Operating Instructions VLT AutomationDrive FC 302 12-pulse

MAKING MODERN LIVING POSSIBLE

Operating InstructionsVLT® AutomationDrive FC 30212-pulse

vlt-drives.danfoss.com

http://vlt-drives.danfoss.com

Contents

1 Introduction 4

1.1 Purpose of the Manual 4

1.2 Additional Resources 4

1.3 Document and Software Version 4

1.4 Approvals and Certifications 4

1.5 Disposal 5

1.6 Abbreviations and Conventions 5

2 Safety Instructions 7

2.1 Safety Symbols 7

2.2 Qualified Personnel 7

2.3 Safety Regulations 7

3 How to Install 9

3.1 Pre-installation 9

3.1.1 Planning the Installation Site 9

3.1.1.1 Inspection on Receipt 9

3.1.2 Transportation and Unpacking 9

3.1.3 Lifting Unit 9

3.1.4 Mechanical Dimensions 12

3.2 Mechanical Installation 18

3.2.1 Preparation for Installation 18

3.2.2 Tools Required 18

3.2.3 General Considerations 18

3.2.4 Terminal Locations, F8–F15 20

3.2.4.1 Inverter and Rectifier, Enclosure Sizes F8, and F9 20

3.2.4.2 Inverter, Enclosure Sizes F10 and F11 21



3.2.4.5 Rectifier, Enclosure Sizes F10, F11, F12, and F13 24

3.2.4.6 Rectifier, Enclosure Sizes F14 and F15 25

3.2.4.7 Options Cabinet, Enclosure Size F9 26

3.2.4.8 Options Cabinet, Enclosure Sizes F11 and F13 27

3.2.4.9 Options Cabinet, Enclosure Size F15 28

3.2.5 Cooling and Airflow 28

3.3 Installing the Panel Options 34

3.3.1 Panel Options 34

3.4 Electrical Installation 35

3.4.1 Transformer Selection 36

3.4.2 Power Connections 36

Contents Operating Instructions

MG34Q402 Danfoss A/S © 04/2016 All rights reserved. 1

3.4.3 Grounding 45

3.4.4 Extra Protection (RCD) 45

3.4.5 RFI Switch 45

3.4.6 Torque 46

3.4.7 Shielded Cables 46

3.4.8 Motor Cable 46

3.4.9 Brake Cable for Frequency Converters with Factory-installed Brake Chopper Op-tion 47

3.4.10 Shielding against Electrical Noise 47

3.4.11 Connection of Mains 48

3.4.12 External Fan Supply 48

3.4.13 Fuses 48

3.4.14 Supplementary Fuses 50

3.4.15 Motor Insulation 51

3.4.16 Motor Bearing Currents 51

3.4.17 Brake Resistor Temperature Switch 51

3.4.18 Control Cable Routing 52

3.4.19 Access to Control Terminals 52

3.4.20 Wiring to Control Terminals 52

3.4.21 Electrical Installation, Control Cables 53

3.4.22 Switches S201, S202, and S801 55

3.5 Connection Examples 56

3.5.1 Start/Stop 56

3.5.2 Pulse Start/Stop 56

3.6 Final Set-up and Test 57

3.7 Additional Connections 58

3.7.1 Mechanical Brake Control 58

3.7.2 Parallel Connection of Motors 59

3.7.3 Motor Thermal Protection 59

4 How to Programme 60

4.1 The Graphical LCP 60

4.1.1 Initial Commissioning 61

4.2 Quick Set-up 62

4.3 Parameter Menu Structure 65

5 General Specifications 71

5.1 Mains Supply 71

5.2 Motor Output and Motor Data 71

5.3 Ambient Conditions 71

5.4 Cable Specifications 72

Contents VLT® AutomationDrive FC 302

2 Danfoss A/S © 04/2016 All rights reserved. MG34Q402

5.5 Control Input/output and Control Data 72

5.6 Electrical Data 76

6 Warnings and Alarms 83

6.1 Warning and Alarm Types 83

6.2 Warning and Alarm Definitions 83

Index 93

Contents Operating Instructions


1 Introduction

1.1 Purpose of the Manual

The frequency converter is designed to provide high shaftperformance on electrical motors. Read these operatinginstructions carefully for proper use. Incorrect handling ofthe frequency converter may cause improper operation ofthe frequency converter or related equipment, shortenlifetime, or cause other troubles.

These operating instructions provide information on:• Start-up.

• Installation.

• Programming.

• Troubleshooting.

• Chapter 1 Introduction introduces the manual andinforms about approvals, symbols, and abbrevi-ations used in this manual.

• Chapter 2 Safety Instructions entails instructions onhow to handle the frequency converter in a safeway.

• Chapter 3 How to Install guides through themechanical and electrical installations.

• Chapter 4 How to Programme explains how tooperate and programme the frequency convertervia the LCP.

• Chapter 5 General Specifications contains technicaldata about the frequency converter.

• Chapter 6 Warnings and Alarms assists in solvingproblems that may occur when using thefrequency converter.

VLT® is a registered trademark.DeviceNet™ is a trademark of ODVA, Inc.

1.2 Additional Resources

• The VLT® AutomationDrive FC 301/FC 302 DesignGuide details all technical information about thefrequency converter and customer design andapplications.

• The VLT® AutomationDrive FC 301/FC 302Programming Guide provides information on howto programme and includes complete parameterdescriptions.

• The VLT® PROFIBUS DP MCA 101 Installation Guideprovides information about installing and trouble-shooting of the PROFIBUS fieldbus option.

• The VLT® PROFIBUS DP MCA 101 ProgrammingGuide provides the information required for

controlling, monitoring, and programming thefrequency converter via a PROFIBUS fieldbus.

• The VLT® DeviceNet MCA 104 Installation Guideprovides information about installing and trouble-shooting of the DeviceNet® fieldbus option.

• The VLT® DeviceNet MCA 104 Programming Guideprovides the information required for controlling,monitoring, and programming the frequencyconverter via a DeviceNet® fieldbus.

Danfoss technical documentation is also available online athttp://drives.danfoss.com/knowledge-center/technical-documentation/.

1.3 Document and Software Version

This manual is regularly reviewed and updated. Allsuggestions for improvement are welcome. Table 1.1 showsthe document version and the corresponding softwareversion.

Edition Remarks Softwareversion

MG34Q4xx F14 and F15 enclosure sizes added.Software version update.

7.4x

Table 1.1 Document and Software Version

1.4 Approvals and Certifications

1.4.1 Approvals

The frequency converter complies with UL 508C thermalmemory retention requirements. For more information,refer to the section Motor Thermal Protection in theproduct-specific design guide.

NOTICEImposed limitations on the output frequency(due to export control regulations):From software version 6.72 onwards, the outputfrequency of the frequency converter is limited to590 Hz. Software versions 6.xx also limit the maximumoutput frequency to 590 Hz, but these versions cannotbe flashed, that is, neither downgraded nor upgraded.

Introduction VLT® AutomationDrive FC 302


11

http://http://drives.danfoss.com/knowledge-center/technical-documentation/

http://http://drives.danfoss.com/knowledge-center/technical-documentation/

The 1400–2000 kW (1875–2680 hp) 690 V frequencyconverters are approved for CE only.

1.5 Disposal

Do not dispose of equipment containingelectrical components together withdomestic waste.Collect it separately in accordance withlocal and currently valid legislation.

1.6 Abbreviations and Conventions

60° AVM 60° asynchronous vector modulation

A Ampere/AMP

AC Alternating current

AD Air discharge

AEO Automatic energy optimization

AI Analog input

AIC Ampere interrupting current

AMA Automatic motor adaptation

AWG American wire gauge

°C Degrees celsius

CB Circuit breaker

CD Constant discharge

CDM Complete drive module: The frequency converter,feeding section, and auxiliaries

CE European Conformity (European safety standards)

CM Common mode

CT Constant torque

DC Direct current

DI Digital input

DM Differential mode

D-TYPE Drive dependent

EMC Electromagnetic compatibility

EMF Electromotive force

ETR Electronic thermal relay

fJOG Motor frequency when jog function is activated

fM Motor frequency

fMAX Maximum output frequency, the frequencyconverter applies on its output

fMIN Minimum motor frequency from the frequencyconverter

fM,N Nominal motor frequency

FC Frequency converter

Hiperface® Hiperface® is a registered trademark by Stegmann

HO High overload

hp Horse power

HTL HTL encoder (10–30 V) pulses - High-voltagetransistor logic

Hz Hertz

IINV Rated inverter output current

ILIM Current limit

IM,N Nominal motor current

IVLT,MAX Maximum output current

IVLT,N Rated output current supplied by the frequencyconverter

kHz Kilohertz

LCP Local control panel

lsb Least significant bit

m Meter

mA Milliampere

MCM Mille circular mil

MCT Motion control tool

mH Inductance in milli Henry

mm Millimeter

ms Millisecond

msb Most significant bit

ηVLT Efficiency of the frequency converter defined asratio between power output and power input

nF Capacitance in nano Farad

NLCP Numerical local control panel

Nm Newton meter

NO Normal overload

ns Synchronous motor speed

Online/OfflineParameters

Changes to online parameters are activatedimmediately after the data value is changed

Pbr,cont. Rated power of the brake resistor (average powerduring continuous braking)

PCB Printed circuit board

PCD Process data

PDS Power drive system: a CDM and a motor

PELV Protective extra low voltage

Pm Frequency converter nominal output power ashigh overload (HO)

PM,N Nominal motor power

PM motor Permanent magnet motor

Process PID PID (proportional integrated differential) regulatorthat maintains the speed, pressure, temperature,and so on

Rbr,nom Nominal resistor value that ensures a brake poweron the motor shaft of 150/160% for 1 minute

RCD Residual current device

Regen Regenerative terminals

Rmin Minimum permissible brake resistor value byfrequency converter

RMS Root mean square

RPM Revolutions per minute

Rrec Recommended brake resistor resistance ofDanfoss brake resistors

s Second

SCCR Short circuit current rating

SFAVM Stator flux-oriented asynchronous vectormodulation

STW Status word

SMPS Switch mode power supply

Introduction Operating Instructions


1 1

THD Total harmonic distortion

TLIM Torque limit

TTL TTL encoder (5 V) pulses - transistor transistorlogic

UM,N Nominal motor voltage

UL Underwriters Laboratories (US organization for thesafety certification)

V Volts

VT Variable torque

VVC+ Voltage vector control plus

Table 1.2 Abbreviations

ConventionsNumbered lists indicate procedures.Bullet lists indicate other information and description ofillustrations.Italicized text indicates:

• Cross-reference.

• Link.

• Footnote.

• Parameter name, parameter group name,parameter option.

All dimensions in drawings are in mm (in).* Indicates a default setting of a parameter.

Introduction VLT® AutomationDrive FC 302


11

2 Safety Instructions

2.1 Safety Symbols

The following symbols are used in this guide:

WARNINGIndicates a potentially hazardous situation that couldresult in death or serious injury.

CAUTIONIndicates a potentially hazardous situation that couldresult in minor or moderate injury. It can also be used toalert against unsafe practices.

NOTICEIndicates important information, including situations thatcan result in damage to equipment or property.

2.2 Qualified Personnel

Correct and reliable transport, storage, installation,operation, and maintenance are required for the trouble-free and safe operation of the frequency converter. Onlyqualified personnel are allowed to install and operate thisequipment.

Qualified personnel are defined as trained staff, who areauthorized to install, commission, and maintain equipment,systems, and circuits in accordance with pertinent laws andregulations. Also, the qualified personnel must be familiarwith the instructions and safety measures described in thismanual.

2.3 Safety Regulations

WARNINGHIGH VOLTAGEFrequency converters contain high voltage whenconnected to AC mains input, DC supply, or load sharing.Failure to perform installation, start-up, and maintenanceby qualified personnel can result in death or seriousinjury.

• Only qualified personnel must perform instal-lation, start-up, and maintenance.

WARNINGUNINTENDED STARTWhen the frequency converter is connected to AC mains,DC supply, or load sharing, the motor may start at anytime. Unintended start during programming, service, orrepair work can result in death, serious injury, orproperty damage. The motor can start with an externalswitch, a fieldbus command, an input reference signalfrom the LCP or LOP, via remote operation using MCT 10Set-up Software, or after a cleared fault condition.

To prevent unintended motor start:• Press [Off/Reset] on the LCP before

programming parameters.

• Disconnect the frequency converter from themains.

• Completely wire and assemble the frequencyconverter, motor, and any driven equipmentbefore connecting the frequency converter toAC mains, DC supply, or load sharing.

WARNINGDISCHARGE TIMEThe frequency converter contains DC-link capacitors,which can remain charged even when the frequencyconverter is not powered. High voltage can be presenteven when the warning LED indicator lights are off.Failure to wait the specified time after power has beenremoved before performing service or repair work canresult in death or serious injury.

• Stop the motor.

• Disconnect AC mains and remote DC-link powersupplies, including battery back-ups, UPS, andDC-link connections to other frequencyconverters.

• Disconnect or lock PM motor.

• Wait for the capacitors to discharge fully. Theminimum duration of waiting time is specifiedin Table 2.1.

• Before performing any service or repair work,use an appropriate voltage measuring device tomake sure that the capacitors are fullydischarged.

Safety Instructions Operating Instructions


2 2

Voltage[V]

Power range[kW (hp)]

Minimum waitingtime

(minutes)

380–500 250–1000 (350–1350) 30

525–690 355–2000 (475–2700) 40

Table 2.1 Discharge Time

WARNINGLEAKAGE CURRENT HAZARDLeakage currents exceed 3.5 mA. Failure to ground thefrequency converter properly can result in death orserious injury.

• Ensure the correct grounding of the equipmentby a certified electrical installer.

WARNINGEQUIPMENT HAZARDContact with rotating shafts and electrical equipmentcan result in death or serious injury.

• Ensure that only trained and qualified personnelperform installation, start-up, and maintenance.

• Ensure that electrical work conforms to nationaland local electrical codes.

• Follow the procedures in this guide.

WARNINGUNINTENDED MOTOR ROTATIONWINDMILLINGUnintended rotation of permanent magnet motorscreates voltage and can charge the unit, resulting indeath, serious injury, or equipment damage.

• Ensure that permanent magnet motors areblocked to prevent unintended rotation.

CAUTIONINTERNAL FAILURE HAZARDAn internal failure in the frequency converter can resultin serious injury when the frequency converter is notproperly closed.

• Ensure that all safety covers are in place andsecurely fastened before applying power.

To run STO, more wiring for the frequency converter isrequired. Refer to VLT® Frequency Converters Safe Torque OffOperating Instructions for further information.

Safety Instructions VLT® AutomationDrive FC 302


22

3 How to Install

3.1 Pre-installation

3.1.1 Planning the Installation Site

NOTICEPlan the installation of the frequency converter beforecommencing. Not planning the installation thoroughlycan result in extra work during and after installation.

Select the best possible operation site by considering thefollowing (see details on the following pages, and therespective design guides):

• Ambient operating temperature.

• Installation method.

• How to cool the unit.

• Position of the frequency converter.

• Cable routing.

• Ensure that the power source supplies the correctvoltage and necessary current.

• Ensure that the motor current rating is within themaximum current from the frequency converter.

• If the frequency converter is without built-infuses, ensure that the external fuses are ratedcorrectly.

3.1.1.1 Inspection on Receipt

After receiving the delivery, immediately check whetherthe items supplied match the shipping documents. Danfossdoes not honor claims for faults registered later.

Register a complaint immediately:• With the carrier if there is visible transport

damage.

• With the responsible Danfoss representative ifthere are visible defects or incomplete delivery.

3.1.2 Transportation and Unpacking

Locate the frequency converter as close as possible to thefinal installation site before unpacking.Remove the box and handle the frequency converter onthe pallet, as long as possible.

3.1.3 Lifting Unit

Always lift the frequency converter via the dedicated liftingeyes.

130B

B753

.11

Illustration 3.1 Recommended Lifting Method,Enclosure Size F8.

How to Install Operating Instructions


3 3

130B

B688

.11

Illustration 3.2 Recommended Lifting Method,Enclosure Size F9/F10.

130B

B689

.11

Illustration 3.3 Recommended Lifting Method,Enclosure Size F11/F12/F13/F14.

How to Install VLT® AutomationDrive FC 302


33

130B

E141

.10

Illustration 3.4 Recommended lifting method, Enclosure Size F15

NOTICEThe plinth is provided in the same packaging as the frequency converter, but is not attached during shipment. Theplinth is required to allow airflow cooling to the frequency converter. Position the frequency converter on top of theplinth in the final installation location. The angle from the top of the frequency converter to the lifting cable must be>60°.In addition to Illustration 3.1 to Illustration 3.3, a spreader bar can be used to lift the frequency converter.



3 3

3.1.4 Mechanical DimensionsF8

IP21

/54

– N

EMA

1/1

2F9

IP21

/54

– N

EMA

1/1

2

130BB754.11

800

(31.

50)

607

(23.

90)

IP/2

1N

EMA

1

IP/5

4N

EMA

12

1400

m3 /h

(824

cfm

)

1050

m3 /h

(618

cfm

)19

70 m

3 /h(1

160

cfm

)

2280 (89.76)2205 (86.81)

1497 (58.94)130BB568.11

1400

(55.

12)

607

(23.

90)

IP/2

1

NEM

A 1

IP/5

4

NEM

A 1

2

2100

m3 /h

(123

6 cf

m)

1575

m3 /h

(927

cfm

)19

70 m

3 /h

(116

0 cf

m)

2280 (89.76)

2205 (86.81)

1497 (58.94)

All

dim

ensi

ons

in m

m (i

n)

Tabl

e 3.

1 M

echa

nica

l Dim

ensi

ons,

Enc

losu

re S

izes

F8

and

F9



33

F10

IP21

/54

– N

EMA

1/1

2F1

1IP

21/5

4 –

NEM

A 1

/12

130BB569.11

16

00

(6

2.9

9)

60

7 (

23

.90

)

IP/2

1

NE

MA

1

IP/5

4

NE

MA

12

28

00

m3/h

(16

48

cfm

)

21

00

m3/h

(12

36

cfm

)

3940 m3/h

(2320 cfm)

2280 (89.76)

2205 (86.81)

1497 (58.94)

130BB570.11

2400

(94.

49)

607

(23.

90)

IP/2

1N

EMA

1

IP/5

4N

EMA

12

4200

m3 /h

(247

2 cf

m)

3150

m3 /h

(185

4 cf

m)

3940 m3/h(2320 cfm)

2280 (89.76)2205 (86.81)

1497 (58.94)

All

dim

ensi

ons

in m

m (i

n)

Tabl

e 3.

2 M

echa

nica

l Dim

ensi

ons,

Enc

losu

re S

izes

F10

and

F 1

1



3 3

F12

IP21

/54

– N

EMA

1/1

2F1

3IP

21/5

4 –

NEM

A 1

/12

130BB571.11

20

00

(7

8.7

4)

60

7 (

23

.90

)

IP/2

1

NE

MA

1

IP/5

4

NE

MA

12

28

00

m3/h

(24

72

cfm

)

31

50

m3/h

(18

54

cfm

)

4925 m3/h

(2900 cfm)

2280 (89.76)

2205 (86.81)

1497 (58.94)130BB572.11

28

00

(1

10

,24

)

60

7 (

23

.90

)

IP/2

1

NE

MA

1

IP/5

4

NE

MA

12

42

00

m3/h

(24

72

cfm

)

31

50

m3/h

(18

54

cfm

)

4925 m3/h(2900 cfm)

2280 (89.76)

2205 (86.81)

1497 (58.94)

All

dim

ensi

ons

in m

m (i

n)

Tabl

e 3.

3 M

echa

nica

l Dim

ensi

ons,

Enc

losu

re S

izes

F12

and

F13



33

F14

IP21

/54

– N

EMA

1/1

2

130BC150.12

800

[31.

5] 8

00[3

1.5]

2400

[94.

5]

228

0[8

9.8] 2

205

[86.

8] 149

7[5

8.9]

788

3 m

3 /h(4

680

cfm

)

IP/2

1N

EMA

1

2800

m3 /h

(247

2 cf

m)

IP/5

4N

EMA

12

3150

m3 /h

(185

4 cf

m)

All

dim

ensi

ons

in m

m (i

n)

Tabl

e 3.

4 M

echa

nica

l Dim

ensi

ons,

Enc

losu

re S

ize

F14



3 3

F15

IP21

/54

– N

EMA

1/1

2

800

(31.

5)

IP21

/NEM

A1

2800

m3/

Hr

2472

CFM

IP21

/NEM

A12

3150

m3/

Hr

1854

CFM

7883

m3/

Hr

4640

CFM

800

(31.

5) 8

00(3

1.5)

360

0 (1

41.7

)

600

(23.

6) 6

00(2

3.6)

130BE181.10

2280 (89.9)

2205 (86.8)1497 (58.9)

All

dim

ensi

ons

in m

m (i

n)

Tabl

e 3.

5 M

echa

nica

l Dim

ensi

ons,

Enc

losu

re S

ize

F15



33

Enclosure size F8 F9 F10 F11

130B

E142

.10

130B

E144

.10

130B

E145

.10

130B

E146

.10

High overloadrated power –150% overloadtorque

250–400 kW (380–500 V)355–560 kW (525–690 V)

250–400 kW (380–500 V)355–56 kW (525–690 V)

450–630 kW (380–500 V)630–800 kW (525–690 V)

710–800 kW (380–500 V)900–1200 kW (525–690 V)

IPNEMA

21, 5412

21, 5412

21, 5412

21, 5412

Shipping dimensions [mm (in)]

Height 2324 (91.5) 2324 (91.5) 2324 (91.5) 2324 (91.5)

Width 970 (38.2) 1568 (61.7) 1760 (69.3) 2559 (100.7)

Depth 1130 (44.5) 1130 (44.5) 1130 (44.5) 1130 (44.5)

Frequency converter dimensions [mm (in)]

Height 2204 (86.8) 2204 (86.8) 2204 (86.8) 2204 (86.8)

Width 800 (31.5) 1400 (55.1) 1600 (63.0) 2400 (94.5)

Depth 606 (23.9) 606 (23.9) 606 (23.9) 606 (23.9)

Max weight[kg (lb)]

440 (970) 656 (1446) 880 (1940) 1096 (2416)

Table 3.6 Mechanical Dimensions, Enclosure Sizes F8–F11

Enclosure size F12 F13 F14 F15

130B

E147

.10

130BE148.10 130BE149.11 130BE150.10

High overloadrated power –150% overloadtorque

450–630 kW (380–500 V)630–800 kW (525–690 V)

710–800 kW (380–500 V)900–1200 kW (525–690 V)

1400–1800 kW (525–690 V) 1400–1800 kW (525–690 V)

IPNEMA

21, 5412

21, 5412

21, 5412

21, 5412

Shipping dimensions [mm (in)]

Height 2324 (91.5) 2324 (91.5) 2324 (91.5) 2324 (91.5)

Width 2160 (85.0) 2960 (116.5) 2578 (101.5) 3778 (148.7)

Depth 1130 (44.5) 1130 (44.5) 1130 (44.5) 1130 (44.5)

Frequency converter dimensions [mm]

Height 2204 (86.8) 2204 (86.8) 2204 (86.8) 2204 (86.8)

Width 2000 (78.7) 2800 (110.2) 2400 (94.5) 3600 (141.7)

Depth 606 (23.9) 606 (23.9) 606 (23.9) 606 (23.9)

Max weight[kg (lb)]

1022 (2253) 1238 (2729) 1410 (3108) 1626 (3585)

Table 3.7 Mechanical Dimensions, Enclosure Sizes F12–F15



3 3

3.2 Mechanical Installation

3.2.1 Preparation for Installation

To ensure reliable and effective installation of thefrequency converter, make the following preparations:

• Provide a suitable mounting arrangement. Themounting arrangement depends on the design,weight, and torque of the frequency converter.

• To ensure that the space requirements are met,examine the mechanical drawings.

• Ensure that all wiring is done in accordance withnational regulations.

3.2.2 Tools Required

• Drill with 10 mm or 12 mm bit.

• Tape measure.

• Wrench with relevant metric sockets (7–17 mm).

• Extensions to wrench.

• Sheet metal punch for conduits or cable glands inIP21/NEMA 1 and IP54 units

• Lifting bar to lift the unit (rod or tube maximumØ 25 mm (1 in), able to lift minimum 400 kg (880lb).

• Crane or other lifting aid to place the frequencyconverter in position.

3.2.3 General Considerations

SpaceTo allow airflow and cable access, ensure sufficient spaceabove and below the frequency converter. In addition,allow for enough space in front of the unit to open thepanel door, see Illustration 3.5 to Illustration 3.12.

776(30.6)

130B

B531

.10

Illustration 3.5 Space in Front of Enclosure Size F8

130B

B003

.13

776(30.6)

578(22.8)


776(30.6)

776(30.6)

130B

B574

.10


130B

B575

.10

776 (30.6) (2x)


130B

B576

.10

776(30.6) 624

(24.6)

579(22.8)


130B

B577

.10

776(30.6)

776(30.6) 624

(24.6)

579(22.8)


130B

B575

.10

776 (30.6) (2x)




33

578(22.8)

130B

E151

.10

776(30.6)


Wire accessEnsure that proper wire access is present including thenecessary bending allowance.

NOTICEAll cable lugs/shoes must mount within the width of theterminal bus bar.

NOTICEBecause the motor wiring carries high frequency current,it is important that mains cables, motor cables, andcontrol wires are run separately. Use metallic conduit orseparated shielded wire. Failure to isolate mains cables,motor cables, and control wiring could result in themutual signal coupling which may cause nuisance tripcases.



3 3

3.2.4 Terminal Locations, F8–F15

The F enclosures are available in 8 different sizes. The F8 consists of the rectifier and inverter modules in 1 cabinet. The F10,F12, and F14 consist of a rectifier cabinet on the left and an inverter cabinet on the right. The F9, F11, F13, and F15 havethe option cabinet added to the F8, F10, F12, and F14, respectively.

3.2.4.1 Inverter and Rectifier, Enclosure Sizes F8, and F9

4

3

239.6 [ 9.43 ]

0.0 [ 0.00 ]

0.0

[ 0

.00

]

160.0 [ 6.30 ]

56.6 [ 2.23 ]

39.8

[ 1

.57

]91

.8

[ 3.6

1 ]

174.

1 [

6.8

5 ]

226.

1 [

8.9

0 ]

130B

B534

.11

R2/L12

R1/L11

91-1

91

S2/L22

S1/L21

92-1 T2/L32 93-1

92 T1/L31 93

U/T1 96 V/T2 97 W/T3 98

0.0

[ 0.0

0 ]

57.6

[ 2

.27

]74

.0

[ 2.9

1 ]

100.

4 [ 3

.95

]13

9.4

[ 5.4

9 ]

172.

6 [ 6

.80

]18

9.0

[ 7.4

4 ]

199.

4 [ 7

.85

]28

7.6

[ 11.

32 ]

304.

0 [ 1

1.97

]

407.

3 [ 1

6.04

]46

4.4

[ 18.

28 ]

522.

3 [ 2

0.56

]52

4.4

[ 20.

65 ]

629.

7 [ 2

4.79

]63

7.3

[ 25.

09 ]

1 2

1 Left side view

2 Front view

3 Right side view

4 Ground bar

Illustration 3.13 Terminal Locations Inverter and Rectifier, Enclosure Sizes F8, and F9. The gland plate is 42 mm (1.65 in) below 0.0level.



33

3.2.4.2 Inverter, Enclosure Sizes F10 and F11

130B

A84

9.13

.0 [.

0]54

.4[2

.1]

169.

4[6

.7]

284.

4[1

1.2]

407.

3[1

6.0]

522.

3[2

0.6]

637.

3[2

5.1]

287.

4[1

1.3]

253.1 [10.0]

.0[.0

]

.0 [.0]

339.

4[1

3.4]

287.

4[1

1.3]

.0[.0

]

339.

4[1

3.4]

308.3 [12.1]

465.

6[1

8.3]

465.

6[1

8.3]

198.

1[7.

8]23

4.1

[9.2

]28

2.1

[11.

1]31

8.1

[12.

5]

551.

0[2

1.7]

587.

0[2

3.1]

635.

0[2

5.0]

671.

0[2

6.4]

44.40 [1.75]

244.40 [9.62]

204.

1 [8

.0]

497.

1[1

9.6]

572.

1[2

2.5]

180.3 [7.1]

129.

1 [5

.1]

1

2

3

1 Ground bar

2 Motor terminals

3 Brake terminals

Illustration 3.14 Terminal Locations – Left, Front, and Right Views. The gland plate is 42 mm (1.65 in) below 0.0 level.



3 3


287.

4[1

1.32

]

0.0

[0.0

0]

339.

4[1

3.36

]

253.1 [9.96]

0.0 [0.00]

287.

4[1

1.32

]

0.0

[0.0

0]

339.

4[1

3.36

]

465.

6[1

8.33

]

465.

6[1

8.33

]

308.3 [12.14]

180.3 [7.10]

210.

1[8

.27]

0.0

[0.0

0]66

.4[2

.61]

181.

4[7

.14]

296.

4[1

1.67

]

431.

0[1

6.97

]

546.

0[2

1.50

]

661.

0[2

6.03

]

795.

7[3

1.33

]91

0.7

[35.

85]

1025

.7[4

0.38

]

246.

1[9

.69]

294.

1[1

1.58

]33

0.1

[13.

00]

574.

7[2

2.63

]61

0.7

[24.

04]

658.

7[2

5.93

]69

4.7

[27.

35]

939.

4[3

6.98

]97

5.4

[38.

40]

1023

.4[4

0.29

]

1059

.4[4

1.71

]

144.

3[5

.68]

219.

3[8

.63]

512.

3[2

0.17

]

587.

3[2

3.12

]

880.

3[3

4.66

]

955.

3[3

7.61

]

1

130B

A85

0.12

FASTENER TORQUE: MIO 19 Nm (14 FT -LB)

U/T1 96 V/T2 97 W/T3 98FASTENER TORQUE: MIO 19 Nm (14 FT -LB)

U/T1 96 V/T2 97 W/T3 98FASTENER TORQUE: MIO 19 Nm (14 FT -LB)

U/T1 96 V/T2 97 W/T3 98

2

3

1 Ground bar

2 Motor terminals

3 Brake terminals




33


54.4

[2

.1].0

[.0

]

169.4

[6

.7]

284.4

[1

1.2]

407.3

[1

6.0]

522.3

[2

0.6]

637.3

[2

5.1]

854.4

[3

3.6]

969.4

[3

8.2]

1084

.4

[42.7

]

1207

.3

[47.5

]

1322

.3

[52.1

]

1437

.3

[56.6

]

MOTOR

198.1

[7

.8]23

4.1

[9.2]

282.1

[1

1.1]

318.1

[1

2.5]

551.0

[2

1.7]

587.0

[2

3.1]

635.0

[2

5.0]

671.0

[2

6.4]

998.1

[3

9.3]

1034

.1

[40.7

]10

82.1

[4

2.6]

1118

.1

[44.0

]

1351

.0

[53.2

]13

87.0

[5

4.6]

1435

.0

[56.5

]14

71.0

[5

7.9]

BRAKE

172.6

[6

.8]

.0

[.0]

253.1 [10.0]

.0 [.0]

224.6

[8

.8]

EART

H GR

OUND

308.7

[1

2.2]

BRAK

E 46.4

[1

.8]

EARTH GROUND 180.3 [7.1]

BRAKE 308.3 [12.1]10

0.4

[4.0]

139.4

[5

.5]

199.4

[7

.9]

464.4

[1

8.3]

524.4

[2

0.6]

629.7

[2

4.8]

900.4

[3

5.4]

939.4

[3

7.0]

999.4

[3

9.3]

1264

.4

[49.8

]

1324

.4

[52.1

]

1429

.7

[56.3

]

EARTH GROUND

130B

C147

.11




3 3

3.2.4.5 Rectifier, Enclosure Sizes F10, F11, F12, and F13

4

3

239.6 [ 9.43 ]

0.0 [ 0.00 ]

0.0

[ 0

.00

]

160.0 [ 6.30 ]

56.6 [ 2.23 ]

39.8

[ 1

.57

]91

.8

[ 3.6

1 ]

174.

1 [

6.8

5 ]

226.

1 [

8.9

0 ]

130B

B534

.11

R2/L12

R1/L11

91-1

91

S2/L22

S1/L21

92-1 T2/L32 93-1

92 T1/L31 93

U/T1 96 V/T2 97 W/T3 980.

0 [ 0

.00

]57

.6

[ 2.2

7 ]

74.0

[ 2

.91

]10

0.4

[ 3.9

5 ]

139.

4 [ 5

.49

]17

2.6

[ 6.8

0 ]

189.

0 [ 7

.44

]19

9.4

[ 7.8

5 ]

287.

6 [ 1

1.32

]30

4.0

[ 11.

97 ]

407.

3 [ 1

6.04

]46

4.4

[ 18.

28 ]

522.

3 [ 2

0.56

]52

4.4

[ 20.

65 ]

629.

7 [ 2

4.79

]63

7.3

[ 25.

09 ]

1 2

1 Left side view

2 Front view

3 Right side view

4 Ground bar




33

3.2.4.6 Rectifier, Enclosure Sizes F14 and F15

53.0

[2.1

]

203.1 [8.0]

226.

6 [8

.9]

.0 [.0]

.0

[.0]

.0

[.0]

122.

6 [4

.8]

168.

0 [6

.6]

237.

6 [9

.4]

283.

0 [1

1.1]

352.

6 [1

3.9]

405.

9 [1

6.0]

475.

5 [1

8.7]

520.

9 [2

0.5]

590.

5 [2

3.2]

635.

9 [2

5.0]

705.

5 [2

7.8]

MAINS

103.

0 [4

.1]

153.

0 [6

.0]

205.

0 [8

.1]

253.1 [10.0]273.1 [10.8]

253.1 [10.0]

172.

6 [6

.8]

.0 [.0]

.0

[.0]

224.

6 [8

.8]

BRAK

E 46.

4 [1

.8]

308.3 [12.1]

100.

4 [4

.0]

139.

4 [5

.5]

199.

4 [7

.9]

464.

4 [1

8.3]

524.

4 [2

0.6]

629.

7 [2

4.8]

EARTH GROUND

EARTH GROUND 56.6 [2.2]

[7.1]

EART

H GR

OUND

308

.7 [1

2.2]

EART

H GR

OUND

308

.7 [1

2.2]MOTOR SIDEMAINS SIDE

130B

C14

6.10




3 3

3.2.4.7 Options Cabinet, Enclosure Size F933

6.4

291.2

142.0

92.0 .0 .0

73.0

128.5

129.3

184.0

218.3

249.0

314.0

307.3

369.5

448.0

493.0

425.0

244.4

151.3

386.7443.8

628.8

830.3887.4

.0

130B

B756

.111 2 3

1 Left side view

2 Front view

3 Right side view

Illustration 3.19 Terminal Locations Options Cabinet, Enclosure Size F9



33

3.2.4.8 Options Cabinet, Enclosure Sizes F11 and F13

4

316.4

179.2

135.2

80.4

36.4 .0

244.4

.0

151.3

440.4

547.8

.0

73.0

88.1

112.0

138.9

172.0

180.7

232.0

231.5

273.3

324.1

338.9

387.8

437.0

438.6

480.4

497.0

531.2

557.0

573.0

602.3

625.8

130B

B757

.11

1 2 3

1 Left side view

2 Front view

3 Right side view

4 Ground bar

Illustration 3.20 Terminal Locations Options Cabinet, Enclosure Sizes F11 and F13



3 3

3.2.4.9 Options Cabinet, Enclosure Size F15

539.1

432.2

151.3

0.0

244.4

336.4

171.0

119.0

98.3

46.3 0.0

0.0

97.9

128.5

185.7

212.9

249.0

300.7

327.9

369.5

415.7

600.0

697.9

728.5

785.7

812.9

849.0

900.7

927.9

969.5

1015

.7

130B

E180

.10

Illustration 3.21 Terminal Locations – Left, Front, and Right Views

3.2.5 Cooling and Airflow

CoolingCooling can be achieved in different ways:

• By using the cooling ducts at the top and bottomof the unit.

• By taking air in and out the back of the unit.

• By combining the cooling methods.

Duct coolingA dedicated option has been developed to optimize theinstallation of frequency converters in Rittal TS8 enclosuresutilizing the frequency converter fan for forced air coolingof the backchannel. The air out of the top of the enclosurecould be ducted outside a facility so the heat losses fromthe backchannel are not dissipated within the controlroom. Ducting the air outside the facility ultimatelyreduces the air-conditioning requirements of the facility.

Back coolingThe backchannel air can also be ventilated in and out ofthe back of a Rittal TS8 enclosure. The backchannel takescool air from outside the facility and returns warm air tooutside the facility, thus reducing air-conditioningrequirements.

AirflowEnsure sufficient airflow over the heat sink. The flow rate isshown in Table 3.8.

Enclosureprotection

Door fans/Top fanairflow

Heat sink fans

IP21/NEMA 1 700 m3/h (412 cfm)1) 985 m3/h (580 cfm)1)

IP54/NEMA 12 525 m3/h (309 cfm)1) 985 m3/h (580 cfm)1)

Table 3.8 Heat Sink Air Flow

1) Airflow per fan. Enclosure sizes F contain multiple fans.



33

The fan runs for the following reasons:• AMA.

• DC Hold.

• Pre-Mag.

• DC Brake.

• 60% of nominal current is exceeded.

• Specific heat sink temperature exceeded (powersize dependent).

The fan runs for minimum 10 minutes.

External ductsIf more duct work is added externally to the Rittal cabinet,calculate the pressure drop in the ducting. To derate thefrequency converter according to the pressure drop, referto Illustration 3.22.

90

80

70

60

50

40

30

20

10

0

(%)

Driv

e D

erat

ing

0 25 50 75 100 125 150 175 225

130B

B190

.10

200

Pressure Change

Illustration 3.22 Enclosure Size F, Derating vs. Pressure Change(Pa)

Drive air flow: 985 m3/h (580 cfm)

3.2.6 Gland/Conduit Entry – IP21 (NEMA 1)and IP54 (NEMA12)

Cables are connected through the gland plate from thebottom. Remove the plate and plan where to place theentry for the glands or conduits. Prepare holes in theshaded areas on the drawings in Illustration 3.24 toIllustration 3.31.

NOTICETo ensure the specified protection degree, and propercooling of the unit, fit the gland plate to the frequencyconverter. If the gland plate is not mounted, thefrequency converter may trip on alarm 69, Pwr. CardTemp

130B

B073

.10

Illustration 3.23 Example of Proper Installation of the GlandPlate

733.0(28.86)

258.5(10.18)

99.5(7.85)

593.0(23.33)

70.0(2.76)

535.0(21.06)

35.5 (1.40)

36.5(1.44)

130B

B533

.12

Illustration 3.24 F8, Cable Entry Viewed from the Bottom ofthe Frequency Converter



3 3

37.2(1.47)

36.5(1.44)

673.0(26.50)

593.0(23.35)

37.2(1.47)

535.0(21.06)

533.0(20.98) 603.0

(23.74) 1336.0(52.60)

258.5(10.18)

199.5(7.85)

460.0(18.11)

130B

B698

.11

Illustration 3.25 F9, Cable Entry Viewed from the Bottom of the Frequency Converter

70.0(2.76)

535.0(21.06)

37.2(1.47)

36.5(1.44)

733.0(28.86)

800.0(31.50) 1533.0

(60.36)

258.5(10.18)

199.5(7.86)

593.0(23.35)

130B

B694

.11




33

130B

B695

.11

70.0(2.76)

535.0(21.06)

37.2(1.47)

36.5(1.44)

733.0(28.86)

800.0(31.50)

258.5(10.18)

199.5(7.85)

870.7(34.25)

593.0(23.35)

593.0(23.35)

593.0(23.35)

1670.0(65.75)

1533.0 (60.36)

1600.0 (62.99) 2333.0

(91.85)


130B

B696

.11

70.0(2.76)

535.0(21.06)

37.2(1.47)

36.5(1.44)

733.0(28.86)

800.0(31.50) 1933.0

(76.10)

258.5(10.18)

199.5 (7.85)

994.3(39.15)

857.7(33.77) 593.0

(23.35)




3 3

130B

B697

.10

70.0(2.76)

535.0(21.06)

37.2(1.47)

36.5(1.44)

733.0(28.86)

800.0(31.50)

258.5(10.18)

199.5(7.85)

994.3(39.15)

870.7(34.25)

593.0(23.35)

593.0(23.35)

1657.7 (65.26)

1533.0 (60.35) 1600.0

(62.99) 2733.0(107.60)


130B

C151

.11

593.0(23.35)

593.0(23.35)

1670.0(65.75) 870.0

(34.25) 593.0(23.35)

70.0(2.76)

2333.0(91.85)

1533.0(60.35)

800.0(31.50)

733.0(28.86)

36.5(1.44)

37.2(1.47) 17.5

(0.69)

199.5(7.85)

535.0(21.06)

285.5(10.18)




33

130BE179.10

1282.8 (50.50)

50.1 (1.97)

525.6(20.69)

220.7(8.69)

276.6(10.89)

62.8 (2.47)

760.6 (29.95)800.0 (31.50)

3498.9 (137.75)

62.8 (2.47)

460.0 (18.11) 593.0 (23.35) 206.0 (8.11)

84.8 (3.34)

62.8 (2.47)149.5 (5.89)

49.5 (1.95)

199.5(7.85)

75.1(2.96)

200 (7.87)

176.2 (6.94)

82.8 (3.26)226.8 (8.93)

635.1 (25.00) 435.0(17.13)

1201.0 (47.28)18.2 (0.72)

600.0 (23.62)560.6 (22.07)




3 3

3.3 Installing the Panel Options

3.3.1 Panel Options

Space heaters and thermostatSpace heaters are mounted on the cabinet interior ofenclosure size F10–F15 frequency converters. They arecontrolled via an automatic thermostat, and help controlhumidity inside the enclosure, by that extending thelifetime of frequency converter components in dampenvironments. The thermostat default settings turn on theheaters at 10 °C (50 °F) and turn them off at 15.6 °C(60 °F).

Cabinet light with power outletA light mounted on the cabinet interior of enclosure sizeF10–F15 frequency converters increases visibility duringservicing and maintenance.

The housing light includes a power outlet for temporarilypowering tools or other devices, available in 2 voltages:

• 230 V, 50 Hz, 2.5 A, CE/ENEC

• 120 V, 60 Hz, 5 A, UL/cUL

Transformer tap set-upIf the cabinet light with power outlet, and/or the spaceheaters and thermostat are installed, transformer T1requires the taps to be set to the proper input voltage. A380–480/500 V unit is initially set to the 525 V tap and a525–690 V unit is set to the 690 V tap. This initial settingensures that no overvoltage of secondary equipmentoccurs if the tap is not changed before power is applied.To set the proper tap at terminal T1, located in the rectifiercabinet, see Table 3.9. For location in the frequencyconverter, see the illustration of the rectifier inIllustration 3.32.

Input voltage range [V] Tap to select [V]

380–440 400

441–490 460

491–550 525

551–625 575

626–660 660

661–690 690

Table 3.9 Transformer Tap Setting

NAMUR terminalsNAMUR is an international association of automationtechnology users in the process industries, primarilychemical and pharmaceutical industries in Germany.Selection of this option provides terminals organized andlabeled to the specifications of the NAMUR standard forfrequency converter input and output terminals. Thisselection requires a VLT® PTC Thermistor Card MCB 112and a VLT® Extended Relay Card MCB 113.

RCD (residual current device)Uses the core balance method to monitor ground faultcurrents in grounded and high-resistance groundedsystems (TN and TT systems in IEC terminology). There is aprewarning (50% of main alarm setpoint) and a main alarmsetpoint. Associated with each setpoint is an SPDT alarmrelay for external use. Requires an external window-typecurrent transformer (not supplied).

• Integrated into the frequency converter’s safe-stop circuit.

• IEC 60755 Type B device monitors AC, pulsed DC,and pure DC ground fault currents.

• LED bar graph indicator of the ground faultcurrent level from 10–100% of the setpoint.

• Fault memory.

• TEST/RESET key.

IRM (insulation resistance monitor)Monitors the insulation resistance in ungrounded systems(IT systems in IEC terminology) between the system phaseconductors and ground. There is an ohmic prewarning anda main alarm setpoint for the insulation level. Associatedwith each setpoint is an SPDT alarm relay for external use.

NOTICEOnly 1 insulation resistance monitor can be connected toeach ungrounded (IT) system.

• Integrated into the frequency converter’s safe-stop circuit.

• LCD display of the ohmic value of the insulationresistance.

• Fault memory.

• [Info], [Test], and [Reset] keys

Manual motor startersProvide 3-phase power for electric blowers often requiredfor larger motors. Power for the starters is provided fromthe load side of any supplied contactor, circuit breaker, ordisconnect switch. Power is fused before each motorstarter and is off when the incoming power to thefrequency converter is off. Up to 2 starters are allowed(only 1 if a 30 A, fuse-protected circuit is ordered).

The manual motor starter is integrated into the frequencyconverter’s STO and includes the following features:

• Operation switch (on/off).

• Short circuit and overload protection with testfunction.

• Manual reset function.



33

30 A, fuse-protected terminals

• 3-phase power matching incoming mains voltagefor powering auxiliary customer equipment.

• Not available if 2 manual motor starters areselected.

• Terminals are off when the incoming power tothe frequency converter is off.

• Power for the fused protected terminals isprovided from the load side of any suppliedcircuit breaker or disconnect switch.

24 V DC supply

• 5 A, 120 W, 24 V DC.

• Protected against output overcurrent, overload,short circuits, and overtemperature.

• For powering 3rd party accessory devices such assensors, PLC I/O, contactors, temperature probes,indicator lights, and/or other electronic hardware.

• Diagnostics include a dry DC-ok contact, a greenDC-ok LED, and a red overload LED.

External temperature monitoringDesigned for monitoring temperatures of external systemcomponents, such as the motor windings and/or bearings.Includes 8 universal input modules plus 2 dedicatedthermistor input modules. All 10 modules are integratedinto the frequency converter’s STO circuit and can bemonitored via a fieldbus network (requires a separatemodule/bus coupler).

Universal inputs (8) – signal types• RTD inputs (including Pt100), 3-wire, or 4-wire.

• Thermocouple.

• Analog current or analog voltage.

Extra features:• 1 universal output, configurable for analog

voltage, or analog current.

• 2 output relays (NO).

• Dual-line LC display and LED diagnostics.

• Sensor lead wire break, short circuit, and incorrectpolarity detection.

• Interface set-up software.

Dedicated thermistor inputs (2) – features

NOTICEIf the frequency converter is connected to a thermistor,the thermistor control wires must be reinforced/doubleinsulated for PELV isolation. A 24 V DC supply for thethermistor power is recommended.

• Each module can monitor up to 6 thermistors inseries.

• Fault diagnostics for wire breakage or shortcircuits of sensor leads.

• ATEX/UL/CSA certification.

• A third thermistor input can be provided by theVLT® PTC Thermistor Card MCB 112, if necessary.

3.4 Electrical Installation

See chapter 2 Safety Instructions for general safetyinstructions.


• Only qualified personnel must perform instal-lation, start-up, and maintenance.

WARNINGINDUCED VOLTAGEInduced voltage from output motor cables from differentfrequency converters that are run together can chargeequipment capacitors even with the equipment turnedoff and locked out. Failure to run output motor cablesseparately or use shielded cables could result in death orserious injury.

• Run output motor cables separately, or

• Use shielded cables.

• Simultaneously lock out all the frequencyconverters.

WARNINGSHOCK HAZARDThe frequency converter can cause a DC current in thePE conductor and thus result in death or serious injury.

• When a residual current-operated protectivedevice (RCD) is used for protection againstelectrical shock, only an RCD of Type B ispermitted on the supply side.

Failure to follow the recommendation means that theRCD cannot provide the intended protection.

Overcurrent protection

• Extra protective equipment such as short-circuitprotection or motor thermal protection betweenfrequency converter and motor is required forapplications with multiple motors.

• Input fusing is required to provide short circuitand overcurrent protection. If fuses are notfactory-supplied, the installer must provide them.See maximum fuse ratings in chapter 3.4.13 Fuses.



3 3

Wire type and ratings

• All wiring must comply with local and nationalregulations regarding cross-section and ambienttemperature requirements.

• Power connection wire recommendation:Minimum 75 °C (167 °F) rated copper wire.

See chapter 5.6 Electrical Data for recommended wire sizesand types.

CAUTIONPROPERTY DAMAGE!Protection against motor overload is not included in thedefault setting. To add this function, setparameter 1-90 Motor Thermal Protection to [ETR trip] or[ETR warning]. For the North American market, the ETRfunction provides class 20 motor overload protection inaccordance with NEC. Failure to set parameter 1-90 MotorThermal Protection to [ETR trip] or [ETR warning] meansthat motor overload protection is not provided andproperty damage can occur if the motor overheats.

3.4.1 Transformer Selection

Use the frequency converter with a 12-pulse isolationtransformer.

3.4.2 Power Connections

Cabling and fusing

NOTICEAll cabling must comply with national and localregulations on cable cross-sections and ambienttemperature. UL applications require 75 °C copperconductors. 75 °C (167 °F) and 90 °C (194 °F) copperconductors are thermally acceptable for the frequencyconverter to use in non-UL applications.

The power cable connections are located as inIllustration 3.32. Dimensioning of the cable cross-sectionmust be done in accordance with the current ratings andlocal legislation. See chapter 5.1 Mains Supply for details.

For protection of the frequency converter, use therecommended fuses, or ensure that the unit has built-infuses. Recommended fuses are detailed in inchapter 3.4.13 Fuses. Always ensure that fusing conforms tolocal regulations.

If the mains switch is included, the connection of mains isfitted to the mains switch.

6 Phase

power

input

130B

B693

.10

91-1 (L1-1)

92-1 (L2-1)

93-1 (L3-1)

91-2

92-2

93-2

95 PE

(L2-2)

(L1-2)

(L3-2)

Illustration 3.32 Power Cable Connections

NOTICEIf an unshielded/unarmored cable is used, some EMCrequirements are not complied with. To comply with EMCemission specifications, use a shielded/armored motorcable. For more information, see EMC Specifications in theproduct relevant design guide.



33

See chapter 5.1 Mains Supply for the correct dimensioning of the motor cable cross-section and length.

NOTICEOnly use the cross-section the field wiring terminals aredesigned for. The terminals do not accept a wire of 1 sizelarge.

91-1

92-1

93-1

91-2

92-2

93-2

S1T1

R1

S2T2

R2

95

Rectier 1

Rectier 2

Inve

rter

1

F8/F

9

Inve

rter

2 F

10/F

11

Inve

rter

3 F

12/F

13

130BC036.11

91-1

92-1

93-1

91-2

92-2

93-2

S1T1

R1

S2T2

R2

95

Rectier 1

Rectier 2

Inve

rter

1

F8/F

9

Inve

rter

2 F

10/F

11

Inve

rter

3 F

12/F

13

A

B

Inve

rter

4

F14

/F15

Inve

rter

4

F14

/F15

Illustration 3.33 A) Temporary 6-Pulse Connection1)

B) 12-Pulse Connection

Notes1) When 1 of the rectifier modules is inoperable, use the operable rectifier module to run the frequency converter at areduced power. Contact Danfoss for reconnection details.



3 3

Shielding of cablesAvoid installation with twisted shield ends (pigtails). Theyspoil the shielding effect at higher frequencies. If it isnecessary to break the shield to install a motor isolator ormotor contactor, the shield must be continued at thelowest possible HF impedance.

Connect the motor cable shield to both the decouplingplate of the frequency converter and to the metal housingof the motor.

Make the shield connections with the largest possiblesurface area (cable clamp). For this purpose, use thesupplied installation devices within the frequencyconverter.

Cable length and cross-sectionThe frequency converter has been EMC tested with a givencable length. Keep the motor cable as short as possible toreduce the noise level and leakage currents.

Switching frequencyWhen frequency converters are used with sine-wave filtersto reduce the acoustic noise from a motor, set theswitching frequency according to the instruction inparameter 14-01 Switching Frequency.

Term. no.

96 97 98 99

U V W PE1) Motor voltage 0–100% of mainsvoltage.3 wires out of motor

U1 V1 W1PE1)

Delta-connected

W2 U2 V2 6 wires out of motor

U1 V1 W1 PE1) Star-connected U2, V2, W2U2, V2, and W2 to be intercon-nected separately.

Table 3.10 Terminal Connections

1) Protective Earth connection

NOTICEIn motors without phase insulation paper or otherinsulation reinforcement suitable for operation withvoltage supply (such as a frequency converter), fit a sine-wave filter on the output of the frequency converter.

U1

V1

W1

175Z

A11

4.11

96 97 98 96 97 98

FC FC

Motor MotorU

2V2

W2

U1

V1

W1

U2

V2

W2

Illustration 3.34 Star and Delta Connections



33

130B

B532

.122

3

6

7

89

10

11

1

5

4

1 Brake resistor temperature switch

2 Auxiliary relay (01, 02, 03, 04, 05, 06)

3 SCR enable/disable

4 Auxiliary fan (100, 101, 102, 103)

5 Inverter module

6 Brake terminals 81 (-R), 82 (+R)

7 Motor connection T1 (U), T2 (V), T3 (W)

8 Mains L2-1 (R2), L2-2 (S2), L3-2 (T2)

9 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1)

10 Ground PE terminals

11 12-pulse rectifier module

Illustration 3.35 Rectifier and Inverter Cabinet, Enclosure SizesF8 and F9

130B

B755

.13

1

2

3

4

5

6

7

1 DC-bus connections for common DC-bus (DC+, DC-)

2 DC-bus connections for common DC-bus (DC+, DC-)

3 AUX fan (100, 101, 102, 103)

4 Mains fuses F10/F12 (6 pieces)

5 Mains L1-2 (R2), L2-2 (S2), L3-2 (T2)

6 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1)

7 12-pulse rectifier module

Illustration 3.36 Rectifier Cabinet, Enclosure Sizes F10 and F12



3 3

130B

A86

1.134

6

5

7, 8, 9

3

2

1

1 NAMUR fuse. See Table 3.25 for part numbers.

2 NAMUR terminals (optional)

3 External temperature monitoring

4 AUX relay (01, 02, 03, 04, 05, 06)

5 Motor connection, 1 per module T1 (U), T2 (V), T3(W)

6 Brake 81 (-R), 82 (+R)

7 AUX fan (100, 101, 102, 103)

8 Fan fuses. See Table 3.22 for part numbers.

9 SMPS fuses. See Table 3.21 for part numbers.

Illustration 3.37 Inverter Cabinet, Enclosure Sizes F10 and F11

130B

C148

.11

R1 R2

1

2

3

45

6

7

1 DC-busbar access

2 DC-busbar access

3 Mains fuses (6 pieces)

4 Mains L1-2 (R2), L2-2 (S2), L3-2 (T2)

5 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1)

6 12-pulse rectifier modules

7 DC inductor

Illustration 3.38 Rectifier Cabinet, Enclosure Size F14 and F15



33

2

7

U/T1 96FASTENER TORQUE: M10 19 Nm (14 FT-LB)

V/T2 97 W/T3 98 U/T1 96FASTENER TORQUE: M10 19 Nm (14 FT-LB)

V/T2 97 W/T3 98 U/T1 96FASTENER TORQUE: M10 19 Nm (14 FT-LB)

V/T2 97 W/T3 98

6

8, 9

43

1

5

130B

A86

2.12

1 NAMUR fuse. See Table 3.25 for part numbers.

2 NAMUR terminals (optional)

3 External temperature monitoring

4 AUX relay (01, 02, 03, 04, 05, 06)

5 AUX fan (100, 101, 102, 103)

6 Motor connection, 1 per module T1 (U), T2 (V), T3 (W)

7 Brake 81 (-R), 82 (+R)



Illustration 3.39 Inverter Cabinet, Enclosure Sizes F12 and F13



3 3

130B

C250

.10

2, 3, 4

5

6

I3 I4I2I1

1

1 Auxiliary relay (01, 02, 03, 04, 05, 06)

2 AUX fan (100, 101, 102, 103)



5 Brake 81 (-R), 82 (+R)

6 Motor connection, 1 per module T1 (U), T2 (V), T3 (W)

Illustration 3.40 Inverter Cabinet, Enclosure Size F14 and F15



33

130B

B699

.11

R/L1 91 S/L2 92 T/L3 93

R/L1 91 S/L2 92 T/L3 93

CFD30J3

6

5

4

3

2

1

7

1 Safety relay coil fuse with Pilz relay

See chapter 3.4.14 Fuse Tables for part numbers.

2 Pilz relay terminal

3 RCD or IRM terminal



5 2x3-phase manual disconnect

6 Mains L1-2 (R2), L2-2 (S2), L3-2 (T2)

7 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1)

Illustration 3.41 Options Cabinet, Enclosure Size F9

130B

B700

.11

4

2

5

6

3

1

7




3 Mains fuses


4 Mains L1-2 (R2), L2-2 (S2), L3-2 (T2)

5 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1)



Illustration 3.42 Options Cabinet, Enclosure Sizes F11 and F13



3 3

130B

E182

.10

12

3

4

5

6

7







5 Mains L1-2 (R2), L2-2 (S2), L3-2 (T2)

6 Mains L1-1 (R1), L2-1 (S1), L3-1 (T1)


Illustration 3.43 Options Cabinet, Enclosure Size F15



33

3.4.3 Grounding

To obtain electromagnetic compatibility (EMC), considerthe following basic issues when installing a frequencyconverter.

• Safety grounding: The frequency converter has ahigh leakage current (>3.5 mA) and must begrounded appropriately for safety reasons. Applylocal safety regulations.

• High frequency grounding: Keep the ground wireconnections as short as possible.

Connect the different ground systems at the lowestpossible conductor impedance. This is obtained by keepingthe conductor as short as possible and by using thegreatest possible surface area.The metal cabinets of the different devices are mountedon the cabinet rear plate using the lowest possible highfrequency impedance. This avoids having different high-frequency voltages for the individual devices and avoidsthe risk of radio interference currents running in anyconnection cables used between the devices. The radiointerference has been reduced.To obtain a low high-frequency impedance, use thefastening bolts of the devices as high frequencyconnection to the rear plate. Remove any insulating paintor similar from the fastening points.

3.4.4 Extra Protection (RCD)

EN/IEC61800-5-1 (Power drive system product standard)requests special care if the leakage current exceeds 3.5 mA.Reinforce grounding in the following ways:

• Ground wire of at least 10 mm2 (7 AWG).

• Install 2 separate ground wires, both complyingwith the dimensioning rules. See EN 60364-5-54 §543.7 for further information.

If local safety regulations are complied with, ELCB relays,multiple protective earthing, or grounding can be used asextra protection.

A ground fault may cause a DC component to develop inthe fault current.

If ELCB relays are used, observe local regulations. Relaysmust be suitable for the protection of 3-phase equipmentwith a bridge rectifier and for a brief discharge on power-up.

See also Special Conditions in the product relevant designguide.

3.4.5 RFI Switch

Mains supply isolated from groundTurn off (OFF)1) the RFI switch via parameter 14-50 RFI Filteron the frequency converter and parameter 14-50 RFI Filteron the filter if:

• The frequency converter is supplied from anisolated mains source (IT mains, floating delta,and grounded delta).

• The frequency converter is supplied from TT/TN-Smains with grounded leg.

1) Not available for 525–600/690 V frequency converters.

For further reference, see IEC 364-3.Set parameter 14-50 RFI Filter to [1] ON if:

• Optimum EMC performance is needed.

• Parallel motors are connected.

• The motor cable length is above 25 m (82 ft).

In OFF, the internal RFI capacities (filter capacitors)between the chassis and the DC link are cut off to avoiddamage to the DC link and to reduce the ground capacitycurrents (according to IEC 61800-3).Also refer to the application note VLT on IT mains. It isimportant to use isolation monitors which are compatiblewith power electronics (IEC 61557-8).



3 3

3.4.6 Torque

When tightening all connection of mains, it is important totighten with the correct torque. Too low or too high torqueresults in a poor connection of mains. To ensure correcttorque, use a torque wrench.

176F

A24

7.12

Nm/in-lbs

-DC 88+DC 89

R/L1 91S/L2 92

T/L3 93

U/T1 96V/T2 97

W/T3

Illustration 3.44 Tightening Torques

Enclosure size Terminal Torque Bolt size

F8–F15 MainsMotor 19–40 Nm

(168–354 in-lb)M10

BrakeRegen

8.5–20.5 Nm(75–181 in-lb)

M8

Table 3.11 Tightening Torques

3.4.7 Shielded Cables

NOTICEDanfoss recommends using shielded cables between theLCL filter and the frequency converter. Unshielded cablescan be used between the transformer and the LCL filterinput side.

Make sure to connect shielded and armored cablesproperly to ensure high EMC immunity and low emissions.

The connection can be made using either cable glands orclamps.

• EMC cable glands: Available cable glands can beused to ensure optimum EMC connection.

• EMC cable clamp: Clamps allowing easyconnection are supplied with the frequencyconverter.

3.4.8 Motor Cable

Connect the motor to terminals U/T1/96, V/T2/97, W/T3/98.Ground to terminal 99. All types of 3-phase asynchronousstandard motors can be used with a frequency converter.The factory setting is for clockwise rotation with thefrequency converter output connected as follows:

Terminal number Function

96, 97, 98 Mains U/T1, V/T2, W/T3

99 Ground

Table 3.12 Motor Connection Terminals

• Terminal U/T1/96 connected to U-phase.

• Terminal V/T2/97 connected to V-phase.

• Terminal W/T3/98 connected to W-phase.

175H

A03

6.11

U1 V1 W1

96 97 98

FC

MotorU2 V2 W2

U1 V1 W1

96 97 98

FC

MotorU2 V2 W2

Illustration 3.45 Wiring for Clockwise and CounterclockwiseMotor Rotation

The direction of rotation can be changed by switching 2phases in the motor cable or by changing the setting ofparameter 4-10 Motor Speed Direction.

A motor rotation check can be performed usingparameter 1-28 Motor Rotation Check and following thesteps shown on the display.



33

RequirementsF8/F9 requirements: The cables must be of equal lengthwithin 10% between the inverter module terminals and thefirst common point of a phase. The recommendedcommon point is the motor terminals.

F10/F11 requirements: Motor phase cable quantities mustbe multiples of 2, resulting in 2, 4, 6, or 8 (1 cable is notallowed) to obtain equal number of wires attached to bothinverter module terminals. The cables must be equallength within 10% between the inverter module terminalsand the first common point of a phase. The recommendedcommon point is the motor terminals.

F12/F13 requirements: Motor phase cable quantities mustbe multiples of 3, resulting in 3, 6, 9, or 12 (1, 2, or 3cables are not allowed) to obtain an equal number of wiresattached to each inverter module terminal. The wires mustbe of equal length within 10% between the invertermodule terminals and the first common point of a phase.The recommended common point is the motor terminals.

F14/F15 requirements: Motor phase cable quantities mustbe multiples of 4, resulting in 4, 8, 12, or 16 (1, 2, or 3cables are not allowed) to obtain an equal number of wiresattached to each inverter module terminal. The wires mustbe of equal length within 10% between the invertermodule terminals and the first common point of a phase.The recommended common point is the motor terminals.

Output junction box requirements: The length, minimum2.500 mm (98.4 in), and quantity of cables must be equalfrom each inverter module to the common terminal in thejunction box.

NOTICEIf a retrofit application requires an unequal number ofwires per phase, consult Danfoss for requirements anddocumentation, or use the top/bottom entry side cabinetoption.

3.4.9 Brake Cable for Frequency Converterswith Factory-installed Brake ChopperOption

(Only standard with letter B in position 18 of product typecode).

Use a shielded connection cable to the brake resistor. Themaximum length from the frequency converter to the DCbar is limited to 25 m (82 ft).


81, 82 Brake resistor terminals

Table 3.13 Brake Resistor Terminals

The connection cable to the brake resistor must beshielded. Connect the shield to the conductive backplate

on the frequency converter and to the metal cabinet ofthe brake resistor with cable clamps.Size the brake cable cross-section to match the braketorque. See also the instructions Brake Resistor and BrakeResistors for Horizontal Applications for further informationregarding safe installation.

NOTICEDepending on the supply voltage, voltages up to 1099 VDC can occur on the terminals.

F enclosure requirementsConnect the brake resistor to the brake terminals in eachinverter module.

3.4.10 Shielding against Electrical Noise

Before mounting the mains power cable, mount the EMCmetal cover to ensure best EMC performance.

NOTICEThe EMC metal cover is only included in frequencyconverters with an RFI filter.

175Z

T975

.10

Illustration 3.46 Mounting of EMC shield



3 3

3.4.11 Connection of Mains

Mains and ground must be connected as detailed inTable 3.14.


91-1, 92-1, 93-1 Mains R1/L1-1, S1/L2-1, T1/L3-1

91-2, 92-2, 93-2 Mains R2/L1-2, S2/L2-2, T2/L3-2

94 Ground

Table 3.14 Mains and Ground Connection Terminals

NOTICETo ensure that the mains voltage of the frequencyconverter matches the supply of the plant, check thenameplate.

Ensure that the power supply can supply the necessarycurrent to the frequency converter.

If the frequency converter is without built-in fuses, ensurethat the external fuses have the correct current rating. Seechapter 3.4.13 Fuses.

3.4.12 External Fan Supply

In case the frequency converter is supplied by DC, or if thefan must run independently of the power supply, anexternal power supply can be applied. The connection ismade on the power card.

Terminalnumber

Function

100, 101 Auxiliary supply S, T

102, 103 Internal supply S, T

Table 3.15 External Fan Supply Terminals

The connector on the power card provides the connectionof mains voltage for the cooling fans. The fans areconnected from factory to be supplied from a common ACline (jumpers between 100–102 and 101–103). If anexternal supply is needed, remove the jumpers andconnect the supply to terminals 100 and 101. Use a 5 Afuse for protection. UL applications require a LittleFuseKLK-5 or equivalent.

3.4.13 Fuses

WARNINGSHORT-CIRCUIT AND OVERCURRENTAll frequency converters must have the mains fuses forthe short circuit and overcurrent protection. If they arenot included in the frequency converter, they must beinstalled during frequency converter installation.Operating frequency converters without having mainsfuses can result in death or serious injury.

• Install the mains fuses for the short circuit andovercurrent protection during the installation, ifthey are not included in the frequencyconverter.

Branch circuit protectionTo protect the installation against electrical and fire hazard,all branch circuits in an installation, switch gear, machinesand so on, must be short-circuited and overcurrentprotected according to national/international regulations.

Short-circuit protectionTo avoid electrical or fire hazard, protect the frequencyconverter against short circuit. Danfoss recommends usingthe fuses mentioned in Table 3.16 to Table 3.27 to protectservice personnel and equipment if there is an internalfailure in the frequency converter. The frequency converterprovides full short-circuit protection if there is a shortcircuit on the motor output.

Overcurrent protectionTo avoid fire hazard due to overheating of the cables inthe installation, provide overload protection. The frequencyconverter is equipped with an internal overcurrentprotection, which can be used for upstream overloadprotection (UL applications excluded). Seeparameter 4-18 Current Limit. Moreover, fuses or circuitbreakers can be used to provide the overcurrent protectionin the installation. Overcurrent protection must always becarried out according to national regulations.

UL ComplianceThe fuses listed in Table 3.16 to Table 3.27 are suitable foruse on a circuit capable of delivering 100000 Arms

(symmetrical), 240 V (if applicable), 480 V, 500 V, or 600 Vdepending on the frequency converter voltage rating. Withthe proper fusing, the frequency converter short circuitcurrent rating (SCCR) is 100000 Arms.

When the circuit breaker is provided with the frequencyconverter, the circuit breaker's ampere interrupting currentrating (AIC), which is usually lower than 100000 Arms,determines the frequency converter SCCR.



33

Power size Enclosure Rating BussmannSpare

BussmannEstimated fuse power loss [W]

FC 302 Type [V] (UL) [A] P/N P/N 400 V 460 V

P250T5 F8/F9 700 700 170M4017 176F8591 25 19

P315T5 F8/F9 700 700 170M4017 176F8591 30 22

P355T5 F8/F9 700 700 170M4017 176F8591 38 29

P400T5 F8/F9 700 700 170M4017 176F8591 3500 2800

P450T5 F10/F11 700 900 170M6013 176F8592 3940 4925

P500T5 F10/F11 700 900 170M6013 176F8592 2625 2100

P560T5 F10/F11 700 900 170M6013 176F8592 3940 4925

P630T5 F10/F11 700 1500 170M6018 176F8592 45 34

P710T5 F12/F13 700 1500 170M6018 176F9181 60 45

P800T5 F12/F13 700 1500 170M6018 176F9181 83 63

Table 3.16 Mains Fuses, 380–500 V

Power size Enclosure Rating BussmannSpare

BussmannEstimated fuse power loss [W]

FC 302 Type [V] (UL) [A] P/N P/N 600 V 690 V

P355T7 F8/F9 700 630 170M4016 176F8335 13 10

P400T7 F8/F9 700 630 170M4016 176F8335 17 13

P500T7 F8/F9 700 630 170M4016 176F8335 22 16

P560T7 F8/F9 700 630 170M4016 176F8335 24 18

P630T7 F10/F11 700 900 170M6013 176F8592 26 20

P710T7 F10/F11 700 900 170M6013 176F8592 35 27

P800T7 F10/F11 700 900 170M6013 176F8592 44 33

P900T7 F12/F13 700 1500 170M6018 176F9181 26 20

P1M0T7 F12/F13 700 1500 170M6018 176F9181 37 28

P1M2T7 F12/F13 700 1500 170M6018 176F9181 47 36

P1M4T7 F14/F15 700 2000 170M7082 176F8769 25 25

P1M6T7 F14/F15 700 2000 170M7082 176F8769 25 29

P1M8T7 F14/F15 700 2000 170M7082 176F8769 25 29

Table 3.17 Mains Fuses, 525–690 V

Size/Type Bussmann PN1) Rating Siba

P450 170M8611 1100 A, 1000 V 20 781 32.1000

P500 170M8611 1100 A, 1000 V 20 781 32.1000

P560 170M6467 1400 A, 700 V 20 681 32.1400

P630 170M6467 1400 A, 700 V 20 681 32.1400

P710 170M8611 1100 A, 1000 V 20 781 32.1000

P800 170M6467 1400 A, 700 V 20 681 32.1400

Table 3.18 Inverter Module DC-Link Fuses, 380–500 V

Size/Type Bussmann PN1) Rating Siba

P630–P1M8 170M8611 1100 A, 1000 V 20 781 32. 1000

Table 3.19 Inverter Module DC-Link Fuses, 525–690 V

1) The Bussmann 170M fuses shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110. Type T indicator fuses of the same size andamperage may be substituted for external use.



3 3

3.4.14 Supplementary Fuses

Size/type Bussmann PN Rating Alternative fuses

2.5–4.0 A fuse P450–P800, 380–500 V LPJ-6 SP or SPI 6 A, 600 V Any listed Class J DualElement, Time Delay, 6 A

P630–P1M8, 525–690 V LPJ-10 SP or SPI 10 A, 600 V Any listed Class J DualElement, Time Delay, 10 A

4.0–6.3 A fuse P450–P800, 380–500 V LPJ-10 SP or SPI 10 A, 600 V Any listed Class J DualElement, Time Delay, 10 A


6.3–10 A fuse P450–P800, 380–500 V LPJ-15 SP or SPI 15 A, 600 V Any listed Class J DualElement, Time Delay, 15 A


10–16 A fuse P450–P800, 380–500 V LPJ-25 SP or SPI 25 A, 600 V Any listed Class J DualElement, Time Delay, 25 A


Table 3.20 Manual Motor Controller Fuses

Enclosure size Bussmann PN Rating

F8–F15 KTK-4 4 A, 600 V

Table 3.21 SMPS Fuse

Size/type Bussmann PN LittelFuse Rating

P315–P800,380–500 V

– KLK-15 15 A, 600 V

P500–P1M8,525–690 V

– KLK-15 15 A, 600 V

Table 3.22 Fan Fuses

Enclosuresize

Bussmann PN RatingAlternative

fuses

F8–F15 LPJ-30 SP orSPI

30 A, 600 V Any listedClass J Dual

Element, TimeDelay, 30 A

Table 3.23 30 A Fuse Protected Terminal Fuse

Enclosuresize


fuses

F8–F15 LPJ-6 SP or SPI 6 A, 600 V Any listedClass J Dual

Element, TimeDelay, 6 A

Table 3.24 Control Transformer Fuse

Enclosure size Bussmann PN Rating

F8–F15 GMC-800MA 800 mA, 250 V

Table 3.25 NAMUR Fuse

Enclosuresize


fuses

F8–F15 LP-CC-6 6 A, 600 V Any listedClass CC, 6 A

Table 3.26 Safety Relay Coil Fuse with Pilz Relay

Enclosuresize

Power Type

380–500 V

F9 P250 ABB OETL-NF600A







F11 P630 ABB OT800U21

F13 P710 Merlin Gerin NPJF36000S12AAYP

F13 P800 Merlin Gerin NPJF36000S12AAYP

525–690 V

F9 P355–P560 ABB OT400U12-121

F11 P630–P710 ABB OETL-NF600A

F11 P800 ABB OT800U21

F13 P900 ABB OT800U21

F13 P1M0–P1M2 Merlin Gerin NPJF36000S12AAYP

F15 P1M4–P1M8 Merlin Gerin NPJF362000S20AAYP

Table 3.27 Mains Disconnectors



33

3.4.15 Motor Insulation

For motor cable lengths ≤ the maximum cable lengthlisted in chapter 5.4 Cable Specifications, the motorinsulation ratings in Table 3.28 are recommended. Peakvoltage can be up to twice the DC-link voltage, and 2.8times the mains voltage, due to transmission line effects inthe motor cable. If a motor has lower insulation rating, usea dU/dt or sine-wave filter.

Nominal mains voltage [V] Motor insulation [V]

UN ≤420 Standard ULL=1300

420<UN≤500 Reinforced ULL=1600

500<UN≤600 Reinforced ULL=1800

600<UN≤ 690 Reinforced ULL=2000

Table 3.28 Motor Insulation Ratings

3.4.16 Motor Bearing Currents

All motors installed with VLT® AutomationDrive FC 302frequency converters with a power rating of 250 kW orhigher must have NDE (Non-Drive End) insulated bearingsinstalled to eliminate circulating bearing currents. Tominimize DE (Drive End) bearing and shaft currents, ensurethat the frequency converter, motor, driven machine, andmotor to the driven machine are grounded properly.

Standard mitigation strategies:1. Use an insulated bearing.

2. Apply rigorous installation procedures.

2a Ensure that the motor and load motorare aligned.

2b Strictly follow the EMC installationguideline.

2c Reinforce the PE so the high frequencyimpedance is lower in the PE than theinput power leads.

2d Provide a good high frequencyconnection between the motor and thefrequency converter, for example byusing shielded cable which has a 360°connection in the motor and thefrequency converter.

2e Make sure that the impedance from thefrequency converter to the buildingground is lower than the groundingimpedance of the machine.

2f Make a direct ground connectionbetween the motor and load motor.

3. Lower the IGBT switching frequency.

4. Modify the inverter waveform, 60° AVM vs.SFAVM.

5. Install a shaft grounding system or use anisolating coupling.

6. Apply conductive lubrication.

7. Use minimum speed settings where possible.

8. Ensure that the mains voltage is balanced toground.

9. Use a dU/dt or sine-wave filter.

3.4.17 Brake Resistor Temperature Switch

• Torque: 0.5–0.6 Nm (5 in-lb)

• Screw size: M3

This input can be used to monitor the temperature of anexternally connected brake resistor. If the input between104 and 106 is established, the frequency converter tripson warning/alarm 27 Brake IGBT. If the connection is closedbetween 104 and 105, the frequency converter trips onwarning/alarm 27 Brake IGBT.Install a KLIXON switch that is normally closed. If thisfunction is not used, short circuit 106 and 104 together.

• Normally closed: 104–106 (factory installedjumper)

• Normally open: 104–105


106, 104, 105 Brake resistor temperature switch.

Table 3.29 Brake Resistor Temperature Switch Terminals

CAUTIONMOTOR COASTINGIf the temperature of the brake resistor gets too highand the thermal switch drops out, the frequencyconverter stops braking and the motor starts coasting.

175Z

A87

7.10106

NC104 C

105 NO

Illustration 3.47 Brake Resistor Temperature Switch



3 3

3.4.18 Control Cable Routing

Tie all control wires down to the designated control cablerouting. Remember to connect the shields in a proper wayto ensure optimum electrical immunity.

Fieldbus connectionConnections are made to the relevant options on thecontrol card. For details, see the relevant fieldbusinstruction. Place the cable in the provided path inside thefrequency converter and tie it down with other controlwires.

Installation of 24 V DC external supply

• Torque: 0.5–0.6 Nm (5 in-lb)

• Screw size: M3

Terminalnumber

Function

35 (-), 36 (+) 24 V DC external supply

Table 3.30 Terminals for 24 V DC external supply

24 V DC external supply can be used as low voltage supplyto the control card and any option cards installed. Thisenables full operation of the LCP (including parametersetting) without connection to the mains. A warning of lowvoltage is given when 24 V DC has been connected;however, there is no tripping.

NOTICETo ensure correct galvanic isolation (type PELV) on thecontrol terminals of the frequency converter, use 24 VDC PELV supply.

3.4.19 Access to Control Terminals

All terminals to the control cables are located beneath theLCP. They are accessed by opening the door of the IP21/IP54 unit, or by removing the covers of the IP00 unit.

3.4.20 Wiring to Control Terminals

Control terminal connectors can be unplugged from thefrequency converter for ease of installation, as shown inIllustration 3.48.

1

43

2

130B

B921

.12

Illustration 3.48 Unplugging Control Terminals

130B

D54

6.11

2110

mm

[0.4

inch

es]

12 13 18 19 27 29 32 33

Illustration 3.49 Connecting Control Wires

NOTICETo minimize interference, keep control wires as short aspossible and separate from high-power cables.

1. Open the contact by inserting a small screwdriverinto the slot above the contact and push thescrewdriver slightly upwards.

2. Insert the bare control wire into the contact.

3. To fasten the control wire into the contact,remove the screwdriver.

4. Ensure that the contact is firmly established andnot loose. Loose control wiring can be the sourceof equipment faults or reduced performance.

See chapter 5.4 Cable Specifications for control terminalwiring sizes and chapter 3.5 Connection Examples for typicalcontrol wiring connections.



33

3.4.21 Electrical Installation, Control Cables

Switch Mode Power Supply

10Vdc15mA

24Vdc130/200mA

Analog Output0/4-20 mA

50 (+10 V OUT)

S201

S202

ON/I=0-20mA OFF/U=0-10V

+10 Vdc

-10 Vdc+10 Vdc

0/4-20 mA

-10 Vdc+10 Vdc0/4-20 mA

53 (A IN)

54 (A IN )

55 (COM A IN )

(COM A OUT) 39

(A OUT) 42

12 (+24V OUT )

13 (+24V OUT )

18 (D IN)

19 (D IN )

20 (COM D IN)

27 (D IN/OUT )

24 V

24 V

OV

OV

29 (D IN/OUT )

32 (D IN )

33 (D IN )

37 (D IN )

5 6 7 8 5 6 7 8

11

CI45MODULE

CI45MODULE

CI45MODULE

CI45MODULE

CI45MODULE

12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14

15 16 17 1815 16 17 1815 16 17 1815 16 17 1815 16 17 18

5 6 7 8 5 6 7 8 5 6 7 8

1 12 23 34 4 1 2 3 4 1 2 3 4 1 2 3 4

P 5-00

24V (NPN) 0V (PNP)

24V (NPN) 0V (PNP)

24V (NPN) 0V (PNP)

24V (NPN) 0V (PNP)

24V (NPN) 0V (PNP)

24V (NPN) 0V (PNP)

ON=TerminatedOFF=Open

(PNP) = Source(NPN) = Sink

RS-485

(COM RS-485) 61

(P RS-485) 68

(N RS-485) 69RS - 485Interface

S801

S801

5V

ON

ON

ON

1

1

12

2

2

CONTROL CARD CONNCECTION

130B

B759

.10

Illustration 3.50 Wiring Diagram

A=Analog, D=Digital



3 3

*Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the VLT® FrequencyConverters Safe Torque Off Operating Instructions.

EXTERNAL BRAKE

FUSE

A2

W

W

U

U

V

V

W

U

V

C14

C13

117118

+ -

EXTERNAL BRAKE

EXTERNAL BRAKE

EXTERNAL BRAKE

CONTROL CARD PIN 20(TERMINAL JUMPERED TOGETHER)

CUSTOMER SUPPLIED(TERMINAL JUMPERED TOGETHER)

MCB 113 PIN X46/1

MCB 113 PIN X46/3

MCB 113 PIN X46/5

MCB 113 PIN X46/7

MCB 113 PIN X46/9

MCB 113 PIN X46/11

MCB 113 PIN X46/13

MCB 113 PIN X47/1

MCB 113 PIN X47/3

MCB 113 PIN X47/2

MCB 113 PIN X47/4

MCB 113 PIN X47/6

MCB 113 PIN X47/5

MCB 113 PIN X47/7

MCB 113 PIN X47/9

MCB 113 PIN X47/8

MCB 113 PIN X45/1

MCB 113 PIN X45/2

MCB 113 PIN X45/3

MCB 113 PIN X45/4 AUX FAN AUX FAN

TB3 INVERTER 2

TB3 INVERTER 2

R-

R-

R+

R+

TB3 INVERTER 1

TB3 INVERTER 1

PILZTERMINALS

REGEN TERMINALS

MCB 113 PIN 12

MCB 112 PIN 1

MCB 112 PIN 2

CONTROL CARD PIN 37

CONTROL CARD PIN 53

CONTROL CARD PIN 55

TB08 PIN 01

TB08 PIN 02

TB08 PIN 04

TB08 PIN 05

11

1

1

2

2

3

3

4

5

5

3

3

10

12

13

14

15

16

17

18

30

31

32

33

34

35

36

37

38

39

40

41

42

50

51

60

61

62

63

90

91

11

TB7

L1 L1L2 L2

100 101 102

81

81

2

1

3

96

96

96

97

97

97

98

98

TB4

TB8

98

82

82

103

CUSTOMER SUPPLIED 24V RET.

CUSTOMERSUPPLIED 24V

130B

B760

.11

NA

MU

R Te

rmin

al D

eni

tion

2

81

82

EXTERNAL BRAKE

EXTERNAL BRAKE

W

U

V

4

96

97

98

81

82

R-

R+ R+

R-

Illustration 3.51 Diagram Showing all Electrical Terminals with NAMUR Option



33

In rare cases and depending on the installation, longcontrol cables and analog signals can result in 50/60 Hzground loops due to noise from mains supply cables.

If ground loops occur, it may be necessary to break theshield or insert a 100 nF capacitor between the shield andthe chassis.

To avoid ground currents from both groups affecting othergroups, connect the digital and analog inputs and outputsseparately to the frequency converter common inputs(terminal 20, 55, 39). For example, switching on the digitalinput can disturb the analog input signal.

Input polarity of control terminals

12 13 18 19 27 29 32 33 20 37

+24

VDC

0 VD

C

130B

T106

.10PNP (Source)

Digital input wiring

Illustration 3.52 PNP (Source)

NPN (Sink)Digital input wiring

12 13 18 19 27 29 32 33 20 37

+24

VDC

0 VD

C

130B

T107

.11

Illustration 3.53 NPN (Sink)

NOTICEControl cables must be shielded/armored.

130B

T340

.11

1

2

1 Shielding clamps

2 Removed shielding

Illustration 3.54 Grounding of Shielded/Armored ControlCables

Remember to connect the shields in a proper way toensure optimum electrical immunity.

3.4.22 Switches S201, S202, and S801

Use switches S201 (A53) and S202 (A54) to configure theanalog input terminals 53 and 54 as a current (0–20 mA)or a voltage (-10 V to +10 V).

Enable termination on the RS485 port (terminals 68 and69) via the switch S801 (BUS TER).

See Illustration 3.50.

Default setting:S201 (A53) = OFF (voltage input)

S202 (A54) = OFF (voltage input)

S801 (Bus termination) = OFF



3 3

NOTICEWhen changing the function of S201, S202, or S801, donot to use force during the switch over. Remove the LCPfixture (cradle) when operating the switches. Do notoperate the switches when the frequency converter ispowered.

130B

T310

.11

Illustration 3.55 Switch Location

3.5 Connection Examples

3.5.1 Start/Stop

Terminal 18 = Parameter 5-10 Terminal 18 Digital Input [8]StartTerminal 27 = Parameter 5-12 Terminal 27 Digital Input [0]No operation (Default coast inverse)Terminal 37 = STO

12 13 18 37 130B

A15

5.12

322719 29 33 20

P 5-

12 [0

]

P 5-

10 [8

]

Start/Stop

+24V

Speed

Safe Stop

Start/Stop[18]

Illustration 3.56 Wiring Start/Stop

3.5.2 Pulse Start/Stop

Terminal 18 = Parameter 5-10 Terminal 18 Digital Input [9]Latched startTerminal 27= Parameter 5-12 Terminal 27 Digital Input [6]Stop inverseTerminal 37 = STO

12 13 18 37

130B

A15

6.12

322719 29 33 20

P 5

- 12

[6]

P 5

- 10[

9]

+24V

Speed

Start Stop inverse Safe Stop

Start (18)

Start (27)

Illustration 3.57 Wiring Pulse Start/Stop



33

3.5.3 Speed up/Speed down

Terminals 29/32 = Speed up/Speed downTerminal 18 = Parameter 5-10 Terminal 18 DigitalInput [9] Start (default).

Terminal 27 = Parameter 5-12 Terminal 27 DigitalInput [19] Freeze reference.

Terminal 29 = Parameter 5-13 Terminal 29 DigitalInput [21] Speed up.

Terminal 32 = Parameter 5-14 Terminal 32 DigitalInput [22] Speed down.

NOTICETerminal 29 only in FC x02 (x=series type).

12

18

27

29

32

37

+24V

Par. 5-10

Par. 5-12

Par. 5-13

Par. 5-14

130B

A02

1.12

Illustration 3.58 Speed up/Speed down

3.5.4 Potentiometer Reference

Voltage reference via a potentiometerReference source 1 = [1] Analog input 53 (default).

Terminal 53, low voltage = 0 V.

Terminal 53, high voltage = 10 V.

Terminal 53, low reference/feedback = 0 RPM.

Terminal 53, high reference/feedback = 1500 RPM.

Switch S201 = OFF (U)

130B

A15

4.11

555039 42 53 54Speed RPMP 6-15

1 kΩ

+10V

/30m

A

Ref. voltageP 6-11 10V

Illustration 3.59 Potentiometer Reference

3.6 Final Set-up and Test

To test the set-up and to ensure that the frequencyconverter is running, follow these steps.

Step 1. Locate the motor nameplate.

NOTICEThe motor is either star (Y) or delta connected (Δ). Thisinformation is on the motor nameplate.

THREE PHASE INDUCTION MOTOR

kW 400MOD MCV 315E Nr. 135189 12 04

PRIMARY

SECONDARY

V 690 AV AV A

V A

410.6 CONN YCONNCONN

CONN ENCLOSURE

CAUTION

COS f

ALTRISE

m

SF 1.150.85

AMB 401000

80

°C

°CIP23

40

IL/IN 6.5

HP 536mm 1481HzDESIGN

50N

DUTYINSUL WEIGHT 1.83 tonEFFICIENCY % 95.8% 95.8% 75%100%

S1I

130B

A76

7.10

Illustration 3.60 Nameplate



3 3

Step 2. Enter the motor nameplate data in thisparameter list.To access this list, press [Quick Menu] then select Q2 QuickSetup.

1. Parameter 1-20 Motor Power [kW]Parameter 1-21 Motor Power [HP]

2. Parameter 1-22 Motor Voltage

3. Parameter 1-23 Motor Frequency

4. Parameter 1-24 Motor Current

5. Parameter 1-25 Motor Nominal Speed

Step 3. Activate the Automatic Motor Adaptation (AMA).

Performing an AMA ensures optimum performance. TheAMA measures the values from the motor modelequivalent diagram.

1. Connect terminal 37 to terminal 12 (if terminal 37is available).

2. Connect terminal 27 to terminal 12 or setparameter 5-12 Terminal 27 Digital Input to [0] Nofunction.

3. Activate the AMA parameter 1-29 Automatic MotorAdaptation (AMA).

4. Select between complete or reduced AMA. If asine-wave filter is mounted, run only the reducedAMA, or remove the sine-wave filter during theAMA procedure.

5. Press [OK]. The display shows Press [Hand On] tostart.

6. Press [Hand On]. A progress bar indicates if theAMA is in progress.

Stop the AMA during operation1. Press [Off]. The frequency converter enters into

alarm mode, and the display shows that the userterminated the AMA.

Successful AMA1. The display shows Press [OK] to finish AMA.

2. To exit the AMA state, press [OK].

Unsuccessful AMA1. The frequency converter enters into alarm mode.

A description of the alarm can be found inchapter 6 Warnings and Alarms.

2. Report Value in the [Alarm Log] shows the lastmeasuring sequence carried out by the AMA,before the frequency converter entered alarmmode. This number along with the description ofthe alarm helps with troubleshooting. State thealarm number and description when contactingDanfoss service.

NOTICEIncorrectly registered motor nameplate data, or a toosignificant difference between the motor power size andthe frequency converter power size often causesunsuccessful AMA.

Step 4. Set the speed limit and ramp time.

• Parameter 3-02 Minimum Reference

• Parameter 3-03 Maximum Reference

Step 5. Set up the desired limits for speed and ramptime.

• Parameter 4-11 Motor Speed Low Limit [RPM] orparameter 4-12 Motor Speed Low Limit [Hz]

• Parameter 4-13 Motor Speed High Limit [RPM] orparameter 4-14 Motor Speed High Limit [Hz]

• Parameter 3-41 Ramp 1 Ramp Up Time

• Parameter 3-42 Ramp 1 Ramp Down Time

3.7 Additional Connections

3.7.1 Mechanical Brake Control

In hoisting/lowering applications, it is necessary to be ableto control an electro-mechanical brake:

• Control the brake using any relay output ordigital output (terminal 27 or 29).

• Keep the output closed (voltage-free) as long asthe frequency converter is unable to support themotor, for example due to the load being tooheavy.

• Select [32] Mechanical brake control in parametergroup 5-4* Relays for applications with an electro-mechanical brake.

• The brake is released when the motor currentexceeds the preset value inparameter 2-20 Release Brake Current.

• The brake is engaged when the output frequencyis less than the frequency set inparameter 2-21 Activate Brake Speed [RPM] orparameter 2-22 Activate Brake Speed [Hz], and onlyif the frequency converter carries out a stopcommand.

If the frequency converter is in alarm mode or in anovervoltage situation, the mechanical brake immediatelycuts in.



33

3.7.2 Parallel Connection of Motors

The frequency converter can control several parallel-connected motors. The total current consumption of themotors must not exceed the rated output current IM,N forthe frequency converter.

NOTICEInstallations with cables connected in a common joint asin Illustration 3.61 are only recommended for short cablelengths.

NOTICEWhen motors are connected in parallel,parameter 1-29 Automatic Motor Adaptation (AMA) cannotbe used.

NOTICEThe electronic thermal relay (ETR) of the frequencyconverter cannot be used as motor overload protectionfor the individual motor in systems with parallel-connected motors. Provide further motor overloadprotection, for example thermistors in each motor orindividual thermal relays (circuit breakers are notsuitable as protection).

Problems can occur at start-up and at low RPM values ifmotor sizes are widely different because relatively highohmic resistance in the stator of small motors calls for ahigher voltage at start-up and at low RPM values.

130B

A17

0.11

LC lter

Illustration 3.61 Parallel Motor Connection

3.7.3 Motor Thermal Protection

The electronic thermal relay (ETR) provides the overloadprotection. When the current is high, the ETR activates thetrip function. The trip response time varies with the currentmagnitude inversely. The overload trip function providesthe Class 20 motor overload protection.

The electronic thermal relay in the frequency converter hasreceived UL Approval for single motor overload protection,when parameter 1-90 Motor Thermal Protection is set to [4]ETR Trip and parameter 1-24 Motor Current is set to therated motor current (see motor nameplate).For motor thermal protection, it is also possible to use theVLT® PTC Thermistor Card MCB 112 option. This cardprovides ATEX certificate to protect motors in explosionhazardous areas, Zone 1/21, and Zone 2/22. Whenparameter 1-90 Motor Thermal Protection is set to [20] ATEXETR and is combined with the use of MCB 112, it ispossible to control an Ex-e motor in explosion hazardousareas. Consult the relevant programming guide for detailson how to set up the frequency converter for safeoperation of Ex-e motors.



3 3

4 How to Programme

4.1 The Graphical LCP

The LCP is divided into 4 functional groups:1. Graphical display with status lines.

2. Menu keys and indicator lights - changingparameters and switching between displayfunctions.

3. Navigation keys and indicator lights.

4. Operation keys and indicator lights.

The LCP display can show up to 5 items of operating datawhile showing Status.

Display lines:a. Status line: Status messages showing icons and

graphics.

b. Line 1–2: Operator data lines showing datadefined or selected. Add up to 1 extra line bypressing [Status].

c. Status line: Status messages showing text.

NOTICEIf start-up is delayed, the LCP shows the INITIALIZINGmessage until it is ready. Adding or removing optionscan delay the start-up.

Autoon Reset

Handon O

StatusQuickMenu

MainMenu

AlarmLog

Back

Cancel

InfoOK

Status 1(0)

1234rpm 10,4A 43,5Hz

Run OK

43,5Hz

On

Alarm

Warn.

130B

A01

8.13

1

2

3

4

b

a

c

Illustration 4.1 LCP

How to Programme VLT® AutomationDrive FC 302


44

4.1.1 Initial Commissioning

The easiest way of carrying out the initial commissioning is by pressing [Quick Menu] and following the quick set-upprocedure using LCP 102 (read Table 4.1 from left to right). The example applies to open-loop applications.

Press

QuickMenu Q2 Quick Menu. OK

Parameter 0-01 LanguageParameter 0-01 Language

OK Set language.

Parameter 1-20 Motor Power [kW] OK Set motor nameplate power.

Parameter 1-22 Motor Voltage OK Set nameplate voltage.

Parameter 1-23 Motor Frequency OK Set nameplate frequency.

Parameter 1-24 Motor Current OK Set nameplate current.

Parameter 1-25 Motor Nominal Speed OK Set nameplate speed in RPM.

Parameter 5-12 Terminal 27 DigitalInput

OK

If terminal default is [2] Coastinverse, it is possible to changethis setting to [0] No function.No connection to terminal 27 isthen needed for running AMA.

Parameter 1-29 Automatic MotorAdaptation (AMA)

OK

Set desired AMA function.Enable complete AMA isrecommended.

Parameter 3-02 Minimum Reference OKSet the minimum speed of themotor shaft.

Parameter 3-03 Maximum Reference OKSet the maximum speed of themotor shaft.

Parameter 3-41 Ramp 1 Ramp Up Time OK

Set the ramp-up time withreference to synchronous motorspeed, ns.

Parameter 3-42 Ramp 1 Ramp DownTime

OK

Set the ramp-down time withreference to synchronous motorspeed, ns.

Parameter 3-13 Reference Site OKSet the site from where thereference must work.

Table 4.1 Quick Set-up Procedure

How to Programme Operating Instructions


4 4

Another easy way of commissioning the frequencyconverter is by using the smart application set-up (SAS),which can also be found by pressing [Quick Menu]. To setup the applications listed, follow the instructions on thesuccessive screens.

The [Info] key can be used throughout the SAS to see helpinformation for various selections, settings, and messages.The following 3 applications are included:

• Mechanical brake.

• Conveyor.

• Pump/fan.

The following 4 fieldbusses can be selected:• PROFIBUS.

• PROFINET.

• DeviceNet.

• EtherNet/IP.

NOTICEThe frequency converter ignores the start conditionswhen SAS is active.

NOTICEThe smart set-up runs automatically on the first power-up of the frequency converter or after a reset to factorysettings. If no action is taken, the SAS screen automat-ically disappears after 10 minutes.

4.2 Quick Set-up

0-01 Language

Option: Function:

Defines display language. The frequencyconverter is delivered with 4 differentlanguage packages. English and Germanare included in all packages. Englishcannot be erased or manipulated.

[0] * English Part of language packages 1–4

[1] Deutsch Part of language packages 1–4

[2] Francais Part of language package 1

[3] Dansk Part of language package 1

[4] Spanish Part of language package 1

[5] Italiano Part of language package 1

[6] Svenska Part of language package 1

[7] Nederlands Part of language package 1

[10] Chinese Part of language package 2

[20] Suomi Part of language package 1

[22] English US Part of language package 4

0-01 Language

Option: Function:

[27] Greek Part of language package 4

[28] Bras.port Part of language package 4

[36] Slovenian Part of language package 3

[39] Korean Part of language package 2

[40] Japanese Part of language package 2

[41] Turkish Part of language package 4

[42] Trad.Chinese Part of language package 2

[43] Bulgarian Part of language package 3

[44] Srpski Part of language package 3

[45] Romanian Part of language package 3

[46] Magyar Part of language package 3

[47] Czech Part of language package 3

[48] Polski Part of language package 4

[49] Russian Part of language package 3

[50] Thai Part of language package 2

[51] BahasaIndonesia

Part of language package 2

[52] Hrvatski Part of language package 3

1-20 Motor Power [kW]

Range: Function:

Sizerelated*

[ 0.09 -3000.00kW]

NOTICEThis parameter cannot be adjustedwhile the motor is running.

Enter the nominal motor power in kWaccording to the motor nameplate data.The default value corresponds to thenominal rated output of the frequencyconverter.This parameter is visible in the LCP ifparameter 0-03 Regional Settings is set to[0] International.

1-22 Motor Voltage

Range: Function:

Sizerelated*

[ 10 -1000 V]

Enter the nominal motor voltageaccording to the motor nameplatedata. The default value corresponds tothe nominal rated output of thefrequency converter.



44

1-23 Motor Frequency

Range: Function:

Sizerelated*

[20 -1000Hz]

NOTICEFrom software version 6.72 onwards,the output frequency of the frequencyconverter is limited to 590 Hz.

Select the motor frequency value from themotor nameplate data. If a value other than50 Hz or 60 Hz is selected, adapt the load-independent settings in parameter 1-50 MotorMagnetisation at Zero Speed toparameter 1-53 Model Shift Frequency. For 87Hz operation with 230/400 V motors, set thenameplate data for 230 V/50 Hz. To run at 87Hz, adapt parameter 4-13 Motor Speed HighLimit [RPM] and parameter 3-03 MaximumReference.

1-24 Motor Current

Range: Function:

Sizerelated*

[ 0.10 -10000.00 A]

NOTICEThis parameter cannot beadjusted while the motor isrunning.

Enter the nominal motor currentvalue from the motor nameplate data.The data is used for calculating motortorque, motor thermal protection, andso on.

1-25 Motor Nominal Speed

Range: Function:

Sizerelated*

[100 -60000 RPM]

NOTICEThis parameter cannot beadjusted while the motor isrunning.

Enter the nominal motor speed valuefrom the motor nameplate data. Thedata is used for calculating automaticmotor compensations.

1-29 Automatic Motor Adaptation (AMA)

Option: Function:

NOTICEThis parameter cannot be adjusted whilethe motor is running.

The AMA function optimizes dynamic motorperformance by automatically optimizing theadvanced motor parameters(parameter 1-30 Stator Resistance (Rs) toparameter 1-35 Main Reactance (Xh)) at motorstandstill.Activate the AMA function by pressing [Handon] after selecting [1] Enable complete AMA or[2] Enable reduced AMA. See alsochapter 3.6.1 Final Set-up and Test. After anormal sequence, the display reads: "Press [OK]to finish AMA". After pressing [OK], thefrequency converter is ready for operation.

[0]*

OFF

[1] EnablecompleteAMA

Performs AMA of the stator resistance RS, therotor resistance Rr, the stator leakage reactanceX1, the rotor leakage reactance X2 and the mainreactance Xh.

[2] EnablereducedAMA

Performs a reduced AMA of the statorresistance Rs in the system only. Select thisoption if an LC filter is used between thefrequency converter and the motor.

NOTICE• For the best adaptation of the frequency

converter, run AMA on a cold motor.

• AMA cannot be performed while the motor isrunning.

• AMA cannot be performed on permanentmagnet motors.

NOTICEIt is important to set parameter group 1-2* Motor Datacorrectly, since these form part of the AMA algorithm. AnAMA must be performed to achieve optimum dynamicmotor performance. It may take up to 10 minutes,depending on the power rating of the motor.

NOTICEAvoid generating external torque during AMA.

NOTICEIf 1 of the settings in parameter group 1-2* Motor Data ischanged, parameter 1-30 Stator Resistance (Rs) toparameter 1-39 Motor Poles return to their defaultsetting.



4 4

3-02 Minimum Reference

Range: Function:

Sizerelated*

[ -999999.999 -par. 3-03ReferenceFeed-backUnit]

Enter the minimum reference. Theminimum reference is the lowestvalue obtainable by summing allreferences.Minimum reference is active onlywhen parameter 3-00 Reference Rangeis set to [0] Min.- Max.

The minimum reference unit matches:

• The configuration ofparameter 1-00 ConfigurationMode: for [1] Speed closedloop, RPM; for [2] Torque,Nm.

• The unit selected inparameter 3-01 Reference/Feedback Unit.

If option [10] Synchronization isselected in parameter 1-00 Configu-ration Mode, this parameter definesthe maximum speed deviation whenperforming the position offsetdefined in parameter 3-26 MasterOffset.

3-03 Maximum Reference

Range: Function:

Sizerelated*

[ par. 3-02 -999999.999ReferenceFeed-backUnit]

Enter the maximum reference. Themaximum reference is the highestvalue obtainable by summing allreferences.

The maximum reference unitmatches:

• The configuration selectedin parameter 1-00 Configu-ration Mode: For [1] Speedclosed loop, RPM; for [2]Torque, Nm.

• The unit selected inparameter 3-00 ReferenceRange.

If [9] Positioning is selected inparameter 1-00 Configuration Mode,this parameter defines the defaultspeed for positioning.

3-41 Ramp 1 Ramp Up Time

Range: Function:

Sizerelated*

[ 0.01 -3600 s]

Enter the ramp-up time, that is, theacceleration time from 0 RPM to thesynchronous motor speed nS. Select a ramp-up time which prevents the output currentfrom exceeding the current limit in

3-41 Ramp 1 Ramp Up Time

Range: Function:parameter 4-18 Current Limit during ramping.The value 0.00 corresponds to 0.01 s inspeed mode. See ramp-down time in parameter 3-42 Ramp 1 Ramp Down Time.

Par . 3 − 41 = tacc s x ns RPM ref RPM

3-42 Ramp 1 Ramp Down Time

Range: Function:

Sizerelated*

[ 0.01 -3600 s]

Enter the ramp-down time, that is, thedeceleration time from the synchronousmotor speed ns to 0 RPM. Select a ramp-down time such that no overvoltage occursin the inverter due to regenerative operationof the motor, and such that the generatedcurrent does not exceed the current limit setin parameter 4-18 Current Limit. The value0.00 corresponds to 0.01 s in speed mode.See ramp-up time in parameter 3-41 Ramp 1Ramp Up Time.

Par . 3 − 42 = tdec s x ns RPM ref RPM

5-12 Terminal 27 Digital Input

Option: Function:

Select the function from the available digital inputrange.

No operation [0]

Reset [1]

Coast inverse [2]

Coast and reset inverse [3]

Quick stop inverse [4]

DC-brake inverse [5]

Stop inverse [6]

Start [8]

Latched start [9]

Reversing [10]

Start reversing [11]

Enable start forward [12]

Enable start reverse [13]

Jog [14]

Preset ref bit 0 [16]



Freeze reference [19]

Freeze output [20]

Speed up [21]

Speed down [22]

Set-up select bit 0 [23]

Set-up select bit 1 [24]

Catch up [28]

Slow down [29]



44

5-12 Terminal 27 Digital Input

Option: Function:Pulse input [32]

Ramp bit 0 [34]

Ramp bit 1 [35]

Mains failure inverse [36]

DigiPot Increase [55]

DigiPot Decrease [56]

DigiPot Clear [57]

Reset Counter A [62]

Reset Counter B [65]

4.3 Parameter Menu Structure



4 4

0-**

Ope

ratio

n /

Dis

play

0-0*

Basi

c Se

ttin

gs0-

01La

ngua

ge0-

02M

otor

Spe

ed U

nit

0-03

Regi

onal

Set

tings

0-04

Ope

ratin

g S

tate

at

Pow

er-u

p (H

and)

0-09

Perf

orm

ance

Mon

itor

0-1*

Set-

up O

pera

tions

0-10

Activ

e Se

t-up

0-11

Edit

Set

-up

0-12

This

Set

-up

Lin

ked

to

0-13

Read

out:

Lin

ked

Set

-ups

0-14

Read

out:

Edi

t Se

t-up

s /

Chan

nel

0-15

Read

out:

act

ual s

etup

0-2*

LCP

Dis

play

0-20

Dis

play

Lin

e 1.

1 Sm

all

0-21

Dis

play

Lin

e 1.

2 Sm

all

0-22

Dis

play

Lin

e 1.

3 Sm

all

0-23

Dis

play

Lin

e 2

Larg

e0-

24D

ispl

ay L

ine

3 La

rge

0-25

My

Pers

onal

Men

u0-

3*LC

P C

usto

m R

eado

ut0-

30U

nit

for User-de

fined

Rea

dout

0-31

Min

Val

ue o

f User-de

fined

Rea

dout

0-32

Max

Val

ue o

f User-de

fined

Rea

dout

0-33

Sour

ce fo

r User-de

fined

Rea

dout

0-37

Dis

play

Tex

t 1

0-38

Dis

play

Tex

t 2

0-39

Dis

play

Tex

t 3

0-4*

LCP

Key

pad

0-40

[Han

d o

n] K

ey o

n L

CP0-

41[Off]

Key

on

LCP

0-42

[Aut

o o

n] K

ey o

n L

CP0-

43[R

eset

] Ke

y on

LCP

0-44

[Off/Re

set]

Key

on

LCP

0-45

[Driv

e By

pass

] Ke

y on

LCP

0-5*

Copy

/Sav

e0-

50LC

P C

opy

0-51

Set-

up C

opy

0-6*

Pass

wor

d0-

60M

ain

Men

u P

assw

ord

0-61

Acce

ss t

o M

ain

Men

u w

/o P

assw

ord

0-65

Qui

ck M

enu

Pas

swor

d0-

66Ac

cess

to

Qui

ck M

enu

w/o

Pas

swor

d0-

67Bu

s Pa

ssw

ord

Acc

ess

0-68

Safe

ty P

aram

eter

s Pa

ssw

ord

0-69

Pass

wor

d P

rote

ctio

n o

f Sa

fety

Para

met

ers

1-**

Load

and

Mot

or1-

0*G

ener

al S

ettin

gs1-

00Co

nfigu

ratio

n M

ode

1-01

Mot

or C

ontr

ol P

rinci

ple

1-02

Flux

Mot

or F

eedb

ack

Sour

ce1-

03To

rque

Cha

ract

eris

tics

1-04

Ove

rload

Mod

e1-

05Lo

cal M

ode Co

nfigu

ratio

n1-

06Cl

ockw

ise

Dire

ctio

n1-

07M

otor

Ang

le Offset

Adj

ust

1-1*

Spec

ial S

ettin

gs

1-10

Mot

or C

onst

ruct

ion

1-11

Mot

or M

odel

1-14

Dam

ping

Gai

n1-

15Lo

w S

peed

Filt

er T

ime

Cons

t.1-

16H

igh

Spe

ed F

ilter

Tim

e Co

nst.

1-17

Volta

ge filte

r tim

e co

nst.

1-18

Min

. Cur

rent

at

No

Loa

d1-

2*M

otor

Dat

a1-

20M

otor

Pow

er [k

W]

1-21

Mot

or P

ower

[HP]

1-22

Mot

or V

olta

ge1-

23M

otor

Fre

quen

cy1-

24M

otor

Cur

rent

1-25

Mot

or N

omin

al S

peed

1-26

Mot

or C

ont.

Rat

ed T

orqu

e1-

29Au

tom

atic

Mot

or A

dapt

atio

n (A

MA

)1-

3*A

dv. M

otor

Dat

a1-

30St

ator

Res

ista

nce

(Rs)

1-31

Roto

r Re

sist

ance

(Rr)

1-33

Stat

or L

eaka

ge R

eact

ance

(X1)

1-34

Roto

r Le

akag

e Re

acta

nce

(X2)

1-35

Mai

n R

eact

ance

(Xh)

1-36

Iron

Los

s Re

sist

ance

(Rfe

)1-

37d-

axis

Indu

ctan

ce (L

d)1-

38q-

axis

Indu

ctan

ce (L

q)1-

39M

otor

Pol

es1-

40Ba

ck E

MF

at 1

000

RPM

1-41

Mot

or A

ngle

Offset

1-44

d-ax

is In

duct

ance

Sat

. (Ld

Sat)

1-45

q-ax

is In

duct

ance

Sat

. (Lq

Sat)

1-46

Posi

tion

Det

ectio

n G

ain

1-47

Torq

ue C

alib

ratio

n1-

48In

duct

ance

Sat

. Poi

nt1-

5*Lo

ad In

dep.

Set

ting

1-50

Mot

or M

agne

tisat

ion

at

Zero

Spe

ed1-

51M

in S

peed

Nor

mal

Mag

netis

ing

[RPM

]1-

52M

in S

peed

Nor

mal

Mag

netis

ing

[Hz]

1-53

Mod

el S

hift

Fre

quen

cy1-

54Vo

ltage

redu

ctio

n in

fieldw

eakening

1-55

U/f

Cha

ract

eris

tic -

U1-

56U

/f C

hara

cter

istic

- F

1-57

Torq

ue E

stim

atio

n T

ime

Cons

tant

1-58

Flyi

ng S

tart

Tes

t Pu

lses

Cur

rent

1-59

Flyi

ng S

tart

Tes

t Pu

lses

Fre

quen

cy1-

6*Lo

ad D

epen

. Set

ting

1-60

Low

Spe

ed L

oad

Com

pens

atio

n1-

61H

igh

Spe

ed L

oad

Com

pens

atio

n1-

62Sl

ip C

ompe

nsat

ion

1-63

Slip

Com

pens

atio

n T

ime

Cons

tant

1-64

Reso

nanc

e D

ampi

ng1-

65Re

sona

nce

Dam

ping

Tim

e Co

nsta

nt1-

66M

in. C

urre

nt a

t Lo

w S

peed

1-67

Load

Typ

e1-

68M

otor

Iner

tia1-

69Sy

stem

Iner

tia1-

7*St

art

Adj

ustm

ents

1-70

PM S

tart

Mod

e1-

71St

art

Del

ay1-

72St

art

Func

tion

1-73

Flyi

ng S

tart

1-74

Star

t Sp

eed

[RPM

]1-

75St

art

Spee

d [H

z]1-

76St

art

Curr

ent

1-8*

Stop

Adj

ustm

ents

1-80

Func

tion

at

Stop

1-81

Min

Spe

ed fo

r Fu

nctio

n a

t St

op [R

PM]

1-82

Min

Spe

ed fo

r Fu

nctio

n a

t St

op [H

z]1-

83Pr

ecis

e St

op F

unct

ion

1-84

Prec

ise

Stop

Cou

nter

Val

ue1-

85Pr

ecis

e St

op S

peed

Com

pens

atio

nD

elay

1-9*

Mot

or T

empe

ratu

re1-

90M

otor

The

rmal

Pro

tect

ion

1-91

Mot

or E

xter

nal F

an1-

93Th

erm

isto

r Re

sour

ce1-

94AT

EX E

TR c

ur.li

m. s

peed

redu

ctio

n1-

95KT

Y S

enso

r Ty

pe1-

96KT

Y T

herm

isto

r Re

sour

ce1-

97KT

Y T

hres

hold

leve

l1-

98AT

EX E

TR in

terp

ol. p

oint

s fr

eq.

1-99

ATEX

ETR

inte

rpol

poi

nts

curr

ent

2-**

Brak

es2-

0*D

C-Br

ake

2-00

DC

Hol

d C

urre

nt2-

01D

C B

rake

Cur

rent

2-02

DC

Bra

king

Tim

e2-

03D

C B

rake

Cut

In S

peed

[RPM

]2-

04D

C B

rake

Cut

In S

peed

[Hz]

2-05

Max

imum

Ref

eren

ce2-

06Pa

rkin

g C

urre

nt2-

07Pa

rkin

g T

ime

2-1*

Brak

e En

ergy

Fun

ct.

2-10

Brak

e Fu

nctio

n2-

11Br

ake

Resi

stor

(ohm

)2-

12Br

ake

Pow

er L

imit

(kW

)2-

13Br

ake

Pow

er M

onito

ring

2-15

Brak

e Ch

eck

2-16

AC b

rake

Max

. Cur

rent

2-17

Ove

r-vo

ltage

Con

trol

2-18

Brak

e Ch

eck

Cond

ition

2-19

Ove

r-vo

ltage

Gai

n2-

2*M

echa

nica

l Bra

ke2-

20Re

leas

e Br

ake

Curr

ent

2-21

Activ

ate

Brak

e Sp

eed

[RPM

]2-

22Ac

tivat

e Br

ake

Spee

d [H

z]2-

23Ac

tivat

e Br

ake

Del

ay2-

24St

op D

elay

2-25

Brak

e Re

leas

e Ti

me

2-26

Torq

ue R

ef2-

27To

rque

Ram

p U

p T

ime

2-28

Gai

n B

oost

Fac

tor

2-29

Torq

ue R

amp

Dow

n T

ime

2-3*

Adv

. Mec

h B

rake

2-30

Posi

tion

P S

tart

Pro

port

iona

l Gai

n2-

31Sp

eed

PID

Sta

rt P

ropo

rtio

nal G

ain

2-32

Spee

d P

ID S

tart

Inte

gral

Tim

e2-

33Sp

eed

PID

Sta

rt L

owpa

ss F

ilter

Tim

e3-

**Re

fere

nce

/ Ra

mps

3-0*

Refe

renc

e Li

mits

3-00

Refe

renc

e Ra

nge

3-01

Refe

renc

e/Fe

edba

ck U

nit

3-02

Min

imum

Ref

eren

ce3-

03M

axim

um R

efer

ence

3-04

Refe

renc

e Fu

nctio

n3-

05O

n R

efer

ence

Win

dow

3-06

Min

imum

Pos

ition

3-07

Max

imum

Pos

ition

3-08

On

Tar

get

Win

dow

3-09

On

Tar

get

Tim

e3-

1*Re

fere

nces

3-10

Pres

et R

efer

ence

3-11

Jog

Spe

ed [H

z]3-

12Ca

tch

up/

slow

Dow

n V

alue

3-13

Refe

renc

e Si

te3-

14Pr

eset

Rel

ativ

e Re

fere

nce

3-15

Refe

renc

e Re

sour

ce 1

3-16

Refe

renc

e Re

sour

ce 2

3-17

Refe

renc

e Re

sour

ce 3

3-18

Rela

tive

Scal

ing

Ref

eren

ce R

esou

rce

3-19

Jog

Spe

ed [R

PM]

3-2*

Refe

renc

es II

3-20

Pres

et T

arge

t3-

21To

uch

Tar

get

3-22

Mas

ter

Scal

e N

umer

ator

3-23

Mas

ter

Scal

e D

enom

inat

or3-

24M

aste

r Lo

wpa

ss F

ilter

Tim

e3-

25M

aste

r Bu

s Re

solu

tion

3-26

Mas

ter Offset

3-4*

Ram

p 1

3-40

Ram

p 1

Typ

e3-

41Ra

mp

1 R

amp

Up

Tim

e3-

42Ra

mp

1 R

amp

Dow

n T

ime

3-45

Ram

p 1

S-r

amp

Rat

io a

t Ac

cel.

Star

t3-

46Ra

mp

1 S

-ram

p R

atio

at

Acce

l. En

d3-

47Ra

mp

1 S

-ram

p R

atio

at

Dec

el. S

tart

3-48

Ram

p 1

S-r

amp

Rat

io a

t D

ecel

. End

3-5*

Ram

p 2

3-50

Ram

p 2

Typ

e3-

51Ra

mp

2 R

amp

Up

Tim

e3-

52Ra

mp

2 R

amp

Dow

n T

ime

3-55

Ram

p 2

S-r

amp

Rat

io a

t Ac

cel.

Star

t3-

56Ra

mp

2 S

-ram

p R

atio

at

Acce

l. En

d3-

57Ra

mp

2 S

-ram

p R

atio

at

Dec

el. S

tart

3-58

Ram

p 2

S-r

amp

Rat

io a

t D

ecel

. End

3-6*

Ram

p 3

3-60

Ram

p 3

Typ

e3-

61Ra

mp

3 R

amp

up

Tim

e3-

62Ra

mp

3 R

amp

dow

n T

ime

3-65

Ram

p 3

S-r

amp

Rat

io a

t Ac

cel.

Star

t3-

66Ra

mp

3 S

-ram

p R

atio

at

Acce

l. En

d3-

67Ra

mp

3 S

-ram

p R

atio

at

Dec

el. S

tart

3-68

Ram

p 3

S-r

amp

Rat

io a

t D

ecel

. End

3-7*

Ram

p 4

3-70

Ram

p 4

Typ

e3-

71Ra

mp

4 R

amp

up

Tim

e3-

72Ra

mp

4 R

amp

Dow

n T

ime

3-75

Ram

p 4

S-r

amp

Rat

io a

t Ac

cel.

Star

t

3-76

Ram

p 4

S-r

amp

Rat

io a

t Ac

cel.

End

3-77

Ram

p 4

S-r

amp

Rat

io a

t D

ecel

. Sta

rt3-

78Ra

mp

4 S

-ram

p R

atio

at

Dec

el. E

nd3-

8*O

ther

Ram

ps3-

80Jo

g R

amp

Tim

e3-

81Q

uick

Sto

p R

amp

Tim

e3-

82Q

uick

Sto

p R

amp

Typ

e3-

83Q

uick

Sto

p S

-ram

p R

atio

at

Dec

el. S

tart

3-84

Qui

ck S

top

S-r

amp

Rat

io a

t D

ecel

. End

3-89

Ram

p L

owpa

ss F

ilter

Tim

e3-

9*D

igita

l Pot

.Met

er3-

90St

ep S

ize

3-91

Ram

p T

ime

3-92

Pow

er R

esto

re3-

93M

axim

um L

imit

3-94

Min

imum

Lim

it3-

95Ra

mp

Del

ay4-

**Li

mits

/ W

arni

ngs

4-1*

Mot

or L

imits

4-10

Mot

or S

peed

Dire

ctio

n4-

11M

otor

Spe

ed L

ow L

imit

[RPM

]4-

12M

otor

Spe

ed L

ow L

imit

[Hz]

4-13

Mot

or S

peed

Hig

h L

imit

[RPM

]4-

14M

otor

Spe

ed H

igh

Lim

it [H

z]4-

16To

rque

Lim

it M

otor

Mod

e4-

17To

rque

Lim

it G

ener

ator

Mod

e4-

18Cu

rren

t Li

mit

4-19

Max

Out

put

Freq

uenc

y4-

2*Li

mit

Fac

tors

4-20

Torq

ue L

imit

Fac

tor

Sour

ce4-

21Sp

eed

Lim

it F

acto

r So

urce

4-23

Brak

e Ch

eck

Lim

it F

acto

r So

urce

4-24

Brak

e Ch

eck

Lim

it F

acto

r4-

3*M

otor

Spe

ed M

on.

4-30

Mot

or F

eedb

ack

Loss

Fun

ctio

n4-

31M

otor

Fee

dbac

k Sp

eed

Err

or4-

32M

otor

Fee

dbac

k Lo

ss T

imeo

ut4-

34Tr

acki

ng E

rror

Fun

ctio

n4-

35Tr

acki

ng E

rror

4-36

Trac

king

Err

or T

imeo

ut4-

37Tr

acki

ng E

rror

Ram

ping

4-38

Trac

king

Err

or R

ampi

ng T

imeo

ut4-

39Tr

acki

ng E

rror

Aft

er R

ampi

ng T

imeo

ut4-

4*Sp

eed

Mon

itor

4-43

Mot

or S

peed

Mon

itor

Func

tion

4-44

Mot

or S

peed

Mon

itor

Max

4-45

Mot

or S

peed

Mon

itor

Tim

eout

4-5*

Adj

. War

ning

s4-

50W

arni

ng C

urre

nt L

ow4-

51W

arni

ng C

urre

nt H

igh

4-52

War

ning

Spe

ed L

ow4-

53W

arni

ng S

peed

Hig

h4-

54W

arni

ng R

efer

ence

Low

4-55

War

ning

Ref

eren

ce H

igh

4-56

War

ning

Fee

dbac

k Lo

w4-

57W

arni

ng F

eedb

ack

Hig

h4-

58M

issi

ng M

otor

Pha

se F

unct

ion

4-59

Mot

or C

heck

At

Star

t



44

4-6*

Spee

d B

ypas

s4-

60By

pass

Spe

ed F

rom

[RPM

]4-

61By

pass

Spe

ed F

rom

[Hz]

4-62

Bypa

ss S

peed

To

[RPM

]4-

63By

pass

Spe

ed T

o [H

z]4-

7*Po

sitio

n M

onito

r4-

70Po

sitio

n E

rror

Fun

ctio

n4-

71M

axim

um P

ositi

on E

rror

4-72

Posi

tion

Err

or T

imeo

ut4-

73Po

sitio

n L

imit

Fun

ctio

n5-

**D

igita

l In/

Out

5-0*

Dig

ital I

/O m

ode

5-00

Dig

ital I

/O M

ode

5-01

Term

inal

27

Mod

e5-

02Te

rmin

al 2

9 M

ode

5-1*

Dig

ital I

nput

s5-

10Te

rmin

al 1

8 D

igita

l Inp

ut5-

11Te

rmin

al 1

9 D

igita

l Inp

ut5-

12Te

rmin

al 2

7 D

igita

l Inp

ut5-

13Te

rmin

al 2

9 D

igita

l Inp

ut5-

14Te

rmin

al 3

2 D

igita

l Inp

ut5-

15Te

rmin

al 3

3 D

igita

l Inp

ut5-

16Te

rmin

al X

30/2

Dig

ital I

nput

5-17

Term

inal

X30

/3 D

igita

l Inp

ut5-

18Te

rmin

al X

30/4

Dig

ital I

nput

5-19

Term

inal

37

Safe

Sto

p5-

20Te

rmin

al X

46/1

Dig

ital I

nput

5-21

Term

inal

X46

/3 D

igita

l Inp

ut5-

22Te

rmin

al X

46/5

Dig

ital I

nput

5-23

Term

inal

X46

/7 D

igita

l Inp

ut5-

24Te

rmin

al X

46/9

Dig

ital I

nput

5-25

Term

inal

X46

/11

Dig

ital I

nput

5-26

Term

inal

X46

/13

Dig

ital I

nput

5-3*

Dig

ital O

utpu

ts5-

30Te

rmin

al 2

7 D

igita

l Out

put

5-31

Term

inal

29

Dig

ital O

utpu

t5-

32Te

rm X

30/6

Dig

i Out

(MCB

101

)5-

33Te

rm X

30/7

Dig

i Out

(MCB

101

)5-

4*Re

lays

5-40

Func

tion

Rel

ay5-

41O

n D

elay

, Rel

ay5-

42Off

Del

ay, R

elay

5-5*

Puls

e In

put

5-50

Term

. 29

Low

Fre

quen

cy5-

51Te

rm. 2

9 H

igh

Fre

quen

cy5-

52Te

rm. 2

9 Lo

w R

ef./F

eedb

. Val

ue5-

53Te

rm. 2

9 H

igh

Ref

./Fee

db. V

alue

5-54

Puls

e Fi

lter

Tim

e Co

nsta

nt #

295-

55Te

rm. 3

3 Lo

w F

requ

ency

5-56

Term

. 33

Hig

h F

requ

ency

5-57

Term

. 33

Low

Ref

./Fee

db. V

alue

5-58

Term

. 33

Hig

h R

ef./F

eedb

. Val

ue5-

59Pu

lse

Filte

r Ti

me

Cons

tant

#33

5-6*

Puls

e O

utpu

t5-

60Te

rmin

al 2

7 Pu

lse

Out

put

Varia

ble

5-62

Puls

e O

utpu

t M

ax F

req

#27

5-63

Term

inal

29

Puls

e O

utpu

t Va

riabl

e5-

65Pu

lse

Out

put

Max

Fre

q #

295-

66Te

rmin

al X

30/6

Pul

se O

utpu

t Va

riabl

e

5-68

Puls

e O

utpu

t M

ax F

req

#X3

0/6

5-7*

24V

Enc

oder

Inpu

t5-

70Te

rm 3

2/33

Pul

ses

Per

Revo

lutio

n5-

71Te

rm 3

2/33

Enc

oder

Dire

ctio

n5-

72Te

rm 3

2/33

Enc

oder

Typ

e5-

8*I/O

Opt

ions

5-80

AH

F Ca

p R

econ

nect

Del

ay5-

9*Bu

s Co

ntro

lled

5-90

Dig

ital &

Rel

ay B

us C

ontr

ol5-

93Pu

lse

Out

#27

Bus

Con

trol

5-94

Puls

e O

ut #

27 T

imeo

ut P

rese

t5-

95Pu

lse

Out

#29

Bus

Con

trol

5-96

Puls

e O

ut #

29 T

imeo

ut P

rese

t5-

97Pu

lse

Out

#X3

0/6

Bus

Cont

rol

5-98

Puls

e O

ut #

X30/

6 Ti

meo

ut P

rese

t6-

**A

nalo

g In

/Out

6-0*

Ana

log

I/O

Mod

e6-

00Li

ve Z

ero

Tim

eout

Tim

e6-

01Li

ve Z

ero

Tim

eout

Fun

ctio

n6-

1*A

nalo

g In

put

16-

10Te

rmin

al 5

3 Lo

w V

olta

ge6-

11Te

rmin

al 5

3 H

igh

Vol

tage

6-12

Term

inal

53

Low

Cur

rent

6-13

Term

inal

53

Hig

h C

urre

nt6-

14Te

rmin

al 5

3 Lo

w R

ef./F

eedb

. Val

ue6-

15Te

rmin

al 5

3 H

igh

Ref

./Fee

db. V

alue

6-16

Term

inal

53

Filte

r Ti

me

Cons

tant

6-2*

Ana

log

Inpu

t 2

6-20

Term

inal

54

Low

Vol

tage

6-21

Term

inal

54

Hig

h V

olta

ge6-

22Te

rmin

al 5

4 Lo

w C

urre

nt6-

23Te

rmin

al 5

4 H

igh

Cur

rent

6-24

Term

inal

54

Low

Ref

./Fee

db. V

alue

6-25

Term

inal

54

Hig

h R

ef./F

eedb

. Val

ue6-

26Te

rmin

al 5

4 Fi

lter

Tim

e Co

nsta

nt6-

3*A

nalo

g In

put

36-

30Te

rmin

al X

30/1

1 Lo

w V

olta

ge6-

31Te

rmin

al X

30/1

1 H

igh

Vol

tage

6-34

Term

. X30

/11

Low

Ref

./Fee

db. V

alue

6-35

Term

. X30

/11

Hig

h R

ef./F

eedb

. Val

ue6-

36Te

rm. X

30/1

1 Fi

lter

Tim

e Co

nsta

nt6-

4*A

nalo

g In

put

46-

40Te

rmin

al X

30/1

2 Lo

w V

olta

ge6-

41Te

rmin

al X

30/1

2 H

igh

Vol

tage

6-44

Term

. X30

/12

Low

Ref

./Fee

db. V

alue

6-45

Term

. X30

/12

Hig

h R

ef./F

eedb

. Val

ue6-

46Te

rm. X

30/1

2 Fi

lter

Tim

e Co

nsta

nt6-

5*A

nalo

g O

utpu

t 1

6-50

Term

inal

42

Out

put

6-51

Term

inal

42

Out

put

Min

Sca

le6-

52Te

rmin

al 4

2 O

utpu

t M

ax S

cale

6-53

Term

42

Out

put

Bus

Ctrl

6-54

Term

inal

42

Out

put

Tim

eout

Pre

set

6-55

Ana

log

Out

put

Filte

r6-

6*A

nalo

g O

utpu

t 2

6-60

Term

inal

X30

/8 O

utpu

t6-

61Te

rmin

al X

30/8

Min

. Sca

le6-

62Te

rmin

al X

30/8

Max

. Sca

le6-

63Te

rmin

al X

30/8

Bus

Con

trol

6-64

Term

inal

X30

/8 O

utpu

t Ti

meo

ut P

rese

t6-

7*A

nalo

g O

utpu

t 3

6-70

Term

inal

X45

/1 O

utpu

t6-

71Te

rmin

al X

45/1

Min

. Sca

le6-

72Te

rmin

al X

45/1

Max

. Sca

le6-

73Te

rmin

al X

45/1

Bus

Con

trol

6-74

Term

inal

X45

/1 O

utpu

t Ti

meo

ut P

rese

t6-

8*A

nalo

g O

utpu

t 4

6-80

Term

inal

X45

/3 O

utpu

t6-

81Te

rmin

al X

45/3

Min

. Sca

le6-

82Te

rmin

al X

45/3

Max

. Sca

le6-

83Te

rmin

al X

45/3

Bus

Con

trol

6-84

Term

inal

X45

/3 O

utpu

t Ti

meo

ut P

rese

t7-

**Co

ntro

llers

7-0*

Spee

d P

ID C

trl.

7-00

Spee

d P

ID F

eedb

ack

Sour

ce7-

01Sp

eed

PID

Dro

op7-

02Sp

eed

PID

Pro

port

iona

l Gai

n7-

03Sp

eed

PID

Inte

gral

Tim

e7-

04Sp

eed

PID

Differen

tiatio

n T

ime

7-05

Spee

d P

ID Diff. G

ain

Lim

it7-

06Sp

eed

PID

Low

pass

Filt

er T

ime

7-07

Spee

d P

ID F

eedb

ack

Gea

r Ra

tio7-

08Sp

eed

PID

Fee

d F

orw

ard

Fac

tor

7-09

Spee

d P

ID E

rror

Cor

rect

ion

w/

Ram

p7-

1*To

rque

PI

Ctrl.

7-10

Torq

ue P

I Fee

dbac

k So

urce

7-12

Torq

ue P

I Pro

port

iona

l Gai

n7-

13To

rque

PI I

nteg

ratio

n T

ime

7-16

Torq

ue P

I Low

pass

Filt

er T

ime

7-18

Torq

ue P

I Fee

d F

orw

ard

Fac

tor

7-19

Curr

ent

Cont

rolle

r Ri

se T

ime

7-2*

Proc

ess

Ctrl.

Fee

db7-

20Pr

oces

s CL

Fee

dbac

k 1

Reso

urce

7-22

Proc

ess

CL F

eedb

ack

2 Re

sour

ce7-

3*Pr

oces

s PI

D C

trl.

7-30

Proc

ess

PID

Nor

mal

/ In

vers

e Co

ntro

l7-

31Pr

oces

s PI

D A

nti W

indu

p7-

32Pr

oces

s PI

D S

tart

Spe

ed7-

33Pr

oces

s PI

D P

ropo

rtio

nal G

ain

7-34

Proc

ess

PID

Inte

gral

Tim

e7-

35Pr

oces

s PI

D Differen

tiatio

n T

ime

7-36

Proc

ess

PID

Diff. G

ain

Lim

it7-

38Pr

oces

s PI

D F

eed

For

war

d F

acto

r7-

39O

n R

efer

ence

Ban

dwid

th7-

4*A

dv. P

roce

ss P

ID I

7-40

Proc

ess

PID

I-pa

rt R

eset

7-41

Proc

ess

PID

Out

put

Neg

. Cla

mp

7-42

Proc

ess

PID

Out

put

Pos.

Cla

mp

7-43

Proc

ess

PID

Gai

n S

cale

at

Min

. Ref

.7-

44Pr

oces

s PI

D G

ain

Sca

le a

t M

ax. R

ef.

7-45

Proc

ess

PID

Fee

d F

wd

Res

ourc

e7-

46Pr

oces

s PI

D F

eed

Fw

d N

orm

al/

Inv.

Ctrl.

7-48

PCD

Fee

d F

orw

ard

7-49

Proc

ess

PID

Out

put

Nor

mal

/ In

v. C

trl.

7-5*

Adv

. Pro

cess

PID

II7-

50Pr

oces

s PI

D E

xten

ded

PID

7-51

Proc

ess

PID

Fee

d F

wd

Gai

n

7-52

Proc

ess

PID

Fee

d F

wd

Ram

p u

p7-

53Pr

oces

s PI

D F

eed

Fw

d R

amp

dow

n7-

56Pr

oces

s PI

D R

ef. F

ilter

Tim

e7-

57Pr

oces

s PI

D F

b. F

ilter

Tim

e7-

9*Po

sitio

n P

I Ct

rl.7-

90Po

sitio

n P

I Fee

dbac

k So

urce

7-92

Posi

tion

PI P

ropo

rtio

nal G

ain

7-93

Posi

tion

PI I

nteg

ral T

ime

7-94

Posi

tion

PI F

eedb

ack

Scal

e N

umer

ator

7-95

Posi

tion

PI F

eebb

ack

Scal

eD

enom

inat

or7-

97Po

sitio

n P

I Max

imum

Spe

ed A

bove

Mas

ter

7-98

Posi

tion

PI F

eed

For

war

d F

acto

r7-

99Po

sitio

n P

I Min

imum

Ram

p T

ime

8-**

Com

m. a

nd O

ptio

ns8-

0*G

ener

al S

ettin

gs8-

01Co

ntro

l Site

8-02

Cont

rol W

ord

Sou

rce

8-03

Cont

rol W

ord

Tim

eout

Tim

e8-

04Co

ntro

l Wor

d T

imeo

ut F

unct

ion

8-05

End-

of-T

imeo

ut F

unct

ion

8-06

Rese

t Co

ntro

l Wor

d T

imeo

ut8-

07D

iagn

osis

Trig

ger

8-08

Read

out

Filte

ring

8-1*

Ctrl.

Wor

d S

ettin

gs8-

10Co

ntro

l Wor

d Profile

8-13

Confi

gurable

Stat

us W

ord

STW

8-14

Confi

gurable

Cont

rol W

ord

CTW

8-17

Confi

gurable

Ala

rm a

nd W

arni

ngw

ord

8-19

Prod

uct

Code

8-3*

FC P

ort

Sett

ings

8-30

Prot

ocol

8-31

Addr

ess

8-32

FC P

ort

Baud

Rat

e8-

33Pa

rity

/ St

op B

its8-

34Es

timat

ed c

ycle

tim

e8-

35M

inim

um R

espo

nse

Del

ay8-

36M

ax R

espo

nse

Del

ay8-

37M

ax In

ter-

Char

Del

ay8-

4*FC

MC

pro

toco

l set

8-40

Tele

gram

Sel

ectio

n8-

41Pa

ram

eter

s fo

r Si

gnal

s8-

42PC

D W

rite Co

nfigu

ratio

n8-

43PC

D R

ead

Con

figuration

8-45

BTM

Tra

nsac

tion

Com

man

d8-

46BT

M T

rans

actio

n S

tatu

s8-

47BT

M T

imeo

ut8-

48BT

M M

axim

um E

rror

s8-

49BT

M E

rror

Log

8-5*

Dig

ital/B

us8-

50Co

astin

g S

elec

t8-

51Q

uick

Sto

p S

elec

t8-

52D

C B

rake

Sel

ect

8-53

Star

t Se

lect

8-54

Reve

rsin

g S

elec

t8-

55Se

t-up

Sel

ect

8-56

Pres

et R

efer

ence

Sel

ect

8-57

Profi

drive

OFF

2 Se

lect

8-58

Profi

drive

OFF

3 Se

lect

8-8*

FC P

ort

Dia

gnos

tics

8-80

Bus

Mes

sage

Cou

nt8-

81Bu

s Er

ror

Coun

t8-

82Sl

ave

Mes

sage

s Rc

vd8-

83Sl

ave

Erro

r Co

unt

8-9*

Bus

Jog

8-90

Bus

Jog

1 S

peed

8-91

Bus

Jog

2 S

peed

9-**

PRO

FIdr

ive

9-00

Setp

oint

9-07

Actu

al V

alue

9-15

PCD

Writ

e Co

nfigu

ratio

n9-

16PC

D R

ead

Con

figuration

9-18

Nod

e Ad

dres

s9-

19D

rive

Uni

t Sy

stem

Num

ber

9-22

Tele

gram

Sel

ectio

n9-

23Pa

ram

eter

s fo

r Si

gnal

s9-

27Pa

ram

eter

Edi

t9-

28Pr

oces

s Co

ntro

l9-

44Fa

ult

Mes

sage

Cou

nter

9-45

Faul

t Co

de9-

47Fa

ult

Num

ber

9-52

Faul

t Si

tuat

ion

Cou

nter

9-53

Profi

bus

War

ning

Wor

d9-

63Ac

tual

Bau

d R

ate

9-64

Dev

ice Iden

tificatio

n9-

65Profi

le N

umbe

r9-

67Co

ntro

l Wor

d 1

9-68

Stat

us W

ord

19-

70Ed

it S

et-u

p9-

71Profi

bus

Save

Dat

a Va

lues

9-72

Profi

busD

riveR

eset

9-75

DO

Iden

tificatio

n9-

80Defi

ned

Par

amet

ers

(1)

9-81

Defi

ned

Par

amet

ers

(2)

9-82

Defi

ned

Par

amet

ers

(3)

9-83

Defi

ned

Par

amet

ers

(4)

9-84

Defi

ned

Par

amet

ers

(5)

9-85

Defi

ned

Par

amet

ers

(6)

9-90

Chan

ged

Par

amet

ers

(1)

9-91

Chan

ged

Par

amet

ers

(2)

9-92

Chan

ged

Par

amet

ers

(3)

9-93

Chan

ged

Par

amet

ers

(4)

9-94

Chan

ged

Par

amet

ers

(5)

9-99

Profi

bus

Revi

sion

Cou

nter

10-*

*CA

N F

ield

bus

10-0

*Co

mm

on S

ettin

gs10

-00

CAN

Pro

toco

l10

-01

Baud

Rat

e Se

lect

10-0

2M

AC ID

10-0

5Re

adou

t Tr

ansm

it E

rror

Cou

nter

10-0

6Re

adou

t Re

ceiv

e Er

ror

Coun

ter

10-0

7Re

adou

t Bu

s Off

Cou

nter

10-1

*D

evic

eNet

10-1

0Pr

oces

s D

ata

Type

Sel

ectio

n10

-11

Proc

ess

Dat

a Co

nfig

Writ

e10

-12

Proc

ess

Dat

a Co

nfig

Rea

d10

-13

War

ning

Par

amet

er



4 4

10-1

4N

et R

efer

ence

10-1

5N

et C

ontr

ol10

-2*

COS

Filte

rs10

-20

COS

Filte

r 1

10-2

1CO

S Fi

lter

210

-22

COS

Filte

r 3

10-2

3CO

S Fi

lter

410

-3*

Para

met

er A

cces

s10

-30

Arr

ay In

dex

10-3

1St

ore

Dat

a Va

lues

10-3

2D

evic

enet

Rev

isio

n10

-33

Stor

e A

lway

s10

-34

Dev

iceN

et P

rodu

ct C

ode

10-3

9D

evic

enet

F P

aram

eter

s10

-5*

CAN

open

10-5

0Pr

oces

s D

ata Co

nfig

Writ

e.10

-51

Proc

ess

Dat

a Co

nfig

Rea

d.12

-**

Ethe

rnet

12-0

*IP

Set

tings

12-0

0IP

Add

ress

Ass

ignm

ent

12-0

1IP

Add

ress

12-0

2Su

bnet

Mas

k12

-03

Def

ault

Gat

eway

12-0

4D

HCP

Ser

ver

12-0

5Le

ase

Expi

res

12-0

6N

ame

Serv

ers

12-0

7D

omai

n N

ame

12-0

8H

ost

Nam

e12

-09

Phys

ical

Add

ress

12-1

*Et

hern

et L

ink

Para

met

ers

12-1

0Li

nk S

tatu

s12

-11

Link

Dur

atio

n12

-12

Auto

Neg

otia

tion

12-1

3Li

nk S

peed

12-1

4Li

nk D

uple

x12

-18

Supe

rvis

or M

AC12

-19

Supe

rvis

or IP

Add

r.12

-2*

Proc

ess

Dat

a12

-20

Cont

rol I

nsta

nce

12-2

1Pr

oces

s D

ata Co

nfig

Writ

e12

-22

Proc

ess

Dat

a Co

nfig

Rea

d12

-23

Proc

ess

Dat

a Co

nfig

Writ

e Si

ze12

-24

Proc

ess

Dat

a Co

nfig

Rea

d S

ize

12-2

7M

aste

r Ad

dres

s12

-28

Stor

e D

ata

Valu

es12

-29

Stor

e A

lway

s12

-3*

Ethe

rNet

/IP12

-30

War

ning

Par

amet

er12

-31

Net

Ref

eren

ce12

-32

Net

Con

trol

12-3

3CI

P R

evis

ion

12-3

4CI

P P

rodu

ct C

ode

12-3

5ED

S Pa

ram

eter

12-3

7CO

S In

hibi

t Ti

mer

12-3

8CO

S Fi

lter

12-4

*M

odbu

s TC

P12

-40

Stat

us P

aram

eter

12-4

1Sl

ave

Mes

sage

Cou

nt12

-42

Slav

e Ex

cept

ion

Mes

sage

Cou

nt

12-5

*Et

herC

AT12

-50

Confi

gured

Sta

tion

Alia

s12

-51

Confi

gured

Sta

tion

Add

ress

12-5

9Et

herC

AT S

tatu

s12

-6*

Ethe

rnet

Pow

erLi

nk12

-60

Nod

e ID

12-6

2SD

O T

imeo

ut12

-63

Basi

c Et

hern

et T

imeo

ut12

-66

Thre

shol

d12

-67

Thre

shol

d C

ount

ers

12-6

8Cu

mul

ativ

e Co

unte

rs12

-69

Ethe

rnet

Pow

erLi

nk S

tatu

s12

-8*

Oth

er E

ther

net

Serv

ices

12-8

0FT

P S

erve

r12

-81

HTT

P S

erve

r12

-82

SMTP

Ser

vice

12-8

3SN

MP

Age

nt12

-84

Addr

ess Co

nflict

Det

ectio

n12

-85

ACD

Las

t Co

nflict

12-8

9Tr

ansp

aren

t So

cket

Cha

nnel

Por

t12

-9*

Adv

ance

d E

ther

net

Serv

ices

12-9

0Ca

ble

Dia

gnos

tic12

-91

Auto

Cro

ss O

ver

12-9

2IG

MP

Sno

opin

g12

-93

Cabl

e Er

ror

Leng

th12

-94

Broa

dcas

t St

orm

Pro

tect

ion

12-9

5In

activ

ity t

imeo

ut12

-96

Port

Con

fig12

-97

QoS

Prio

rity

12-9

8In

terf

ace

Coun

ters

12-9

9M

edia

Cou

nter

s13

-**

Smar

t Lo

gic

13-0

*SL

C S

ettin

gs13

-00

SL C

ontr

olle

r M

ode

13-0

1St

art

Even

t13

-02

Stop

Eve

nt13

-03

Rese

t SL

C13

-1*

Com

para

tors

13-1

0Co

mpa

rato

r O

pera

nd13

-11

Com

para

tor

Ope

rato

r13

-12

Com

para

tor

Valu

e13

-1*

RS F

lip F

lops

13-1

5RS

-FF

Ope

rand

S13

-16

RS-F

F O

pera

nd R

13-2

*Ti

mer

s13

-20

SL C

ontr

olle

r Ti

mer

13-4

*Lo

gic

Rule

s13

-40

Logi

c Ru

le B

oole

an 1

13-4

1Lo

gic

Rule

Ope

rato

r 1

13-4

2Lo

gic

Rule

Boo

lean

213

-43

Logi

c Ru

le O

pera

tor

213

-44

Logi

c Ru

le B

oole

an 3

13-5

*St

ates

13-5

1SL

Con

trol

ler

Even

t13

-52

SL C

ontr

olle

r Ac

tion

14-*

*Sp

ecia

l Fun

ctio

ns14

-0*

Inve

rter

Sw

itchi

ng14

-00

Switc

hing

Pat

tern

14-0

1Sw

itchi

ng F

requ

ency

14-0

3O

verm

odul

atio

n14

-04

Acou

stic

Noi

se R

educ

tion

14-0

6D

ead

Tim

e Co

mpe

nsat

ion

14-1

*M

ains

Fai

lure

14-1

0M

ains

Fai

lure

14-1

1M

ains

Fau

lt V

olta

ge L

evel

14-1

2Re

spon

se t

o M

ains

Imba

lanc

e14

-14

Kin.

Bac

k-up

Tim

e-ou

t14

-15

Kin.

Bac

k-up

Trip

Rec

over

y Le

vel

14-1

6Ki

n. B

ack-

up G

ain

14-2

*Tr

ip R

eset

14-2

0Re

set

Mod

e14

-21

Auto

mat

ic R

esta

rt T

ime

14-2

2O

pera

tion

Mod

e14

-24

Trip

Del

ay a

t Cu

rren

t Li

mit

14-2

5Tr

ip D

elay

at

Torq

ue L

imit

14-2

6Tr

ip D

elay

at

Inve

rter

Fau

lt14

-28

Prod

uctio

n S

ettin

gs14

-29

Serv

ice

Code

14-3

*Cu

rren

t Li

mit

Ctr

l.14

-30

Curr

ent

Lim

Ctr

l, Pr

opor

tiona

l Gai

n14

-31

Curr

ent

Lim

Ctr

l, In

tegr

atio

n T

ime

14-3

2Cu

rren

t Li

m C

trl,

Filte

r Ti

me

14-3

5St

all P

rote

ctio

n14

-36

Fiel

d-w

eake

ning

Fun

ctio

n14

-37

Fiel

dwea

keni

ng S

peed

14-4

*En

ergy

Opt

imis

ing

14-4

0VT

Lev

el14

-41

AEO

Min

imum

Mag

netis

atio

n14

-42

Min

imum

AEO

Fre

quen

cy14

-43

Mot

or C

osph

i14

-5*

Envi

ronm

ent

14-5

0RF

I Filt

er14

-51

DC-

Link

Com

pens

atio

n14

-52

Fan

Con

trol

14-5

3Fa

n M

onito

r14

-55

Out

put

Filte

r14

-56

Capa

cita

nce

Out

put

Filte

r14

-57

Indu

ctan

ce O

utpu

t Fi

lter

14-5

9Ac

tual

Num

ber

of In

vert

er U

nits

14-7

*Co

mpa

tibili

ty14

-72

Lega

cy A

larm

Wor

d14

-73

Lega

cy W

arni

ng W

ord

14-7

4Le

g. E

xt. S

tatu

s W

ord

14-8

*O

ptio

ns14

-80

Opt

ion

Sup

plie

d b

y Ex

tern

al 2

4VD

C14

-88

Opt

ion

Dat

a St

orag

e14

-89

Opt

ion

Det

ectio

n14

-9*

Faul

t Se

ttin

gs14

-90

Faul

t Le

vel

15-*

*D

rive

Info

rmat

ion

15-0

*O

pera

ting

Dat

a15

-00

Ope

ratin

g h

ours

15-0

1Ru

nnin

g H

ours

15-0

2kW

h C

ount

er15

-03

Pow

er U

p's

15-0

4O

ver

Tem

p's

15-0

5O

ver

Volt'

s15

-06

Rese

t kW

h C

ount

er

15-0

7Re

set

Runn

ing

Hou

rs C

ount

er15

-1*

Dat

a Lo

g S

ettin

gs15

-10

Logg

ing

Sou

rce

15-1

1Lo

ggin

g In

terv

al15

-12

Trig

ger

Even

t15

-13

Logg

ing

Mod

e15

-14

Sam

ples

Bef

ore

Trig

ger

15-2

*H

isto

ric

Log

15-2

0H

isto

ric L

og: E

vent

15-2

1H

isto

ric L

og: V

alue

15-2

2H

isto

ric L

og: T

ime

15-3

*Fa

ult

Log

15-3

0Fa

ult

Log:

Err

or C

ode

15-3

1Fa

ult

Log:

Val

ue15

-32

Faul

t Lo

g: T

ime

15-4

*D

rive

Iden

tificatio

n15

-40

FC T

ype

15-4

1Po

wer

Sec

tion

15-4

2Vo

ltage

15-4

3So

ftw

are

Vers

ion

15-4

4O

rder

ed T

ypec

ode

Strin

g15

-45

Actu

al T

ypec

ode

Strin

g15

-46

Freq

uenc

y Co

nver

ter

Ord

erin

g N

o15

-47

Pow

er C

ard

Ord

erin

g N

o15

-48

LCP

Id N

o15

-49

SW ID

Con

trol

Car

d15

-50

SW ID

Pow

er C

ard

15-5

1Fr

eque

ncy

Conv

erte

r Se

rial N

umbe

r15

-53

Pow

er C

ard

Ser

ial N

umbe

r15

-54

Confi

g F

ile N

ame

15-5

9Fi

lena

me

15-6

*O

ptio

n Id

ent

15-6

0O

ptio

n M

ount

ed15

-61

Opt

ion

SW

Ver

sion

15-6

2O

ptio

n O

rder

ing

No

15-6

3O

ptio

n S

eria

l No

15-7

0O

ptio

n in

Slo

t A

15-7

1Sl

ot A

Opt

ion

SW

Ver

sion

15-7

2O

ptio

n in

Slo

t B

15-7

3Sl

ot B

Opt

ion

SW

Ver

sion

15-7

4O

ptio

n in

Slo

t C0

/E0

15-7

5Sl

ot C

0/E0

Opt

ion

SW

Ver

sion

15-7

6O

ptio

n in

Slo

t C1

/E1

15-7

7Sl

ot C

1/E1

Opt

ion

SW

Ver

sion

15-8

*O

pera

ting

Dat

a II

15-8

0Fa

n R

unni

ng H

ours

15-8

1Pr

eset

Fan

Run

ning

Hou

rs15

-89

Confi

guratio

n C

hang

e Co

unte

r15

-9*

Para

met

er In

fo15

-92

Defi

ned

Par

amet

ers

15-9

3Mod

ified

Par

amet

ers

15-9

8D

rive Iden

tificatio

n15

-99

Para

met

er M

etad

ata

16-*

*D

ata

Read

outs

16-0

*G

ener

al S

tatu

s16

-00

Cont

rol W

ord

16-0

1Re

fere

nce

[Uni

t]16

-02

Refe

renc

e %

16-0

3St

atus

Wor

d

16-0

5M

ain

Act

ual V

alue

[%]

16-0

6Ac

tual

Pos

ition

16-0

7Ta

rget

Pos

ition

16-0

8Po

sitio

n E

rror

16-0

9Cu

stom

Rea

dout

16-1

*M

otor

Sta

tus

16-1

0Po

wer

[kW

]16

-11

Pow

er [h

p]16

-12

Mot

or V

olta

ge16

-13

Freq

uenc

y16

-14

Mot

or c

urre

nt16

-15

Freq

uenc

y [%

]16

-16

Torq

ue [N

m]

16-1

7Sp

eed

[RPM

]16

-18

Mot

or T

herm

al16

-19

KTY

sen

sor

tem

pera

ture

16-2

0M

otor

Ang

le16

-21

Torq

ue [%

] H

igh

Res

.16

-22

Torq

ue [%

]16

-23

Mot

or S

haft

Pow

er [k

W]

16-2

4Ca

libra

ted

Sta

tor

Resi

stan

ce16

-25

Torq

ue [N

m]

Hig

h16

-3*

Dri

ve S

tatu

s16

-30

DC

Lin

k Vo

ltage

16-3

1Sy

stem

Tem

p.16

-32

Brak

e En

ergy

/s

16-3

3Br

ake

Ener

gy A

vera

ge16

-34

Hea

tsin

k Te

mp.

16-3

5In

vert

er T

herm

al16

-36

Inv.

Nom

. Cur

rent

16-3

7In

v. M

ax. C

urre

nt16

-38

SL C

ontr

olle

r St

ate

16-3

9Co

ntro

l Car

d T

emp.

16-4

0Lo

ggin

g Buff

er F

ull

16-4

1LC

P B

otto

m S

tatu

slin

e16

-44

Spee

d E

rror

[RPM

]16

-45

Mot

or P

hase

U C

urre

nt16

-46

Mot

or P

hase

V C

urre

nt16

-47

Mot

or P

hase

W C

urre

nt16

-48

Spee

d R

ef. A

fter

Ram

p [R

PM]

16-4

9Cu

rren

t Fa

ult

Sour

ce16

-5*

Ref.

& F

eedb

.16

-50

Exte

rnal

Ref

eren

ce16

-51

Puls

e Re

fere

nce

16-5

2Fe

edba

ck[U

nit]

16-5

3D

igi P

ot R

efer

ence

16-5

7Fe

edba

ck [R

PM]

16-6

*In

puts

& O

utpu

ts16

-60

Dig

ital I

nput

16-6

1Te

rmin

al 5

3 Sw

itch

Set

ting

16-6

2A

nalo

g In

put

5316

-63

Term

inal

54

Switc

h S

ettin

g16

-64

Ana

log

Inpu

t 54

16-6

5A

nalo

g O

utpu

t 42

[mA

]16

-66

Dig

ital O

utpu

t [b

in]

16-6

7Fr

eq. I

nput

#29

[Hz]

16-6

8Fr

eq. I

nput

#33

[Hz]

16-6

9Pu

lse

Out

put

#27

[Hz]

16-7

0Pu

lse

Out

put

#29

[Hz]



44

16-7

1Re

lay

Out

put

[bin

]16

-72

Coun

ter

A16

-73

Coun

ter

B16

-74

Prec

. Sto

p C

ount

er16

-75

Ana

log

In X

30/1

116

-76

Ana

log

In X

30/1

216

-77

Ana

log

Out

X30

/8 [m

A]

16-7

8A

nalo

g O

ut X

45/1

[mA

]16

-79

Ana

log

Out

X45

/3 [m

A]

16-8

*Fi

eldb

us &

FC

Por

t16

-80

Fiel

dbus

CTW

116

-82

Fiel

dbus

REF

116

-83

Fiel

dbus

REF

216

-84

Com

m. O

ptio

n S

TW16

-85

FC P

ort

CTW

116

-86

FC P

ort

REF

116

-87

Bus

Read

out

Ala

rm/W

arni

ng16

-89

Confi

gurable

Ala

rm/W

arni

ng W

ord

16-9

*D

iagn

osis

Rea

dout

s16

-90

Ala

rm W

ord

16-9

1A

larm

Wor

d 2

16-9

2W

arni

ng W

ord

16-9

3W

arni

ng W

ord

216

-94

Ext.

Sta

tus

Wor

d17

-**

Posi

tion

Fee

dbac

k17

-1*

Inc.

Enc

. Int

erfa

ce17

-10

Sign

al T

ype

17-1

1Re

solu

tion

(PPR

)17

-2*

Abs

. Enc

. Int

erfa

ce17

-20

Prot

ocol

Sel

ectio

n17

-21

Reso

lutio

n (P

ositi

ons/

Rev)

17-2

2M

ultit

urn

Rev

olut

ions

17-2

4SS

I Dat

a Le

ngth

17-2

5Cl

ock

Rate

17-2

6SS

I Dat

a Fo

rmat

17-3

4H

IPER

FACE

Bau

drat

e17

-5*

Reso

lver

Inte

rfac

e17

-50

Pole

s17

-51

Inpu

t Vo

ltage

17-5

2In

put

Freq

uenc

y17

-53

Tran

sfor

mat

ion

Rat

io17

-56

Enco

der

Sim

. Res

olut

ion

17-5

9Re

solv

er In

terf

ace

17-6

*M

onito

ring

and

App

.17

-60

Feed

back

Dire

ctio

n17

-61

Feed

back

Sig

nal M

onito

ring

17-7

*Po

sitio

n S

calin

g17

-70

Posi

tion

Uni

t17

-71

Posi

tion

Uni

t Sc

ale

17-7

2Po

sitio

n U

nit

Num

erat

or17

-73

Posi

tion

Uni

t D

enom

inat

or17

-74

Posi

tion

Offset

17-7

5Po

sitio

n R

ecov

ery

at P

ower

-up

17-7

6Po

sitio

n A

xis

Mod

e17

-8*

Posi

tion

Hom

ing

17-8

0H

omin

g F

unct

ion

17-8

1H

ome

Sync

Fun

ctio

n17

-82

Hom

e Po

sitio

n17

-83

Hom

ing

Spe

ed

17-8

4H

omin

g T

orqu

e Li

mit

17-8

5H

omin

g T

imou

t17

-9*

Posi

tion

Con

fig17

-90

Abs

olut

e Po

sitio

n M

ode

17-9

1Re

lativ

e Po

sitio

n M

ode

17-9

2Po

sitio

n C

ontr

ol S

elec

tion

18-*

*D

ata

Read

outs

218

-3*

Ana

log

Rea

dout

s18

-36

Ana

log

Inpu

t X4

8/2

[mA

]18

-37

Tem

p. In

put

X48/

418

-38

Tem

p. In

put

X48/

718

-39

Tem

p. In

put

X48/

1018

-4*

PGIO

Dat

a Re

adou

ts18

-43

Ana

log

Out

X49

/718

-44

Ana

log

Out

X49

/918

-45

Ana

log

Out

X49

/11

18-5

*A

ctiv

e A

larm

s/W

arni

ngs

18-5

5Ac

tive

Ala

rm N

umbe

rs18

-56

Activ

e W

arni

ng N

umbe

rs18

-6*

Inpu

ts &

Out

puts

218

-60

Dig

ital I

nput

218

-7*

Rectifier

Sta

tus

18-7

0M

ains

Vol

tage

18-7

1M

ains

Fre

quen

cy18

-72

Mai

ns Im

bala

nce

18-7

5Re

ctifier

DC

Vol

t.18

-9*

PID

Rea

dout

s18

-90

Proc

ess

PID

Err

or18

-91

Proc

ess

PID

Out

put

18-9

2Pr

oces

s PI

D C

lam

ped

Out

put

18-9

3Pr

oces

s PI

D G

ain

Sca

led

Out

put

22-*

*A

ppl.

Func

tions

22-0

*M

isce

llane

ous

22-0

0Ex

tern

al In

terlo

ck D

elay

30-*

*Sp

ecia

l Fea

ture

s30

-0*

Wob

bler

30-0

0W

obbl

e M

ode

30-0

1W

obbl

e D

elta

Fre

quen

cy [H

z]30

-02

Wob

ble

Del

ta F

requ

ency

[%]

30-0

3W

obbl

e D

elta

Fre

q. S

calin

g R

esou

rce

30-0

4W

obbl

e Ju

mp

Fre

quen

cy [H

z]30

-05

Wob

ble

Jum

p F

requ

ency

[%]

30-0

6W

obbl

e Ju

mp

Tim

e30

-07

Wob

ble

Sequ

ence

Tim

e30

-08

Wob

ble

Up/

Dow

n T

ime

30-0

9W

obbl

e Ra

ndom

Fun

ctio

n30

-10

Wob

ble

Ratio

30-1

1W

obbl

e Ra

ndom

Rat

io M

ax.

30-1

2W

obbl

e Ra

ndom

Rat

io M

in.

30-1

9W

obbl

e D

elta

Fre

q. S

cale

d30

-2*

Adv

. Sta

rt A

djus

t30

-20

Hig

h S

tart

ing

Tor

que

Tim

e [s

]30

-21

Hig

h S

tart

ing

Tor

que

Curr

ent

[%]

30-2

2Lo

cked

Rot

or P

rote

ctio

n30

-23

Lock

ed R

otor

Det

ectio

n T

ime

[s]

30-2

4Lo

cked

Rot

or D

etec

tion

Spe

ed E

rror

[%]

30-2

5Li

ght

Load

Del

ay [s

]30

-26

Ligh

t Lo

ad C

urre

nt [%

]

30-2

7Li

ght

Load

Spe

ed [%

]30

-5*

Uni

t Co

nfigu

ratio

n30

-50

Hea

t Si

nk F

an M

ode

30-8

*Co

mpa

tibili

ty (I

)30

-80

d-ax

is In

duct

ance

(Ld)

30-8

1Br

ake

Resi

stor

(ohm

)30

-83

Spee

d P

ID P

ropo

rtio

nal G

ain

30-8

4Pr

oces

s PI

D P

ropo

rtio

nal G

ain

31-*

*By

pass

Opt

ion

31-0

0By

pass

Mod

e31

-01

Bypa

ss S

tart

Tim

e D

elay

31-0

2By

pass

Trip

Tim

e D

elay

31-0

3Te

st M

ode

Activ

atio

n31

-10

Bypa

ss S

tatu

s W

ord

31-1

1By

pass

Run

ning

Hou

rs31

-19

Rem

ote

Bypa

ss A

ctiv

atio

n32

-**

MCO

Bas

ic S

ettin

gs32

-0*

Enco

der

232

-00

Incr

emen

tal S

igna

l Typ

e32

-01

Incr

emen

tal R

esol

utio

n32

-02

Abs

olut

e Pr

otoc

ol32

-03

Abs

olut

e Re

solu

tion

32-0

4A

bsol

ute

Enco

der

Baud

rate

X55

32-0

5A

bsol

ute

Enco

der

Dat

a Le

ngth

32-0

6A

bsol

ute

Enco

der

Cloc

k Fr

eque

ncy

32-0

7A

bsol

ute

Enco

der

Cloc

k G

ener

atio

n32

-08

Abs

olut

e En

code

r Ca

ble

Leng

th32

-09

Enco

der

Mon

itorin

g32

-10

Rota

tiona

l Dire

ctio

n32

-11

Use

r U

nit

Den

omin

ator

32-1

2U

ser

Uni

t N

umer

ator

32-1

3En

c.2

Cont

rol

32-1

4En

c.2

node

ID32

-15

Enc.

2 CA

N g

uard

32-3

*En

code

r 1

32-3

0In

crem

enta

l Sig

nal T

ype

32-3

1In

crem

enta

l Res

olut

ion

32-3

2A

bsol

ute

Prot

ocol

32-3

3A

bsol

ute

Reso

lutio

n32

-35

Abs

olut

e En

code

r D

ata

Leng

th32

-36

Abs

olut

e En

code

r Cl

ock

Freq

uenc

y32

-37

Abs

olut

e En

code

r Cl

ock

Gen

erat

ion

32-3

8A

bsol

ute

Enco

der

Cabl

e Le

ngth

32-3

9En

code

r M

onito

ring

32-4

0En

code

r Te

rmin

atio

n32

-43

Enc.

1 Co

ntro

l32

-44

Enc.

1 no

de ID

32-4

5En

c.1

CAN

gua

rd32

-5*

Feed

back

Sou

rce

32-5

0So

urce

Sla

ve32

-51

MCO

302

Las

t W

ill32

-52

Sour

ce M

aste

r32

-6*

PID

Con

trol

ler

32-6

0Pr

opor

tiona

l fac

tor

32-6

1D

eriv

ativ

e fa

ctor

32-6

2In

tegr

al fa

ctor

32-6

3Li

mit

Val

ue fo

r In

tegr

al S

um32

-64

PID

Ban

dwid

th32

-65

Velo

city

Fee

d-Fo

rwar

d

32-6

6Ac

cele

ratio

n F

eed-

Forw

ard

32-6

7M

ax. T

oler

ated

Pos

ition

Err

or32

-68

Reve

rse

Beha

vior

for

Slav

e32

-69

Sam

plin

g T

ime

for

PID

Con

trol

32-7

0Sc

an T

ime

for Profi

le G

ener

ator

32-7

1Si

ze o

f th

e Co

ntro

l Win

dow

(Act

ivat

ion)

32-7

2Si

ze o

f th

e Co

ntro

l Win

dow

(Dea

ctiv

.)32

-73

Inte

gral

lim

it filte

r tim

e32

-74

Posi

tion

err

or filte

r tim

e32

-8*

Velo

city

& A

ccel

.32

-80

Max

imum

Vel

ocity

(Enc

oder

)32

-81

Shor

test

Ram

p32

-82

Ram

p T

ype

32-8

3Ve

loci

ty R

esol

utio

n32

-84

Def

ault

Vel

ocity

32-8

5D

efau

lt A

ccel

erat

ion

32-8

6Ac

c. u

p fo

r lim

ited

jerk

32-8

7Ac

c. d

own

for

limite

d je

rk32

-88

Dec

. up

for

limite

d je

rk32

-89

Dec

. dow

n fo

r lim

ited

jerk

32-9

*D

evel

opm

ent

32-9

0D

ebug

Sou

rce

33-*

*M

CO A

dv. S

ettin

gs33

-0*

Hom

e M

otio

n33

-00

Forc

e H

OM

E33

-01

Zero

Poi

nt Offset

from

Hom

e Po

s.33

-02

Ram

p fo

r H

ome

Mot

ion

33-0

3Ve

loci

ty o

f H

ome

Mot

ion

33-0

4Be

havi

our

durin

g H

omeM

otio

n33

-1*

Sync

hron

izat

ion

33-1

0Sy

nc F

acto

r M

aste

r33

-11

Sync

Fac

tor

Slav

e33

-12

Posi

tion

Offset

for

Sync

hron

izat

ion

33-1

3Ac

cura

cy W

indo

w fo

r Po

sitio

n S

ync.

33-1

4Re

lativ

e Sl

ave

Velo

city

Lim

it33

-15

Mar

ker

Num

ber

for

Mas

ter

33-1

6M

arke

r N

umbe

r fo

r Sl

ave

33-1

7M

aste

r M

arke

r D

ista

nce

33-1

8Sl

ave

Mar

ker

Dis

tanc

e33

-19

Mas

ter

Mar

ker

Type

33-2

0Sl

ave

Mar

ker

Type

33-2

1M

aste

r M

arke

r To

lera

nce

Win

dow

33-2

2Sl

ave

Mar

ker

Tole

ranc

e W

indo

w33

-23

Star

t Be

havi

our

for

Mar

ker

Sync

33-2

4M

arke

r N

umbe

r fo

r Fa

ult

33-2

5M

arke

r N

umbe

r fo

r Re

ady

33-2

6Ve

loci

ty F

ilter

33-2

7Offset

Filt

er T

ime

33-2

8M

arke

r Fi

lter Co

nfigu

ratio

n33

-29

Filte

r Ti

me

for

Mar

ker

Filte

r33

-30

Max

imum

Mar

ker

Corr

ectio

n33

-31

Sync

hron

isat

ion

Typ

e33

-32

Feed

For

war

d V

eloc

ity A

dapt

atio

n33

-33

Velo

city

Filt

er W

indo

w33

-34

Slav

e M

arke

r filter

time

33-4

*Li

mit

Han

dlin

g33

-40

Beha

viou

r at

End

Lim

it S

witc

h33

-41

Neg

ativ

e So

ftw

are

End

Lim

it

33-4

2Po

sitiv

e So

ftw

are

End

Lim

it33

-43

Neg

ativ

e So

ftw

are

End

Lim

it A

ctiv

e33

-44

Posi

tive

Soft

war

e En

d L

imit

Act

ive

33-4

5Ti

me

in T

arge

t W

indo

w33

-46

Targ

et W

indo

w L

imitV

alue

33-4

7Si

ze o

f Ta

rget

Win

dow

33-5

*I/O

Con

figuration

33-5

0Te

rmin

al X

57/1

Dig

ital I

nput

33-5

1Te

rmin

al X

57/2

Dig

ital I

nput

33-5

2Te

rmin

al X

57/3

Dig

ital I

nput

33-5

3Te

rmin

al X

57/4

Dig

ital I

nput

33-5

4Te

rmin

al X

57/5

Dig

ital I

nput

33-5

5Te

rmin

al X

57/6

Dig

ital I

nput

33-5

6Te

rmin

al X

57/7

Dig

ital I

nput

33-5

7Te

rmin

al X

57/8

Dig

ital I

nput

33-5

8Te

rmin

al X

57/9

Dig

ital I

nput

33-5

9Te

rmin

al X

57/1

0 D

igita

l Inp

ut33

-60

Term

inal

X59

/1 a

nd X

59/2

Mod

e33

-61

Term

inal

X59

/1 D

igita

l Inp

ut33

-62

Term

inal

X59

/2 D

igita

l Inp

ut33

-63

Term

inal

X59

/1 D

igita

l Out

put

33-6

4Te

rmin

al X

59/2

Dig

ital O

utpu

t33

-65

Term

inal

X59

/3 D

igita

l Out

put

33-6

6Te

rmin

al X

59/4

Dig

ital O

utpu

t33

-67

Term

inal

X59

/5 D

igita

l Out

put

33-6

8Te

rmin

al X

59/6

Dig

ital O

utpu

t33

-69

Term

inal

X59

/7 D

igita

l Out

put

33-7

0Te

rmin

al X

59/8

Dig

ital O

utpu

t33

-8*

Glo

bal P

aram

eter

s33

-80

Activ

ated

Pro

gram

Num

ber

33-8

1Po

wer

-up

Sta

te33

-82

Driv

e St

atus

Mon

itorin

g33

-83

Beha

viou

r af

terE

rror

33-8

4Be

havi

our

afte

rEsc

.33

-85

MCO

Sup

plie

d b

y Ex

tern

al 2

4VD

C33

-86

Term

inal

at

alar

m33

-87

Term

inal

sta

te a

t al

arm

33-8

8St

atus

wor

d a

t al

arm

33-9

*M

CO P

ort

Sett

ings

33-9

0X6

2 M

CO C

AN

nod

e ID

33-9

1X6

2 M

CO C

AN

bau

d r

ate

33-9

4X6

0 M

CO R

S485

ser

ial t

erm

inat

ion

33-9

5X6

0 M

CO R

S485

ser

ial b

aud

rat

e34

-**

MCO

Dat

a Re

adou

ts34

-0*

PCD

Wri

te P

ar.

34-0

1PC

D 1

Writ

e to

MCO

34-0

2PC

D 2

Writ

e to

MCO

34-0

3PC

D 3

Writ

e to

MCO

34-0

4PC

D 4

Writ

e to

MCO

34-0

5PC

D 5

Writ

e to

MCO

34-0

6PC

D 6

Writ

e to

MCO

34-0

7PC

D 7

Writ

e to

MCO

34-0

8PC

D 8

Writ

e to

MCO

34-0

9PC

D 9

Writ

e to

MCO

34-1

0PC

D 1

0 W

rite

to M

CO34

-2*

PCD

Rea

d P

ar.

34-2

1PC

D 1

Rea

d fr

om M

CO34

-22

PCD

2 R

ead

from

MCO

34-2

3PC

D 3

Rea

d fr

om M

CO



4 4

34-2

4PC

D 4

Rea

d fr

om M

CO34

-25

PCD

5 R

ead

from

MCO

34-2

6PC

D 6

Rea

d fr

om M

CO34

-27

PCD

7 R

ead

from

MCO

34-2

8PC

D 8

Rea

d fr

om M

CO34

-29

PCD

9 R

ead

from

MCO

34-3

0PC

D 1

0 Re

ad fr

om M

CO34

-4*

Inpu

ts &

Out

puts

34-4

0D

igita

l Inp

uts

34-4

1D

igita

l Out

puts

34-5

*Pr

oces

s D

ata

34-5

0Ac

tual

Pos

ition

34-5

1Co

mm

ande

d P

ositi

on34

-52

Actu

al M

aste

r Po

sitio

n34

-53

Slav

e In

dex

Posi

tion

34-5

4M

aste

r In

dex

Posi

tion

34-5

5Cu

rve

Posi

tion

34-5

6Tr

ack

Erro

r34

-57

Sync

hron

izin

g E

rror

34-5

8Ac

tual

Vel

ocity

34-5

9Ac

tual

Mas

ter

Velo

city

34-6

0Sy

nchr

oniz

ing

Sta

tus

34-6

1A

xis

Stat

us34

-62

Prog

ram

Sta

tus

34-6

4M

CO 3

02 S

tatu

s34

-65

MCO

302

Con

trol

34-6

6SP

I Err

or C

ount

er34

-7*

Dia

gnos

is r

eado

uts

34-7

0M

CO A

larm

Wor

d 1

34-7

1M

CO A

larm

Wor

d 2

35-*

*Se

nsor

Inpu

t O

ptio

n35

-0*

Tem

p. In

put

Mod

e35

-00

Term

. X48

/4 T

empe

ratu

re U

nit

35-0

1Te

rm. X

48/4

Inpu

t Ty

pe35

-02

Term

. X48

/7 T

empe

ratu

re U

nit

35-0

3Te

rm. X

48/7

Inpu

t Ty

pe35

-04

Term

. X48

/10

Tem

pera

ture

Uni

t35

-05

Term

. X48

/10

Inpu

t Ty

pe35

-06

Tem

pera

ture

Sen

sor

Ala

rm F

unct

ion

35-1

*Te

mp.

Inpu

t X4

8/4

35-1

4Te

rm. X

48/4

Filt

er T

ime

Cons

tant

35-1

5Te

rm. X

48/4

Tem

p. M

onito

r35

-16

Term

. X48

/4 L

ow T

emp.

Lim

it35

-17

Term

. X48

/4 H

igh

Tem

p. L

imit

35-2

*Te

mp.

Inpu

t X4

8/7

35-2

4Te

rm. X

48/7

Filt

er T

ime

Cons

tant

35-2

5Te

rm. X

48/7

Tem

p. M

onito

r35

-26

Term

. X48

/7 L

ow T

emp.

Lim

it35

-27

Term

. X48

/7 H

igh

Tem

p. L

imit

35-3

*Te

mp.

Inpu

t X4

8/10

35-3

4Te

rm. X

48/1

0 Fi

lter

Tim

e Co

nsta

nt35

-35

Term

. X48

/10

Tem

p. M

onito

r35

-36

Term

. X48

/10

Low

Tem

p. L

imit

35-3

7Te

rm. X

48/1

0 H

igh

Tem

p. L

imit

35-4

*A

nalo

g In

put

X48/

235

-42

Term

. X48

/2 L

ow C

urre

nt35

-43

Term

. X48

/2 H

igh

Cur

rent

35-4

4Te

rm. X

48/2

Low

Ref

./Fee

db. V

alue

35-4

5Te

rm. X

48/2

Hig

h R

ef./F

eedb

. Val

ue

35-4

6Te

rm. X

48/2

Filt

er T

ime

Cons

tant

36-*

*Pr

ogra

mm

able

I/O

Opt

ion

36-0

*I/O

Mod

e36

-03

Term

inal

X49

/7 M

ode

36-0

4Te

rmin

al X

49/9

Mod

e36

-05

Term

inal

X49

/11

Mod

e36

-4*

Out

put

X49/

736

-40

Term

inal

X49

/7 A

nalo

gue

Out

put

36-4

2Te

rmin

al X

49/7

Min

. Sca

le36

-43

Term

inal

X49

/7 M

ax. S

cale

36-4

4Te

rmin

al X

49/7

Bus

Con

trol

36-4

5Te

rmin

al X

49/7

Tim

eout

Pre

set

36-5

*O

utpu

t X4

9/9

36-5

0Te

rmin

al X

49/9

Ana

logu

e O

utpu

t36

-52

Term

inal

X49

/9 M

in. S

cale

36-5

3Te

rmin

al X

49/9

Max

. Sca

le36

-54

Term

inal

X49

/9 B

us C

ontr

ol36

-55

Term

inal

X49

/9 T

imeo

ut P

rese

t36

-6*

Out

put

X49/

1136

-60

Term

inal

X49

/11

Ana

logu

e O

utpu

t36

-62

Term

inal

X49

/11

Min

. Sca

le36

-63

Term

inal

X49

/11

Max

. Sca

le36

-64

Term

inal

X49

/11

Bus

Cont

rol

36-6

5Te

rmin

al X

49/1

1 Ti

meo

ut P

rese

t42

-**

Safe

ty F

unct

ions

42-1

*Sp

eed

Mon

itori

ng42

-10

Mea

sure

d S

peed

Sou

rce

42-1

1En

code

r Re

solu

tion

42-1

2En

code

r D

irect

ion

42-1

3G

ear

Ratio

42-1

4Fe

edba

ck T

ype

42-1

5Fe

edba

ck F

ilter

42-1

7To

lera

nce

Erro

r42

-18

Zero

Spe

ed T

imer

42-1

9Ze

ro S

peed

Lim

it42

-2*

Safe

Inpu

t42

-20

Safe

Fun

ctio

n42

-21

Type

42-2

2D

iscr

epan

cy T

ime

42-2

3St

able

Sig

nal T

ime

42-2

4Re

star

t Be

havi

our

42-3

*G

ener

al42

-30

Exte

rnal

Fai

lure

Rea

ctio

n42

-31

Rese

t So

urce

42-3

3Pa

ram

eter

Set

Nam

e42

-35

S-CR

C V

alue

42-3

6Le

vel 1

Pas

swor

d42

-4*

SS1

42-4

0Ty

pe42

-41

Ram

p Profile

42-4

2D

elay

Tim

e42

-43

Del

ta T

42-4

4D

ecel

erat

ion

Rat

e42

-45

Del

ta V

42-4

6Ze

ro S

peed

42-4

7Ra

mp

Tim

e42

-48

S-ra

mp

Rat

io a

t D

ecel

. Sta

rt42

-49

S-ra

mp

Rat

io a

t D

ecel

. End

42-5

*SL

S

42-5

0Cu

t Off

Spe

ed42

-51

Spee

d L

imit

42-5

2Fa

il Sa

fe R

eact

ion

42-5

3St

art

Ram

p42

-54

Ram

p D

own

Tim

e42

-6*

Safe

Fie

ldbu

s42

-60

Tele

gram

Sel

ectio

n42

-61

Des

tinat

ion

Add

ress

42-8

*St

atus

42-8

0Sa

fe O

ptio

n S

tatu

s42

-81

Safe

Opt

ion

Sta

tus

242

-82

Safe

Con

trol

Wor

d42

-83

Safe

Sta

tus

Wor

d42

-85

Activ

e Sa

fe F

unc.

42-8

6Sa

fe O

ptio

n In

fo42

-87

Tim

e U

ntil

Man

ual T

est

42-8

8Su

ppor

ted

Cus

tom

izat

ion

File

Ver

sion

42-8

9Cu

stom

izat

ion

File

Ver

sion

42-9

*Sp

ecia

l42

-90

Rest

art

Safe

Opt

ion

43-*

*U

nit

Read

outs

43-0

*Co

mpo

nent

Sta

tus

43-0

0Co

mpo

nent

Tem

p.43

-01

Auxi

liary

Tem

p.43

-1*

Pow

er C

ard

Sta

tus

43-1

0H

S Te

mp.

ph.

U43

-11

HS

Tem

p. p

h.V

43-1

2H

S Te

mp.

ph.

W43

-13

PC F

an A

Spe

ed43

-14

PC F

an B

Spe

ed43

-15

PC F

an C

Spe

ed43

-2*

Fan

Pow

.Car

d S

tatu

s43

-20

FPC

Fan

A S

peed

43-2

1FP

C F

an B

Spe

ed43

-22

FPC

Fan

C S

peed

43-2

3FP

C F

an D

Spe

ed43

-24

FPC

Fan

E S

peed

43-2

5FP

C F

an F

Spe

ed60

0-**

PRO

FIsa

fe60

0-22

PRO

FIdr

ive/

safe

Tel

. Sel

ecte

d60

0-44

Faul

t M

essa

ge C

ount

er60

0-47

Faul

t N

umbe

r60

0-52

Faul

t Si

tuat

ion

Cou

nter

601-

**PR

OFI

driv

e 2

601-

22PR

OFI

driv

e Sa

fety

Cha

nnel

Tel

. No.



44

5 General Specifications

5.1 Mains Supply

Mains supply (L1-1, L2-1, L3-1, L1-2, L2-2, L3-2)Supply voltage 380–500 V ±10%Supply voltage 525–690 V ±10%

Mains voltage low/mains drop-out:During low mains voltage or a mains drop-out, the frequency converter continues until the DC-link voltage drops below theminimum stop level, which corresponds typically to 15% below the lowest rated supply voltage. Power-up and full torque cannotbe expected at mains voltage lower than 10% below the lowest rated supply voltage.

Supply frequency 50/60 Hz ±5%Maximum imbalance temporary between mains phases 3.0% of rated supply voltageTrue power factor (λ) ≥0.9 nominal at rated loadDisplacement power factor (cos ϕ) near unity (>0.98)Switching on input supply L1-1, L2-1, L3-1, L1-2, L2-2, L3-2 (power-ups) Maximum 1 time/2 minutesEnvironment according to EN 60664-1 Overvoltage category III/pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100000 RMS symmetrical Amperes, 500/600/690 Vmaximum.

5.2 Motor Output and Motor Data

Motor output (U, V, W)Output voltage 0–100% of supply voltageOutput frequency 0–590 HzSwitching on output UnlimitedRamp times 0.001–3600 sTorque characteristicsStarting torque (constant torque) Maximum 150% for 60 s1) once in 10 minutesStarting/overload torque (variable torque) Maximum 110% up to 0.5 s1) once in 10 minutesTorque rise time in FLUX (for 5 kHz fsw) 1 msTorque rise time in VVC+ (independent of fsw) 10 ms

1) Percentage relates to the nominal torque.2) The torque response time depends on application and load but as a rule, the torque step from 0 to reference is 4–5 x torquerise time.

5.3 Ambient Conditions

SurroundingsEnclosure IP21/Type 1, IP54/Type 12Vibration test 0.7 gMaximum relative humidity 5–95% (IEC 721-3-3; Class 3K3 (non-condensing)) during operationAggressive environment (IEC 60068-2-43 Class H25Ambient temperature (with SFAVM switching mode)- with derating Maximum 55 °C (131 °F)1)

- at full continuous frequency converter output current Maximum 45 °C (113 °F)1)

1) For more information on derating, see special conditions in the VLT® AutomationDrive FC 301/FC 302 Design Guide

Minimum ambient temperature during full-scale operation 0 °C (32 °F)Minimum ambient temperature at reduced performance -10 °C (14 °F)Temperature during storage/transport -25 to +65/70 °C (8.6 to 149/158 °F)Maximum altitude above sea level without derating 1000 m (3281 ft)

Derating for high altitude, see special conditions in the VLT® AutomationDrive FC 301/FC 302 Design Guide

General Specifications Operating Instructions


5 5

EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011

EMC standards, ImmunityEN 61800-3, EN 61000-6-1/2,

EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

See section on special conditions in the VLT® AutomationDrive FC 301/FC 302 Design Guide.

5.4 Cable Specifications

Cable lengths and cross-sectionsMaximum motor cable length, shielded/armored 150 m (492 ft)Maximum motor cable length, unshielded/unarmored 300 m (984 ft)Maximum cross-section to control terminals, flexible/rigid wire without cable end sleeves 1.5 mm2/16 AWGMaximum cross-section to control terminals, flexible wire with cable end sleeves 1 mm2/18 AWGMaximum cross-section to control terminals, flexible wire with cable end sleeves with collar 0.5 mm2/20 AWGMinimum cross-section to control terminals 0.25 mm2/24 AWG

5.5 Control Input/output and Control Data

Digital inputsProgrammable digital inputs 4 (6)Terminal number 18, 19, 271), 29, 32, 33Logic PNP or NPNVoltage level 0–24 V DCVoltage level, logic 0 PNP <5 V DCVoltage level, logic 1 PNP >10 V DCVoltage level, logic 0 NPN2) >19 V DCVoltage level, logic 1 NPN2) <14 V DCMaximum voltage on input 28 V DCPulse frequency range 0–110 kHz(Duty cycle) Minimum pulse width 4.5 msInput resistance, Ri approximately 4 kΩ

Safe Torque Off terminal 373) (terminal 37 is fixed PNP logic)Voltage level 0–24 V DCVoltage level, logic 0 PNP <4 V DCVoltage level, logic 1 PNP >20 V DCNominal input current at 24 V 50 mA rmsNominal input current at 20 V 60 mA rmsInput capacitance 400 nF

All digital inputs are galvanically isolated from the supply voltage (PELV) and other high voltage terminals.1) Terminals 27 and 29 can also be programmed as output.2) Except Safe Torque Off input terminal 37.3) See chapter 2.3.1 Safe Torque Off (STO) for further information about terminal 37 and STO.

Analog inputsNumber of analog inputs 2Terminal number 53, 54Modes Voltage or currentMode select Switch S201 and switch S202Voltage mode Switch S201/switch S202 = OFF (U)Voltage level -10 V to +10 V (scaleable)Input resistance, Ri approximately 10 kΩMaximum voltage ±20 VCurrent mode Switch S201/switch S202 = ON (I)Current level 0/4 to 20 mA (scaleable)Input resistance, Ri approximately 200 ΩMaximum current 30 mA

General Specifications VLT® AutomationDrive FC 302


55

Resolution for analog inputs 10 bit (+ sign)Accuracy of analog inputs Maximum error 0.5% of full scaleBandwidth 100 Hz

The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Mains

Functionalisolation

PELV isolation

Motor

DC-Bus

Highvoltage

Control+24V

RS485

18

37

130B

A11

7.10

Illustration 5.1 PELV Isolation

Pulse/encoder inputsProgrammable pulse/encoder inputs 2/1Terminal number pulse/encoder 291), 332)/323), 333)

Maximum frequency at terminal 29, 32, 33 110 kHz (Push-pull driven)Maximum frequency at terminal 29, 32, 33 5 kHz (Open collector)Minimum frequency at terminal 29, 32, 33 4 HzVoltage level See section 5-1* Digital Inputs in the programming guide.Maximum voltage on input 28 V DCInput resistance, Ri Approximately 4 kΩPulse input accuracy (0.1–1 kHz) Maximum error: 0.1% of full scaleEncoder input accuracy (1–11 kHz) Maximum error: 0.05% of full scale

The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.1) FC 302 only.2) Pulse inputs are 29 and 33.3) Encoder inputs: 32=A, 33=B.

Digital outputProgrammable digital/pulse outputs 2Terminal number 27, 291)

Voltage level at digital/frequency output 0–24 VMaximum output current (sink or source) 40 mAMaximum load at frequency output 1 kΩMaximum capacitive load at frequency output 10 nFMinimum output frequency at frequency output 0 HzMaximum output frequency at frequency output 32 kHzAccuracy of frequency output Maximum error: 0.1% of full scaleResolution of frequency outputs 12 bit

1) Terminal 27 and 29 can also be programmed as input.The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Analog outputNumber of programmable analog outputs 1Terminal number 42Current range at analog output 0/4 to 20 mAMaximum load GND - analog output less than 500 ΩAccuracy on analog output Maximum error: 0.5% of full scaleResolution on analog output 12 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.



5 5

Control card, 24 V DC outputTerminal number 12, 13Output voltage 24 V +1, -3 VMaximum load 200 mA

The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digitalinputs and outputs.

Control card, 10 V DC outputTerminal number ±50Output voltage 10.5 V ±0.5 VMaximum load 15 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, RS485 serial communicationTerminal number 68 (P, TX+, RX+), 69 (N, TX-, RX-)Terminal number 61 Common for terminals 68 and 69

The RS485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from thesupply voltage (PELV).

Control card, USB serial communicationUSB standard 1.1 (Full speed)USB plug USB type B “device” plug

Connection to PC is carried out via a standard host/device USB cable.The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.The USB ground connection is not galvanically isolated from protection earth. Use only an isolated laptop as PC connection tothe USB connector on the frequency converter.

Relay outputsProgrammable relay outputs 2Relay 01 terminal number 1-3 (break), 1 2 (make)Maximum terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240 V AC, 2 AMaximum terminal load (AC-15)1) (Inductive load @ cosφ0.4) 240 V AC, 0.2 AMaximum terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) 60 V DC, 1 AMaximum terminal load (DC-13)1) (Inductive load) 24 V DC, 0.1 ARelay 02 (FC 302 only) terminal number 4–6 (break), 4–5 (make)Maximum terminal load (AC-1)1) on 4-5 (NO) (Resistive load) 400 V AC, 2 AMaximum terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ0.4) 240 V AC, 0.2 AMaximum terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80 V DC, 2 AMaximum terminal load (DC-13)1) on 4-5 (NO) (Inductive load) 24 V DC, 0.1 AMaximum terminal load (AC-1)1) on 4-6 (NC) (Resistive load) 240 V AC, 2 AMaximum terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ0.4) 240 V AC, 0.2 AMaximum terminal load (DC-1)1) on 4-6 (NC) (Resistive load) 50 V DC, 2 AMaximum terminal load (DC-13)1) on 4-6 (NC) (Inductive load) 24 V DC, 0.1 AMinimum terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC 10 mA, 24 V AC 20 mAEnvironment according to EN 60664-1 Overvoltage category III/pollution degree 2

1) IEC 60947 part 4 and 5The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).

Control card performanceScan interval 1 ms



55

Control characteristicsResolution of output frequency at 0–590 Hz ±0.003 HzRepeat accuracy of precise start/stop (terminals 18, 19) ≤±0.1 msSystem response time (terminals 18, 19, 27, 29, 32, 33) ≤2 msSpeed control range (open loop) 1:100 of synchronous speedSpeed control range (closed loop) 1:1000 of synchronous speedSpeed accuracy (open loop) 30–4000 RPM: error ±8 RPMSpeed accuracy (closed loop), depending on resolution of feedback device 0–6000 RPM: error ±0.15 RPMTorque control accuracy (speed feedback) Maximum error ±5% of rated torque

All control characteristics are based on a 4-pole asynchronous motor.

Protection and Features

• Electronic motor thermal protection against overload.

• If the temperature reaches a predefined level, temperature monitoring of the heat sink ensures that the frequencyconverter trips. An overload temperature cannot be reset until the temperature of the heat sink is below the valuesstated in the tables in chapter 5.6 Electrical Data (Guideline - these temperatures can vary for different power sizes,enclosure sizes, enclosure ratings, and so on).

• The frequency converter is protected against short circuits on motor terminals U, V, W.

• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).

• If the DC-link voltage is too low or too high, monitoring of the DC-link voltage ensures that the frequencyconverter trips.

• The frequency converter constantly checks for critical levels of internal temperature, load current, high voltage onthe DC link, and low motor speeds. As a response to a critical level, the frequency converter can adjust theswitching frequency and/or change the switching pattern to ensure the performance of the frequency converter.



5 5

5.6 Electrical Data

Mains supply 6x380–500 V AC

FC 302 P250 P315 P355 P400

High/Normal LoadA) HO/NO HO NO HO NO HO NO HO NO

Typical shaft output at 400 V[kW]

250 315 315 355 355 400 400 450

Typical shaft output at 460 V[hp]

350 450 450 500 500 600 550 600


315 355 355 400 400 500 500 530

Enclosure protection ratingIP21

F8/F9 F8/F9 F8/F9 F8/F9


F8/F9 F8/F9 F8/F9 F8/F9

Output current

Continuous(at 400 V) [A]

480 600 600 658 658 745 695 800

Intermittent (60 s overload)(at 400 V) [A]

720 660 900 724 987 820 1043 880

Continuous(at 460/500 V) [A]

443 540 540 590 590 678 678 730

Intermittent (60 s overload)(at 460/500 V) [A]

665 594 810 649 885 746 1017 803

Continuous kVA(at 400 V) [kVA]

333 416 416 456 456 516 482 554


353 430 430 470 470 540 540 582


384 468 468 511 511 587 587 632

Maximum input current


472 590 590 647 647 733 684 787


436 531 531 580 580 667 667 718

Maximum cable size, mains

[mm2 (AWG2))]4x90 (3/0) 4x90 (3/0) 4x240 (500 mcm) 4x240 (500 mcm)

Maximum cable size, motor

[mm2 (AWG2))]

4x240(4x500 MCM)

4x240(4x500 MCM)

4x240(4x500 MCM)

4x240(4x500 MCM)

Maximum cable size, brake

[mm2 (AWG2))

2x185(2x350 MCM)

2x185(2x350 MCM)

2x185(2x350 MCM)

2x185(2x350 MCM)

Maximum external mains fuses

[A]1)700

Estimated power loss

at 400 V [W]4)5164 6790 6960 7701 7691 8879 8178 9670

Estimated power lossat 460 V [W]

4822 6082 6345 6953 6944 8089 8085 8803

Weight,enclosure protectionrating IP21, IP54 [kg (lb)]

440/656 (970/1446)

Efficiency4) 0.98

Output frequency 0–590 Hz

Heat sink overtemperature trip 95 °C (203 °F)

Power card ambient trip 75 °C (167 °F)

A) High overload = 150% torque during 60 s, Normal overload = 110% torque during 60 s

Table 5.1 Mains Supply 6x380–500 V AC



55


FC 302 P450 P500 P560 P630 P710 P800

High/Normal LoadA) HO/NO HO NO HO NO HO NO HO NO HO NO HO NO


450 500 500 560 560 630 630 710 710 800 800 1000

Typical shaft output at 460 V [hp] 600 650 650 750 750 900 900 1000 1000 1200 1200 1350


530 560 560 630 630 710 710 800 800 1000 1000 1100

Enclosure protection rating IP21,54 without/with options cabinet

F10/F11 F10/F11 F10/F11 F10/F11 F12/F13 F12/F13

Output current


800 880 880 990 990 1120 1120 1260 1260 1460 1460 1720


1200 968 1320 1089 1485 1232 1680 1386 1890 1606 2190 1892


730 780 780 890 890 1050 1050 1160 1160 1380 1380 1530


1095 858 1170 979 1335 1155 1575 1276 1740 1518 2070 1683


554 610 610 686 686 776 776 873 873 1012 1012 1192


582 621 621 709 709 837 837 924 924 1100 1100 1219


632 675 675 771 771 909 909 1005 1005 1195 1195 1325



779 857 857 964 964 1090 1090 1227 1227 1422 1422 1675

Continuous (at 460/500 V) [A] 711 759 759 867 867 1022 1022 1129 1129 1344 1344 1490


[mm2 (AWG2))]

8x150(8x300 MCM)

12x150(12x300 MCM)


[mm2 (AWG2))]

6x120(6x250 MCM)


[mm2 (AWG2))

4x185(4x350 MCM)

6x185(6x350 MCM)


[A]1)900 1500


at 400 V [W]4)9492 10647 10631 12338 11263 13201 13172 15436 14967 18084 16392 20358

Estimated power lossat 460 V [W]

8730 9414 9398 11006 10063 12353 12332 14041 13819 17137 15577 17752

F9/F11/F13 maximum addedlosses A1 RFI, CB, or Disconnect,& contactor F9/F11/F13

893 963 951 1054 978 1093 1092 1230 2067 2280 2236 2541

Maximum panel options losses[W]

400

Weight,enclosure protectionrating IP21, IP54 [kg (lb)]

1004/1299(2213/2864)

1004/1299(2213/2864)

1004/1299(2213/2864)

1004/1299(2213/2864)

1246/1541(2747/3397)

1246/1541(2747/3397)

Weight Rectifier Module [kg (lb)] 102 (225) 102 (225) 102 (225) 102 (225) 136 (300) 136 (300)

Weight Inverter Module [kg (lb)] 102 (225) 102 (225) 102 (225) 136 (300) 102 (225) 102 (225)

Efficiency4) 0.98








5 5

Mains Supply 6x525–690 V AC

FC 302 P355 P400 P500 P560

High/Normal LoadA) HO/NO HO NO HO NO HO NO HO NO


315 355 315 400 400 450 450 500

Typical shaft output at 575 V[hp]

400 450 400 500 500 600 600 650


355 450 400 500 500 560 560 630


F8/F9 F8/F9 F8/F9 F8/F9


F8/F9 F8/F9 F8/F9 F8/F9

Output current


395 470 429 523 523 596 596 630


593 517 644 575 785 656 894 693


380 450 410 500 500 570 570 630


570 495 615 550 750 627 855 693


376 448 409 498 498 568 568 600


378 448 408 498 498 568 568 627


454 538 490 598 598 681 681 753



381 453 413 504 504 574 574 607


366 434 395 482 482 549 549 607


366 434 395 482 482 549 549 607


[mm2 (AWG)]4x85 (3/0)


[mm2 (AWG)]4x250 (500 MCM)


[mm2 (AWG)]

2x185(2x350 MCM)

2x185(2x350 MCM)

2x185(2x350 MCM)

2x185(2x350 MCM)


[A]1)630


at 600 V [W]4)5107 6132 5538 6903 7336 8343 8331 9244


at 690 V [W]4)5383 6449 5818 7249 7671 8727 8715 9673

Weight,Enclosure protectionrating IP21, IP54 [kg (lb)]

440/656 (970/1446)

Efficiency4) 0.98








55


FC 302 P630 P710 P800

High/Normal LoadA) HO/NO HO NO HO NO HO NO

Typical shaft output at 550 V [kW] 500 560 560 670 670 750

Typical shaft output at 575 V [hp] 650 750 750 950 950 1050


Enclosure protection rating IP21, IP54without/with options cabinet

F10/F11 F10/F11 F10/F11

Output current


659 763 763 889 889 988


989 839 1145 978 1334 1087


630 730 730 850 850 945


945 803 1095 935 1275 1040


628 727 727 847 847 941


627 727 727 847 847 941


753 872 872 1016 1016 1129



642 743 743 866 866 962


613 711 711 828 828 920


613 711 711 828 828 920


[mm2 (AWG2))]

8x150(8x300 MCM)


[mm2 (AWG2))]

6x120(6x250 MCM)


[mm2 (AWG2))

4x185(4x350 MCM)

Maximum external mains fuses [A]1) 900


at 600 V [W]4)9201 10771 10416 12272 12260 13835


at 690 V [W]4)9674 11315 10965 12903 12890 14533

F3/F4 maximum added losses CB ordisconnect & contactor

342 427 419 532 519 615

Maximum panel options losses [W] 400

Weight,enclosure protection rating IP21, IP54[kg (lb)]

1004/1299 (2213/2864) 1004/1299 (2213/2864) 1004/1299 (2213/2864)

Weight, rectifier module [kg (lb)] 102 (225) 102 (225) 102 (225)

Weight, inverter module [kg (lb)] 102 (225) 102 (225) 136 (300)

Efficiency4) 0.98



Power card ambient trip 75 °C (167 °F)A) High overload = 150% torque during 60 s, Normal overload = 110% torque during 60 s




5 5


FC 302 P900 P1M0 P1M2






F12/F13 F12/F13 F12/F13

Output current


988 1108 1108 1317 1317 1479


1482 1219 1662 1449 1976 1627


945 1060 1060 1260 1260 1415


1418 1166 1590 1386 1890 1557


941 1056 1056 1255 1255 1409


941 1056 1056 1255 1255 1409


1129 1267 1267 1506 1506 1691



962 1079 1079 1282 1282 1440


920 1032 1032 1227 1227 1378


920 1032 1032 1227 1227 1378

Maximum cable size, motor [mm2

(AWG2))]

12x150(12x300 MCM)

Maximum cable size, mains F12 [mm2

(AWG2))]

8x240(8x500 MCM)


(AWG2))]

8x400(8x900 MCM)


[mm2 (AWG2))

6x185(6x350 MCM)

Maximum external mains fuses [A]1) 1600 2000 2500

Estimated power loss at 600 V [W]4) 13755 15592 15107 18281 18181 20825


F3/F4 Maximum added losses CB ordisconnect & contactor

556 665 634 863 861 1044


Weight,enclosure protection rating IP21,IP54 [kg (lb)]

1246/1541 (2747/3397) 1246/1541 (2747/3397) 1280/1575 (2822/3472)

Weight, rectifier module [kg (lb)] 136 (300)

Weight, inverter module [kg (lb)] 102 (225) 136 (300)

Efficiency4) 0.98








55


FC 302 P1M4 P1M6 P1M8






F14/F15

Output current


1479 1652 1652 1830 1830 2002


2219 1817 2478 2013 2745 2202


1415 1580 1580 1750 1750 1915


2122 1738 2370 1925 2625 2107


1409 1574 1574 1743 1743 1907


1409 1574 1574 1743 1743 1907


1691 1888 1888 2091 2091 2289



1440 1608 1608 1783 1783 1951


1378 1538 1538 1705 1705 1866


1378 1538 1538 1705 1705 1866

Maximum cable size, motor [mm2

(AWG2))]

12x150(12x300 MCM)


(AWG2))]

8x240(8x500 MCM)


(AWG2))]

8x400(8x900 MCM)


[mm2 (AWG2))

6x185(6x350 MCM)

Maximum external mains fuses [A]1) 2500



F3/F4 Maximum added losses CB ordisconnect & contactor

1016 1267 1277 1570 1570 1880


Weight,enclosure protection rating IP21/IP54 [kg (lb)]

635/756 (1399/1666) 640/762 (1411/1680) 640/762 (1411/1680)

Weight, rectifier module [kg (lb)] 136 (300) 150 (331)

Weight, inverter module [kg (lb)] 136 (300)

Efficiency4) 0.98








5 5

1) For type of fuse see chapter 3.4.13 Fuses.

2) American wire gauge.

3) Measured using 5 m (16.4 ft) shielded motor cables at rated load and rated frequency.

4) The typical power loss is at nominal load conditions and expected to be within ±15% (tolerance relates to variety involtage and cable conditions).Values are based on a typical motor efficiency. Motors with lower efficiency also add to the power loss in the frequencyconverter and the opposite way.If the switching frequency is increased compared to the default setting, the power losses can rise significantly.LCP and typical control card power consumptions are included. Further extra losses of up to 30 W may be incurred dueto extra options and customer load. However, the typical extra losses are only 4 W extra each for a fully loaded controlcard, or options for slot A or slot B.Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for(±5%).



55

6 Warnings and Alarms

6.1 Warning and Alarm Types

WarningsA warning is issued when an alarm condition is impendingor when an abnormal operating condition is present andmay result in the frequency converter issuing an alarm. Awarning clears by itself when the abnormal conditionceases.

AlarmsTripAn alarm is issued when the frequency converter istripped, meaning that the frequency converter suspendsoperation to prevent frequency converter or systemdamage. The motor coasts to a stop. The frequencyconverter logic continues to operate and monitor thefrequency converter status. After the fault condition isremedied, the frequency converter can be reset. It is thenready to restart operation.

Resetting the frequency converter after trip/trip lock

A trip can be reset in any of 4 ways:• Press [Reset] on the LCP.

• Digital reset input command.

• Serial communication reset input command.

• Auto reset.

Trip lockInput power is cycled. The motor coasts to a stop. Thefrequency converter continues to monitor the frequencyconverter status. Remove input power to the frequencyconverter, correct the cause of the fault, and reset thefrequency converter.

Warning and alarm displays

• A warning is displayed in the LCP along with thewarning number.

• An alarm flashes along with the alarm number.

130B

P086

.11

Status0.0Hz 0.000kW 0.00A

0.0Hz0

Earth Fault [A14]Auto Remote Trip

1(1)

Illustration 6.1 Alarm Display Example

In addition to the text and alarm code in the LCP, there are3 status indicator lights (LEDs).

Back

CancelInfoOKOn

Alarm

Warn.

130B

B467

.11

Warning LED Alarm LED

Warning On Off

Alarm Off On (flashing)

Trip lock On On (flashing)

Illustration 6.2 Status Indicator Lights (LEDs)

6.2 Warning and Alarm Definitions

The following warning/alarm information defines eachwarning/alarm condition, provides the probable cause forthe condition, and details a remedy or troubleshootingprocedure.

WARNINGUNINTENDED STARTWhen the frequency converter is connected to AC mains,DC supply, or load sharing, the motor may start at anytime. Unintended start during programming, service, orrepair work can result in death, serious injury, orproperty damage. The motor can start with an externalswitch, a fieldbus command, an input reference signalfrom the LCP or LOP, via remote operation using MCT 10Set-up Software, or after a cleared fault condition.

To prevent unintended motor start:• Press [Off/Reset] on the LCP before

programming parameters.

• Disconnect the frequency converter from themains.

• Completely wire and assemble the frequencyconverter, motor, and any driven equipmentbefore connecting the frequency converter toAC mains, DC supply, or load sharing.

WARNING 1, 10 Volts lowThe control card voltage is less than 10 V from terminal 50.Remove some of the load from terminal 50, as the 10 Vsupply is overloaded. Maximum 15 mA or minimum 590 Ω.

Warnings and Alarms Operating Instructions


6 6

A short circuit in a connected potentiometer or incorrectwiring of the potentiometer can cause this condition.

Troubleshooting• Remove the wiring from terminal 50. If the

warning clears, the problem is with the wiring. Ifthe warning does not clear, replace the controlcard.

WARNING/ALARM 2, Live zero errorThis warning or alarm only appears if programmed inparameter 6-01 Live Zero Timeout Function. The signal on 1of the analog inputs is less than 50% of the minimumvalue programmed for that input. Broken wiring or a faultydevice sending the signal can cause this condition.

Troubleshooting• Check connections on all analog mains terminals.

- Control card terminals 53 and 54 forsignals, terminal 55 common.

- VLT® General Purpose I/O MCB 101terminals 11 and 12 for signals, terminal10 common.

- VLT® Analog I/O Option MCB 109terminals 1, 3, and 5 for signals,terminals 2, 4, and 6 common.

• Check that the frequency converter programmingand switch settings match the analog signal type.

• Perform an input terminal signal test.

WARNING/ALARM 3, No motorNo motor is connected to the output of the frequencyconverter.

WARNING/ALARM 4, Mains phase lossA phase is missing on the supply side, or the mainsvoltage imbalance is too high. This message also appearsfor a fault in the input rectifier. Options are programmed inparameter 14-12 Function at Mains Imbalance.

Troubleshooting• Check the supply voltage and supply currents to

the frequency converter.

WARNING 5, DC link voltage highThe DC-link voltage (DC) is higher than the high-voltagewarning limit. The limit depends on the frequencyconverter voltage rating. The unit is still active.

WARNING 6, DC link voltage lowThe DC-link voltage (DC) is lower than the low voltagewarning limit. The limit depends on the frequencyconverter voltage rating. The unit is still active.

WARNING/ALARM 7, DC overvoltageIf the DC-link voltage exceeds the limit, the frequencyconverter trips after a certain time.

Troubleshooting• Connect a brake resistor.

• Extend the ramp time.

• Change the ramp type.

• Activate the functions in parameter 2-10 BrakeFunction.

• Increase parameter 14-26 Trip Delay at InverterFault.

• If the alarm/warning occurs during a power sag,use kinetic back-up (parameter 14-10 MainsFailure).

WARNING/ALARM 8, DC under voltageIf the DC-link voltage drops below the undervoltage limit,the frequency converter checks for 24 V DC back-upsupply. If no 24 V DC back-up supply is connected, thefrequency converter trips after a fixed time delay. The timedelay varies with unit size.

Troubleshooting• Check that the supply voltage matches the

frequency converter voltage.

• Perform an input voltage test.

• Perform a soft-charge circuit test.

WARNING/ALARM 9, Inverter overloadThe frequency converter has run with more than 100%overload for too long and is about to cut out. The counterfor electronic thermal inverter protection issues a warningat 98% and trips at 100% with an alarm. The frequencyconverter cannot be reset until the counter is below 90%.

Troubleshooting• Compare the output current shown on the LCP

with the frequency converter rated current.

• Compare the output current shown on the LCPwith the measured motor current.

• Show the thermal frequency converter load onthe LCP and monitor the value. When runningabove the frequency converter continuouscurrent rating, the counter increases. Whenrunning below the frequency convertercontinuous current rating, the counter decreases.

WARNING/ALARM 10, Motor overload temperatureAccording to the electronic thermal protection (ETR), themotor is too hot. Select whether the frequency converterissues a warning or an alarm when the counter is >90% ifparameter 1-90 Motor Thermal Protection is set to warningoptions, or whether the frequency converter trips whenthe counter reaches 100% if parameter 1-90 Motor ThermalProtection is set to trip options. The fault occurs when themotor runs with more than 100% overload for too long.

Troubleshooting• Check for motor overheating.

• Check if the motor is mechanically overloaded.

• Check that the motor current set inparameter 1-24 Motor Current is correct.

Warnings and Alarms VLT® AutomationDrive FC 302


66

• Ensure that the motor data in parameters 1-20 to1-25 are set correctly.

• If an external fan is in use, check that it isselected in parameter 1-91 Motor External Fan.

• Running AMA in parameter 1-29 Automatic MotorAdaptation (AMA) tunes the frequency converterto the motor more accurately and reducesthermal loading.

WARNING/ALARM 11, Motor thermistor overtempThe thermistor may be disconnected. Select whether thefrequency converter issues a warning or an alarm inparameter 1-90 Motor Thermal Protection.

Troubleshooting• Check for motor overheating.

• Check if the motor is mechanically overloaded.

• Check that the thermistor is connected correctlybetween either terminal 53 or 54 (analog voltageinput) and terminal 50 (+10 V supply). Also checkthat the terminal switch for 53 or 54 is set forvoltage. Check that parameter 1-93 ThermistorResource is set to terminal 53 or 54.

• When using digital inputs 18 or 19, check thatthe thermistor is connected correctly betweeneither terminal 18 or 19 (digital input PNP only)and terminal 50.

• If a KTY Sensor is used, check for correctconnection between terminals 54 and 55.

• If using a thermal switch or thermistor, check thatthe programming of parameter 1-93 ThermistorResource matches sensor wiring.

• If using a KTY Sensor, check the programming ofparameter 1-95 KTY Sensor Type,parameter 1-96 KTY Thermistor Resource, andparameter 1-97 KTY Threshold level match sensorwiring.

WARNING/ALARM 12, Torque limitThe torque has exceeded the value inparameter 4-16 Torque Limit Motor Mode or the value inparameter 4-17 Torque Limit Generator Mode.Parameter 14-25 Trip Delay at Torque Limit can change thiswarning from a warning-only condition to a warningfollowed by an alarm.

Troubleshooting• If the motor torque limit is exceeded during

ramp-up, extend the ramp-up time.

• If the generator torque limit is exceeded duringramp-down, extend the ramp-down time.

• If torque limit occurs while running, increase thetorque limit. Make sure that the system canoperate safely at a higher torque.

• Check the application for excessive current drawon the motor.

WARNING/ALARM 13, Over currentThe inverter peak current limit (approximately 200% of therated current) is exceeded. The warning lasts approximately1.5 s, then the frequency converter trips and issues analarm. Shock loading or quick acceleration with high-inertialoads can cause this fault. If the acceleration during ramp-up is quick, the fault can also appear after kinetic back-up.If extended mechanical brake control is selected, a trip canbe reset externally.

Troubleshooting• Remove the power and check if the motor shaft

can be turned.

• Check that the motor size matches the frequencyconverter.

• Check that the motor data is correct inparameters 1-20 to 1-25.

ALARM 14, Earth (ground) faultThere is current from the output phases to ground, eitherin the cable between the frequency converter and themotor, or in the motor itself.

Troubleshooting• Remove the power to the frequency converter

and repair the ground fault.

• Check for ground faults in the motor bymeasuring the resistance to the ground of themotor cables and the motor with amegohmmeter.

• Perform a current sensor test.

ALARM 15, Hardware mismatchA fitted option is not operational with the present controlboard hardware or software.

Record the value of the following parameters and contactDanfoss:

• Parameter 15-40 FC Type.

• Parameter 15-41 Power Section.

• Parameter 15-42 Voltage.

• Parameter 15-43 Software Version.

• Parameter 15-45 Actual Typecode String.

• Parameter 15-49 SW ID Control Card.

• Parameter 15-50 SW ID Power Card.

• Parameter 15-60 Option Mounted.

• Parameter 15-61 Option SW Version (for eachoption slot).

ALARM 16, Short circuitThere is short-circuiting in the motor or motor wiring.


and repair the short circuit.



6 6


• Disconnect power before proceeding.

WARNING/ALARM 17, Control word timeoutThere is no communication with the frequency converter.The warning is only active when parameter 8-04 ControlWord Timeout Function is not set to [0] Off.If parameter 8-04 Control Word Timeout Function is set to [2]Stop and [26] Trip, a warning appears and the frequencyconverter ramps down until it trips and then shows analarm.

Troubleshooting• Check the connections on the serial communi-

cation cable.

• Increase parameter 8-03 Control Word TimeoutTime.

• Check the operation of the communicationequipment.

• Verify a proper installation based on EMCrequirements.

WARNING/ALARM 22, Hoist mechanical brakeThe value of this warning/alarm shows the type ofwarning/alarm.0 = The torque reference was not reached before timeout(parameter 2-27 Torque Ramp Up Time).1 = Expected brake feedback not received before timeout(parameter 2-23 Activate Brake Delay, parameter 2-25 BrakeRelease Time).

WARNING 23, Internal fan faultThe fan warning function is an extra protective functionthat checks if the fan is running/mounted. The fan warningcan be disabled in parameter 14-53 Fan Monitor ([0]Disabled).

Troubleshooting• Check the fan resistance.

• Check the soft charge fuses.

WARNING 24, External fan faultThe fan warning function is an extra protective functionthat checks if the fan is running/mounted. The fan warningcan be disabled in parameter 14-53 Fan Monitor ([0]Disabled).



WARNING 25, Brake resistor short circuitThe brake resistor is monitored during operation. If a shortcircuit occurs, the brake function is disabled and thewarning appears. The frequency converter is stilloperational, but without the brake function.


and replace the brake resistor (refer toparameter 2-15 Brake Check).

WARNING/ALARM 26, Brake resistor power limitThe power transmitted to the brake resistor is calculated asa mean value over the last 120 s of run time. Thecalculation is based on the DC-link voltage and the brakeresistor value set in parameter 2-16 AC brake Max. Current.The warning is active when the dissipated braking is >90%of the brake resistor power. If [2] Trip is selected inparameter 2-13 Brake Power Monitoring, the frequencyconverter trips when the dissipated braking power reaches100%.

WARNINGHIGH VOLTAGE ON THE BRAKE RESISTORIf the brake transistor is short-circuited, there is a risk ofsubstantial power being transmitted to the brakeresistor.

• Find and fix the reason for exceeding the powerlimit.

WARNING/ALARM 27, Brake chopper faultThe brake IGBT is monitored during operation. If a shortcircuit occurs, the brake function is disabled and a warningis issued. The frequency converter is still operational, butsince the brake IGBT has short-circuited, substantial poweris transmitted to the brake resistor, even if it is inactive.Remove the power to the frequency converter and removethe brake resistor.

This warning/alarm could also occur if the brake resistoroverheats. Terminals 104 and 106 are available as brakeresistors Klixon inputs.

The 12-pulse frequency converter may generate thiswarning/alarm when one of the disconnects or circuitbreakers is opened while the unit is on.

WARNING/ALARM 28, Brake check failedThe brake resistor is not connected or not working.

Troubleshooting• Check parameter 2-15 Brake Check.

ALARM 29, Heat Sink tempThe maximum temperature of the heat sink has beenexceeded. The temperature fault resets when thetemperature falls below a defined heat sink temperature.The trip and reset points vary based on the frequencyconverter power size.



66

TroubleshootingCheck for the following conditions:

• Ambient temperature too high.

• Motor cables too long.

• Incorrect airflow clearance above and below thefrequency converter.

• Blocked airflow around the frequency converter.

• Damaged heat sink fan.

• Dirty heat sink.

For D, E, and F enclosures, this alarm is based on thetemperature measured by the heat sink sensor mountedinside the IGBT modules. For the F enclosures, the thermalsensor in the rectifier module can also cause this alarm.



• Check the IGBT thermal sensor.

ALARM 30, Motor phase U missingMotor phase U between the frequency converter and themotor is missing.



Troubleshooting• Remove the power from the frequency converter

and check motor phase U.

ALARM 31, Motor phase V missingMotor phase V between the frequency converter and themotor is missing.




and check motor phase V.

ALARM 32, Motor phase W missingMotor phase W between the frequency converter and themotor is missing.




and check motor phase W.

ALARM 33, Inrush faultToo many power-ups have occurred within a short timeperiod.

Troubleshooting• Let the unit cool to operating temperature.

WARNING/ALARM 34, Fieldbus communication faultThe fieldbus on the communication option card is notworking.

WARNING/ALARM 36, Mains failureThis warning/alarm is only active if the supply voltage tothe frequency converter is lost and parameter 14-10 MainsFailure is not set to [0] No Function.

Troubleshooting• Check the fuses to the frequency converter and

mains supply to the unit.

ALARM 38, Internal faultWhen an internal fault occurs, a code number defined inTable 6.1 is shown.

Troubleshooting• Cycle the power.

• Check that the option is properly installed.

• Check for loose or missing wiring.

It may be necessary to contact Danfoss Service or thesupplier. Note the code number for further troubleshootingdirections.

Number Text

0 The serial port cannot be initialized. Contact theDanfoss supplier or Danfoss Service.

256–258 The power EEPROM data is defective or too old.

512 The control board EEPROM data is defective or tooold.

513 Communication timeout reading EEPROM data.

514 Communication timeout reading EEPROM data.

515 Application-oriented control cannot recognize theEEPROM data.



6 6

Number Text

516 Cannot write to the EEPROM because a writecommand is in progress.

517 The write command is under timeout.

518 Failure in the EEPROM.

519 Missing or invalid barcode data in EEPROM.

783 Parameter value outside of minimum/maximumlimits.

1024–1279 A CAN telegram could not be sent.

1281 Digital signal processor flash timeout.

1282 Power micro software version mismatch.

1283 Power EEPROM data version mismatch.

1284 Cannot read digital signal processor softwareversion.

1299 The option software in slot A is too old.

1300 The option software in slot B is too old.

1301 The option software in slot C0 is too old.

1302 The option software in slot C1 is too old.

1315 The option software in slot A is not supported (notallowed).

1316 The option software in slot B is not supported (notallowed).

1317 The option software in slot C0 is not supported(not allowed).

1318 The option software in slot C1 is not supported(not allowed).

1379 Option A did not respond when calculating theplatform version.

1380 Option B did not respond when calculating theplatform version.

1381 Option C0 did not respond when calculating theplatform version.

1382 Option C1 did not respond when calculating theplatform version.

1536 An exception in the application-oriented control isregistered. The debug information is written onthe LCP.

1792 DSP watchdog is active. Debugging of power partdata, motor-oriented control data not transferredcorrectly.

2049 Power data restarted.

2064–2072 H081x: Option in slot x has restarted.

2080–2088 H082x: Option in slot x has issued a power-upwait.

2096–2104 H983x: Option in slot x has issued a legal power-up wait.

2304 Could not read any data from the power EEPROM.

2305 Missing software version from the power unit.

2314 Missing power unit data from the power unit.

2315 Missing software version from the power unit.

2316 Missing lo_statepage from the power unit.

2324 The power card configuration is determined to beincorrect at power-up.

2325 A power card has stopped communicating whilemains power is applied.

Number Text

2326 The power card configuration is determined to beincorrect after the delay for power cards toregister.

2327 Too many power card locations have beenregistered as present.

2330 The power size information between the powercards does not match.

2561 No communication from DSP to ATACD.

2562 No communication from ATACD to DSP (staterunning).

2816 Stack overflow control board module.

2817 Scheduler slow tasks.

2818 Fast tasks.

2819 Parameter thread.

2820 LCP stack overflow.

2821 Serial port overflow.

2822 USB port overflow.

2836 cfListMempool is too small.

3072–5122 The parameter value is outside its limits.

5123 Option in slot A: Hardware incompatible with thecontrol board hardware.

5124 Option in slot B: Hardware incompatible with thecontrol board hardware.

5125 Option in slot C0: Hardware incompatible with thecontrol board hardware.

5126 Option in slot C1: Hardware incompatible with thecontrol board hardware.

5376–6231 Out of memory.

Table 6.1 Internal Fault, Code Numbers

ALARM 39, Heat sink sensorNo feedback from the heat sink temperature sensor.

The signal from the IGBT thermal sensor is not available onthe power card. The problem could be on the power card,on the gatedrive card, or the ribbon cable between thepower card and gatedrive card.

WARNING 40, Overload of digital output terminal 27Check the load connected to terminal 27 or remove theshort circuit connection. Check parameter 5-00 Digital I/OMode and parameter 5-01 Terminal 27 Mode.

WARNING 41, Overload of digital output terminal 29Check the load connected to terminal 29 or remove theshort circuit connection. Also check parameter 5-00 DigitalI/O Mode and parameter 5-02 Terminal 29 Mode.

WARNING 42, Overload of digital output on X30/6 oroverload of digital output on X30/7For terminal X30/6, check the load connected to terminalX30/6 or remove the short circuit connection. Also checkparameter 5-32 Term X30/6 Digi Out (MCB 101) (VLT®

General Purpose I/O MCB 101).

For terminal X30/7, check the load connected to terminalX30/7 or remove the short circuit connection. Check



66

parameter 5-33 Term X30/7 Digi Out (MCB 101) (VLT®

General Purpose I/O MCB 101).

ALARM 45, Earth fault 2Ground fault.

Troubleshooting• Check for proper grounding and loose

connections.

• Check for proper wire size.

• Check the motor cables for short circuits orleakage currents.

ALARM 46, Power card supplyThe supply on the power card is out of range.

There are 3 supplies generated by the switch mode powersupply (SMPS) on the power card: 24 V, 5 V, and ±18 V.When powered with 24 V DC with the VLT® 24 V DCSupply Option MCB 107, only the 24 V and 5 V suppliesare monitored. When powered with 3-phase mains voltage,all 3 supplies are monitored.

WARNING 47, 24 V supply lowThe supply on the power card is out of range.

There are 3 supplies generated by the switch mode supply(SMPS) on the power card:

• 24 V.

• 5 V.

• ±18 V.

Troubleshooting• Check for a defective power card.

WARNING 48, 1.8 V supply lowThe 1.8 V DC supply used on the control card is outside ofthe allowable limits. The supply is measured on the controlcard.

Troubleshooting• Check for a defective control card.

• If an option card is present, check forovervoltage.

WARNING 49, Speed limitThe warning is shown when the speed is outside of thespecified range in parameter 4-11 Motor Speed Low Limit[RPM] and parameter 4-13 Motor Speed High Limit [RPM].When the speed is below the specified limit inparameter 1-86 Trip Speed Low [RPM] (except when startingor stopping), the frequency converter trips.

ALARM 50, AMA calibration failedContact the Danfoss supplier or Danfoss servicedepartment.

ALARM 51, AMA check Unom and Inom

The settings for motor voltage, motor current, and motorpower are wrong.

Troubleshooting• Check the settings in parameters 1-20 to 1-25.

ALARM 52, AMA low Inom

The motor current is too low.

Troubleshooting• Check the settings in parameter 1-24 Motor

Current.

ALARM 53, AMA motor too bigThe motor is too large for the AMA to operate.

ALARM 54, AMA motor too smallThe motor is too small for the AMA to operate.

ALARM 55, AMA parameter out of rangeAMA cannot run because the parameter values of themotor are outside of the acceptable range.

ALARM 56, AMA interrupted by userThe AMA is manually interrupted.

ALARM 57, AMA internal faultContinue to restart the AMA, until the AMA is carried out.

NOTICERepeated runs may heat the motor to a level where theresistance Rs and Rr are increased. Usually, however, thisbehavior is not critical.

ALARM 58, AMA Internal faultContact the Danfoss supplier.

WARNING 59, Current limitThe current is higher than the value inparameter 4-18 Current Limit. Ensure that motor data inparameters 1-20 to 1-25 is set correctly. Increase the currentlimit if necessary. Ensure that the system can operate safelyat a higher limit.

WARNING 60, External interlockExternal interlock has been activated. To resume normaloperation, apply 24 V DC to the terminal programmed forexternal interlock and reset the frequency converter (viaserial communication, digital I/O, or by pressing [Reset]).

WARNING/ALARM 61, Feedback errorAn error has occurred between the calculated motor speedand the speed measurement from the feedback device.The function warning/alarm/disable is set inparameter 4-30 Motor Feedback Loss Function. Acceptederror setting in parameter 4-31 Motor Feedback Speed Errorand the allowed time the error occur setting inparameter 4-32 Motor Feedback Loss Timeout. During acommissioning procedure, the function could be effective.

WARNING 62, Output frequency at maximum limitThe output frequency is higher than the value set inparameter 4-19 Max Output Frequency.

ALARM 63, Mechanical brake lowThe actual motor current has not exceeded the releasebrake current within the start delay time window.

WARNING 64, Voltage LimitThe load and speed combination demands a motorvoltage higher than the actual DC-link voltage.



6 6

WARNING/ALARM 65, Control card over temperatureThe cut-out temperature of the control card is 85 °C(185 °F).

Troubleshooting• Check that the ambient operating temperature is

within the limits.

• Check for clogged filters.

• Check the fan operation.

• Check the control card.

WARNING 66, Heat sink temperature lowThe frequency converter is too cold to operate. Thiswarning is based on the temperature sensor in the IGBTmodule.Increase the ambient temperature of the unit. Also, atrickle amount of current can be supplied to the frequencyconverter whenever the motor is stopped by settingparameter 2-00 DC Hold/Preheat Current at 5% andparameter 1-80 Function at Stop.

TroubleshootingThe heat sink temperature measured as 0 °C (32 °F) couldindicate that the temperature sensor is defective, causingthe fan speed to increase to the maximum. This warningresults if the sensor wire between the IGBT and thegatedrive card is disconnected. Also, check the IGBTthermal sensor.

ALARM 67, Option module configuration has changedOne or more options have either been added or removedsince the last power-down. Check that the configurationchange is intentional and reset the unit.

ALARM 68, Safe Stop activatedSTO has been activated. To resume normal operation,apply 24 V DC to terminal 37, then send a reset signal (viabus, digital I/O, or by pressing [Reset].

ALARM 69, Power card temperatureThe temperature sensor on the power card is either toohot or too cold.

Troubleshooting• Check the operation of the door fans.

• Check that the filters for the door fans are notblocked.

• Check that the gland plate is properly installedon IP21/IP54 (NEMA 1/12) frequency converters.

ALARM 70, Illegal FC configurationThe control card and power card are incompatible. Tocheck compatibility, contact the Danfoss supplier with thetype code from the unit nameplate and the part numbersof the cards.

ALARM 71, PTC 1 safe stopSTO has been activated from the VLT® PTC Thermistor CardMCB 112 (motor too warm). Normal operation can resumewhen the MCB 112 applies 24 V DC to terminal 37 (whenthe motor temperature is acceptable) and when the digital

input from the MCB 112 is deactivated. When thathappens, a reset signal is sent (via bus, digital I/O, or bypressing [Reset]).

NOTICEIf automatic restart is enabled, the motor could startwhen the fault is cleared.

ALARM 72, Dangerous failureSTO with trip lock. Unexpected signal levels on Safe TorqueOff and digital input from the VLT® PTC Thermistor CardMCB 112.

WARNING 73, Safe Stop auto restartSTO activated. With automatic restart enabled, the motorcan start when the fault is cleared.

WARNING 76, Power unit setupThe required number of power units does not match thedetected number of active power units.

This warning occurs when replacing a module for an F-sizeenclosure if the power-specific data in the module powercard does not match the rest of the frequency converter.

Troubleshooting• Confirm that the spare part and its power card

are the correct part number.

WARNING 77, Reduced power modeThe frequency converter is operating in reduced powermode (less than the allowed number of inverter sections).This warning is generated on power cycle when thefrequency converter is set to run with fewer inverters andremains on.

ALARM 79, Illegal power section configurationThe scaling card has an incorrect part number or is notinstalled. The MK102 connector on the power card couldnot be installed.

ALARM 80, Drive initialised to default valueParameter settings are initialized to default settings after amanual reset. To clear the alarm, reset the unit.

ALARM 81, CSIV corruptCSIV file has syntax errors.

ALARM 82, CSIV parameter errorCSIV failed to initialize a parameter.

ALARM 85, Dang fail PBPROFIBUS/PROFIsafe error.

WARNING/ALARM 104, Mixing fan faultThe fan is not operating. The fan monitor checks that thefan is spinning at power-up or whenever the mixing fan isturned on. The mixing-fan fault can be configured as awarning or an alarm trip in parameter 14-53 Fan Monitor.

Troubleshooting• Cycle power to the frequency converter to

determine if the warning/alarm returns.



66

ALARM 243, Brake IGBTThis alarm is only for enclosure size F frequency converters.It is equivalent to WARNING/ALARM 27, Brake chopper fault.The report number does not describe the module whichhas the failed brake IGBT. The open Klixon can beidentified in the report number.

The report value in the alarm log indicates which powermodule generated the alarm:

1 = Left most inverter module.

2 = Middle inverter module in enclosure sizes F12or F13.

2 = Right inverter module in enclosure sizes F10or F11.

2 = Second frequency converter from the leftinverter module in enclosure size F14.


3 = Third from the left inverter module inenclosure size F14 or F15.

4 = Far right inverter module in enclosure sizeF14.

5 = Rectifier module.

6 = Right rectifier module in enclosure size F14 orF15.

ALARM 244, Heat Sink temperatureThis alarm is only for enclosure type F frequencyconverters. It is equivalent to ALARM 29, Heat Sink temp.



2 = Middle inverter module in enclosure size F12or F13.

2 = Right inverter module in enclosure size F10 orF11.

2 = Second frequency converter from the leftinverter module in enclosure size F14 or F15.



4 = Far right inverter module in enclosure sizesF14 or F15.


6 = Right rectifier module in enclosure sizes F14or F15.

ALARM 245, Heat Sink sensorThis alarm is only for enclosure size F frequency converters.It is equivalent to ALARM 39, Heat sink sensor.








4 = Far right inverter module in enclosure sizeF14 or F15.



The 12-pulse frequency converter may generate thiswarning/alarm when 1 of the disconnects or circuitbreakers is opened while the unit is on.

ALARM 246, Power card supplyThis alarm is only for enclosure size F frequency converters.It is equivalent to ALARM 46, Power card supply.













6 6

ALARM 247, Power card temperatureThis alarm is only for enclosure size F frequency converters.It is equivalent to ALARM 69, Power card temperature.











ALARM 248, Illegal power section configurationThis alarm is only for enclosure size F frequency converters.It is equivalent to ALARM 79, Illegal power section configu-ration.







3 = Third from the left inverter module inenclosure sizes F14 or F15.

4 = Far right inverter module in enclosure sizesF14 or F15.



WARNING 250, New spare partThe power or switch mode supply has been exchanged.Restore the frequency converter type code in the EEPROM.Select the correct type code in parameter 14-23 TypecodeSetting according to the label on the frequency converter.Remember to select Save to EEPROM at the end.

WARNING 251, New typecodeThe power card or other components are replaced, and thetype code has changed.



66

Index

AAbbreviations........................................................................................... 5

Access to control terminal................................................................. 52

AEO............................................................................................................... 5see also Automatic energy optimization

Airflow...................................................................................................... 28

Alarms....................................................................................................... 83

AMA....................................................................................................... 5, 63see also Automatic motor adaptation

AMAAMA...................................................................................................... 58Reduce thermal loading................................................................ 85Warning............................................................................................... 89

Analog input.......................................................................................... 72

Analog output....................................................................................... 73

Analog signal......................................................................................... 84

Approvals................................................................................................... 4

Automatic energy optimization........................................................ 5see also AEO

Automatic motor adaptation.............................................................. 5see also AMA

BBack cooling........................................................................................... 28

Brakecable..................................................................................................... 47control.................................................................................................. 85control, mechanical......................................................................... 58resistor............................................................................................. 5, 84resistor temperature switch......................................................... 51

Braking..................................................................................................... 86

Branch circuit protection................................................................... 48

CCable

Motor.................................................................................................... 46Shielded............................................................................................... 46

Cable length and cross-section................................................ 38, 72

Cabling..................................................................................................... 36

Communication option...................................................................... 87

Conduit entry, IP21 (NEMA 1) and IP54 (NEMA12)................... 29

ControlCharacteristics................................................................................... 75Wiring................................................................................................... 52

Control cableElectrical installation....................................................................... 53Fieldbus connection....................................................................... 52Input polarity of control terminal.............................................. 55Routing................................................................................................ 52Shielded/armored............................................................................ 55

Control cardControl card....................................................................................... 84Performance...................................................................................... 74RS485.................................................................................................... 74Serial communication.................................................................... 74USB serial communication............................................................ 74

Conventions.............................................................................................. 6

Cooling..................................................................................................... 28

Currentlimit.......................................................................................................... 5rating.................................................................................................... 84Output current.................................................................................. 84Rated output current........................................................................ 5

DDC link....................................................................................................... 84

Delivery....................................................................................................... 9

DeviceNet.................................................................................................. 4

Digital input............................................................................................ 72

Digital output......................................................................................... 73

Dimensions, mechanical............................................................. 12, 17

Discharge time......................................................................................... 7

Duct cooling........................................................................................... 28

EEfficiency.................................................................................................... 5

ELCB relay................................................................................................ 45

Electrical installationControl cable..................................................................................... 53Electrical installation....................................................................... 35Safety instructions........................................................................... 35

Electronic thermal relay..................................................................... 36

Enclosure size F panel options......................................................... 34

ETR......................................................................................................... 5, 36

External fan supply.............................................................................. 48

External temperature monitoring.................................................. 35

FFeedback................................................................................................. 88

Fieldbus connection............................................................................ 52

Fuse.............................................................................................. 35, 48, 87

Fuse tables.............................................................................................. 48

Fuse-protected terminals, 30 A....................................................... 35

Fusing....................................................................................................... 36

GGeneral considerations....................................................................... 18

Gland entry, IP21 (NEMA 1) and IP54 (NEMA12)....................... 29

Graphical display.................................................................................. 60

Grounding............................................................................................... 45

Index Operating Instructions


HHeat sink.................................................................................................. 88

High voltage...................................................................................... 7, 35

IInput

Analog.................................................................................................. 84Digital input....................................................................................... 85Power.................................................................................................... 83

Inspection on receipt............................................................................. 9

InstallationMechanical......................................................................................... 18Wiring to Control Terminals......................................................... 52

Insulation resistance monitor (IRM)............................................... 34

Intermediate circuit............................................................................. 84

IT mains.................................................................................................... 45

LLanguage package............................................................................... 62

LCP......................................................................................................... 5, 60see also Local control panel

Leakage current....................................................................................... 8

LED............................................................................................................. 60

Lifting.......................................................................................................... 9

Load sharing...................................................................................... 7, 35

Local control panel................................................................................. 5see also LCP

MMain reactance...................................................................................... 63

Mains connection................................................................................. 48

Mains supply (L1, L2, L3).................................................................... 71

Manual motor starter.......................................................................... 34

Mechanical brake control.................................................................. 58

Mechanical dimensions............................................................... 12, 17

Mechanical installation...................................................................... 18

Modulation................................................................................................ 5

MotorCable..................................................................................................... 35cable..................................................................................................... 46current.................................................................................................. 89data................................................................................................ 85, 89nameplate........................................................................................... 57output.................................................................................................. 71power................................................................................................... 89protection........................................................................................... 75thermal protection.......................................................................... 59Unintended motor rotation............................................................ 8

NNAMUR..................................................................................................... 34

OOutput performance (U, V, W)......................................................... 71

Overcurrent protection............................................................... 35, 48

PParallel connection of motors.......................................................... 59

Parameter menu structure................................................................ 66

PELV.............................................................................................................. 5

Phase loss................................................................................................ 84

Planning the installation site.............................................................. 9

Potentiometer reference.................................................................... 57

Power connection................................................................................ 36

PROFIBUS................................................................................................... 4

Pulse start/stop..................................................................................... 56

Pulse/encoder input............................................................................ 73

QQualified personnel................................................................................ 7

RRCD........................................................................................................ 5, 34

Relay output........................................................................................... 74

Reset..................................................................................... 83, 84, 85, 90

RFI switch................................................................................................. 45

RS485........................................................................................................ 74

SSafe Torque Off......................................................................................... 8

Safety........................................................................................................... 8

Safety instructionsElectrical installation....................................................................... 35

Serial communicationRS485.................................................................................................... 74USB........................................................................................................ 74

Shielded cable....................................................................................... 46

Shielding of cables............................................................................... 38

Short circuitProtection........................................................................................... 48Short circuit........................................................................................ 85

Sine-wave filter...................................................................................... 38

Smart application set-up................................................................... 62

Space......................................................................................................... 18

Space heaters and thermostat......................................................... 34

Speed up/speed down....................................................................... 57

Index VLT® AutomationDrive FC 302


Start/stop................................................................................................. 56

Stator leakage reactance................................................................... 63

Status message...................................................................................... 60

STO............................................................................................................... 8see also Safe Torque Off

Supply voltage....................................................................................... 87

Surroundings......................................................................................... 71

Switches S201, S202, and S801........................................................ 55

Switching frequency........................................................................... 38

TTerminal

Input..................................................................................................... 84

Terminals, fuse-protected, 30 ampere.......................................... 35

Thermal motor protection................................................................ 85

Thermal protection................................................................................ 4

Thermistor............................................................................................... 85

TorqueConstant torque.................................................................................. 5Tightening torque............................................................................ 46Torque.................................................................................................. 46characteristics................................................................................... 71limit.......................................................................................................... 6Variable torque.................................................................................... 6

Torque....................................................................................................... 85

Trip lock.................................................................................................... 83

Trips........................................................................................................... 83

UUnintended start.............................................................................. 7, 83

Unpacking................................................................................................. 9

VVoltage

imbalance........................................................................................... 84level....................................................................................................... 72reference via a potentiometer..................................................... 57

VVC+............................................................................................................ 6

WWarnings.................................................................................................. 83

Windmilling............................................................................................... 8

Wire access.............................................................................................. 19

Wire sizes................................................................................................. 36

WiringControl................................................................................................. 52

Index Operating Instructions


Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies toproducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are propertyof the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

Danfoss A/SUlsnaes 1DK-6300 Graastenvlt-drives.danfoss.com

*MG34Q402*130R0217 MG34Q402 04/2016

http://vlt-drives.danfoss.com

Operating Instructions VLT AutomationDrive FC 302 12-pulse

Documents

Transcript of Operating Instructions VLT AutomationDrive FC 302 12-pulse