MBR Tank Coatings

7/25/2019 MBR Tank Coatings

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Product Data SheetEdition 01/03/2013Identification no:02 08 01 02 007 0 00001Sikafloor-15

Sikafloor-156

2-!art e!o"# !ri$er% le&ellin' $ortar and $ortar (creed

ProductDescription

Sikafloor-15 i( a t)o !art% lo) &i(co(it# e!o"# re(in*

+,otal (olid e!o"# co$!o(ition acc* to the te(t $ethod Deut(che auche$ie e*.*er$an ((ociation for con(truction che$ical(+

Uses or !ri$in' concrete (u4(trate(% ce$ent (creed( and e!o"# $ortar(

or nor$al to (tron'l# a4(or4ent (urface(

Pri$er for all Sika E!o"# and P6 floorin'(

inder for le&ellin' $ortar( and $ortar (creed(

or internal and e"ternal u(e

Characteristics /Advantages

o) &i(co(it#

ood !enetration a4ilit#

i'h 4ond (tren'th

Ea(# a!!lication

Short )aitin' ti$e(

9ulti-!ur!o(e

or e"ternal u(e al(o

Product Data

Form

Appearance /Colours 6e(in - !art : tran(!arent% liuid

ardener - !art : 4ro)ni(h% liuid

Packaging Part : 1*875 k'% 7*5 k' and 18*75 k' container(Part : 0*25 k'% 2*5 k' and *25 k' container(Part ;: 2*5 k' and 10 k' uni!ack(

25 k' read# to $i" unit

ulk !acka'in':Part : 180 k' and 1000 k' dru$(Part : 0 k'% 180 k' and 1000 k' dru$(

Storage

Storage Conditions/Shelf-Life 2< $onth( fro$ date of !roduction if (tored !ro!erl# in ori'inal% uno!ened andunda$a'ed (ealed !acka'in'% in dr# condition( at te$!erature( 4et)een ;5=>and ;30=>*


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Technical Data

Chemical ase E!o"#

Densit! Part : ? 1*10 k'/lPart : ? 1*02 k'/l9i"ed 6e(in: ? 1*1 k'/l DI@ E@ ISA 2811-1

ll den(it# &alue( at ;23=>

Solid Content ? 100B 4# &olu$e / ? 100B 4# )ei'ht

"echanical / Ph!sicalProperties

Compressive Strength 9ortar: ? 55 @/$$C 30 da#( / ;23=> / 50B r*h* E@ 1-1

9ortar (creed: S6-15 $i"ed 1:10 )ith the (uita4le (and $i"ture% $entioned 4elo)*

Fle#ural Strength 9ortar: ? 15 @/$$C 30 da#( / ;23=> / 50B r*h* E@ 1-1

9ortar (creed: S6-15 $i"ed 1:10 )ith the (uita4le (and $i"ture% $entioned 4elo)*

ond Strength 1*5 @/$$2failure in concrete E@

Short-ter$ $a"* 12 h ;100=>

Short-ter$ $oi(t/)et heatF u! to ;80=> )here e"!o(ure i( onl# occa(ional (tea$cleanin' etc**

F@o (i$ultaneou( che$ical and $echanical e"!o(ure*

USGBC

EED 6atin'

Sikafloor-15 confor$( to the reuire$ent( of EED EG >redit G9D 9ethod 30 >ontent 100 '/l


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S!stem&nformation

S!stem Structure Primer:o)/$ediu$ !oro(it# concrete: 1 " Sikafloor

-15

i'h !oro(it# concrete: 2 " Sikafloor-15

Levelling mortar fine (surface roughness < 1 mm):Pri$er: 1 " Sikafloor

-15

e&ellin' $ortar: 1 " Sikafloor

-15 ; uartJ (and 0*1 - 0*3 $$ ;E"tender ,

Levelling mortar medium (surface roughness up to 2 mm):Pri$er: 1 " Sikafloor

-15

e&ellin' $ortar: 1 " Sikafloor-15 ; uartJ (and 0*1 - 0*3 $$ ; E"tender ,

Mortar Screed (15 - 2 mm la!er thic"ness ) # $epair Mortar:Pri$er: 1 " Sikafloor

-15

ondin' 4rid'e: 1 " Sikafloor-15

Screed: 1 " Sikafloor-15 ; (uita4le (and $i"ture

In !ractice the follo)in' (and $i"ture( !ro&ed to 4e (uita4le 'rain (iJe di(tri4ution

for la#er thickne((e( of 15 - 20 $$:

25 !4) uartJ (and 0*1 - 0*5 $$25 !4) uartJ (and 0*< - 0*7 $$25 !4) uartJ (and 0*7 - 1*2 $$25 !4) uartJ (and 2 - < $$

@ote: ,he lar'e(t 'rain (iJe (hould 4e a $a"i$u$ 1/3 of the fini(hed la#er thickne((*De!endent on the 'rain (ha!e and a!!lication te$!erature(% the a''re'ate( and the$o(t (uita4le $i" (hould 4e (elected*

Application Details

Consumption / Dosage

>oatin' S#(te$ Product >on(u$!tion

Pri$er 1- 2 " Sikafloor-15 1- 2 " 0*3 - 0*5 k'/$C

e&ellin' $ortar fine(urface rou'hne(( 1 $$

1 !4) Sikafloor-15 ;

0*5 !4) uartJ (and 0*1 - 0*3 $$; 0*015 !4) E"tender ,

1*< k'/$C/$$

e&ellin' $ortar $ediu$(urface rou'hne(( u! to 2$$

1 !4) Sikafloor-15 ;

1 !4) uartJ (and 0*1 - 0*3 $$ ;0*015 !4) E"tender ,

1* k'/$C/$$

ondin' rid'e 1- 2 " Sikafloor-15 1- 2 " 0*3 - 0*5 k'/$C

9ortar Screed 15 - 20 $$la#er thickne(( / 6e!air9ortar

1 !4) Sikafloor-15 ; 10 !4)uartJ (and

2*2 k'/$C/$$

,he(e fi'ure( are theoretical and do not allo) for an# additional $aterial due to(urface !oro(it#% (urface !rofile %&ariation( in le&el or )a(ta'e etc*


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Su'strate (ualit! >oncrete (u4(trate( $u(t 4e (ound and of (ufficient co$!re((i&e (tren'th $ini$u$25 @/$$

2 )ith a $ini$u$ !ull off (tren'th of 1*5 @/$$

2*

,he (u4(trate $u(t 4e clean% dr# and free of all conta$inant( (uch a( dirt% oil%'rea(e% coatin'( and (urface treat$ent(% etc*

An critical (u4(trate(% e*' a (tron' a4(or4ent ce$entitiou( (urface% the a!!lication ofa trial area i( hi'hl# reco$$ended% in order to en(ure a !orefree (urface% after!ri$in'**

Su'strate Preparation >oncrete (u4(trate( $u(t 4e !re!ared $echanicall# u(in' a4ra(i&e 4la(t cleanin' or(carif#in' eui!$ent to re$o&e ce$ent laitance and achie&e an o!en te"tured(urface*

Keak concrete $u(t 4e re$o&ed and (urface defect( (uch a( 4lo)hole( and &oid($u(t 4e full# e"!o(ed*

6e!air( to the (u4(trate% fillin' of 4lo)hole(/&oid( and (urface le&ellin' $u(t 4ecarried out u(in' a!!ro!riate !roduct( fro$ the Sikafloor

% SikaDur

and Sikaard

ran'e of $aterial(*

,he concrete or (creed (u4(trate ha( to 4e !ri$ed or le&elled in order to achie&e ane&en (urface*

i'h (!ot( $u(t 4e re$o&ed 4# e*'* 'rindin'*

ll du(t% loo(e and fria4le $aterial $u(t 4e co$!letel# re$o&ed fro$ all (urface(4efore a!!lication of the !roduct% !refera4l# 4# 4ru(h and/or &acuu$*

Application

Conditions /Limitations

Su'strate Temperature ;10=> $in* / ;30=> $a"*

Am'ient Temperature ;10=> $in* / ;30=> $a"*

Su'strate "oistureContent

a4o&e de)

!oint to reduce

the ri(k of conden(ation or 4loo$in' on the floor fini(h*

@ote: o) te$!erature( and hi'h hu$idit# condition( increa(e the !ro4a4ilit# of4loo$in'*


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Application&nstructions

"i#ing Part : !art M 75 : 25 4# )ei'ht

"i#ing Time Prior to $i"in'% (tir !art $echanicall#* Khen all of !art ha( 4een added to !art %$i" continuou(l# for 3 $inute( until a unifor$ $i" ha( 4een achie&ed*

Khen !art( and ha&e 4een $i"ed% add the uartJ (and and if reuired theE"tender , and $i" for a further 2 $inute( until a unifor$ $i" ha( 4een achie&ed*

,o en(ure thorou'h $i"in' !our $aterial( into another container and $i" a'ain toachie&e a con(i(tent $i"*

A&er $i"in' $u(t 4e a&oided to $ini$i(e air entrain$ent*

"i#ing Tools Sikafloor-15 $u(t 4e thorou'hl# $i"ed u(in' a lo) (!eed electric (tirrer

300 - 2< hour( < da#(

;20=> 12 hour( 2 da#(

;30=> hour( 1 da#

efore a!!l#in' (ol&ent containin' !roduct( on Sikafloor-15 allo):

Su4(trate te$!erature 9ini$u$ 9a"i$u$

;10=> 3 hour( da#(

;20=> 2< hour( < da#(

;30=> 12 hour( 2 da#(

,i$e( are a!!ro"i$ate and )ill 4e affected 4# chan'in' a$4ient condition(

!articularl# te$!erature and relati&e hu$idit#*


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,otes on Application /Limitations

Do not a!!l# Sikafloor-15 on (u4(trate( )ith ri(in' $oi(ture*

re(hl# a!!lied Sikafloor-15 (hould 4e !rotected fro$ da$!% conden(ation and

)ater for at lea(t 2< hour(*

Sikafloor-15$ortar (creed i( not (uita4le for freuent or !er$anent contact )ith

)ater unle(( (ealed*

Practical trial( (hould 4e carried out for $ortar $i"e( to a((e(( (uita4le a''re'ate'rain (iJe di(tri4ution*

or e"ternal a!!lication(% a!!l# on a fallin' te$!erature* If a!!lied durin' ri(in'te$!erature( N!in holin'O $a# occur fro$ ri(in' air*

,he(e !inhole( can 4e clo(ed after a (oft 'rindin' 4# a!!l#in' a (cratch coat ofSikafloor-15 $i"ed )ith a!!ro"* < B of E"tender ,*

'ools6eco$$ended (u!!lier of tool(:PPK-Pol#!lan-KerkJeu'e $4% Phone: ;rack(: !refill and le&el )ith SikaDuror Sikafloor

e!o"# re(in

- D#na$ic crack(: to 4e a((e((ed and if nece((ar# a!!l# a (tri!e coat ofela(to$eric $aterial or de(i'n a( a $o&e$ent oint

,he incorrect a((e(($ent and treat$ent of crack( $a# lead to a reduced (er&ice lifeand reflecti&e crackin'*

nder certain condition(% underfloor heatin' or hi'h a$4ient te$!erature( co$4ined

)ith hi'h !oint loadin'% $a# lead to i$!rint( in the re(in*

If heatin' i( reuired do not u(e 'a(% oil% !araffin or other fo((il fuel heater(% the(e!roduce lar'e uantitie( of 4oth >A2and 2A )ater &a!our% )hich $a# ad&er(el#affect the fini(h* or heatin' u(e onl# electric !o)ered )ar$ air 4lo)er (#(te$(*

Curing Details

Applied Product read!for use

,e$!erature oot traffic i'ht traffic ull cure

;10=> ? 2< hour( ? 5 da#( ? 10 da#(

;20=> ? 12 hour( ? 3 da#( ? 7 da#(

;30=> ? hour( ? 2 da#( ? 5 da#(@ote: ,i$e( are a!!ro"i$ate and )ill 4e effected 4# chan'in' a$4ient condition(*

alue ase ll technical data (tated in thi( Product Data Sheet are 4a(ed on la4orator# te(t(*ctual $ea(ured data $a# &ar# due to circu$(tance( 4e#ond our control*

$ealth and Safet!&nformation

or infor$ation and ad&ice on the (afe handlin'% (tora'e and di(!o(al of che$ical!roduct(% u(er( (hall refer to the $o(t recent 9aterial Safet# Data Sheet containin'!h#(ical% ecolo'ical% to"icolo'ical and other (afet#-related data*

C. La'elling Plea(e refer to Declaration of !erfor$ance*

.U %egulation 001/1

+C - DecopaintDirective

ccordin' to the E-Directi&e 200


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Legal ,otes,hi( infor$ation and% in !articular% the (u''e(tion( relatin' to the a!!lication and

end-u(e of our !roduct(% are 4a(ed on our kno)led'e and e"!erience in nor$al

u(e% !ro&idin' the !roduct( ha&e 4een !ro!erl# (tored and a!!lied* In !ractice% the

difference( in $aterial(% (u4(trate( and actual (ite condition( are (uch that no

)arrant# in re(!ect of re(ult( achie&ed or lia4ilit# ari(in' out of an# le'al

relation(hi! )hat(oe&er% can 4e inferred either fro$ thi( infor$ation or fro$ an#

ad&ice offered 4# (!oken )ord% unle(( )e ha&e 4een deli4eratel# at fault or 'uilt# of

'ro(( ne'li'ence* ,he u(er (hall 4e reuired to !ro&e that he ha( dul# and in full

e"tent (u4$itted to Sika in )ritin' all infor$ation nece((ar# for Sika to $ake a fair

and !ro!er a((e(($ent* ,he u(er $u(t te(t the !roduct(Q (uita4ilit# for the intended

a!!lication and !ur!o(e* Sika re(er&e( the ri'ht to chan'e the !roduct

(!ecification(* ,he !ro!rietar# ri'ht( of third !artie( $u(t 4e o4(er&ed* Arder( are

acce!ted (u4ect to our current ter$( and condition( of (ale and deli&er#* ,he $o(t

recent edition of the Product Data Sheet (hall a!!l#% co!ie( of )hich (hould 4e

reue(ted fro$ u(*

Sika Deutschland GmbH Sika Deutschland GmbH Sika Deutschland GmbH Sika Deutschland GmbH

Kornwestheimer Str. 107 Stuttgarter Str. 139 Rieter al !on"Helmholt#"Stra$e 1

D"70%39 Stuttgart D"7&'7% (ad )rach D"71**' !aihingen+ ,n# D"-9&'7 llertissen/

el. 00 %9 711"-00 9"0 el. 00 %9 71&'"9%0"0 el. 00 %9 70%&"109"0 el. 00 %9 7303"1-0"0

a 00 %9 711"-00 9"3&1 a 00 %9 71&'"9%0"3&1 a 00 %9 70%&"109"1-0 a 00 %9 7303"1-0"&-0


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Product Data SheetEdition 01/03/2013Identification no:

02 08 01 02 020 0 000001Sikafloor-390

Sikafloor-390

2-part flexile and che!icall" re#i#tant epox" coatin$

ProductDescription

Sikafloor-390 i# a t%o part& flexile& coloured epox" re#in %ith hi$h che!ical

re#i#tance'

()otal #olid epox" co!po#ition acc' to the te#t !ethod Deut#che *auche!ie e'+',er!an .##ociation for con#truction che!ical#(

Uses rack-rid$in$ and che!icall" re#i#tant coatin$ for concrete and #creed#urface# in und area# for the protection a$ain#t %ater conta!inatin$ liuid#,accordin$ to the product che!ical re#i#tance tale

Characteristics /Advantages

i$h che!ical re#i#tance

rack-rid$in$

iuid proof

Test

Approval / Standards .ppro4al a# 56ater protection #"#te!7& 8-9'12-10& DI*t& er!an"

)e#tin$ of Paint o!patiillit" in acc' to *;6-Standart 09-09-132-& Pol"!erIn#titute& )e#t

Product Data

Form

Appearance / Colours


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Technical Data

Chemical ase Epox"

Densit! Part .: B 1'3 k$/l ,DIC EC IS 2>11-1Part *: B 1'0 k$/l;ixed re#in: B 1' k$/l

.ll Den#it" 4alue# at @23A

Solid Content B 100F ," 4olu!e& B100F ," %ei$ht

"echanical / Ph!sicalProperties

Fle#ural Strength B 10 C/!!2 ,> da"# / @23A ,DIC 3=

ond Strength G 1' C/!!H ,failure in concrete ,IS =2=

Shore D $ardness 0 ,after 1= da"# / @23A ,DIC 3 0

%longation at reak B 20F ,> da"# / @23A ,DIC 3=

A&rasion 'esistance !$ ,S 10/1000/1000 ,> da"# / @23A ,DIC 3 109 ,)aer .rader )e#t

Crack ridging Capacit! B 0'2 !!& #tatic 2 "ear# 8 ,er!an Standard for %ater protection

'esistance

Chemical 'esistance 0A %here expo#ure i# onl" occa#ional,i'e' durin$ #tea! cleanin$ etc'

Co #i!ultaneou# che!ical and !echanical expo#ure'

US(C

L%%D 'ating

Sikafloor-390 confor!# to the reuire!ent# of EED

EJ redit ='2: o%-E!ittin$ ;aterial#: Paint# K oatin$#

S.J;D ;ethod 30=-91 + ontent L 100 $/l

S!stem)nformation

S!stem Structure Self-smoothing system (horizontal areas):Pri!er: 1 x Sikafloor

-1/-11

Screed: 1 x Sikafloor-390

Smooth wearing course (vertical areas):

Pri!er: 1 x Sikafloor-1/-11Screed: 2 x Sikafloor

-390 @ Extender )

Broadcast system with slip resistance (rigid):Pri!er: 1 x Sikafloor

-1/-11

6earin$ cour#e: 1 x Sikafloor-390 roadca#t to

exce## %ith Silicon caride or uartM #andSeal coat: 1 x Sikafloor

-390 @ %t'-F )hinner

Broadcast system with slip resistance (crack-bridging):Pri!er: 1 x Sikafloor

-1/-11

6earin$ cour#e,1#tcoat: 1 x Sikafloor

-390

6earin$ cour#e ,2nd

coat: 1 x Sikafloor-390 roadca#t to

exce## %ith Silicon caride or uartM #andSeal coat: 1 x Sikafloor

-390 @ %t'-F )hinner


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Application Details

Consumption / Dosage

oatin$ S"#te! Product on#u!ption

Pri!in$ Sikafloor-1/-11 0'3 - 0' k$/!H

e4ellin$ ,optional Sikafloor-1/-11!ortar !!

Sikafloor

-390 1' k$/!2

/!!

6earin$ cour#e4ertical area#

,Nil! thickne## B 1' !!

Sikafloor-390

@ 2' - = %t'-F Extender )2 x 1'2 k$/!H

6earin$ cour#e%ith #lip re#i#tance

,Nil! thickne## B 2' !!

Sikafloor-390&

roadca#t to exce## %ithSilicon aride 0' - 1'0 !!or uartM #and 0'= - 0' !!

1' k$/!H *inder %ithout fillin$

Silicon aride 0' - 1'0 !!or uartM #and 0'= - 0' !!,- k$/!H

Seal coat,for roadca#t #"#te!# onl"

Sikafloor-390

@ %t'-F )hinner 0' - 0'> k$/!H

)he#e fi$ure# are theoretical and do not allo% for an" additional !aterial due to#urface poro#it"& #urface profile& 4ariation# in le4el or %a#ta$e etc'

Su&strate *ualit! )he concrete #u#trate !u#t e #ound and of #ufficient co!pre##i4e #tren$th,!ini!u! 2 C/!!

2 %ith a !ini!u! pull off #tren$th of 1' C/!!

2'

)he #u#trate !u#t e clean& dr" and free of all conta!inant# #uch a# dirt& oil&$rea#e& coatin$# and #urface treat!ent#& etc''

If in dout appl" a te#t area fir#t'

Su&strate Preparation oncrete #u#trate# !u#t e prepared !echanicall" u#in$ ara#i4e la#t cleanin$or #carif"in$ euip!ent to re!o4e ce!ent laitance and achie4e an open textured#urface'

6eak concrete !u#t e re!o4ed and #urface defect# #uch a# lo%hole# and 4oid#

!u#t e full" expo#ed'


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De+ Point *e%are of conden#ationO

)he #u#trate and uncured floor !u#t e at lea#t 3A ao4e de%

point to reduce

the ri#k of conden#ation or loo!in$ on the floor fini#h'

Cote: o% te!perature# and hi$h hu!idit" condition# increa#e the proailit" ofloo!in$'

Application)nstructions

"i#ing Part . : part * > : 1 ," %ei$ht

"i#ing Time Prior to !ixin$& #tir part . !echanicall"' 6hen all of part * ha# een added to part.& !ix continuou#l" for 3 !inute# until a unifor! !ix ha# een achie4ed'

)o en#ure thorou$h !ixin$ pour !aterial# into another container and !ix a$ain toachie4e a con#i#tent !ix'

4er !ixin$ !u#t e a4oided to !ini!i#e air entrain!ent'

"i#ing Tools Sikafloor-390 !u#t e thorou$hl" !ixed u#in$ a lo% #peed electric #tirrer ,300 -

=00 rp! or other #uitale euip!ent'

Application "ethod /

Tools

Prior to application& confir! #u#trate !oi#ture content& relati4e hu!idit" and de%

point'If G =F p% !oi#ture content& Sikafloor

Epoe!

!a" e applied a# a )';'*'

,te!porar" !oi#ture arrier #"#te!'

Self-smoothing system (horizontal areas):Sikafloor

-390 i# poured& #pread e4enl" " !ean# of a #errated tro%el'


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,aiting Time /vercoating

*efore appl"in$ Sikafloor-390 on Sikafloor

-1/-11 allo%:

Su#trate te!perature ;ini!u! ;axi!u!

@10A 2= hour# = da"#

@20A 12 hour# 2 da"#

@30A hour# 1 da"

*efore appl"in$ Sikafloor-390 on Sikafloor

-390 allo%:

Su#trate te!perature ;ini!u! ;axi!u!

@10A => hour# 2 hour#

@20A 30 hour# => hour#

@30A 20 hour# 30 hour#

)i!e# are approxi!ate and %ill e affected " chan$in$ a!ient condition#particularl" te!perature and relati4e hu!idit"'

.otes on Application /Limitations

Do not appl" Sikafloor

-390 on #u#trate# %ith ri#in$ !oi#ture'

Do not lind the pri!er coat'

Nre#hl" applied Sikafloor

-390 !u#t e protected fro! da!p& conden#ation and%ater for at lea#t 2= hour#'

Tools hour# B da"# B 1= da"#

@20A B 30 hour# B = da"# B 10 da"#

@30A B 20 hour# B 3 da"# B da"#

Cote: )i!e# are approxi!ate and %ill e affected " chan$in$ a!ient condition#'

Nor traffic %ith #olid / hard %heeled lift truck# allo% 3 %eek# curin$ ti!e'

Cleaning /"aintenance

"ethods )o !aintain the appearance of the floor after application& Sikafloor-390 !u#t ha4e

all #pilla$e# re!o4ed i!!ediatel" and !u#t e re$ularl" cleaned u#in$ rotar" ru#h&!echanical #cruer#& #cruer dr"er& hi$h pre##ure %a#her& %a#h and 4acuu!techniue# etc'& u#in$ #uitale deter$ent# and %axe#'

alue ase .ll technical data #tated in thi# Product Data Sheet are a#ed on laorator" te#t#'.ctual !ea#ured data !a" 4ar" due to circu!#tance# e"ond our control'

$ealth and Safet!)nformation

Nor infor!ation and ad4ice on the #afe handlin$& #tora$e and di#po#al of che!icalproduct#& u#er# #hall refer to the !o#t recent ;aterial Safet" Data Sheet containin$ph"#ical& ecolo$ical& toxicolo$ical and other #afet"-related data'


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C% La&elling Plea#e refer to Declaration of perfor!ance'

%U 'egulation 0112/20

C - DecopaintDirective

.ccordin$ to the E?-Directi4e 200=/=2& the !axi!u! allo%ed content of +,Product cate$or" II. /3t"pe s& i# 00 $/l ,i!it 2010 for the read" to u#e product'

)he !axi!u! content of Sikafloor4

-561i# L 00 $/l + for the read" to u#eproduct'

Legal .otes)hi# infor!ation and& in particular& the #u$$e#tion# relatin$ to the application and

end-u#e of our product#& are a#ed on our kno%led$e and experience in nor!al

u#e& pro4idin$ the product# ha4e een properl" #tored and applied' In practice& thedifference# in !aterial#& #u#trate# and actual #ite condition# are #uch that no

%arrant" in re#pect of re#ult# achie4ed or liailit" ari#in$ out of an" le$al

relation#hip %hat#oe4er& can e inferred either fro! thi# infor!ation or fro! an"

ad4ice offered " #poken %ord& unle## %e ha4e een delieratel" at fault or $uilt" of

$ro## ne$li$ence' )he u#er #hall e reuired to pro4e that he ha# dul" and in full

extent #u!itted to Sika in %ritin$ all infor!ation nece##ar" for Sika to !ake a fair

and proper a##e##!ent' )he u#er !u#t te#t the product#Q #uitailit" for the intended

application and purpo#e' Sika re#er4e# the ri$ht to chan$e the product

#pecification#' )he proprietar" ri$ht# of third partie# !u#t e o#er4ed' rder# are

accepted #uRect to our current ter!# and condition# of #ale and deli4er"' )he !o#t

recent edition of the Product Data Sheet #hall appl"& copie# of %hich #hould e

reue#ted fro! u#'

Sika Deutschland GmbH Sika Deutschland GmbH Sika Deutschland GmbH Sika Deutschland GmbH

Kornwestheimer Str. 107 Stuttgarter Str. 13 !ieter "al #on$Helmholt%$Stra&e 1

D$70'3 Stuttgart D$72(7' )ad *rach D$71++( #aihingen, -n% D$82(7 llertissen/

"el. 00 ' 711$800 $0 "el. 00 ' 712($'0$0 "el. 00 ' 70'2$10$0 "el. 00 ' 7303$180$0

a 00 ' 711$800 $321 a 00 ' 712($'0$321 a 00 ' 70'2$10$180 a 00 ' 7303$180$280


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SikaCorVEL

Conductive vinylester laminate system

SikaCorVEL 1/4

Productdescription

Uses:

Product description:

Product data

Colour shade:

Packaging:

Shelf life:

SikaCor VEL is a glass fibre reinforced, 2-pack vinyl ester based coating system

and an inert powder:

- SikaCor VEL primary screeding

- SikaCor VEL laminate

- SikaCor VEL top coat

- SikaCor VE Primer

SikaCor VEL is suited for sealing reinforced concrete receiving vats and chambers,

indoors or outdoors, or for steel tanks for the storage of aggressive liquids (e.g.concentrate acids, leaches and solvents).

SikaCor VEL is also suitable as a coating system to be driven on directly by vehi-

cles with pneumatic tyres or with tyres of solid rubber, Vulkollan or polyamide, e.g.

in electroplating works, pickling plants, and in plants where oxidising materials are

manufactured, treated or used.

Wide ranging chemical resistance to acids, leaches, solvents and

notably to oxidising and flammable substances.

Satisfies the requirements of the principles of Construction and

Inspection for the Protection of Waters (Bau- und Prfgrundstze fr

den Gewsserschutz) of the DIBt (Deutsaches Institut fr Baitechnik -

German Institute of Building Technology) and is building inspectorate

approved for concrete.Crack bridging

Conductive

Driveable

Very fast hardening

SikaCor VE Lsung leitfhig, darkgrey,

(solution conductive): approx. RAL 7031

SikaCor VE Lsung, solution RAL 7032: approx. RAL 7032

Laminate (SikaCor VE-Lsung (solution) yellow glaze

+VE-Hardener): yellowish transparent

SikaCor VE Lsungen (solutions): 25 kgSikaCor VE Hrter (hardener): 1 kg

SikaCor VE Mehl (powder): 25 kg

Glass fibre matting Vetrotex M 113 or Advantex M 113 (450 g/m2): 70 kg

SikaCor surface matting e.g. Microlith ST-3022 (approx. 30 g/m2): 9 kg

In originally sealed containers in a cool and dry environment (at max. + 20C):

SikaCor VE Lsung (solution): 3 months

SikaCor VE Hrter (hardener): 6 months

SikaCor VEL Mehl (powder): 24 months

Ind

ustrialCoati

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Sika DeutschlandGmbH

Stuttgart

Z-59.12-69

Product Data Sheet

DS-Code: E 9211

Edition 03.13

Revision_01


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Primary screeding:

1.000 kg SikaCor VE Lsung yellow glaze (100 parts)0.015 kg SikaCor VE Hrter (hardener) (1.5 parts)0.800 kg SikaCor VEL Mehl ( 80 parts)

1.815 kg = 1 litre final mixture consumption: approx. 0.7-1.5 kg/m2

Laminate:

1.074 kg SikaCor VE Lsung yellow glaze (100 parts)0.016 kg SikaCor VE Hrter (hardener) (1.5 parts)

1.090 kg = 1 litre final mixture consumption: approx. 2.5 kg/m2

Top coat with SikaCor VE Lsung leitfhig (per layer):1.200 kg SikaCor VE Lsung RAL 7032 (100 parts)0.012 kg SikaCor VE Hrter (hardener) (1 part)

1.212 kg = 1 litre final mixture consumption: approx. 0.3 kg/m2

Top coat with SikaCor VE Lsung RAL 7032:

1.300 kg SikaCor VE Lsung RAL 7032 (100 parts)0.013 kg SikaCor VE Hrter (hardener) (1 part)1.313 kg = 1 litre final mixture consumption: approx. 0.3 kg/m2

Primer for phenol- and furan resin mortar:1.074 kg/m2 SikaCor VE Lsung (solution) (100 parts)

0.016 kg/m2 SikaCor VE Hrter (hardener) (1.5 parts)

1.090 kg/m2

= 1 litre primer consumption: approx. 0.3 kg/m2

Steel:Blast cleaning to Sa 21/2according to EN ISO 12944, part 4, free from dirt, oiland grease.

Concrete:Cleaning of the surface by shotblasting, pressure blasting or milling (after milling

shotblasting is necessary). The surface must be dry, firm, fine gripping, free fromloose and friable particles, cement laitance, dust and other contaminations.Residual moisture content not above 4% acc. to CM.

The average value of surface tensile strength should not be below 1.5 N/mm2.When working on very dirty or highly chemically contaminated surfaces, addition-al adequate cleaning methods are necessary.

Structures that are subject to the provisions of water resources lae (Wasser-haushaltsgesetzt - WHG) may only be coated by qualified coating firms possess-

ing certificates of capability in accordance with WHG 19.

SikaCor VE Lsungen: vinylester resinSikaCor VE Hrter: org. peroxid

SikaCor VEL Mehl: carbon

SikaCor VE Lsung yellow glaze: approx. 1.1 g/cm3

SikaCor VE Hrter: approx. 1.1 g/cm3

SikaCor VEL Mehl: approx. 0.54 g/cm3(bulk density)SikaCor VE Lsung leitfhig: approx. 1.26 g/cm3

SikaCor VE Lsung RAL 7032: approx. 1.34 g/cm3

Up to max. 0.2 mm

Approx. 73 N/mm2(horizontally in the layer)

1 x 108

Chemical resistance:

According to the approval of the DIBt (German Institute of Building Technology),approval number Z-59.12-69 for test groups 1, 1a, 2, 3, 3a, 3b, 4, 4a, 4b, 4c, 5,5a, 5b, 6, 6b, 7, 7a, 7b, 8, 9, 9a, 10, 11, 12, 13, 14, 15 und 15a

Additional building inspectorate approval for the following materials:- hydrochloric acid 37%- sulfuric acid 70%- nitric acid 65%

- aqueos sodium hypochlorite (12% active chlorine)- hydrogen peroxid 30%- chromic acid 50%

SikaCor VEL 2/4

Systems

Coating system

and consumption:

Surface preperation:

Technical datas

Composition:

Density:

Crack-bridging:

Crack-resistance

acc. to ISO 527:

Electrical resistance:

Resistance:


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SikaCor VEL 3/4

Application instructions

Preparation of the

coating agent:

Application method:

Application and

drying conditions:

Pot life (+ 20C):

Drying time:

Normal dry film

thickness:

Cleaning:

Note: In particular cases a discoloration of media may occur. Nevertheless thisdoes not effect the chemical resistance itself.

Temperature resistance:dry heat: up to approx. + 100Cdamp heat: depending on chemical exposure upon request

Fill SikaCor VE Lsung (solution) in a container and add SikaCor VE Hrter(hardener) at the specified mixing ratio. Stir thoroughly until a homogeneous

compound is obtained. Then fill into a clean container to stir up again. Addpowder according application and required mixing ratio. Mixing time should beat least 3 minutes.

Troweling, laminating, rolling = undiluted

Primary screeding:SikaCor VEL primary screeding should be applied with smoothing trowel.

Laminate:SikaCor VEL binding material is first rolled onto the hardened SikaCor VELprimery screeding with a pile-fabric roller. Glass fibre matting (Vetrotex M 113 or

Advantex M 113) with an mass per unit area of 450 g/m2is then immediately laidon, pressed in with the roller and simultaneously saturated with SikaCor VELbinding material.

A second layer of the same glass fibre matting is laid on top of the first,thoroughly soaked, matting layer, pressed down in the same way with the roller,and saturated with SikaCor VEL binding material.

Finally the second layer of glass fibre matting is covered by a layer of surfacematting (approx. 30 g/m2) pressed in with a laminating roller and rolled out

ensuring that any air that has become included is completely expelled.

Top coat:In order to discharge static electricity, conductive tapes / braids are glued on to

the SikaCor laminating layer, joined to the equipotential connection, and coveredwith the top coat SikaCor VE Lsung leitfhig (solution conductive). Repeatapplication after 3 - 5 hours after curing of the first top coat.

Alternatively to the conductive top coat you can apply SikaCor VE LsungRAL 7032 (solution RAL 7032) as non conductive top coat.

Non slip charakters:To improve the non-slip characteristic the 2ndcoating may be broadcasted withcarbon silicide (0.5 mm). Needed quantity is about 0.5 kg/m2.

Primer for phenol- and furan resin mortar:Apply by brush or roll.

Min. + 5C (substrate and ambient)Max. + 30C (substrate and ambient)

Max. 80% RH (temperature 3 K above the dew point)

During application work take care of a good and sufficient ventilation!

Water, even in minimal quantities, may damage the accelerating sys-

tem and avoid the hardening process of the cement. Please keep tools

and mixers absolutely dry.

Approx. 30 min

Primary screeding:

walkable after 2 hours and overcoatable after 16 hours at + 20C

Laminate:

walkable and overcoatable after 2 hours at + 20C or 12 hours at + 10C

Top Coats:walkable and overcoatable after 2 hours at + 20C or 12 hours at + 10C

Approx. 3 mm

Acetone


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Sika Deutschland GmbH

Kornwestheimer Str. 107

70439 Stuttgart

Telefon (07 11) 80 09-0

Telefax (07 11) 80 09-321

Stuttgarter Str. 139

72574 Bad Urach

Telefon (0 71 25) 9 40-0

Telefax (0 71 25) 9 40-321

Rieter Tal

71665 Vaihingen/Enz

Telefon (0 7042) 109-0

Telefax (0 7042) 109-180 REG. NR. 31982

Important notice

CE-Marking

DIN EN 1504-2:

Health and Safety

Information:

Value Base:

Legal Notes:

The harmonized European Standard EN 1504-2 Products and systems for theprotection and repair of concrete structures Definitions, requirements, quality,control and evaluation of conformity Part 2: Surface protection systems for

concrete gives specifications for products and systems based on methodshydrophobic impregnation, impregnation and coating.Products acc. EN 1504-2 used as flooring systems with mechanical loads also

must fulfill EN 13813.

Further details to CE-marking can be obtained from the technical documentSika Produkte und Systeme nach DIN EN 1504-2

GISCODE: SB-STY 20

This coding enables additional information and help with the creation of operat-ing instructions (WINGIS online) to be obtained on the BG Bau service pages(www.gisbau.de).

Information on the safe handling of chemical products, as well as the essentialphysical, safety-related, toxicological and ecological data can be found in thecurrent safety data sheets.

Observe all relevant regulations, e.g. the hazardous substances act. Furthernotes and information data sheets on product safety and disposal can be foundon the Internet at www.sika.de.

All technical data stated in this Product Data Sheet are based on laboratorytests. Actual measured data may vary due to circumstances beyond our control.

The information, and, in particular, the recommendations relating to the applica-tion and end-use of Sika products, are given in good faith based on Sikas cur-

rent knowledge and experience of the products when properly stored, handledand applied under normal conditions in accordance with Sikas recommenda-tions. In practice, the differences in materials, substrates and actual site condi-

tions are such that no warranty in respect of merchantability or of fitness for aparticular purpose, nor any liability arising out of any legal relationship whatso-ever, can be inferred either from this information, or from any written recommen-

dations, or from any other advice offered. The user of the product must test theproducts suitability for the intended application and purpose. Sika reserves the

right to change the properties of its products. The proprietary rights of thirdparties must be observed. All orders are accepted subject to our current termsof sale and delivery. The most recent product data sheet applies.This can berequested from us or is available to download at www.sika.de.

Please check availability of local product data sheet at your local website.In cases of doubt the German text is valid.

Ind

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MBR Tank Coatings

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