Valve Terminal/Valve Sensor Terminal with Field Bus Connection€¦ · Explanation of the system...

0503a

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Valve Terminal/Valve Sensor Terminalwith Field Bus Connection

VIFB13-/IIFB13-02-...Manual

Field bus protocol:PROFIBUS DP 12 MBaud

Author: H.-J. Drung, Heinz Hohner

Editors: Michael Holder, H.-J. Drung

Translation: Douglas Smith

Layout: Festo, Dept. PV-IDM

Type setting: DUCOM

Edition 0503a

© (Festo AG & Co., D-73726 Esslingen, 1997)

The copying, distribution and utilization of thisdocument as well as the communication of itscontents to others without expressed authoriza-tion is prohibited. Offenders will be held liable forthe payment of damages. All rights reserved, inparticular the right to carry out patent, utilitymodel or ornamental design registrations.pr

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rVIFB13 - 02

0503a I

Order no.: 164 592

Title: MANUAL

Designation: P.BE-VIFB13-02-GB

VIFB13 - 02

II 0503a

Contents

Kapitel 1 USER INSTRUCTIONS . . . . . . . . . . . . . . . . . 1-1

IMPORTANT USER INSTRUCTIONS . . . . . . 1-3

Kapitel 2 SYSTEM STRUCTURE . . . . . . . . . . . . . . . . . 2-1

Kapitel 3 TECHNICAL DESCRIPTION . . . . . . . . . . . . 3-13

Kapitel 4. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 FITTING THE VALVE TERMINAL/VALVE SENSOR TERMINAL . . . . . . . . . 4-3

4.2 INSTALLING THE PNEUMATIC COMPONENTS . . . . . . . . . . . . . . . . . . . . 4-5

4.3 INSTALLING THE ELECTRONIC COMPONENTS . . . . . . . . . . . . . . . . . . . 4-16

Kapitel 5 COMMISSIONING. . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 COMMISSIONING . . . . . . . . . . . . . . . . . . 5-25.2 SIEMENS . . . . . . . . . . . . . . . . . . . . . . . . . 5-55.3 GENERAL DP-MASTER . . . . . . . . . . . 5-34

Kapitel 6 DIAGNOSTICS AND ERROR TREATMENT . 6-1

6.1 SUMMARY OF DIAGNOSTIC POSSIBILITIES . . . . . . . . . . . . . . . . . . . . 6-3

6.2 LED DISPLAYS . . . . . . . . . . . . . . . . . . . . 6-46.3 TEST ROUTINES. . . . . . . . . . . . . . . . . . . 6-86.4 STATUS BITS . . . . . . . . . . . . . . . . . . . . 6-116.5 DIAGNOSIS VIA PROFIBUS-DP

(DP-STANDARD) . . . . . . . . . . . . . . . . . 6-156.6 DIAGNOSIS VIA PROFIBUS-DP

(GENERAL DP-MASTER) . . . . . . . . . . . 6-196.7 ERROR TREATMENT . . . . . . . . . . . . . 6-23

Appendix A INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

VIFB13 - 02

0503a III

VIFB13 - 02

IV 0503a

1. USER INSTRUCTIONS

VIFB13 - 02 1. User instructions

9701 NH 1-1

Contents

1. USER INSTRUCTIONS . . . . . . . . . . . . . . 1-1

IMPORTANT USER INSTRUCTIONS . . . 1-3


1-2 9701 NH

IMPORTANT USER INSTRUCTIONS

This manual contains instructions on the possibledangers which can occur with the valve termi-nals/valve sensor terminals.

A distinction is made between the following in-structions:

WARNINGThis means that personal injury or damage toproperty may occur if these instructions arenot observed.

CAUTIONThis means that damage to property may oc-cur if these instructions are not observed.

PLEASE NOTEThis means that this instruction must also beobserved.


9701 NH 1-3

• This documentation describes the followingproducts:

PLEASE NOTEThis manual includes a diskette with the de-vice master files and type files. The referencedfile names refer to version V1.4. Explanationscan be found on the file "Readme".

Product Design

Field bus connection

Valve size Number ofvalve locations

Valve terminal type 02● VIFB-02-..

PROFIBUS-DP

1⁄8"or

1⁄4"

4 or 6 or 8 or10 or12 or14 or16

Valve sensor terminal type 02● IFB-02-...

Fig. 1/1: Designs of valve terminal/valve sensor terminal


1-4 9701 NH

This manual describes the operation of the Festovalve terminal/valve sensor terminal type 02 inconjunction with the field bus protocol PROFI-BUS-DP as per EN 50170 (DIN 19245).

PLEASE NOTEThe valve terminal/valve sensor terminal doesnot contain the PROFIBUS-FMS protocol (nocombi-slave functions).


9701 NH 1-5


1-6 9701 NH

2. SYSTEM STRUCTURE

VIFB13 - 02 2. System structure

9701 NH 2-1

Contents

2. SYSTEM STRUCTURE . . . . . . . . . . . . . . 2-1Valve terminal . . . . . . . . . . . . . . . . . . . . . . 2-3Valve sensor terminal . . . . . . . . . . . . . . . . 2-4Valve terminal/valve sensor terminal inthe control system . . . . . . . . . . . . . . . . . . 2-5

VIFB13 - 02 2. System strukture

2-2 9701 NH

SYSTEM STRUCTURE

Valve terminal

Festo offers a solution to automation problems atthe machine level in the form of the valve termi-nal. Solenoid valves, double solenoid valves etc.are already fitted onto a sub-base and havealready been tested. Valve terminals with from4...16 valve locations are available for the auto-mation process.

The valve terminal with field bus connection of-fers the following advantages:

• decentralized preprocessing relieves the controller (PLC)

• less wiring due to two-core cables

• clarity in system structure due to separationof controller and machine

• valves already fitted

• valve solenoid coils already wired

• central air supply

• central exhaust

• device already tested

Valve terminal Circuitry

Field bus connectionvia two-core cable(twisted, screened)

Type 02

Fig. 2/1: Valve terminal type 02


9701 NH 2-3

A field bus system also offers the following ad-vantages:

• a reduction in the number of output modules in the controller

• economic data transfer over long distances

• high baud rate

• a large number of slaves can be linked intothe network

• error diagnosis is made easier

Valve sensor terminal

Complex automation tasks require the use ofsensors for which Festo offers the valve sensorterminal. Solenoid valves, double solenoid valvesetc. are fitted onto a sub-base and have alreadybeen tested; two sensors per valve can be con-nected on site. Valve sensor terminals with from4...14 valves are available for the automationprocess.

The valve sensor terminal includes all the advan-tages of the valve terminal. It also offers:

• two inputs per valve location, e.g. for sensors

• two additional inputs

• two additional outputs, e.g. for electric actua-tors, displays etc..

Valve sensor terminal Circuitry

Field bus connectionvia two-core cable(twisted, screened)

Fig. 2/2: Valve sensor terminal type 02

Type 02


2-4 9701 NH

Valve terminal/valve sensor terminal in thecontrol system

The valve terminals can be connected to thecontrol systems of various manufacturers. Thismanual deals with configuration and addressinginstructions.The following diagram represents an excerpt ofavailable master modules for the PROFIBUS-DP:

Controller manufacturer

Controller (PLC) Field busmodule

Field bus

Siemens SIMATIC • S5 series• S7 series

various SINEC L2-DP

Bosch • CL300, 400, 500• PC600

BM DESI-DP COMNET-DP

Festo • SF 50 integrated

PROFIBUS-DPPC / IPC CP5410 from

Siemens etc.

Allen-Bradley • PLC 5 PFBIB

(extract of possible control systems)


9701 NH 2-5

Industrial PCcontroller- Simatic S5- Bosch- and others

PROFIBUS-DP

Valve terminaltype 02

Further field bus slaves

ET 200U

Valve sensorterminal type 02

Fig. 2/3: System structure of valve terminals on the PROFIBUS-DP


2-6 9701 NH

Explanation of the system structure

The field bus module controls the completeexchange of information between the field busslaves (decentral I/O modules), e.g. the valveterminal/valve sensor terminals and the proces-sor modules in the controller.

The field bus slaves are connected via the PRO-FIBUS-DP interface on the module. Up to 31field bus slaves can be connected to the inter-face (without using repeaters/bus amplifiers). Ifrepeaters are used, the number of connectedvalve terminals/valve sensor terminals can be in-creased to max. 122.


9701 NH 2-7

The field bus creates data communication be-tween the controller and the field bus slaves(e.g. valve terminal/valve sensor terminal) distri-buted throughout the system. Data transmissionis made in accordance with standard RS 485.Baud rates up to 1500 kBaud can be set.

The valve terminal as a decentral output modu-le processes the signals transmitted and controlsthe actuators which are connected. The valveterminal is supplied with current via an externalpower unit (AC 230V/DC 24V).

The valve sensor terminal as a decentral in-put/output module functions like a valve terminal.It also processes up to 30 inputs.

The air controlled by the valve terminal/valvesensor terminal moves the actuators or is usedfor other tasks.

The sensors record information (measured va-riables) from the control process and pass thison to the valve sensor terminal (furtherprocessing unit).


2-8 9701 NH

3. TECHNICAL DESCRIPTION

VIFB13 - 02 3. Technical description

0503a 3-1

Contents

3. TECHNICAL DESCRIPTION . . . . . . . . . . 3-1

Structure . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Valve sensor terminal . . . . . . . . . . . . . . . . 3-5

Function. . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Notes on function summary . . . . . . . . . . . 3-9

Technical specifications . . . . . . . . . . . 3-10General . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Electronic components . . . . . . . . . . . . . . 3-11Field bus . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Pneumatic components . . . . . . . . . . . . . 3-14Sub-base . . . . . . . . . . . . . . . . . . . . . . . . 3-14Technical specifications valves . 3-16 - 3-17


3-2 0503a

TECHNICAL DESCRIPTION

Structure

Valve terminal

The valve terminal consists of the following com-ponents:

Figure Components

1 Field bus node

2 Valve terminal basic unit consisting of:● Valve coupling unit (upper part)● Sub-base (lower part)

3 Valve locations for● Double solenoid valves or● Solenoid mid-position valves or● Solenoid valves or● Relay boards or● Cover plates

4 Earth/ground connection (M4 thread)

Fig. 3/1: Components of the valve terminal

2

1

34


0503a 3-3

The following operation and display elements areto be found on the valve terminal:

The composition of the type plate is shown inFig. 3/5 using the valve sensor terminal as anexample.

2

7

1

45

6

9

8

10

3

7

8

9

11

1 Valve terminal inscription field 2 Green LED 3 Red LED 4 Operating voltage connection 5 Field bus interface 6 Type plate 7 Valve location inscription field (per valve solenoid coil) 8 Yellow LED (per valve solenoid coil) 9 Common cable connections 10 Work line connections (per valve)11 Earth/ground connection (M4 thread)

Fig. 3/2: Operation and display elements of valve terminal


3-4 0503a


The valve sensor terminal consists of the follow-ing components:

Figure Components

1 Field bus node

2 Valve sensor terminal basic unit consisting of:● Valve sensor coupling unit (upper part)● Sub-base (lower part)

3 Valve locations for● Double solenoid valves or● Solenoid mid-position valves or● Solenoid valves or● Relay boards or● Cover plates

4 Earth/ground connection (M4 thread)

Fig. 3/3: Components of the valve sensor terminal

2

34

1


0503a 3-5

The following operation and display elements areto be found on the valve sensor terminal:

2

7

1

45

8

9

10

12

3

6

11

12

13

14

15

13

14

16

1 Connections for additional outputs 2 Common fuse for inputs 3 Valve sensor terminal inscription field 4 Green LED 5 Red LED 6 Operating voltage connection 7 Field bus interface 8 Type plate 9 Connections for inputs (e.g. sensors)10 Inscription field for inputs/additional outputs (per connection)11 Yellow or green LED (per additional input/output)12 Yellow LED (per valve solenoid coil)13 Valve location inscription field (per valve solenoid coil)14 Common cable connections15 Work line connections (per valve)16 Earth/ground connection (M4 thread)

Fig. 3/4: Operation and display elements of the valve sensor terminal


3-6 0503a

The composition of the type plate is shown inFig. 3/5 using the valve sensor terminal as anexample. The type plate is situated below thefield bus node and contains the following specifi-cations:

Type designation of basic unit(here valve sensor terminal)

Part number

Max. operating pressure in barand psi

Permitted operating voltage

IIFG-02-1⁄4-418504

Max. bar 10 max. PSI 145

24 V DC

Fig. 3/5: Example – Type plate of valve sensor terminal


0503a 3-7

Function

The valve terminal or valve sensor terminal as asystem with decentral outputs or inputs/outputsshould be placed in the immediate vicinity of theprocessing unit. Connection to the controller ismade via the field bus which operates on themaster-slave principle. The field bus module inthe control system functions here as master; thevalve terminal/valve sensor terminal functions as(field bus) slave. The field bus module transmitscyclic telegrams to the valve terminal/valve sen-sor terminal. This receives and processes thedata transmitted and sends a reply telegram tothe field bus module.

Field bus moduleof controller (PLC)

Field busnode

Field businterface

Valve coupling unit orValve sensor coupling unit

Sub-base

Field bus slave

Field bus

Pneumaticinterface(see also opposite)

Actuator

Valves

Operatingvoltage connection

Fig. 3/6: Function summary of valve terminal/valve sensor terminal


3-8 0503a

Notes on function summary

The field bus node controls the following func-tions:

• connection of the valve terminal/valve sensorterminal to the field bus module of the controlsystem and to further field bus slaves via thefield bus interface.

• controlling data transfer from/to the field busmodule of the control system.

• internal control of the valve terminal/valvesensor terminal

The operating voltage connection and adecoder are situated on the valve coupling unitof the valve terminal. The decoder decodes thesignals received from the field bus node andtransmits the pulses further to the valves.

The operating voltage connection and adecoder are situated on the valve sensor coup-ling unit of the valve sensor terminal. Thedecoder decodes the signals received from thefield bus node and transmits the pulses further tothe valves. The electrical inputs for e.g. sensorsas well as two additional outputs are also avail-able here.

The valves control the flow of air to the actua-tors.

The valves are supplied with compressed air viathe common channels of the sub-base. The ex-haust and pilot air from the valves are also venti-lated via these channels.

The sub-base is connected to the commoncables of the pneumatic system via the pneu-matic interfaces.


0503a 3-9

Technical specifications

General

Protection class (as per DIN 40050)

Temperature during• operation• storage/transport

IP 65

- 5 oC . . . +50 oC-20 oC . . . +60 oC

Dimensions (LxWxH)when base unit is fully fitted• Valve terminal

– VIFB-02-1⁄4 (1⁄8)-4

– VIFB-02-1⁄4 (1⁄8)-6

– VIFB-02-1⁄4 (1⁄8)-8

– VIFB-02-1⁄4 (1⁄8)-10

– VIFB-02-1⁄4 (1⁄8)-12

– VIFB-02-1⁄4 (1⁄8)-14

– VIFB-02-1⁄4 (1⁄8)-16

Values for 1/8 design are given in round brackets

259.5 x 288 x 141 mm(235.5 x 275.4 x 139.5 mm) 325.5 x 288 x 141 mm(289.5 x 275.4 x 139.5 mm) 391.5 x 288 x 141 mm(343.5 x 275.4 x 139.5 mm) 457.5 x 288 x 141 mm(397.5 x 275.4 x 139.5 mm) 501 x 288 x 141 mm(429 x 275.4 x 139.5 mm) 567 x 288 x 141 mm(483 x 275.4 x 139.5 mm) 665.5 x 288 x 141 mm(559.5 x 275.4 x 139.5 mm)

• Valve sensor terminal– IIFB-02-1⁄4(1⁄8)-4

– IIFB-02-1⁄4(1⁄8)-6

– IIFB-02-1⁄4(1⁄8)-8

– IIFB-02-1⁄4(1⁄8)-10

– IIFB-02-1⁄4(1⁄8)-12

– IIFB-02-1⁄4(1⁄8)-14

259.5 x 353.4 x 141 mm(235.5 x 340.8 x 139.5 mm) 325.5 x 353.4 x 141 mm(289.5 x 340.8 x 139.5 mm) 391.5 x 353.4 x 141 mm(343.5 x 340.8 x 139.5 mm) 457.5 x 353.4 x 141 mm(397.5 x 340.8 x 139.5 mm) 501 x 353.4 x 141 mm(429 x 340.8 x 139.5 mm) 567 x 353.4 x 141 mm(483 x 340.8 x 139.5 mm)


3-10 0503a

Electronic components

Operating voltageElectronics and inputs(Pin 1 – operatingvoltage connection)• Rated value

(protected against incorrect polarity)

• Tolerance

• Residual ripple• Current consumption

(at 24 V)Valve terminalValve sensor terminal

Power consumption (P)• Calculation

DC 24 V

± 25 %(DC18 V . . . 30 V)± 4Vpp

200 mA200 mA + sum of currentconsumption of inputs

P[W] = (0.2 A + ∑ I inputs) ⋅ 24 V

Power failurebridging time

min. 20 ms

Operating voltage Outputs(Pin 2 – operatingvoltage connection)• Rated value

(protected against incorrect polarity)

• Tolerance

• Residual ripple• Current consumption

(at 24 V)

Power consumption (P)• Calculation

DC 24 V

± 10 %(DC 21.6 V . . . 26.4 V)± 4 Vpp10 mA + sum of

current consumption ofadditional outputs

+ sum ofcurrent consumptionof switched valve solenoid coils (per valvesolenoid coil 120 mA)

P[W] = (0.01 A +∑ Iadditional outputs + ∑ Isolenoid coil) ⋅ 24 V


0503a 3-11

Electromagneticcompatibility- Interference emitted

- Immunity against interference

Tested as per DIN EN61000-6-4 (industry)1)

Tested as per DIN EN61000-6-2 (industry)

Additional outputs/ valve sensor terminal Loading per • additional output

Electronic fusing(short circuit overload)• trigger current • response time (short

circuit)

max. 0.5 A(bulbs max. 10 W on account of PTC resistorcharacteristics)

max. 1 Amax. 1 s

Inputs / valve sensor terminalLogic level• ON• OFF

Voltage range

Current consumption (at 24 V) (current from sensor to input)

Response delay (at 24 V)

Common fuse for operating voltagesupply of sensors

12 V7.5 V

0 V ... 30 V

max. 9 mA

typ. 5 ms

4 A, slow blowing

1) The component is intended for industrial use.


3-12 0503a

Field bus

Design RS 485, floating

Transmission type serialasynchronous, half-duplex

Protocol PROFIBUS-DP

Baud rate 9.6 kBaud 19.2 kBaud 93.75 kBaud 187.5 kBaud 500 kBaud 1500 kBaud 3000 kBaud 6000 kBaud12000 kBaud

Cable length(depending on baud rateand cable)

up to 23.8 km

Cable type(depending on cable length and field bus baud rate set)

See controllermanual


0503a 3-13

Pneumatic components

Sub-base

Air quality ● filtered or filteredand dried compressed air

● lubricated or non-lubri-cated compressed air

Filter fineness (standard)● Poppet valve● Spool valve

40 μm40 μm

Pressure ● Operating pressure range

● Rated pressure● Highest pressure at 1

2 bar ... 10 bar; 29 psi ... 145 psi 6 bar 10 bar

Fastening● Type● Mounting

4 through holes From the front with 4hexagon head bolts(M6x60)

Size of connection with ● 1 (compressed air)

3 and 5 (exhaust)

● 82 and 84(pilot exhaust)

G1⁄2 (G3⁄8)

G1⁄8 (G1⁄8)


3-14 0503a

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33 m

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3-18

9701

NH

4. INSTALLATION

VIFB13 - 02 4. Installation

9701 NH 4-1

Contents

4. INSTALLATION . . . . . . . . . . . . . . . . . . . . 4-1

4.1 FITTING THE VALVE TERMINAL/VALVE SENSOR TERMINAL . . . . . . . . . 4-3

4.2 INSTALLING THE PNEUMATICCOMPONENTS . . . . . . . . . . . . . . . . . . . . 4-5

Laying the tubing . . . . . . . . . . . . . . . . . . 4-5General . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Preparing the sub-base . . . . . . . . . . . . . . 4-6Connecting the sub-base . . . . . . . . . . . . 4-7Connecting the valves . . . . . . . . . . . . . . . 4-8

Checking the valve functions . . . . . . . 4-11Manual override . . . . . . . . . . . . . . . . . . . 4-11

4.3 INSTALLING THE ELECTRONIC COMPONENTS . . . . . . . . . . . . . . . . . . . 4-16

Opening and closing the field bus node . . . . . . . . . . . . . . . . . . . . 4-17

Configuring the valve terminal/valve sensor terminal . . . . . . . . . . . . 4-18Setting the station number and operating mode. . . . . . . . . . . . . . . . . . . . 4-19Address selector switch . . . . . . . . . . . . . 4-20Field bus baud rate and field bus length . . . . . . . . . . . . . . . . . . . . 4-23

Connecting the valve terminal/valve sensor terminal . . . . . . . . . . . . 4-24Connecting the cables to the plugs/sockets . . . . . . . . . . . . . . . . . . . . . 4-2424 V operating voltage connection. . . . . 4-26

Connecting the PROFIBUS DPinterface . . . . . . . . . . . . . . . . . . . . . . . 4-31Screening connection . . . . . . . . . . . . . . . 4-32Cable termination . . . . . . . . . . . . . . . . . . 4-33Additional outputs . . . . . . . . . . . . . . . . . . 4-34Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36


4-2 9701 NH

4.1 FITTING THE VALVE TERMINAL/VALVE SENSOR TERMINAL

Before fitting the valve terminal/valve sensor ter-minal, please see that there is sufficient space tothe left and/or right of the sub-base for fitting thetubing and, if necessary, the silencers.

There are 4 through holes on the left and right-hand edges of the sub-base for fastening thevalve terminal/ valve sensor terminal (see follo-wing diagram).

1 Through fitting holes for M6 hexagon head bolts

1 1

Fig. 4/1: Through holes for mounting


9701 NH 4-3

Proceed as follows:

1. Bore 4 holes in the mounting surface. Thedistance between the holes depends on thetype of terminal used (values for 1⁄8" designare given in round brackets).

2. Fasten the valve terminal onto the mountingsurface with M6x60 bolts. The bolts should betightened in diagonally opposite sequence.

Fig. 4/2: Fitting the valve/valve sensor terminal

Valve terminal/valve sensor terminal

Distance between holes [mm]L1 L2

VIFB-/IIFB-02-1⁄4(1⁄8)-4VIFB-/IIFB-02-1⁄4(1⁄8)-6VIFB-/IIFB-02-1⁄4(1⁄8)-8VIFB-/IIFB-02-1⁄4(1⁄8)-10VIFB-/IIFB-02-1⁄4(1⁄8)-12VIFB-/IIFB-02-1⁄4(1⁄8)-14VIFB-02-1⁄4(1⁄8)-16

32 (27.5) 222 (198)32 (27.5) 288 (252)32 (27.5) 354 (306)32 (27.5) 420 (360)32 (27.5) 486 (429)32 (27.5) 522 (483)32 (27.5) 618 (522)

6,8 mm

L1

L2


4-4 9701 NH

4.2 INSTALLING THE PNEUMATIC COMPONENTS

WARNINGBefore installation or maintenance work iscarried out, the following must be switched off:• the operating voltage for electronic

components and/or inputs • the operating voltage for outputs• the compressed air supply

Laying the tubing

PLEASE NOTEA suitable seal should be placed under eachscrew connection or silencer.If elbow connectors or multiple distributors areused, the air flow will usually be reduced.

General

• Connecting1. Push the hose as far as it will go into or

over the screw connection.2. Pull the locking ring over the hose con-

nection or tighten the locking screw.3. For reasons of clarity the hoses should be

grouped together with:– hose straps or – multiple hose holders.

• Disconnecting

1. Loosen the locking screw or locking ringon the connection.

2. Remove the hose.3. If necessary, replace the screw connection

with blind plugs.


9701 NH 4-5

Preparing the sub-base

Connections for common lines are provided onboth sides of the sub-base. The common linescan therefore be fitted on the left or the right,depending on individual requirements. To increa-se the air flow, we recommend that the lines forcompressed air supply and ventilation be con-nected on both sides in the following cases:

• when the valve terminal/valve sensor terminalhas more than 10 valves (rated supply pres-sure 6 bar).

• with large volume actuators

The connections should be made in accordancewith the table below.

Connectionsfor commonlines (adhesive foil)

Connectionsfor commonlines (blindplugs)3/5

1

5/3

Fig. 4/3: Connections on the sub-base

Connection for common lines Procedure

Unilateral Remove all adhesive foils;remove all blind plugs and fit on one side

Bilateral Remove all Lupolen plugs and blind plugs


4-6 9701 NH

Connecting the sub-base

The screw connectors or silencers should be fit-ted with the appropriate seals as indicated in thetable below. The hoses should then be fitted intoplace.

Pilot exhaust 84

5 or 3

1

3 or 5

82

Exhaust

Exhaust

Exhaust

Pilot exhaust

Fig. 4/4: Assignment of sub-base connections

Common lines Connection code(ISO 5599)

Size of connection(ISO 228)

Connection

Compressed air 1 G 1⁄2 (G3⁄8) Screw connector

Exhaust 5/33/5

G 1⁄2 (G3⁄8) Screw connector (with common exhaust)orsilencer

Pilot exhaust 82 G 1⁄8 (G1⁄8)

84


9701 NH 4-7

Connecting the valves

PLEASE NOTE• The non-reserved or free valve locations

should be protected with a cover plate.• If one of the fitted valves is not used,

connections 2 and 4 as well as 14 and, ifnecessary, 12 must be covered with blindplugs.

• The seals used on connections 2 and 4should be of aluminium.

Remove the foils and fit the screw connectorswith the appropriate seals as indicated in the fol-lowing tables: Fig. 4/5: Pin assignment of solenoid valve Fig. 4/6: Pin assignment of double solenoid

valve and solenoid mid-position valve

The tubing should then be fitted into place.

CAUTIONThe work connections 2 and 4 are situated indifferent positions on the various types of val-ves (see also next page).


4-8 9701 NH

Solenoid valve (5/2-way)

MVH-5-1/4-B-VI MVH-5-1/8-B-VI MVH-5-1/4-S-B-VI MVH-5-1/8-S-B-VI

MVH-5-1/4-L-B-VI

MVH-5-1/8-L-B-VI

MVH-5-1/4-L-S-B-VI

MVH-5-1/8-L-S-B-VI

Line Connection code(ISO 5599)

Size(ISO 228)

Connection

Work air 24

G 1⁄4 (G1⁄8) Screw connector ormultiple distributor

Auxiliary pilotair

14 G 1⁄8 (G1⁄8) Only with "S valves"

Pneumaticspring

12 G 1⁄8 (G1⁄8) Only with "L valves"

Fig. 4/5: Assignment of solenoid valve

4

14

2

2

14

4

12


9701 NH 4-9

Double solenoid valve (5/2-way) and Solenoid mid-position valve (5/3-way)

Work air

Auxiliary pilot air– Only "S valve" –

14

42 ,

Auxiliary pilot air– Only "S valve" –

12

14

2

4

12

Fig. 4/6: Assignment of double solenoid valve and solenoid mid-position valve

Line Connection code

(ISO 5599)

Size ofconnection(ISO 228)

Connection

Work air 24

G 1⁄4 (G1⁄8) Screw connector ormultiple distributor

Auxiliary pilot air

1214

G 1⁄8 (G1⁄8) Only "S valve"


4-10 9701 NH

Checking the valve functions

Manual override

The manual override (see Fig. 4/7) is used prin-cipally when the pneumatic system is commis-sioned, as a means of checking the function andeffectiveness of the valve or the valve-cylindercombination. By operating the manual override,the user can switch the valve without an electricsignal. Only the compressed air supply needs tobe switched on.

Base valve

Pilot valve

Manual override

4

14

12

Manual override

Pilot valve

2

Fig. 4/7: Position of the manual override


9701 NH 4-11

Designs of manual override

The manual override has been designed to beused as follows:

Manual override design Method of operation

Manual operation with automatic reset.Basic setting as at factory

After operation the manualoverride is reset by springforce

Manual override with stop.Conversion of manual override necessary.

Two versions:a) see above.b) manual override can be in fixed state

when operated.

Manual override with safety lock.Conversion of manual override necessary.

Operation of manual over-ride not possible.

Fig. 4/8: Manual override designs


4-12 9701 NH

Testing

1. Switch on the compressed air supply.

2. Check the function and effectiveness of eachindividual valve as follows. If the valve doesnot function correctly see Fig. 4/11.

• Manual override with automatic reset

Operating the manual override Reaction of valveor of processor

Press the plungerof manual overrideas far as it will go.

The valve or the processor

● switches

Hold the plunger ofmanual overridepressed down.

● remains switched

Remove the screwdriver.A spring returns the plunger of manualoverride to start position.

● returns to basicsetting

Fig. 4/9: Manual override with automatic reset


9701 NH 4-13

• Manual override with stop

3. Switch off the compressed air supply whenthe valves have been tested.

Operating the manual override Reaction of valve or of processor

Insert screwdriverin groove ofplunger.Press plunger as faras it will go and turn it to the right.

The valve orprocessor

• switches

Remove screwdriver • remains switched

Insert screwdriver inthe groove of theplunger.Press and turn plunger to the leftand remove thescrewdriver.

• returns to basic setting

Fig. 4/10: Manual override with stop


4-14 9701 NH

Incorrect functioning

When the compressed air supply is switched onor during the subsequent test of the valves, thefollowing is known about the operating status ofthe pneumatic system:

Locking the manual override

WARNINGThe manual override must be protectedagainst unauthorised use in systems wheresecurity is of great importance.

A conversion must be made to the manual over-ride before it can be locked.

Operating status of pneumatic system

Valve position Error treatmentafter switching offcompressed air supply

Air comes out . . .● of common line connections● of work line connections

● Basic setting● Switch

position

Check the seal or tubing fitting

Valve or pneumatic system . . .● does not react as expected

● does not react

● Switch position

● Switch position

● Check the tubing● If neccessary, check the

auxiliary pilot air

● Check operating pressure● If neccessary, check the

auxiliary pilot air● Return for repair

Fig. 4/11: Operating status of the pneumatic system


9701 NH 4-15

4.3 INSTALLING THE ELECTRONIC COMPONENTS

WARNINGBefore installation or maintenance work is carried out the following must be switched off:• the operating voltage for electronic

components and/or inputs• the operating voltage for outputs• the compressed air supply

The necessary pre-settings and the connectionsto the electronic components are described inthis chapter. The following table (sections 1. ...4.)summarizes the procedure.

1. Switching off

• Operating voltage• Compressed air supply

2. Opening the field bus node

Configuring the valve terminal/valve sensor terminal• Address selector

switch (Setting the station number)• DIL switch (Setting the station number,

protocol and self-test

3. Closing the field bus node

Connecting the valve terminal/valve sensor terminal• General (Connecting plugs, sockets)• 24V operating voltage connection• Field bus interface (Connecting the interfaces

and, if necessary,activating the cable termination network

• Outputs (Pin assignment)• Inputs (Pin assignment and circuitry)

Checking the pre-settings and connections

4. Switching on

• Operating voltage (see Chapter 5)• Compressed air supply


4-16 0503a

Opening and closing the field bus node

WARNINGBefore the field bus node is opened, the oper-ating voltage of the following must be switchedoff:• electronic components and/or inputs • outputs

The following connection and display elementsare to be found on the cover of the field busnode:

• OpeningUnscrew the 4 Philips screws in the coverand remove the cover.

• ClosingReplace the cover on the field bus node andtighten the Philips screws in diagonally oppo-site sequence.

Plug for field bus cable

green LED(POWER)

red LED(BUS-ERROR)

Philips screw

green LED(POWER V.)

Fig. 4/12: Cover of the field bus terminal


0503a 4-17

Configuring the valve terminal/valve sensor terminal

There are 2 PC boards in the field bus node.Board 1 contains an LED, plugs for the field buscables and the switch for the cable terminationnetwork; board 2 contains an LED and switchesfor setting the configuration.

green LED(POWER V.)

Voltage monitoring (2)

Address selector switch(stationnumber)

green LED(POWER)

Field bus

red LED(BUS ERROR)

Reserved (3)

Reserved (4)

Fig. 4/13: Connections, display and operating elements of the field bus node


4-18 0503a

Setting the station number and operating mode

Dual in-line switch (DIL switch)

Set the following functions on the DIL switch:

• the station number

• voltage monitoring - supply to valves- supply to output modules

The DIL switch comprises 4 switch elements.These are numbered from 1...4. The position’ON’ is marked.

DILswitch

Address hundreds(station no.)

DILswitch

Voltage monitoring

0...99 100...125

inactiveactive

Fig. 4/14: Position and function of the DIL switch


0503a 4-19

Address selector switch

The station number of the valve terminal/valvesensor terminal is set with the two address se-lector switches and DIL switch element no. 1 onboard 2. The switches are numbered from 0 ... 9.The arrows on the address selector switches in-dicate the units or tens figure of the station num-ber set.

Possible station numbers

PLEASE NOTEThe station numbers (DP slave addresses) ofthe valve terminals cannot be modified by theDP master. The valve terminals can only beaddressed by the station numbers set on theaddress selector switches.

Address selector switchHUNDREDS-figure

UNITS

TENS

Address selector switchUNITS-figure

Address selector switchTENS-figure

Fig. 4/15: Function of the address selector switch


4-20 0503a

Summary of possible station addresses/station numbers

PLEASE NOTEStation addresses/station numbers may be as-signed only once per field bus module/PROFIBUS-DP interface.

RecommendationAssign the station numbers in ascending orderand adapt them to the machine structure of thesystem.

Permitted station numbers 0; ...; 125

Fig. 4/16: Permitted station numbers


0503a 4-21

Proceed as follows:

1. Switch off the power supply.

2. Assign a non-reserved station address to thevalve terminal.

3. Use a screwdriver to set the arrow of the rele-vant address selector switch or DIL switch 1to the units, or tens or hundreds figure of thedesired address.

Example:

HUNDREDS

Station number set: 05 Station number set:121

Example 1 Example 2

Fig. 4/17: Examples of set station numbers

TENS

HUNDREDS

UNITS UNITS

TENS


4-22 0503a

Field bus baud rate and field bus length

PLEASE NOTEThe Festo valve terminals set themselvesautomatically to one of the following baudrates.

The maximum field bus length depends on thebaud rate used. The table below shows the baudrates which can be used.

Cable specification as per DIN E 19245 part 3(cable A):Surge impedance: 135 - 165 Ohm

(3 - 20 MHz)Capacitance per unit length < 30 pF/mLoop resistance < 110 Ohm/kmCore diameter > 0.64 mmCore cross section > 0.34 mm 2

Baud rate Field bus length (max.)

9.6 kB 1200 m

19.2 kB 1200 m

93.75 kB 1200 m

187.5 kB 1000 m

500 kB 400 m

1500 kB 200 m

3000 - 12000 kB 100 m


0503a 4-23

Connecting the valve terminal/valve sensor terminal

Connecting the cables to the plugs/sockets

If one of the plugs is not used, it should besealed with a protective cap (protection classIP65).

1. Open the plugs/sockets as follows(see diagram): ● Power supply socket:

Insert the power supply socket into the oper-ating voltage plug on the valve terminal/valve sensor terminal. Unscrew the housingpart of the socket. Now remove the connec-tion part of the socket from the plug.

● Sensor plug (for electrical inputs/outputs):Unscrew the centre knurled nut.

● Bus cable socket (for SINEC L2-DP connection):Unscrew the centre knurled nut.

2. Unscrew the strain relief part at the rear ofthe housing. Insert the cable as follows (seediagram):Cable diameter: ● for power supply socket: 6.5 mm ... 8.0 mm

for sensor plug: 4.0 mm ... 6.0 mmfor bus cable socket: PG 9: 8.0 mm ... 9.5 mmPG 13.5: 12.0 mm ...13.5 mm


4-24 0503a

3. Remove 5 mm of insulation from the end ofthe cables.

4. If necessary, fit the strands with cable endsleeves.

5. Connect the ends of the conductors.

6. Replace the connection part onto the hous-ing of the plug/socket. Pull the cable back sothat it is not looped around inside the socket.

7. Close the plug/socket as follows:● Power supply socket:

Press with the thumb from the front ontothe socket and tighten the housing.

● Sensor plug, bus cable socket: Tighten the knurled nut.

8. Tighten the strain relief of the plug/socket toprevent the cable connection from becomingloose.

connectionpart

Cable

Housing

Strain relief

SocketPlug

Fig. 4/18: Plug/socket parts and cable routing


0503a 4-25

24 V operating voltage connection

WARNING

• Use only PELV circuits as per IEC/DIN EN60204-1 (Protective Extra-Low Voltage,PELV) for the electrical supply.Consider also the general requirements forPELV circuits in accordance with IEC/DIN EN60204-1.

• Use power supplies which guarantee reliableelectrical isolation of the operating voltage asper IEC/DIN EN 60204-1.

The connection for the operating voltage is onthe left-hand edge of the base unit of the valveterminal/valve sensor terminal.

Operation voltage connection

Fig. 4/19: Position of operation voltage connection


4-26 0503a

The following components of the valve termi-nal/valve sensor terminal are supplied separatelywith the DC +24V operating voltage via this con-nection:

• electronic components and/or inputs (tolerance: ± 25%)

• outputs (tolerance: ± 10%)

PLEASE NOTEThe electronic components and inputs have agreater tolerance range of the 24V operatingvoltage than the outputs. Under certain cir-cumstances, this can cause the electroniccomponents to indicate the switching status ofthe outputs, although the latter are not in theswitched position (operating voltage of the out-puts outside the tolerance range).

The 24 V operating voltage of the outputs shouldbe tested whilst the system is operating. Pleaseensure that the operating voltage of the outputsis within the permitted tolerances even during fulloperation.

PLEASE NOTEAlways connect the earth/ground cable topin 4 of the operating voltage connection.Ensure that the valve terminal housing and theprotective earth conductor at pin 4 have thesame voltage and that no equalizing currentsflow. Connect a protective earth conductor with suf-ficient cross section to the earth connectionmarked with if the valve terminal is notfitted on earthed machine stand.


0503a 4-27

Applying the 24 V operating voltage

CAUTIONPlease observe the polarity when the operat-ing voltage is applied.

The following diagram shows the pin assignmentof the operating voltage connection. A suitable24 V supply should be connected via the mainsconnection socket (see Chapter 3, Technicalspecifications). See also the example of connection in Fig. 4/21.

24 V supply(outputs)

0 V

PE(protective earth)

24 V supply(electronic components and/or inputs)

Fig. 4/20: Pin assignment of operation voltage connection


4-28 0503a

• Example of connection

The operating voltage supply to the electroniccomponents and/or inputs is fused (4 A, slow-blowing) on the valve terminal/valve sensor ter-minal. The operating voltage supply to the out-puts is not fused.

Recommendation

• Fuse the 24 V supply to the outputs

• Connect the 24 V supply to the outputs viaEMERGENCY STOP (see diagramm)

It is terefore possible to switch off the valves inan emergengy. The electronic components con-tinue to operate and can display the error statusand react accordingly.

The following diagram shows the connection forthe 24V supply. The outputs are supplied via anEMERGENCY STOP circuit.

Pins

24 V supply to electroniccomponents and/or inputs

2 24 V supply to outputs

3 0 V

4 PE

EMERGENCY STOP1

Fig. 4/21: Example - connection of the 24V supply


0503a 4-29

Current consumption of electronic components (field bus node) and inputs (pin 1, 24 V ± 25 %)

VIFB-/IIFB-02-1/x-4

VIFB-/IIFB-02-1/x-6

VIFB-/IIFB-02-1/x-8

VIFB-/IIFB-02-1/x-10



Number of sensor inputs assigned simultaneously: _____x0.010 A

Sensor supply: _____x_____ A(see manufacturer specifications)

+

+

Current consumption of electronic components (field bus node) and inputs (sensors) max. 4 A

=

Current consumption of outputs(pin 2, 24 V ± 10 %)

Number of valve coils (simultaneously supplied with current): _____ x0.120 A

Number of relay boards (simultaneously supplied with current): _____ x0.020 A

Additional output 0 (max. 0.5 A ):

Additional output 1 (max. 0.5 A ):

+

+

+

+

Current consumption of outputs = +

Total current consumtion of valve terminal/valve sensor terminal =

0.200 A

∑ A

∑ A

∑ A

∑ A

A

A

A

∑ A

∑ A

∑ A

A

Fig. 4/22: Calculating the current consumption


4-30 0503a

Connecting the PROFIBUS DP interface

PLEASE NOTEOnly the Festo plug will fulfill requirementIP 65.

There is a sub-D connection on the node forconnecting the CP system to the PROFIBUS-DP. This connection is used for the incomingcable, as well as for the continuing fieldbuscable. The node can be connected with the sub-D plug from Festo (part no. 18529).Outer diameter of cable for Festo Sub-D plug:6 .. 9 mm.

Pin assignment Pin Signal Designation

123456789

Housing

n.c.n.c.RxD/TxD-PCNTR-P1

DGNDVPn.c.RxD/TxD-Nn.c.Screening

Not connectedNot connectedReceive/send data-PRepeater control signalData reference potential (M5V)Positive power supply (P5V)Not connectedReceive/send data-NNot connectedDirect connection to the housing

1 Repeater control signal CNTR-P is produced as a TTL signal.

Fig. 4/23: Connecting the PROFIBUS DP interface

PLEASE NOTEBefore connecting Sub-D plugs of other manu-facturers, you must replace both flat screws bybolts (part no. 340960).


0503a 4-31

Screening connection

The Festo plug enables the screening in a float-ing manner:

• Clamp the screening of the fieldbus cableunder the cable clip of the Festo plug (seediagram).

PLEASE NOTEThe cable clip in the Festo plug is capacitively connected internally with the metal housing ofthe Sub-D plug. This is to prevent equalizing currents fromflowing via the screening of the fieldbus cable(see diagram).

Cable clip,screeningconnection

Connection on housing of Sub-Dplug

Fig. 4/24: Screening connection


4-32 0503a

Cable termination

PLEASE NOTEA cable termination is required at both ends ofthe bus cable.This also applies if the module or the com-munication processor is at the beginning of thebus cable.

Recommendation:If the CP system is at the end of the fieldbussystem, a cable termination is required. Use theSub-D plug from Festo (part no. 18529) for thispurpose. A suitable RC network has alreadybeen fitted into the housing of the Festo-sub-Dplug. The cable termination must be switchedmanually.

Pin 6 Power supplyPin 3 RxD/TxD-PPin 8 RxD/TxD-NPin 5 DGND

Fig. 4/25: Termination for cable A

Pin 6

390 Ω

Pin 5

Pin 8

Pin 3

390 Ω

220 Ω


0503a 4-33

Additional outputs

There are two additional outputs (O0.00 andO0.01) on the valve-sensor coupling unit of thevalve sensor terminal. These outputs are transi-stor outputs with positive logic (PNP outputs).

PNP outputs(0.5A/24V)

O0.01

O0.00

Fig. 4/26: Additional outputs on valve sensor terminal


4-34 9701 NH

Connection assignment of additional outputs

Fig. 4/27: Connection assignment of additionaloutputs

free

0 VO 0.01

freefree

free

0 VO 0.00

O0.01

O0.00


9701 NH 4-35

Inputs

There are 2 inputs for each valve location on thevalve-sensor coupling unit of the valve sensorterminal. There are two further inputs above thefield bus node. The inputs have positive logic(PNP inputs).

PNP inputs

I0.00

I0.00

I0.02

I0.03

I0.04

I0.05

I0.06

I0.07

I0.08

I0.09Common fuse foroperating voltagesupply to sensors (4A, slowblowing)

Fig. 4/28: Inputs on the valve sensor terminal


4-36 9701 NH

Connection assignment of inputs

The following diagram shows the connection as-signment of all inputs in socket form, using in-puts I0.00 and I0.01 as examples.

Input sockets

Connect. assign-ment of sockets

Internal connection of pins

Explanation

Upper row

Bridge between pin 2 and 4

Lower row

Bridge betweenpin 4,2 (socket upper row) andPin 2 (socket lower row)

Advantage:Two inputs on lower socket (here I0.00 and I0.01), Thereby- fewer cables,- connection to

changeover switch or converter possible.

Please note:If the lower socket isused for two input cables,the upper plug must remain unused (see example 2).

Fig. 4/29: Connection assignment of inputs

I 0.0024V(fused)

I 0.00 0V

I 0.00

I 0.00 24V (fused)

I 0.01 0V

I 0.01


9701 NH 4-37

Examples of circuitry

Recommendation:If sensors are required in a valve-cylinder combi-nation, e.g. for interrogating limit switches,the inputs above the relevant valve should beused (clearer overview of the system).

Examples

Valve-cylinder combination with interrogation oflimit switches by means of sensors.

• Example 1Connecting two sensors with two plugs/sockets.

Sensor 2 (I0.09)

Sensor 1 (I0.08)

Fig. 4/30: Example 1 – Connection of sensors with two plugs/sockets


4-38 9701 NH

• Example 2Connecting two sensors with one socket(socket on lower row).

Pin 1 4 3Sensor 1

I0.08

Pin 1 4 3Sensor 2

I0.09

* Festo Duo cable

Pin 1 2 4 3

Sensors 1 and 2

Input plug/socket

2-folddistributor*

Must remain unused

Fig. 4/31: Example 2 – Connection of sensors with one socket

Sensor 1

Pin 1 24 V

Pin 3 0 V

Pin 4 I0.08

Sensor 2

Pin 1 24 V

Pin 3 0 V

Pin 4 I0.09

Input plug/socket

Pin 1 24 V

Pin 2 I0.08

Pin 3 0 V

Pin 4 I0.09


9701 NH 4-39


4-40 9701 NH

5. COMMISSIONING

VIFB13 - 02 5. Commissioning

9701 NH 5-1

Contents

5. COMMISSIONING . . . . . . . . . . . . . . . . . . 5-1

5.1 COMMISSIONING . . . . . . . . . . . . . . . . . . 5-2Configuring the PLC . . . . . . . . . . . . . . . . . 5-2Switching on the operating voltage . . . 5-3

5.2 SIEMENS . . . . . . . . . . . . . . . . . . . . . . . . . 5-5General . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Commissioning tips . . . . . . . . . . . . . . . . 5-6FREEZE and SYNC . . . . . . . . . . . . . . . . 5-7Status bits . . . . . . . . . . . . . . . . . . . . . . . . 5-9Module consistency . . . . . . . . . . . . . . . . . 5-9Sequence of configuration entries . . . . . 5-10Station selection with COM ET200 v.4.x 5-11Configuration COM ET200 v.4.x . . . . . . 5-12Station selection with COM ET200 Windows/COM PROFIBUS . . . . . . . . . . 5-15Configuration COM ET200 Windows V2.x/COM PROFIBUS . . . . . . . . . . . . . . 5-17Station selection with STEP 7 V2.x or NCM S7-PROFIBUS V2.x . . . . . . . . . . . 5-21Configuration with STEP 7 V2.x or NCM S7-PROFIBUS V2.x . . . . . . . . . . . 5-23Addressing the inputs and outputs. . . . . 5-27Valve terminal . . . . . . . . . . . . . . . . . . . . . 5-27Valve sensor terminal . . . . . . . . . . . . . . . 5-29Addressing examples . . . . . . . . . . . . . . . 5-32

5.3 GENERAL DP-MASTER . . . . . . . . . . . 5-34Status bits. . . . . . . . . . . . . . . . . . . . . . . . 5-34Module consistency . . . . . . . . . . . . . . . . 5-35Sequence of configuration entries . . . . . 5-35Bus start . . . . . . . . . . . . . . . . . . . . . . . . 5-36Send parametrizing data . . . . . . . . . . . . 5-37Send configuration data . . . . . . . . . . . . . 5-39Request diagnostic information . . . . . . . 5-40Summary of implemented functions and service access points (SAP) . . . . . . . . 5-43Bus parameter/reaction times . . . . . . . . 5-43FREEZE and SYNC . . . . . . . . . . . . . . . 5-44Device master file (GSD) . . . . . . . . . . . . 5-46Examples . . . . . . . . . . . . . . . . . . . . . . . . 5-48


5-2 9701 NH

5.1 COMMISSIONING

Configuring the PLC

Before commissioning or programming, youshould compile a configuration list for the con-nected field bus slaves. On the basis of this listyou can:

• make a comparison between the actual andnominal configurations in order to eliminateconnection errors.

• access the specifications during the syntaxcheck of a program, in order to avoid addres-sing errors.


9701 NH 5-3

Switching on the operating voltage

PLEASE NOTEObserve also the switching on instructions inthe manual for the PLC/PC.

When the control system is switched on, thecontroller compares the nominal and the actualconfiguration. For the configuration run it is im-portant that:

• the specifications on configuration are ascomplete as possible and are correct;

• the power supply to the controller and to theconnected slaves is switched on either simul-taneously or in the correct sequence.

Please observe the following points regardingswitching on the power supply:

• Common supply: If the control system andthe field bus slaves have a common powersupply, they should be switched on via acommon power supply unit or common cen-tral switch.

• Separate supply: If the control system andthe field bus slaves have separate powersupplies, they should be switched on in thefollowing sequence:

1. operating voltage for the field bus slaves2. operating voltage for the control system


5-4 9701 NH

5.2 SIEMENS

General

This chapter describes the entries required forconfiguring a valve terminal for a Siemens DPmaster. In order to understand this chapter, youmust use your configuration program correctly.

Different configuration programs are available,depending on the control system used (S5,S7, ...).

Examples

• COM ET200 (DOS version)

• COM ET200 (Windows version)

• COM PROFIBUS

• SINEC NCM S7 PROFIBUS

• STEP 7 (V2.X)

• SINEC NCM

• ...

The configuration programs are subject to modifi-cations which may not already have been takeninto account in this manual.


9701 NH 5-5

Commissioning tips

PLEASE NOTEYou must observe the following points in orderto guarantee reliable operation of your applica-tions with the Festo valve terminal.

• Insert the IM 308-B, IM 308-C, CP xx etc.into the correct location on your automationdevice.

• The ET200 location number bears no relati-onship to the physical arrangement of the in-put/output modules.

• Observe any limitations in the number of digi-tal inputs/outputs e.g. CPU 941. max. 512.

• The station number set does not correspondto the configured periphery address.

• When configuring the outputs (e.g. 8DO 8DO8DO), note that the number and type ofpneumatic sub-bases is decisive, and notthe number of valves fitted.

• The periphery addresses of automation de-vice components must not be the same asthe configured periphery addresses.

• The number of input bits always increases by2 (= status bits).

• Reserved addresses for future requirementsare not permitted.

• Switch on terminating resistor on both sides


5-6 9701 NH

FREEZE and SYNC

The method of accessing the FREEZE or SYNCcommand depends on your controller. Please re-fere here to the documentation for your field busmodule.

CAUTIONIn the following cases the FREEZE or SYNCmode is reset automatically:• when the valve terminal is switched on/off• when the field bus module is stopped.

The FREEZE mode is also reset automat-ically in the following case:• when the bus connection to the valve

terminal is interrupted (response monitoringactive).


9701 NH 5-7

FREEZE

With this function all the inputs of the valve ter-minal can be "frozen". The valve sensor terminalthen sends a constant input image of all the in-puts to the master. The following FREEZE com-mand causes the input image to be updated.The updated input image is then sent constantlyto the master.You can return to normal mode with the com-mand UNFREEZE.

SYNC

With this function all the outputs of the valve ter-minal/valve sensor terminal can be "frozen". As aresult the valve terminal/valve sensor terminal nolonger reacts to modifications to the outputimage in the master. The following SYNC com-mand causes the output image of the master tobe updated and transferred.You can return to normal mode with the com-mand UNSYNC.


5-8 9701 NH

Status bits

The valve sensor terminal always makes 2 sta-tus bits (= inputs) available for diagnostic purpo-ses.

PLEASE NOTE• The 2 status bits always increase the

number of inputs to be configured by +2.• Valve terminals do not have any status bits.

Please refer to chapter 5 ”Diagnostics/error treat-ment” for the function and position of the statusbits.

Module consistency

The valve terminal/valve sensor terminal sup-ports the following variants in module consisten-cy:

• over the complete length of the valve terminal

• over the selected format (byte/word).


9701 NH 5-9

Sequence of configuration entries

CAUTIONYou must always configure inputs beforeoutputs. The number of inputs/outputs (rounded up tofull bytes) must correspond to the equipmentfitted on the terminal. No additional inputs oroutputs may be configured as reserves.

PLEASE NOTEInformation on using the GSD files and typefiles can be found in:• the file Readme on the diskette supplied • the manual for your configuration program

Copy the type files or the GSD files supplied intothe appropriate directory in your configurationprogram. The following screen masks show diffe-rent examples.

• Station selection

• Configuration.


5-10 9701 NH

Station selection with COM ET200 version 4.x

The station type "FB13 VI 03-05 DP" will appear,if the valve terminal type files are stored in thesame directory as your configuration program"COM ET200". The type files can be found in thefollowing directory on the diskette supplied:

A:\SIEMENS\COMET200\TYPE-02\GB\

file name: F2FB13TE.200

Fig.5/1: Station selection with COM ET200 version 4.x


9701 NH 5-11

Configuration COM ET200 version 4.x

Prerequirements

• The type file must be in the directory of yourconfiguration program

• The mask ET 200 - SYSTEM PARAMETERmust be processed

• The mask CONFIGURE must be accessed

The diagram below shows the entries for a typi-cal valve terminal configuration.

� Entry for station number (3, ..., 124)

� Recommended entry: P

� Selection of station type:”FB13 VI 02 DP”.

� � �

� �

�

�

Fig. 5/2: Configuration COM ET200 version 4.x


5-12 9701 NH

� Select the I/O start addresses, e.g.: DI = 24, DO = 24.

� Configuration ( = equipment on valve termi-nal/valve sensor terminal) Enter:• for each group of 8 inputs: 8DI • for each group of 8 outputs: 8DO

The entry fields must be assigned in ascen-ding order without gaps. No field may beunused. Inputs must be entered before out-puts.

Example 1:Valve sensor terminal with 10 valve locations. Configuration:8DI, 8DI, 8DI, 8DO, 8DO, 8DO

The 2 status bits increase the number of in-puts to 24 in this case (22I + 2 status bits).

Example 2: Valve terminal with 10 valve locations.Configuration:8DO, 8DO, 8DO


9701 NH 5-13

Alternatively, the complete number of inputs (in-cluding the 2 status bits) as well as the completenumber of outputs can be entered as the sumidentifier.

� The identifiers (individual identifiers or sumidentifiers) can also be entered with a helpmask. This mask can be accessed in the ad-dress field with: <F7> HELP. Select the for-mat "Byte" for the inputs and outputs. Theformat "Word" is not permitted.

ExampleValve sensor terminal with 10 valve locations.1. DP identifier 018 for

22I + 2 status bits.2. DP identifier 034 for

outputs/valves.

This completes the address assignment withCOM ET 200 V4.x.


5-14 9701 NH

Station selection with COM ET200 Windows/COM PROFIBUS

The slave type "VALVES" appears if the valveterminal type files are in the directory \COMWIN2x\TYPDAT5x or\COMPB3x\TYPDAT5x of your PC/programmer.

The type files can be found in the following di-rectory on the diskette supplied:

A:\SIEMENS\COMWIN2\TYPE-02\GBFile: F2FB133E.200

Fig. 5/3: Station selection with COM ET200 Windows


9701 NH 5-15

Icons

In order to make configuration easy for you, thediskette contains files with valve terminal icons indirectory:

A:\SIEMENS\COMWIN2\TYPE-02\BMP\File: FE-TYP2N.200 and

FE-TYP2S.200

The icon appears, if the icon files are in the follo-wing directory on your programmer/PC:\COMWIN2\BITMAPS\

PLEASE NOTEUpdate the slave catalogue when you copythe type files whilst processing the COMET200/ COM PROFIBUS. Menu: ”File” - ”Read type files.”


5-16 9701 NH

Configuration COM ET200 Windows V2.x/COM PROFIBUS

Prerequirements

• The type files must be in the directory of yourPC/programmer

• The mask BUS PARAMETER must beprocessed- bus profile- baud rate

• The station type must be selected

• The slave station number must be assigned

• The mask CONFIGURE must be accessed

The diagram below shows the entries for a typi-cal valve terminal configuration.

�

�

�

�

�

�

Fig. 5/4: Configuration with COM ET200 Windows


9701 NH 5-17

� Configuration (= equipment on valve termi-nal/valve sensor terminal) Enter:for each group of 8 inputs: 8DI for each group of 8 outputs: 8DO

The entry fields must be assigned in ascending order without gaps; no field maybe unused. Always enter inputs before out-puts.

Example 1:Valve sensor terminal with 10 valve locations. Configuration:8DI, 8DI, 8DI, 8DO, 8DO, 8DO

The 2 status bits increase the number of inputs to 24 in this case (22I + 2 status bits).

Example 2:Valve terminal with 10 valve locations.Configuration:8DO, 8DO, 8DO


5-18 9701 NH

Alternatively, the complete number of inputs (in-cluding the 2 status bits) as well as the completenumber of outputs can be entered as the sumidentifier.

The DP identifiers (individual identifiers or sumidentifiers) can also be entered in the window”Identifier ...”.

� Type: Select inputs or outputs.

PLEASE NOTE The I/O types ”Input/output”, ”Empty space”etc. are not permitted.

� Length: Enter 1 for 8 inputs or 8 outputs.Alternatively you can enter the sum of theinputs or outputs in bytes (gives sum identi-fier).

PLEASE NOTEAdd the 2 status bits to the number of inputs.

� Format: Select ”Byte” for the configuration ofthe inputs and outputs. The setting ”Word”is not permitted.


9701 NH 5-19

� Input address/output address: Enter the startaddresses of the inputs and outputs.

Example:Valve sensor terminal with 10 valve locations.

1. DP identifier 8DI for inputs 0.0...0.7

2. DP identifier 8DI for inputs 0.8...0.15

3. DP identifier 8DI for inputs 1.0...1.5 + 2 status bits

4. DP identifier 8DO for two additional outputs and coils 1-6

5. DP identifier 8DO for coils 7-14

6. DP identifier 8DO for coils 15-20

This completes the configuration/addressassignment with COM ET 200 Windows/COM PROFIBUS.


5-20 9701 NH

Station selection with STEP 7 V2.x or NCMS7-PROFIBUS V2.x

The configuration of DP slaves, e.g. Festo valveterminals, is similar to a large extent in both con-figuration programs.

Fig. 5/5: Station selection STEP 7 V2.1


9701 NH 5-21

The directory ”VALVES” appears if the type fileexists in the directory ”TYPEFILE” in the hard-ware catalogue.The type file can be found on the enclosed dis-kette in the file:A:\SIEMENS\COMWIN2\TYPE-02\GB\File: FEFB132E.200

The directory can be found in:”STEP_V2” and ”S7DATA”.

PLEASE NOTEUpdate the hardware catalogue after copyingthe type files.Menu sequence: ”extras” - ”Update DP typefiles”.


5-22 9701 NH

Configuration with STEP 7 V2.x or NCM S7-PROFIBUS V2.x

Prerequirements

• The type file must be in the appropriate di-rectory of your programmer/PC.

• The menu ”Configure hardware” must be ac-cessed.

• The DP master must be active in the rack.

• The mask ”Characteristics - DP master” mustbe processed.Menu sequence: ”Process” - ”Object charac-teristics” - ”SINEC L2”.

• The master system must be opened in therack. Either CPU with integrated DP interfaceor CP processor.Menu sequence: ”Process” - ”Master system” - ”Open”.

Carry out the following steps in order to add avalve terminal to the DP master and in order toconfigure it. The following diagrams show entriesof a typical valve terminal configuration.


9701 NH 5-23

� Click the catalogue symbol. You thereby openthe hardware catalogue.

� Open the directory ”PROFIBUS-DP” - ”Standard slave” - ”Valves”.Shift the directory ”FB13 type 02” to thenext free L2 address in your L2-DP network.

� <Mask not shown>Mask ”Characteristics - SINEC L2 node”:Enter the station number set on the valveterminal as ”L2 address”.

� Open the inserted L2 node.

� Open the directory ”FB13 type 02” in themenu ”Hardware catalog”.

�

�

��

Fig. 5/6: Adding valve terminals


5-24 9701 NH

� Integrate the contents of the directory(= standard module) into the first free locati-on.

PLEASE NOTEAssign the locations in ascending orderwithout gaps.

� Open the mask ”DP Slave Properties” by dou-ble clicking the inserted location.

�

� �

�

Fig. 5/7: Configuring valve terminals/valve sensor terminals


9701 NH 5-25

I/O type: Select ”Input” or ”Output”.

PLEASE NOTE”Output” or ”Empty space” are not permittedas I/O types.

Address: Enter the desired periphery address(STEP 7) or the address offset (NCM S7).

� Length: Enter ”1” for 8 inputs or 8 outputs.Alternatively you can enter the sum of theinputs or outputs in bytes (sum identifier).

PLEASE NOTEAdd the two status bits to the number of inputs.

� Unit: Select ”Byte” for inputs or outputs."Word" is not permitted.

This completes the configuration/address as-signment with STEP 7 V2.x or NCM S7-PROFIBUS V2.x.


5-26 9701 NH

Addressing the inputs and outputs

Valve terminal

The outputs (valve locations) are addressed withone to four output bytes depending on the sizeof the valve terminal.

Valve locations

Each valve location has two outputs. The desi-gnation of these outputs is noted on the valveterminal and is composed as follows:

Designation for (Output)

O 1 . 05

Bit no. in output wordOutput word no..

Output

Fig. 5/8: Designation for outputs


9701 NH 5-27

The assignment of the outputs to the relevantvalve locations is shown in the diagram below.

Example:Addressing and activating valves

0.01 0.03 0.05 0.07

0.08

0.11 0.13 0.15 1.01 1.03

0.00 0.02 0.04 0.06

0.09

0.10 0.12 0.14 1.00 1.02

Valve locations

Outputs of the valvelocations

Outputs of thevalve locations

Nr.0

Nr.1

Nr.2

Nr.3

Nr.4

Nr.5

Nr.6

Nr.7

Nr.8

Nr.9

Fig. 5/9: Outputs of the valve locations

Valvelocation no.

Valve type Output Bitcontents

Remarks

2 unilaterallyoperated

O0.04O0.05

1X

Valve solenoid coil activeOutput not evaluated,Bit contents without meaning

9 bilaterallyoperated

O1.02O1.03

01

Upper valve solenoid coil not activeLower valve solenoid coil active

Fig. 5/10: Example – Addressing and activating valves


5-28 9701 NH


The outputs (valve locations and additional out-puts) are addressed with two to four output bytesdepending on the size of the valve sensor termi-nal. The inputs are addressed accordingly withtwo to four input bytes.

Valve locations, inputs and additional outputs

Each valve location has two inputs and two out-puts. Two additional inputs and two additionaloutputs are arranged above the field bus node.The designation of the inputs and outputs is no-ted on the valve sensor terminal and is compo-sed as follows:

Designation for (Input) or(Output)

O 0 . 03I 1 . 05

Bit no. in input/output wordInput/output word no.

Input/output

Fig. 5/11: Designation for inputs/outputs


9701 NH 5-29

The assignment of the inputs/outputs to the rele-vant valve location or additional input/output isshown below.

0.03 0.05 0.07 0.09

0.10

0.13 0.15 1.01 1.03 1.05

0.02

0.04 0.06 0.08

0.11

0.12 0.14 1.00 1.02

Valve locations

0.10

0.02

0.04 0.06 0.08 0.12 0.14 1.00 1.02 1.040.00

0.01 0.03 0.110.05 0.07 0.09 0.13 0.15 1.01 1.03 1.050.01

0.00

Inputsabovethe valve locations(I0.02...I1.05)

Additional inputsabove the field bus node (I0.00 and I0.01)

Outputsof valve locations

(O0.02...O1.05)

Additional outputsabove the field bus node (O0.00 and O0.01)

No.0

No.1

No.2

No.3

No.4

No.5

No.6

No.7

No.8

No.9

1.04

Fig. 5/12: Inputs/outputs of the valve locations and additional inputs/outputs of a valve sensor terminal


5-30 9701 NH

Example 1:Addressing and activating valves and additionaloutputs (SA0 and SA1).

Example 2:Addressing and reading inputs.

Input Designation Bit contentsread

Remarks

InputsValve location no. 2

I0.06I0.07

10

Signal existsNo signal

Inputs Valve location no. 9

I1.04I1.05

01

No signalSignal exists

Fig. 5/14: Example 2 – Addressing and reading inputs

Valvelocation no.

Valve type Designation Bitcontents

Remarks

2 unilaterally operated

O0.06O0.07

1X

Valve solenoid coil active Output is not evaluated, Bit contents without meaning

9 bilaterallyoperated

O1.04O1.05

01

Upper valve solenoid coil not activeLower valve solenoid coil active

Additional outputs

SA0 O0.00 0 Additional output not active

SA1 O0.01 1 Additional output active (DC 24V)

Fig. 5/13: Example 1 – Addressing and activating valvesand additional outputs


9701 NH 5-31

Addressing examples

Further details on addressing and programmingare to be found in the PLC manual.

• Example 1:Addressing the outputs of a valve terminalwith 10 valve locations.Station no.: 21DQ address: 50Configuration: 8DQ, 8DQ, 8DQ

1.030.01 0.03 0.05 0.07 0.09 0.11 0.13 0.15 1.01

0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00 1.02

BUS

Fig. 5/15: Example 1 – Addressing a valve terminal with 10 valve locations

Program: :: U I3.4: = Q50.4 "Output O0.04 ( 3rd. valve, upper coil): = Q51.7 "Output O0.15 ( 8rd. valve, lower coil): = Q52.2 "Output O1.02 (10th. valve, upper coil)


5-32 9701 NH

• Example 2:Addressing the inputs/outputs of a valve sen-sor terminal with 10 valve locations.Station no.: 24DQ address: 80DI address: 90Configuration: 8DI, 8DI, 8DI,

8DQ, 8DQ, 8DQ

0.090.070.05

0.020.00

0.01

1.04

1.05

0.00

0.01

0.12

0.15

0.08

0.10 1.00

1.03

1.02

1.05

1.01

1.020.06 1.000.120.10 0.14

0.03

0.04 1.040.02

BUS

0.080.060.04

0.130.14

0.110.03

0.05 0.07 0.09 0.11 0.13 0.15 1.031.01

Fig. 5/16: Example 2 – Addressing a valve sensor terminal with 10 valve locations

Program: :: U I92.3 "Input I1.03: = Q80.1 "Additional output O0.01: = Q80.6 "Output O0.06 ( 3rd. valve, upper coil): = Q82.5 "Output O1.05 (10th. valve, lower coil)


9701 NH 5-33

5.3 GENERAL DP-MASTER

The Festo valve terminal/valve sensor terminaltype 02 can be controlled by any PLC, PC orindustrial PC with a PROFIBUS-DP module asper EN 50170 (DIN 19245).

Status bits

The valve terminal/valve sensor terminal alwaysmakes 2 status bits (= inputs) available for dia-gnostic purposes.

PLEASE NOTE• The 2 status bits always increase the

number of tinputs to be configured by 2.• Valve terminals do not have any status bits.

Please refer to chapter 6 "Diagnostics/error treat-ment" for the function and position of the statusbits.


5-34 9701 NH

Module consistency

The valve terminal/valve sensor terminal sup-ports the following variants in module consisten-cy:

• over the complete length of the valve termi-nal/valve sensor terminal

• over the selected format (byte/word).

Sequence of configuration entries

CAUTIONYou must always configure inputs beforeoutputs.The number of inputs/outputs (rounded up tofull bytes) must correspond to the equipmentfitted on the terminal. No additional inputs oroutputs may be configured as reserves.


9701 NH 5-35

Bus start

Before the valve terminal/valve sensor terminalcan be commissioned correctly, the DP-mastermust perform the following functions in the se-quence shown.

1. Send a parametrizing telegram

2. Send a configuration telegram

3. Fetch diagnostic information

4. Start useful cyclic data transmission

The structure and content of the individual tele-grams are described in the following chapters.


5-36 9701 NH

Send parametrizing data

The parametrizing data are transferred from theDP-master to the valve terminal/valve sensor ter-minal with the function Set_Prm.

Octet 1: Station status

Bit Meaning Explanation

0 - Reserved

1 -

2 -

3 WD_On Response monitoring of valve terminal/valve sensorterminal on/off:logic "0": offlogic "1": on

4 Freeze_Req logic "1": FREEZE activated

5 Sync_Req logic "1": SYNC activated

6 Unlock_Req Bit 7 Bit 6 Explanation

7 Lock_Req 0 0 min TSDR + valve terminal/valve sensorterminal parameter may be overwritten

0 1 Valve terminal/valve sensor terminalreleased for other masters

1 0 Valve terminal/valve sensor terminalblocked for other masters

1 1 Valve terminal/valve sensor terminalreleased for other masters

Octet 2 and 3: WD_Fact_1 WD_Fact_2


Range 1 - 255:The response monitoring time of the valve terminal/valvesensor terminal is transferred with these two octets:TWD [s] = 10ms * WD_Fact_1 * WD_Fact_2


9701 NH 5-37

Octet 4: Minimum Station Delay Responder (min TSDR)

Explanation

The minimum time the valve terminal/valve sensorterminal has to wait before the reply telegram may besent to the DP-master.

Octet 5 and 6: Ident_Number

Explanation

Transfer the Ident-number (= FB13H) ofthe valve terminal;parametrizing telegrams to the valve terminal are only accepted when the transferred and the programmed Ident-numbers are identical.

Octet 7: Group_Ident

Explanation

Not supported by valve terminal/valve sensor terminal

Octet 8 - 32: User_Prm_Data

Explanation

Not supported by valve terminal/valve sensor terminal


5-38 9701 NH

Send configuration data

The configuration data are transferred from theDP-master to the valve terminal/valve sensor ter-minal with the function Chk_Cfg.

PLEASE NOTEA valve terminal/valve sensor terminal can beconfigured either by:- an identifier byte for every n x 8 inputs

and an identifier byte for every n x 8 outputs

or- an identifier byte for the sum of the inputs

and the sum of the outputs.

7 6 5 4 3 2 1 0

Bit Bit

Length of data00 = 1 byte/word*15 = 16 bytes/words

Input/output00 = Specific identifier formats *)01 = Input10 = Output11 = Input/output

Length0 = Byte1 = Word

Consistence0 = Byte or word1 = Total length*) not supported

Fig. 5/17: Composition of identifier byte


9701 NH 5-39

Parameter summary (Chk_Cfg):Octet 1-n: Identifier bytes

Permitted identifiers for Festo valve terminals:

Example:Configuring a valve sensor terminal with 10 valve locations.Configuration: Function: Chk_Cfg

Octet 1: 18D Octet 2: 34D

Request diagnostic information

The diagnostic data are requested from the valveterminal with the function Slave_Diag.The description of this function is to be found inChapter 6, section "Diagnosis via PROFI-BUS-DP".

Number ofI/Os

Valve terminall/valve sensorterminal I/Os

Inputs* Outputs

Decimal Hex. Decimal Hex.

up to 8 016 010 032 020

up to 16 017 011 033 021

up to 24 018 012 034 022

up to 32 019 013 035 023


5-40 9701 NH

Cyclic exchange of data

The cyclic exchange of useful data is carried outwith the function Data_Exchange. The output data for valve terminalsl/valve sensorterminals are transferred with this function as anoctet string of length x.The octet string length is determined by thenumber of identifier bytes.

PLEASE NOTEWith the function "Data_Exchange", the valveterminall/valve sensor terminal expects theoutput information for the valves and theelectrical outputs. The input information + the status bits aresent as reply telegram to the master.

Parameter summary (Data_Exchange):

Octet 1: I/O data byte_1Bit 0: input/output xBit 1: input/output x+1Bit 2: input/output x+2Bit 3: input/output x+3Bit 4: input/output x+4Bit 5: input/output x+5Bit 6: input/output x+6Bit 7: input/output x+7

Octet 2: I/O data byte_2Bit 0: input/output x+8Bit 1: input/output x+9

* * *Bit 7: input/output x+15


9701 NH 5-41

Parameter summary (Data_Exchange):

Octet n: I/O data byte_nBit 0: input/output x+wBit 1: input/output x+xBit 2: input/output x+yBit 3: input/output x+zBit 4: Status bit 24

Bit 5: Status bit 25



Example: valve terminal with:10 valve locations

22 electrical inputs+ 2 status bits

2 additional outputs

Fig. 5/18: Example – addressing

O0.05O0.03 O0.07 O0.11 O0.13 O0.15 O1.01 O1.03

I0.03 I0.05 I0.07 I0.11 I0.13 I0.15 I1.01 I1.03I0.09I0.01

O20.4 O20.6 O21.2 O21.4 O21.6 O22.0 O22.2O21.0

O0.02 O0.04 O0.06 O0.10 O0.12 O0.14 O1.00 O1.02O0.08 O1.04

O0.00

O0.00

I1.04

I1.05

O0.05 O0.09

I0.02 I0.04 I0.06 I0.10 I0.12 I0.14 I1.00 I1.02I0.08I0.00

O22.4

O20.1 I20.1 I20.3 I20.5 I20.7 I21.1 I21.3 I21.5 I21.7 I22.1 I22.3 I22.5

O20.2

Output Input-OctetOctet 1

BitOctet 1

BitOctet 2

BitOctet 3

Bit01

01

23

45

67

01

23

45

67

01

23

45

23

45

67

01

23

45

67

01

23

45

BitOctet 1

BitOctet 2

BitOctet 3

Output


5-42 9701 NH

Summary of implemented functions and service access points (SAP)

Bus parameter/reaction times

Function Available Destination-SAP(DSAP)

Data_Exchange Yes NIL

RD_Inp Yes 56

RD_Outp Yes 57

Slave_Diag Yes 60

Set_Prm Yes 61

Chk_Cfg Yes 62

Get_Cfg Yes 59

Global_Control Yes 58

Set_Slave_Add No 55

Fig. 5/19: Functions and SAPs

Baud rate (kBit/s) max TSDR (TBit) min TSDR (TBit)

...187,5 60

11

500 100

1500 150

3000 250

6000 450

12000 800

Fig. 5/20: Reaction times


9701 NH 5-43

FREEZE and SYNC

The method of accessing the FREEZE or SYNCcommand depends on your controller. Please re-fere here to the documentation for your field busmodule.

CAUTIONIn the following cases the FREEZE or SYNCmode is reset automatically:• when the valve terminal is switched on/off• when the field bus module is stopped.

The FREEZE mode is also reset automat-ically in the following case:• when the bus connection to the valve

terminal is interrupted (response monitoringactive).


5-44 9701 NH

FREEZE

With this function all the inputs of the valve ter-minal can be "frozen". The valve terminal thensends a constant input image of all the inputs tothe master. The following FREEZE commandcauses the input image to be updated. The up-dated input image is then sent constantly to themaster.You can return to normal mode with the com-mand UNFREEZE.

SYNC

With this function all the outputs of the valve ter-minal can be "frozen". As a result the valve ter-minal no longer reacts to modifications to theoutput image in the master. The following SYNCcommand causes the output image of the masterto be updated and transferred.You can return to normal mode with the com-mand UNSYNC.


9701 NH 5-45

Device master file (GSD)

The diskette supplied with this manual containsthe device master file with the specific, stand-ardized device master specifications on the valveterminal. The standard device master file can be found indirectory:A:\NORM-GSD\VI02FB13.GSD

Further information can be found in the file"Readme" on the diskette.

In addition to the slave-typical entries (identnumber, revision etc.), the device master file alsocontains a selection of identifiers:

• Digital inputs of the valve terminal/valve sen-sor terminal (incl. 2 status bits)

• Digital outputs of the valve terminal/valvesensor terminal.


5-46 9701 NH

PLEASE NOTEYou can configure 2 identifiers. The individualidentifiers must correspond to the existingequipment fitted on the terminal.Additional inputs/outputs as reserves are notpermitted.

Enter the identifiers in the following sequence:

1. digital inputs of the valve terminal/valve sensor terminal (incl. 2 status bits)

2. digital outputs of the valve terminal/valve sensor terminal (valves and electrical outputs)


9701 NH 5-47

Examples

Example 1

Valve sensor terminal with 22 inputs (+ 2 statusbits) and 10 valve locations.Configuration:

Configured I/Os Number ofbytes

Consistency Identifier

24 inputs 3 (DI) 1 byte 018

24 outputs 3 (DO) 1 byte 034

Example 2

Valve terminal with 10 valve locations.Configuration:

Configured I/Os Number of bytes Consistency Identifier

20 valve coils 2 additional outputs

3 (DO) 1 byte 034


5-48 9701 NH

6. DIAGNOSTICS AND ERROR TREATMENT

VIFB13 - 02 6. Diagnostics/error treatment

9701 NH 6-1

Contents

6. DIAGNOSTICS ANDERROR TREATMENT . . . . . . . . . . . . . . . 6-1

6.1 SUMMARY OF DIAGNOSTIC POSSIBILITIES . . . . . . . . . . . . . . . . . . . . 6-3

6.2 LED DISPLAYS . . . . . . . . . . . . . . . . . . . . 6-4Field bus node . . . . . . . . . . . . . . . . . . . . . 6-4Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6Inputs and additional outputs . . . . . . . . . . 6-7

6.3 TEST ROUTINES. . . . . . . . . . . . . . . . . . . 6-8Display configuration data . . . . . . . . . . . 6-10

6.4 STATUS BITS . . . . . . . . . . . . . . . . . . . . 6-11Position of status bits . . . . . . . . . . . . . . . 6-12

6.5 DIAGNOSIS VIA PROFIBUS-DP(DP-STANDARD) . . . . . . . . . . . . . . . . . 6-15Diagnostic words . . . . . . . . . . . . . . . . . . 6-15Diagnostic possibilities via PROFIBUS-DP . . . . . . . . . . . . . . . . . . . . 6-16Summary of diagnostic bytes . . . . . . . . 6-17Structure of station status 1 . . . . . . . . . 6-17Structure of station status 2 (only valve-terminal related bits) . . . . . . 6-18Structure of station status 3 (contents depends on master) . . . . . . . . 6-18Structure of device-related diagnosis 1 . 6-19

6.6 DIAGNOSIS VIA PROFIBUS-DP (GENERAL DP-MASTER) . . . . . . . . . . . 6-19General . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19Diagnostic information . . . . . . . . . . . . . 6-20

6.7 ERROR TREATMENT . . . . . . . . . . . . . 6-23Reaction to faults in the control system. 6-23Siemens SIMATIC S5/S7 . . . . . . . . . . . . 6-24General DP-master. . . . . . . . . . . . . . . . . 6-24Short circuit/overload at an output module . . . . . . . . . . . . . . . . . . . . . 6-25


6-2 9701 NH

6.1 SUMMARY OF DIAGNOSTIC POSSIBILITIES

Valve terminal type 02 offers extensive and user-friendly possibilities of diagnosis and error treat-ment. Depending on the terminal type, the follo-wing possibilities are available:

Design of the valve terminal

Input modules(electrical inputs)

FB13

Diag-nosticpossi-bilities

Status bits

X = not relevant

LEDs Diagnostic words

Brief descrip-tion

The two status bits aretransferred to the fieldbus module cyclicallyas "inputs" with thenormal inputs.

The LEDsshowconfigurationerror, hardwareerror,bus error etc.

The diagnostic words mustbe user-program controlled(acyclically) read, andevaluated.

Advan-tage

Fast access to errormessages

Fast "on-the-spot" error recognition

Detailed error recognition

Detaileddescrip-tion

Chapter 6.4 Chapter 6.2 Chapter 6.5

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Fig. 6/1: Possibilities of diagnosis and error treatment

Status bits Meaning

Bit27

Bit26

Bit28

Bit24

0X

XX1

00

11X

01

01X

0X

XXX


9701 NH 6-3

6.2 LED DISPLAYS

Field bus node

The LEDs on the cover of the node indicatethe operating status of the valve terminal/valvesensor terminal.

Red LED(error display)

Green LED(operating status display)

POWER VPOWER

BUS

Fig. 6/2: LEDs on field bus node

Green LED(operating voltage outputs)


6-4 9701 NH

Reaction Signal Operating status Error treatment

POWER

Operating voltage applied None

Operating voltage not applied Check operating voltageconnection for electroniccomponents (pin 1)

POWER V

Operating voltage foroutputs (valves, electricaloutputs) applied

Check operating voltagefor outputs (pin 2)

Operating voltage for outputs(valves, electrical outputs) <21.6 V

Operating voltage for outputs(valves, electrical outputs) <10 V

BUS-ERROR

Operating status normal None

Bus connection faulty.Possible causes:• station number not the

same as the configuredstation number

• field bus module/masterswitched off or defective

• bus connection interrupted,short circuited

• incorrect number ofI/O bytes

Check the ...

• address selector switchsetting

• field bus module

• field bus connection

• configuration

Station number not permitted(> 125)

Correct the stationnumber

Hardware error Return for servicing

Fig. 6/3: LED display – operating status


9701 NH 6-5

Valves

There is a yellow LED above or below each val-ve solenoid coil. This LED shows the switchingstatus of the valve solenoid coil.

Yellow LEDs (switching status display

of valve solenoid coil)

LED Switch position ofvalve solenoid coil

Meaning

Yellow out Basic position Logic 0 (no signal)

Yellow alight ● Switch positionor

● Basic position

Logic 1 (signal applied)

Logic 1 but:● Operating voltage of outputs is

below permitted tolerance range (< DC 21.6V) or

● Compressed air supply not corrector

● Pilot exhaust blockedor

● Servicing required

Fig. 6/4: LED display of switching status of valve solenoid coil


6-6 9701 NH

Inputs and additional outputs

There are green or yellow LEDs above or belowthe input/output connections on the valve sensorcoupling unit of the valve sensor terminal. Thesignal currently at the input or output is shownby means of these LEDs.

LED Status

Yellow outorgreen out

Logic 0(no signal)

Yellow alightorgreen alight

Logic 1(signal applied)

Fig. 6/5 LED display of switching status of the inputs and additional outputs

Yellow LEDs(switching status display of

additional outputs)

Green LEDs(switching status display

of inputs)


9701 NH 6-7

6.3 TEST ROUTINES

WARNING Switch off the compressed air supply beforetesting the valves.

You thereby avoid undesired or dangerous mo-vement of the actuators.

CAUTION

• The test function "outputs" runsautomatically within the terminal. All valvesare switched on and off cyclically.

• None of the programmed locking or switch-ing conditions will be taken into account.

The terminal provides the following test routines:

Test routine Meaning

Testoutputs

parallel All outputs are switched onand off simultaneously.

byte-serial All outputs are switched onand off one after the other.

Displayconfiguration data

Number of individual inputand output bytes via blinkingLEDs POWER V and BUSERROR

Fig. 6/6: Selectable test routines

VIFB13 - 02 6. Diagnosis/error treatment

6-8 9701 NH

Starting the test routine

1. Switch off the power supplies (pins 1 and 2).

2. Open the node.

3. Note the positions of the address selectorswitch and the DIL switch elements.

4. Set DIL switch element 3 to OFF.

5. Set station no. to 199.

6. Switch on the power supplies (pins 1 and 2).

7. Set the desired test routine on the addressselector switches as follows:

8. Start the test routine:Set DIL switch element 1 to OFF.

If errors occur when the test routine is started,the red LED on the node will flash quickly. Theprocedure must then be repeated.

Stopping the test routine

1. Switch off the power supplies (pins 1 and 2)of the terminal.

2. Set the address selector switch and the DILswitch elements at their original positions.

Test routine Address to be set

Parallel 100, 101 or 102

Serial 103

Displayconfiguration

data104

Fig. 6/7: Setting the test routines


9701 NH 6-9

Display configuration data

The LEDs POWER V and BUS ERROR displaythe number of input/output bytes when set to"Display configuration data."

• Switch off the test routine: operating voltage OFF

• "Display configuration data" is shown conti-nuously.

• The sequence of flashing signals is shownbelow.

Sequence LED POWER V LED BUS ERROR Meaning

Start Start test routine

1 Number of input byteslocal valve terminal inputs

2 Number of outputbytes local valveterminal outputs

New cycle

New run-through oftest routine

...

Operating voltage OFF: End of display routine

Fig. 6/8: Sequence of flashing signals


6-10 9701 NH

6.4 STATUS BITS

The valve terminal/valve sensor terminal makesavailable 2 status bits for diagnosis, irrespectiveof the protocol set.

PLEASE NOTEThe two status bits are only available on thevalve sensor terminal.

The status bits are configured like inputs and al-ways occupy the four highest-value addresses ofthe available address range.

The diagnostics information of the four statusbits is coded and contains the followingmeaning:

Diagnostic information

Meaning Cause

Vvalves

(Vval)Monitors the tolerance of theoperating voltage of the valvesand electrical outputs.

Operating voltage at pin 2 ofoperating voltage connection< 21.6V

Voutputs

(Vout)Monitors the operating voltage ofthe valves and electrical outputs(no voltage available e.g.EMERGENCY STOP).

Operating voltage at pin 2 ofoperating voltage connection< 10V

Vsensors

(Vsen)Monitors the supply voltage of theinputs (sensors).

Internal fuse triggered

Short circuit/overload

Monitors the electrical outputsSA0, SA1

Short circuit or overload

Fig. 6/9: Error states of the valve terminal


9701 NH 6-11

Position of status bits

e.g. Simatic S5

Example:Valve sensor terminal with 10 valve locations.

Station-no.: 46DQ address: 68DI address: 68Configuration: 8DI 8DI 8DI

8DQ 8DQ 8DQAddresses of status bits: I70.6 - I70.7

Valve sensor terminal type 02 Meaning

up to 6 valvelocations

up to 10 valvelocations

more than 10valve locations

Statusbit

I0.14 I0.15 I1.06 I1.07 I1.14 I1.15,

Bit se-quence

0 0 0 0 0 0 No error

1 0 1 0 1 0 Vval < 21.6V

0 1 0 1 0 1 Vinp < 10V

1 1 1 1 1 1 Vout < 10V orSA0: Short circuit at

additional output O0.00 or

SA1: Short circuit at additional output O0.01

Fig. 6/10: Status bits – diagnosis

Available inputs Addresses of status bits

none no status bits available

max. 6 6, 7

max. 14 14, 15

max. 22 22, 23

max. 30 30, 31

Fig. 6/11: Position of status bits


6-12 9701 NH

General DP-master (PLC, PC, IPC)

Protocol: PROFIBUS-DP

Available inputs Octet no. Bit no. of statusbits

none -- No status bitsavailable

max. 6 1

6.7max. 14 2

max. 22 3

max. 30 4

Fig. 6/12: Position of the status bits general DP master


9701 NH 6-13

6.5 DIAGNOSIS VIA PROFIBUS-DP (DP-STANDARD)

Diagnostic words

The diagnostic information of a valve termi-nal/valve sensor terminal is grouped together indiagnostic words.With these diagnostic words, the following errorstates are communicated to the terminal.

• operating voltage of the valves/outputs< 21.6 V (Vval)

• operating voltage of the valves/outputs< 10 V (Vout)

• operating voltage of the sensors < 10 V (Vsen)

• output overloaded/short circuited.


6-14 9701 NH

Diagnostic possibilities via PROFIBUS-DP

The Festo valve terminal/valve sensor terminaloffers extensive diagnostic posibilities via thePROFIBUS-DP. The diagram below shows thesteps necessary for diagnosing the valve termi-nal/valve sensor terminal. Only those diagnosticbits are shown which require a further diagnosticstep.

BitStation status 1

1: Read "device-related diagnosis 1"

BitDevice-related diagnosis 1

Fig. 6/13: Diagnostic steps

7 6 5 4 3 2 1 0

1

7 6 5 4 3 2 1 0

1 1


9701 NH 6-15

Summary of diagnostic bytes

Byte Meaning Byte

0 Station status 1 Station status 2 1

2 Station status 3 Master address 3

4 Manufacturer identifier (FB13H) 5

6 Diagnostic header Device-related diagnosis 1 7

8 Device-related diagnosis 2 Device-related diagnosis 3 9



Contents modified by valve terminal

Structure of station status 1

1: The valve terminal cannot be addressed

1: Terminal not yet ready for data exchange

1: Configuration data do not agree

1: Device-related diagnosis exists

1: Function not supported

1: DP master cannot interpret reply

1: Planned valve terminal type not correct

1: Access by another master

Fig. 6/14: Structure of station status 1

7 6 5 4 3 2 1 0


6-16 9701 NH

Structure of station status 2 (only valve-terminal related bits)

Structure of station status 3 (contents depends on master)

1: Slave must be parametrized again

1: Response monitoring active

1: FREEZE mode is active 1)

1: SYNC mode is active 1)

1) only in connection with a diagnostic message

Fig. 6/15: Structure of station status 2

7 6 5 4 3 2 1 0

1


9701 NH 6-17

Structure of device-related diagnosis 1

Bit no.

1: not assigned

1: not assigned

1: Short circuit/overload at electrical output SA0

1: Short circuit/overload at electrical output SA1

1: Sensor supply < 10 V (VSen)

1: Supply to valves/outputs < 21.6 V *

1: Supply to valves/outputs < 10 V

1: not assigned

* only if voltage monitoring is active

Fig. 6/16: Structure of device-related diagnosis 1

7 6 5 4 3 2 1 0

27 26 25 24 23 22 21 20


6-18 9701 NH

6.6 DIAGNOSIS VIA PROFIBUS-DP (GENERAL DP-MASTER)

General

PLEASE NOTEEvaluation of the device-related diagnostic in-formation 2..7 (octet 9..14) is of no use withvalve terminal/valve sensor terminal type 02(not assigned).The identifer or channel-related diagnosis li-sted in EN 50170 (DIN 19245) is not suppor-ted.

Valve termina/valve sensor terminal type 02 ma-kes the following diagnostic information availableas per EN 50170.

Octet Meaning

1 Station status_1

2 Station status_2

3 Station status_3

4 Diag.master_Add

5 Ident_Number

6 Ident_Number

7 Header device-related diagnosis (Ext_Diag_Data)

8 Device-related diagnosis 1 - Error summary

9 Device-related diagnosis 2 - (not used)







9701 NH 6-19

Diagnostic information

The diagnostic information can be requested bythe DP master from the terminal via the functionSlave_Diag. The terminal replies with an octetstring of length 15.

Octet 1: Station status_1


0 Diag.Station_Non_Existent

Valve terminal/valve sensor terminal cannot/not yet beaddressed.Possible causes:- operating voltage not applied- data cable interrupted- fault in data cable

1 Diag.Station_Not_Ready

Valve terminal/valve sensor terminal not yet ready fordata exchange.

2 Diag.Cfg_Fault The configuration data received from the masterdo not agree with the data calculated by the valveterminal/valve sensor terminal.

3 Diag.Ext_Diag There is a device-related diagnosis.Possible causes:- short circuit/overload of electrical outputs- Vvalves < 21.6 V- Voutputs < 10 V- Vsensor < 10 V

4 Diag.Not_Supported Logic "0": valve terminal/valve sensor terminaldoes not support requested function

5 Diag.Invalid_Slave_Response

Always logic "0" (set by valve terminal/valve sensorterminal)

6 Diag.Prm_Fault Error in last parametrizing telegram

7 Diag.Master_Lock Always logic "0" (set by valve terminal/valve sensorterminal)


6-20 9701 NH



0 Diag.Prm_Req Logic "1": Master must configure the valveterminal/valve sensor terminal again.

1 Diag.Stat_Diag Logic "1": Master must fetch diagnostic data until this bit is set at logic "0".

2 - Always logic "1" (set by the valve terminal/valve sensor terminal)

3 Diag.WD_On Logic "1": watchdog activated

4 Diag.Freeze_Mode Logic "1": FREEZE activated

5 Diag.Sync_Mode Logic "1": SYNC activated

6 - Reserved

7 Diag.Deactivated Always logic "0" (set by the valve terminal/valve sensor terminal)



0 -

Reserved

1 -

2 -

3 -

4 -

5 -

6 -

7 Diag.Ext_Diag_Overflow

Always logic "0" (set by the valve terminal/valve sensor terminal)

Octet 4: Diag.Master_Add

Explanation

In this octet is written the address of the master thatparametrized the valve terminal/valve sensor terminal.

Octet 5 and 6: Ident_Number

Explanation

These octets contain the manufacturer identifier:FB13H for the Festo valve terminal/valve sensor terminal type 02.


9701 NH 6-21

PLEASE NOTEThe octets 7-14 (device-related diagnosis) areonly sent from the valve terminal/valve sensorterminal to the master when there is an error.

Octet 7: Ext_Diag_Data (device-related diagnosis)

Explanation

This octet represents the header for the device diagnosis.The valve terminal/valve sensor terminal enters thevalue 8 in this octet, i.e. 8 octets for device-relateddiagnosis are transferred (incl. header octet). Thisvalue is independent of the extent to which thevalve terminal/valve sensor terminal is fitted.

Octet 8: Device-related diagnosis 1


0 res

1 res

2 Short circuit/overloadelectrical output SA0

Logic "1":Electrical output SA0 short circuited or overloaded.

3 Short circuit/overloadelectrical output SA1

Logic "1":Electrical output SA1 short circuited or overloaded.

4 Vsen Voltage supply for sensors <10 V

5 Vval Voltage supply for valve coils <21.6 V *

6 Vout Voltage supply for valve coils and electrical outputs <10 V

7 res

Octet 9: Device-related diagnosis 2-7

Explanation

Reserved

* only with voltage monitoring activated


6-22 9701 NH

6.7 ERROR TREATMENT

Reaction to faults in the control system

The reaction of the Festo valve terminal/valvesensor terminal type 02 depends, in the case ofthe following faults, on the configured reaction ofthe master module.

• telegram failure

• master stopped

• interruption in bus cable

When the setting or the configuration has beencompleted, all the outputs (valves and electricaloutputs) are switched off or maintain their status.

WARNINGEnsure that the valves and outputs are resetafter rectifying the faults named. In this wayyou can avoid dangerous situations.

PLEASE NOTESingle solenoid valves move into the basic position; double solenoid valves remain in thecurrent position; mid-position valves move tothe mid-position and (depending on the type)are pressurized, exhausted or blocked.


9701 NH 6-23

Siemens SIMATIC S5/S7

With these controllers, you can determine the re-action of the valve terminal/valve sensor terminalto the following faults:

• controller failure

• bus interruption

• program stop

Almost all configuration programs contain thefunction "response monitoring". For the operatingmodes named, the specified time represents thefailure time of the valves and electrical outputs.Please refer to the relevant manuals for furtherdetails on response monitoring.

General DP-master

By means of the function Set_Prm, you can de-termine the watchdog time (WD_Fact_1, Octet 2,WD_Fact_2, Octet 3). In the case of a fault, e.g.bus failure etc., the valve terminal/valve sensorterminal switches all valves and electrical outputsoff after the parametrized time.


6-24 9701 NH

Short circuit/overload at an output module

In the case of a short circuit or overload:

• the digital output will be switched off,

• the red LED will light up,

• the short circuit error bit of the diagnosticword will be set at logic 1,

• the error code "short circuit/overload" will beentered in the two status bits.

In order to activate the output again, proceed asfollows.

The output can then be reset at "logic 1".If the short circuit still exists, the output will beswitched off again.

Step Explanation

Eliminate short circuit or overload

Set output at 0 (RESET) • Manual (control)• Automatically in the programThe error bit in the diagnostic word of theterminal is reset at logic 0.

Fig. 6/17: Eliminating short circuit/overload


9701 NH 6-25


6-26 9701 NH

INDEX

VIFB13 - 02 Appendix A

9701 NH A-1


A-2 9701 NH

AActuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8Additional outputs . . . . . . . . . . . . . . . . . . . . . 4-34Address selector switch. . . . . . . . . . . . . . . . . 4-20Addressing

valve locations . . . . . . . . . . . . . . . . . . . . . 5-27valve locations, inputs/additional outputs. 5-29

Addressing examples . . . . . . . . . . . . . . . . . . 5-32Adhesive foil . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Auxiliary pilot air . . . . . . . . . . . . . . . . . . . . . . 4-10

BBlind plugs . . . . . . . . . . . . . . . . . . . . 4-5 - 4-6, 4-8Bus cable socket . . . . . . . . . . . . . . . . . . . . . . 4-24

CCable fracture . . . . . . . . . . . . . . . . . . . . . . . . 4-33Commissioning . . . . . . . . . . . . . . . . . . . . . . . . 5-1Commissioning tips . . . . . . . . . . . . . . . . . . . . . 5-6Common cable connections . . . . . . . . . . 3-4, 3-6Common fuse for inputs . . . . . . . . . . . . . . . . . 3-6Compressed air . . . . . . . . . . . . . . . . . . . . . . . . 4-7Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

valve terminal/valve sensor terminal . . . . 4-18Configuration entries

sequence . . . . . . . . . . . . . . . . . . . . 5-10, 5-35Configuring the PLC . . . . . . . . . . . . . . . . . . . . 5-2Connecting

plugs. . . . . . . . . . . . . . . . . . . . . . . . 4-24, 4-37PROFIBUS-DP interface . . . . . . . . . . . . . 4-31sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

Connectionsfor additional outputs . . . . . . . . . . . . . . . . . 3-6for inputs . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Cover plates . . . . . . . . . . . . . . . . . . 3-3, 3-5, 4-8Current consumption . . . . . . . . . . . . . . . . . . . 4-30


9701 NH A-3

DDevice master file . . . . . . . . . . . . . . . . . . . . . 5-46Diagnosis

example . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11PROFIBUS-DP. . . . . . . . . . . . . . . . . . . . . 6-20

Diagnosis via PROFIBUS-DP . . . . . . . . . . . . 6-15device-related diagnosis 1 . . . . . . . . . . . . 6-19diagnostic words . . . . . . . . . . . . . . . . . . . 6-15DP-standard . . . . . . . . . . . . . . . . . . . . . . . 6-15station status 1. . . . . . . . . . . . . . . . . . . . . 6-17station status 2. . . . . . . . . . . . . . . . . . . . . 6-18stations status 3 . . . . . . . . . . . . . . . . . . . . 6-18summary of diagnostic bytes . . . . . . . . . . 6-17

Double solenoid valves . . . . . . . . . . . . . 3-3, 4-10DP-master (standard) . . . . . . . . . . . . . . . . . . 5-36

bus parameter/reaction times . . . . . . . . . 5-43cyclic exchange of data . . . . . . . . . . . . . . 5-41diagnostic information . . . . . . . . . . . . . . . 5-40general . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34implemented functions . . . . . . . . . . . . . . . 5-43send parametrizing data . . . . . . . . . . . . . 5-37service access points (SAP) . . . . . . . . . . 5-43

EError

status bits . . . . . . . . . . . . . . . . . . . . . . . . . 6-11treatment . . . . . . . . . . . . . . . . . . . . . 6-3, 6-23

Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7


A-4 9701 NH

FField bus . . . . . . . . . . . . . . . . . . . . . . . . . 2-8, 3-8Field bus connection . . . . . . . . . . . . . . . . . . . . 2-3Field bus interface . . . . . . . . . . . . . . 3-4, 3-6, 3-8Field bus node. . . . . . . . . . . . . . . . . . . . . . . . . 3-8

opening and closing . . . . . . . . . . . . . . . . . 4-17Field bus slaves. . . . . . . . . . . . . . . . . . . . . . . . 2-7Fitting the

valve terminal/valve sensor terminal . . . . . 4-3FREEZE. . . . . . . . . . . . . . . 5-7 - 5-8, 5-44 - 5-45

GGeneral DP-master

send parametrizing data . . . . . . . . . . . . . 5-37

IIcons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16Input bytes . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29Input/output word. . . . . . . . . . . . . . . . . . . . . . 5-29Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36Inscription field. . . . . . . . . . . . . . . . . . . . . 3-4, 3-6

inputs/additional outputs. . . . . . . . . . . . . . . 3-6valve location . . . . . . . . . . . . . . . . . . . 3-4, 3-6valve sensor terminal . . . . . . . . . . . . . . . . . 3-6valve terminal . . . . . . . . . . . . . . . . . . . . . . . 3-4

Installingelectronic components . . . . . . . . . . . . . . . 4-16pneumatic components . . . . . . . . . . . . . . . 4-5

LLED display . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4


9701 NH A-5

MMachine level. . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Manual override. . . . . . . . . . . . . . . . . . . . . . . 4-11

locking . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15method of operation . . . . . . . . . . . . . . . . . 4-12

Module consistency . . . . . . . . . . . . . . . . 5-9, 5-35

OOperating mode

setting the. . . . . . . . . . . . . . . . . . . . . . . . . 4-19Operating pressure . . . . . . . . . . . . . . . . . . . . . 3-7Operating voltage . . . . . . . . . . . . . . . . . . . . . . 3-7

applying . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28connection . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Operating voltage connection . . . . . . . . . 3-4, 3-6Operation and display elements . . . . . . . 3-4, 3-6Output bytes . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

PPilot exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Pin assignment

plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35sockets . . . . . . . . . . . . . . . . . . . . . . 4-35, 4-37

Power supply socket . . . . . . . . . . . . . . . . . . . 4-24PROFIBUS-DP

diagnostic information . . . . . . . . . . . . . . . 6-20PROFIBUS-DP interface

cable termination . . . . . . . . . . . . . . . . . . . 4-33connecting . . . . . . . . . . . . . . . . . . . . . . . . 4-31

RRelay boards . . . . . . . . . . . . . . . . . . . . . . 3-3, 3-5Reply telegram . . . . . . . . . . . . . . . . . . . . . . . . 3-8RS 485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8


A-6 9701 NH

SScreening connection . . . . . . . . . . . . . . . . . . 4-32Send parametrizing data

general DP-master . . . . . . . . . . . . . . . . . . 5-37Sensor plug/socket . . . . . . . . . . . . . . . . . . . . 4-24Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8Siemens

configuration COM ET200 V4.x . . . . . . . . 5-12configuration COM ET200 Windows V2.x . . . . . . . . . . . . . . . . . . . . . 5-17configuration NCM S7-PROFIBUS V2.x . 5-23configuration programs . . . . . . . . . . . . . . . 5-5configuration STEP 7 V2.x. . . . . . . . . . . . 5-23error location . . . . . . . . . . . . . . . . . . 6-3, 6-11station selection COM ET200 V4.x . . . . . 5-11station selection COM ET200 Windows . 5-15Station selection NCM S7-PROFIBUS V2.x . . . . . . . . . . . . . . . . . 5-21station selection STEP 7 V2.x . . . . . . . . . 5-21status bits . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9sum identifier . . . . . . . . . . . . . . . . . . . . . . 5-19

Solenoid mid-position valves. . . . . 3-3, 3-5, 4-10Solenoid valves . . . . . . . . . . . . . . . . 3-3, 3-5, 4-9Station number . . . . . . . . . . . . . . . . . 4-19 - 4-20

setting address selector switch . . . . . . . . 4-20Status bits

Siemens . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Status messages. . . . . . . . . . . . . . . . . . . . . . 6-12Sub-base . . . . . . . . . . . . . 2-3 - 2-4, 3-3, 3-5, 3-8

connecting . . . . . . . . . . . . . . . . . . . . . . . . . 4-7preparing . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Sum identifier. . . . . . . . . . . . . . . . . . . . . . . . . 5-14Switching status

inputs and additional outputs . . . . . . . . . . . 6-7valve solenoid coil . . . . . . . . . . . . . . . . . . . 6-6

SYNC. . . . . . . . . . . . . . . . . 5-7 - 5-8, 5-44 - 5-45System structure . . . . . . . . . . . . . . . . . . . 2-1, 2-7


9701 NH A-7

TTechnical description. . . . . . . . . . . . . . . . . . . . 3-1Technical specifications. . . . . . . . . . . . . . . . . 3-10Test routine for valves. . . . . . . . . . . . . . . . . . . 6-8Through holes . . . . . . . . . . . . . . . . . . . . . . . . . 4-3Tolerance range . . . . . . . . . . . . . . . . . . . . . . 4-27Two-core cable . . . . . . . . . . . . . . . . . . . 2-3 - 2-4Type designation . . . . . . . . . . . . . . . . . . . . . . . 3-7Type plate . . . . . . . . . . . . . . . . . . . . 3-4, 3-6 - 3-7

UUser instructions . . . . . . . . . . . . . . . . . . . . . . . 1-1

VValve coupling unit . . . . . . . . . . . . . . . . . 3-3, 3-8Valve locations

outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28Valve sensor coupling unit . . . . . . . . . . . 3-5, 3-8Valve terminal/valve sensor terminal

configuration. . . . . . . . . . . . . . . . . . . . . . . 4-18connecting . . . . . . . . . . . . . . . . . . . . . . . . 4-24fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8checking the functions . . . . . . . . . . . . . . . 4-11connecting . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Voltageswitching on . . . . . . . . . . . . . . . . . . . . . . . . 5-3

WWork air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Work line connections . . . . . . . . . . . . . . . 3-4, 3-6


A-8 9701 NH

Valve Terminal/Valve Sensor Terminal with Field Bus Connection€¦ · Explanation of the system...

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Transcript of Valve Terminal/Valve Sensor Terminal with Field Bus Connection€¦ · Explanation of the system...