Operating Instructions VLT AutomationDrive FC … Basic Programming 24 ... A power drive system...

MAKING MODERN LIVING POSSIBLE

Operating InstructionsVLT® AutomationDrive FC 301/3020.25-75 kW

www.danfoss.com/drives

Contents

1 Introduction 3

1.1 Purpose of the Manual 3

1.2 Additional Resources 3

1.3 Document and Software Version 3

1.4 Product Overview 3

1.5 Approvals and Certifications 6

1.6 Disposal 6

2 Safety 7

2.1 Safety Symbols 7

2.2 Qualified Personnel 7

2.3 Safety Precautions 7

3 Mechanical Installation 9

3.1 Unpacking 9

3.2 Installation Environments 9

3.3 Mounting 9

4 Electrical Installation 11

4.1 Safety Instructions 11

4.2 EMC-compliant Installation 11

4.3 Grounding 11

4.4 Wiring Schematic 12

4.5 Access 14

4.6 Motor Connection 14

4.7 AC Mains Connection 15

4.8 Control Wiring 15

4.8.1 Control Terminal Types 16

4.8.2 Wiring to Control Terminals 17

4.8.3 Enabling Motor Operation (Terminal 27) 17

4.8.4 Voltage/Current Input Selection (Switches) 18

4.8.5 Safe Torque Off (STO) 18

4.8.6 Mechanical Brake Control 18

4.8.7 RS-485 Serial Communication 19

4.9 Installation Check List 20

5 Commissioning 21

5.1 Safety Instructions 21

5.2 Applying Power 21

5.3 Local Control Panel Operation 22

Contents VLT® AutomationDrive FC 301/302 Operating Instructions

MG33AO02 - Rev. 2013-11-07 1

5.4 Basic Programming 24

5.4.1 Commissioning with SmartStart 24

5.4.2 Commissioning via [Main Menu] 25

5.4.3 Asynchronous Motor Setup 25

5.4.4 PM Motor Setup in VVCplus 25

5.4.5 Automatic Motor Adaptation (AMA) 26

5.5 Checking Motor Rotation 27

5.6 Checking Encoder Rotation 27

5.7 Local-control Test 27

5.8 System Start-up 28

6 Application Set-up Examples 29

7 Maintenance, Diagnostics and Troubleshooting 35

7.1 Maintenance and Service 35

7.2 Status Messages 35

7.3 Warning and Alarm Types 37

7.4 List of Warnings and Alarms 38

7.5 Troubleshooting 45

8 Specifications 47

8.1 Electrical Data 47

8.1.1 Mains Supply 3x200-240 V AC 47

8.1.2 Mains Supply 3x380-500 V AC 49

8.1.3 Mains Supply 3x525-600 V AC (FC 302 only) 52

8.1.4 Mains Supply 3x525-690 V AC (FC 302 only) 55

8.2 Mains Supply 57

8.3 Motor Output and Motor Data 57

8.4 Ambient Conditions 58

8.5 Cable Specifications 58

8.6 Control Input/Output and Control Data 58

8.7 Fuses and Circuit Breakers 62

8.8 Connection Tightening Torques 68

8.9 Power Ratings, Weight and Dimensions 69

9 Appendix 70

9.1 Symbols, Abbreviations and Conventions 70

9.2 Parameter Menu Structure 70

Index 75

Contents VLT® AutomationDrive FC 301/302 Operating Instructions

2 MG33AO02 - Rev. 2013-11-07

1 Introduction

1.1 Purpose of the Manual

These operating instructions provide information for safeinstallation and commissioning of the frequency converter.

The operating instructions are intended for use byqualified personnel.Read and follow the operating instructions to use thefrequency converter safely and professionally, and payparticular attention to the safety instructions and generalwarnings. Keep these operating instructions available withthe frequency converter at all times.

1.2 Additional Resources

Other resources are available to understand advancedfrequency converter functions and programming.

• The VLT® Programming Guide provides greaterdetail on working with parameters and manyapplication examples.

• The VLT® Design Guide provides detailedinformation about capabilities and functionality todesign motor control systems.

• Instructions for operation with optionalequipment.

Supplementary publications and manuals are availablefrom Danfoss. See www.danfoss.com/BusinessAreas/DrivesSo-lutions/Documentations/VLT+Technical+Documentation.htmfor listings.

Disclosure, duplication and sale of this document, as wellas communication of its content, are prohibited unlessexplicitly permitted. Infringement of this prohibition incursliability for damages. All rights reserved with regard topatents, utility patents and registered designs. VLT® is aregistered trademark.

1.3 Document and Software Version

This manual is regularly reviewed and updated. Allsuggestions for improvement are welcome. Table 1.1 showsthe document version and the corresponding softwareversion.

Edition Remarks Software version

MG33AOxx Replaces MG33ANxx 6.72

Table 1.1 Document and Software Version

1.4 Product Overview

1.4.1 Intended Use

The frequency converter is an electronic motor controllerintended for

• regulation of motor speed in response to systemfeedback or to remote commands from externalcontrollers. A power drive system consists of thefrequency converter, the motor and equipmentdriven by the motor.

• system and motor status surveillance.

The frequency converter can also be used for motorprotection.

Depending on configuration, the frequency converter canbe used in standalone applications or form part of a largerappliance or installation.

The frequency converter is allowed for use in residential,industrial and commercial environments in accordancewith local laws and standards.

NOTICEIn a residential environment this product can cause radiointerference, in which case supplementary mitigationmeasures can be required.

Foreseeable misuseDo not use the frequency converter in applications whichare non-compliant with specified operating conditions andenvironments. Ensure compliance with the conditionsspecified in 8 Specifications.

Introduction VLT® AutomationDrive FC 301/302 Operating Instructions

MG33AO02 - Rev. 2013-11-07 3

1 1

http://www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations/VLT+Technical+Documentation.htm

http://www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations/VLT+Technical+Documentation.htm

1.4.2 Exploded Views

1

2

3

4

5

6

7

8

9

10

11

12 13

1617

1819

1415

FAN MOUNTING

QDF-30

DC- DC+

Remove jumper to activate Safe StopMax. 24 Volt !

12 13 18 19 27 29 32 33 20

61 6839 42 50 53 54

0605

0403

0201

130B

B493

.10

1 Local control panel (LCP) 11 Relay 2 (04, 05, 06)

2 Cover 12 Lifting ring

3 RS-485 serial bus connector 13 Mounting slot

4 Digital I/O and 24 V power supply 14 Grounding clamp (PE)

5 Analog I/O connector 15 Cable screen connector

6 Cable screen connector 16 Brake terminal (-81, +82)

7 USB connector 17 Load sharing terminal (DC bus) (-88, +89)

8 Serial bus terminal switch 18 Motor output terminals 96 (U), 97 (V), 98 (W)

9 Analog switches (A53), (A54) 19 Mains input terminals 91 (L1), 92 (L2), 93 (L3)

10 Relay 1 (01, 02, 03)

Illustration 1.1 Exploded View Enclosure Types B and C, IP55 and IP66


4 MG33AO02 - Rev. 2013-11-07

11

1

23

4

5

6

7

8

9

10

11

1213

14

8

15

16

17

18

130B

B492

.10

1 Local control panel (LCP) 10 Motor output terminals 96 (U), 97 (V), 98 (W)

2 RS-485 serial bus connector (+68, -69) 11 Relay 2 (01, 02, 03)

3 Analog I/O connector 12 Relay 1 (04, 05, 06)

4 LCP input plug 13 Brake (-81, +82) and load sharing (-88, +89) terminals

5 Analog switches (A53), (A54) 14 Mains input terminals 91 (L1), 92 (L2), 93 (L3)

6 Cable screen connector 15 USB connector

7 Decoupling plate 16 Serial bus terminal switch

8 Grounding clamp (PE) 17 Digital I/O and 24 V power supply

9 Screened cable grounding clamp and strain relief 18 Cover

Illustration 1.2 Exploded View Enclosure Type A, IP20


MG33AO02 - Rev. 2013-11-07 5

1 1

1.4.3 Block Diagram of the FrequencyConverter

Illustration 1.3 is a block diagram of the frequencyconverter's internal components. See Table 1.4 for theirfunctions.

Illustration 1.3 Frequency Converter Block Diagram

Area Title Functions

1 Mains input

• 3-phase AC mains powersupply to the frequencyconverter

2 Rectifier

• The rectifier bridge convertsthe AC input to DC current tosupply inverter power

3 DC bus• Intermediate DC-bus circuit

handles the DC current

4 DC reactors

• Filter the intermediate DCcircuit voltage

• Prove line transient protection

• Reduce RMS current

• Raise the power factorreflected back to the line

• Reduce harmonics on the ACinput

5 Capacitor bank

• Stores the DC power

• Provides ride-throughprotection for short powerlosses

6 Inverter

• Converts the DC into acontrolled PWM AC waveformfor a controlled variableoutput to the motor

7 Output to motor• Regulated 3-phase output

power to the motor

Area Title Functions

8 Control circuitry

• Input power, internalprocessing, output, and motorcurrent are monitored toprovide efficient operationand control

• User interface and externalcommands are monitored andperformed

• Status output and control canbe provided

Table 1.2 Legend to Illustration 1.3

1.4.4 Enclosure Types and Power Ratings

For enclosure types and power ratings of the frequencyconverters, refer to 8.9 Power Ratings, Weight andDimensions.

1.5 Approvals and Certifications

Table 1.3 Approvals and Certifications

More approvals and certifications are available. Contactlocal Danfoss partner. Frequency converters of enclosuretype T7 (525-690 V) are not certified for UL.

The frequency converter complies with UL508C thermalmemory retention requirements. For more information,refer to the section Motor Thermal Protection in the DesignGuide.

For compliance with the European Agreement concerningInternational Carriage of Dangerous Goods by InlandWaterways (ADN), refer to ADN-compliant Installation in theDesign Guide.

1.6 Disposal

Do not dispose of equipment containingelectrical components together withdomestic waste.Collect it separately in accordance withlocal and currently valid legislation.

Table 1.4 Disposal Instruction


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2 Safety

2.1 Safety Symbols

The following symbols are used in this document:

WARNINGIndicates a potentially hazardous situation which couldresult in death or serious injury.

CAUTIONIndicates a potentially hazardous situation which couldresult in minor or moderate injury. It may also be usedto alert against unsafe practices.

NOTICEIndicates important information, including situations thatmay result in damage to equipment or property.

2.2 Qualified Personnel

Correct and reliable transport, storage, installation,operation and maintenance are required for the trouble-free and safe operation of the frequency converter. Onlyqualified personnel is allowed to install or operate thisequipment.

Qualified personnel is defined as trained staff, who areauthorised to install, commission, and maintain equipment,systems and circuits in accordance with pertinent laws andregulations. Additionally, the personnel must be familiarwith the instructions and safety measures described in thisdocument.

2.3 Safety Precautions

WARNINGHIGH VOLTAGEFrequency converters contain high voltage whenconnected to AC mains input power. Failure to performinstallation, start-up, and maintenance by qualifiedpersonnel could result in death or serious injury.

• Installation, start-up, and maintenance must beperformed by qualified personnel only.

WARNINGUNINTENDED STARTWhen the frequency converter is connected to AC mains,the motor may start at any time, causing risk of death,serious injury, equipment, or property damage. Themotor can start by means of an external switch, a serialbus command, an input reference signal from the LCP orLOP, or after a cleared fault condition.

1. Disconnect the frequency converter from mainswhenever personal safety considerations makeit necessary to avoid unintended motor start.

2. Press [Off] on the LCP, before programmingparameters.

3. The frequency converter, motor, and any drivenequipment must be in operational readinesswhen the frequency converter is connected toAC mains.

WARNINGDISCHARGE TIMEThe frequency converter contains DC-link capacitors,which can remain charged even when the frequencyconverter is not powered. Failure to wait the specifiedtime after power has been removed before performingservice or repair work, could result in death or seriousinjury.

1. Stop motor.

2. Disconnect AC mains, permanent magnet typemotors, and remote DC-link power supplies,including battery back-ups, UPS, and DC-linkconnections to other frequency converters.

3. Wait for the capacitors to discharge fully, beforeperforming any service or repair work. Theduration of waiting time is specified inTable 2.1.

Voltage [V] Minimum waiting time [minutes]

4 7 15

200-240 0.25-3.7 kW 5.5-37 kW

380-500 0.25-7.5 kW 11-75 kW

525-600 0.75-7.5 kW 11-75 kW

525-690 1.5-7.5 kW 11-75 kW

High voltage may be present even when the warning LEDindicator lights are off.

Table 2.1 Discharge Time

Safety VLT® AutomationDrive FC 301/302 Operating Instructions

MG33AO02 - Rev. 2013-11-07 7

2 2

WARNINGLEAKAGE CURRENT HAZARDLeakage currents exceed 3.5 mA. Failure to ground thefrequency converter properly could result in death orserious injury.

• Ensure correct grounding of the equipment bya certified electrical installer.

WARNINGEQUIPMENT HAZARDContact with rotating shafts and electrical equipmentcan result in death or serious injury.

• Ensure only trained and qualified personnelperform installation, start up, and maintenance.

• Ensure that electrical work conforms to nationaland local electrical codes.

• Follow the procedures in this manual.

CAUTIONWINDMILLINGUnintended rotation of permanent magnet motorscauses risk of personal injury and equipment damage.

• Ensure that permanent magnet motors areblocked to prevent unintended rotation.

CAUTIONPOTENTIAL HAZARD IN THE EVENT OF INTERNALFAILURERisk of personal injury when the frequency converter isnot properly closed.

• Before applying power, ensure all safety coversare in place and securely fastened.

Safety VLT® AutomationDrive FC 301/302 Operating Instructions

8 MG33AO02 - Rev. 2013-11-07

22

3 Mechanical Installation

3.1 Unpacking

3.1.1 Items Supplied

Items supplied may vary according to product configu-ration.

• Make sure the items supplied and theinformation on the nameplate correspond to theorder confirmation.

• Check the packaging and the frequency convertervisually for damage caused by inappropriatehandling during shipment. File any claim fordamage with the carrier. Retain damaged partsfor clarification.

130B

D60

0.10

CHASSIS/ IP20 Tamb.50 C/122 F

VLT

MADE IN DENMARK

R

P/N: 131X3537 S/N: 010122G430

0.37kW/ 0.50HP

IN: 3x200-240V 50/60Hz 2.2A

OUT: 3x0-Vin 0-1000Hz 2.4Ao

CAUTION:See manual for special condition/mains fusevoir manual de conditions speclales/fusibles

WARNING:Stored charge, wait 4 min.Charge residuelle, attendez 4 min.

* 1 3 1 X 3 5 3 7 0 1 0 1 2 2 G 4 3 0 *

`

Automation Drivewww.danfoss.com

T/C: FC-302PK37T2E20H1BGXXXXSXXXXA6BKC4XXXD0

Listed 76X1 E134261 Ind. Contr. Eq.

o

`

12

4

5

6

7 8

9

10

3

1 Type code

2 Order number

3 Serial number

4 Power rating

5Input voltage, frequency and current (at low/highvoltages)

6Output voltage, frequency and current (at low/highvoltages)

7 Enclosure type and IP rating

8 Maximum ambient temperature

9 Certifications

10 Discharge time (Warning)

Illustration 3.1 Product Nameplate (Example)

NOTICEDo not remove the nameplate from the frequencyconverter (loss of warranty).

3.1.2 Storage

Ensure that requirements for storage are fulfilled. Refer to 8.4 Ambient Conditions for further details.

3.2 Installation Environments

NOTICEIn environments with airborne liquids, particles, orcorrosive gases, ensure that the IP/Type rating of theequipment matches the installation environment. Failureto meet requirements for ambient conditions can reducelifetime of the frequency converter. Ensure thatrequirements for air humidity, temperature and altitudeare met.

Vibration and ShockThe frequency converter complies with requirements forunits mounted on the walls and floors of productionpremises, as well as in panels bolted to walls or floors.

For detailed ambient conditions specifications, refer to 8.4 Ambient Conditions.

3.3 Mounting

NOTICEImproper mounting can result in overheating andreduced performance.

Cooling

• Ensure that top and bottom clearance for aircooling is provided. See Illustration 3.2 forclearance requirements.

Mechanical Installation VLT® AutomationDrive FC 301/302 Operating Instructions

MG33AO02 - Rev. 2013-11-07 9

3 3

a

a

130B

D52

8.10

Illustration 3.2 Top and Bottom Cooling Clearance

Enclosure A1-A5 B1-B4 C1, C3 C2, C4

a [mm] 100 200 200 225

Table 3.1 Minimum Airflow Clearance Requirements

Lifting

• To determine a safe lifting method, check theweight of the unit, see 8.9 Power Ratings, Weightand Dimensions.

• Ensure that the lifting device is suitable for thetask.

• If necessary, plan for a hoist, crane, or forklift withthe appropriate rating to move the unit.

• For lifting, use hoist rings on the unit, whenprovided.

Mounting

1. Ensure that the strength of the mounting locationsupports the unit weight. The frequencyconverter allows side-by-side installation.

2. Locate the unit as near to the motor as possible.Keep the motor cables as short as possible.

3. Mount the unit vertically to a solid flat surface orto the optional back plate to provide coolingairflow.

4. Use the slotted mounting holes on the unit forwall mounting, when provided.

Mounting with back plate and railings

130B

D50

4.10

Illustration 3.3 Proper Mounting with Back Plate

NOTICEBack plate is required when mounted on railings.

C

a

b

130B

A64

8.12

f

e

B

A

a

d

e

b

c

Illustration 3.4 Top and Bottom Mounting Holes (See 8.9 Power Ratings, Weight and Dimensions)

a

e

f

130B

A71

5.12

Illustration 3.5 Top and Bottom Mounting Holes (B4, C3, C4)

Mechanical Installation VLT® AutomationDrive FC 301/302 Operating Instructions

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4 Electrical Installation

4.1 Safety Instructions

See 2 Safety for general safety instructions.

WARNINGINDUCED VOLTAGEInduced voltage from output motor cables that runtogether can charge equipment capacitors even with theequipment turned off and locked out. Failure to runoutput motor cables separately or use screened cablescould result in death or serious injury.

• run output motor cables separately, or

• use screened cables

CAUTIONSHOCK HAZARDThe frequency converter can cause a DC current in thePE conductor. Failure to follow the recommendationbelow means the RCD may not provide the intendedprotection.

• When a residual current-operated protectivedevice (RCD) is used for protection againstelectrical shock, only an RCD of Type B ispermitted on the supply side.

Over-current Protection

• Additional protective equipment such as short-circuit protection or motor thermal protectionbetween frequency converter and motor isrequired for applications with multiple motors.

• Input fusing is required to provide short-circuitand over-current protection. If not factory-supplied, fuses must be provided by the installer.See maximum fuse ratings in 8.7 Fuses and CircuitBreakers.

Wire Type and Ratings

• All wiring must comply with local and nationalregulations regarding cross-section and ambienttemperature requirements.

• Power connection wire recommendation:minimum 75 °C rated copper wire.

See 8.1 Electrical Data and 8.5 Cable Specifications forrecommended wire sizes and types.

4.2 EMC-compliant Installation

To obtain an EMC-compliant installation, follow theinstructions provided in 4.3 Grounding, 4.4 WiringSchematic, 4.6 Motor Connection, and 4.8 Control Wiring.

4.3 Grounding

WARNINGLEAKAGE CURRENT HAZARDLeakage currents exceed 3.5 mA. Failure to ground thefrequency converter properly could result in death orserious injury.

• Ensure correct grounding of the equipment bya certified electrical installer.

For electrical safety

• Ground the frequency converter in accordancewith applicable standards and directives.

• Use a dedicated ground wire for input power,motor power and control wiring.

• Do not ground one frequency converter toanother in a “daisy chain” fashion.

• Keep the ground wire connections as short aspossible.

• Follow motor manufacturer wiring requirements.

• Minimum cable cross-section: 10 mm2 (or 2 ratedground wires terminated separately).

For EMC-compliant installation

• Establish electrical contact between cable screenand frequency converter enclosure by usingmetal cable glands or by using the clampsprovided on the equipment (see Illustration 4.5and Illustration 4.6).

• Use high-strand wire to reduce electricalinterference.

• Do not use pigtails.

NOTICEPOTENTIAL EQUALISATIONRisk of electrical interference, when the ground potentialbetween the frequency converter and the system isdifferent. Install equalising cables between the systemcomponents. Recommended cable cross-section: 16 mm2.

Electrical Installation VLT® AutomationDrive FC 301/302 Operating Instructions

MG33AO02 - Rev. 2013-11-07 11

4 4

4.4 Wiring Schematic

130B

D59

9.10

3-phasepowerinput

DC bus Switch ModePower Supply

Motor

Analog Output

Interface

relay1

relay2

ON=TerminatedOFF=Open

Brakeresistor

91 (L1)92 (L2)93 (L3)

PE

88 (-)89 (+)

50 (+10 V OUT)

53 (A IN)

54 (A IN)

55 (COM A IN)0/4-20 mA

12 (+24 V OUT)

13 (+24 V OUT)

37 (D IN)

18 (D IN)

20 (COM D IN)

10 V DC15 mA 130/200 mA

+ - + -

(U) 96(V) 97(W) 98(PE) 99

(COM A OUT) 39

(A OUT) 42

(P RS-485) 68

(N RS-485) 69

(COM RS-485) 61

0 V

5V

S801

0/4-20 mA

RS-485RS-485

03

+10 V DC0/-10 V DC -

+10 V DC

+10 V DC0/4-20 mA

0/-10 V DC-

240 V AC, 2 A

24 V DC

02

01

05

04

06

24 V (NPN) 0 V (PNP)

0 V (PNP)24 V (NPN)

19 (D IN)

24 V (NPN) 0 V (PNP)27

24 V

0 V

(D IN/OUT)

0 V (PNP)24 V (NPN)

(D IN/OUT)

0 V

24 V29

24 V (NPN) 0 V (PNP)

0 V (PNP)24 V (NPN)

33 (D IN)

32 (D IN)

12

ON

S201

ON2

1S202ON=0/4-20 mAOFF=0/-10 V DC - +10 V DC

95

P 5-00

21 O

N

S801

(R+) 82

(R-) 81

: Chassis

: Ground

**

240 V AC, 2 A

400 V AC, 2 A

*

*

*

Illustration 4.1 Basic Wiring Schematic

A=Analog, D=Digital*Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the Safe Torque OffOperating Instructions for Danfoss VLT® Frequency Converters. Terminal 37 is not included in FC 301 (except enclosure typeA1). Relay 2 and terminal 29 have no function in FC 301.**Do not connect cable screen.


12 MG33AO02 - Rev. 2013-11-07

44

130B

D52

9.10

1

2

3

4

5

6

78

PE

UVW

9

L1L2L3PE

10

Illustration 4.2 EMC-compliant Electrical Connection

1 PLC 6 Cable gland

2 Frequency converter 7 Motor, 3-phase and PE (screened)

3 Output contactor 8 Mains, 3-phase and reinforced PE (not screened)

4 Cable clamp 9 Control wiring (screened)

5 Cable insulation (stripped) 10 Potential equalisation min. 16 mm2 (0.025 in)

Table 4.1 Legend to Illustration 4.2

NOTICEEMC INTERFERENCE!Use screened cables for motor and control wiring, and separate cables for input power, motor wiring and controlwiring. Failure to isolate power, motor and control cables can result in unintended behaviour or reduced performance.Minimum 200 mm (7.9 in) clearance between power, motor and control cables is required.


MG33AO02 - Rev. 2013-11-07 13

4 4

4.5 Access

• Remove cover with a screw driver (SeeIllustration 4.3) or by loosening attaching screws(See Illustration 4.4).

130B

T248

.10

Illustration 4.3 Access to Wiring for IP20 and IP21 Enclosures

130B

T334

.10

Illustration 4.4 Access to Wiring for IP55 and IP66 Enclosures

See Table 4.2 before tightening covers.

Enclosure IP55 IP66

A4/A5 2 2

B1/B2 2.2 2.2

C1/C2 2.2 2.2

No screws to tighten for A1/A2/A3/B3/B4/C3/C4.

Table 4.2 Tightening Torques for Covers [Nm]

4.6 Motor Connection

WARNINGINDUCED VOLTAGEInduced voltage from output motor cables that runtogether can charge equipment capacitors even with theequipment turned off and locked out. Failure to runoutput motor cables separately or use screened cablescould result in death or serious injury.

• run output motor cables separately, or

• use screened cables

• Comply with local and national electrical codesfor cable sizes. For maximum wire sizes see8.1 Electrical Data.

• Follow motor manufacturer wiring requirements.

• Motor wiring knockouts or access panels areprovided at the base of IP21 (NEMA1/12) andhigher units.

• Do not wire a starting or pole-changing device(e.g. Dahlander motor or slip ring inductionmotor) between the frequency converter and themotor.

Procedure

1. Strip a section of the outer cable insulation.

2. Position the stripped wire under the cable clampto establish mechanical fixation and electricalcontact between cable screen and ground.

3. Connect ground wire to the nearest groundingterminal in accordance with groundinginstructions provided in 4.3 Grounding, seeIllustration 4.5.

4. Connect the 3-phase motor wiring to terminals96 (U), 97 (V), and 98 (W), see Illustration 4.5.

5. Tighten terminals in accordance with theinformation provided in 8.8 Connection TighteningTorques.


14 MG33AO02 - Rev. 2013-11-07

44

130B

D53

1.10

UV

W

9697

98

Illustration 4.5 Motor Connection

Illustration 4.6 represents mains input, motor, and earthgrounding for basic frequency converters. Actual configu-rations vary with unit types and optional equipment.

95

130B

B920

.10

+DC BR- B

MA

IN

S

L1 L2 L391 92 93

REL

AY

1

REL

AY

2

99

- LC -

U V W

MOTOR

99

Illustration 4.6 Example of Motor, Mains and Ground Wiring

4.7 AC Mains Connection

• Size wiring based upon the input current of thefrequency converter. For maximum wire sizes see8.1 Electrical Data.

• Comply with local and national electrical codesfor cable sizes.

Procedure

1. Connect 3-phase AC input power wiring toterminals L1, L2, and L3 (see Illustration 4.6).

2. Depending on the configuration of theequipment, input power is connected to themains input terminals or the input disconnect.

3. Ground the cable in accordance with groundinginstructions provided in 4.3 Grounding.

4. When supplied from an isolated mains source (ITmains or floating delta) or TT/TN-S mains with agrounded leg (grounded delta), ensure that14-50 RFI Filter is set to OFF to avoid damage tothe intermediate circuit and to reduce earthcapacity currents in accordance with IEC 61800-3.

4.8 Control Wiring

• Isolate control wiring from high powercomponents in the frequency converter.

• When the frequency converter is connected to athermistor, ensure that the thermistor controlwiring is screened and reinforced/doubleinsulated. A 24 V DC supply voltage isrecommended.


MG33AO02 - Rev. 2013-11-07 15

4 4

4.8.1 Control Terminal Types

Illustration 4.7 and Illustration 4.8 show the removablefrequency converter connectors. Terminal functions anddefault settings are summarised in Table 4.3 and Table 4.4.

23

4

113

0BB9

21.11

Illustration 4.7 Control Terminal Locations

12 13 18 19 27 29 32 33 20 37

39 42 50 53 54 5561 68 69

130B

B931

.101

2 3

Illustration 4.8 Terminal Numbers

• Connector 1 provides 4 programmable digitalinputs terminals, 2 additional digital terminalsprogrammable as either input or output, a 24 VDC terminal supply voltage, and a common foroptional customer supplied 24 V DC voltage. FC302 and FC 301 (optional in A1 enclosure) alsoprovide a digital input for STO (Safe Torque Off)function.

• Connector 2 terminals (+)68 and (-)69 for RS-485serial communication connection

• Connector 3 provides 2 analog inputs, 1 analogoutput, 10 V DC supply voltage, and commonsfor the inputs and output

• Connector 4 is a USB port available for use withthe MCT 10 Set-up Software

Terminal description

Terminal ParameterDefaultsetting Description

Digital inputs/outputs

12, 13 - +24 V DC 24 V DC supplyvoltage for digitalinputs and externaltransducers. Maximumoutput current 200mA (130 mA for FC301) for all 24 V loads.

18 5-10 [8] Start

Digital inputs.

19 5-11 [10] Reversing

32 5-14 [0] Nooperation


27 5-12 [2] Coastinverse

For digital input oroutput. Default settingis input.29 5-13 [14] JOG

20 - Common for digitalinputs and 0 Vpotential for 24 Vsupply.

37 - Safe TorqueOff (STO)

Safe input. Used forSTO.

Analog inputs/outputs

39 -

Common for analogoutput


Programmable analogoutput. 0-20 mA or4-20 mA at a

maximum of 500 Ω50 - +10 V DC 10 V DC analog

supply voltage forpotentiometer orthermistor. 15 mAmaximum

53 6-1* Reference Analog input. Forvoltage or current.Switches A53 and A54select mA or V.

54 6-2* Feedback

55 -

Common for analoginput

Table 4.3 Terminal Description Digital Inputs/Outputs,Analog Inputs/Outputs


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Terminal description

Terminal ParameterDefaultsetting Description

Serial communication

61 -

Integrated RC-Filterfor cable screen. ONLYfor connecting thescreen in the event ofEMC problems.

68 (+) 8-3* RS-485 Interface. Acontrol card switch isprovided fortermination resistance.

69 (-) 8-3*

Relays

01, 02, 03 5-40 [0][0] Nooperation

Form C relay output.For AC or DC voltageand resistive orinductive loads.

04, 05, 06 5-40 [1] [0] Nooperation

Table 4.4 Terminal Description Serial Communication

Additional terminals:

• 2 form C relay outputs. Location of the outputsdepends on frequency converter configuration.

• Terminals located on built-in optional equipment.See the manual provided with the equipmentoption.

4.8.2 Wiring to Control Terminals

Control terminal connectors can be unplugged from thefrequency converter for ease of installation, as shown inIllustration 4.7.

NOTICEKeep control wires as short as possible and separatefrom high power cables to minimise interference.

1. Open the contact by inserting a small screwdriver into the slot above the contact and pushthe screw driver slightly upwards.

130B

D54

6.10

2

1

10 m

m

2927 32191813 12

33

Illustration 4.9 Connecting Control Wires

2. Insert the bared control wire into the contact.

3. Remove the screw driver to fasten the controlwire into the contact.

4. Ensure the contact is firmly established and notloose. Loose control wiring can be the source ofequipment faults or less than optimal operation.

See 8.5 Cable Specifications for control terminal wiring sizesand 6 Application Set-up Examples for typical control wiringconnections.

4.8.3 Enabling Motor Operation (Terminal27)

A jumper wire may be required between terminal 12 (or13) and terminal 27 for the frequency converter to operatewhen using factory default programming values.

• Digital input terminal 27 is designed to receive an24 V DC external interlock command. In manyapplications, the user wires an external interlockdevice to terminal 27.

• When no interlock device is used, wire a jumperbetween control terminal 12 (recommended) or13 to terminal 27. This provides an internal 24 Vsignal on terminal 27.

• When the status line at the bottom of the LCPreads AUTO REMOTE COAST, this indicates thatthe unit is ready to operate but is missing aninput signal on terminal 27.

• When factory installed optional equipment iswired to terminal 27, do not remove that wiring.

NOTICEThe frequency converter cannot operate without a signalon terminal 27 unless terminal 27 is re-programmed.


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4.8.4 Voltage/Current Input Selection(Switches)

The analog input terminals 53 and 54 allow setting ofinput signal to voltage (0-10 V) or current (0/4-20 mA).

Default parameter settings:• Terminal 53: speed reference signal in open loop

(see 16-61 Terminal 53 Switch Setting).

• Terminal 54: feedback signal in closed loop (see16-63 Terminal 54 Switch Setting).

NOTICEDisconnect power to the frequency converter beforechanging switch positions.

1. Remove the local control panel (seeIllustration 4.10).

2. Remove any optional equipment covering theswitches.

3. Set switches A53 and A54 to select the signaltype. U selects voltage, I selects current.

130B

D53

0.10

12

N

O

VLT

BUSTER.OFF-ONA53 A54U- I U- I

Illustration 4.10 Location of Terminals 53 and 54 Switches

4.8.5 Safe Torque Off (STO)

To run Safe Torque Off, additional wiring for the frequencyconverter is required, refer to Safe Torque Off OperatingInstructions for Danfoss VLT® Frequency Converters forfurther information.

4.8.6 Mechanical Brake Control

In hoisting/lowering applications, it is necessary tocontrol an electro-mechanical brake:

• Control the brake using any relay output ordigital output (terminal 27 or 29).

• Keep the output closed (voltage-free) as long asthe frequency converter is unable to keep themotor at standstill, for example due to the loadbeing too heavy.

• Select [32] Mechanical brake control in parametergroup 5-4* Relays for applications with an electro-mechanical brake.

• The brake is released when the motor currentexceeds the preset value in 2-20 Release BrakeCurrent.

• The brake is engaged when the output frequencyis less than the frequency set in 2-21 ActivateBrake Speed [RPM] or 2-22 Activate Brake Speed[Hz], and only if the frequency converter carriesout a stop command.

If the frequency converter is in alarm mode or in an over-voltage situation, the mechanical brake immediately closes.

The frequency converter is not a safety device. It is theresponsibility of the system designer to integrate safetydevices according to relevant national crane/liftregulations.

L1 L2 L3

U V W

02 01

A1

A2

130B

A90

2.10

DriveOutput

relay

Command Circuit220Vac

MechanicalBrake

ShaftMotor

Frewheelingdiode

Brake380Vac

OutputContactorInput

Power Circuit

Illustration 4.11 Connecting the Mechanical Brake to theFrequency Converter


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4.8.7 RS-485 Serial Communication

Connect RS-485 serial communication wiring to terminals(+)68 and (-)69.

• Use screened serial communication cable(recommended).

• See 4.3 Grounding for proper grounding.

61

68

69

+13

0BB4

89.1

0

RS-485

Illustration 4.12 Serial Communication Wiring Diagram

For basic serial communication set-up, select the following:

1. Protocol type in 8-30 Protocol.

2. Frequency converter address in 8-31 Address.

3. Baud rate in 8-32 Baud Rate.

• 2 communication protocols are internal to thefrequency converter.

Danfoss FC

Modbus RTU

• Functions can be programmed remotely usingthe protocol software and RS-485 connection orin parameter group 8-** Communications andOptions

• Selecting a specific communication protocolchanges various default parameter settings tomatch that protocol’s specifications along withmaking additional protocol-specific parametersavailable

• Option cards which install into the frequencyconverter are available to provide additionalcommunication protocols. See the option-carddocumentation for installation and operationinstructions


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4.9 Installation Check List

Before completing installation of the unit, inspect the entire installation as detailed in Table 4.5. Check and mark the itemswhen completed.

Inspect for Description Auxiliary equipment • Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers that may reside on the

input power side of the frequency converter or output side to the motor. Ensure that they are ready forfull-speed operation

• Check function and installation of any sensors used for feedback to the frequency converter

• Remove any power factor correction caps on motor(s)

• Adjust any power factor correction caps on the mains side and ensure that they are dampened

Cable routing • Ensure that motor wiring and control wiring are separated or screened or in 3 separate metallic conduitsfor high-frequency interference isolation

Control wiring • Check for broken or damaged wires and loose connections

• Check that control wiring is isolated from power and motor wiring for noise immunity

• Check the voltage source of the signals, if necessary

• The use of screened cable or twisted pair is recommended. Ensure that the shield is terminated correctly

Cooling clearance • Measure that top and bottom clearance is adequate to ensure proper air flow for cooling, see 3.3 Mounting

Ambient conditions • Check that requirements for ambient conditions are met

Fusing and circuitbreakers

• Check for proper fusing or circuit breakers

• Check that all fuses are inserted firmly and are in operational condition and that all circuit breakers are inthe open position

Grounding • Check for sufficient ground connections that are tight and free of oxidation

• Grounding to conduit, or mounting the back panel to a metal surface, is not a suitable grounding

Input and outputpower wiring

• Check for loose connections

• Check that motor and mains are in separate conduit or separated screened cables

Panel interior • Inspect that the unit interior is free of dirt, metal chips, moisture, and corrosion

• Check that the unit is mounted on an unpainted, metal surface

Switches • Ensure that all switch and disconnect settings are in the proper positions

Vibration • Check that the unit is mounted solidly, or that shock mounts are used, as necessary

• Check for an unusual amount of vibration

Table 4.5 Installation Check List

CAUTIONPOTENTIAL HAZARD IN THE EVENT OF INTERNAL FAILURERisk of personal injury when the frequency converter is not properly closed.

• Before applying power, ensure all safety covers are in place and securely fastened.


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5 Commissioning

5.1 Safety Instructions

See 2 Safety for general safety instructions.



Before applying power:1. Close cover properly.

2. Check that all cable glands are firmly tightened.

3. Ensure that input power to the unit is OFF andlocked out. Do not rely on the frequencyconverter disconnect switches for input powerisolation.

4. Verify that there is no voltage on input terminalsL1 (91), L2 (92), and L3 (93), phase-to-phase andphase-to-ground.

5. Verify that there is no voltage on outputterminals 96 (U), 97 (V), and 98 (W), phase-to-phase and phase-to-ground.

6. Confirm continuity of the motor by measuringohm values on U-V (96-97), V-W (97-98), and W-U(98-96).

7. Check for proper grounding of the frequencyconverter as well as the motor.

8. Inspect the frequency converter for looseconnections on terminals.

9. Confirm that the supply voltage matches voltageof frequency converter and motor.

5.2 Applying Power

WARNINGUNINTENDED STARTWhen the frequency converter is connected to AC mains,the motor may start at any time, causing risk of death,serious injury, equipment, or property damage. Examples: start by means of an external switch; via aserial bus command; via an input reference signal fromthe LCP or LOP; or after a cleared fault condition.

1. Disconnect the frequency converter from mainswhenever personal safey considerations make itnecessary to avoid unintended motor start.

2. Press [Off] on the LCP, before programmingparameters.

3. The frequency converter, motor, and any drivenequipment must be in operational readinesswhen the frequency converter is connected toAC mains.

1. Confirm that the input voltage is balanced within3%. If not, correct input voltage imbalance beforeproceeding. Repeat this procedure after thevoltage correction.

2. Ensure that optional equipment wiring, if present,matches the installation application.

3. Ensure that all operator devices are in the OFFposition. Panel doors must be closed or covermounted.

4. Apply power to the unit. DO NOT start thefrequency converter at this time. For units with adisconnect switch, turn to the ON position toapply power to the frequency converter.

NOTICEWhen the status line at the bottom of the LCP readsAUTO REMOTE COASTING or Alarm 60 External Interlockis displayed, this indicates that the unit is ready tooperate but is missing an input signal on terminal 27.See 4.8.3 Enabling Motor Operation (Terminal 27) fordetails.

Commissioning VLT® AutomationDrive FC 301/302 Operating Instructions

MG33AO02 - Rev. 2013-11-07 21

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5.3 Local Control Panel Operation

5.3.1 Local Control Panel

The local control panel (LCP) is the combined display andkeypad on the front of the unit.

The LCP has several user functions:

• Start, stop, and control speed when in localcontrol

• Display operational data, status, warnings andcautions

• Programming frequency converter functions

• Manually reset the frequency converter after afault when auto-reset is inactive

An optional numeric LCP (NLCP) is also available. The NLCPoperates in a manner similar to the LCP. See theProgramming Guide for details on use of the NLCP.

NOTICEFor commissioning via PC, install MCT 10 Set-upSoftware. The software is available for download (basicversion) or for ordering (advanced version, order number130B1000). For more information and downloads, seewww.danfoss.com/BusinessAreas/DrivesSolutions/Software+MCT10/MCT10+Downloads.htm.

NOTICEDuring start-up the LCP displays the messageINITIALISING. When this message is no longer displayed,then the frequency converter is ready for operation.Adding or removing options can extend the duration ofstart-up.

5.3.2 LCP Layout

The LCP is divided into 4 functional groups (seeIllustration 5.1).

A. Display area

B. Display menu keys

C. Navigation keys and indicator lights (LEDs)

D. Operation keys and reset

130B

D59

8.10

Autoon

ResetHandon

O

Status QuickMenu

MainMenu

AlarmLog

Back

CancelInfoOK

Status 1(1)36.4 kW

Auto Remote Ramping

0.000

On

Alarm

Warn.

A

7.83 A799 RPM

B

C

D

53.2 %

1

2

3

4

5

6

78

9

10

11

12

13

14

15

16

17

18 19 20 21

Illustration 5.1 Local Control Panel (LCP)

A. Display areaThe display area is activated when the frequency converterreceives power from mains voltage, a DC bus terminal, oran external 24 V DC supply.

The information displayed on the LCP can be customisedfor user application. Select options in the Quick MenuQ3-13 Display Settings.

Display Parameter number Default setting

1 0-20 Speed [RPM]

2 0-21 Motor Current

3 0-22 Power [kW]

4 0-23 Frequency

5 0-24 Reference [%]

Table 5.1 Legend to Illustration 5.1, Display Area

B. Display menu keysMenu keys are used for menu access for parameter set-up,toggling through status display modes during normaloperation, and viewing fault log data.

Key Function6 Status Shows operational information.

7 Quick Menu Allows access to programming parametersfor initial set-up instructions and manydetailed application instructions.


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http://www.danfoss.com/BusinessAreas/DrivesSolutions/Software+MCT10/MCT10+Downloads.htm

http://www.danfoss.com/BusinessAreas/DrivesSolutions/Software+MCT10/MCT10+Downloads.htm

Key Function8 Main Menu Allows access to all programming

parameters.

9 Alarm Log Displays a list of current warnings, the last10 alarms, and the maintenance log.

Table 5.2 Legend to Illustration 5.1, Display Menu Keys

C. Navigation keys and indicator lights (LEDs)Navigation keys are used for programming functions andmoving the display cursor. The navigation keys alsoprovide speed control in local operation. There are also 3frequency converter status indicator lights in this area.

Key Function

10 Back Reverts to the previous step or list in themenu structure.

11 Cancel Cancels the last change or command as longas the display mode has not changed.

12 Info Press for a definition of the function beingdisplayed.

13 NavigationKeys

Use the 4 navigation keys to move betweenitems in the menu.

14 OK Use to access parameter groups or to enablea choice.

Table 5.3 Legend to Illustration 5.1, Navigation Keys

Indicator Light Function

15 On Green The ON light activates when thefrequency converter receivespower from mains voltage, a DCbus terminal, or an external 24 Vsupply.

16 Warn Yellow When warning conditions are met,the yellow WARN light comes onand text appears in the displayarea identifying the problem.

17 Alarm Red A fault condition causes the redalarm light to flash and an alarmtext is displayed.

Table 5.4 Legend to Illustration 5.1, Indicator Lights (LEDs)

D. Operation keys and resetOperation keys are located at the bottom of the LCP.

Key Function

18 Hand On Starts the frequency converter in localcontrol.

• An external stop signal by control inputor serial communication overrides thelocal hand on

19 Off Stops the motor but does not removepower to the frequency converter.

20 Auto On Puts the system in remote operationalmode.

• Responds to an external start commandby control terminals or serial communi-cation

21 Reset Resets the frequency converter manuallyafter a fault has been cleared.

Table 5.5 Legend to Illustration 5.1, Operation Keys and Reset

NOTICEThe display contrast can be adjusted by pressing [Status]and []/[] keys.

5.3.3 Parameter Settings

Establishing the correct programming for applicationsoften requires setting functions in several relatedparameters. Details for parameters are provided in 9.2 Parameter Menu Structure.

Programming data are stored internally in the frequencyconverter.

• For back-up, upload data into the LCP memory

• To download data to another frequencyconverter, connect the LCP to that unit anddownload the stored settings

• Restoring factory default settings does notchange data stored in the LCP memory

5.3.4 Uploading/Downloading Data to/fromthe LCP

1. Press [Off] to stop the motor before uploading ordownloading data.

2. Go to [Main Menu] 0-50 LCP Copy and Press [OK].

3. Select [1] All to LCP to upload data to LCP orselect [2] All from LCP to download data from theLCP.

4. Press [OK]. A progress bar shows the uploadingor downloading process.

5. Press [Hand On] or [Auto On] to return to normaloperation.


MG33AO02 - Rev. 2013-11-07 23

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5.3.5 Changing Parameter Settings

View changesQuick Menu Q5 - Changes Made lists all parameterschanged from default settings.

• The list shows only parameters which have beenchanged in the current edit-setup.

• Parameters which have been reset to defaultvalues are not listed.

• The message Empty indicates that no parametershave been changed.

Changing settingsParameter settings can be accessed and changed from the[Quick Menu] or from the [Main Menu]. The [Quick Menu]only gives access to a limited number of parameters.

1. Press [Quick Menu] or [Main Menu] on the LCP.

2. Press [] [] to browse through the parametergroups, press [OK] to select a parameter group.

3. Press [] [] to browse through the parameters,press [OK] to select a parameter.

4. Press [] [] to change the value of a parametersetting.

5. Press [] [] to shift digit when a decimalparameter is in the editing state.

6. Press [OK] to accept the change.

7. Press either [Back] twice to enter “Status”, orpress [Main Menu] once to enter “Main Menu”.

5.3.6 Restoring Default Settings

NOTICERisk of loosing programming, motor data, localisation,and monitoring records by restoration of defaultsettings. To provide a back-up, upload data to the LCPbefore initialisation.

Restoring the default parameter settings is done by initiali-sation of the frequency converter. Initialisation is carriedout through 14-22 Operation Mode (recommended) ormanually.

• Initialisation using 14-22 Operation Mode does notreset frequency converter settings such asoperating hours, serial communication selections,personal menu settings, fault log, alarm log, andother monitoring functions.

• Manual initialisation erases all motor,programming, localisation, and monitoring dataand restores factory default settings.

Recommended initialisation procedure, via14-22 Operation Mode

1. Press [Main Menu] twice to access parameters.

2. Scroll to 14-22 Operation Mode and press [OK].

3. Scroll to Initialisation and press [OK].

4. Remove power to the unit and wait for thedisplay to turn off.

5. Apply power to the unit.

Default parameter settings are restored during start-up.This may take slightly longer than normal.

6. Alarm 80 is displayed.

7. Press [Reset] to return to operation mode.

Manual initialisation procedure

1. Remove power to the unit and wait for thedisplay to turn off.

2. Press and hold [Status], [Main Menu], and [OK] atthe same time while applying power to the unit(approximately 5 s or until audible click and fanstarts).

Factory default parameter settings are restored duringstart-up. This may take slightly longer than normal.

Manual initialisation does not reset the following frequencyconverter information:

• 15-00 Operating hours

• 15-03 Power Up's

• 15-04 Over Temp's

• 15-05 Over Volt's

5.4 Basic Programming

5.4.1 Commissioning with SmartStart

The SmartStart wizard enables fast configuration of basicmotor and application parameters.

• At first power up or after initialisation of thefrequency converter, SmartStart starts by itself.

• Follow on-screen instructions to completecommissioning of the frequency converter.Always reactivate SmartStart by selecting QuickMenu Q4 - SmartStart.

• For commissioning without use of the SmartStartwizard, refer to 5.4.2 Commissioning via [MainMenu] or the Programming Guide.

NOTICEMotor data are required for the SmartStart set-up. Therequired data are normally available on the motornameplate.


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5.4.2 Commissioning via [Main Menu]

Recommended parameter settings are intended for start-up and checkout purposes. Application settings may vary.

Enter data with power ON, but before operating thefrequency converter.

1. Press [Main Menu] on the LCP.

2. Press the navigation keys to scroll to parametergroup 0-** Operation/Display and press [OK].

130B

P066

.10

1107 RPM

0 - ** Operation/Display

1 - ** Load/Motor

2 - ** Brakes

3 - ** Reference / Ramps

3.84 A 1 (1)

Main menu

Illustration 5.2 Main Menu

3. Press navigation keys to scroll to parametergroup 0-0* Basic Settings and press [OK].

0-**Operation / Display0.0%

0-0* Basic Settings0-1* Set-up Operations0-2* LCP Display0-3* LCP Custom Readout

0.00A 1(1)

130B

P087

.10

Illustration 5.3 Operation/Display

4. Press navigation keys to scroll to 0-03 RegionalSettings and press [OK].

0-0*Basic Settings0.0%

0-03 Regional Settings

[0] International

0.00A 1(1)

130B

P088

.10

Illustration 5.4 Basic Settings

5. Press navigation keys to select [0] International or[1] North America as appropriate and press [OK].(This changes the default settings for a numberof basic parameters).

6. Press [Main Menu] on the LCP.

7. Press the navigation keys to scroll to0-01 Language.

8. Select language and press [OK].

9. If a jumper wire is in place between controlterminals 12 and 27, leave 5-12 Terminal 27 DigitalInput at factory default. Otherwise, select NoOperation in 5-12 Terminal 27 Digital Input. Forfrequency converters with an optional bypass, nojumper wire is required between controlterminals 12 and 27.

10. 3-02 Minimum Reference

11. 3-03 Maximum Reference

12. 3-41 Ramp 1 Ramp Up Time

13. 3-42 Ramp 1 Ramp Down Time

14. 3-13 Reference Site. Linked to Hand/Auto LocalRemote.

5.4.3 Asynchronous Motor Setup

Enter the motor data in parameter 1-20 Motor Power [kW]or 1-21 Motor Power [HP] to 1-25 Motor Nominal Speed. Theinformation can be found on the motor nameplate.

1. 1-20 Motor Power [kW] or 1-21 Motor Power [HP]

2. 1-22 Motor Voltage

3. 1-23 Motor Frequency

4. 1-24 Motor Current

5. 1-25 Motor Nominal Speed

5.4.4 PM Motor Setup in VVCplus

Initial Programming Steps

1. Activate PM motor operation 1-10 MotorConstruction, select (1) PM, non salient SPM

2. Set 0-02 Motor Speed Unit to [0] RPM

Programming motor dataAfter selecting PM motor in 1-10 Motor Construction, thePM motor-related parameters in parameter groups 1-2*,1-3* and 1-4* are active.The necessary data can be found on the motor nameplateand in the motor data sheet.Program the following parameters in the listed order

1. 1-24 Motor Current

2. 1-26 Motor Cont. Rated Torque

3. 1-25 Motor Nominal Speed

4. 1-39 Motor Poles

5. 1-30 Stator Resistance (Rs)


MG33AO02 - Rev. 2013-11-07 25

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Enter line to common stator winding resistance(Rs). If only line-line data are available, divide theline-line value with 2 to achieve the line tocommon (starpoint) value.

6. 1-37 d-axis Inductance (Ld)Enter line to common direct axis inductance ofthe PM motor.If only line-line data are available, divide the line-line value with 2 to achieve the line-common(starpoint) value.

7. 1-40 Back EMF at 1000 RPMEnter line-to-line back EMF of PM Motor at 1000RPM mechanical speed (RMS value). Back EMF isthe voltage generated by a PM motor when nofrequency converter is connected and the shaft isturned externally. Back EMF is normally specifiedfor nominal motor speed or for 1000 RPMmeasured between 2 lines. If the value is notavailable for a motor speed of 1000 RPM,calculate the correct value as follows: If back EMFis e.g. 320 V at 1800 RPM, it can be calculated at1000 RPM as follows: Back EMF = (Voltage/RPM)*1000 = (320/1800)*1000 = 178. This is thevalue that must be programmed for 1-40 BackEMF at 1000 RPM.

Test Motor Operation

1. Start the motor at low speed (100 to 200 RPM). Ifthe motor does not turn, check installation,general programming and motor data.

2. Check if start function in 1-70 PM Start Mode fitsthe application requirements.

Rotor detectionThis function is the recommended choice for applicationswhere the motor starts from standstill, e.g. pumps orconveyors. On some motors, an acoustic sound is heardwhen the impulse is sent out. This does not harm themotor.

ParkingThis function is the recommended choice for applicationswhere the motor is rotating at slow speed eg. windmillingin fan applications. 2-06 Parking Current and 2-07 ParkingTime can be adjusted. Increase the factory setting of theseparameters for applications with high inertia.

Start the motor at nominal speed. If the application doesnot run well, check the VVCplus PM settings. Recommen-dations in different applications can be seen in Table 5.6.

Application Settings

Low inertia applicationsILoad/IMotor <5

1-17 Voltage filter time const. to beincreased by factor 5 to 101-14 Damping Gain should bereduced1-66 Min. Current at Low Speedshould be reduced (<100%)

Low inertia applications50>ILoad/IMotor >5

Keep calculated values

High inertia applicationsILoad/IMotor > 50

1-14 Damping Gain, 1-15 Low SpeedFilter Time Const. and 1-16 HighSpeed Filter Time Const. should beincreased

High load at low speed<30% (rated speed)

1-17 Voltage filter time const. shouldbe increased1-66 Min. Current at Low Speedshould be increased (>100% for aprolonged time can overheat themotor)

Table 5.6 Recommendations in Different Applications

If the motor starts oscillating at a certain speed, increase1-14 Damping Gain. Increase the value in small steps.Depending on the motor, a good value for this parametercan be 10% or 100% higher than the default value.

Starting torque can be adjusted in 1-66 Min. Current at LowSpeed. 100% provides nominal torque as starting torque.

5.4.5 Automatic Motor Adaptation (AMA)

NOTICEAMA is not relevant for PM motors.

Automatic motor adaptation (AMA) is a procedure thatoptimises compatibility between the frequency converterand the motor.

• The frequency converter builds a mathematicalmodel of the motor for regulating output motorcurrent. The procedure also tests the input phasebalance of electrical power. It compares themotor characteristics with the data entered inparameters 1-20 to 1-25.

• The motor shaft does not turn and no harm isdone to the motor while running the AMA.

• Some motors may be unable to run the completeversion of the test. In that case, select [2] Enablereduced AMA.

• If an output filter is connected to the motor,select Enable reduced AMA.

• If warnings or alarms occur, see 7.4 List ofWarnings and Alarms.


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• Run this procedure on a cold motor for bestresults.

To run AMA1. Press [Main Menu] to access parameters.

2. Scroll to parameter group 1-** Load and Motorand press [OK].

3. Scroll to parameter group 1-2* Motor Data andpress [OK].

4. Scroll to 1-29 Automatic Motor Adaptation (AMA)and press [OK].

5. Select [1] Enable complete AMA and press [OK].

6. Follow on-screen instructions.

7. The test runs automatically and indicate when itis complete.

5.5 Checking Motor Rotation

Before running the frequency converter, check the motorrotation.

1. Press [Hand On].

2. Press [] for positive speed reference.

3. Check that the speed displayed is positive.

When 1-06 Clockwise Direction is set to [0] Normal (defaultclockwise):

4a. Verify that the motor turns clockwise.

5a. Verify that the LCP direction arrow isclockwise.

When 1-06 Clockwise Direction is set to [1] Inverse (counter-clockwise):

4b. Verify that the motor turns counter-clockwise.

5b. Verify that the LCP direction arrow is counter-clockwise.

5.6 Checking Encoder Rotation

NOTICEWhen using an encoder option, refer to the optionmanual.

Check encoder rotation only if encoder feedback is used.Check encoder rotation in default open loop control.

1. Verify that the encoder connection is accordingto Illustration 5.5:

130B

A09

0.11

+24V

DC

A B GN

D

1312 18 37322719 29 33 20

24V or 10-30V encoder

Illustration 5.5 Wiring Diagram

2. Enter the Speed PID feed-back source in7-00 Speed PID Feedback Source.

3. Press [Hand On].

4. Press [] for positive speed reference(1-06 Clockwise Direction at [0] Normal).

5. Check in 16-57 Feedback [RPM] that the feed-backis positive.

NOTICEIf the feedback is negative, the encoder connection iswrong!

5.7 Local-control Test

WARNINGMOTOR STARTFailure to ensure that the motor, system, and anyattached equipment are ready for start can result inpersonal injury or equipment damage. Before start,

• Ensure equipment is safe to operate under anycondition.

• Ensure that the motor, system, and anyattached equipment are ready for start.

1. Press [Hand On] to provide a local start commandto the frequency converter.

2. Accelerate the frequency converter by pressing[] to full speed. Moving the cursor left of thedecimal point provides quicker input changes.

3. Note any acceleration problems.

4. Press [Off]. Note any deceleration problems.


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In the event of acceleration or deceleration problems, see 7.5 Troubleshooting. See 7.4 List of Warnings and Alarms forresetting the frequency converter after a trip.

5.8 System Start-up

The procedure in this section requires user-wiring andapplication programming to be completed. The followingprocedure is recommended after application set-up iscompleted.

WARNINGMOTOR STARTFailure to ensure that the motor, system, and anyattached equipment are ready for start can result inpersonal injury or equipment damage. Before start,

• Ensure equipment is safe to operate under anycondition.

• Ensure that the motor, system, and anyattached equipment are ready for start.

1. Press [Auto On].

2. Apply an external run command.

3. Adjust the speed reference throughout the speedrange.

4. Remove the external run command.

5. Check sound and vibration level of the motor toensure that the system is working as intended.

If warnings or alarms occur, see 7.4 List of Warnings andAlarms.


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6 Application Set-up Examples

The examples in this section are intended as a quickreference for common applications.

• Parameter settings are the regional default valuesunless otherwise indicated (selected in0-03 Regional Settings).

• Parameters associated with the terminals andtheir settings are shown next to the drawings.

• Where switch settings for analog terminals A53 orA54 are required, these are also shown.

NOTICEWhen the optional Safe Torque Off feature is used, ajumper wire may be required between terminal 12 (or13) and terminal 37 for the frequency converter tooperate when using factory default programming values.

6.1 Application Examples

6.1.1 AMA

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

COM

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

130B

B929

.10 Function Setting

1-29 AutomaticMotorAdaptation(AMA)

[1] EnablecompleteAMA

5-12 Terminal 27Digital Input

[2]* Coastinverse

* = Default Value

Notes/comments:Parameter group 1-2* MotorData must be set according tomotorD IN 37 is an option.

Table 6.1 AMA with T27 Connected

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

COM

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

130B

B930


1-29 AutomaticMotorAdaptation(AMA)

[1] EnablecompleteAMA


[0] Nooperation

* = Default Value

Notes/comments:Parameter group 1-2* MotorData must be set according tomotorD IN 37 is an option.

Table 6.2 AMA without T27 Connected

6.1.2 Speed

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

COM

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

A53

U - I

-10 - +10V

+

-

130B

B926


6-10 Terminal 53Low Voltage

0.07 V*

6-11 Terminal 53High Voltage

10 V*

6-14 Terminal 53Low Ref./Feedb.Value

0 Hz

6-15 Terminal 53High Ref./Feedb.Value

50 Hz

* = Default Value

Notes/comments:D IN 37 is an option.

Table 6.3 Analog Speed Reference (Voltage)

Application Set-up Examples VLT® AutomationDrive FC 301/302 Operating Instructions

MG33AO02 - Rev. 2013-11-07 29

6 6

Parameters

130B

B927

.10

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

COM

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

A53

U - I

4 - 20mA

+

-

Function Setting

6-12 Terminal 53Low Current

4 mA*

6-13 Terminal 53High Current

20 mA*


0 Hz


50 Hz

* = Default Value


Table 6.4 Analog Speed Reference (Current)

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

COM

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

A53

U - I

≈ 5kΩ

130B

B683


6-10 Terminal 53Low Voltage

0.07 V*

6-11 Terminal 53High Voltage

10 V*


0 Hz


1500 Hz

* = Default Value


Table 6.5 Speed Reference (Using a Manual Potentiometer)

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

COM

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

130B

B804



[8] Start*


[19] FreezeReference


[21] SpeedUp


[22] SpeedDown

* = Default Value


Table 6.6 Speed Up/Down

S t a r t ( 1 8 )

F r e e z e r e f ( 2 7 )

S p e e d u p ( 2 9 )

S p e e d d o w n ( 3 2 )

S p e e d

R e f e r e n c e

130B

B840

.10

Illustration 6.1 Speed Up/Down


30 MG33AO02 - Rev. 2013-11-07

66

6.1.3 Start/Stop

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10

A IN

A IN

COM

A OUT

COM

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

130B

B802



[8] Start*


[0] Nooperation

5-19 Terminal 37Safe Stop

[1] Safe StopAlarm

* = Default Value

Notes/comments:If 5-12 Terminal 27 Digital Inputis set to [0] No operation, ajumper wire to terminal 27 isnot needed.D IN 37 is an option.

Table 6.7 Start/Stop Command with Safe Stop Option

130B

B805

.11

Speed

Start (18)

Illustration 6.2 Start/Stop Command with Safe Stop

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

COM

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

130B

B803



[9] LatchedStart


[6] StopInverse

* = Default Value

Notes/comments:If 5-12 Terminal 27 Digital Inputis set to [0] No operation, ajumper wire to terminal 27 isnot needed.D IN 37 is an option.

Table 6.8 Pulse Start/Stop

Speed

130B

B806

.10

Latched Start (18)

Stop Inverse (27)

Illustration 6.3 Latched Start/Stop Inverse


MG33AO02 - Rev. 2013-11-07 31

6 6

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

COM

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

130B

B934



[8] Start


[10]Reversing*


[0] Nooperation


[16] Presetref bit 0


[17] Presetref bit 1

3-10 PresetReference

Preset ref. 0Preset ref. 1Preset ref. 2Preset ref. 3

25%50%75%100%

* = Default Value


Table 6.9 Start/Stop with Reversing and 4 Preset Speeds

6.1.4 External Alarm Reset

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

COM

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

130B

B928



[1] Reset

* = Default Value


Table 6.10 External Alarm Reset

6.1.5 RS-485

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

COM

R1R2

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

01

02

03

04

05

06

-

616869

RS-485

+

130B

B685


8-30 Protocol FC*

8-31 Address 1*

8-32 Baud Rate 9600*

* = Default Value

Notes/comments:Select protocol, address andbaud rate in the abovementioned parameters.D IN 37 is an option.

Table 6.11 RS-485 Network Connection


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66

6.1.6 Motor Thermistor

CAUTIONTHERMISTOR INSULATIONRisk of equipment damage exists.

• Use only thermistors with reinforced or doubleinsulation to meet PELV insulationrequirements.

Parameters

130B

B686

.12

VLT

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

COM

12

13

18

19

20

27

29

32

33

50

53

54

55

42

39

A53

U - I

D IN 37

Function Setting

1-90 MotorThermalProtection

[2]Thermistortrip

1-93 ThermistorSource

[1] Analoginput 53

* = Default Value

Notes/comments:If only a warning is desired,1-90 Motor Thermal Protectionshould be set to [1] Thermistorwarning.D IN 37 is an option.

Table 6.12 Motor Thermistor

6.1.7 SLC

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

COM

R1R2

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

01

02

03

04

05

0613

0BB8

39.1

0 Function Setting

4-30 MotorFeedback LossFunction

[1] Warning

4-31 MotorFeedback SpeedError

100 RPM

4-32 MotorFeedback LossTimeout

5 s

7-00 Speed PIDFeedback Source

[2] MCB 102

17-11 Resolution(PPR)

1024*

13-00 SLController Mode

[1] On

13-01 Start Event [19] Warning

13-02 Stop Event [44] Resetkey

13-10 ComparatorOperand

[21] Warningno.

13-11 ComparatorOperator

[1] ≈*

13-12 ComparatorValue

90

13-51 SLController Event

[22]Comparator0

13-52 SLController Action

[32] Setdigital out Alow

5-40 FunctionRelay

[80] SLdigitaloutput A

*=Default Value

Notes/comments:If the limit in the feedbackmonitor is exceeded, Warning90 is issued. The SLC monitorsWarning 90 and in the case thatWarning 90 becomes TRUE thenRelay 1 is triggered.External equipment may thenindicate that service may berequired. If the feedback errorgoes below the limit againwithin 5 s, the frequencyconverter continues and thewarning disappears. But Relay 1is still triggered until [Reset] onthe LCP.

Table 6.13 Using SLC to Set a Relay


MG33AO02 - Rev. 2013-11-07 33

6 6

6.1.8 Mechanical Brake Control

Parameters

FC

+24 V

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

COM

R1R2

12

13

18

19

20

27

29

32

33

37

50

53

54

55

42

39

01

02

03

04

05

06

130B

B841


5-40 FunctionRelay

[32] Mech.brake ctrl.


[8] Start*


[11] Startreversing

1-71 Start Delay 0.2

1-72 StartFunction

[5] VVCplus/FLUXClockwise

1-76 StartCurrent

Im,n

2-20 ReleaseBrake Current

App.dependent

2-21 ActivateBrake Speed[RPM]

Half ofnominal slipof the motor

*=Default Value

Notes/comments:

Table 6.14 Mechanical Brake Control

Start (18)

Start reversing (19)

Relay output

Speed

Time

Current

1-71 1-712-21 2-21

1-76

OpenClosed

130B

B842

.10

Illustration 6.4 Mechanical Brake Control


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66

7 Maintenance, Diagnostics and Troubleshooting

This chapter includes maintenance and service guidelines,status messages, warnings and alarms and basic trouble-shooting.

7.1 Maintenance and Service

Under normal operating conditions and load profiles, thefrequency converter is maintenance-free throughout itsdesigned lifetime. To prevent breakdown, danger, anddamage, examine the frequency converter at regularintervals depending on the operating conditions. Replaceworn or damaged parts with original spare parts orstandard parts. For service and support, refer towww.danfoss.com/contact/sales_and_services/.



7.2 Status Messages

When the frequency converter is in status mode, statusmessages are generated automatically and appear in thebottom line of the display (see Illustration 7.1).

Status799RPM 7.83A 36.4kW

0.000

53.2%

1(1)

AutoHandO

RemoteLocal

RampingStopRunningJogging...Stand by

130B

B037

.11

1 2 3

1 Operation mode (see Table 7.2)

2 Reference site (see Table 7.3)

3 Operation status (see Table 7.4)

Illustration 7.1 Status Display

Table 7.2 to Table 7.4 describe the displayed statusmessages.

Off The frequency converter does not react to anycontrol signal until [Auto On] or [Hand On] ispressed.

Auto On The frequency converter is controlled from thecontrol terminals and/or the serial communi-cation.

Hand On The frequency converter is controlled by thenavigation keys on the LCP. Stop commands,reset, reversing, DC brake, and other signalsapplied to the control terminals override localcontrol.

Table 7.1 Operation Mode

Remote The speed reference is given from externalsignals, serial communication, or internalpreset references.

Local The frequency converter uses [Hand On]control or reference values from the LCP.

Table 7.2 Reference Site

AC Brake AC Brake was selected in 2-10 Brake Function.The AC brake over-magnetises the motor toachieve a controlled slow-down.

AMA finish OK Automatic motor adaptation (AMA) wascarried out successfully.

AMA ready AMA is ready to start. Press [Hand On] to start.

AMA running AMA process is in progress.

Braking The brake chopper is in operation. Generativeenergy is absorbed by the brake resistor.

Braking max. The brake chopper is in operation. The powerlimit for the brake resistor defined in2-12 Brake Power Limit (kW) has been reached.

Coast • Coast inverse was selected as a functionfor a digital input (parameter group 5-1*Digital Inputs). The corresponding terminalis not connected.

• Coast activated by serial communication

Ctrl. Ramp-down Control Ramp-down was selected in14-10 Mains Failure.

• The mains voltage is below the value setin 14-11 Mains Voltage at Mains Fault atmains fault

• The frequency converter ramps down themotor using a controlled ramp down

Maintenance, Diagnostics an... VLT® AutomationDrive FC 301/302 Operating Instructions

MG33AO02 - Rev. 2013-11-07 35

7 7

http://www.danfoss.com/contact/sales_and_services/

Current High The frequency converter output current isabove the limit set in 4-51 Warning CurrentHigh.

Current Low The frequency converter output current isbelow the limit set in 4-52 Warning Speed Low

DC Hold DC hold is selected in 1-80 Function at Stopand a stop command is active. The motor isheld by a DC current set in 2-00 DC Hold/Preheat Current.

DC Stop The motor is held with a DC current (2-01 DCBrake Current) for a specified time (2-02 DCBraking Time).

• DC Brake is activated in 2-03 DC Brake CutIn Speed [RPM] and a stop command isactive.

• DC Brake (inverse) is selected as a functionfor a digital input (parameter group 5-1*Digital Inputs). The corresponding terminalis not active.

• The DC Brake is activated via serialcommunication.

Feedback high The sum of all active feedbacks is above thefeedback limit set in 4-57 Warning FeedbackHigh.

Feedback low The sum of all active feedbacks is below thefeedback limit set in 4-56 Warning FeedbackLow.

Freeze output The remote reference is active, which holdsthe present speed.

• Freeze output was selected as a functionfor a digital input (parameter group 5-1*Digital Inputs). The corresponding terminalis active. Speed control is only possible viathe terminal functions Speed Up andSpeed Down.

• Hold ramp is activated via serial communi-cation.

Freeze outputrequest

A freeze output command was given, but themotor remains stopped until a run permissivesignal is received.

Freeze ref. Freeze Reference was selected as a function fora digital input (parameter group 5-1* DigitalInputs). The corresponding terminal is active.The frequency converter saves the actualreference. Changing the reference is now onlypossible via terminal functions Speed Up andSpeed Down.

Jog request A jog command was given, but the motorremains stopped until a run permissive signalis received via a digital input.

Jogging The motor is running as programmed in3-19 Jog Speed [RPM].

• Jog was selected as function for a digitalinput (parameter group 5-1* Digital Inputs).The corresponding terminal (e.g. Terminal29) is active.

• The Jog function is activated via the serialcommunication.

• The Jog function was selected as areaction for a monitoring function (e.g. Nosignal). The monitoring function is active.

Motor check In 1-80 Function at Stop, Motor Check wasselected. A stop command is active. To ensurethat a motor is connected to the frequencyconverter, a permanent test current is appliedto the motor.

OVC control Overvoltage control was activated in 2-17 Over-voltage Control, [2] Enabled. The connectedmotor supplies the frequency converter withgenerative energy. The overvoltage controladjusts the V/Hz ratio to run the motor incontrolled mode and to prevent the frequencyconverter from tripping.

PowerUnit Off (Only frequency converters with an external24 V power supply installed).Mains supply to the frequency converter wasremoved, and the control card is supplied bythe external 24 V.

Protection md Protection mode is active. The unit hasdetected a critical status (overcurrent orovervoltage).

• To avoid tripping, switching frequency isreduced to 4 kHz.

• If possible, protection mode ends afterapproximately 10 s.

• Protection mode can be restricted in14-26 Trip Delay at Inverter Fault.

QStop The motor is decelerating using 3-81 QuickStop Ramp Time.

• Quick stop inverse was selected as afunction for a digital input (parametergroup 5-1* Digital Inputs). Thecorresponding terminal is not active.

• The quick stop function was activated viaserial communication.

Ramping The motor is accelerating/decelerating usingthe active Ramp Up/Down. The reference, alimit value, or a standstill is not yet reached.

Ref. high The sum of all active references is above thereference limit set in 4-55 Warning ReferenceHigh.

Ref. low The sum of all active references is below thereference limit set in 4-54 Warning ReferenceLow.


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77

Run on ref. The frequency converter is running in thereference range. The feedback value matchesthe setpoint value.

Run request A start command was given, but the motorremains stopped until a run permissive signalis received via digital input.

Running The motor is driven by the frequencyconverter.

Sleep Mode The energy-saving function is enabled. Themotor has stopped, but restarts automaticallywhen required.

Speed high Motor speed is above the value set in4-53 Warning Speed High.

Speed low Motor speed is below the value set in4-52 Warning Speed Low.

Standby In Auto On mode, the frequency converterstarts the motor with a start signal from adigital input or serial communication.

Start delay In 1-71 Start Delay, a delay starting time wasset. A start command is activated and themotor starts after the start delay time expires.

Start fwd/rev Start forward and start reverse were selectedas functions for 2 different digital inputs(parameter group 5-1* Digital Inputs). Themotor starts in forward or reverse dependingon which corresponding terminal is activated.

Stop The frequency converter has received a stopcommand from the LCP, digital input, or serialcommunication.

Trip An alarm occurred and the motor is stopped.Once the cause of the alarm is cleared, thefrequency converter can be reset manually bypressing [Reset] or remotely by controlterminals or serial communication.

Trip lock An alarm occurred and the motor is stopped.Once the cause of the alarm is cleared, powermust be cycled to the frequency converter.The frequency converter can then be resetmanually by pressing [Reset] or remotely bycontrol terminals or serial communication.

Table 7.3 Operation Status

NOTICEIn auto/remote mode, the frequency converter requiresexternal commands to execute functions.

7.3 Warning and Alarm Types

WarningsA warning is issued when an alarm condition is impendingor when an abnormal operating condition is present andmay result in the frequency converter issuing an alarm. Awarning clears by itself when the abnormal condition isremoved.

AlarmsTripAn alarm is issued when the frequency converter istripped, which means that the frequency convertersuspends operation to prevent frequency converter orsystem damage. The motor coasts to a stop. The frequencyconverter logic continues to operate and monitor thefrequency converter status. After the fault condition isremedied, the frequency converter can be reset. It is thenready to start operation again.

Resetting the frequency converter after trip/trip lockA trip can be reset in any of 4 ways:

• Press [Reset] on the LCP

• Digital reset input command

• Serial communication reset input command

• Auto reset

Trip lockInput power is cycled. The motor coasts to a stop. Thefrequency converter continues to monitor the frequencyconverter status. Remove input power to the frequencyconverter, correct the cause of the fault, and reset thefrequency converter.

Warning and Alarm Displays

• A warning is displayed in the LCP along with thewarning number.

• An alarm flashes along with the alarm number.

130B

P086

.11

Status0.0Hz 0.000kW 0.00A

0.0Hz0

Earth Fault [A14]Auto Remote Trip

1(1)

Illustration 7.2 Alarm Display Example


MG33AO02 - Rev. 2013-11-07 37

7 7

In addition to the text and alarm code in the LCP, thereare 3 status indicator lights.

Autoon Reset

Handon Off

Back

Cancel

InfoOKOn

Alarm

Warn.

130B

B467

.10

Illustration 7.3 Status Indicator Lights

Warning LED Alarm LED

Warning On Off

Alarm Off On (Flashing)

Trip-Lock On On (Flashing)

Table 7.4 Status Indicator Lights Explanations

7.4 List of Warnings and Alarms

The warning/alarm information below defines eachwarning/alarm condition, provides the probable cause forthe condition, and details a remedy or troubleshootingprocedure.

WARNING 1, 10 Volts lowThe control card voltage is below 10 V from terminal 50.Remove some of the load from terminal 50, as the 10 Vsupply is overloaded. Max. 15 mA or minimum 590 Ω.

A short circuit in a connected potentiometer or improperwiring of the potentiometer can cause this condition.

TroubleshootingRemove the wiring from terminal 50. If thewarning clears, the problem is with the wiring. Ifthe warning does not clear, replace the controlcard.

WARNING/ALARM 2, Live zero errorThis warning or alarm only appears if programmed in6-01 Live Zero Timeout Function. The signal on one of theanalog inputs is less than 50% of the minimum valueprogrammed for that input. Broken wiring or faulty devicesending the signal can cause this condition.

TroubleshootingCheck connections on all the analog inputterminals. Control card terminals 53 and 54 forsignals, terminal 55 common. MCB 101 terminals

11 and 12 for signals, terminal 10 common. MCB109 terminals 1, 3, 5 for signals, terminals 2, 4, 6common).

Check that the frequency converter programmingand switch settings match the analog signal type.

Perform input terminal signal test.

WARNING/ALARM 3, No motorNo motor has been connected to the output of thefrequency converter.

WARNING/ALARM 4, Mains phase lossA phase is missing on the supply side, or the mainsvoltage imbalance is too high. This message also appearsfor a fault in the input rectifier on the frequency converter.Options are programmed at 14-12 Function at MainsImbalance.

TroubleshootingCheck the supply voltage and supply currents tothe frequency converter.

WARNING 5, DC link voltage highThe intermediate circuit voltage (DC) is higher than thehigh-voltage warning limit. The limit is dependent on thefrequency converter voltage rating. The unit is still active.

WARNING 6, DC link voltage lowThe intermediate circuit voltage (DC) is lower than the low-voltage warning limit. The limit is dependent on thefrequency converter voltage rating. The unit is still active.

WARNING/ALARM 7, DC overvoltageIf the intermediate circuit voltage exceeds the limit, thefrequency converter trips after a time.

TroubleshootingConnect a brake resistor

Extend the ramp time

Change the ramp type

Activate the functions in 2-10 Brake Function

Increase 14-26 Trip Delay at Inverter Fault

If the alarm/warning occurs during a power sag,use kinetic back-up (14-10 Mains Failure)

WARNING/ALARM 8, DC under voltageIf the DC-link voltage drops below the undervoltage limit,the frequency converter checks if a 24 V DC backup supplyis connected. If no 24 V DC backup supply is connected,the frequency converter trips after a fixed time delay. Thetime delay varies with unit size.

TroubleshootingCheck that the supply voltage matches thefrequency converter voltage.

Perform input voltage test.

Perform soft charge circuit test.


38 MG33AO02 - Rev. 2013-11-07

77

WARNING/ALARM 9, Inverter overloadThe frequency converter is about to cut out because of anoverload (too high current for too long). The counter forelectronic, thermal inverter protection issues a warning at98% and trips at 100%, while giving an alarm. Thefrequency converter cannot be reset until the counter isbelow 90%. The fault is that the frequency converter has run withmore than 100% overload for too long.

TroubleshootingCompare the output current shown on the LCPwith the frequency converter rated current.

Compare the output current shown on the LCPwith measured motor current.

Display the thermal drive load on the LCP andmonitor the value. When running above thefrequency converter continuous current rating,the counter increases. When running below thefrequency converter continuous current rating,the counter decreases.

WARNING/ALARM 10, Motor overload temperatureAccording to the electronic thermal protection (ETR), themotor is too hot. Select whether the frequency converterissues a warning or an alarm when the counter reaches100% in 1-90 Motor Thermal Protection. The fault occurswhen the motor runs with more than 100% overload fortoo long.

TroubleshootingCheck for motor overheating.

Check if the motor is mechanically overloaded

Check that the motor current set in 1-24 MotorCurrent is correct.

Ensure that Motor data in parameters 1-20 to1-25 are set correctly.

If an external fan is in use, check in 1-91 MotorExternal Fan that it is selected.

Running AMA in 1-29 Automatic Motor Adaptation(AMA) tunes the frequency converter to themotor more accurately and reduces thermalloading.

WARNING/ALARM 11, Motor thermistor over tempCheck whether the thermistor is disconnected. Selectwhether the frequency converter issues a warning or analarm in 1-90 Motor Thermal Protection.

TroubleshootingCheck for motor overheating.

Check if the motor is mechanically overloaded.

When using terminal 53 or 54, check that thethermistor is connected correctly between eitherterminal 53 or 54 (analog voltage input) andterminal 50 (+10 V supply). Also check that the

terminal switch for 53 or 54 is set for voltage.Check 1-93 Thermistor Source selects terminal 53or 54.

When using digital inputs 18 or 19, check thatthe thermistor is connected correctly betweeneither terminal 18 or 19 (digital input PNP only)and terminal 50. Check 1-93 Thermistor Sourceselects terminal 18 or 19.

WARNING/ALARM 12, Torque limitThe torque has exceeded the value in 4-16 Torque LimitMotor Mode or the value in 4-17 Torque Limit GeneratorMode. 14-25 Trip Delay at Torque Limit can change thiswarning from a warning-only condition to a warningfollowed by an alarm.

TroubleshootingIf the motor torque limit is exceeded during rampup, extend the ramp up time.

If the generator torque limit is exceeded duringramp down, extend the ramp down time.

If torque limit occurs while running, possiblyincrease the torque limit. Make sure that thesystem can operate safely at a higher torque.

Check the application for excessive current drawon the motor.

WARNING/ALARM 13, Over currentThe inverter peak current limit (approximately 200% of therated current) is exceeded. The warning lasts about 1.5 s,then the frequency converter trips and issues an alarm.Shock loading or quick acceleration with high inertia loadscan cause this fault. If the acceleration during ramp up isquick, the fault can also appear after kinetic back-up. Ifextended mechanical brake control is selected, trip can bereset externally.

TroubleshootingRemove power and check if the motor shaft canbe turned.

Check that the motor size matches the frequencyconverter.

Check parameters 1-20 to 1-25 for correct motordata.

ALARM 14, Earth (ground) faultThere is current from the output phases to ground, eitherin the cable between the frequency converter and themotor or in the motor itself.

TroubleshootingRemove power to the frequency converter andrepair the earth fault.

Check for earth faults in the motor by measuringthe resistance to ground of the motor leads andthe motor with a megohmmeter.


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ALARM 15, Hardware mismatchA fitted option is not operational with the present controlboard hardware or software.

Record the value of the following parameters and contactDanfoss:

15-40 FC Type

15-41 Power Section

15-42 Voltage

15-43 Software Version

15-45 Actual Typecode String

15-49 SW ID Control Card

15-50 SW ID Power Card

15-60 Option Mounted

15-61 Option SW Version (for each option slot)

ALARM 16, Short circuitThere is short-circuiting in the motor or motor wiring.

Remove power to the frequency converter and repair theshort circuit.

WARNING/ALARM 17, Control word timeoutThere is no communication to the frequency converter.The warning is only active when 8-04 Control Word TimeoutFunction is NOT set to [0] Off.If 8-04 Control Word Timeout Function is set to [5] Stop andTrip, a warning appears and the frequency converter rampsdown until it stops then displays an alarm.

TroubleshootingCheck connections on the serial communicationcable.

Increase 8-03 Control Word Timeout Time

Check the operation of the communicationequipment.

Verify a proper installation based on EMCrequirements.

WARNING/ALARM 20, Temp. input errorThe temperature sensor is not connected.

WARNING/ALARM 21, Parameter errorThe parameter is out of range. The parameter number isreported in the LCP. The affected parameter must be set toa valid value.

WARNING/ALARM 22, Hoist mechanical brakeReport value shows what kind it is.0 = The torque ref. was not reached before time out(Parameter 2-27).1 = Expected brake feedback not received before time out(Parameters 2-23, 2-25).

WARNING 23, Internal fan faultThe fan warning function is an extra protective functionthat checks if the fan is running/mounted. The fan warningcan be disabled in 14-53 Fan Monitor ([0] Disabled).

For the D, E, and F Frame filters, the regulated voltage tothe fans is monitored.

TroubleshootingCheck for proper fan operation.

Cycle power to the frequency converter andcheck that the fan operates briefly at start-up.

Check the sensors on the heat sink and controlcard.

WARNING 24, External fan faultThe fan warning function is an extra protective functionthat checks if the fan is running/mounted. The fan warningcan be disabled in 14-53 Fan Monitor ([0] Disabled).

TroubleshootingCheck for proper fan operation.

Cycle power to the frequency converter andcheck that the fan operates briefly at start-up.

Check the sensors on the heat sink and controlcard.

WARNING 25, Brake resistor short circuitThe brake resistor is monitored during operation. If a shortcircuit occurs, the brake function is disabled and thewarning appears. The frequency converter is stilloperational, but without the brake function. Removepower to the frequency converter and replace the brakeresistor (see 2-15 Brake Check).

WARNING/ALARM 26, Brake resistor power limitThe power transmitted to the brake resistor is calculated asa mean value over the last 120 s of run time. Thecalculation is based on the intermediate circuit voltage andthe brake resistance value set in 2-16 AC brake Max.Current. The warning is active when the dissipated brakingpower is higher than 90% of the brake resistance power. If[2] Trip is selected in 2-13 Brake Power Monitoring, thefrequency converter trips when the dissipated brakingpower reaches 100%.

WARNING/ALARM 27, Brake chopper faultThe brake transistor is monitored during operation and if ashort circuit occurs, the brake function is disabled and awarning is issued. The frequency converter is stilloperational but, since the brake transistor has short-circuited, substantial power is transmitted to the brakeresistor, even if it is inactive.Remove power to the frequency converter and remove thebrake resistor.

WARNING/ALARM 28, Brake check failedThe brake resistor is not connected or not working.Check 2-15 Brake Check.

ALARM 29, Heat Sink tempThe maximum temperature of the heat sink has beenexceeded. The temperature fault does not reset until thetemperature falls below a defined heatsink temperature.The trip and reset points are different based on thefrequency converter power size.


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TroubleshootingCheck for the following conditions.

Ambient temperature too high.

Motor cable too long.

Incorrect airflow clearance above and below thefrequency converter.

Blocked airflow around the frequency converter.

Damaged heatsink fan.

Dirty heat sink.

ALARM 30, Motor phase U missingMotor phase U between the frequency converter and themotor is missing.

Remove power from the frequency converter and checkmotor phase U.

ALARM 31, Motor phase V missingMotor phase V between the frequency converter and themotor is missing.

Remove power from the frequency converter and checkmotor phase V.

ALARM 32, Motor phase W missingMotor phase W between the frequency converter and themotor is missing.

Remove power from the frequency converter and checkmotor phase W.

ALARM 33, Inrush faultToo many power-ups have occurred within a short timeperiod. Let the unit cool to operating temperature.

WARNING/ALARM 34, Fieldbus communication faultThe fieldbus on the communication option card is notworking.

WARNING/ALARM 35, Option faultAn option alarm is received. The alarm is option-specific.The most likely cause is a power-up or a communicationfault.

WARNING/ALARM 36, Mains failureThis warning/alarm is only active if the supply voltage tothe frequency converter is lost and 14-10 Mains Failure isnot set to [0] No Function. Check the fuses to thefrequency converter and mains supply to the unit.

ALARM 37, Phase imbalanceThere is a current imbalance between the power units

ALARM 38, Internal faultWhen an internal fault occurs, a code number defined inTable 7.6 is displayed.

TroubleshootingCycle power

Check that the option is properly installed

Check for loose or missing wiring

It may be necessary to contact your Danfoss supplier orservice department. Note the code number for furthertroubleshooting directions.

No. Text0 Serial port cannot be initialised. Contact your

Danfoss supplier or Danfoss Service Department.

256-258 Power EEPROM data is defective or too old.Replace power card.

512-519 Internal fault. Contact your Danfoss supplier orDanfoss Service Department.

783 Parameter value outside of min/max limits

1024-1284 Internal fault. Contact your Danfoss supplier or theDanfoss Service Department.

1299 Option SW in slot A is too old

1300 Option SW in slot B is too old

1302 Option SW in slot C1 is too old

1315 Option SW in slot A is not supported (not allowed)

1316 Option SW in slot B is not supported (not allowed)

1318 Option SW in slot C1 is not supported (notallowed)


1792 HW reset of DSP

1793 Motor derived parameters not transferred correctlyto DSP

1794 Power data not transferred correctly at power upto DSP

1795 The DSP has received too many unknown SPItelegrams

1796 RAM copy error

2561 Replace control card

2820 LCP stack overflow

2821 Serial port overflow

2822 USB port overflow

3072-5122 Parameter value is outside its limits

5123 Option in slot A: Hardware incompatible withcontrol board hardware

5124 Option in slot B: Hardware incompatible withcontrol board hardware

5125 Option in slot C0: Hardware incompatible withcontrol board hardware

5126 Option in slot C1: Hardware incompatible withcontrol board hardware


Table 7.5 Internal Fault Codes

ALARM 39, Heat Sink sensorNo feedback from the heat sink temperature sensor.

The signal from the IGBT thermal sensor is not available onthe power card. The problem could be on the power card,on the gate drive card, or the ribbon cable between thepower card and gate drive card.


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WARNING 40, Overload of digital output terminal 27Check the load connected to terminal 27 or remove short-circuit connection. Check 5-00 Digital I/O Mode and5-01 Terminal 27 Mode.

WARNING 41, Overload of digital output terminal 29Check the load connected to terminal 29 or remove short-circuit connection. Check 5-00 Digital I/O Mode and5-02 Terminal 29 Mode.

WARNING 42, Overload of digital output on X30/6 oroverload of digital output on X30/7For X30/6, check the load connected to X30/6 or removethe short-circuit connection. Check 5-32 Term X30/6 DigiOut (MCB 101).

For X30/7, check the load connected to X30/7 or removethe short-circuit connection. Check 5-33 Term X30/7 DigiOut (MCB 101).

ALARM 43, Ext. supplyMCB 113 Ext. Relay Option is mounted without ext. 24 VDC. Either connect an ext. 24 V DC supply or specify thatno external supply is used via 14-80 Option Supplied byExternal 24VDC [0]. A change in 14-80 Option Supplied byExternal 24VDC requires a power cycle.

ALARM 45, Earth fault 2Ground fault.

TroubleshootingCheck for proper grounding and looseconnections.

Check for proper wire size.

Check motor cables for short-circuits or leakagecurrents.

ALARM 46, Power card supplyThe supply on the power card is out of range.

There are 3 power supplies generated by the switch modepower supply (SMPS) on the power card: 24 V, 5 V, ±18 V.When powered with 24 V DC with the MCB 107 option,only the 24 V and 5 V supplies are monitored. Whenpowered with 3-phase mains voltage, all 3 supplies aremonitored.

TroubleshootingCheck for a defective power card.

Check for a defective control card.

Check for a defective option card.

If a 24 V DC power supply is used, verify propersupply power.

WARNING 47, 24 V supply lowThe 24 V DC is measured on the control card. The external24 V DC back-up power supply may be overloaded,otherwise contact the Danfoss supplier.

WARNING 48, 1.8 V supply lowThe 1.8 V DC supply used on the control card is outside ofallowable limits. The power supply is measured on thecontrol card. Check for a defective control card. If anoption card is present, check for an overvoltage condition.

WARNING 49, Speed limitWhen the speed is not within the specified range in4-11 Motor Speed Low Limit [RPM] and 4-13 Motor SpeedHigh Limit [RPM], the frequency converter shows a warning.When the speed is below the specified limit in 1-86 TripSpeed Low [RPM] (except when starting or stopping), thefrequency converter trips.

ALARM 50, AMA calibration failedContact Danfoss supplier or Danfoss service department.

ALARM 51, AMA check Unom and Inom

The settings for motor voltage, motor current and motorpower are wrong. Check the settings in parameters 1-20 to1-25.

ALARM 52, AMA low Inom

The motor current is too low. Check the settings.

ALARM 53, AMA motor too bigThe motor is too big for the AMA to operate.

ALARM 54, AMA motor too smallThe motor is too small for the AMA to operate.

ALARM 55, AMA parameter out of rangeThe parameter values of the motor are outside of theacceptable range. AMA cannot run.

ALARM 56, AMA interrupted by userThe user has interrupted the AMA.

ALARM 57, AMA internal faultTry to restart AMA again. Repeated restarts can over heatthe motor.

ALARM 58, AMA Internal faultContact the Danfoss supplier.

WARNING 59, Current limitThe current is higher than the value in 4-18 Current Limit.Ensure that motor data in parameters 1–20 to 1–25 are setcorrectly. Possibly increase the current limit. Be sure thatthe system can operate safely at a higher limit.

WARNING 60, External interlockA digital input signal is indicating a fault condition externalto the frequency converter. An external interlock hascommanded the frequency converter to trip. Clear theexternal fault condition. To resume normal operation,apply 24 V DC to the terminal programmed for externalinterlock. Reset the frequency converter.

WARNING/ALARM 61, Feedback errorAn error between calculated speed and speedmeasurement from feedback device. The function Warning/Alarm/Disabling setting is in 4-30 Motor Feedback LossFunction. Accepted error setting in 4-31 Motor FeedbackSpeed Error and the allowed time the error occur setting in


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4-32 Motor Feedback Loss Timeout. During a commissioningprocedure the function may be effective.

WARNING 62, Output frequency at maximum limitThe output frequency has reached the value set in4-19 Max Output Frequency. Check the application todetermine the cause. Possibly increase the outputfrequency limit. Be sure the system can operate safely at ahigher output frequency. The warning clears when theoutput drops below the maximum limit.

ALARM 63, Mechanical brake lowThe actual motor current has not exceeded the “releasebrake” current within the “start delay” time window.

ALARM 64, Voltage LimitThe load and speed combination demands a motorvoltage higher than the actual DC-link voltage.

WARNING/ALARM 65, Control card over temperatureThe cut-out temperature of the control card is 80 °C.

Troubleshooting• Check that the ambient operating temperature is

within limits

• Check for clogged filters

• Check fan operation

• Check the control card

WARNING 66, Heat sink temperature lowThe frequency converter is too cold to operate. Thiswarning is based on the temperature sensor in the IGBTmodule.Increase the ambient temperature of the unit. Also, atrickle amount of current can be supplied to the frequencyconverter whenever the motor is stopped by setting2-00 DC Hold/Preheat Current at 5% and 1-80 Function atStop

ALARM 67, Option module configuration has changedOne or more options have either been added or removedsince the last power-down. Check that the configurationchange is intentional and reset the unit.

ALARM 68, Safe Stop activatedSafe Torque Off has been activated. To resume normaloperation, apply 24 V DC to terminal 37, then send a resetsignal (via bus, digital I/O, or by pressing [Reset]).

ALARM 69, Power card temperatureThe temperature sensor on the power card is either toohot or too cold.

TroubleshootingCheck that the ambient operating temperature iswithin limits.

Check for clogged filters.

Check fan operation.

Check the power card.

ALARM 70, Illegal FC configurationThe control card and power card are incompatible. Tocheck compatibility, contact the Danfoss supplier with thetype code of the unit from the nameplate and the partnumbers of the cards.

ALARM 71, PTC 1 safe stopSafe Torque Off has been activated from the PTCThermistor Card MCB 112 (motor too warm). Normaloperation can be resumed when the MCB 112 applies 24 VDC to Terminal 37 again (when the motor temperaturereaches an acceptable level) and when the Digital Inputfrom the MCB 112 is deactivated. When that happens, areset signal must be is be sent (via Bus, Digital I/O, or bypressing [Reset]).

ALARM 72, Dangerous failureSafe Torque Off with trip lock. An unexpected combinationof Safe Torque Off commands has occurred:

• MCB 112 VLT PTC Thermistor Card enablesX44/10, but safe stop is not enabled.

• MCB 112 is the only device using Safe Torque Off(specified through selection [4] or [5] in5-19 Terminal 37 Safe Stop), Safe Torque Off isactivated, and X44/10 is not activated.

WARNING 73, Safe Stop auto restartSafe stopped. With automatic restart enabled, the motorcould start when the fault is cleared.

ALARM 74, PTC ThermistorAlarm related to the ATEX option. The PTC is not working.

ALARM 75, Illegal profile sel.Parameter value must not be written while motor isrunning. Stop motor before writing MCO profile to8-10 Control Word Profile for instance.

WARNING 76, Power unit setupThe required number of power units does not match thedetected number of active power units.

WARNING 77, Reduced power modeThe frequency converter is operating in reduced powermode (less than the allowed number of inverter sections).This warning is generated on power cycle when thefrequency converter is set to run with fewer inverters, andremains on.

ALARM 78, Tracking errorThe difference between set point value and actual valuehas exceeded the value in 4-35 Tracking Error. Disable thefunction by 4-34 Tracking Error Function or select an alarm/warning also in 4-34 Tracking Error Function. Investigate themechanics around the load and motor, check feedbackconnections from motor – encoder – to frequencyconverter. Select motor feedback function in 4-30 MotorFeedback Loss Function. Adjust tracking error band in4-35 Tracking Error and 4-37 Tracking Error Ramping.


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ALARM 79, Illegal power section configurationThe scaling card has an incorrect part number or is notinstalled. The MK102 connector on the power card couldnot be installed.

ALARM 80, Drive initialised to default valueParameter settings are initialised to default settings after amanual reset. To clear the alarm, reset the unit.

ALARM 81, CSIV corruptCSIV file has syntax errors.

ALARM 82, CSIV parameter errorCSIV failed to init a parameter.

ALARM 83, Illegal option combinationThe mounted options are incompatible.

ALARM 84, No safety optionThe safety option was removed without applying a generalreset. Reconnect the safety option.

ALARM 88, Option detectionA change in the option layout was detected. 14-89 OptionDetection is set to [0] Frozen configuration and the optionlayout has been changed.

• To apply the change, enable option layoutchanges in 14-89 Option Detection.

• Alternatively, restore the correct option configu-ration.

WARNING 89, Mechanical brake slidingThe hoist brake monitor has detected a motor speed > 10RPM.

ALARM 90, Feedback monitorCheck the connection to encoder/resolver option andeventually replace the MCB 102 or MCB 103.

ALARM 91, Analog input 54 wrong settingsSwitch S202 has to be set in position OFF (voltage input)when a KTY sensor is connected to analog input terminal54.

ALARM 99, Locked rotorRotor is blocked.

WARNING/ALARM 104, Mixing fan faultThe fan is not operating. The fan monitor checks that thefan is spinning at power-up or whenever the mixing fan isturned on. The mixing-fan fault can be configured as awarning or an alarm trip by 14-53 Fan Monitor.

TroubleshootingCycle power to the frequency converter todetermine if the warning/alarm returns.

WARNING/ALARM 122, Mot. rotat. unexp.Frequency converter is performing a function that requiresthe motor to be at standstill, e.g. DC hold for PM motors.

WARNING 163, ATEX ETR cur.lim.warningThe frequency converter has run above the characteristiccurve for more than 50 s. The warning is activated at 83%and de-activated at 65% of the permitted thermaloverload.

ALARM 164, ATEX ETR cur.lim.alarmOperating above the characteristic curve for more than 60s within a period of 600 s activates the alarm and thefrequency converter trips.

WARNING 165, ATEX ETR freq.lim.warningThe frequency converter is running more than 50 s belowthe permitted minimum frequency (1-98 ATEX ETR interpol.points freq. [0]).

ALARM 166, ATEX ETR freq.lim.alarmThe frequency converter has operated more than 60 s (in aperiod of 600 s) below the permitted minimum frequency(1-98 ATEX ETR interpol. points freq. [0]).

ALARM 246, Power card supplyThis alarm is only for F Frame frequency converters. It isequivalent to Alarm 46. The report value in the alarm logindicates which power module generated the alarm:

1 = left most inverter module.

2 = middle inverter module in F2 or F4 frequencyconverter.

2 = right inverter module in F1 or F3 frequencyconverter.

3 = right inverter module in F2 or F4 frequencyconverter.

5 = rectifier module.

WARNING 250, New spare partA component in the frequency converter has beenreplaced. Reset the frequency converter for normaloperation.

WARNING 251, New typecodeThe power card or other components have been replacedand the typecode changed. Reset to remove the warningand resume normal operation.


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7.5 Troubleshooting

Symptom Possible Cause Test Solution

Displaydark/Nofunction

Missing input power See Table 4.5. Check the input power source.

Missing or open fuses or circuitbreaker tripped

See open fuses and tripped circuit breaker inthis table for possible causes.

Follow the recommendations provided.

No power to the LCP Check the LCP cable for proper connection ordamage.

Replace the faulty LCP or connectioncable.

Shortcut on control voltage(terminal 12 or 50) or atcontrol terminals

Check the 24 V control voltage supply forterminal 12/13 to 20-39 or 10 V supply forterminal 50 to 55.

Wire the terminals properly.

Incompatible LCP (LCP from

VLT® 2800 or 5000/6000/8000/FCD or FCM)

Use only LCP 101 (P/N 130B1124) or LCP102 (P/N. 130B1107).

Wrong contrast setting Press [Status] + []/[] to adjust the

contrast.

Display (LCP) is defective Test using a different LCP.Replace the faulty LCP or connectioncable.

Internal voltage supply fault orSMPS is defective

Contact supplier.

Intermittentdisplay

Overloaded power supply(SMPS) due to improper controlwiring or a fault within thefrequency converter

To rule out a problem in the control wiring,disconnect all control wiring by removing theterminal blocks.

If the display stays lit, then the problem isin the control wiring. Check the wiring forshorts or incorrect connections. If thedisplay continues to cut out, follow theprocedure for display dark.

Motor notrunning

Service switch open or missingmotor connection

Check if the motor is connected and theconnection is not interrupted (by a serviceswitch or other devise).

Connect the motor and check the serviceswitch.

No mains power with 24 V DCoption card

If the display is functioning but no output,check that mains power is applied to thefrequency converter.

Apply mains power to run the unit.

LCP Stop Check if [Off] has been pressed.Press [Auto On] or [Hand On] (dependingon your operation mode) to run themotor.

Missing start signal (Standby)Check 5-10 Terminal 18 Digital Input forcorrect setting for terminal 18 (use defaultsetting).

Apply a valid start signal to start themotor.

Motor coast signal active(Coasting)

Check 5-12 Terminal 27 Digital Input forcorrect setting for terminal 27 (use defaultsetting).

Apply 24 V on terminal 27 or programmthis terminal to No operation.

Wrong reference signal source

Check reference signal: Local, remote or busreference? Preset reference active? Terminalconnection correct? Scaling of terminalscorrect? Reference signal available?

Program correct settings Check3-13 Reference Site Set preset referenceactive in parameter group 3-1* References.Check for correct wiring. Check scaling ofterminals. Check reference signal.

Motorrunning inwrongdirection

Motor rotation limitCheck that 4-10 Motor Speed Direction isprogrammed correctly.

Program correct settings.

Active reversing signalCheck if a reversing command isprogrammed for the terminal in parametergroup 5-1* Digital inputs.

Deactivate reversing signal.

Wrong motor phase connection See 5.5 Checking Motor Rotation in thismanual.


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Symptom Possible Cause Test Solution

Motor is notreachingmaximumspeed

Frequency limits set wrongCheck output limits in4-13 Motor Speed HighLimit [RPM], 4-14 Motor Speed High Limit [Hz],and 4-19 Max Output Frequency

Program correct limits.

Reference input signal notscaled correctly

Check reference input signal scaling inparameter group 6-0* Analog I/O mode andparameter group 3-1* References.

Program correct settings.

Motor speedunstable

Possible incorrect parametersettings

Check the settings of all motor parameters,including all motor compensation settings.For closed loop operation, check PID settings.

Check settings in parameter group 1-6*Load Depen. Setting. For closed loopoperation check settings in parametergroup 20-0* Feedback.

Motor runsrough

Possible over-magnetisationCheck for incorrect motor settings in allmotor parameters.

Check motor settings in parametergroups 1-2* Motor data 1-3* Adv MotorData, and 1-5* Load Indep. Setting.

Motor willnot brake

Possible incorrect settings inthe brake parameters. Possibletoo short ramp down times.

Check brake parameters. Check ramp timesettings.

Check parameter group 2-0* DC Brake and3-0* Reference Limits.

Open powerfuses orcircuitbreaker trip

Phase to phase shortMotor or panel has a short phase to phase.Check motor and panel phase to for shorts.

Eliminate any shorts detected.

Motor overload Motor is overloaded for the application.

Perform startup test and verify motorcurrent is within specifications. If motorcurrent is exceeding nameplate full loadcurrent, motor may run only with reducedload. Review the specifications for theapplication.

Loose connections Perform pre-startup check for looseconnections.

Tighten loose connections.

Mains currentimbalancegreater than3%

Problem with mains power(See Alarm 4 Mains phase lossdescription)

Rotate input power leads into the drive oneposition: A to B, B to C, C to A.

If imbalanced leg follows the wire, it is apower problem. Check mains powersupply.

Problem with the frequencyconverter unit

Rotate input power leads into the frequencyconverter one position: A to B, B to C, C to A.

If imbalance leg stays on same inputterminal, it is a problem with the unit.Contact supplier.

Motor currentimbalancegreater than3%

Problem with motor or motorwiring

Rotate output motor leads one position: U toV, V to W, W to U.

If imbalanced leg follows the wire, theproblem is in the motor or motor wiring.Check motor and motor wiring.

Problem with frequencyconverter unit

Rotate output motor leads one position: U toV, V to W, W to U.

If imbalance leg stays on same outputterminal, it is a problem with the unit.Contact supplier.

Frequencyconverteraccelerationproblems

Motor data are enteredincorrectly

If warnings or alarms occur, see Check that motor data are entered correctly.

Increase the ramp-up time in 3-41 Ramp 1Ramp Up Time. Increase current limit in4-18 Current Limit. Increase torque limit in4-16 Torque Limit Motor Mode.

Frequencyconverterdecelerationproblems

Motor data are enteredincorrectly

If warnings or alarms occur, see Check that motor data are entered correctly.

Increase the ramp-down time in3-42 Ramp 1 Ramp Down Time. Enableovervoltage control in 2-17 Over-voltageControl.

Table 7.6 Troubleshooting


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8 Specifications

8.1 Electrical Data

8.1.1 Mains Supply 3x200-240 V AC

Type Designation PK25 PK37 PK55 PK75 P1K1 P1K5 P2K2 P3K0 P3K7

Typical Shaft Output [kW] 0.25 0.37 0.55 0,75 1.1 1.5 2.2 3.0 3.7

Enclosure IP20 (FC 301 only) A1 A1 A1 A1 A1 A1 - - -

Enclosure IP20/IP21 A2 A2 A2 A2 A2 A2 A2 A3 A3

Enclosure IP55, IP66 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5

Output current

Continuous (3x200-240 V) [A] 1.8 2.4 3.5 4.6 6.6 7.5 10.6 12.5 16.7

Intermittent (3x200-240 V) [A] 2.9 3.8 5.6 7.4 10.6 12.0 17.0 20.0 26.7

Continuous kVA (208 V AC) [kVA] 0.65 0.86 1.26 1.66 2.38 2.70 3.82 4.50 6.00

Max. input current

Continuous (3x200-240 V) [A] 1.6 2.2 3.2 4.1 5.9 6.8 9.5 11.3 15.0

Intermittent (3x200-240 V) [A] 2.6 3.5 5.1 6.6 9.4 10.9 15.2 18.1 24.0

Additional Specifications

Max. cable cross section 4) for mains, motor,

brake and load sharing [mm2] ([AWG])

4,4,4 (12,12,12)(min. 0.2 (24))

Max. cable cross section 4) for disconnect

[mm2] ([AWG])6,4,4 (10,12,12)

Estimated power loss at rated max. load [W] 3) 21 29 42 54 63 82 116 155 185

Efficiency 2) 0.94 0.94 0.95 0.95 0.96 0.96 0.96 0.96 0.96

Table 8.1 Mains Supply 3x200-240 V AC, PK25-P3K7

Specifications VLT® AutomationDrive FC 301/302 Operating Instructions

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Type Designation P5K5 P7K5 P11K

High/Normal Overload1) HO NO HO NO HO NO

Typical Shaft Output [kW] 5.5 7.5 7.5 11 11 15

Enclosure IP20 B3 B3 B4

Enclosure IP21, IP55, IP66 B1 B1 B2

Output current

Continuous (3x200-240 V) [A] 24.2 30.8 30.8 46.2 46.2 59.4

Intermittent (60 s overload) (3x200-240 V) [A] 38.7 33.9 49.3 50.8 73.9 65.3

Continuous kVA (208 V AC) [kVA] 8.7 11.1 11.1 16.6 16.6 21.4

Max. input current

Continuous (3x200-240 V) [A] 22.0 28.0 28.0 42.0 42.0 54.0

Intermittent (60 s overload) (3x200-240 V) [A] 35.2 30.8 44.8 46.2 67.2 59.4


IP20 max. cable cross-section 4) for mains, brake, motor and load

sharing [mm2] ([AWG])10,10,- (8,8,-) 10,10,- (8,8,-) 35,-,- (2,-,-)

IP21 max. cable cross-section 4) for mains, brake and load sharing

[mm2] ([AWG])16,10,16 (6,8,6) 16,10,16 (6,8,6) 35,-,- (2,-,-)

IP21 max. cable cross-section 4) for motor [mm2] ([AWG]) 10,10,- (8,8,-) 10,10,- (8,8,-) 35,25,25 (2,4,4)

Max. cable cross-section 4) for Disconnect [mm2] ([AWG]) 16,10,10 (6,8,8)

Estimated power loss at rated max. load [W] 3) 239 310 371 514 463 602

Efficiency 2) 0.96 0.96 0.96

Table 8.2 Mains Supply 3x200-240 V AC, P5K5-P11K

Type Designation P15K P18K P22K P30K P37K

High/Normal Overload1) HO NO HO NO HO NO HO NO HO NO

Typical Shaft Output [kW] 15 18.5 18.5 22 22 30 30 37 37 45

Enclosure IP20 B4 C3 C3 C4 C4

Enclosure IP21, IP55, IP66 C1 C1 C1 C2 C2

Output current

Continuous (3x200-240 V) [A] 59.4 74.8 74.8 88.0 88.0 115 115 143 143 170

Intermittent (60 s overload) (3x200-240 V) [A] 89.1 82.3 112 96.8 132 127 173 157 215 187

Continuous kVA (208 V AC) [kVA] 21.4 26.9 26.9 31.7 31.7 41.4 41.4 51.5 51.5 61.2

Max. input current

Continuous (3x200-240 V) [A] 54.0 68.0 68.0 80.0 80.0 104 104 130 130 154

Intermittent (60 s overload) (3x200-240 V) [A] 81.0 74.8 102 88.0 120 114 156 143 195 169


IP20 max. cable cross-section for mains, brake,

motor and load sharing [mm2] ([AWG])35 (2) 50 (1) 50 (1) 150 (300MCM) 150 (300MCM)

IP21, IP55, IP66 max. cable cross-section for

mains and motor [mm2] ([AWG])50 (1) 50 (1) 50 (1) 150 (300MCM) 150 (300MCM)

IP21, IP55, IP66 max. cable cross-section for

brake and load sharing [mm2] ([AWG])50 (1) 50 (1) 50 (1) 95 (3/0) 95 (3/0)

Max. cable cross-section 4) for Disconnect [mm2]([AWG])

50, 35, 35 (1, 2, 2)95, 70, 70

(3/0, 2/0, 2/0)

185, 150, 120(350MCM,300MCM, 4/0)

Estimated power loss at rated max. load [W] 3) 624 737 740 845 874 1140 1143 1353 1400 1636

Efficiency 2) 0.96 0.97 0.97 0.97 0.97

Table 8.3 Mains Supply 3x200-240 V AC, P15K-P37K


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8.1.2 Mains Supply 3x380-500 V AC

Type Designation PK37 PK55 PK75 P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5

Typical Shaft Output [kW] 0.37 0.55 0,75 1.1 1.5 2.2 3.0 4.0 5.5 7.5

Enclosure IP20 (FC 301 only) A1 A1 A1 A1 A1 - - - - -

Enclosure IP20/IP21 A2 A2 A2 A2 A2 A2 A2 A2 A3 A3

Enclosure IP55, IP66 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5

Output current High overload 160% for 1 min

Shaft output [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5

Continuous (3x380-440 V) [A] 1.3 1.8 2.4 3.0 4.1 5.6 7.2 10 13 16

Intermittent (3x380-440 V) [A] 2.1 2.9 3.8 4.8 6.6 9.0 11.5 16 20.8 25.6

Continuous (3x441-500 V) [A] 1.2 1.6 2.1 2.7 3.4 4.8 6.3 8.2 11 14.5

Intermittent (3x441-500 V) [A] 1.9 2.6 3.4 4.3 5.4 7.7 10.1 13.1 17.6 23.2

Continuous kVA (400 V AC) [kVA] 0.9 1.3 1.7 2.1 2.8 3.9 5.0 6.9 9.0 11


Max. input current

Continuous (3x380-440 V) [A] 1.2 1.6 2.2 2.7 3.7 5.0 6.5 9.0 11.7 14.4

Intermittent (3x380-440 V) [A] 1.9 2.6 3.5 4.3 5.9 8.0 10.4 14.4 18.7 23

Continuous (3x441-500 V) [A] 1.0 1.4 1.9 2.7 3.1 4.3 5.7 7.4 9.9 13

Intermittent (3x441-500 V) [A] 1.6 2.2 3.0 4.3 5.0 6.9 9.1 11.8 15.8 20.8


IP20, IP21 max. cable cross-section 4) for mains,

motor, brake and load sharing [mm2] ([AWG])

4,4,4 (12,12,12)(min. 0.2(24))

IP55, IP66 max. cable cross-section 4) for mains,

motor, brake and load sharing [mm2] ([AWG])4,4,4 (12,12,12)

Max. cable cross-section 4) for disconnect

[mm2] ([AWG])6,4,4 (10,12,12)

Estimated power loss at rated max. load [W] 3) 35 42 46 58 62 88 116 124 187 255

Efficiency 2) 0.93 0.95 0.96 0.96 0.97 0.97 0.97 0.97 0.97 0.97

Table 8.4 Mains Supply 3x380-500 V AC (FC 302), 3x380-480 V AC (FC 301), PK37-P7K5


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Type Designation P11K P15K P18K P22K

High/Normal Overload1) HO NO HO NO HO NO HO NO

Typical Shaft output [kW] 11 15 15 18.5 18.5 22.0 22.0 30.0

Enclosure IP20 B3 B3 B4 B4


Enclosure IP55, IP66 B1 B1 B2 B2

Output current

Continuous (3x380-440 V) [A] 24 32 32 37.5 37.5 44 44 61

Intermittent (60 s overload) (3x380-440 V) [A] 38.4 35.2 51.2 41.3 60 48.4 70.4 67.1

Continuous (3x441-500 V) [A] 21 27 27 34 34 40 40 52

Intermittent (60 s overload)(3x441-500 V) [A]

33.6 29.7 43.2 37.4 54.4 44 64 57.2

Continuous kVA (400 V AC) [kVA] 16.6 22.2 22.2 26 26 30.5 30.5 42.3

Continuous kVA (460 V AC) [kVA] 21.5 27.1 31.9 41.4

Max. input current

Continuous (3x380-440 V) [A] 22 29 29 34 34 40 40 55


35.2 31.9 46.4 37.4 54.4 44 64 60.5

Continuous (3x441-500 V) [A] 19 25 25 31 31 36 36 47


30.4 27.5 40 34.1 49.6 39.6 57.6 51.7

Additional specifications

IP21, IP55, IP66 max. cable cross-section 4) for

mains, brake and load sharing [mm2] ([AWG])16, 10, 16 (6, 8, 6) 16, 10, 16 (6, 8, 6) 35,-,-(2,-,-) 35,-,-(2,-,-)

IP21, IP55, IP66 max. cable cross-section 4) for

motor [mm2] ([AWG])10, 10,- (8, 8,-) 10, 10,- (8, 8,-) 35, 25, 25 (2, 4, 4) 35, 25, 25 (2, 4, 4)

IP20 max. cable cross-section 4) for mains,

brake, motor and load sharing [mm2] ([AWG])10, 10,- (8, 8,-) 10, 10,- (8, 8,-) 35,-,-(2,-,-) 35,-,-(2,-,-)

Max. cable cross-section 4) for Disconnect

[mm2] ([AWG])16, 10, 10 (6, 8, 8)

Estimated power loss at rated max. load [W] 3) 291 392 379 465 444 525 547 739

Efficiency 2) 0.98 0.98 0.98 0.98

Table 8.5 Mains Supply 3x380-500 V AC (FC 302), 3x380-480 V AC (FC 301), P11K-P22K


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Typical Shaft output [kW] 30 37 37 45 45 55 55 75 75 90

Enclosure IP21 C1 C1 C1 C2 C2

Enclosure IP20 B4 C3 C3 C4 C4

Enclosure IP55, IP66 C1 C1 C1 C2 C2

Output current

Continuous (3x380-440 V) [A] 61 73 73 90 90 106 106 147 147 177


91.5 80.3 110 99 135 117 159 162 221 195

Continuous (3x441-500 V) [A] 52 65 65 80 80 105 105 130 130 160


78 71.5 97.5 88 120 116 158 143 195 176

Continuous kVA (400 V AC) [kVA] 42.3 50.6 50.6 62.4 62.4 73.4 73.4 102 102 123

Continuous kVA (460 V AC) [kVA] 51.8 63.7 83.7 104 128

Max. input current

Continuous (3x380-440 V) [A] 55 66 66 82 82 96 96 133 133 161


82.5 72.6 99 90.2 123 106 144 146 200 177

Continuous (3x441-500 V) [A] 47 59 59 73 73 95 95 118 118 145


70.5 64.9 88.5 80.3 110 105 143 130 177 160


IP20 max. cable cross-section for

mains and motor [mm2] ([AWG])35 (2) 50 (1) 50 (1) 150 (300 MCM) 150 (300 MCM)

IP20 max. cable cross-section for

brake and load sharing [mm2]([AWG])

35 (2) 50 (1) 50 (1) 95 (4/0) 95 (4/0)

IP21, IP55, IP66 max. cable cross-

section for mains and motor [mm2]([AWG])

50 (1) 50 (1) 50 (1) 150 (300 MCM) 150 (300MCM)

IP21, IP55, IP66 max. cable cross-section for brake and load sharing

[mm2] ([AWG])

50 (1) 50 (1) 50 (1) 95 (3/0) 95 (3/0)

Max cable cross-section 4) for

mains disconnect [mm2] ([AWG])50, 35, 35

(1, 2, 2)95, 70, 70

(3/0, 2/0, 2/0)

185, 150, 120(350 MCM, 300

MCM, 4/0)

Estimated power loss

at rated max. load [W] 3)570 698 697 843 891 1083 1022 1384 1232 1474

Efficiency 2) 0.98 0.98 0.98 0.98 0.99

Table 8.6 Mains Supply 3x380-500 V AC (FC 302), 3x380-480 V AC (FC 301), P30K-P75K


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8.1.3 Mains Supply 3x525-600 V AC (FC 302 only)

Type Designation PK75 P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5

Typical Shaft Output [kW] 0.75 1.1 1.5 2.2 3 4 5.5 7.5

Enclosure IP20, IP21 A3 A3 A3 A3 A3 A3 A3 A3

Enclosure IP55 A5 A5 A5 A5 A5 A5 A5 A5

Output current

Continuous (3x525-550 V) [A] 1.8 2.6 2.9 4.1 5.2 6.4 9.5 11.5

Intermittent (3x525-550 V) [A] 2.9 4.2 4.6 6.6 8.3 10.2 15.2 18.4

Continuous (3x551-600 V) [A] 1.7 2.4 2.7 3.9 4.9 6.1 9.0 11.0


Continuous kVA (525 V AC) [kVA] 1.7 2.5 2.8 3.9 5.0 6.1 9.0 11.0


Max. input current

Continuous (3x525-600 V) [A] 1.7 2.4 2.7 4.1 5.2 5.8 8.6 10.4



Max. cable cross-section 4) for mains, motor,

brake and load sharing [mm2] ([AWG])

4,4,4 (12,12,12)(min. 0.2 (24))

Max. cable cross-section 4) for disconnect [mm2]([AWG])

6,4,4 (10,12,12)


Efficiency 2) 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97

Table 8.7 Mains Supply 3x525-600 V AC (FC 302 only), PK75-P7K5


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Typical Shaft Output [kW] 11 15 15 18.5 18.5 22 22 30 30 37

Enclosure IP20 B3 B3 B4 B4 B4

Enclosure IP21, IP55, IP66 B1 B1 B2 B2 C1

Output current

Continuous (3x525-550 V) [A] 19 23 23 28 28 36 36 43 43 54

Intermittent (3x525-550 V) [A] 30 25 37 31 45 40 58 47 65 59

Continuous (3x551-600 V) [A] 18 22 22 27 27 34 34 41 41 52

Intermittent (3x551-600 V) [A] 29 24 35 30 43 37 54 45 62 57



Max. input current

Continuous at 550 V [A] 17.2 20.9 20.9 25.4 25.4 32.7 32.7 39 39 49

Intermittent at 550 V [A] 28 23 33 28 41 36 52 43 59 54

Continuous at 575 V [A] 16 20 20 24 24 31 31 37 37 47

Intermittent at 575 V [A] 26 22 32 27 39 34 50 41 56 52


IP20 max. cable cross-section 4) formains, brake, motor and load

sharing [mm2] ([AWG])

10, 10,- (8, 8,-) 10, 10,- (8, 8,-) 35,-,-(2,-,-) 35,-,-(2,-,-) 35,-,-(2,-,-)


section 4) for mains, brake and load

sharing [mm2] ([AWG])

16, 10, 10 (6, 8, 8) 16, 10, 10 (6, 8, 8) 35,-,-(2,-,-) 35,-,-(2,-,-) 50,-,- (1,-,-)


section 4) for motor [mm2] ([AWG])10, 10,- (8, 8,-) 10, 10,- (8, 8,-) 35, 25, 25 (2, 4, 4) 35, 25, 25 (2, 4, 4) 50,-,- (1,-,-)

Max. cable cross-section 4) for

Disconnect [mm2] ([AWG])

16, 10, 10(6, 8, 8)

50, 35, 35(1, 2, 2)



Efficiency 2) 0.98 0.98 0.98 0.98 0.98

Table 8.8 Mains Supply 3x525-600 V AC (FC 302 only), P11K-P30K


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Typical Shaft Output [kW] 37 45 45 55 55 75 75 90

Enclosure IP20 C3 C3 C3 C4 C4

Enclosure IP21, IP55, IP66 C1 C1 C1 C2 C2

Output current

Continuous (3x525-550 V) [A] 54 65 65 87 87 105 105 137

Intermittent (3x525-550 V) [A] 81 72 98 96 131 116 158 151

Continuous (3x551-600 V) [A] 52 62 62 83 83 100 100 131

Intermittent (3x551-600 V) [A] 78 68 93 91 125 110 150 144



Max. input current

Continuous at 550 V [A] 49 59 59 78.9 78.9 95.3 95.3 124.3

Intermittent at 550 V [A] 74 65 89 87 118 105 143 137

Continuous at 575 V [A] 47 56 56 75 75 91 91 119

Intermittent at 575 V [A] 70 62 85 83 113 100 137 131


IP20 max. cable cross-section for mains and motor

[mm2] ([AWG])50 (1) 150 (300 MCM)

IP20 max. cable cross-section for brake and load

sharing [mm2] ([AWG])50 (1) 95 (4/0)

IP21, IP55, IP66 max. cable cross-section for mains and

motor [mm2] ([AWG])50 (1) 150 (300 MCM)

IP21, IP55, IP66 max. cable cross-section for brake and

load sharing [mm2] ([AWG])50 (1) 95 (4/0)

Max cable cross-section 4) for mains disconnect [mm2]([AWG])

50, 35, 35(1, 2, 2)

95, 70, 70(3/0, 2/0, 2/0)

185, 150, 120(350MCM,

300MCM, 4/0)


Efficiency 2) 0.98 0.98 0.98 0.98

Table 8.9 Mains Supply 3x525-600 V AC (FC 302 only), P37K-P75K


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8.1.4 Mains Supply 3x525-690 V AC (FC 302 only)

Type Designation P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5

High/Normal Overload1) HO/NO HO/NO HO/NO HO/NO HO/NO HO/NO HO/NO

Typical Shaft output (kW) 1.1 1.5 2.2 3.0 4.0 5.5 7.5

Enclosure IP20 A3 A3 A3 A3 A3 A3 A3

Output current

Continuous (3x525-550V) [A] 2.1 2.7 3.9 4.9 6.1 9.0 11.0

Intermittent (3x525-550V) [A] 3.4 4.3 6.2 7.8 9.8 14.4 17.6

Continuous (3x551-690V) [A] 1.6 2.2 3.2 4.5 5.5 7.5 10.0


Continuous KVA 525 V AC 1.9 2.5 3.5 4.5 5.5 8.2 10.0

Continuous KVA 690 V AC 1.9 2.6 3.8 5.4 6.6 9.0 12.0

Max. input current

Continuous (3x525-550V) [A] 1.9 2.4 3.5 4.4 5.5 8.1 9.9


Continuous (3x551-690V) [A] 1.4 2.0 2.9 4.0 4.9 6.7 9.0



Max. cable cross-section 4) for mains, motor, brake and

load sharing [mm2] ([AWG])4, 4, 4 (12, 12, 12) (min. 0.2 (24)

Max. Cable cross-section 4) for disconnect [mm2]([AWG])

6, 4, 4 (10, 12, 12)

Estimated power loss at rated max. load (W) 3) 44 60 88 120 160 220 300

Efficiency 2) 0.96 0.96 0.96 0.96 0.96 0.96 0.96

Table 8.10 A3 Enclosure, Mains Supply 3x525-690 V AC IP20/Protected Chassis, P1K1-P7K5



Typical Shaft output at 550 V [kW] 7.5 11 11 15 15 18.5 18.5 22

Typical Shaft output at 690 V [kW] 11 15 15 18.5 18.5 22 22 30


Enclosure IP21, IP55 B2 B2 B2 B2

Output current

Continuous (3x525-550V) [A] 14.0 19.0 19.0 23.0 23.0 28.0 28.0 36.0

Intermittent (60 s overload) (3x525-550V) [A] 22.4 20.9 30.4 25.3 36.8 30.8 44.8 39.6

Continuous (3x551-690V) [A] 13.0 18.0 18.0 22.0 22.0 27.0 27.0 34.0

Intermittent (60 s overload) (3x551-690V) [A] 20.8 19.8 28.8 24.2 35.2 29.7 43.2 37.4

continuous KVA (at 550 V) [KVA] 13.3 18.1 18.1 21.9 21.9 26.7 26.7 34.3

continuous KVA (at 690 V AC) [KVA] 15.5 21.5 21.5 26.3 26.3 32.3 32.3 40.6

Max. input current

Continuous (at 550 V) (A) 15.0 19.5 19.5 24.0 24.0 29.0 29.0 36.0

Intermittent (60 s overload) (at 550 V) (A) 23.2 21.5 31.2 26.4 38.4 31.9 46.4 39.6

Continuous (at 690 V) (A) 14.5 19.5 19.5 24.0 24.0 29.0 29.0 36.0

Intermittent (60 s overload) (at 690 V) (A) 23.2 21.5 31.2 26.4 38.4 31.9 46.4 39.6


Max. cable cross-section 4) for mains/motor, load

share and brake [mm2] ([AWG])35, 25, 25 (2, 4, 4)

Max cable cross-section 4) for mains disconnect

[mm2] ([AWG])16,10,10 (6, 8, 8)

Estimated power loss at rated max. load (W) 3) 150 220 220 300 300 370 370 440

Efficiency 2) 0.98 0.98 0.98 0.98

Table 8.11 B2/B4 Enclosure, Mains Supply 3x525-690 V AC IP20/IP21/IP55 - Chassis/NEMA 1/NEMA 12 (FC 302 only), P11K-P22K


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Typical Shaft output at 550 V (kW) 22 30 30 37 37 45 45 55 50 75

Typical Shaft output at 690 V [kW] 30 37 37 45 45 55 55 75 75 90

Enclosure IP20 B4 C3 C3 D3h D3h

Enclosure IP21, IP55 C2 C2 C2 C2 C2

Output current

Continuous (3x525-550V) [A] 36.0 43.0 43.0 54.0 54.0 65.0 65.0 87.0 87.0 105

Intermittent (60 s overload) (3x525-550V)[A] 54.0 47.3 64.5 59.4 81.0 71.5 97.5 95.7 130.5 115.5

Continuous (3x551-690V) [A] 34.0 41.0 41.0 52.0 52.0 62.0 62.0 83.0 83.0 100

Intermittent (60 s overload) (3x551-690V)[A] 51.0 45.1 61.5 57.2 78.0 68.2 93.0 91.3 124.5 110

continuous KVA (at 550 V AC) [KVA] 34.3 41.0 41.0 51.4 51.4 61.9 61.9 82.9 82.9 100

continuous KVA (at 690 V AC) [KVA] 40.6 49.0 49.0 62.1 62.1 74.1 74.1 99.2 99.2 119.5

Max. input current

Continuous (at 550 V) [A] 36.0 49.0 49.0 59.0 59.0 71.0 71.0 87.0 87.0 99.0

Intermittent (60 s overload) (at 550 V) [A] 54.0 53.9 72.0 64.9 87.0 78.1 105.0 95.7 129 108.9

Continuous (at 690 V) [A] 36.0 48.0 48.0 58.0 58.0 70.0 70.0 86.0 - -

Intermittent (60 s overload) (at 690 V) [A] 54.0 52.8 72.0 63.8 87.0 77.0 105 94.6 - -


Max. cable-cross section for mains and

motor [mm2] ([AWG])150 (300 MCM)

Max. cable cross-section for load share and

brake [mm2] ([AWG])95 (3/0)

Max cable cross-section 4) for mains

disconnect [mm2] ([AWG])

95, 70, 70(3/0, 2/0, 2/0)

185, 150, 120(350 MCM, 300

MCM, 4/0)-



Efficiency 2) 0,98 0,98 0,98 0,98 0,98

Table 8.12 B4, C2, C3 Enclosure, Mains Supply 3x525-690 V AC IP20/IP21/IP55 - Chassis/NEMA1/NEMA 12 (FC 302 only), P30K-P75K

For fuse ratings, see 8.7 Fuses and Circuit Breakers.

1) High overload=150% or 160% torque during 60 s. Normal overload=110% torque during 60 s.

2) Measured using 5 m screened motor cables at rated load and rated frequency.

3) The typical power loss is at nominal load conditions and expected to be within ±15% (tolerance relates to variety in voltage andcable conditions).Values are based on a typical motor efficiency (eff2/eff3 border line). Motors with lower efficiency will also add to the power loss in thefrequency converter and opposite.If the switching frequency is increased compared to the default setting, the power losses may rise significantly.LCP and typical control card power consumptions are included. Further options and customer load may add up to 30 W to the losses.(Though typical only 4 W extra for a fully loaded control card, or options for slot A or slot B, each).

Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (± 5%).

4) The three values for the max. cable cross section are for single core, flexible wire and flexible wire with sleeve, respectively.


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8.2 Mains Supply

Mains supplySupply Terminals (6-Pulse) L1, L2, L3Supply Terminals (12-Pulse) L1-1, L2-1, L3-1, L1-2, L2-2, L3-2Supply voltage 200-240 V ±10%Supply voltage FC 301: 380-480 V/FC 302: 380-500 V ±10%Supply voltage FC 302: 525-600 V ±10%Supply voltage FC 302: 525-690 V ±10%

Mains voltage low/mains drop-out:During low mains voltage or a mains drop-out, the frequency converter continues until the intermediate circuit voltage dropsbelow the minimum stop level, which corresponds typically to 15% below the frequency converter's lowest rated supply voltage.Power-up and full torque cannot be expected at mains voltage lower than 10% below the frequency converter's lowest ratedsupply voltage.

Supply frequency 50/60 Hz ±5%Max. imbalance temporary between mains phases 3.0 % of rated supply voltageTrue Power Factor (λ) ≥ 0.9 nominal at rated loadDisplacement Power Factor (cos ϕ) near unity (> 0.98)Switching on input supply L1, L2, L3 (power-ups) ≤ 7.5 kW maximum 2 times/min.Switching on input supply L1, L2, L3 (power-ups) 11-75 kW maximum 1 time/min.Switching on input supply L1, L2, L3 (power-ups) ≥ 90 kW maximum 1 time/2 min.Environment according to EN60664-1 overvoltage category III/pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes, 240/500/600/690V maximum.

8.3 Motor Output and Motor Data

Motor output (U, V, W1))Output voltage 0-100% of supply voltageOutput frequency 0-590 HzOutput frequency in Flux Mode 0-300 HzSwitching on output UnlimitedRamp times 0.01-3600 s

Torque characteristicsStarting torque (constant torque) maximum 160% for 60 s 1) once in 10 min.Starting/overload torque (variable torque) maximum 110% up to 0.5 s1) once in 10 min.Torque rise time in FLUX (for 5 kHz fsw) 1 msTorque rise time in VVCplus (independent of fsw) 10 ms

1) Percentage relates to the nominal torque.


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8.4 Ambient Conditions

EnvironmentEnclosure IP20/Chassis, IP21/Type 1, IP55/ Type 12, IP66/ Type 4XVibration test 1.0 gMax. THVD 10%Max. relative humidity 5% - 93% (IEC 721-3-3; Class 3K3 (non-condensing) during operationAggressive environment (IEC 60068-2-43) H2S test class KdAmbient temperature 1) Max. 50 °C (24-hour average maximum 45 °C)Minimum ambient temperature during full-scale operation 0 °CMinimum ambient temperature at reduced performance - 10 °CTemperature during storage/transport -25 to +65/70 °CMaximum altitude above sea level without derating 1000 m

Derating for high altitude, see special conditions in the Design Guide.

EMC standards, Emission EN 61800-3EMC standards, Immunity EN 61800-3

See section on special conditions in the Design Guide.1) Derating for high ambient temperature, see special conditions in the Design Guide

8.5 Cable Specifications

Cable lengths and cross sections for control cables1)

Max. motor cable length, screened 150 mMax. motor cable length, unscreened 300 mMaximum cross section to control terminals, flexible/rigid wire without cable end sleeves 1.5 mm2/16 AWGMaximum cross section to control terminals, flexible wire with cable end sleeves 1 mm2/18 AWGMaximum cross section to control terminals, flexible wire with cable end sleeves with collar 0.5 mm2/20 AWGMinimum cross section to control terminals 0.25 mm2/24 AWG

1)For power cables, see electrical tables in 8.1 Electrical Data.

8.6 Control Input/Output and Control Data

Digital inputsProgrammable digital inputs FC 301: 4 (5)1)/FC 302: 4 (6)1)

Terminal number 18, 19, 271), 291), 32, 33,Logic PNP or NPNVoltage level 0 - 24 V DCVoltage level, logic'0' PNP < 5 V DCVoltage level, logic'1' PNP > 10 V DCVoltage level, logic '0' NPN2) > 19 V DCVoltage level, logic '1' NPN2) < 14 V DCMaximum voltage on input 28 V DCPulse frequency range 0-110 kHz(Duty cycle) Min. pulse width 4.5 msInput resistance, Ri approx. 4 kΩ


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Safe stop Terminal 373, 4) (Terminal 37 is fixed PNP logic)Voltage level 0-24 V DCVoltage level, logic'0' PNP <4 V DCVoltage level, logic'1' PNP >20 V DCMaximum voltage on input 28 V DCTypical input current at 24 V 50 mA rmsTypical input current at 20 V 60 mA rmsInput capacitance 400 nF

All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.1) Terminals 27 and 29 can also be programmed as output.2) Except Safe Torque Off input Terminal 37.3) See 4.8.5 Safe Torque Off (STO) for further information about terminal 37 and Safe Torque Off.4) When using a contactor with a DC coil inside in combination with Safe Torque Off, it is important to make a return way forthe current from the coil when turning it off. This can be done by using a freewheel diode (or, alternatively, a 30 or 50 V MOV forquicker response time) across the coil. Typical contactors can be bought with this diode.

Analog inputsNumber of analog inputs 2Terminal number 53, 54Modes Voltage or currentMode select Switch S201 and switch S202Voltage mode Switch S201/switch S202 = OFF (U)Voltage level -10 to +10 V (scaleable)Input resistance, Ri approx. 10 kΩMax. voltage ±20 VCurrent mode Switch S201/switch S202 = ON (I)Current level 0/4 to 20 mA (scaleable)Input resistance, Ri approx. 200 ΩMax. current 30 mAResolution for analog inputs 10 bit (+ sign)Accuracy of analog inputs Max. error 0.5% of full scaleBandwidth 100 Hz

The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Mains

Functionalisolation

PELV isolation

Motor

DC-Bus

Highvoltage

Control+24V

RS485

18

37

130B

A11

7.10

Illustration 8.1 PELV Isolation

Pulse/encoder inputsProgrammable pulse/encoder inputs 2/1Terminal number pulse/encoder 291), 332) / 323), 333)

Max. frequency at terminal 29, 32, 33 110 kHz (Push-pull driven)Max. frequency at terminal 29, 32, 33 5 kHz (open collector)Min. frequency at terminal 29, 32, 33 4 HzVoltage level see section on Digital inputMaximum voltage on input 28 V DC


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8 8

Input resistance, Ri approx. 4 kΩPulse input accuracy (0.1-1 kHz) Max. error: 0.1% of full scaleEncoder input accuracy (1-11 kHz) Max. error: 0.05 % of full scale

The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.1) FC 302 only2) Pulse inputs are 29 and 333) Encoder inputs: 32 = A, and 33 = B

Digital outputProgrammable digital/pulse outputs 2Terminal number 27, 29 1)

Voltage level at digital/frequency output 0-24 VMax. output current (sink or source) 40 mAMax. load at frequency output 1 kΩMax. capacitive load at frequency output 10 nFMinimum output frequency at frequency output 0 HzMaximum output frequency at frequency output 32 kHzAccuracy of frequency output Max. error: 0.1 % of full scaleResolution of frequency outputs 12 bit

1) Terminal 27 and 29 can also be programmed as input.

The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Analog outputNumber of programmable analog outputs 1Terminal number 42Current range at analog output 0/4 to 20 mAMax. load GND - analog output less than 500 ΩAccuracy on analog output Max. error: 0.5% of full scaleResolution on analog output 12 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, 24 V DC outputTerminal number 12, 13Output voltage 24 V +1, -3 VMax. load 200 mA

The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digitalinputs and outputs.

Control card, 10 V DC outputTerminal number ±50Output voltage 10.5 V ±0.5 VMax. load 15 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, RS-485 serial communicationTerminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)Terminal number 61 Common for terminals 68 and 69

The RS-485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from thesupply voltage (PELV).


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Control card, USB serial communication USB standard 1.1 (Full speed)USB plug USB type B “device” plug

Connection to PC is carried out via a standard host/device USB cable.The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.The USB ground connection is not galvanically isolated from protection earth. Use only an isolated laptop as PC connection tothe USB connector on the frequency converter.

Relay outputsProgrammable relay outputs FC 301 all kW: 1/FC 302 all kW: 2Relay 01 Terminal number 1-3 (break), 1-2 (make)Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240 V AC, 2 AMax. terminal load (AC-15)1) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 AMax. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) 60 V DC, 1 AMax. terminal load (DC-13)1) (Inductive load) 24 V DC, 0.1 ARelay 02 (FC 302 only) Terminal number 4-6 (break), 4-5 (make)Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load)2)3) Overvoltage cat. II 400 V AC, 2 AMax. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 AMax. terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80 V DC, 2 AMax. terminal load (DC-13)1) on 4-5 (NO) (Inductive load) 24 V DC, 0.1 AMax. terminal load (AC-1)1) on 4-6 (NC) (Resistive load) 240 V AC, 2 AMax. terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 AMax. terminal load (DC-1)1) on 4-6 (NC) (Resistive load) 50 V DC, 2 AMax. terminal load (DC-13)1) on 4-6 (NC) (Inductive load) 24 V DC, 0.1 AMin. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC 10 mA, 24 V AC 20 mAEnvironment according to EN 60664-1 overvoltage category III/pollution degree 2

1) IEC 60947 part 4 and 5The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).2) Overvoltage Category II3) UL applications 300 V AC2A

Control card performanceScan interval 1 ms

Control characteristicsResolution of output frequency at 0-590 Hz ±0.003 HzRepeat accuracy of Precise start/stop (terminals 18, 19) ≤±0.1 msSystem response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 msSpeed control range (open loop) 1:100 of synchronous speedSpeed control range (closed loop) 1:1000 of synchronous speedSpeed accuracy (open loop) 30-4000 RPM: error ±8 RPMSpeed accuracy (closed loop), depending on resolution of feedback device 0-6000 RPM: error ±0.15 RPMTorque control accuracy (speed feedback) max. error ±5% of rated torque

All control characteristics are based on a 4-pole asynchronous motor


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8.7 Fuses and Circuit Breakers

Use recommended fuses and/or circuit breakers on the supply side as protection in case of component break-down insidethe frequency converter (first fault).

NOTICEUse of fuses on the supply side is mandatory for IEC 60364 (CE) and NEC 2009 (UL) compliant installations.

Recommendations

• Fuses of the type gG

• Circuit breakers of Moeller types. By use of other circuit breaker types, ensure that the energy into the frequencyconverter is equal to or lower than the energy provided by Moeller types.

If fuses/circuit breakers according to recommendations are chosen, possible damages on the frequency converter will mainlybe limited to damages inside the unit. For further information, see Application Note Fuses and Circuit Breakers, MN90T.

The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), depending on thefrequency converter voltage rating. With the proper fusing the frequency converter Short Circuit Current Rating (SCCR) is100,000 Arms.

8.7.1 CE Compliance

200-240 V

Enclosure Power [kW] Recommendedfuse size

RecommendedMax. fuse

Recommended circuitbreakerMoeller

Max trip level [A]

A1 0.25-1.5 gG-10 gG-25 PKZM0-16 16

A2 0.25-2.2 gG-10 (0.25-1.5)gG-16 (2.2)

gG-25 PKZM0-25 25

A3 3.0-3.7 gG-16 (3)gG-20 (3.7)

gG-32 PKZM0-25 25

A4 0.25-2.2 gG-10 (0.25-1.5)gG-16 (2.2)

gG-32 PKZM0-25 25

A5 0.25-3.7 gG-10 (0.25-1.5)gG-16 (2.2-3)gG-20 (3.7)

gG-32 PKZM0-25 25

B1 5.5-7.5 gG-25 (5.5)gG-32 (7.5)

gG-80 PKZM4-63 63

B2 11 gG-50 gG-100 NZMB1-A100 100

B3 5.5 gG-25 gG-63 PKZM4-50 50

B4 7.5-15 gG-32 (7.5)gG-50 (11)gG-63 (15)

gG-125 NZMB1-A100 100

C1 15-22 gG-63 (15)gG-80 (18.5)gG-100 (22)

gG-160 (15-18.5)aR-160 (22)

NZMB2-A200 160

C2 30-37 aR-160 (30)aR-200 (37)

aR-200 (30)aR-250 (37)

NZMB2-A250 250

C3 18.5-22 gG-80 (18.5)aR-125 (22)

gG-150 (18.5)aR-160 (22)

NZMB2-A200 150

C4 30-37 aR-160 (30)aR-200 (37)

aR-200 (30)aR-250 (37)

NZMB2-A250 250

Table 8.13 200-240 V, Enclosure Types A, B and C


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380-500 V



Recommended circuitbreaker Moeller

Max trip level [A]

A1 0.37-1.5 gG-10 gG-25 PKZM0-16 16

A2 0.37-4.0 gG-10 (0.37-3)gG-16 (4)

gG-25 PKZM0-25 25

A3 5.5-7.5 gG-16 gG-32 PKZM0-25 25

A4 0.37-4 gG-10 (0.37-3)gG-16 (4)

gG-32 PKZM0-25 25

A5 0.37-7.5 gG-10 (0.37-3)gG-16 (4-7.5)

gG-32 PKZM0-25 25

B1 11-15 gG-40 gG-80 PKZM4-63 63

B2 18.5-22 gG-50 (18.5)gG-63 (22)

gG-100 NZMB1-A100 100

B3 11-15 gG-40 gG-63 PKZM4-50 50

B4 18.5-30 gG-50 (18.5)gG-63 (22)gG-80 (30)

gG-125 NZMB1-A100 100

C1 30-45 gG-80 (30)gG-100 (37)gG-160 (45)

gG-160 NZMB2-A200 160

C2 55-75 aR-200 (55)aR-250 (75)

aR-250 NZMB2-A250 250

C3 37-45 gG-100 (37)gG-160 (45)

gG-150 (37)gG-160 (45)

NZMB2-A200 150

C4 55-75 aR-200 (55)aR-250 (75)

aR-250 NZMB2-A250 250



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525-600 V




Max trip level [A]

A2 0-75-4.0 gG-10 gG-25 PKZM0-25 25

A3 5.5-7.5 gG-10 (5.5)gG-16 (7.5)

gG-32 PKZM0-25 25

A5 0.75-7.5 gG-10 (0.75-5.5)gG-16 (7.5)

gG-32 PKZM0-25 25

B1 11-18 gG-25 (11)gG-32 (15)

gG-40 (18.5)

gG-80 PKZM4-63 63

B2 22-30 gG-50 (22)gG-63 (30)

gG-100 NZMB1-A100 100

B3 11-15 gG-25 (11)gG-32 (15)

gG-63 PKZM4-50 50

B4 18.5-30 gG-40 (18.5)gG-50 (22)gG-63 (30)

gG-125 NZMB1-A100 100

C1 37-55 gG-63 (37)gG-100 (45)aR-160 (55)

gG-160 (37-45)aR-250 (55)

NZMB2-A200 160

C2 75 aR-200 (75) aR-250 NZMB2-A250 250

C3 37-45 gG-63 (37)gG-100 (45)

gG-150 NZMB2-A200 150

C4 55-75 aR-160 (55)aR-200 (75)

aR-250 NZMB2-A250 250


525-690 V




Max trip level [A]

A3 1.11.52.234

5.57.5

gG-6gG-6gG-6

gG-10gG-10gG-16gG-16

gG-25gG-25gG-25gG-25gG-25gG-25gG-25

PKZM0-16 16

B2/B4 11151822

gG-25 (11)gG-32 (15)gG-32 (18)gG-40 (22)

gG-63

- -

B4/C2 30 gG-63 (30) gG-80 (30) - -

C2/C3 3745

gG-63 (37)gG-80 (45)

gG-100 (37)gG-125 (45)

- -

C2 5575

gG-100 (55)gG-125 (75)

gG-160 (55-75)- -



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8.7.2 UL Compliance

200-240 V

Recommended max. fuse

Power[kW]

Bussmann

Type RK1 1)

BussmannType J

BussmannType T

BussmannType CC

BussmannType CC

BussmannType CC

0.25-0.37 KTN-R-05 JKS-05 JJN-05 FNQ-R-5 KTK-R-5 LP-CC-5

0.55-1.1 KTN-R-10 JKS-10 JJN-10 FNQ-R-10 KTK-R-10 LP-CC-10

1.5 KTN-R-15 JKS-15 JJN-15 FNQ-R-15 KTK-R-15 LP-CC-15




5.5 KTN-R-50 KS-50 JJN-50 - - -

7.5 KTN-R-60 JKS-60 JJN-60 - - -

11 KTN-R-80 JKS-80 JJN-80 - - -

15-18.5 KTN-R-125 JKS-125 JJN-125 - - -

22 KTN-R-150 JKS-150 JJN-150 - - -

30 KTN-R-200 JKS-200 JJN-200 - - -

37 KTN-R-250 JKS-250 JJN-250 - - -



Power [kW]SIBA

Type RK1Littel fuseType RK1

Ferraz-ShawmutType CC

Ferraz-Shawmut

Type RK13)

Bussmann

Type JFHR22)

Littel fuseJFHR2

Ferraz-Shawmut

JFHR24)

Ferraz-Shawmut

J

0.25-0.37 5017906-005 KLN-R-05 ATM-R-05 A2K-05-R FWX-5 - - HSJ-6

0.55-1.1 5017906-010 KLN-R-10 ATM-R-10 A2K-10-R FWX-10 - - HSJ-10

1.5 5017906-016 KLN-R-15 ATM-R-15 A2K-15-R FWX-15 - - HSJ-15




5.5 5014006-050 KLN-R-50 - A2K-50-R FWX-50 - - HSJ-50

7.5 5014006-063 KLN-R-60 - A2K-60-R FWX-60 - - HSJ-60

11 5014006-080 KLN-R-80 - A2K-80-R FWX-80 - - HSJ-80

15-18.5 2028220-125 KLN-R-125 - A2K-125-R FWX-125 - - HSJ-125

22 2028220-150 KLN-R-150 - A2K-150-R FWX-150 L25S-150 A25X-150 HSJ-150




1) KTS-fuses from Bussmann may substitute KTN for 240 V frequency converters.

2) FWH-fuses from Bussmann may substitute FWX for 240 V frequency converters.

3) A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V frequency converters.

4) A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V frequency converters.


MG33AO02 - Rev. 2013-11-07 65

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380-500 V


Power[kW]

BussmannType RK1

BussmannType J

BussmannType T

BussmannType CC

BussmannType CC

BussmannType CC

0.37-1.1 KTS-R-6 JKS-6 JJS-6 FNQ-R-6 KTK-R-6 LP-CC-6


3 KTS-R-15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15

4 KTS-R-20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20

5.5 KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25


11 KTS-R-40 JKS-40 JJS-40 - - -

15 KTS-R-50 JKS-50 JJS-50 - - -

18 KTS-R-60 JKS-60 JJS-60 - - -

22 KTS-R-80 JKS-80 JJS-80 - - -

30 KTS-R-100 JKS-100 JJS-100 - - -

37 KTS-R-125 JKS-125 JJS-125 - - -

45 KTS-R-150 JKS-150 JJS-150 - - -

55 KTS-R-200 JKS-200 JJS-200 - - -

75 KTS-R-250 JKS-250 JJS-250 - - -



Power [kW]SIBA

Type RK1Littel fuseType RK1

Ferraz-ShawmutType CC

Ferraz-ShawmutType RK1

BussmannJFHR2

Ferraz-Shawmut

J

Ferraz-Shawmut

JFHR21)

Littel fuseJFHR2

0.37-1.1 5017906-006 KLS-R-6 ATM-R-6 A6K-6-R FWH-6 HSJ-6 - -

1.5-2.2 5017906-010 KLS-R-10 ATM-R-10 A6K-10-R FWH-10 HSJ-10 - -

3 5017906-016 KLS-R-15 ATM-R-15 A6K-15-R FWH-15 HSJ-15 - -

4 5017906-020 KLS-R-20 ATM-R-20 A6K-20-R FWH-20 HSJ-20 - -

5.5 5017906-025 KLS-R-25 ATM-R-25 A6K-25-R FWH-25 HSJ-25 - -

7.5 5012406-032 KLS-R-30 ATM-R-30 A6K-30-R FWH-30 HSJ-30 - -

11 5014006-040 KLS-R-40 - A6K-40-R FWH-40 HSJ-40 - -

15 5014006-050 KLS-R-50 - A6K-50-R FWH-50 HSJ-50 - -

18 5014006-063 KLS-R-60 - A6K-60-R FWH-60 HSJ-60 - -

22 2028220-100 KLS-R-80 - A6K-80-R FWH-80 HSJ-80 - -

30 2028220-125 KLS-R-100 - A6K-100-R FWH-100 HSJ-100 - -

37 2028220-125 KLS-R-125 - A6K-125-R FWH-125 HSJ-125 - -

45 2028220-160 KLS-R-150 - A6K-150-R FWH-150 HSJ-150 - -

55 2028220-200 KLS-R-200 - A6K-200-R FWH-200 HSJ-200 A50-P-225 L50-S-225

75 2028220-250 KLS-R-250 - A6K-250-R FWH-250 HSJ-250 A50-P-250 L50-S-250


1) Ferraz-Shawmut A50QS fuses may substitute for A50P fuses.


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525-600 V


Power[kW]

Bussmann

Type RK1

BussmannType J

BussmannType T

BussmannType CC

Bussmann

Type CC

BussmannType CC

SIBAType RK1

Littel fuseType RK1

Ferraz-ShawmutType RK1

Ferraz-Shawmut

J

0.75-1.1 KTS-R-5 JKS-5 JJS-6 FNQ-R-5 KTK-R-5 LP-CC-5 5017906-005 KLS-R-005 A6K-5-R HSJ-6

1.5-2.2 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10 5017906-010 KLS-R-010 A6K-10-R HSJ-10

3 KTS-R15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15 5017906-016 KLS-R-015 A6K-15-R HSJ-15

4 KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20 5017906-020 KLS-R-020 A6K-20-R HSJ-20

5.5 KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25 5017906-025 KLS-R-025 A6K-25-R HSJ-25

7.5 KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30 5017906-030 KLS-R-030 A6K-30-R HSJ-30

11 KTS-R-35 JKS-35 JJS-35 - - - 5014006-040 KLS-R-035 A6K-35-R HSJ-35










525-690 V


Power[kW]

BussmannType RK1

BussmannType J

BussmannType T

BussmannType CC

BussmannType CC

BussmannType CC

[kW]



3 KTS-R15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15

4 KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20



11 KTS-R-35 JKS-35 JJS-35 - - -

15 KTS-R-45 JKS-45 JJS-45 - - -

18 KTS-R-50 JKS-50 JJS-50 - - -

22 KTS-R-60 JKS-60 JJS-60 - - -

30 KTS-R-80 JKS-80 JJS-80 - - -

37 KTS-R-100 JKS-100 JJS-100 - - -

45 KTS-R-125 JKS-125 JJS-125 - - -

55 KTS-R-150 JKS-150 JJS-150 - - -

75 KTS-R-175 JKS-175 JJS-175 - - -



MG33AO02 - Rev. 2013-11-07 67

8 8


Power [kW]Max.

prefuse

BussmannE52273

RK1/JDDZ

BussmannE4273J/JDDZ

BussmannE4273

T/JDDZ

SIBAE180276

RK1/JDDZ

LittelFuseE81895

RK1/JDDZ

Ferraz-Shawmut

E163267/E2137RK1/JDDZ

Ferraz-Shawmut

E2137J/HSJ

11 30 A KTS-R-30 JKS-30 JKJS-30 5017906-030 KLS-R-030 A6K-30-R HST-30

15-18.5 45 A KTS-R-45 JKS-45 JJS-45 5014006-050 KLS-R-045 A6K-45-R HST-45

22 60 A KTS-R-60 JKS-60 JJS-60 5014006-063 KLS-R-060 A6K-60-R HST-60




55 125 A KTS-R-125 JKS-125 JJS-125 2028220-125 KLS-150 A6K-125-R HST-125

75 150 A KTS-R-150 JKS-150 JJS-150 2028220-150 KLS-175 A6K-150-R HST-150

Table 8.23 525-690 V, Enclosure Types B and C

8.8 Connection Tightening Torques

Torque [Nm]

Enclosure Mains MotorDC

connectionBrake Ground Relay

A2 1.8 1.8 1.8 1.8 3 0.6

A3 1.8 1.8 1.8 1.8 3 0.6

A4 1.8 1.8 1.8 1.8 3 0.6

A5 1.8 1.8 1.8 1.8 3 0.6

B1 1.8 1.8 1.5 1.5 3 0.6

B2 4.5 4.5 3.7 3.7 3 0.6

B3 1.8 1.8 1.8 1.8 3 0.6

B4 4.5 4.5 4.5 4.5 3 0.6

C1 10 10 10 10 3 0.6

C2 14/241) 14/241) 14 14 3 0.6

C3 10 10 10 10 3 0.6

C4 14/24 1) 14/24 1) 14 14 3 0.6

Table 8.24 Tightening Terminals

1) For different cable dimensions x/y, where x ≤ 95 mm2 and y ≥ 95 mm2.


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88

8.9 Power Ratings, Weight and Dimensions

Encl

osur

e Ty

peA

1A

2A

3A

4A

5B1

B2B3

B4C1

C2C3

C4D

3h

Rate

dPo

wer

[kW

]

200-

240

V0.

25–1

.50.

25-2

.23-

3.7

0.25

-2.2

0.25

-3.7

5.5-

7.5

115.

5-7.

511

-15

15-2

230

-37

18.5

-22

30-3

7-

380-

480/

500

V0.

37-1

.50.

37-4

.05.

5-7.

50.

37-4

0.37

-7.5

11-1

518

.5-2

211

-15

18.5

-30

30-4

555

-75

37-4

555

-75

-

525-

600

V-

-0.

75-7

.5-

0.75

-7.5

11-1

518

.5-2

211

-15

18.5

-30

30-4

555

-90

37-4

555

-90

-

525-

690

V-

-1.

1-7.

5-

--

11-2

2-

11-3

0-

30-7

537

-45

37-4

555

-75

IP NEM

A20

Chas

sis

20Ch

assi

s21

Type

120

Chas

sis

21Ty

pe 1

55/6

6Ty

pe12

/4X

55/6

6Ty

pe12

/4X

21/5

5/66

Type

1/12

/4X

21/5

5/66

Type

1/12

/4X

20Ch

assi

s20

Chas

sis

21/5

5/66

Type

1/12

/4X

21/5

5/66

Type

1/12

/4X

20Ch

assi

s20

Chas

sis

20Ch

assi

s

Hei

ght

[mm

]

Hei

ght

of b

ack

plat

eA

*20

026

837

526

837

539

042

048

065

039

952

068

077

055

066

090

9

Hei

ght

with

de-

coup

ling

plat

e fo

r Fi

eldb

us c

able

sA

316

374

-37

4-

--

--

420

595

--

630

800

-

Dis

tanc

e be

twee

nm

ount

ing

hol

esa

190

257

350

257

350

401

402

454

624

380

495

648

739

521

631

-

Wid

th [m

m]

Wid

th o

f ba

ck p

late

B75

9090

130

130

200

242

242

242

165

230

308

370

308

370

250

Wid

th o

f ba

ck p

late

with

one

C o

ptio

nB

-13

013

017

017

0-

242

242

242

205

230

308

370

308

370

-

Wid

th o

f ba

ck p

late

with

two

C o

ptio

ns [m

m]

B-

150

150

190

190

-24

224

224

222

523

030

837

030

837

0-

Dis

tanc

e be

twee

nm

ount

ing

hol

esb

6070

7011

011

017

121

521

021

014

020

027

233

427

033

0-

Dep

th [m

m]

Dep

th w

ithou

t op

tion

A/B

C20

720

520

720

520

717

520

026

026

024

924

231

033

533

333

337

5

With

opt

ion

A/B

C22

222

022

222

022

217

520

026

026

026

224

231

033

533

333

337

5

Scre

w h

oles

[mm

]

c6.

08.

08.

08.

08.

08.

258.

2512

128

-12

.512

.5-

--

dø8

ø11

ø11

ø11

ø11

ø12

ø12

ø19

ø19

12-

ø19

ø19

--

-

eø5

ø5.5

ø5.5

ø5.5

ø5.5

ø6.5

ø6.5

ø9ø9

6.8

8.5

ø9ø9

8.5

8.5

-

f5

99

6.5

6.5

69

99

7.9

159.

89.

817

17

Max

wei

ght

[kg]

2.7

4.9

5.3

6.6

7.0

9.7

13.5

/14.

223

2712

23.5

4565

3550

62

Fron

t co

ver

tight

enin

g t

orqu

e [N

m]

Plas

tic c

over

(low

IP)

Clic

kCl

ick

Clic

k-

-Cl

ick

Clic

kCl

ick

Clic

kCl

ick

Clic

k2.

02.

0-

Met

al c

over

(IP5

5/66

)-

--

1.5

1.5

2.2

2.2

--

2.2

2.2

2.0

2.0

-

* Se

e Ill

ustr

atio

n 3.

4 an

d Il

lust

ratio

n 3.

5 fo

r to

p a

nd b

otto

m m

ount

ing

hol

es.

Tabl

e 8.

25 P

ower

Rat

ings

, Wei

ght

and

Dim

ensi

ons


MG33AO02 - Rev. 2013-11-07 69

8 8

9 Appendix

9.1 Symbols, Abbreviations and Conventions

9.1.1 Symbols, Abbreviations and Conventions

AC Alternating Current

AEO Automatic Energy Optimization

AWG American Wire Gauge

AMA Automatic Motor Adaptation

°C Degrees Celsius

DC Direct Current

EMC Electro Magnetic Compatibility

ETR Electronic Thermal Relay

FC Frequency Converter

LCP Local Control Panel

MCT Motion Control Tool

IP Ingress Protection

IM,N Nominal Motor Current

fM,N Nominal Motor Frequency

PM,N Nominal Motor Power

UM,N Nominal Motor Voltage

PM Motor Permanent Magnet Motor

PELV Protective Extra Low Voltage

PCB Printed Circuit Board

PWM Pulse Width Modulated

ILIM Current Limit

IINV Rated Inverter Output Current

RPM Revolutions Per Minute

Regen Regenerative Terminals

ns Synchronous Motor Speed

TLIM Torque Limit

IVLT,MAX The Maximum Output Current

IVLT,N The Rated Output Current Supplied by the Frequency Converter

Table 9.1 Symbols and Abbreviations

ConventionsNumbered lists indicate procedures.Bullet lists indicate other information and description of illustrations.Italicised text indicates

• cross reference

• link

• parameter name

9.2 Parameter Menu Structure

Appendix VLT® AutomationDrive FC 301/302 Operating Instructions

70 MG33AO02 - Rev. 2013-11-07

99

0-**

Ope

ratio

n /

Dis

play

0-0*

Basi

c Se

ttin

gs0-

01La

ngua

ge0-

02M

otor

Spe

ed U

nit

0-03

Regi

onal

Set

tings

0-04

Ope

ratin

g S

tate

at

Pow

er-u

p (H

and)

0-09

Perf

orm

ance

Mon

itor

0-1*

Set-

up O

pera

tions

0-10

Act

ive

Set-

up0-

11Ed

it S

et-u

p0-

12Th

is S

et-u

p L

inke

d t

o0-

13Re

adou

t: L

inke

d S

et-u

ps0-

14Re

adou

t: E

dit

Set-

ups

/ Ch

anne

l0-

15Re

adou

t: a

ctua

l set

up0-

2*LC

P D

ispl

ay0-

20D

ispl

ay L

ine

1.1

Smal

l0-

21D

ispl

ay L

ine

1.2

Smal

l0-

22D

ispl

ay L

ine

1.3

Smal

l0-

23D

ispl

ay L

ine

2 La

rge

0-24

Dis

play

Lin

e 3

Larg

e0-

25M

y Pe

rson

al M

enu

0-3*

LCP

Cus

tom

Rea

dout

0-30

Uni

t fo

r U

ser-

defin

ed R

eado

ut0-

31M

in V

alue

of

Use

r-de

fined

Rea

dout

0-32

Max

Val

ue o

f U

ser-

defin

ed R

eado

ut0-

37D

ispl

ay T

ext

10-

38D

ispl

ay T

ext

20-

39D

ispl

ay T

ext

30-

4*LC

P K

eypa

d0-

40[H

and

on]

Key

on

LCP

0-41

[Off]

Key

on

LCP

0-42

[Aut

o o

n] K

ey o

n L

CP0-

43[R

eset

] Ke

y on

LCP

0-44

[Off/

Rese

t] K

ey o

n L

CP0-

45[D

rive

Bypa

ss]

Key

on L

CP0-

5*Co

py/S

ave

0-50

LCP

Cop

y0-

51Se

t-up

Cop

y0-

6*Pa

ssw

ord

0-60

Mai

n M

enu

Pas

swor

d0-

61A

cces

s to

Mai

n M

enu

w/o

Pas

swor

d0-

65Q

uick

Men

u P

assw

ord

0-66

Acc

ess

to Q

uick

Men

u w

/o P

assw

ord

0-67

Bus

Pass

wor

d A

cces

s0-

68Sa

fety

Par

amet

ers

Pass

wor

d0-

69Pa

ssw

ord

Pro

tect

ion

of

Safe

tyPa

ram

eter

s1-

**Lo

ad a

nd M

otor

1-0*

Gen

eral

Set

tings

1-00

Conf

igur

atio

n M

ode

1-01

Mot

or C

ontr

ol P

rinci

ple

1-02

Flux

Mot

or F

eedb

ack

Sour

ce1-

03To

rque

Cha

ract

eris

tics

1-04

Ove

rload

Mod

e1-

05Lo

cal M

ode

Conf

igur

atio

n1-

06Cl

ockw

ise

Dire

ctio

n1-

07M

otor

Ang

le O

ffset

Adj

ust

1-1*

Spec

ial S

ettin

gs1-

10M

otor

Con

stru

ctio

n

1-11

Mot

or M

odel

1-14

Dam

ping

Gai

n1-

15Lo

w S

peed

Filt

er T

ime

Cons

t.1-

16H

igh

Spe

ed F

ilter

Tim

e Co

nst.

1-17

Volta

ge fi

lter

time

cons

t.1-

2*M

otor

Dat

a1-

20M

otor

Pow

er [k

W]

1-21

Mot

or P

ower

[HP]

1-22

Mot

or V

olta

ge1-

23M

otor

Fre

quen

cy1-

24M

otor

Cur

rent

1-25

Mot

or N

omin

al S

peed

1-26

Mot

or C

ont.

Rat

ed T

orqu

e1-

29A

utom

atic

Mot

or A

dapt

atio

n (A

MA

)1-

3*A

dv. M

otor

Dat

a1-

30St

ator

Res

ista

nce

(Rs)

1-31

Roto

r Re

sist

ance

(Rr)

1-33

Stat

or L

eaka

ge R

eact

ance

(X1)

1-34

Roto

r Le

akag

e Re

acta

nce

(X2)

1-35

Mai

n R

eact

ance

(Xh)

1-36

Iron

Los

s Re

sist

ance

(Rfe

)1-

37d-

axis

Indu

ctan

ce (L

d)1-

38q-

axis

Indu

ctan

ce (L

q)1-

39M

otor

Pol

es1-

40Ba

ck E

MF

at 1

000

RPM

1-41

Mot

or A

ngle

Offs

et1-

44d-

axis

Indu

ctan

ce S

at. (

LdSa

t)1-

45q-

axis

Indu

ctan

ce S

at. (

LqSa

t)1-

46Po

sitio

n D

etec

tion

Gai

n1-

47Lo

w S

peed

Tor

que

Calib

ratio

n1-

48In

duct

ance

Sat

. Poi

nt1-

5*Lo

ad In

dep.

Set

ting

1-50

Mot

or M

agne

tisat

ion

at

Zero

Spe

ed1-

51M

in S

peed

Nor

mal

Mag

netis

ing

[RPM

]1-

52M

in S

peed

Nor

mal

Mag

netis

ing

[Hz]

1-53

Mod

el S

hift

Fre

quen

cy1-

54Vo

ltage

red

uctio

n in

fiel

dwea

keni

ng1-

55U

/f C

hara

cter

istic

- U

1-56

U/f

Cha

ract

eris

tic -

F1-

58Fl

ysta

rt T

est

Puls

es C

urre

nt1-

59Fl

ysta

rt T

est

Puls

es F

requ

ency

1-6*

Load

Dep

en. S

ettin

g1-

60Lo

w S

peed

Loa

d C

ompe

nsat

ion

1-61

Hig

h S

peed

Loa

d C

ompe

nsat

ion

1-62

Slip

Com

pens

atio

n1-

63Sl

ip C

ompe

nsat

ion

Tim

e Co

nsta

nt1-

64Re

sona

nce

Dam

peni

ng1-

65Re

sona

nce

Dam

peni

ng T

ime

Cons

tant

1-66

Min

. Cur

rent

at

Low

Spe

ed1-

67Lo

ad T

ype

1-68

Min

imum

Iner

tia1-

69M

axim

um In

ertia

1-7*

Star

t A

djus

tmen

ts1-

70PM

Sta

rt M

ode

1-71

Star

t D

elay

1-72

Star

t Fu

nctio

n1-

73Fl

ying

Sta

rt1-

74St

art

Spee

d [R

PM]

1-75

Star

t Sp

eed

[Hz]

1-76

Star

t Cu

rren

t1-

8*St

op A

djus

tmen

ts1-

80Fu

nctio

n a

t St

op1-

81M

in S

peed

for

Func

tion

at

Stop

[RPM

]1-

82M

in S

peed

for

Func

tion

at

Stop

[Hz]

1-83

Prec

ise

Stop

Fun

ctio

n1-

84Pr

ecis

e St

op C

ount

er V

alue

1-85

Prec

ise

Stop

Spe

ed C

ompe

nsat

ion

Del

ay1-

9*M

otor

Tem

pera

ture

1-90

Mot

or T

herm

al P

rote

ctio

n1-

91M

otor

Ext

erna

l Fan

1-93

Ther

mis

tor

Reso

urce

1-94

ATE

X E

TR c

ur.li

m. s

peed

red

uctio

n1-

95KT

Y S

enso

r Ty

pe1-

96KT

Y T

herm

isto

r Re

sour

ce1-

97KT

Y T

hres

hold

leve

l1-

98A

TEX

ETR

inte

rpol

. poi

nts

freq

.1-

99A

TEX

ETR

inte

rpol

poi

nts

curr

ent

2-**

Brak

es2-

0*D

C-Br

ake

2-00

DC

Hol

d C

urre

nt2-

01D

C B

rake

Cur

rent

2-02

DC

Bra

king

Tim

e2-

03D

C B

rake

Cut

In S

peed

[RPM

]2-

04D

C B

rake

Cut

In S

peed

[Hz]

2-05

Max

imum

Ref

eren

ce2-

06Pa

rkin

g C

urre

nt2-

07Pa

rkin

g T

ime

2-1*

Brak

e En

ergy

Fun

ct.

2-10

Brak

e Fu

nctio

n2-

11Br

ake

Resi

stor

(ohm

)2-

12Br

ake

Pow

er L

imit

(kW

)2-

13Br

ake

Pow

er M

onito

ring

2-15

Brak

e Ch

eck

2-16

AC

bra

ke M

ax. C

urre

nt2-

17O

ver-

volta

ge C

ontr

ol2-

18Br

ake

Chec

k Co

nditi

on2-

19O

ver-

volta

ge G

ain

2-2*

Mec

hani

cal B

rake

2-20

Rele

ase

Brak

e Cu

rren

t2-

21A

ctiv

ate

Brak

e Sp

eed

[RPM

]2-

22A

ctiv

ate

Brak

e Sp

eed

[Hz]

2-23

Act

ivat

e Br

ake

Del

ay2-

24St

op D

elay

2-25

Brak

e Re

leas

e Ti

me

2-26

Torq

ue R

ef2-

27To

rque

Ram

p T

ime

2-28

Gai

n B

oost

Fac

tor

2-29

Torq

ue R

amp

Dow

n T

ime

2-30

Posi

tion

P S

tart

Pro

port

iona

l Gai

n2-

31Sp

eed

PID

Sta

rt P

ropo

rtio

nal G

ain

2-32

Spee

d P

ID S

tart

Inte

gral

Tim

e2-

33Sp

eed

PID

Sta

rt L

owpa

ss F

ilter

Tim

e3-

**Re

fere

nce

/ Ra

mps

3-0*

Refe

renc

e Li

mits

3-00

Refe

renc

e Ra

nge

3-01

Refe

renc

e/Fe

edba

ck U

nit

3-02

Min

imum

Ref

eren

ce

3-03

Max

imum

Ref

eren

ce3-

04Re

fere

nce

Func

tion

3-1*

Refe

renc

es3-

10Pr

eset

Ref

eren

ce3-

11Jo

g S

peed

[Hz]

3-12

Catc

h u

p/sl

ow D

own

Val

ue3-

13Re

fere

nce

Site

3-14

Pres

et R

elat

ive

Refe

renc

e3-

15Re

fere

nce

Reso

urce

13-

16Re

fere

nce

Reso

urce

23-

17Re

fere

nce

Reso

urce

33-

18Re

lativ

e Sc

alin

g R

efer

ence

Res

ourc

e3-

19Jo

g S

peed

[RPM

]3-

4*Ra

mp

13-

40Ra

mp

1 T

ype

3-41

Ram

p 1

Ram

p U

p T

ime

3-42

Ram

p 1

Ram

p D

own

Tim

e3-

45Ra

mp

1 S

-ram

p R

atio

at

Acc

el. S

tart

3-46

Ram

p 1

S-r

amp

Rat

io a

t A

ccel

. End

3-47

Ram

p 1

S-r

amp

Rat

io a

t D

ecel

. Sta

rt3-

48Ra

mp

1 S

-ram

p R

atio

at

Dec

el. E

nd3-

5*Ra

mp

23-

50Ra

mp

2 T

ype

3-51

Ram

p 2

Ram

p U

p T

ime

3-52

Ram

p 2

Ram

p D

own

Tim

e3-

55Ra

mp

2 S

-ram

p R

atio

at

Acc

el. S

tart

3-56

Ram

p 2

S-r

amp

Rat

io a

t A

ccel

. End

3-57

Ram

p 2

S-r

amp

Rat

io a

t D

ecel

. Sta

rt3-

58Ra

mp

2 S

-ram

p R

atio

at

Dec

el. E

nd3-

6*Ra

mp

33-

60Ra

mp

3 T

ype

3-61

Ram

p 3

Ram

p u

p T

ime

3-62

Ram

p 3

Ram

p d

own

Tim

e3-

65Ra

mp

3 S

-ram

p R

atio

at

Acc

el. S

tart

3-66

Ram

p 3

S-r

amp

Rat

io a

t A

ccel

. End

3-67

Ram

p 3

S-r

amp

Rat

io a

t D

ecel

. Sta

rt3-

68Ra

mp

3 S

-ram

p R

atio

at

Dec

el. E

nd3-

7*Ra

mp

43-

70Ra

mp

4 T

ype

3-71

Ram

p 4

Ram

p u

p T

ime

3-72

Ram

p 4

Ram

p D

own

Tim

e3-

75Ra

mp

4 S

-ram

p R

atio

at

Acc

el. S

tart

3-76

Ram

p 4

S-r

amp

Rat

io a

t A

ccel

. End

3-77

Ram

p 4

S-r

amp

Rat

io a

t D

ecel

. Sta

rt3-

78Ra

mp

4 S

-ram

p R

atio

at

Dec

el. E

nd3-

8*O

ther

Ram

ps3-

80Jo

g R

amp

Tim

e3-

81Q

uick

Sto

p R

amp

Tim

e3-

82Q

uick

Sto

p R

amp

Typ

e3-

83Q

uick

Sto

p S

-ram

p R

atio

at

Dec

el. S

tart

3-84

Qui

ck S

top

S-r

amp

Rat

io a

t D

ecel

. End

3-9*

Dig

ital P

ot.M

eter

3-90

Step

Siz

e3-

91Ra

mp

Tim

e3-

92Po

wer

Res

tore

3-93

Max

imum

Lim

it3-

94M

inim

um L

imit

3-95

Ram

p D

elay

4-**

Lim

its /

War

ning

s

4-1*

Mot

or L

imits

4-10

Mot

or S

peed

Dire

ctio

n4-

11M

otor

Spe

ed L

ow L

imit

[RPM

]4-

12M

otor

Spe

ed L

ow L

imit

[Hz]

4-13

Mot

or S

peed

Hig

h L

imit

[RPM

]4-

14M

otor

Spe

ed H

igh

Lim

it [H

z]4-

16To

rque

Lim

it M

otor

Mod

e4-

17To

rque

Lim

it G

ener

ator

Mod

e4-

18Cu

rren

t Li

mit

4-19

Max

Out

put

Freq

uenc

y4-

2*Li

mit

Fac

tors

4-20

Torq

ue L

imit

Fac

tor

Sour

ce4-

21Sp

eed

Lim

it F

acto

r So

urce

4-3*

Mot

or S

peed

Mon

.4-

30M

otor

Fee

dbac

k Lo

ss F

unct

ion

4-31

Mot

or F

eedb

ack

Spee

d E

rror

4-32

Mot

or F

eedb

ack

Loss

Tim

eout

4-34

Trac

king

Err

or F

unct

ion

4-35

Trac

king

Err

or4-

36Tr

acki

ng E

rror

Tim

eout

4-37

Trac

king

Err

or R

ampi

ng4-

38Tr

acki

ng E

rror

Ram

ping

Tim

eout

4-39

Trac

king

Err

or A

fter

Ram

ping

Tim

eout

4-5*

Adj

. War

ning

s4-

50W

arni

ng C

urre

nt L

ow4-

51W

arni

ng C

urre

nt H

igh

4-52

War

ning

Spe

ed L

ow4-

53W

arni

ng S

peed

Hig

h4-

54W

arni

ng R

efer

ence

Low

4-55

War

ning

Ref

eren

ce H

igh

4-56

War

ning

Fee

dbac

k Lo

w4-

57W

arni

ng F

eedb

ack

Hig

h4-

58M

issi

ng M

otor

Pha

se F

unct

ion

4-6*

Spee

d B

ypas

s4-

60By

pass

Spe

ed F

rom

[RPM

]4-

61By

pass

Spe

ed F

rom

[Hz]

4-62

Bypa

ss S

peed

To

[RPM

]4-

63By

pass

Spe

ed T

o [H

z]5-

**D

igita

l In/

Out

5-0*

Dig

ital I

/O m

ode

5-00

Dig

ital I

/O M

ode

5-01

Term

inal

27

Mod

e5-

02Te

rmin

al 2

9 M

ode

5-1*

Dig

ital I

nput

s5-

10Te

rmin

al 1

8 D

igita

l Inp

ut5-

11Te

rmin

al 1

9 D

igita

l Inp

ut5-

12Te

rmin

al 2

7 D

igita

l Inp

ut5-

13Te

rmin

al 2

9 D

igita

l Inp

ut5-

14Te

rmin

al 3

2 D

igita

l Inp

ut5-

15Te

rmin

al 3

3 D

igita

l Inp

ut5-

16Te

rmin

al X

30/2

Dig

ital I

nput

5-17

Term

inal

X30

/3 D

igita

l Inp

ut5-

18Te

rmin

al X

30/4

Dig

ital I

nput

5-19

Term

inal

37

Safe

Sto

p5-

20Te

rmin

al X

46/1

Dig

ital I

nput

5-21

Term

inal

X46

/3 D

igita

l Inp

ut5-

22Te

rmin

al X

46/5

Dig

ital I

nput

5-23

Term

inal

X46

/7 D

igita

l Inp

ut5-

24Te

rmin

al X

46/9

Dig

ital I

nput


MG33AO02 - Rev. 2013-11-07 71

9 9

5-25

Term

inal

X46

/11

Dig

ital I

nput

5-26

Term

inal

X46

/13

Dig

ital I

nput

5-3*

Dig

ital O

utpu

ts5-

30Te

rmin

al 2

7 D

igita

l Out

put

5-31

Term

inal

29

Dig

ital O

utpu

t5-

32Te

rm X

30/6

Dig

i Out

(MCB

101

)5-

33Te

rm X

30/7

Dig

i Out

(MCB

101

)5-

4*Re

lays

5-40

Func

tion

Rel

ay5-

41O

n D

elay

, Rel

ay5-

42O

ff D

elay

, Rel

ay5-

5*Pu

lse

Inpu

t5-

50Te

rm. 2

9 Lo

w F

requ

ency

5-51

Term

. 29

Hig

h F

requ

ency

5-52

Term

. 29

Low

Ref

./Fee

db. V

alue

5-53

Term

. 29

Hig

h R

ef./F

eedb

. Val

ue5-

54Pu

lse

Filte

r Ti

me

Cons

tant

#29

5-55

Term

. 33

Low

Fre

quen

cy5-

56Te

rm. 3

3 H

igh

Fre

quen

cy5-

57Te

rm. 3

3 Lo

w R

ef./F

eedb

. Val

ue5-

58Te

rm. 3

3 H

igh

Ref

./Fee

db. V

alue

5-59

Puls

e Fi

lter

Tim

e Co

nsta

nt #

335-

6*Pu

lse

Out

put

5-60

Term

inal

27

Puls

e O

utpu

t Va

riabl

e5-

62Pu

lse

Out

put

Max

Fre

q #

275-

63Te

rmin

al 2

9 Pu

lse

Out

put

Varia

ble

5-65

Puls

e O

utpu

t M

ax F

req

#29

5-66

Term

inal

X30

/6 P

ulse

Out

put

Varia

ble

5-68

Puls

e O

utpu

t M

ax F

req

#X3

0/6

5-7*

24V

Enc

oder

Inpu

t5-

70Te

rm 3

2/33

Pul

ses

Per

Revo

lutio

n5-

71Te

rm 3

2/33

Enc

oder

Dire

ctio

n5-

8*I/O

Opt

ions

5-80

AH

F Ca

p R

econ

nect

Del

ay5-

9*Bu

s Co

ntro

lled

5-90

Dig

ital &

Rel

ay B

us C

ontr

ol5-

93Pu

lse

Out

#27

Bus

Con

trol

5-94

Puls

e O

ut #

27 T

imeo

ut P

rese

t5-

95Pu

lse

Out

#29

Bus

Con

trol

5-96

Puls

e O

ut #

29 T

imeo

ut P

rese

t5-

97Pu

lse

Out

#X3

0/6

Bus

Cont

rol

5-98

Puls

e O

ut #

X30/

6 Ti

meo

ut P

rese

t6-

**A

nalo

g In

/Out

6-0*

Ana

log

I/O

Mod

e6-

00Li

ve Z

ero

Tim

eout

Tim

e6-

01Li

ve Z

ero

Tim

eout

Fun

ctio

n6-

1*A

nalo

g In

put

16-

10Te

rmin

al 5

3 Lo

w V

olta

ge6-

11Te

rmin

al 5

3 H

igh

Vol

tage

6-12

Term

inal

53

Low

Cur

rent

6-13

Term

inal

53

Hig

h C

urre

nt6-

14Te

rmin

al 5

3 Lo

w R

ef./F

eedb

. Val

ue6-

15Te

rmin

al 5

3 H

igh

Ref

./Fee

db. V

alue

6-16

Term

inal

53

Filte

r Ti

me

Cons

tant

6-2*

Ana

log

Inpu

t 2

6-20

Term

inal

54

Low

Vol

tage

6-21

Term

inal

54

Hig

h V

olta

ge6-

22Te

rmin

al 5

4 Lo

w C

urre

nt6-

23Te

rmin

al 5

4 H

igh

Cur

rent

6-24

Term

inal

54

Low

Ref

./Fee

db. V

alue

6-25

Term

inal

54

Hig

h R

ef./F

eedb

. Val

ue6-

26Te

rmin

al 5

4 Fi

lter

Tim

e Co

nsta

nt6-

3*A

nalo

g In

put

36-

30Te

rmin

al X

30/1

1 Lo

w V

olta

ge6-

31Te

rmin

al X

30/1

1 H

igh

Vol

tage

6-34

Term

. X30

/11

Low

Ref

./Fee

db. V

alue

6-35

Term

. X30

/11

Hig

h R

ef./F

eedb

. Val

ue6-

36Te

rm. X

30/1

1 Fi

lter

Tim

e Co

nsta

nt6-

4*A

nalo

g In

put

46-

40Te

rmin

al X

30/1

2 Lo

w V

olta

ge6-

41Te

rmin

al X

30/1

2 H

igh

Vol

tage

6-44

Term

. X30

/12

Low

Ref

./Fee

db. V

alue

6-45

Term

. X30

/12

Hig

h R

ef./F

eedb

. Val

ue6-

46Te

rm. X

30/1

2 Fi

lter

Tim

e Co

nsta

nt6-

5*A

nalo

g O

utpu

t 1

6-50

Term

inal

42

Out

put

6-51

Term

inal

42

Out

put

Min

Sca

le6-

52Te

rmin

al 4

2 O

utpu

t M

ax S

cale

6-53

Term

42

Out

put

Bus

Ctrl

6-54

Term

inal

42

Out

put

Tim

eout

Pre

set

6-55

Ana

log

Out

put

Filte

r6-

6*A

nalo

g O

utpu

t 2

6-60

Term

inal

X30

/8 O

utpu

t6-

61Te

rmin

al X

30/8

Min

. Sca

le6-

62Te

rmin

al X

30/8

Max

. Sca

le6-

63Te

rmin

al X

30/8

Bus

Con

trol

6-64

Term

inal

X30

/8 O

utpu

t Ti

meo

ut P

rese

t6-

7*A

nalo

g O

utpu

t 3

6-70

Term

inal

X45

/1 O

utpu

t6-

71Te

rmin

al X

45/1

Min

. Sca

le6-

72Te

rmin

al X

45/1

Max

. Sca

le6-

73Te

rmin

al X

45/1

Bus

Con

trol

6-74

Term

inal

X45

/1 O

utpu

t Ti

meo

ut P

rese

t6-

8*A

nalo

g O

utpu

t 4

6-80

Term

inal

X45

/3 O

utpu

t6-

81Te

rmin

al X

45/3

Min

. Sca

le6-

82Te

rmin

al X

45/3

Max

. Sca

le6-

83Te

rmin

al X

45/3

Bus

Con

trol

6-84

Term

inal

X45

/3 O

utpu

t Ti

meo

ut P

rese

t7-

**Co

ntro

llers

7-0*

Spee

d P

ID C

trl.

7-00

Spee

d P

ID F

eedb

ack

Sour

ce7-

02Sp

eed

PID

Pro

port

iona

l Gai

n7-

03Sp

eed

PID

Inte

gral

Tim

e7-

04Sp

eed

PID

Diff

eren

tiatio

n T

ime

7-05

Spee

d P

ID D

iff. G

ain

Lim

it7-

06Sp

eed

PID

Low

pass

Filt

er T

ime

7-07

Spee

d P

ID F

eedb

ack

Gea

r Ra

tio7-

08Sp

eed

PID

Fee

d F

orw

ard

Fac

tor

7-09

Spee

d P

ID E

rror

Cor

rect

ion

w/

Ram

p7-

1*To

rque

PI

Ctrl

.7-

12To

rque

PI P

ropo

rtio

nal G

ain

7-13

Torq

ue P

I Int

egra

tion

Tim

e7-

2*Pr

oces

s Ct

rl. F

eedb

7-20

Proc

ess

CL F

eedb

ack

1 Re

sour

ce7-

22Pr

oces

s CL

Fee

dbac

k 2

Reso

urce

7-3*

Proc

ess

PID

Ctr

l.7-

30Pr

oces

s PI

D N

orm

al/

Inve

rse

Cont

rol

7-31

Proc

ess

PID

Ant

i Win

dup

7-32

Proc

ess

PID

Sta

rt S

peed

7-33

Proc

ess

PID

Pro

port

iona

l Gai

n7-

34Pr

oces

s PI

D In

tegr

al T

ime

7-35

Proc

ess

PID

Diff

eren

tiatio

n T

ime

7-36

Proc

ess

PID

Diff

. Gai

n L

imit

7-38

Proc

ess

PID

Fee

d F

orw

ard

Fac

tor

7-39

On

Ref

eren

ce B

andw

idth

7-4*

Adv

. Pro

cess

PID

I7-

40Pr

oces

s PI

D I-

part

Res

et7-

41Pr

oces

s PI

D O

utpu

t N

eg. C

lam

p7-

42Pr

oces

s PI

D O

utpu

t Po

s. C

lam

p7-

43Pr

oces

s PI

D G

ain

Sca

le a

t M

in. R

ef.

7-44

Proc

ess

PID

Gai

n S

cale

at

Max

. Ref

.7-

45Pr

oces

s PI

D F

eed

Fw

d R

esou

rce

7-46

Proc

ess

PID

Fee

d F

wd

Nor

mal

/ In

v.Ct

rl.7-

48PC

D F

eed

For

war

d7-

49Pr

oces

s PI

D O

utpu

t N

orm

al/

Inv.

Ctr

l.7-

5*A

dv. P

roce

ss P

ID II

7-50

Proc

ess

PID

Ext

ende

d P

ID7-

51Pr

oces

s PI

D F

eed

Fw

d G

ain

7-52

Proc

ess

PID

Fee

d F

wd

Ram

p u

p7-

53Pr

oces

s PI

D F

eed

Fw

d R

amp

dow

n7-

56Pr

oces

s PI

D R

ef. F

ilter

Tim

e7-

57Pr

oces

s PI

D F

b. F

ilter

Tim

e8-

**Co

mm

. and

Opt

ions

8-0*

Gen

eral

Set

tings

8-01

Cont

rol S

ite8-

02Co

ntro

l Wor

d S

ourc

e8-

03Co

ntro

l Wor

d T

imeo

ut T

ime

8-04

Cont

rol W

ord

Tim

eout

Fun

ctio

n8-

05En

d-of

-Tim

eout

Fun

ctio

n8-

06Re

set

Cont

rol W

ord

Tim

eout

8-07

Dia

gnos

is T

rigge

r8-

08Re

adou

t Fi

lterin

g8-

1*Ct

rl. W

ord

Set

tings

8-10

Cont

rol W

ord

Pro

file

8-13

Conf

igur

able

Sta

tus

Wor

d S

TW8-

14Co

nfig

urab

le C

ontr

ol W

ord

CTW

8-17

Conf

igur

able

Ala

rm a

nd W

arni

ng W

ord

8-19

Prod

uct

Code

8-3*

FC P

ort

Sett

ings

8-30

Prot

ocol

8-31

Add

ress

8-32

FC P

ort

Baud

Rat

e8-

33Pa

rity

/ St

op B

its8-

34Es

timat

ed c

ycle

tim

e8-

35M

inim

um R

espo

nse

Del

ay8-

36M

ax R

espo

nse

Del

ay8-

37M

ax In

ter-

Char

Del

ay8-

4*FC

MC

pro

toco

l set

8-40

Tele

gram

Sel

ectio

n8-

41Pa

ram

eter

s fo

r Si

gnal

s8-

42PC

D W

rite

Conf

igur

atio

n8-

43PC

D R

ead

Con

figur

atio

n8-

5*D

igita

l/Bus

8-50

Coas

ting

Sel

ect

8-51

Qui

ck S

top

Sel

ect

8-52

DC

Bra

ke S

elec

t8-

53St

art

Sele

ct8-

54Re

vers

ing

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ect

8-55

Set-

up S

elec

t8-

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eset

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eren

ce S

elec

t8-

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ofid

rive

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2 Se

lect

8-58

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idriv

e O

FF3

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ct8-

8*FC

Por

t D

iagn

ostic

s8-

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s M

essa

ge C

ount

8-81

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Erro

r Co

unt

8-82

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e M

essa

ges

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8-83

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e Er

ror

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t8-

9*Bu

s Jo

g8-

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s Jo

g 1

Spe

ed8-

91Bu

s Jo

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ed9-

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driv

e9-

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tpoi

nt9-

07A

ctua

l Val

ue9-

15PC

D W

rite

Conf

igur

atio

n9-

16PC

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ead

Con

figur

atio

n9-

18N

ode

Add

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9-22

Tele

gram

Sel

ectio

n9-

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ram

eter

s fo

r Si

gnal

s9-

27Pa

ram

eter

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t9-

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oces

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ntro

l9-

44Fa

ult

Mes

sage

Cou

nter

9-45

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t Co

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Num

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9-52

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9-53

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9-64

Dev

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tific

atio

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Num

ber

9-67

Cont

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ord

19-

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atus

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9-71

Prof

ibus

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e D

ata

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9-75

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atio

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s (1

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s (2

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s (3

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s (4

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s (5

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d P

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s (1

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d P

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s (2

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ange

d P

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eter

s (3

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d P

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eter

s (4

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d P

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s (5

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99Pr

ofib

us R

evis

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Cou

nter

10-*

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N F

ield

bus

10-0

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on S

ettin

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Pro

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lect

10-0

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Off

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10-1

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n

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Conf

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10-1

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ata

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10-1

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et R

efer

ence

10-1

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et C

ontr

ol10

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Filte

rs10

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Filte

r 1

10-2

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met

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cces

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Arr

ay In

dex

10-3

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a Va

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evic

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Rev

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Stor

e A

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rodu

ct C

ode

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evic

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open

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Conf

ig W

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ead.

12-*

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hern

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ettin

gs12

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ddre

ss A

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t12

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IP A

ddre

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-02

Subn

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ask

12-0

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efau

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atew

ay12

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erve

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ion

12-1

2A

uto

Neg

otia

tion

12-1

3Li

nk S

peed

12-1

4Li

nk D

uple

x12

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Proc

ess

Dat

a12

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Cont

rol I

nsta

nce

12-2

1Pr

oces

s D

ata

Conf

ig W

rite

12-2

2Pr

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s D

ata

Conf

ig R

ead

12-2

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s D

ata

Conf

ig W

rite

Size

12-2

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oces

s D

ata

Conf

ig R

ead

Siz

e12

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Mas

ter

Add

ress

12-2

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ore

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a Va

lues

12-2

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ore

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ays

12-3

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herN

et/IP

12-3

0W

arni

ng P

aram

eter

12-3

1N

et R

efer

ence

12-3

2N

et C

ontr

ol12

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CIP

Rev

isio

n12

-34

CIP

Pro

duct

Cod

e12

-35

EDS

Para

met

er12

-37

COS

Inhi

bit

Tim

er12

-38

COS

Filte

r12

-4*

Mod

bus

TCP

12-4

0St

atus

Par

amet

er12

-41

Slav

e M

essa

ge C

ount


72 MG33AO02 - Rev. 2013-11-07

99

12-4

2Sl

ave

Exce

ptio

n M

essa

ge C

ount

12-5

*Et

herC

AT

12-5

0Co

nfig

ured

Sta

tion

Alia

s12

-51

Conf

igur

ed S

tatio

n A

ddre

ss12

-59

Ethe

rCA

T St

atus

12-6

*Et

hern

et P

ower

Link

12-6

0N

ode

ID12

-62

SDO

Tim

eout

12-6

3Ba

sic

Ethe

rnet

Tim

eout

12-6

6Th

resh

old

12-6

7Th

resh

old

Cou

nter

s12

-68

Cum

ulat

ive

Coun

ters

12-6

9Et

hern

et P

ower

Link

Sta

tus

12-8

*O

ther

Eth

erne

t Se

rvic

es12

-80

FTP

Ser

ver

12-8

1H

TTP

Ser

ver

12-8

2SM

TP S

ervi

ce12

-89

Tran

spar

ent

Sock

et C

hann

el P

ort

12-9

*A

dvan

ced

Eth

erne

t Se

rvic

es12

-90

Cabl

e D

iagn

ostic

12-9

1A

uto

Cro

ss O

ver

12-9

2IG

MP

Sno

opin

g12

-93

Cabl

e Er

ror

Leng

th12

-94

Broa

dcas

t St

orm

Pro

tect

ion

12-9

5Br

oadc

ast

Stor

m F

ilter

12-9

6Po

rt C

onfig

12-9

8In

terf

ace

Coun

ters

12-9

9M

edia

Cou

nter

s13

-**

Smar

t Lo

gic

13-0

*SL

C S

ettin

gs13

-00

SL C

ontr

olle

r M

ode

13-0

1St

art

Even

t13

-02

Stop

Eve

nt13

-03

Rese

t SL

C13

-1*

Com

para

tors

13-1

0Co

mpa

rato

r O

pera

nd13

-11

Com

para

tor

Ope

rato

r13

-12

Com

para

tor

Valu

e13

-1*

RS F

lip F

lops

13-1

5RS

-FF

Ope

rand

S13

-16

RS-F

F O

pera

nd R

13-2

*Ti

mer

s13

-20

SL C

ontr

olle

r Ti

mer

13-4

*Lo

gic

Rule

s13

-40

Logi

c Ru

le B

oole

an 1

13-4

1Lo

gic

Rule

Ope

rato

r 1

13-4

2Lo

gic

Rule

Boo

lean

213

-43

Logi

c Ru

le O

pera

tor

213

-44

Logi

c Ru

le B

oole

an 3

13-5

*St

ates

13-5

1SL

Con

trol

ler

Even

t13

-52

SL C

ontr

olle

r A

ctio

n14

-**

Spec

ial F

unct

ions

14-0

*In

vert

er S

witc

hing

14-0

0Sw

itchi

ng P

atte

rn14

-01

Switc

hing

Fre

quen

cy14

-03

Ove

rmod

ulat

ion

14-0

4PW

M R

ando

m14

-06

Dea

d T

ime

Com

pens

atio

n

14-1

*M

ains

On/

Off

14-1

0M

ains

Fai

lure

14-1

1M

ains

Vol

tage

at

Mai

ns F

ault

14-1

2Fu

nctio

n a

t M

ains

Imba

lanc

e14

-14

Kin.

Bac

kup

Tim

e O

ut14

-15

Kin.

Bac

kup

Trip

Rec

over

y Le

vel

14-2

*Tr

ip R

eset

14-2

0Re

set

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e14

-21

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omat

ic R

esta

rt T

ime

14-2

2O

pera

tion

Mod

e14

-24

Trip

Del

ay a

t Cu

rren

t Li

mit

14-2

5Tr

ip D

elay

at

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ue L

imit

14-2

6Tr

ip D

elay

at

Inve

rter

Fau

lt14

-28

Prod

uctio

n S

ettin

gs14

-29

Serv

ice

Code

14-3

*Cu

rren

t Li

mit

Ctr

l.14

-30

Curr

ent

Lim

Ctr

l, Pr

opor

tiona

l Gai

n14

-31

Curr

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Lim

Ctr

l, In

tegr

atio

n T

ime

14-3

2Cu

rren

t Li

m C

trl,

Filte

r Ti

me

14-3

5St

all P

rote

ctio

n14

-36

Fiel

dwea

keni

ng F

unct

ion

14-4

*En

ergy

Opt

imis

ing

14-4

0VT

Lev

el14

-41

AEO

Min

imum

Mag

netis

atio

n14

-42

Min

imum

AEO

Fre

quen

cy14

-43

Mot

or C

osph

i14

-5*

Envi

ronm

ent

14-5

0RF

I Filt

er14

-51

DC

Lin

k Co

mpe

nsat

ion

14-5

2Fa

n C

ontr

ol14

-53

Fan

Mon

itor

14-5

5O

utpu

t Fi

lter

14-5

6Ca

paci

tanc

e O

utpu

t Fi

lter

14-5

7In

duct

ance

Out

put

Filte

r14

-59

Act

ual N

umbe

r of

Inve

rter

Uni

ts14

-7*

Com

patib

ility

14-7

2Le

gacy

Ala

rm W

ord

14-7

3Le

gacy

War

ning

Wor

d14

-74

Leg.

Ext

. Sta

tus

Wor

d14

-8*

Opt

ions

14-8

0O

ptio

n S

uppl

ied

by

Exte

rnal

24V

DC

14-8

9O

ptio

n D

etec

tion

14-9

*Fa

ult

Sett

ings

14-9

0Fa

ult

Leve

l15

-**

Dri

ve In

form

atio

n15

-0*

Ope

ratin

g D

ata

15-0

0O

pera

ting

hou

rs15

-01

Runn

ing

Hou

rs15

-02

kWh

Cou

nter

15-0

3Po

wer

Up'

s15

-04

Ove

r Te

mp'

s15

-05

Ove

r Vo

lt's

15-0

6Re

set

kWh

Cou

nter

15-0

7Re

set

Runn

ing

Hou

rs C

ount

er15

-1*

Dat

a Lo

g S

ettin

gs15

-10

Logg

ing

Sou

rce

15-1

1Lo

ggin

g In

terv

al15

-12

Trig

ger

Even

t15

-13

Logg

ing

Mod

e

15-1

4Sa

mpl

es B

efor

e Tr

igge

r15

-2*

His

tori

c Lo

g15

-20

His

toric

Log

: Eve

nt15

-21

His

toric

Log

: Val

ue15

-22

His

toric

Log

: Tim

e15

-3*

Faul

t Lo

g15

-30

Faul

t Lo

g: E

rror

Cod

e15

-31

Faul

t Lo

g: V

alue

15-3

2Fa

ult

Log:

Tim

e15

-4*

Dri

ve Id

entif

icat

ion

15-4

0FC

Typ

e15

-41

Pow

er S

ectio

n15

-42

Volta

ge15

-43

Soft

war

e Ve

rsio

n15

-44

Ord

ered

Typ

ecod

e St

ring

15-4

5A

ctua

l Typ

ecod

e St

ring

15-4

6Fr

eque

ncy

Conv

erte

r O

rder

ing

No

15-4

7Po

wer

Car

d O

rder

ing

No

15-4

8LC

P Id

No

15-4

9SW

ID C

ontr

ol C

ard

15-5

0SW

ID P

ower

Car

d15

-51

Freq

uenc

y Co

nver

ter

Seria

l Num

ber

15-5

3Po

wer

Car

d S

eria

l Num

ber

15-5

8Sm

art

Setu

p F

ilena

me

15-5

9CS

IV F

ilena

me

15-6

*O

ptio

n Id

ent

15-6

0O

ptio

n M

ount

ed15

-61

Opt

ion

SW

Ver

sion

15-6

2O

ptio

n O

rder

ing

No

15-6

3O

ptio

n S

eria

l No

15-7

0O

ptio

n in

Slo

t A

15-7

1Sl

ot A

Opt

ion

SW

Ver

sion

15-7

2O

ptio

n in

Slo

t B

15-7

3Sl

ot B

Opt

ion

SW

Ver

sion

15-7

4O

ptio

n in

Slo

t C0

/E0

15-7

5Sl

ot C

0/E0

Opt

ion

SW

Ver

sion

15-7

6O

ptio

n in

Slo

t C1

/E1

15-7

7Sl

ot C

1/E1

Opt

ion

SW

Ver

sion

15-8

*O

pera

ting

Dat

a II

15-8

0Fa

n R

unni

ng H

ours

15-8

1Pr

eset

Fan

Run

ning

Hou

rs15

-89

Conf

igur

atio

n C

hang

e Co

unte

r15

-9*

Para

met

er In

fo15

-92

Def

ined

Par

amet

ers

15-9

3M

odifi

ed P

aram

eter

s15

-98

Driv

e Id

entif

icat

ion

15-9

9Pa

ram

eter

Met

adat

a16

-**

Dat

a Re

adou

ts16

-0*

Gen

eral

Sta

tus

16-0

0Co

ntro

l Wor

d16

-01

Refe

renc

e [U

nit]

16-0

2Re

fere

nce

%16

-03

Stat

us W

ord

16-0

5M

ain

Act

ual V

alue

[%]

16-0

9Cu

stom

Rea

dout

16-1

*M

otor

Sta

tus

16-1

0Po

wer

[kW

]16

-11

Pow

er [h

p]16

-12

Mot

or V

olta

ge

16-1

3Fr

eque

ncy

16-1

4M

otor

cur

rent

16-1

5Fr

eque

ncy

[%]

16-1

6To

rque

[Nm

]16

-17

Spee

d [R

PM]

16-1

8M

otor

The

rmal

16-1

9KT

Y s

enso

r te

mpe

ratu

re16

-20

Mot

or A

ngle

16-2

1To

rque

[%]

Hig

h R

es.

16-2

2To

rque

[%]

16-2

3M

otor

Sha

ft P

ower

[kW

]16

-24

Calib

rate

d S

tato

r Re

sist

ance

16-2

5To

rque

[Nm

] H

igh

16-3

*D

rive

Sta

tus

16-3

0D

C L

ink

Volta

ge16

-32

Brak

e En

ergy

/s

16-3

3Br

ake

Ener

gy /

2 m

in16

-34

Hea

tsin

k Te

mp.

16-3

5In

vert

er T

herm

al16

-36

Inv.

Nom

. Cur

rent

16-3

7In

v. M

ax. C

urre

nt16

-38

SL C

ontr

olle

r St

ate

16-3

9Co

ntro

l Car

d T

emp.

16-4

0Lo

ggin

g B

uffe

r Fu

ll16

-41

LCP

Bot

tom

Sta

tusl

ine

16-4

5M

otor

Pha

se U

Cur

rent

16-4

6M

otor

Pha

se V

Cur

rent

16-4

7M

otor

Pha

se W

Cur

rent

16-4

8Sp

eed

Ref

. Aft

er R

amp

[RPM

]16

-49

Curr

ent

Faul

t So

urce

16-5

*Re

f. &

Fee

db.

16-5

0Ex

tern

al R

efer

ence

16-5

1Pu

lse

Refe

renc

e16

-52

Feed

back

[Uni

t]16

-53

Dig

i Pot

Ref

eren

ce16

-57

Feed

back

[RPM

]16

-6*

Inpu

ts &

Out

puts

16-6

0D

igita

l Inp

ut16

-61

Term

inal

53

Switc

h S

ettin

g16

-62

Ana

log

Inpu

t 53

16-6

3Te

rmin

al 5

4 Sw

itch

Set

ting

16-6

4A

nalo

g In

put

5416

-65

Ana

log

Out

put

42 [m

A]

16-6

6D

igita

l Out

put

[bin

]16

-67

Freq

. Inp

ut #

29 [H

z]16

-68

Freq

. Inp

ut #

33 [H

z]16

-69

Puls

e O

utpu

t #2

7 [H

z]16

-70

Puls

e O

utpu

t #2

9 [H

z]16

-71

Rela

y O

utpu

t [b

in]

16-7

2Co

unte

r A

16-7

3Co

unte

r B

16-7

4Pr

ec. S

top

Cou

nter

16-7

5A

nalo

g In

X30

/11

16-7

6A

nalo

g In

X30

/12

16-7

7A

nalo

g O

ut X

30/8

[mA

]16

-78

Ana

log

Out

X45

/1 [m

A]

16-7

9A

nalo

g O

ut X

45/3

[mA

]16

-8*

Fiel

dbus

& F

C P

ort

16-8

0Fi

eldb

us C

TW 1

16-8

2Fi

eldb

us R

EF 1

16-8

4Co

mm

. Opt

ion

STW

16-8

5FC

Por

t CT

W 1

16-8

6FC

Por

t RE

F 1

16-8

7Bu

s Re

adou

t A

larm

/War

ning

16-8

9Co

nfig

urab

le A

larm

/War

ning

Wor

d16

-9*

Dia

gnos

is R

eado

uts

16-9

0A

larm

Wor

d16

-91

Ala

rm W

ord

216

-92

War

ning

Wor

d16

-93

War

ning

Wor

d 2

16-9

4Ex

t. S

tatu

s W

ord

17-*

*Fe

edba

ck O

ptio

n17

-1*

Inc.

Enc

. Int

erfa

ce17

-10

Sign

al T

ype

17-1

1Re

solu

tion

(PPR

)17

-2*

Abs

. Enc

. Int

erfa

ce17

-20

Prot

ocol

Sel

ectio

n17

-21

Reso

lutio

n (P

ositi

ons/

Rev)

17-2

4SS

I Dat

a Le

ngth

17-2

5Cl

ock

Rate

17-2

6SS

I Dat

a Fo

rmat

17-3

4H

IPER

FACE

Bau

drat

e17

-5*

Reso

lver

Inte

rfac

e17

-50

Pole

s17

-51

Inpu

t Vo

ltage

17-5

2In

put

Freq

uenc

y17

-53

Tran

sfor

mat

ion

Rat

io17

-56

Enco

der

Sim

. Res

olut

ion

17-5

9Re

solv

er In

terf

ace

17-6

*M

onito

ring

and

App

.17

-60

Feed

back

Dire

ctio

n17

-61

Feed

back

Sig

nal M

onito

ring

18-*

*D

ata

Read

outs

218

-3*

Ana

log

Rea

dout

s18

-36

Ana

log

Inpu

t X4

8/2

[mA

]18

-37

Tem

p. In

put

X48/

418

-38

Tem

p. In

put

X48/

718

-39

Tem

p. In

put

X48/

1018

-6*

Inpu

ts &

Out

puts

218

-60

Dig

ital I

nput

218

-9*

PID

Rea

dout

s18

-90

Proc

ess

PID

Err

or18

-91

Proc

ess

PID

Out

put

18-9

2Pr

oces

s PI

D C

lam

ped

Out

put

18-9

3Pr

oces

s PI

D G

ain

Sca

led

Out

put

30-*

*Sp

ecia

l Fea

ture

s30

-0*

Wob

bler

30-0

0W

obbl

e M

ode

30-0

1W

obbl

e D

elta

Fre

quen

cy [H

z]30

-02

Wob

ble

Del

ta F

requ

ency

[%]

30-0

3W

obbl

e D

elta

Fre

q. S

calin

g R

esou

rce

30-0

4W

obbl

e Ju

mp

Fre

quen

cy [H

z]30

-05

Wob

ble

Jum

p F

requ

ency

[%]

30-0

6W

obbl

e Ju

mp

Tim

e30

-07

Wob

ble

Sequ

ence

Tim

e30

-08

Wob

ble

Up/

Dow

n T

ime

30-0

9W

obbl

e Ra

ndom

Fun

ctio

n30

-10

Wob

ble

Ratio


MG33AO02 - Rev. 2013-11-07 73

9 9

30-1

1W

obbl

e Ra

ndom

Rat

io M

ax.

30-1

2W

obbl

e Ra

ndom

Rat

io M

in.

30-1

9W

obbl

e D

elta

Fre

q. S

cale

d30

-2*

Adv

. Sta

rt A

djus

t30

-20

Hig

h S

tart

ing

Tor

que

Tim

e [s

]30

-21

Hig

h S

tart

ing

Tor

que

Curr

ent

[%]

30-2

2Lo

cked

Rot

or P

rote

ctio

n30

-23

Lock

ed R

otor

Det

ectio

n T

ime

[s]

30-2

4Lo

cked

Rot

or D

etec

tion

Spe

ed E

rror

[%]

30-8

*Co

mpa

tibili

ty (I

)30

-80

d-ax

is In

duct

ance

(Ld)

30-8

1Br

ake

Resi

stor

(ohm

)30

-83

Spee

d P

ID P

ropo

rtio

nal G

ain

30-8

4Pr

oces

s PI

D P

ropo

rtio

nal G

ain

31-*

*By

pass

Opt

ion

31-0

0By

pass

Mod

e31

-01

Bypa

ss S

tart

Tim

e D

elay

31-0

2By

pass

Trip

Tim

e D

elay

31-0

3Te

st M

ode

Act

ivat

ion

31-1

0By

pass

Sta

tus

Wor

d31

-11

Bypa

ss R

unni

ng H

ours

31-1

9Re

mot

e By

pass

Act

ivat

ion

32-*

*M

CO B

asic

Set

tings

32-0

*En

code

r 2

32-0

0In

crem

enta

l Sig

nal T

ype

32-0

1In

crem

enta

l Res

olut

ion

32-0

2A

bsol

ute

Prot

ocol

32-0

3A

bsol

ute

Reso

lutio

n32

-04

Abs

olut

e En

code

r Ba

udra

te X

5532

-05

Abs

olut

e En

code

r D

ata

Leng

th32

-06

Abs

olut

e En

code

r Cl

ock

Freq

uenc

y32

-07

Abs

olut

e En

code

r Cl

ock

Gen

erat

ion

32-0

8A

bsol

ute

Enco

der

Cabl

e Le

ngth

32-0

9En

code

r M

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74 MG33AO02 - Rev. 2013-11-07

99

Index

AAbbreviations....................................................................................... 70

ACinput................................................................................................. 6, 15mains................................................................................................ 6, 15waveform.............................................................................................. 6

Additional Resources........................................................................... 3

Alarm Log............................................................................................... 22

Alarms...................................................................................................... 37

AMAAMA................................................................................. 26, 35, 39, 42with T27 Connected........................................................................ 29without T27 Connected................................................................. 29

Ambient Conditions........................................................................... 58

Analoginput.............................................................................................. 16, 38Inputs................................................................................................... 59output.................................................................................................. 16Output.................................................................................................. 60signal.................................................................................................... 38speed reference................................................................................ 29

Approvals.................................................................................................. 6

Auto On.............................................................................. 23, 28, 35, 37

Auto-reset............................................................................................... 22

Auxiliary equipment.......................................................................... 20

BBack plate............................................................................................... 10

Brakecontrol.................................................................................................. 39resistor................................................................................................. 38

Braking.............................................................................................. 40, 35

CCable

Lengths and Cross Sections......................................................... 58routing................................................................................................. 20Specifications.................................................................................... 58

Certifications........................................................................................... 6

Circuit breakers............................................................................. 20, 62

Clearance requirements..................................................................... 9

Closed loop............................................................................................ 18

Communication option.................................................................... 41

Conduit.................................................................................................... 20

Controlcard......................................................................................... 38, 60, 61characteristics.................................................................................... 61signal.................................................................................................... 35terminals........................................................................ 25, 35, 37, 23wiring.............................................................................. 11, 13, 17, 20

Conventions.......................................................................................... 70

CoolingCooling................................................................................................... 9clearance............................................................................................. 20

Currentlimit....................................................................................................... 46rating.................................................................................................... 39

DDC current................................................................................... 6, 11, 36

DC-link..................................................................................................... 38

Default settings.................................................................................... 24

Digitalinput....................................................................................... 37, 39, 17Inputs................................................................................................... 58Output.................................................................................................. 60

Dimensions............................................................................................ 69

Discharge time........................................................................................ 7

Disconnect switch............................................................................... 21

Disposal Instruction.............................................................................. 6

EElectrical

Installation.......................................................................................... 11interference........................................................................................ 11

EMCEMC....................................................................................................... 11interference........................................................................................ 13

Encoder Rotation................................................................................. 27

Environment.......................................................................................... 58

Exploded View........................................................................................ 5

Externalalarm reset.......................................................................................... 32commands..................................................................................... 6, 37controllers............................................................................................. 3interlock............................................................................................... 17

FFault log.................................................................................................. 22

FC............................................................................................................... 19

Feedback............................................................................ 18, 20, 41, 36

Floating delta........................................................................................ 15

FLUX.......................................................................................................... 34

Front cover tightening torque...................................................... 69

Fuses.................................................................................... 11, 20, 41, 62

GGround

connections....................................................................................... 20wire........................................................................................................ 11

Grounded delta.................................................................................... 15

Index VLT® AutomationDrive FC 301/302 Operating Instructions

MG33AO02 - Rev. 2013-11-07 75

Grounding......................................................................... 14, 15, 21, 20

HHand On........................................................................................... 23, 35

Harmonics................................................................................................. 6

Heat sink................................................................................................. 41

High voltage.............................................................................. 7, 21, 35

IIEC 61800-3............................................................................................ 15

Initialisation........................................................................................... 24

Inputcurrent.................................................................................................. 15disconnect.......................................................................................... 15power............................................................ 11, 13, 15, 20, 21, 37, 6power wiring..................................................................................... 20signal.................................................................................................... 18terminal.......................................................................... 15, 18, 21, 38voltage................................................................................................. 21

InstallationInstallation............................................................................ 17, 19, 20Environments....................................................................................... 9

Intended Use........................................................................................... 3

Interference isolation........................................................................ 20

Intermediate circuit............................................................................ 38

Isolated mains...................................................................................... 15

JJumper..................................................................................................... 17

LLeakage current.............................................................................. 8, 11

Lifting....................................................................................................... 10

Localcontrol.................................................................................... 22, 35, 23control panel (LCP).......................................................................... 22

MMain Menu............................................................................................. 22

MainsSupply............................................................................. 52, 53, 54, 57voltage.......................................................................................... 22, 35

Maintenance......................................................................................... 35

Manual initialisation.......................................................................... 24

MCT 10.............................................................................................. 16, 22

MechanicalBrake Control.............................................................................. 18, 34Installation............................................................................................ 9

Menukeys....................................................................................................... 22structure.............................................................................................. 23

Modbus RTU.......................................................................................... 19

Motorcables........................................................................ 11, 0 , 14, 0current............................................................................... 6, 26, 42, 22data.................................................................................. 25, 39, 46, 42Data....................................................................................................... 27output.................................................................................................. 57power..................................................................................... 11, 42, 22protection............................................................................................. 3rotation................................................................................................ 27speeds.................................................................................................. 25status....................................................................................................... 3thermistor........................................................................................... 33wiring............................................................................................ 13, 20

Mounting......................................................................................... 10, 20

Multiple frequency converters...................................................... 11

NNameplate................................................................................................ 9

Navigation keys.............................................................. 25, 35, 22, 23

OOpen loop............................................................................................... 18

Operation keys..................................................................................... 22

Optional equipment............................................................ 15, 17, 21

Outputcurrent........................................................................................... 36, 39Performance (U, V, W)..................................................................... 57power wiring..................................................................................... 20terminal............................................................................................... 21

Output, 24 V DC................................................................................... 60

Over-current protection................................................................... 11

Overvoltage.................................................................................... 46, 36

PParameter Menu Structure............................................................. 71

PELV.......................................................................................................... 33

Performance.......................................................................................... 61

Phase loss............................................................................................... 38

PM Motor................................................................................................ 25

Potential equalisation....................................................................... 11

Powerconnection......................................................................................... 11factor................................................................................................ 6, 20Ratings................................................................................................. 69

Programming................................................................... 17, 23, 38, 22

Pulse start/stop.................................................................................... 31

Pulse/Encoder Inputs........................................................................ 59

QQualified personnel.............................................................................. 7

Quick menu............................................................................................ 22


76 MG33AO02 - Rev. 2013-11-07

RRamp-down time................................................................................. 46

Ramp-up time....................................................................................... 46

Reference........................................................................... 29, 35, 36, 22

Relay Outputs....................................................................................... 61

Remotecommands............................................................................................ 3reference............................................................................................. 36

Reset........................................................ 22, 37, 39, 43, 44, 22, 23, 24

RFI filter................................................................................................... 15

RMS current.............................................................................................. 6

RS-485network connection........................................................................ 32serial communication.............................................................. 19, 60

Runcommand............................................................................................ 28permissive........................................................................................... 36

SSafe Torque Off.................................................................................... 18

Screened cable.............................................................................. 13, 20

Serial communication.................................... 16, 35, 36, 37, 23, 60

Service...................................................................................................... 35

Setpoint................................................................................................... 37

Set-up................................................................................................ 28, 22

Shock........................................................................................................... 9

Short circuit........................................................................................... 40

SLC............................................................................................................. 33

Sleep Mode............................................................................................ 37

Specifications........................................................................................ 19

Speed reference.............................................................. 18, 28, 29, 35

Start up.................................................................................................... 24

Start/stop command.......................................................................... 31

Status mode........................................................................................... 35

Storage....................................................................................................... 9

Supply voltage................................................................ 15, 16, 21, 41

Switch....................................................................................................... 18

Switching frequency.......................................................................... 36

Symbols................................................................................................... 70

System feedback.................................................................................... 3

TTerminal

53........................................................................................................... 1854.................................................................................................... 18, 44

Thermal Protection............................................................................... 6

ThermistorThermistor................................................................................... 15, 33control wiring.................................................................................... 15

Tighteningcovers................................................................................................... 14Terminals............................................................................................. 68

TorqueTorque.................................................................................................. 39Characteristics................................................................................... 57limit....................................................................................................... 46

Transient protection............................................................................. 6

TripTrip........................................................................................................ 37lock........................................................................................................ 37

Troubleshooting.................................................................................. 45

UUnintended start............................................................................. 7, 21

USB serial communication.............................................................. 61

VVibration.................................................................................................... 9

Voltageimbalance........................................................................................... 38level....................................................................................................... 58

VVCplus................................................................................................... 25

WWarnings................................................................................................. 37

Weight...................................................................................................... 69

Windmilling.............................................................................................. 8

Wire sizes......................................................................................... 11, 14

Wiring Schematic................................................................................ 12


MG33AO02 - Rev. 2013-11-07 77

www.danfoss.com/drives

Danfoss Power Electronics A/S

Ulsnaes 1

6300 Graasten

Denmark

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*MG33AO02*130R0300 MG33AO02 Rev. 2013-11-07

Operating Instructions VLT AutomationDrive FC … Basic Programming 24 ... A power drive system...

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