Pipe and plant construction - FKT GmbH...• Caesar II stress calculation • Designs in AutoCAD 3D,...

Pipe and plant construction

Engineering

Production

Prefabrication

Installation

Service

32

Contents 1 FKT Faßbender GmbH

FKT Faßbender GmbH is a successful internationally

active company in the area of pipeline construction.

We supply mainly to power plants, waste incine-

ration plants, as well as companies from the ship

building, chemical construction and general facility

construction sectors.

Since our founding as a pure assembly enterprise in

1995, we have consistently grown to the medium-

sized company we are today. Adjustments made to

meet ever-changing market requirements have ex-

panded our service spectrum at the same time. Asi-

de from prefabrication and assembly of all common

pipeline components, the scope currently includes

precise project design in 2D and 3D, as well as the

manufacture of top-class GRP pipe systems at our

plants in Germany and Poland.

Our particular expertise lies in the production and

assembly of GRP pipeline systems. Since GRP as a

material is very resistant and long-lasting thanks to

its composition from synthetic resins and fibreglass,

it makes the manufacture of components which

fulfil the highest standards possible. Additionally,

in an aggressive environment, GRP stands out with

its excellent corrosion behaviour which considerably

increases the spectrum of application possibilities.

The quality assurance of our products and services

are guaranteed with regular tests and certifications.

Any approvals required for the wide scope of delive-

ry and services are continuously controlled and re-

newed.

As the ideal partner for individual solutions with top

quality products in the area of pipeline construction,

FKT Faßbender GmbH is distinguished not the least

by the satisfaction of our clients. Successful coope-

ration is reflected in our reference list with renow-

ned plant constructors and operators like for examp-

le Vattenfall, E.ON, Siemens, Steag, Hamon, or our

long-time cooperation with a variety of shipyards.

1 FKT Faßbender GmbH 3

2 Our locations 4

3 Our services 6

4 Overview – FKT’s GRP pipe systems and special components 11

5 Excerpts from our references 12

• Power plants, FGD plants and incineration plants 12

• Power plants – cooling water conduits 20

• Spray pipes for power plants 28

• Shipbuilding 30

• Special components 32

6 Licences and certificates 34

5

2 Our locations

Administration, Remagen

Financial mattersWages and salaries

4 employees/Accounts

Sales Office Germany

3 employees/Sales

Technical Office, Remagen

Project planningConstructionImplementation

15 employees/Project management/Construction Implementation

Purchasing/Logistics, Remagen

2 employees/Logistics

Construction sites

National/internationalSite management

6 employees/site management80 employees/fitters/laminators

Production/prefabrication, Draschwitz

Prefabrication steel pipes Production of primary and secondary support constructionEquipment/machineryGRP pipe productionLined steel constructionGRP materials store Robotic-welding

1 employee/plant management1 employee/production management/pipe manufacture1 employee/steel production management/steel piping prefabrication1 employee quality assurance2 employees dispatch/warehousing20 employees fitters/production staff

Production/prefabrication, FKT-Polska

Manufacture of GRP fittingsPrefabrication of GRP spools

1 employee/plant management1 employee/quality assurance1 employee/dispatch50 employees/laminators

4

FKT Polska Sp. Z.o.o.

Remagen Office

Production/prefabricationDraschwitz

76

3 Our services

1 Pipes manufactured using the cross winding method

2 Digitally monitored process control

3 Hard chrome plated precision mandrels for pipe production

4 Parallel winding equipment to produce two pipes simultaneously

1 Model-based planning

2 With our engineers, designers and implemen-ters and state-of-the art hardware and software, major contracts can also be implemented reliably

Production of GRP Pipe Systems

In-house production at our locations in Germany and Poland

guarantees the highest quality. Our in-house pipe systems are

manufactured using GRP material (vinyl ester resin, polyester

resin) on state-of-the-art numerically controlled winding machi-

nes. Top quality raw materials are used exclusively in the process.

• Compliance with all established standards and licences

• Nominal diameters DN 25–4,000 mm

• Vinyl ester resins and polyester resins

• With 0.5 mm and 2.5 mm chemical corrosion barrier

• With thermoplastic lining made of PVC, PP and PE

• Pipe joining methods adhesive bonding and lamination

• For pressure up to 16 bar

Engineering

The starting point of every project is a precise planning design

in 2D and 3D. With our own team of experienced project lea-

ders, designers and project coordinators, we are in a position

to execute and monitor complete design contracts from our

German office.

• Preparation of piping isometrics

• Planning primary and secondary steel and

support construction

• Caesar II stress calculation

• Designs in AutoCAD 3D, Microstation V 8 3D, Inventor,

work in available 3D models using viewers

4

2

2

1

1

3

8 9

3 Our services

1 Prefabricated GRP spray pipe systems

2 Prefabrication of high-grad steel pipelines

3 Weld seams produced on digitally controlled auto-matic welding machines up to DN 500

4 GRP Y piece 2,000/1,400 with PVC lining

1 | 3 In-house steel construction for the manufacture of primary and secondary supports

2 Primary and secondary galvanised support construc tion in accordance with in-house developed designs for our pipe systems

Prefabrication

Precise design in 2D and 3D and optimal workshop conditions

make it possible for us to deliver all pipeline systems in the

highest possible degree of prefabrication to the construction

site. Aside from a shorter construction time, appropriately

lower costs are the result of such an approach.

Production of primary and secondary pipeline supports

At our German plant in Draschwitz, we produce primary and

secondary holder systems for pipelines featuring from 25 to

4,000 mm in nominal width under the direction of qualified

special welding engineers. The specifically developed holders

for our GRP pipe systems guarantee maximum quality. If nee-

ded, we can sandblast or coat pipeline supports at our plant

as well.

2

1

3 4

2

1

3

3 Our services 4Overview – FKT’s GRP pipe systems and special components

1 GRP pipe systems for seawater FGD plant in Bahrain

2 PP and stainless steel pipe systems

Assembly of pipeline systems from GRP, steel and thermoplastics

The assembly staff of FKT Faßbender GmbH possesses long-

time international experience in the transfer of pipeline sys-

tems. Regularly conducted examinations in welding, gluing

and laminating skills by the TÜV provide our associates with

the proper qualifications and certify their capabilities. In this

manner, we can ensure long-term quality standards within our

wide scope of services.

• GRP pipe systems, 25–4,000 mm in vinyl ester resin,

polyester resin, epoxy resin, with and without thermo-

plastic lining as bonded or laminated systems

• Thermoplastic single or double wall pipes in PP, PE,

PVDF, PVC

• Steel pipe systems in P235GH, 16Mo3, 10CrMo9-10,

13CrMo44 and 1.4571 etc, all valid procedure tests

• PFA and Alloy 59 duct work linings

2

1

Use of FKT GRP pipe systems

Power plant construction• Primary cooling water systems• Secondary cooling water systems• Lime slurry lines in FGD plants• Process water piping• Suspension pipes• Fresh water• Nozzle lance systems• Cooling tower pipework• Circulation lines• Fire-extinguishing pipe systems

Shipbuilding• Ballast water pipes• Plumbing systems• Cooling water pipes• Drinking water pipes

Chemicals industry• Waste water piping• Chemical piping to carry acids and alkalis

Steel industry• Picking plants for sulphuric acid and

hydrochloric acid• Regeneration and bath upgrading systems

Further areas of application include, for example, sewage plants, mining, coking plants, seawater desalination plants and the food industry.

10 11

Nominal diameter in mm 25 40 50 65 80 100

125

150

200

250

300

350

400

450

500

600

700

800

900

1,00

0

1,100

1,20

0

1,30

0

1,400

1,50

0

1,60

0

1,800

2,00

0

2,50

0

3,00

0

4,00

0

Bonded System PN 10 with 0.5 mm chemical corrosion barrier




Laminate System PN 10 with 0.5 mm chemical corrosion barrier




Lined GRP pipe PN 06with inliner made of PP, PE, PVC



Laminate System PN 06 –0.3 bar vacuum rating

Laminate System PN 06 –0.9 bar vacuum rating

Special components

12

1 External piping DN 250, pipe connection by bonding

2 Riser pipes DN 1,000, partly bonded and partly laminated

3 Circulation pipes at washer entry

4 Suspension and process water pipes at the washer

5 GRP pump discharge side DN 700–1,000

GRP pipes in the FGD plant at the Lippendorf power plant

5.1Excerpt from our references

Power plants, FGD plants and incineration plants

4 5

21

3

Lipp

endo

rf p

ower

pla

nt/G

erm

any

Client Essener Hochdruck Rohrleitungsbau GmbH

Operator VEAG

Component Suspension, riser and process pipes

Material Glass fibre reinforced vinyl ester resin

Medium Mainly highly abrasive lime slurry suspension pipes

Pressure stages PN 6–16

Plant FGD plant, Lippendorf power plant

Nominal diameter

DN 25–1,000

Lippendorf power plant/Germany

Installation of GRP pipes in the FGD plant

Excerpt from our referencesPower plants, FGD plants and incineration plants

Schwarze Pumpe power plant, GermanyDelivery and installation of pipes for ash damping.Year: 1996–1997Material: GRPNominal diameter: DN 25-200Contract value: €200,000

Borsigstrasse incineration plant Hamburg, GermanyDelivery and installation of pipes.Year: 1996/1997Material: GRP/steel/PPNominal diameter: DN 25–400Contract value: €150,000

Sande sewage sludge incineration plant, Germany Delivery and installation of pipes.Year: 1997Material: PP, St 37, St 35.8-INominal diameter: DN 50–200Contract value: €175,000

MHKW Kassel, GermanyInstallation of pipes.Year: 1997–1999Material: GRPNominal diameter: DN 25–600Contract value: €750,000

Lippendorf power plant, GermanyInstallation of pipes for the FGD pipework, the buried untreated water line and the fire-extinguishing pipes.Year: 1997–1999Material: GRPNominal diameter: DN 25–1,000Contract value: €2,500,000

RVA Böhlen, GermanyDelivery and installation of pipes.Year: 1997–1999Material: GRP/steelNominal diameter: DN 25–600Contract value: €1,500,000

Incineration plant Hamburg–Tiefstack, GermanyDelivery and installation of pipes for ash damping.Year: 1998Material: GRP/steelNominal diameter: DN 25–200Contract value: €150,000

Incineration plant Fünen, DenmarkDelivery and installation of pipes for the boiler piping and the dust suction system and the FGD pipework.Year: 1999/2000Material: GRP/steel/PPNominal diameter: DN 25–600Contract value: €1,500,000

14



1 Washer suction and discharge pipes

2 Circular distribution main at washer

3 Process piping at the HCL plant

4 Small bore piping at the HCL plant

5 Tank installation and piping 6 Installation of pipes and tanks

GRP pipes in the FGD plant

RM

HK

W B

öblin

gen/

Ger

man

yRMHKW Böblingen/Germany

Delivery and installation of pipes for the FGD plant, HCL Plant

and the boiler

Client L. & C. Steinmüller GmbH, Babcock Borsig Power Environment in Gummersbach

Operator RMHKW Böblingen

Component Delivery and installation of – GRP pipes made of epoxy resin and vinyl ester

resin as a bonded system– Insulated rubber–lined steel pipes – PP pipes– Supports

Installation of– Tanks, pumps and fittings

Plant HCL plant, flue gas desulphurisation plant and steam generator

Medium Mainly average to high hydrochloric acid con-centrations with temperatures of up to 105° C, process water and lime slurry suspension pipes

Pressure stages 16 bar

Nominal diameter

DN 25–500

54

2

3

1

6

RMHKW Böblingen, GermanyDelivery and installation of pipes for the FGD pipe-work, the HCL plant and the boiler house piping.Year: 1998/1999Material: GRP/steel/PPNominal diameter: DN 25–1,000Contract value: €2,250,000

Residual sludge incineration Wuppertal, GermanyDelivery and installation of pipes for the FGD pipework.Year: 1999–2001Material: GRPNominal diameter: DN 25–500Contract value: €250,000

SVI Association Brabant, NetherlandsDelivery and installation of pipes.Year: 2001Material: GRP/steel/PPNominal diameter: DN 25–400Contract value: €165,000

Lippendorf power plant, GermanyDelivery and installation of the waterlance system and water tanks.Year: 2001Material: stainless steel 1.4462Nominal diameter: DN 25–250Contract value: €175,000

MVA Vestforbraending, DenmarkDelivery and installation of steel pipes.Year: 2001Material: St 35.8-IIINominal diameter: DN 25–150Contract value: €165,000

Elverlingsen power plant, GermanyDelivery and installation of pipes and conduits.Year: 2002Material: GRP, St 37, 1.4571, 15Mo3, 1.4828Nominal diameter: up to DN 700 and 2.0 x 2.0 mContract value: €450,000

Halmstad power plant, SwedenDelivery and installation of pipes.Year: 2002Material: GRP/1.4571/PPNominal diameter: DN 25–500Contract value: €500,000

Brobbek Oslo, NorwayDelivery and installation of pipes.Year: 2002Material: St 35.8-III/PPNominal diameter: DN 25–150Contract value: €450,000

Alba power plant, BahrainDelivery and installation of pipes for the seawater FGD plant.Year: 2002/2003Material: GRP/1.4571Nominal diameter: DN 25–1,500Contract value: €3,000,000

Details on page 16

16



1 Prefabricated piping DN 1,500

2 Installation supply and return pipe DN 1,500

3 Mitered 90° elbow

4 Bypass, nozzle outflow at 45° in DN 1,500/1,500

5 Spool prefabrication

Cooling water pipes DN 1,500 on pipe bridge

Circulation pipes DN 500 with 2.5 mm chemical corrosion barrier, laminated

Alb

a Ba

hrai

n po

wer

pla

nt/B

ahra

inAlba Bahrain power plant/Bahrain

Delivery and installation of pipes for the seawater FGD plant

Client Fisia Babcock Environment and Alba Bahrain

Operator Alba Bahrain

Component Cooling water pipes and circulation pipes

Plant Seawater flue gas desulphurisation plant

Material Glass fibre reinforced vinyl ester resin

Installation Overground

Medium Seawater

Pressure stages PN 10

Nominal diameter

DN 25–1,500

1

3

2

4 5

Deuben power plant Mumsdorf, GermanyDelivery and installation of tape conduits.Year: 2002/2003Material: GRPNominal diameter: DN 700–800Contract value: €460,000

GKM Mannheim, GermanyDelivery and installation of pipes at the FGD plant.Year: 2005Material: GRP/steelNominal diameter: DN 25–800Contract value: €1,000,000

Bexbach power plant, GermanyPlanning, delivery and installation of pipes for the FGD plant, sewer and washer rehabilitation.Year: 2005Material: GRP/steelNominal diameter: DN 25–800Contract value: €1,200,000

Ruien power plant, BelgiumPlanning, delivery and installation of pipes at the FGD plant.Year: 2005Material: GRP/stainless steel/steelNominal diameter: DN 25–800Contract value: €1,500,000

Megalopolis power plant, GreeceDelivery and installation of pipes for upgrading the FGD plant.Year: 2006Material: GRP/stainless steelNominal diameter: DN 800–1,000Contract value: €400,000

Alcudia power plant, Spain (Mallorca)Planning, delivery and installation of pipes at the FGD plant.Year: 2006Material: GRP/stainless steel/steelNominal diameter: DN 25–800Contract value: €3,000,000

Rybnik power plant, PolandDelivery, prefabrication and installation of pipes at the FGD plant.Year: 2007Material: GRPNominal diameter: DN 25–800Contract value: €400,000

Moerdijk, NetherlandsPlanning, delivery and installation of pipes in the primary and secondary cooling water systems and turbine piping. Overground and underground installation.Year: 2007Material: GRP/PE/13CrMo44Nominal diameter: DN 25–1,000Contract value: €3,000,000

Boxberg power plant, GermanyDelivery and installation of pipes for the FGD plant.Year: 2007–2009Material: GRP/steelNominal diameter: DN 25–1,200Contract value: €3,300,000

Details on page 18

18

Stainless steel, PP and GRP pipe systems



1 Filter with PE pipework 2 Discharge circulation pipes DN 800 in vinyl ester resin with 2.5 mm chemical corrosion barrier

3 Collector DN 400 with connected GRP, PP and stainless steel pipes for overflows

4 Pipe network in the washer building with hot-galvanised support systems

5 Bonded GRP pipe system with 2.5 mm chemical corrosion barrier

6 Insulated oxidation air piping, St 35.8-I

Rui

en p

ower

pla

nt/B

elgi

um

Client AE & E

Operator Electrabel

Plant Flue gas desulphurisation plant

Component Suspension, riser, oxidation air and process water piping

Material GRP with 2.5 mm chemical corrosion barrier, polypropylene, St 35.8-1, 1.4301

Medium Process water, suspension and oxidation air

Pressure stages 6–16 bar

Nominal diameter

DN 25–800

Ruien power plant/Belgium

Planning, delivery and installation of steel, GRP and

thermoplastic pipes

5

1 3

2

64

Bergkamen power plant, GermanyPlanning, delivery and installation of pipes for the FGD plant and washer rehabilitation.Year: 2008Material: GRP/steelNominal diameter: DN 25–800Contract value: €2,500,000

Mehrum RWE/Steag power plant, GermanyPlanning, delivery and installation of pipes for the FGD plant and washer rehabilitation.Year: 2008Material: GRP/steel construction/PPNominal diameter: DN 25–900Contract value: €3,000,000

RDK 8 Karlsruhe power plant, GermanyDelivery and assembly of low-pressure and medium-pressure lines in the boiler house.Year: 2011-2013Material: P235GH/1.4571/16Mo3Nominal diameter: DN 25–1,200Contract value: €2,800,000

MAN power plant, MartiniqueAssembly of water treatment pipelines.Year: 2012Material: 1.4571/GRP/PENominal diameter: DN 25–200Contract value: €1,830,000

Islanita power plant, RomaniaPlanning, delivery and installation of pipes at the FGD plant.Year: 2012-2013Material: GRP/PPNominal diameter: DN 25–1,200Contract value: €1,520,000

Jänschwalde Vattenfall power plant, GermanyReplacement of absorber circulation piping.Year: 2012-2015Material: GRPNominal diameter: DN 800–1,200Contract value: €4,000,000

Paco power plant, PanamaPlanning, delivery and installation of pipes at the FGD plant.Year: 2013Material: GRP/P235GH/1.4571/PP/PENominal diameter: DN 15–2,000Contract value: €1,125,000

Fenne Steag power plant, GermanyComplete building alteration of two FGDs, including pipelines, spraying levels and constructional steelwork.Year: 2013Material: GRP/P235GH/PPNominal diameter: DN 25-800Contract value: €1,010,000

Govora power plant, RomaniaPlanning, delivery and installation of pipes at the FGD plant.Year: 2014/2015Material: GRP/PPNominal diameter: DN 25-900Contract value: €730,000

20

Segmented pipe with torispherical head


Power plants – cooling water conduits

1 Piping in partly filled trench 2 Special components with mitered 90°’s, reduction and nozzle outlet Nominal diameter DN 1,800

3 Partially buried pipeline with field mitered nozzles

4 Connection to collector 5 Installation of a field fabricated mitered 90° elbow

34

5

21

Toco

pilla

pow

er p

lant

/Chi

leTocopilla power plant/Chile

Prefabrication and installation of buried cooling water pipes

Client Fiberdur-Vanck GmbH

FKT services On-site installation of GRP pipes and manu-facture of arches and moulds. Laminated pipe connection

Plant Coal-fired power plant

Material Glass-fibre reinforced, unsaturated polyester resin

Medium Seawater/salt water

Pressure stages 6 bar

Component Buried cooling water pipes

Nominal diameter

DN 400/1,200/1,800

Excerpt from our references Power plant cooling water pipes

Tocopilla power plant, ChileInstallation of primary cooling water conduits.Year: 1999Material: GRPNominal diameter: DN 400/1,200/1,800Contract value: €500,000

Rosarito power plant, MexicoInstallation of buried pipes.Year: 2001Material: GRPNominal diameter: DN 1,200–1,800Contract value: €450,000

Iskenderun, TurkeyInstallation of cooling water conduits.Year: 2002Material: GRPNominal diameter: DN 25–500Contract value: €400,000

Alba power plant, BahrainDelivery and installation of pipesfor the cooling water system.Year: 2002/2003Material: GRP/1.4571Nominal diameter: DN 25–1,500Contract value: €3,000,000

Arrubal, SpainDelivery, prefabrication and installation of the pipe-work for the secondary cooling water system and repair of the primary cooling water system.Year: 2003/2004Material: GRP/PVCNominal diameter: DN 25–1,600Contract value: €2,000,000

Taharddart, MoroccoDelivery, prefabrication and installation of Pipes for the secondary cooling water system.Year: 2003/2004Material: GRP/PP/PVCNominal diameter: DN 15–450Contract value: €500,000

Antwerp gas and steam power plant, BelgiumPlanning, delivery and installation of the primary and secondary cooling water system.Overground installation.Year: 2004Material: GRPNominal diameter: DN 25–1,500Contract value: €1,500,000

Palos de la Frontera, SpainDelivery, prefabrication and installation of pipes for the secondary cooling water system.Year: 2004Material: GRPNominal diameter: DN 50–400Contract value: €400,000

22

Overall view of cooling water line outside the machine house and partly installed pipework

5

43

21

1 Manufacturing and packing of prefabricated spools with two-sided/loose-type flange in maritime containers

2 Installation of prefabricated spools in pump house with valve, compressed compen-sator ring and wall flange

3 Secondary cooling water pipes in power house

4 Installation of supply and return pipes 1 m above ground to compensator flange

5 Supply pipe DN 1,600 in power house

Sum

gait

pow

er p

lant

/Aze

rbai

jan

Sumgait power plant/Azerbaijan

Planning, delivery and installation of the primary and

secondary cooling water system, overground installation



Client VAM Anlagentechnik und Montagen

General contractor

Siemens

FKT services Planning, delivery, prefabrication and supervision

Component Cooling water pipes for a gas and steam power plant

Plant Gas and steam power plant

Installation Overground

Material Vinyl ester resin liner and laminate structure isophthalic acid resin

Medium Cooling water

Design temperature

50° C

Pressure stages PN 6/–0.9 bar

Nominal diameter

DN 25–1,600

Gas and steam power plant Hamm-Uentrop, GermanyPlanning, delivery and installation of the primary and secondary cooling water system.Overground installation.Year: 2006Material: GRP/PE/PP/PVCNominal diameter: DN 25–1,600Contract value: €2,300,000

Gas and steam power plant Knapsack, GermanyPlanning, delivery and installation of the primary and secondary cooling water system.Overground installation.Year: 2006Material: GRPNominal diameter: DN 25–1,600Contract value: €2,300,000

Timelkam power plant, AustriaPlanning, delivery and installation of the primary and secondary cooling water system.Underground installation.Year: 2006/2007Material: GRPNominal diameter: DN 25–2,000Contract value: €2,400,000

Sumgait gas and steam power plant, AzerbaijanPlanning, delivery and supervision of the primary and secondary cooling water system.Overground installation.Year: 2007Material: GRPNominal diameter: DN 25–1,600Contract value: €1,700,000

Moerdijk, NetherlandsPlanning, delivery and installation of the primary and secondary cooling water system and turbine piping.Underground and overground installation.Year: 2007Material: GRP/PVC/PE/13CrMo44Nominal diameter: DN 25–1,000Contract value: €3,000,000

Pont sur Sambre gas and steam power plant, FrancePlanning, delivery and installation of the primary and secondary cooling water system.Overground installation.Year: 2007/2008Material: GRP/PENominal diameter: DN 25–1,650Contract value: €1,300,000

Datteln power plant, GermanyPlanning, delivery and installation of the primary and secondary cooling water system.Overground and underground installation.Year: 2007–2010Material: GRPNominal diameter: DN 50–2,600Contract value: €5,600,000

Irsching V gas and steam power plant, GermanyPlanning, delivery and installation of the primary and secondary cooling water system.Overground installation.Year: 2008Material: GRP/PENominal diameter: DN 25–2,000Contract value: €1,800,000

Details on page 24

Details on page 26

24

Cooling water pipes laid on trench floor

5

2

3

4

1

1 Entry from ground to pump house DN 2,000–1,200

2 Collector with dished end and nozzle outflow

3 Distributor prefabrication in GRP – with PVC lining

4 Buried pipe DN 2,000, partly filled, at entry to power house

5 Delivery and insertion of a 21 m prefabricated spool

Tim

elka

m p

ower

pla

nt/A

ustr

iaTimelkam power plant/Austria


secondary cooling water system, overground and

underground installation



Client VAM Anlagentechnik und Montagen and Siemens

Operator Energie AG

Component Cooling water pipes for a gas and steam power plant

Plant Gas and steam power plant

Material Glass fibre reinforced vinyl ester resin and GRP with PVC lining

Installation Overground and underground


Pressure stages PN 6/–0.9 bar

Nominal diameter

DN 25–2,000

Gas and steam power plant Frankfurt-Höchst, GermanyPlanning, delivery and installation of the primary and secondary cooling water system.Overground and underground installation.Year: 2008/2009Material: GRPNominal diameter: DN 2,200Contract value: €3,000,000

Emile Huchet gas and steam power plant, FrancePlanning, delivery and installation of the primary and secondary cooling water system.Overground installation.Year: 2008/2009Material: GRP/PENominal diameter: DN 25–1,650Contract value: €2,700,000

Sloe Vlissingen gas and steam plant, NetherlandsPlanning, delivery and installation of the primary and secondary cooling water system.Overground installation.Year: 2008/2009Material: GRP/PE/PVCNominal diameter: DN 25–2,300Contract value: €3,000,000

Lelystad gas and steam power plant, NetherlandsInstallation of the primary and secondary cooling water system.Overground and underground installation.Year: 2008/2009Material: GRPNominal diameter: DN 25–2,400Contract value: €2,000,000

Maasvlakte gas and steam power plant, NetherlandsPlanning, delivery and installation of the primary and secondary cooling water system.Overground installation.Year: 2008–2012Material: GRPNominal diameter: DN 25–2,000Contract value: €5,500,000

Lünen gas and steam power plant, GermanyPlanning, delivery and installation of the primary and secondary cooling water system.Overground installation.Year: 2009/2010Material: GRPNominal diameter: DN 25–2,000Contract value: €3,300,000

Power plant RDK8 Karlsruhe, GermanyPlanning, delivery and installation of theprimary cooling water pipe.Overground installation.Year: 2009/2010Material: GRPNominal diameter: DN 25-2,000Contract value: €2,600,000

26

DN 2,600 pipes in front of entry to power house

5

4

2 3

1

1 Delivery of pipe DN 2,600 in prefabricated supply lengths of 21 m

2 Lifting in 21 m lengths with a crossbeam

3 Placing supply pipes between the cooling tower bases

4 Supply and outflow pipes laid in an open trench

5 Continuation of cooling water pipe in power house

E.O

N p

ower

pla

nt D

atte

ln/G

erm

anyE.ON power plant Datteln/Germany


secondary cooling water system, overground and

underground installation



Client E.ON

General contractor

E.ON

Services Planning, delivery, prefabrication and installation

Component Cooling water pipes for a coal-fired power plant

Plant Lignite-fuelled power plant 800 MW

Material Vinyl ester resin liner and laminate structure isophthalic acid resin

Installation Overground and underground


Design temperature

50° C

Technical data 4 bar/–0.5 bar SLW 60

Nominal diameter

DN 50–2,600

Irsching IV gas and steam power plant, Germany Planning, delivery and installation of the primary and secondary cooling water system.Overground installation.Year: 2010Material: GRPNominal diameter: DN 25–2,200Contract value: €1,300,000

Hemweg power plant, NetherlandsPlanning, delivery and installation of thecooling water pipes.Overground installation.Year: 2010-2012Material: GRP/PP/PENominal diameter: DN 25–2,000Contract value: €920,000

Diemen gas and steam power plant, Netherlands Planning, delivery and installation of thecooling water pipes.Overground installation.Year: 2011Material: GRPNominal diameter: DN 25–2,000Contract value: €1,850,000

Knapsack 2 gas and steam power plant, GermanyPlanning, delivery and installation of thecooling water pipes.Overground installation.Year: 2012Material: GRPNominal diameter: DN 25–1,800Contract value: €1,000,000

GUD Köln-Niehl, GermanyEngineering, delivery and supervising of main and secondary cooling water pipes.Overground and underground installation.Year: 2013/2014Material: GRPNominal diameter: DN 25–2,000Contract value: €1,200,000

Lausward gas and steam power plant, GermanyPlanning, delivery and installation of thecooling water pipes.Overground installation.Year: 2013/2014Material: GRPNominal diameter: DN 25–2,000Contract value: €1,200,000

San Gabriel gas and steam power plant, PhilippinesPlanning and delivery of the primary and secondary cooling water system.Overground installation.Year: 2014Material: GRPNominal diameter: DN 25–2,000Contract value: €855,000

GUD Gorzow, PolandEngineering, delivery and assembly of cooling water pipes, overground and underground laying.Year: 2014/2015Material: GRPNominal diameter: DN 25–1,000Contract value: €600,000

28

Inner pipe with radius nozzle outlets

1 Fixed flange DN 1,200 for washer connection and collar cap/loose-type flange DN 1,000 for connection to circulation pipe

2 Packaging main header 3 Main header DN 1,000–200

4 Side arm with radius nozzle outlets and threaded sockets

5 Prefabricated spray pipe systems with radius nozzle outlets

5

4

3

21

Hejin power plant/China

Planning, delivery and supervision of nozzle planes for flue

gas desulphurisation

Hej

in p

ower

pla

nt/C

hina


Spray pipes for power plants

Client Austrian Energy & Environment

Operator Chinese Government

Component Nozzle planes for coal-fired power plant

Plant Coal-fired power plant – flue gas desulphurisation

FKT services Planning, delivery and installation supervision

Material Vinyl ester resin, with inner and outer chemical protective coating with flued nozzle outlets

Fitting In washer tower

Medium Lime suspension

Pressure stages Pressure-free operation

Nominal diameter

DN 100–1,000

Excerpt from our referencesSpray pipes for power plants

Cayirhan power plant, TurkeyPrefabrication and installation of nozzle planes.Year: 1998Material: GRPNominal diameter: DN 50–800Contract value: €200,000

Hejin power plant, ChinaPlanning, delivery and supervision of nozzle planes. Year: 2004Material: GRPNominal diameter: DN 100–1,000Contract value: €400,000

Zhangqui power plant, ChinaPlanning, delivery and supervision of nozzle planes. Year: 2005Material: GRPNominal diameter: DN 100–1,000Contract value: €700,000

Boxberg power plant, GermanyPlanning, delivery and installation of spray pipes.Year: 2008/2009Material: GRPNominal diameter: DN 100–500Contract value: €460,000

Paroseri power plant, RomaniaPlanning and delivery of nozzle planes. Year: 2013Material: GRPNominal diameter: DN 200–800Contract value: €180,000

Paco power plant, PanamaPlanning and delivery of nozzle planes. Year: 2013Material: GRPNominal diameter: DN 200–500Contract value: €132,000

Fenne power plant, GermanyPlanning, delivery and installation of nozzle planes.Year: 2013-2015Material: GRPNominal diameter: DN 200–800Contract value: €200,000

AKSA Bolu Göynük, GermanyPlanning and delivery of nozzle planes. Year: 2014Material: GRPNominal diameter: DN 100–700Contract value: €174,000

O Mon power plant, VietnamPlanning and delivery of nozzle planes. Year: 2014Material: GRPNominal diameter: DN 125–900Contract value: €190,000

FGD Opatovice, Czech RepublicPlanning and delivery of nozzle planes. Year: 2015Material: GRPNominal diameter: DN 125–1,000Contract value: €350,000

Cuise liner after launch

Excerpt from our referencesShipbuilding

Peene Werft, GermanyPlanning and prefabrication of ballast water pipes.Year: 2004–2005Material: GRPNominal diameter: DN 50–200Contract value: €247,000

Meyer Werft Papenburg, GermanyInstallation of pipes.Year: 2001–2015Material: St 37, 15Mo3, 13CrMo44Nominal diameter: DN 25–700Contract value: €10,000,000

Lloyd Werft, GermanyDelivery of pipes.Year: 2015Material: GRP/CSVENominal diameter: DN 25–700Contract value: €150,000

Neptun Werft, GermanyInstallation of pipes.Year: 2015Material: St 37Nominal diameter: DN 50–500Contract value: €300,000

Mey

er W

erft

Pap

enbu

rg/G

erm

any

Meyer Werft Papenburg/Germany

Installation of steel pipes


Shipbuilding

Client Meyer Werft Papenburg

FKT services Installation of piping systems and pipeline supports

Component Turbine piping, ballast water, drain pipe, supply piping

Plant Luxury liner

Material Steel pipes, GRP pipes, thermoplast pipes

Installation In the ship

Nominal diameter

DN 25–700

30

1 | 2 GRP and steel piping in engine rooms

3 Cruise liner at launch 4 Piping in waste disposal area of the ship

5 Ship’s shell, into which the pipe spools are introduced

1

2

45

3

32


Special components

Excerpt from our references Special components

Sodawerke Staßfurt, GermanyDelivery and installation of calcination gas collectors, bicarbonate distribution units, basket filters and GRP bypasses as well as planning, delivery and assembly of various pipes.Year: 1999-2009Material: GRPNominal diameter: DN 25–1,000Contract value: €660,000

Mitras Presswerk Rastatt, GermanyDelivery and installation of gauges and body carriers for the varnishing plant.Year: 2000Material: SteelContract value: €180,000

K+S KALI GmbH Hattorf, GermanyPlanning, delivery and installation of 8 flotation cells.Year: 2000–2008Material: GRPNominal diameter: Ø 3,282 mm/Height 3,208 mmContract value: €529,000

Evonik, GermanyNaOH and HCL tanks.Year: 2007–2009Material: GRPContract value: €130,000

Saarstahl, GermanySilencer pipes.Year: 2007–2009Material: GRPNominal diameter: DN 2,600 x 2,600Contract value: €80,000

Berghof GmbH, GermanyDelivery of cladding tubes for membrane filters.Year: 2009-2015Material: GRPNominal diameter: DN 150–300Contract value:€1,517,000

Statiflo International, Great BritainEngineering and delivery of static mixers in different versions.Year: 2012-2015Material: GRPNominal diameter: DN 150-2,800Contract value: €1,190,000

Sachtleben Chemie, GermanyPlanning, delivery and assembly of flue gas ducts.Year: 2013Material: GRPNominal diameter: DN 1,600Contract value: €137,000

inge GmbH, GermanyEngineering and delivery of GRP modules for water treatment.Year: 2013-2015Material: GRPNominal diameter: DN 150-600Contract value: €707,000

Spec

ial c

ompo

nent

s

11 3

5 46

Statiflo International, Great Britain

Planning and delivery of static mixers in different

versions.

inge GmbH

Engineering and delivery of GRP modules for water

treatment.

Client Statiflo International Ltd, Great Britain

Component Static mixers in different nominal dia-meters and executions

Material Vinylester-reinforced fibreglass

Nominal diameter

DN 150-2,800

Client inge GmbH

Component GRP modules for water treatment

Material Vinylester-reinforced fibreglass

Nominal diameter

DN 150-600

1 Floation cell with inner filter

2 | 3 Static GRP mixer and 3D model of a static mixer

4 GRP silencer pipe with steel frame

5 | 6 GRP module for water treatment and 3D model of the module

2

34

6 Licences and certificates

• TÜV certificate “ISO 9001:2008”

• TÜV certificate “SCC certification 2011”

• TÜV welding certificate „EN 1090-2“

• TÜV certificate “ISO 14001:2004”

• TÜV certificate “Certification under AD-HP 0”

• TÜV certificate “Certification under AD-HP N1”

• TÜV certificate “Certification under the Water

Management Act, section 19 I”

• TÜV certificate under AD-HP 0, TRB 200 and TRR 100

• TÜV certificate Production as per Module G of

Directive 97/23/EC

• TÜV certificate Quality criteria as per DIN-EN 3834-3

• TÜV certificate ISO 14692-2 compliant relevant

design standards

• Approval certificate under DNV-GL

• TÜV approval certificate under DVGW GW 301

A wide range of licences qualify us to deliver and install in many areas:

In addition, we are constantly working to expand our licence portfolio.

FKT Faßbender GmbH

Bonvitaweg 1–5

53424 Remagen-Kripp

Germany

Tel: +49 (0)2642 9074-0

Fax: +49 (0)2642 9074-290

E-Mail: [email protected]

www.fkt-gmbh.de

Head office

FKT Faßbender GmbH

Ziegeleistrasse 1

06712 Draschwitz

Tel: +49 (0)34424 30467

Fax: +49 (0)34424 30474


VAT No: DE176743143

Legal form

GmbH

Registered

Stendal District Court

Reg No HRB 214601

Shareholders and

Managing Director

Gabriela Faßbender,

Wolfgang Faßbender

Dipl.-Ing. Guido Matheis

35

Headquarters

Bonvitaweg 1–5

53424 Remagen-Kripp

Germany

Tel: +49 (0)2642 9074-0

Fax: +49 (0)2642 9074-290


www.fkt-gmbh.de

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