Jornada convocatoria experimentos H2020 FORTISSIMO2

Fortissimo ExperimentsCarmen CoteloCESGACIS – Ferrol18/03/2016

This project has received funding from the European Union’s H2020 research and innovation programme under grant agreement No 680481

Fortissimo Open Calls

2Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)

Experiment partners


Flange Tightening

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Texas Controls is a Spanish SME offering tightening and sealing solutions to large industrial facilities in the industrial, power generation and oil & gas sectors.

• Most of the damages happens during the tightening.• Intermediate stages affects the results.• A challenge regarding modelling, simulation, and execution.• Web portal interface flexible to incorporate new functionalities.

Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)

Cloud-based HPC platform for maps conversion

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Ingeniería y Control Electrónico is a spanish ICT SME commercializing WindAST, a desktop application for the wind farms industry with a module transforming maps in regular grids.

• Windast is a comercial application which uses Kriging Interpolation. It can be very computing intensive depending on the final map accuracy.

• Map transformation can be applied to other sectors (civil engineeering, mining, building industry...)

• SaaS solution. A web portal to upload maps, run the interpolation in an HPC infrastructure and download the results.

• SISENER is a spanish engineering company in charge of validate the solution.


Sustainable cloud services for bringing High Performance casting simulations to the SMEs

• This industry is dominated by SMEs (80% of production).• Typical metal casting defects are air entrapment,

porosity and cold shots

• A barrier to the wider uptake of simulation in this sector is the cost of hardware and software packages.

• Cloud-based-HPC pay-per-use service which would make the simulations more widely accessible, particularly to SMEs.

• End-users would be able to enhance and optimise their cast artefacts avoiding typical defects.

• Fundiciones de Roda is in charge of validate the solution.

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Quantech is a Spanish SME which markets software to model the metal-casting process.


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Dinak: Galician SME which specialises in the design of chimneys• For the new Market of room-sealed biomass stoves, Dinak needs to

develop a new design of concentric chimney with internal insulation. • The design of concentric chimneys is conceptually simple, but their

operation is complex.• The challenge is to develop a thermal-fluid-dynamic simulation

program to reach the optimized solution to this issue and other products.

• HPC allows to get a fast and accurate solution to this complex calculation.

• Dinak will be able to optimize all their chimney designs to improve their energy efficiency. Expected increase of turnover of biomass division of 5% (500.000€)

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Design of high temperature exhaust gases concentric chimneys


Unimetrik is a Spanish SME which provides metrological services to manufacturing industry. • Quality assurance requires the gathering and

processing of significant amounts of data to detect defects and deviations (3D optical systems).

• This test case involves the manufacture of a camshaft.• HPC based simulation services to process and analyze

data and visualize results.• Virtual metrology to: improved cycle time, traceability,

integrated product information chain and process sustainability and competitiveness.

• Generation of knowlegde to reduce costs of facilities maintenance, control time consumed and increase control rate (100 %).

• EPC is the experiment end-user. It is a major provider of camshafts for the naval and automotive industries.

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Virtual Metrology HPC Simulation Services for SME Production Process Control in Sustainable and Competitive CAmshaft Manufacturing


StamHPC - HPC for the Metal Stamping Industry

Quantech is a Spanish SME which markets software to model the metal-stamping process.

• The metal-forming industry requires the simulation of bigger and more complex cases which cannot be solved in a reasonable time with the computing resources available to most companies.

• HPC techniques will allow the sheet metal forming industry to reduce considerably the computation time, and therefore the time to market.

• Software migration from Windows to a Linux HPC environment.

• HPC-cloud-based solution bringing results from a remote Cloud-based-HPC system to the desktop.

• MATRICI is the experiment end-user. It is an international company and reference partner for dies ready for immediate occupancy in the production of bodyworks in the car industry.


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Cloud-based Optimization platform for reinforcement steel cut industries

• Solutions are based on desktop systems, they take a long time.• Customers process tens of orders with tight deadlines.• Clear need for faster solutions which can be realised using a Cloud-

based-HPC approach• Optimo running on Cloud-HPC • Solution available to Schnell

customers on a pay-per-use basis. • Reduction of raw material,

remains of steel, and production lead time


Schnell Software is a Spanish SME which develops and markets the Optimo simulation software which optimises the cutting of steel reinforcing bars used in construction

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• HTS are ideal for the development of low-loss AC/DC superconductor cables and small, efficient and lightweight electric generators.

• The challenge is to perform reliable simulations of superconductor tapes in working conditions inside superconducting high-field magnets, motors, cables,...

• Simulations require HPC in this strongly non-linear 3D multiphysical systems.

• The market is estimated at 130M€ in 2016 and growing.

Multi-physics simulation of high temperature superconducting devices


Oxolutia: Spanish SME which develops 2G high-temperature superconducting devices (HTS).


Compassis: SME specialising in engineering design, particularly involving structural and Multiphysics calculations. Vicusdt: SME specialising in the simulation of marine structures.

WavEC Offshore Renewables: a private non-profit association involved in applied research, consulting, and pro bono activities.

• Advanced seakeeping assessment tool affordable in cost, time and usability to increase the efficiency of the design, engineering and building processes of marine structures.

• HPC-Cloud to assess the response of a ship or marine structure to waves and various sea states.

HPC-SHEAKS - Cloud-based simulation of the response of marine structures to waves


Isoonaval: SME specialised in naval architecture and marine engineering.Compassis: SME specialising in engineering design, particularly involving structural and Multiphysics calculations.

• Complex simulations that require the use of HPC, particularly when many simulations are needed to quantify the lifetime of a marine structure with emphasis on fatigue.

• A pay-per-use Cloud-based-HPC service to assess the lifetime of marine structure subject to waves and various sea states.

FLASH - Enabling Fatigue Life Assessment in HPC-Cloud to SMEs

Copyright © 2016 Members of the Fortissimo 2 Consortium01.05.2023 14

Emo is a Slovenian SME specialising in the production of tools and dies for the automobile industry.

• Emo production processes use laser-based metal deposition techniques. It is necessary to gather and interpret the various process parameters. This results in significant volumes of data.

• The objective is to process these data (thermal high-speed image sequences and 3D profiles) using an HPC-based cloud.

• This will enable the use of machine-learning techniques to extract relevant information and to understand better the interrelations between the various process parameters.

Cloud-based HPC processing of production data to optimise manufacturing processes.


EPC is a major provider of camshafts for the naval and automotive industries.

• The use of 3D-measuring equipment for quality control results in the acquisition of massive amounts of data.

• Current software solutions are not able to process the information in production time-scales.

• Cloud-based HPC technology provides a suitable framework to get as much benefit as possible from the data collected

• This case study will show that HPC technology enables manufacturing industries to exploit big data files and consequently generate new know-how about their manufacturing processes.

Cloud-based HPC processing for knowledge generation in camshaft manufacture

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680481


Maderas Besteiro, is a Spanish SME focused on leading-edge timber designs for different structures.

• The construction market in general and timber in particular is moving towards prefabrication to reduce labour costs and make onsite assembly up to 80% faster.

• Low efficiency due to a massive waste of wood, excessive number of joints and large thickness plates to achieve the required insulation.

• The main objective is to simulate a box-framed design coupling structural analysis with simulations of soundproofing, underfloor heating, fire resistance and vibration.

• A complex multi-physics approach is needed which needs cloud-based HPC to deliver results within the timeframe and accuracy required.

HPC cloud-based simulation of box-framed timber beams

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680481

Jornada convocatoria experimentos H2020 FORTISSIMO2

Engineering

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