WATER TANK COATINGS GUIDE - Thomasnet · 2015. 2. 24. · WATER TANK COATINGS GUIDE PRODUCT VOL...

WATER TANK COATINGS GUIDE


PRODUCT VOL SOLIDS RECOMMENDED FILM THICKNESS

AC 403 Acrylic coating which will bridge small cracks and reduce freeze-thaw damage.

44%

SYSTEM SECOND COAT THIRD COAT

STEEL INTERIOR, WET-SURFACE PREPARATION SSPC-SP10

Epoxy: ICS-1 7.0-15.04.0-6.04.0-6.0

Epoxy: ICS-2 PE-70RC-70

3.0-5.0

Epoxy: ICS-3 Perma-Clean 100(Optional)

Optional ––––––

Zinc/Epoxy: ICS-5 PE-70RC-70

3.0-5.0

STEEL INTERIOR, DRY - SURFACE PREPARATION SSPC-SP6

Epoxy Perma-Clean II 4.0-6.0

Zinc/Epoxy Perma-Clean II 4.0-6.0

STEEL EXTERIOR, BLASTED - SURFACE PREPARATION SSPC-SP6

Alkyd: OCS-1A Armorlux Aluminum 1.0-2.0

Alkyd: OCS-1B P30 Universal Primer

Aquanaut Primer 2.0-4.0Zinc/Acrylic: OCS-3 Indurazinc MC67 or DF67

Permastic Urethane 2.0-3.0 Zinc/Fluorourethane:OCS-4

Indurazinc MC 67 or DF67

Perma-Clean IIEpoxy/Urethane:OCS-5

Perma-Clean II 3.0-5.0

TL70 Ceramic EpoxyPE-70RC-70

PE-70RC-70

Indurazinc MC67

PE-70RC-70

Indurazinc MC67 or DF67

P30 Universal Primer

PE-70 or RC-70 Induraguard

TL70 Ceramic EpoxyPE-70RC-70

PE-70RC-70

N/A

PE-70RC-70

N/A

N/A

Armorlux Aluminum

Aquanaut II

Indurethane 6600 PlusIndurethane 6700 Flat

Indurethane 6600 PlusIndurethane 6700 Flat

PRIMER COAT MILS MILS

Indurazinc MC 67or DF67

2.0-4.0Acrylic Aquanaut II

Aluminum Armorlux Aluminum

Zinc/Epoxy/Urethane:OCS-6

Aquanaut II N/A

2.0-4.0

MILS TOTAL DFT

7.0-15.03.0-5.03.0-5.0

3.0-5.0

20.0-50.0

2.5-3.5

14.0-30.07.0-11.07.0-11.0

9.0-15.0

20.0-50.0

8.5-13.5

3.0-5.0

––––––

3.0-5.0

3.0-5.0

2.5-3.5

2.0-3.0

2.0-3.0

2.5-3.5

Armorlux Color Chrome 1.0-1.5 Armorlux Color Chrome

1.0-2.0

2.0-4.0

1.0-1.5

–––––– 7.0-11.0

–––––– 6.5-9.5

4.0-7.0

6.5-11.5

4.0-6.0

2.5-3.5 2.0-3.0 6.5-9.5

3.0-5.0 3.0-5.0 2.0-3.0 8.0-13.0

2.5-3.5 2.0-3.0 7.5-11.5

STEEL EXTERIOR, OVERCOATING - SURFACE PREPARATION DEPENDS ON CONDITION OF SURFACE

2.0-4.0 –––––– 4.0-8.0

Epoxy Mastic/Urethane

Induramastic 85Induraguard

3.0-5.0 Indurethane 6600 PlusIndurethane 6700 FlatPermastic PolyurethaneIndurlux 7600

2.0-3.0 Permastic PolyurethaneIndurlux 7600

–––––– 5.0-8.0

1.0-2.0 Armorlux Aluminum 1.0-2.0 N/A ––––––

Penetrating Epoxy Spot: Induramastic 85 E-Bond 100

6.0-9.0 1.0-2.0 Optional:Induramastic 85Aquanaut IIPermastic PolyurethaneIndurlux 7600

3.0-4.0 Indurethane 6600 PlusAquanaut IIPermastic PolyurethaneIndurlux 7600

2.0-3.0

CONCRETE - SURFACE PREPARATION CLEAN, FULLY CURED AND DRY

3.0-5.0Interior PE-70RC-70

Interior Perma-Clean 100

PE-70RC-70

PE-70RC-70

20.0-50.0

3.0-5.0 3.0-5.0 9.0-15.0

Interior TL70 Ceramic Epoxy 7.0-15.0 TL70 Ceramic Epoxy 7.0-15.0 14.0-30.0

20.0-50.0 Optional N/A ––––––

Exterior AC403 Acrylic Elastomeric

12.0-24.0 6.0-12.0 AC403 Acrylic Elastomeric

6.0-12.0 N/A ––––––

NOTES:1. Brush or roller application may require additional coat(s) to achieve recommended film thickness and/or complete hiding.2. When using heavily pigmented colors it is recommended to use Perma-Clear Fluorourethane over Indurethane 6700 Flat to maximize color and gloss retention.3. All ICS and OCS designated systems correspond with the ANSI/AWWA D102 Latest Version System Number.

––––––

Perma-GlossFluorourethane

N/A ––––––

N/A ––––––

ESTIMATING TANK SURFACE AREAS

ELEVATED TANKS Capacity (Gals.) Riser Diameter Inside Area (Sq.Ft.) Outside Area (Sq. Ft.) 50,000 4 ft. 3,150 6,500 100,000 4 ft. 4,300 8,000 150,000 5 ft. 5,100 9,900 200,000 6 ft. 5,900 11,100 250,000 7 ft. 6,700 12,700 500,000 5 ft. 10,000 19,600 750,000 Dry 8 ft. 13,600 29,100 1,000,000 Dry 8 ft. 17,000 36,900

Inside Area (Sq. Ft.)

PEDESTAL COLUMNSPHERICAL TANKS Capacity (Gals.) Wet Dry Outside Area (Sq. Ft.) 50,000 2,200 2,700 3,950 100,000 3,350 2,950 5,350 150,000 4,150 3,450 6,500 200,000 5,000 4,100 7,750 250,000 5,700 4,500 8,700 500,000 9,000 5,500 12,750 750,000 11,750 7,100 16,500 1,000,000 14,750 8,900 20,450


SINGLE FLUTED COLUMN TANKSSINGLE PEDESTAL COLUMN TANK Capacity (Gals.) Wet Dry Outside Area (Sq. Ft.) 500,000 12,000 17,500 19,300 750,000 15,900 26,750 27,675 1,000,000 19,850 31,850 33,250 1,500,000 27,850 35,975 39,750 2,000,000 31,000 54,250 47,750


COMPOSITEELEVATED TANK Capacity (Gals.) Wet Dry Outside Area (Sq. Ft.) 500,000 11,000 1,400 9,500 1,000,000 18,000 1,600 15,200 1,500,000 25,000 1,900 20,200 2,000,000 30,900 2,000 25,100 2,500,000 35,100 2,300 28,500

STANDPIPES AND RESERVOIRSFlat Roof or Floor Area = .7854 x diameter²Roof and Framing Area = 1.22 x diameter² Cone Roof Area = .85 x diameter² Shell Area = 3.1416 x diameter x height


Volume Solids %

55 60 65 70 75 80 85 90 95 100

$25.00 2.83 2.60 2.40 2.73 2.08 1.95 1.83 1.73 1.64 1.56

$30.00 3.40 3.12 2.88 2.67 2.49 2.34 2.20 2.08 1.97 1.87

$35.00 3.97 3.64 3.36 3.12 2.91 2.73 2.57 2.42 2.30 2.18

$40.00 4.53 4.16 3.84 3.56 3.33 3.12 2.93 2.77 2.63 2.49

$45.00 5.10 4.68 4.32 4.01 3.74 3.51 3.30 3.12 2.95 2.81

$50.00 5.67 5.20 4.80 4.45 4.16 3.90 3.67 3.46 3.28 3.12

$55.00 6.23 5.71 5.28 4.90 4.57 4.29 4.03 3.81 3.61 3.43

$60.00 6.80 6.23 5.75 5.34 4.99 4.68 4.40 4.16 3.94 3.74

$65.00 7.37 6.75 6.23 5.79 5.40 5.07 4.77 4.50 4.27 4.05

$70.00 7.93 7.27 6.71 6.23 5.82 5.46 5.13 4.85 4.59 4.36

COST = Price ($ Gallon) = Cents /FT.² at 1.0 mil(1,604) (Volume Solids %)

EXAMPLE A: Price = $30.00/Gallon, Volume Solids = 70%Cost = $30.00 / 1604 (.70)= 2.67 cents / ft.² at 1.0 mil.

EXAMPLE B: Price = $50.00/Gallon, Vol. Solids = 100%Cost = $50.00 /1604 (1.00) = 3.12 cents / ft.² at 1.0 mil

PRIC

E PE

R G

ALL

ON

($)

TREATMENT PLANT COATINGS GUIDE

For additonal pricing info, use our Online Calculator at induron.com

DETERMINATION OF COATING COST (CENTS / FT² / MIL)

NON-SUBMERGED CONCRETE: EXTERIOR ABOVE GRADE WALLS, BRICK, SOLID MASONRY. SURFACE PREPARATION: PER PRODUCT TECH DATA SHEET

SUBMERGED STEEL: WASTEWATER - SSPCSP10

SYSTEM SECOND COAT THIRD COAT

SUBMERGED STEEL: POTABLE WATER- SURFACE PREPARATION SSPC-SP10

100% Solids Ceramic Epoxy


Optional

Ceramic Epoxy 7.0-15.0

PermaSafe 100Ceramic Epoxy

Optional ––––––

Coal Tar Epoxy Ruff Stuff 2100 Coal Tar Epoxy

8.0-12.0

SUBMERGED CONCRETE: WASTEWATER. SURFACE PREPARATION PER PRODUCT TECH DATA SHEET


PermaSafe 100Ceramic Epoxy

20.0-50.0

AC403 Elastomeric 6.0-12.0

20.0-50.0 Perma-Clean 100 Ceramic Epoxy

TL70 Ceramic Epoxy

Ruff Stuff 2100 Coal Tar Epoxy

Mortarchem

N/A

TL70 Ceramic Epoxy

N/A

N/A

Optional

N/A

PRIMER COAT MILS MILS

AC403 Elastomeric

3.0-5.0Epoxy Polyfill Epoxy Block Filler

Acrylic

Perma-Clean II Perma-Clean II

MILS TOTAL DFT

7.0-15.0

20.0-50.0

8.0-12.0

–––––– 20.0-50.0

14.0-30.0

20.0-50.0

16.0-24.0

––––––

______

As Needed ______ 20.0-50.0

6.0-12.0 ______

__________________

12.0-24.0

NON-SUBMERGED MASONRY: INTERIOR WALLS & CEILINGS. SURFACE PREPARATION PER PRODUCT TECH DATA SHEET

as needed 3.0-5.0 6.0-11.0

EXTERIOR NON-SUBMERGED GALVANIZED, ALUMINUM AND OTHER NON-FERROUS METALS. SURFACE PREPARATION SSPC-SP1

3.0-5.0Vinyl Wash Primer/Epoxy/Urethane

Vinyl Wash Primer Perma-Clean II Indurethane 6600 Plus0.3-0.5 2.0-3.0 5.0-8.0

NOTES:1. Brush or roller application may require additional coat(s) to achieve recommended film thickness and/or complete hiding.2. When using heavily pigmented colors it is recommended to use Perma-Clear Fluorourethane over Indurethane 6700 Flat to maximize color and gloss retention.

––––––

PermaClean 100Ceramic Epoxy

20.0-50.0100% Solids Ceramic Epoxy

Mortarchem OptionalAs Needed ______ 20.0-50.0

SUBMERGED CONCRETE: POTABLE WATER. SURFACE PREPARATION PER PRODUCT TECH DATA SHEET

TL70 Ceramic Epoxy 7.0-15.0 Ceramic Epoxy Mortarchem As Needed 14.0-30.0

STEEL INTERIOR

Epoxy Perma-Clean II 4.0-6.0

Zinc/Epoxy Indurazinc MC67 or DF67

PE-70 or RC-70Perma-Clean II Primer

N/A3.0-5.0

2.5-3.5 Perma-Clean II 4.0-6.0 N/A

______

______

7.0-11.0

6.5-9.5

STEEL EXTERIOR

Epoxy/Urethane Perma-Clean II 3.0-5.0

Zinc/Epoxy/Urethane

Indurazinc MC67 or DF67

PE-70 or RC-70Perma-Clean II Primer

Indurethane6600 Plus

3.0-5.0

2.5-3.5 Perma-Clean II 3.0-5.0 Indurethane6600 Plus

2.0-3.0

2.0-3.0

8.0-13.0

7.511.5

2 CoatsPE-70 or RC-70

8.0-12.0 Epoxy Mortarchem PE-70 or RC-70As Needed 4.0-6.0 12.0-18.0

PE-70 or RC - 70 3.0-6.0 PE-70 or RC-70 4.0-6.0 PE-70 or RC-70 4.0-6.0 11.0-18.0Epoxy

Ceramasafe 90 15.0-40.0Ceramic Epoxy Ceramasafe 90 N/A15.0-40.0 ______ 30.0-80.0

Ceramasafe 90 15.0-40.0Ceramic Epoxy Mortarchem Cermasafe 90As Needed 15.0-40.0 30.0-80.0

Coal Tar Epoxy Ruff Stuff 2100 Coal Tar Epoxy

8.0-12.0 Ruff Stuff 2100 Coal Tar Epoxy

8.0-12.0Mortarchem As Needed 16.0-24.0

INTERIOR CONCRETE FLOORS

100% Solids Perma-Tuff SL orPerma-Tuff CRC

As Needed As Needed As Specified

N/A ______

TL70 Ceramic Epoxy 7.0-13.0


PRODUCT VOL SOLIDS RECOMMENDED FILM THICKNESS

AC 403 Acrylic coating which will bridge small cracks and reduce freeze-thaw damage.

46%

WATER TANK COATINGS GUIDE - Thomasnet · 2015. 2. 24. · WATER TANK COATINGS GUIDE PRODUCT VOL...

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