocyanate.
76% <108 g/l 1.5-2.5
2.0-3.5
3.0-6.0
TYPE COMMENTS VOC
Perma-Clean 100Ceramic Epoxy
Amine Epoxy NSF Std 61 Certified Tank Lining. A solvent free, ZERO VOC immersion grade lining incorporating ceramic pigment for maximum corrosion protection of immersed substrates.
100% 0.0 g/l
Fluorourethane <300 g/l
Polyamidoamine A high solids, chemical and corrosion resistant modified epoxy coating formulated to provide excellent protection in severe environments.
<2.3 lbs./gal.Perma-Clean II 60% 3.0-6.0
Polyester Urethane A mastic coating designed to provide corrosion protection and will retain gloss and original color for years.
<2.3 lbs./gal.PermasticPolyurethane
60% 3.0-6.0
15.0-50.0
52% 2.0-3.0 Perma-GlossFluorourethane
Perma-Gloss will substantially enhance the color and gloss retention of coating systems on high profile projects longer than other commercially available coatings.
SYSTEM SECOND COAT THIRD COAT
STEEL INTERIOR, WET-SURFACE PREPARATION SSPC-SP10
Epoxy: ICS-1 7.0-15.04.0-6.04.0-6.0
Epoxy: ICS-2 PE-70RC-70
3.0-5.0
Epoxy: ICS-3 Perma-Clean 100(Optional)
Optional ––––––
Zinc/Epoxy: ICS-5 PE-70RC-70
3.0-5.0
STEEL INTERIOR, DRY - SURFACE PREPARATION SSPC-SP6
Epoxy Perma-Clean II 4.0-6.0
Zinc/Epoxy Perma-Clean II 4.0-6.0
STEEL EXTERIOR, BLASTED - SURFACE PREPARATION SSPC-SP6
Alkyd: OCS-1A Armorlux Aluminum 1.0-2.0
Alkyd: OCS-1B P30 Universal Primer
Aquanaut Primer 2.0-4.0Zinc/Acrylic: OCS-3 Indurazinc MC67 or DF67
Permastic Urethane 2.0-3.0 Zinc/Fluorourethane:OCS-4
Indurazinc MC 67 or DF67
Perma-Clean IIEpoxy/Urethane:OCS-5
Perma-Clean II 3.0-5.0
TL70 Ceramic EpoxyPE-70RC-70
PE-70RC-70
Indurazinc MC67
PE-70RC-70
Indurazinc MC67 or DF67
P30 Universal Primer
PE-70 or RC-70 Induraguard
TL70 Ceramic EpoxyPE-70RC-70
PE-70RC-70
N/A
PE-70RC-70
N/A
N/A
Armorlux Aluminum
Aquanaut II
Indurethane 6600 PlusIndurethane 6700 Flat
Indurethane 6600 PlusIndurethane 6700 Flat
PRIMER COAT MILS MILS
Indurazinc MC 67or DF67
2.0-4.0Acrylic Aquanaut II
Aluminum Armorlux Aluminum
Zinc/Epoxy/Urethane:OCS-6
Aquanaut II N/A
2.0-4.0
MILS TOTAL DFT
7.0-15.03.0-5.03.0-5.0
3.0-5.0
20.0-50.0
2.5-3.5
14.0-30.07.0-11.07.0-11.0
9.0-15.0
20.0-50.0
8.5-13.5
3.0-5.0
––––––
3.0-5.0
3.0-5.0
2.5-3.5
2.0-3.0
2.0-3.0
2.5-3.5
Armorlux Color Chrome 1.0-1.5 Armorlux Color Chrome
1.0-2.0
2.0-4.0
1.0-1.5
–––––– 7.0-11.0
–––––– 6.5-9.5
4.0-7.0
6.5-11.5
4.0-6.0
2.5-3.5 2.0-3.0 6.5-9.5
3.0-5.0 3.0-5.0 2.0-3.0 8.0-13.0
2.5-3.5 2.0-3.0 7.5-11.5
STEEL EXTERIOR, OVERCOATING - SURFACE PREPARATION DEPENDS ON CONDITION OF SURFACE
2.0-4.0 –––––– 4.0-8.0
Epoxy Mastic/Urethane
Induramastic 85Induraguard
3.0-5.0 Indurethane 6600 PlusIndurethane 6700 FlatPermastic PolyurethaneIndurlux 7600
2.0-3.0 Permastic PolyurethaneIndurlux 7600
–––––– 5.0-8.0
1.0-2.0 Armorlux Aluminum 1.0-2.0 N/A ––––––
Penetrating Epoxy Spot: Induramastic 85 E-Bond 100
6.0-9.0 1.0-2.0 Optional:Induramastic 85Aquanaut IIPermastic PolyurethaneIndurlux 7600
3.0-4.0 Indurethane 6600 PlusAquanaut IIPermastic PolyurethaneIndurlux 7600
2.0-3.0
CONCRETE - SURFACE PREPARATION CLEAN, FULLY CURED AND DRY
3.0-5.0Interior PE-70RC-70
Interior Perma-Clean 100
PE-70RC-70
PE-70RC-70
20.0-50.0
3.0-5.0 3.0-5.0 9.0-15.0
Interior TL70 Ceramic Epoxy 7.0-15.0 TL70 Ceramic Epoxy 7.0-15.0 14.0-30.0
20.0-50.0 Optional N/A ––––––
Exterior AC403 Acrylic Elastomeric
12.0-24.0 6.0-12.0 AC403 Acrylic Elastomeric
6.0-12.0 N/A ––––––
NOTES:1. Brush or roller application may require additional coat(s) to achieve recommended film thickness and/or complete hiding.2. When using heavily pigmented colors it is recommended to use Perma-Clear Fluorourethane over Indurethane 6700 Flat to maximize color and gloss retention.3. All ICS and OCS designated systems correspond with the ANSI/AWWA D102 Latest Version System Number.
––––––
Perma-GlossFluorourethane
N/A ––––––
N/A ––––––
ESTIMATING TANK SURFACE AREAS
ELEVATED TANKS Capacity (Gals.) Riser Diameter Inside Area (Sq.Ft.) Outside Area (Sq. Ft.) 50,000 4 ft. 3,150 6,500 100,000 4 ft. 4,300 8,000 150,000 5 ft. 5,100 9,900 200,000 6 ft. 5,900 11,100 250,000 7 ft. 6,700 12,700 500,000 5 ft. 10,000 19,600 750,000 Dry 8 ft. 13,600 29,100 1,000,000 Dry 8 ft. 17,000 36,900
Inside Area (Sq. Ft.)
PEDESTAL COLUMNSPHERICAL TANKS Capacity (Gals.) Wet Dry Outside Area (Sq. Ft.) 50,000 2,200 2,700 3,950 100,000 3,350 2,950 5,350 150,000 4,150 3,450 6,500 200,000 5,000 4,100 7,750 250,000 5,700 4,500 8,700 500,000 9,000 5,500 12,750 750,000 11,750 7,100 16,500 1,000,000 14,750 8,900 20,450
Inside Area (Sq. Ft.)
SINGLE FLUTED COLUMN TANKSSINGLE PEDESTAL COLUMN TANK Capacity (Gals.) Wet Dry Outside Area (Sq. Ft.) 500,000 12,000 17,500 19,300 750,000 15,900 26,750 27,675 1,000,000 19,850 31,850 33,250 1,500,000 27,850 35,975 39,750 2,000,000 31,000 54,250 47,750
Inside Area (Sq. Ft.)
COMPOSITEELEVATED TANK Capacity (Gals.) Wet Dry Outside Area (Sq. Ft.) 500,000 11,000 1,400 9,500 1,000,000 18,000 1,600 15,200 1,500,000 25,000 1,900 20,200 2,000,000 30,900 2,000 25,100 2,500,000 35,100 2,300 28,500
STANDPIPES AND RESERVOIRSFlat Roof or Floor Area = .7854 x diameter²Roof and Framing Area = 1.22 x diameter² Cone Roof Area = .85 x diameter² Shell Area = 3.1416 x diameter x height
WATER TANK COATINGS GUIDE
Volume Solids %
55 60 65 70 75 80 85 90 95 100
$25.00 2.83 2.60 2.40 2.73 2.08 1.95 1.83 1.73 1.64 1.56
$30.00 3.40 3.12 2.88 2.67 2.49 2.34 2.20 2.08 1.97 1.87
$35.00 3.97 3.64 3.36 3.12 2.91 2.73 2.57 2.42 2.30 2.18
$40.00 4.53 4.16 3.84 3.56 3.33 3.12 2.93 2.77 2.63 2.49
$45.00 5.10 4.68 4.32 4.01 3.74 3.51 3.30 3.12 2.95 2.81
$50.00 5.67 5.20 4.80 4.45 4.16 3.90 3.67 3.46 3.28 3.12
$55.00 6.23 5.71 5.28 4.90 4.57 4.29 4.03 3.81 3.61 3.43
$60.00 6.80 6.23 5.75 5.34 4.99 4.68 4.40 4.16 3.94 3.74
$65.00 7.37 6.75 6.23 5.79 5.40 5.07 4.77 4.50 4.27 4.05
$70.00 7.93 7.27 6.71 6.23 5.82 5.46 5.13 4.85 4.59 4.36
COST = Price ($ Gallon) = Cents /FT.² at 1.0 mil(1,604) (Volume Solids %)
EXAMPLE A: Price = $30.00/Gallon, Volume Solids = 70%Cost = $30.00 / 1604 (.70)= 2.67 cents / ft.² at 1.0 mil.
EXAMPLE B: Price = $50.00/Gallon, Vol. Solids = 100%Cost = $50.00 /1604 (1.00) = 3.12 cents / ft.² at 1.0 mil
PRIC
E PE
R G
ALL
ON
($)
TREATMENT PLANT COATINGS GUIDE
For additonal pricing info, use our Online Calculator at induron.com
DETERMINATION OF COATING COST (CENTS / FT² / MIL)
NON-SUBMERGED CONCRETE: EXTERIOR ABOVE GRADE WALLS, BRICK, SOLID MASONRY. SURFACE PREPARATION: PER PRODUCT TECH DATA SHEET
SUBMERGED STEEL: WASTEWATER - SSPCSP10
SYSTEM SECOND COAT THIRD COAT
SUBMERGED STEEL: POTABLE WATER- SURFACE PREPARATION SSPC-SP10
100% Solids Ceramic Epoxy
100% Solids Ceramic Epoxy
Optional
Ceramic Epoxy 7.0-15.0
PermaSafe 100Ceramic Epoxy
Optional ––––––
Coal Tar Epoxy Ruff Stuff 2100 Coal Tar Epoxy
8.0-12.0
SUBMERGED CONCRETE: WASTEWATER. SURFACE PREPARATION PER PRODUCT TECH DATA SHEET
100% Solids Ceramic Epoxy
PermaSafe 100Ceramic Epoxy
20.0-50.0
AC403 Elastomeric 6.0-12.0
20.0-50.0 Perma-Clean 100 Ceramic Epoxy
TL70 Ceramic Epoxy
Ruff Stuff 2100 Coal Tar Epoxy
Mortarchem
N/A
TL70 Ceramic Epoxy
N/A
N/A
Optional
N/A
PRIMER COAT MILS MILS
AC403 Elastomeric
3.0-5.0Epoxy Polyfill Epoxy Block Filler
Acrylic
Perma-Clean II Perma-Clean II
MILS TOTAL DFT
7.0-15.0
20.0-50.0
8.0-12.0
–––––– 20.0-50.0
14.0-30.0
20.0-50.0
16.0-24.0
––––––
______
As Needed ______ 20.0-50.0
6.0-12.0 ______
__________________
12.0-24.0
NON-SUBMERGED MASONRY: INTERIOR WALLS & CEILINGS. SURFACE PREPARATION PER PRODUCT TECH DATA SHEET
as needed 3.0-5.0 6.0-11.0
EXTERIOR NON-SUBMERGED GALVANIZED, ALUMINUM AND OTHER NON-FERROUS METALS. SURFACE PREPARATION SSPC-SP1
3.0-5.0Vinyl Wash Primer/Epoxy/Urethane
Vinyl Wash Primer Perma-Clean II Indurethane 6600 Plus0.3-0.5 2.0-3.0 5.0-8.0
NOTES:1. Brush or roller application may require additional coat(s) to achieve recommended film thickness and/or complete hiding.2. When using heavily pigmented colors it is recommended to use Perma-Clear Fluorourethane over Indurethane 6700 Flat to maximize color and gloss retention.
––––––
PermaClean 100Ceramic Epoxy
20.0-50.0100% Solids Ceramic Epoxy
Mortarchem OptionalAs Needed ______ 20.0-50.0
SUBMERGED CONCRETE: POTABLE WATER. SURFACE PREPARATION PER PRODUCT TECH DATA SHEET
TL70 Ceramic Epoxy 7.0-15.0 Ceramic Epoxy Mortarchem As Needed 14.0-30.0
STEEL INTERIOR
Epoxy Perma-Clean II 4.0-6.0
Zinc/Epoxy Indurazinc MC67 or DF67
PE-70 or RC-70Perma-Clean II Primer
N/A3.0-5.0
2.5-3.5 Perma-Clean II 4.0-6.0 N/A
______
______
7.0-11.0
6.5-9.5
STEEL EXTERIOR
Epoxy/Urethane Perma-Clean II 3.0-5.0
Zinc/Epoxy/Urethane
Indurazinc MC67 or DF67
PE-70 or RC-70Perma-Clean II Primer
Indurethane6600 Plus
3.0-5.0
2.5-3.5 Perma-Clean II 3.0-5.0 Indurethane6600 Plus
2.0-3.0
2.0-3.0
8.0-13.0
7.511.5
2 CoatsPE-70 or RC-70
8.0-12.0 Epoxy Mortarchem PE-70 or RC-70As Needed 4.0-6.0 12.0-18.0
PE-70 or RC - 70 3.0-6.0 PE-70 or RC-70 4.0-6.0 PE-70 or RC-70 4.0-6.0 11.0-18.0Epoxy
Ceramasafe 90 15.0-40.0Ceramic Epoxy Ceramasafe 90 N/A15.0-40.0 ______ 30.0-80.0
Ceramasafe 90 15.0-40.0Ceramic Epoxy Mortarchem Cermasafe 90As Needed 15.0-40.0 30.0-80.0
Coal Tar Epoxy Ruff Stuff 2100 Coal Tar Epoxy
8.0-12.0 Ruff Stuff 2100 Coal Tar Epoxy
8.0-12.0Mortarchem As Needed 16.0-24.0
INTERIOR CONCRETE FLOORS
100% Solids Perma-Tuff SL orPerma-Tuff CRC
As Needed As Needed As Specified
N/A ______
TL70 Ceramic Epoxy 7.0-13.0
TREATMENT PLANT COATINGS GUIDE
PRODUCT VOL SOLIDS RECOMMENDED FILM THICKNESS
AC 403 Acrylic coating which will bridge small cracks and reduce freeze-thaw damage.
46% <75 g/l
Aquanaut Primer 37% <110 g/l
Aquanaut II Gloss Finishes in a unique high performance, user-friendly water based system.
<192 g/l
TL-70 Ceramic Epoxy
70% < 255
< 100 g/l
g/l
Induramastic 85 Surface Tolerant Epoxy available in Tan or Off White. 73% <240 g/l
Indurazinc MC67 NSF Std 61 Certified Tank Lining. Zinc provides galvanic protection, MCU provides durability, toughness and quick cure.
67% <238 g/l
Indurazinc DF 67 Zinc provides galvanic protection, MCU provides durability, toughness, quick dry times and dry fall characteristics.
67%
Indurethane 6600 Plus
High Solids, High Gloss polyurethane that meets OTC requirements for VOC and provides up to 50%
%46 <336 g/l
PE-70 / RC-70 NSF Std 61 Certified Tank Lining. Available in Tan,Gray or Aqua White. RC-70 is the rapid cure version.
70% <252 g/l
Rust Inhibitive Primer
Acrylic Elastomeric
Acrylic
Acrylic Enamel
A unique high build NSF Std 61 Certified Tank Lining.Incorporates ceramic pigment for maximum corrosion protection of immersed substrates.
Polyamide Epoxy
Epoxy Mastic
extended protection from ultra-violet light
Zinc Rich MCU
Zinc Rich MCU
Acrylic Polyurethane
Polyamide Epoxy
6.0-12.0
1.5-3.0
36% 2.0-4.0
7.0-15.0
Ceramasafe 90 90%A two-component, high solids, immersion grade coating formulated for maximum corrosion protection of steel and concrete substrates immersed in sewage.
Cyclo-Aliphatic Amine Epoxy
15.0-40.0
3.0-7.0
2.5-3.5
<238 g/l 2.5-3.5
2
Mortarchem Filler Surfacer
Cementitious filler surfacer for smoothing rough concrete surfaces prior to painting.
99% <25 g/lCementitious Surfacer
As needed
.0-3.0
3.0-6.0
TYPE COMMENTS VOC
Perma-Clean 100Ceramic Epoxy
Amine Epoxy NSF Std 61 Certified Tank Lining. A solvent free, ZERO VOC immersion grade lining incorporating ceramic pigment for immersion in potable water.
100% 0.0 g/l
Perma-GlossFluorourethane
Fluorourethane Perma-Gloss will substantially enhance the color and gloss retention of coating systems on high profile projects longer than other commercially available coatings.
<300 g/l
15.0-50.0
52% 2.0-3.0
PermaSafe 100Ceramic Epoxy
Amine Epoxy A solvent free, ZERO VOC immersion grade lining incorporating ceramic pigment for maximum corrosion protection of immersed substrates in wastewater and other harsh environments.
100% 0.0 g/l
Perma-Tuff SL Amine Epoxy 100% solids, high performance self leveling epoxy flooring system that provides a seamless surface that isextremely hard wearing, durable and chemically resistant.
100% 0.0 g/l
15.0-50.0
15.0-100.0
Ruff Stuff 2100 CoalTar Epoxy
Coal Tar Epoxy A unique and outstanding barrier coating formulated for the protection of steel and concrete exposed to aggressive environments.
70% 285 g/l 7.0-20.0
Polyamidoamine A high solids, chemical and corrosion resistant modified epoxy coating formulated to provide excellent protection in severe environments.
<2.3 lbs./gal.Perma-Clean II 60% 3.0-6.0
TREATMENT PLANT COATINGS GUIDE
