USSABC - Automotive Rolling Mill Presentation
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Transcript of USSABC - Automotive Rolling Mill Presentation

U.S. – Saudi Arabia Business Council Automotive Rolling Mill Presentation
June 26th 2013

Ma’aden Project Overview
Automotive Rolling Mill Project
Alcoa as a JV Partner
Local Talent Training and Hiring Practices
Agenda

Brings new, globally important industry to Saudi Arabia Inflow of new technologies New skills and career opportunities New entrepreneurial opportunities Thousands of direct and indirect jobs Reduction of imports; increase in exports
Customers – supply regionally and globally Establish a Refining, Smelting and Rolling position
low on the global cost curve Offers flexibility for expansion Establishes strategic footprint in fast-growing region
Ma’aden Aluminum Project

Al Baitha Mine Site
SWCC Power Plant
Ma’aden Aluminum PORT
Ma’aden Phosphate
Railway(600 km)
Project Location

Integrated Aluminum Chain
4.25 MMT/Y from Al-Ba’itha mine
Operational 2014
1.8 MMT/Y Operational 2014
740 KMT/Y Operational 2013
380 KMT/Y Can sheet
operational 2013 Other Incl.
Automotive 2014
Phase II Phase I
Refinery Smelter Rolling Mill Mine
The largest vertically integrated aluminum complex in the world

Saudi Railway Company
• 1,500 km
• commissioned
Available Infrastructure
Port Development • Six Berths • Commissioned
Ras Al-Khair Minerals Industrial City • Royal Commission management • Strategic metals & minerals
industry clusters
Government Commitment to World Class Infrastructure

380 KMT/Y facility to supply can sheet and automotive product to
the MENA region
Conventional flowpath using best known technologies
Flexible upstream processes (through hot rolling)
Initial groundbreaking April 2010
Expansion groundbreaking December 2012
Initial construction currently ~80% compete
First Can Sheet production Q4 2013
Automotive expansion commissioned Q4 2014
Rolling Mill Project Overview

The Mission: To Build a Manufacturing Cell Dedicated to Producing World-Class Automotive Sheet
Add capability to produce full range of automotive body sheet products to current rolling mill project
Utilizing the soon to be installed state of the art hot rolling capability to feed a dedicated automotive product flowpath.
Producing 5XXX and 6XXX automotive sheet
Supplying the world’s best top auto manufacturers and their sub-suppliers
Automotive ‘Expansion’

Cold Mill Foundations Continuous Heat Treat Line Building Looking North
Continuous Heat Treat Line Building Looking South
Slitter Foundations
Current Progress

Ma’aden Aluminum Company
…Worked with Alcoa’s Business Centers of Excellence
and Business Units, to create the building blocks for a Culture of Excellence based on:
Excellent Safety and health performance Excellent Environmental stewardship Excellent deployment of Ma’aden Business System Reliability Excellence Excellent Cost performance Excellent Quality & Customer Satisfaction
To ensure world class execution.
How did JV go about achieving our vision?

Operations Workforce • 1,585 actual
• Target Dec 2013: 2,527
Recruitment Campaigns • in Saudi Arabia but also India, Philippines, South Africa, Mozambique, Ghana
Exploration of New Sources
• Recruiting of KSA nationals is priority
• CV Collection e.g. online databanks and local job fairs , HR Consultants, Advertisement in newspapers (Egypt, Ghana)
• Identify new regions as possible sources of candidates
Talent Acquisition Maaden Aluminium

Ma’aden Aluminum Company
Developing a World Class Workforce

Thank you
شكرا