MAHM6e Ch12.Ab.az

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    12-1

    Environment

    Cost

    Management

    CHAPTER

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    12-2

    1. Discuss the importance of measuring

    environment costs.

    2. Explain how environmental costs are

    assigned to products and processes.

    3. Describe the life-cycle cost assessment

    model.

    4. Compare and contrast activity- and strategic-

    based environmental control.

    Objectives

    After studying this

    chapter, you should

    be able to:

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    12-3

    Ecoefficiency essentially

    maintains that organizations

    can produce more usefulgoods and services while

    simultaneously reducing

    negative environmental

    impacts, resourceconsumption, and costs.

    The Benefits of Ecoefficiency

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    Incentives and causes for increased

    efficiency:1) Customers are

    demanding products

    that areenvironmental

    friendly

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    Incentives and causes for increased

    efficiency:1) Customers are

    demanding products

    that areenvironmental

    friendly2) Employees prefer to

    work forenvironmentally

    respective firms

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    Causes andIncentives for

    Ecoefficiency

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    12-7Customer Demand

    For Cleaner Products

    Cost Reduction and

    Competitive

    Advantage

    Lower Cost of

    Capital and LowerInsurance

    Innovations and

    New Opportunities

    Better Employees

    and Greater

    Productivity

    ECOEFFICENCY

    Significant Special Benefits

    Leading to Improved Image

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    Environmental Quali ty

    Cost ModelEnvironmental costsare costs that are incurred

    because poor environmental quality exists or may

    exist.

    Environmental costs can be classified in four

    categories: prevention costs, detection costs, internal

    failure costs, and external failure costs.

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    Evaluating and selecting suppliers

    Evaluating and selecting pollution control equipment

    Designing processes

    Designing products

    Carrying out environmental studies

    Auditing environmental risksDeveloping environmental management systems

    Recycling products

    Obtaining ISO 14001 certification

    Classif ication of Environmental

    Costs by Activity

    Prevention Activities

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    Classif ication of Environmental

    Costs by Activity

    Auditing environmental activities

    Inspecting products and processes

    Developing environmental performance measures

    Testing for contamination

    Verifying supplier environmental performance

    Measuring contamination levels

    Detection Activities

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    Classif ication of Environmental

    Costs by Activity

    Operating pollution control equipment

    Treating and disposing of toxic waste

    Maintaining pollution equipment

    Licensing facilities for producing contaminants

    Recycle scrap

    Internal Failure Activities

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    Numade Corporation

    Environmental Cost Report

    For the Year Ended December 31, 2004Percentage of

    Environmental Costs Operating Costs

    Prevention costs:

    Training employees $ 60,000Designing products 180,000

    Selecting equipment 40,000 $280,000 1.40%

    Detection costs:

    Inspecting processes $240,000

    Developing measures 80,000 320,000 1.60

    Continued

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    Internal failure costs:

    Operating pollution

    equipment $400,000

    Maintaining pollution

    equipment 200,000 $ 600,000 3.00%

    External failure costs:

    Cleaning up lake $900,000

    Restoring land 500,000

    Incurring propertydamage claim 400,000 1,800,000 9.00

    Totals $3,000,000 15.00%

    Percentage of

    Environmental Costs Operating Costs

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    Environmental benefits:

    Cost reductions, contaminants $ 300,000

    Cost reductions, hazardous waste disposal 400,000Recycling income 200,000

    Energy conservation cost savings 100,000

    Packaging cost reductions 150,000Total environmental benefits $1,150,000

    Numade Corporation

    Environmental Financial Statement

    For the Year Ended December 31, 2004

    Continued

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    Numade Corporation

    Environmental Financial Statement

    For the Year Ended December 31, 2004Environmental costs:

    Prevention costs $ 280,000

    Detection costs 320,000Internal failure costs 600,000

    External failure costs 1,800,000

    Total environmental costs $3,000,000

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    Environment Product Costs

    The environmental costs of

    processes that produce,

    market, and deliver products

    and the environmentalpostpurchase costs caused by

    the use and disposal of the

    products are examples of

    environmental product costs.

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    Ful l environmental

    costingis the

    assignment of allenvironmental costs,

    both private and

    societal, to products.

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    Ful l pr ivate

    costingis theassignment of

    only private cost

    to individual

    products.

    Private costing is probably a good starting pointfor many fi rms.

    Pr ivate costs can be assigned using data created

    inside the f irm.

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    Evaluate and select suppliers $0.20 $ 0.05

    Design processes (to reduce pollution) 0.10 0.10

    Inspect processes (for pollution problems) 0.25 0.15

    Capture and treat chlorofluorocarbons 0.05 1.00

    Maintain environmental equipment 0.00 0.50

    Toxic waste disposal 0.10 1.75

    Excessive materials usage 0.08 0.25

    Environmental cost per unit $0.78 $ 3.80

    Other manufacturing costs (nonenvironmental) 9.02 16.20

    Unit cost $9.80 $20.00

    Units produced 100,000 100,000

    ABC Environmental Costing

    Activities Cleanser A Cleanser B

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    Product stewardshipisthe practice of

    designing,manufacturing,

    maintaining, andrecycling products to

    minimize adverseenvironmental impacts.

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    L ife-cycle assessmentidentifies the

    environmentalconsequences of a product

    through its entire lifecycle, and then searches

    for opportunities to obtain

    environmentalimprovements.

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    L ife-cycle cost

    assessmentassignscosts and benefits to

    the environmentalconsequences andimprovements.

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    Raw

    Materials

    Packaging

    DisposalRecycling

    Controlled

    by Supplier

    Controlled by

    Manufacturer

    Production

    Controlled by Customer

    Product

    Use and

    Maintenance

    Product-Life

    Cycle Stages

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    Inventory analysis

    Impact analysis

    Improvement

    analysis

    Assessment Stages

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    I nventory analysis

    specifies the types and

    quantities of materials

    and energy inputs

    needed and the resulting

    environmental releases

    in the form of solid,liquid, and gaseous

    residues.

    Inventory Analysis

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    Materials usage per cup:

    Wood and bark (g) 33.0 0.0

    Petroleum (g) 4.1 3.2

    Finished weight (g) 10.0 11.5

    Utilities per mg of material:

    Steam (kg) 9,000-12,000 5,000

    Power (GJ) 3.5 0.4-0.6

    Cooling water (m3) 50 154

    Water effluent per mg of material:

    Volume (m3) 50-190 0.5-2.0

    Suspended solids (kg) 35-60 trace

    BOD (kg) 30-50 0.07

    Organochlorides (kg) 5-7 0

    Metal salts (kg) 1-20 20

    PAPER CUP POLYFORM CUP

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    Air Emissions per mg of material:

    Chlorine (kg) 0.5 0

    Sulfides (kg) 2.0 0

    Particulates (kg) 5-15 0.1

    Pentane (kg) 0 35-50Recycle potential:

    Primary user Possible Easy

    After use Low High

    Ultimate disposal:

    Heat recovery (Mj/kg) 20 40

    Mass to landfill (g) 10.1 11.5

    Biodegradable Yes No

    PAPER CUP POLYFORM CUP

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    PAPER CUP POLYFORM CUP

    Material usage $0.010 $0.004

    Utilities 0.012 0.003

    Contaminant-related

    resources 0.008 0.005Total private costs $0.030 $0.012

    Recycling benefits

    (societal) -0.001 -0.004Environmental cost

    per unit $0.029 $0.008

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    Impact analysis

    assesses theenvironmentaleffects of competingdesigns and provides

    a relative ranking ofthose effects.

    Impact Analysis

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    Five core objectives for the environmentalperspectives:

    Minimize the use of raw or virgin mater ials

    M inimize the use of hazardous mater ials

    M inimize energy requirements for production and

    use of the product

    M inimize the release of solid, l iquid, and gaseous

    residues

    Maximize opportunities to recycle

    Environmental Perspective

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    Inspecting processes $ 200,000 $ 240,000

    Operating pollution equipment 350,000 400,000

    Maintaining pollution equipment 200,000 200,000

    Cleaning up water pollution 700,000 900,000

    Property damage claim 300,000 400,000

    Totals $1,750,000 $2,140,000

    NONVALUE-ADDED YEAR

    ENVIRONMENTAL ACTIVITY 2004 2003

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    Environmental Cost Trend Graph

    1 2 3 4 5 6 7 8

    Environmental

    Costs/Sales

    Periods

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    0

    20

    40

    60

    80

    100

    2001 2002 2003 2004

    Pounds emitted

    Bar Graph for Trend Analysis

    CFC Emissions

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    Hazardous Waste Pie Chart

    Incinerated

    Deep-well injected

    Landfilled

    Recycled

    Treated

    Incinerated 35.0%

    Deep-well injected

    20.0%

    Landfilled 25.0%

    Recycled 5.0%

    Treated 15.0%

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    The End

    Chapter Twelve