Unit IV -IC Engines-PDF

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    it is a device used to convert heat energy into

    .

    Heat energy is obtained by combustion of.

    . .

    External Combustion en ine E.C En ine .

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    eng ne:

    w ere com us on o ue pe ro ese

    with air takes place inside the engine cylinder.

    EX: Petrol & Diesel engine.

    u u u

    the cylinder.

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    IC engine Terminology

    Bore: inside dia of the cylinder.

    position of reached by the piston at thetop of the cylinder is called TDC.

    Bottom Dead Centre: The extreme

    position reached by the piston at thebottom of the cylinder is called BDC.

    Stroke (L):the nominal distance travelledby the piston in the cylinder bn theextreme upper 7 lower position of the

    p ston s terme as stro e.

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    IC en ine Terminolo Cont...

    Compression ratio( r) :

    . .

    Cylinder volume.

    Swept volume.

    Clearance volume.

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    Major parts of IC engine Cont..

    9Cylinder head: it is fitted at the top of

    9Material: Cast iron, aluminum.

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    9

    Major parts of IC engine Cont..

    A piston is a cylindrical piece of metalthat moves up and down inside thecy n er.

    9Material : Cast iron, Al alloy , Ni alloy & cast steel

    Piston rings provide a sliding seal

    between the outer edge of the pistonan t e inner e ge o t e cy in er. T erings serve two purposes:

    9 Material : alloy CI, plated with chromium

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    Major parts of IC engine Cont..

    The connecting rod connects the piston to the

    .

    its angle can change as the piston moves and.

    Material : Plain carbon steel, Al alloy,Ni alloy.

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    Major parts of IC engine Cont..

    CrankshaftThe crankshaft turns the piston's up and down motion into

    .

    Material : Alloy steel .

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    The Four Stroke En ine

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    Th f r tr k f th l r

    Intake or suction,

    compression,

    exhaust.

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    Engine pulls piston outof cylinder

    Low ressure insidecylinder

    pushes fuel and air

    Engine does work on the

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    Engine pushes piston into

    .

    Mixture is compressed tohigh pressure and

    temperature. Engine does work on the

    ases durin this stroke.

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    after compression stroke:Pressure = High

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    3. Power Stroke

    Mixture burns to form hot

    Gases push piston out ofcy n er

    Gases expand to lowerpressure and temperature

    iduring this stroke

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    Pressure = Very highTemperature = Very hot

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    Burned gases after power stroke:

    Temperature = High

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    .

    ng ne pu e p oninto cylinder

    g pressure ns e

    cylinder ressure pus es urnegases out of cylinder

    ng ne oes wor on egases during this stroke

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    Burned gases after

    i :Pressure = Atmospheric

    e era ure = o era e

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    Burned gases after even

    i :Pressure = Below atmospheric

    e era ure = e

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    Intake

    The fuel/air mixture is first drawn into thecrankcase by the vacuum created during theupwar s ro e o e p s on. e us ra e

    engine features a poppet intake valve, however

    into the crankshaft.

    the fuel/ air mixture is compressed

    n e cy n er o g pressure

    and temperature.

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    Power stroke:

    electric spark to ignite the fuel to start the combustion process.(fuel injector sprays the fuel in the case of diesel engine)

    tends to move the piston downwards.

    Exhaust stroke: At the bottom of the power stroke,

    the exhaust port is opened .

    the exhausted fuel out of the cylinder

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    Two stroke engine

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    Com arison of four stroke & two stroke en ines

    FOUR STROKE 1. For ever two revolution

    TWO STROKE 1. For every one revolution

    of the crank shaft, there is

    one power stroke.

    o t e cran s a t, t ere s

    one power stroke.

    2. Because of the above,turning moment is not souniform and hence heavier

    2. Because of the above,turning moment is more

    uniform and hence a lighterflywheel is needed.

    3. For the same ower

    .

    more space is required. 3. For the same power lessspace is required.

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    4. Because of one power 4. Because of one power stroke

    ,

    lesser cooling and lubrication

    requires. Lower rate of wear

    ,

    cooling and lubrication

    requirements. Higher rate of

    and tear. wear and tear.

    .

    and exhaust valves.

    .

    cylinder walls inlet, exhaust,

    and transfer port.

    6. Because of heavy weight,

    complicated valve mechanism 6. Simple in design, light

    ,complicated design and

    difficult to maintain.

    to maintain.

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    7. The airfuel mixture is 7. As inlet and exhaust port

    efficiency is higher.

    times fresh charges mayescape with exhaust gases. The

    ex aus gases are no a ways

    completely removed. Thiscause lower efficiency.

    8. Volumetric efficiency is

    8. Volumetric efficiency is low

    induction.ue o esser me or

    induction.

    9. Lower fuel consumption

    per horse power. 9. The fuel consumption per

    horse power is more because

    o ue ut on y t e ex austgas.

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    CO SO O S C G S

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    COMPARISON OF S.I. AND C.I. ENGINES

    S.I ENGINES C.I ENGINES

    1. The fuel used is gasoline(Petrol).

    1. Fuel used is Diesel.

    2. Air + Fuel mixture is takenduring suction.

    2. Only air taken duringsuction.

    3. For mixing air and fuel a 3. No need of carburetor.carburettor is required.

    4. Since homogeneousmixture is produced incarburettor, no need of

    .the fuel inside the cylinder,fuel injector is necessary.

    injector.

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    5. Pressure at the end of

    compression is about 10

    5. Pressure at the end of

    compression is about 35

    bar. bar.

    6. A spark plug is used to

    ignite the air fuel mixture.

    6. Spark plug is not

    necessary.

    7. Self ignition temperature

    of fuel is not attained. In

    7. The fuel get ignited due

    to the high temperature ofother words, the fuel is not

    self ignited.

    compressed air.

    8. S.I. Engines works on otto

    cycle (i.e) combustion takes

    . . .diesel cycle (i.e) combustion

    takes place at constant

    place at constant volume. pressure.

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    9. Compression ratio is

    around 6 to 10.

    9. Compression ratio is

    around 15 to 25.

    10. Cold starting of engine is 10. Cold starting of engine is

    easy. difficult.

    . .

    12. Cost is com arativel

    . .

    low. 12. Cost is high.

    13. Running cost is high.

    13. Running cost is not high.

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    14. Less maintenance. 14. High maintenance is

    15. thermal efficiency is

    about 25%.

    .

    15. thermal efficiency is

    about 35 to 45%.

    16. Over heating trouble is 16. Over heating trouble is

    more. ess.

    . par p ug nee s

    frequent maintenance.

    .

    maintenance.

    18. These are high speed

    engines.

    These are medium or slow

    speed engines.

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