Rolling Mill Orissa
Embed Size (px)
Transcript of Rolling Mill Orissa
-
7/29/2019 Rolling Mill Orissa
1/19
ABOUT THE PLANT
Sl No Particulars Remarks
1 Factory Land 30 Acres of Industrial Land.
2 Total Shed Area Around 100000 Sqft
3 Mill Type Automatic Cross Country4 Location the Plant Orissa
5 Installation Month & Year June 2010
6 Infrastructure Availability Railway facility is available within 7
K.m. of the plant. Dedicated Power line available from the
electrical GRID purely owned by the
company
Water facililities available from nearbyRiver & own Water Reservoir
Plant is is well connected to major citieslike Bhubaneswar, Rourkela,
Jamshedpur, Kolkata, Raipur & Vizag. 60 Road connected
7 Mill Manufacturer Name
8 Planned Product mix 8mm to 32mm
9 Product qualities Latest - Fe-500 D conforming to IS: 1786 only
single plant in Orissa.
10 Promoters MD of the Company having 20 years of
experience
Director of the Company by profession a
Chartered Accountant, utilising his
expertise and running the complete of
the group
11 Installed Capacity 9000 Mt Per Month
12 Maximum Production till in
any month
6000 Mt done
ADVANTAGES OF THE ROLLING MILL PLANT
Company has got FE-500 D from Bureau of Indian Standards
Company has achieved ISI 1759 for its brand ABC-TMX-TMT and ISO Certified
-
7/29/2019 Rolling Mill Orissa
2/19
9001:2008
Company has obtained techno feasibility report from MECON
Thermax based technology (German technology)
Regd. Logo of its own for the product and Trademark.
The plant is well connected to major cities like Bhubaneswar, Rourkela,
Jamshedpur, Kolkata, Raipur & Vizag.
Railway siding is available within 7 K.m. of the plant.
Dedicated Power line available from the electrical GRID purely owned by the
company.
Water facililities available from nearby River & own Water Reservoir.
OPERATIONAL DATA
1. Type of Mill Automatic Cross Country2. Year of installation JUNE-20103. Supplier of mill4. Planned product mix 8mm to 32mm5. Product qualities Fe-415, Fe-500+, Fe500D conforming to
IS:1786
6. Size of feed stocks Cross section - 100 mm x 100 mm - 110mm x 110mm
-
7/29/2019 Rolling Mill Orissa
3/19
Length - 1500 mm
Density - 7.5 g/cm3
7. Source of feed stock Outsourced8. No. of working
days/year
300 -325 days
No. of shifts/day 2
No. of hours/shift 10 Hours
9. Man power Available10. Tolerance available As per IS:178611. No. of passes &
distribution for
individual sections
For 8mm 19 passes, average reduction per
pass: 23.5%
12. Handling facilitiesavailable
EOT Cranes, Mill Bay 10 T, Raw Material Bay
5 T and finished Yard Hydra crane 12T
13. Time taken from exit ofbillet from F/c to lastpass
15 sec. to 20 sec depending
14. Available storagefacilities for billet and
finished production
Billet storage shed with EOT Crane
Finished product open yard with shed
MILL DETAILS
1. Conditioning facilities if anywith specification
Electrical Panel Room & Automation
Control Room
-
7/29/2019 Rolling Mill Orissa
4/19
2. Cutting and shearing facilitiesfor billets / ingots with
specification
Through Gas Cutting Set & Manual
Breaking
3. Reheating furnace :i).No. of furnaces: One
ii).Capacity of each furnace 20-22 TPH
iii).Type/make of the furnace Pusher
(iv).Hearth dimensions of the
furnace
3.4 m x 25 m
v).Max. Length of feed the furnace
can take
3000 mm
vi).Details of charging & Discharging
equipment
Charging grate with roller table,
discharge ejector
vii).Normal operating temp at
different zones
Soaking zone : 1200 to 1250 deg. C.
Heating zone : 1150 to 1200 deg. C.
Pre-heating zone: 700 850 deg. C.
viii).Max. Attainable tamp. --1250 1300 deg. C.
ix).Type of fuel used Furnace oil/ COAL
x).Time rec. for reheating various
sections of feed
1 minute per mm thickness
4. Details of the milli).No. of stands in various groups Roughing 3, Intermediate 6, Finishing
4
ii).Type of stands 3Hi and 2Hi
-
7/29/2019 Rolling Mill Orissa
5/19
iii).Roll dia-Nominal Roughing Intermediate Finishing
New 460 350 290
Scrap 410 280 260
iv).Type of roll with specification EN-9
Forged
steel
Definite
chilled cast
iron
Definite chilled
cast iron
v).Mill drive motor specification 1250
HPx1
1250HPx1 250 KWx4
vi).Specification of gear box, makes,
gear ratio
Data Sheet.
vii).Mill speed 8mm 13 m/sec, 10mm 12 m/sec,
12mm 7 m/sec, 16 & 20mm 6 m/sec,
25 mm 3 m/sec
viii).Housing material & type Steel cast / fabricated open top
Ix).Drive spindle
Type : Universal
Dia : 100 m to 230mm
Length: 800 mm to 1200 mm
x).Roll balance By spring
xi).Trough between roughing &
intermediate and intermediate &
finishing groups
Available
xii).Type of rest bar Swedish
xiii).Type of guides Static end roller entry guide
5. Details of shears/ saws
-
7/29/2019 Rolling Mill Orissa
6/19
i).Intermediate shearing facilities: Rotary shear
ii).Finish shearing facilities :
Cold shear at cooling bed
6. Size & type of cooling bed 6.5 m x 83m W Channel manual7. Roller table & transfers
i).Tilting tables of shistand -- Available.
ii).Transfer arrangement between
stands
Repeaters, troughs, pinch rolls and roller
tables.
iii).Approach tables to stands
Length 15 m
Barrel 1400 mm
Diameter 240 mm
iv).Runout roller tables Available
v).Other tables Yes
8. Straightening & eitherfinishing facilities
Straightening done manually.Then goes
for Physical & Chemical testing Stickering
giving the date, size, and specification.
9. No. of type, capacity & locationof cranes, With any special
handling attachment
EOT 10T Mill Bay, EOT 5 T Raw
material bay, Hydra 12 T Hooks, Chains,
Box etc..
Crane rail height 6 m
10. Weighing facilities Weighbridge - Ton 80 (AVERY)11. Roll turning shop facilities Lathes Nos.8
Shapers - . Nos.2
-
7/29/2019 Rolling Mill Orissa
7/19
Drill Machines - . Nos.3
Welding Machines - . Nos.10
12. Grease lubrication systemdetails
Manual
13. Oil lubrication system detail Centralised14. Water circulating system
details with quantity
(circulation and make up)
Closed loop, 360 m3/hr circulation, 170
m3/day make up water
15. Compressed air generationdetails
200 cfm, 7 bar
16. Fire fighting details Through fire extinguisherPlaced at required points
17. Transport details -Through AUTHORISED Transport Agency
TECHNOLOGICAL DETAILS
1. Mill yield -From billet to fin. Product - 94%
2. Rejection of rolled
product
Scale loss 2%
Scrap/crop loss/missroll 4%-5%
Rejection during testing Nominal
3. Testing &
inspection facilities
Physical testing facilities - Universal Tensile
Testing Machine
Chemical testing facilities - Wet analysis
4. Test facilities Chemical Composition - As per IS:1786
Physical Properties As per IS:1786
-
7/29/2019 Rolling Mill Orissa
8/19
Metallurgical structures As per IS:1786
Inspection for surface defect Visual
5. ISI obtained YES - IS 1786
6. Grade Fe 415 ,Fe 500, Fe 500+ and 500 D
Plant & Machineries
TMT equipment set (Thermax make) with electrical panel
Stands - 11 nos of different size (3 Roughing, 6 Intermediate, 4Finishing/continuous)
Fly wheels / Gear boxes 2 nos. (7 T & 8 T)
Motor - 1250 HP 2 nos.
Big Shearing Machine Automatic 2 Nos with Electrical panels, Capacitor panels
2 nos. furnace oil tank with Motors etc.
Pollution control equipment with chimney 35 meter height made of M.S
6 nos. Pinch Rolls with Motor 89 H.P
Small Sheering Machine with Motors
Oil tanks For Motors 800 HP/600 HP/ 400 HP with pump
Compressor 25 HP Electric ELGI 2 nos.
Cooling Bed (Chattan 250 x 20)
Repeater M.S Type with Bearing etc
Insulator
-
7/29/2019 Rolling Mill Orissa
9/19
Motors at pump house 5 nos.
EOT crane 2 nos (10 T & 5 T)
D.G. set 320 KVA
Weigh Bridge 80 T capacity
Statutory Licenses
Type of Licenses Regulatory Authority Validity
Income Tax Income Tax Dept. ofIndia
Updated Return Filed
VAT Commissioner Of SalesTax
Updated Return Filed
Central Excise Central Excise &Customs, Service Tax
Updated Return Filed
Service Tax Central Excise &Customs, Service Tax
Updated Return Filed
Pollution Clearance State Pollution Control
Board, Orissa
Valid till 31.03.2013
Factory & Boiler Factories & Boiler Act Registered.
ISI Bureau of Indian
Standard
Valid till 6.4.2013
ISO KVQA Valid till26.07 2013
Land Rental Dept. of Revenue, Orissa Paid upto-date
DIC District Industries
Center
Registered
-
7/29/2019 Rolling Mill Orissa
10/19
NSIC NSIC Registered.
DETAILS OF PROPERTY
A) DETAILS OF LAND PROPORTY.l. Type of the property -
i. Agricultural YES.
In case it is an agricultural land, any conversion
to house site plots is contemplated.
ii. Industrial
If the property is industrial State for what
type of activity/industry the property is wellsuited
Industrial.
iii. Residential
(Any restrictive clauses for sale etc. to be
furnished)
iv. Commercial
v. Institutional
vi. Others (specify)
2 Title of the property Free Hold / Lease
Hold.
20 acres- Free Hold
Proporty & 10 acres-- Lease Hold
Proporty
a. Ownership of the property ABC LTD
b. Incase of joint ownership whether share is
undivided / divided. If undivided, share of each
owner
N.A.
c. Taxes paid up to UPTO 2011-2012.
d. Wealth Tax assessed / paid, if any N.A.
Lease Hold
a. Name of the Lessor Different Lessorb. Name of Leasee ABC LTD
c. Nature of Lease INDUSTRIAL
d Period of lease 99 Years.
3 Boundaries
i. North Owners land.
-
7/29/2019 Rolling Mill Orissa
11/19
ii. South Road.
iii. East Property
iv. West Owners land.
4 CHARACTERISTICS OF THE SITE
a. Level of land with topographical condition Made leveled by earthfilling.
b. Use to which it can be put Industrial.
c. Are there any agreements of easements
(encroachments)? If so, details
No.
d. Is there any restrictive covenant in regard to
use of land? If so, attach a copy of the
covenant?
No.
e. Road facilities Available.
f. Road (Kind of road and width) Bituminous & W.B.M.
More than 40 wide.g. If the property is not within the City/ Town /
Municipal limit then state the distance of the
property from the
h. Municipal Office 13 km.
i. Municipal Limits 11 km.
j. Water potentiality Good.
k. Possibility of frequent flooding No.
l. Underground sewerage system availability Yes.
m. Drainage Systems available Yes
n. Is power supply available in the site? Yes.o. Development of surrounding areas Semi-developed
location.
p Proximity to civic amenities Within 7 km range.
q. School
r. Collage
s. Hospital
t. Market
u. Bus Stand
v. Railway Stationw. Any other important place
5 Locational advantages
Developing industrial
location near Mining
Proximity to N.H.-
-
7/29/2019 Rolling Mill Orissa
12/19
Developed industrial
& mining zone.
All infrastructural
facilities fall within a
range of 14 km.
Properties are good in
demand and possess
lucrative values.
PART B (DETAILS OF BUILDING & SHED)
1.0. Basic information of the building (Land details in Part
A)a. Type of Building
(Residential /
Commercial /
Industrial)
Industrial
b. Year of
commencement of
construction and
year of completion
2009-2010
c. Type of
construction- Loadbearing walls/RCC
framed/Steel frame
RCC / Steel framed
& Load bearing.
d. Estimated future life 50 - 80 years.
2.0.
a. Number of floors &
height of each floor
including basement,
if any
: In Annexture.
b. Plinth area floor-
wise
: In Annexture.
c. Condition of the
Building
:
i) Exterior Excellent,
Good, Normal, Poor
: Good.
ii) Interior Excellent,
Good, Normal, Poor
: Good.
d. Type of foundation : Column footing /
-
7/29/2019 Rolling Mill Orissa
13/19
Stone masonry.
e. Doors and windows
(Floor-wise)
:
i) Sheds : M.S. doors and
shutters.
ii) R.C.C. Building : Al/Wooden doors &windows.
f. Flooring (Floor-wise) :
i) Sheds : I.P.S.
ii) R.C.C. Building : I.P.S.
g. Wall Finishing
(Floor-wise)
:
i) Sheds :
ii) R.C.C. Building : Distemper.
3.0. SPECIFICATIONS
OFCONSTRUCTION
(FLOOR WISE) IN
RESPECT OF:
Description Main shed Lean to shed.
a. Foundation Heavy column
footings & heavy
pedestal
Heavy R.C.C. raft
footing
b. Basement ---- ----
c. Superstructure Large M.S. joists
with compositestructure with
gentry crane
arrangement &
C.G.I. sheets
cladding
M.S. joists & C.G.I.
sheets cladding
d. Joinery / Doors and
windows
---- ----
e. RCC Works Heavy duty
foundation
Heavy duty
foundation
f. Plastering ---- ----
g. Flooring, Skirting,
dadoing
Heavy duty
industrial flooring
except cooling bed
area
----
h. Special finishing as
marble, granite,
wooden paneling,
---- ----
-
7/29/2019 Rolling Mill Orissa
14/19
drills etc.
i. Roofing including
weather proof
course
C.G.I. sheeted C.G.I. sheeted
j. Drainage Open. Open
Description R.C.C. Bldg. ShedsFoundation Column footings Stone masonry
Basement ---- ----
Superstructure Bricks wall in C.M. bricks wall in C.M. /
Concrete block
Joinery / Doors and
windows
Wooden doors, Al
windows, M.S.
shutter
M.S. doors &
windows
RCC Works Column, Lintel,
Roof,
----
Plastering Cement mortar Cement mortarFlooring, Skirting,
dadoing
I.P.S. I.P.S.
Special finishing as
marble, granite,
wooden paneling,
drills etc.
---- ----
Roofing including
weather proof
course
R.C.C. C.G.I. sheeted
Drainage Open.Description Cooling water tank Others
Foundation Heady duty R.C.C.
foundation
----
Basement ---- ----
Superstructure 12 thick R.C.C.
retaining wall with
horizontal & vertical
partition
----
Joinery / Doors and
windows
---- ----
RCC Works ---- ----
Plastering Cement mortar ----
Flooring, Skirting,
dadoing
I.P.S. ----
Special finishing as
marble, granite,
wooden paneling,
---- ----
-
7/29/2019 Rolling Mill Orissa
15/19
drills etc.
Roofing including
weather proof
course
---- ----
m. Class of fittings:
Superior / Ordinary
Ordinary.
n. Sanitary installation 5 nos.
o. No. of geysers ----
p. Compound wall
i) Height and Length 10 ft. & 2400 rft.
ii) Type of construction R R.C.C. Columns &
Concrete Blocks &
C.G.I. sheets with
supporting wooden
logs.q. No. of lifts and
capacity
----
r. Underground sump-
capacity and type of
construction
----
s. Over head tank
i) Where located Roof Top at office.
ii) Capacity 1000 ltrs.iii) Type of construction P.V.C.
t. Pumps No. and
their horse power
1.5 HP.
u. Roads and paving
within the
compound,
approximate area
and type of paving
v. Sewage disposal
whether connected
to public sewers, if
septic tanks
provided no and
capacity.
Septic tank.
-
7/29/2019 Rolling Mill Orissa
16/19
Sl. No. Particulars of items Plinth area Roof Ht. Age of bldg.
sft ft Yrs.
1 Office
i. Ground floor 414 10-6 New
ii. First floor 414 10-6 New
2 Main factory Shed with
gentry crane arrangement
(furnace area)
7,500 60-40 New
3 Main factory shed with
gentry crane arrangement
48,750 50-40 New
4 Lean to shed (finishing
goods)
10,000 23-20 New
5 Electrical panel room (RCC) 2,000 13-0 New
6 Physical lab shed 300 15-12 New
7 Workshop 2,400 20-15 New
8 Pump house / Panel room
(R.C.C.)
415 10-6 New
9 Staff quarters 2,800 10-8 New
10 Stores 1,386 15-12 New
11 Staff quarters 2,400 10-8 New
12 Cubical room (RCC) 216 10-6 New
13 Security room (RCC) 600 10-6 New
14 R.C.C. Cooling tank 325 cum 12 New
15 Effluent Drain / Ducting(RCC) - 1000 rft. 70 ---- New
16 Boundary wall 2400 rft New
17 300 nos Columns with
foundation for cooling bed
(Chattan) 250 x 20
length
125 cum New
PART -C (VALUATION OF PLANT & MACHINARY)ROLLING MILL (FULLY AUTOMATIC) 300 TPD IN 24 HRS.
(TMX TMT TECHNOLOGY WITH TMT 8 MM DIA TO 32 MM
DIA)I. Plant & Machineries
1 Stands - 11 nos of different size (3 Roughing, 6 Intermediate, 4
-
7/29/2019 Rolling Mill Orissa
17/19
Finishing/continuous)
2 Fly wheels / Gear boxes 2 nos. (7 T & 8 T)
3 Motor - 1250 HP 2 nos.
4 Big Shearing Machine Automatic 2 Nos with Electrical panels,
Capacitor panels
6 2 nos. furnace oil tank with Motors etc.7 Pollution control equipment with chimney 35 meter height
made of M.S
8 6 nos. Pinch Rolls with Motor 89 H.P
9 Small Sheering Machine with Motors
10 Oil tanks For Motors 800 HP/600 HP/ 400 HP with pump
11 Compressor 25 HP Electric ELGI 2 nos.
12 Cooling Bed (Chattan 250 x 20)
13 Repeater M.S Type with Bearing etc
14 Insulator
15 Motors at pump house 5 nos.16 EOT crane 2 nos (10 T & 5 T)
17 TMT equipment set (Thermax make) with electrical panel
18 D.G. set 320 KVA
19 Weigh Bridge 80 T capacity
TOTAL
II. Electrical Installation
19 Transformer 5000 KVA & complete electrical installation &
sub-station
20 Electrical overhead 33 KVA line from X cubical to Plant 18 KMwith 110 sq. mm AAAC Conductor, Poles etc.
21 Electrical panels for A.C. & D.C. separately,APFC, Cabling
Motor, Automation System
PART D (Extra Items)
1 Portico
2 Ornamental front door
3 Sit out / Verandah with steel grills
4 Over head tank
5 Extra steel/ Collapsible gate / Shutters
-
7/29/2019 Rolling Mill Orissa
18/19
PART E (Amenities)
1 Wardrobes / Fixed Furniture (Office)
2 Glazed tiles
3 Extra sinks and bath tub
4 Marble / Ceramic tiles floor
5 Interior decorations
6 Architectural elevation works
7 Paneling works
8 Aluminum works / Partition
9 Wooden hand rails
10 False ceiling
PART F(Services)
1 Water supply arrangements 4 nos Bore well (8 dia) with pump
set & pipe lines
2 Drainage arrangements
3 Approach road from N.H. to Site (2.5 km) including culverts
4 Internal electrical distribution & fittings etc.
5 Internal road
6 Water reservoir in 1 acre
PART G(Services)
1 Electricity Board and other security deposit
2 CEN VAT credit with company
3 Future Earning.
-
7/29/2019 Rolling Mill Orissa
19/19
VALUATIONXYZ METALLICS & POWER LTD. (REROLLING MILL)
INR 40,00,00,000 ( INR.Fourty Crores Only)