ESTIMATING THE AGEING OF OIL PAPER INSULATION … · Sistem penghantaran dan pembahagian tenaga...

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ESTIMATING THE AGEING OF OIL PAPER INSULATION SYSTEM IN HIGH VOLTAGE POWER TRANSFORMER IN TNB’S SYSTEM BY STUDYING THE RELATIONSHIP OF FURFURALDEHYDNE AND DIELECTRIC RESPONSE ANALYSIS. HASREE BIN ISMAIL UNIVERSITI TEKNOLOGI MALAYSIA

Transcript of ESTIMATING THE AGEING OF OIL PAPER INSULATION … · Sistem penghantaran dan pembahagian tenaga...

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ESTIM ATING THE AGEING OF OIL PAPER INSULATION SYSTEM IN HIGH VOLTAGE POW ER TRANSFORMER IN TNB’S SYSTEM BY STUDYING THE RELATIONSHIP OF FURFURALDEHYDNE AND

DIELECTRIC RESPONSE ANALYSIS.

HASREE BIN ISMAIL

UNIVERSITI TEKNOLOGI MALAYSIA

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ESTIMATING THE AGEING OF OIL PAPER INSULATION SYSTEM IN HIGH VOLTAGE POWER TRANSFORMER IN TNB’S SYSTEM BY STUDYING THE

RELATIONSHIP OF FURFURALDEHYDNE AND DIELECTRIC RESPONSEANALYSIS.

HASREE BIN ISMAIL

A project report submitted in partial fulfillment of the

requirements for the award of the degree of

Master of Engineering (Electrical - Power)

Faculty of Electrical Engineering

Universiti Teknologi Malaysia

December 2010

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To my beloved wife, daughters as well as family and friends

Thank You

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ACKNOWLEDGEMENT

Alhamdulillah, this project is finally completed successfully. Praise be to

Allah S.W.T., the Most Merciful and the Most Compassionate. Peace is upon him,

Muhammad S.A.W., the messenger of Allah S.W.T.

I wish to express my greatest sincere gratitude to my supervisor, Associate

Professor Dr. Zulkurnain bin Abdul Malek for his valuable guidance,

encouragement and advices, without his continuous support and interest, this project

report would not have been the same as presented here.

My sincere appreciation also extends to all my lecturers throughout this

Master of Engineering (Electrical - Power) program, fellow colleagues for their

assistance on various occasions, sharing their ideas in which their views, comments

and advices are very helpful in completing this project.

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ABSTRACT

Power transmission and distribution depends on a lot of equipment and these

equipments have their very own function in order to achieve a reliable and optimal

power supply to the consumer.

Among one of the most important equipment that exist in this system is the

power transformer. As it is one of the most expensive equipment found in a

transmission and distribution substation, its importance and well being are almost

certain one of the most concerned. As it is usually very expensive to replace a power

transformer, it is not economically viable to keep the power transformer as a strategic

spare. While buying for a replacement would take a very long time, its maintenance

regime, and finding the ‘right time’ to replace a power transformer takes great study

to balance its economics of operation.

This study would try to establish the use of Furan analysis as a method to

study the effect of Furan formation as the transformer aged. The Furan data

specifically the 2-Furfuradehyde (2FAL) of various power transformers under

various voltage level and transformer rating in TNB’s system shall be collected and

analyzed.

As a single test, Furan Analysis cannot be a single determining factor for

decision making in terms of the transformer’s reliability and life span, but together, a

more comprehensive indication and decision can be made.

To complement the data for the Furan, Frequency Dielectric Spectroscopy

(FDS) shall also be used to ascertain the level of ageing for the power transformers

studied.

Both of this methods combined can provide a useful tool for the diagnostics

of power transformer in the field. Decision whether to continue a transformer in

service or to decommission any transformer before any insulation failure happens

can be made by accessing the transformer by using both of these methods as it

complements one another in terms of accessing the condition of the transformer’s

winding and insulation condition.

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ABSTRAK

Sistem penghantaran dan pembahagian tenaga elektrik banyak bergantung

harap kepada peralatan dan peralatan-peralatan ini memepunyai tugas mereka sendiri

dalam memastikan bekalan yang berdaya harap dan pada kos yang optimum dapat

dibekalkan kepada pihak pengguna.

Antara peralatan elektrik ini yang amat penting dalam sistem adalah alatubah

kuasa. Disebabkan peralatan alatubah kuasa ini adalah antara yang paling mahal

diantara peralatan didalam sebuah pencawang elektrik, kepentingan untuk

mengendali dan menyelenggara adalah antara keutamaan. Disebabkan kos untuk

menukar alatubah kuasa ini adalah amat mahal, untuk menyimpan peralatan ini

sebagai barang simpanan strategic adalah kurang ekonomi bagi sesebuah syarikat

utiliti. Tempoh bagi membeli dan mendapatkan alatubah kuasa ini juga akan

mengambil masa yang lama, jadi rejim senggaraan dan memastikan bahawa

penukaran alatubah kuasa disebabkan usia atau hentitugas memerlukan kajian bagi

meyeimbangkan kos penukarannya.

Kajian ini akan cuba untuk mengaitkan penggunaan Furan Analysis sebagai

satu cara untuk mengkaji kesan terhadap pembentukan Furan semasa penuaan

alatubah kuasa. Data bagi Furan ini atau spesifiknya 2-Furfuraldehyde (2FAL)

pelbagai alatubah kuasa di bawah pelbagai peringkat voltan dan keupayaan alatubah

dalam system TNB akan dipungut dan dianalisa.

Furan Analysis walaubagaimanapun tidak boleh digunakan sebagai ujian

tunggal bagi menentukan kebolehharapan dan jangka hayat alatubah, tetapi

kombinasi kedua-duanya akan membolehkan keputusan secara komprehensif dibuat.

Bagi menyokong data untuk Furan, Frequency Dielectric Spectroscopy akan

digunakan sebagai salah satu cara untuk menentukan kadar penuaan alatubah kuasa

yang dikaji.

Kedua-dua ujian berkenaan sekiranya digunakan bersama-sama dapat

dijadikan sebagai alat yang berguna untuk mengdiagnosa alatubah di tapak.

Keputusan samada alatubah boleh digunakan selanjutnya atau dihentitugaskan dapat

dilakukan dengan mengambil kira kedua-dua keputusan ujian ini.

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TABLE OF CONTENTS

CHAPTER TITLE PAGE

DECLARATION ii

DEDICATION iii

ACKNOWLEDGEMENTS iv

ABSTRACT v

ABSTRAK vi

TABLE OF CONTENTS viii

LIST OF TABLES x

LIST OF FIGURES xi

LIST OF SYMBOLS xiii

LIST OF APPENDICES xiv

CONTENTS

1 INTRODUCTION 1

1. 1 Proj ect Background................................................................................... 11.2 Problem Statement..................................................................................... 3

1.3 Objective.....................................................................................................51.4 Scope........................................................................................................... 6

1. 5 Report Outline........................................................................................... 7

2 THE POWER TRANFORMER'S IN SULATIONM 9

2.1 Introduction....................................................................................................... 92.2 Transformer Insulation System..................................................................... 102.3 Insulation Oil...................................................................................................11

2.4 Insulating Paper.............................................................................................. 152.5 Degradation of Oil/Paper Insulation.............................................................. 172.5.1 Degradation of Oil Insulation.................................................................... 18

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2.5.2. Degradation of Paper Insulation............................................................22

2.6 Dielectric response and Frequency Dielectric Spectroscopy (FDS)........... 272.6.1. Background on Polarization................................................................... 28

2.6.2. The Main Mechanisms of Polarization................................................. 29

2.6.3. Theory of Dielectric Response Method................................................ 302.6.4. Dielectric Response in Time Domain................................................... 31

2.7 FDS Interpretation from laboratory measurement and field study..............39

2.7.1. Influence of Moi sture on FD S................................................................ 392.7.2. Influence of Aging on FDS result..........................................................40

2.8 Summary......................................................................................................... 42

3 MEASUREMENT METHOD FOR FURAN AND FDS 43

3. 1 Introduction.....................................................................................................43

3.2 Furan measurement using High Performance Liquid Chromatography (HPLC)........................................................................................................................ 433.3 Frequency Dielectric Spectroscopy Technique (FDS)................................ 45

3.4 Instrumentation for Dielectric Response Measurements............................. 46

4 RESULTS AND DISCUSSION 48

CHAPTER 4 48

RESULTS AND DISCUSSION................................................................................. 484. 1 Introducti o n .....................................................................................................484.2 Furan Data....................................................................................................... 484.3 Furan and Ageing........................................................................................... 49

4.4 Case studies.....................................................................................................564.4.1. Case study 1: 132/33kV 30MVA Transformer at PMU Temenggor... 564.4.2. Case study 2: 33/0.415 240kVA Transformer at PMU Hutan Melintang

574.4.3. Case study 3: 132/33kV 45MVA Transformer at PMU Hutan Melintang............................................................................................................... 58

4.4.4. Case study 5: 132/11kV 30MVA Transformer at PMU Gopeng Road60

4.5 Frequency Dielectric Response (FDS)..........................................................61

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5 CONCLUSION AND RECOMMENDATION 64

5.1 Conclusion....................................................................................................... 645.2 Recommendation............................................................................................ 65

References 66

Appendix A 68

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LIST OF TABLES

TABLE NO. TITLE PAGE

1 Tests for mineral oils...................................................................................... 13

2 BS 148-1997 acceptable properties for uninhibited mineralinsulating oil. (3)............................................................................................ 15

3 Furan Data Collected..................................................................................... 49

4 The mean, median and maximum values of Furan (in ppb) for age segregated data for the Transformer in TNB System...................................55

5 Furan trending for 132/33kV 30MVA transformer type Meiden,Japan at PMU Temenggor..............................................................................57

6 Furan trending for 33/0.425kV 240kVA transformer type Rade Konchar, Macedonia at PMU Hutan Melintang..........................................58

7 Furan trending for 132/33kV 45MVA transformer type Hyundai,Korea ............................................................................................................... 59

8 Furan trending for 132/33kV 45MVA transformer type Hyundai,Korea serial number T720056 at PMU Hutan Melintang............................59

9 Furan trending for 132/33kV 45MVA transformer type Mitsubishi,Japan at PMU Gopeng Road..........................................................................60

10 Detail of the transformer in field that have been subjected to Frequency Dielectric Spectroscopy Test...................................................... 61

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LIST OF FIGURES

FIGURE NO. TITLE PAGE

1 Structural formula for cellulose, n is the number of D-glucose monomer ......................................................................................................... 16

2 Water solubility in oil vs. temperature..........................................................21

3 Moisture curve for oil-paper insulation system........................................... 22

4 Formula structure of paper degradation under thermal stress.....................23

5 Formula structure of paper degradation due to oxidation........................... 24

6 Formula structure of paper during hydrolytic process................................ 25

7 Comparison of change of DP of paper with increase in concentration of furfural in oil during ageing of Kraft paper in oilat 140°C........................................................................................................... 27

8 Polarisation of a dielectric exposed to a step field of magnitude E o 33

9 Principle of relaxation current measurement............................................... 36

10 Tan 5-f curves of oil immersed papers with different moisturecontent (thickness: 2mm) (22)...................................................................... 40

11 Tan 5-f curves for transformers of different service time (22)...................41

12 Tan 5-f curves of two transformers with the same service time and different moisture content..............................................................................42

13 Theoretical dependence of tan 5 on the frequency of voltageapplied to a dielectric material.......................................................................46

14 Schematic diagram of frequency domain dielectric measuringsystem IDA 200 ..............................................................................................47

16 Insulation Diagnostic Analyzer, Programma IDA 200............................... 47

17 Furan (ppb) vs. Age (years) for transformers in Tenaga NasionalBerhad..............................................................................................................50

18 Furan (ppb) vs. Age (years) for transformers in Tenaga NasionalBerhad in logarithmic scale............................................................................51

19 Furan (ppb) vs. Age (years) for transformers in Tenaga NasionalBerhad for transformer aged between 0 - 10 years......................................52

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20 Furan (ppb) vs. Age (years) for transformers in Tenaga NasionalBerhad for transformer aged between 11 - 20 years....................................53

21 Furan (ppb) vs. Age (years) for transformers in Tenaga NasionalBerhad for transformer aged between 21 - 30 years....................................54

22 Furan (ppb) vs. Age (years) for transformers in Tenaga NasionalBerhad for transformer aged more than 30 years......................................... 55

23 The average and median for different classes of data for the Furanvs. Age (years).................................................................................................56

24 Frequency dependence tan delta spectra of transformers in service...........62

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LIST OF SYMBOLS

p - Dipole Moment

q - Charge

E - Electric Field

a - polarisability

d - distance

P - Polarization

Z - dielectric susceptibility

s a - permittivity of vacuum

D - dielectric flux density

t - time

s r - relative permittivity

Ps - Static polarization

j(t) - Current density

ipol - polarization current

C0 - Vacumm capacitance

a 0 - DC Conductivity

tan£ - dielectric dissipation factor

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APPENDIX

LIST OF APPENDICES

TITLE PAGE

A Furan Data for transformer 67

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INTRODUCTION

1.1 Project Background

The electrical generation, transmission and distribution system plays an

integral part of our lives. It is not wrong to say that electrical power plays a vital role

in ramping the nation’s progress since its independence day. Most of our daily lives

depend on the consumption of electrical power to accomplish even the most trivial

task. In this modern age of innovation and convenience, living without electrical

power is almost unheard of.

The generation, transmission and distribution of electrical power depend on

the transformation of different level of voltages from the generation, to the

transmission and the distribution of these energies to the consumer. The

transformation of power at these different voltage levels is important at the

economics level as power needs to be transmitted optimally with minimal loss so that

the power generators and the utility company can make profit without burdening the

people and the industry which consumes it.

In the electrical transmission and distribution business the capability to

quickly and effectively transform electrical energy from one voltage level to another

translate to revenue and form the basic structure of the electricity business. The

transformations of electricity from different voltages are achieved by using power

transformers at the generation, transmission and distribution level.

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The transmission and distribution system is Malaysia primarily consists of

the voltage levels at 500kV, 275kV, 132kV, 33kV, 11kV and 415V at the consumer

level. The common transformer ratings are at 240MVA at the 275kV/132kV level,

90MVA and 45MVA at the 132kV/33kV level, 30MVA and 15MVA at the

132/11kV level and 30MVA and 15MVA at the 33/11kV level.

In any power transmission and distribution system, power transformer is

regarded as the highly and heavily maintained equipment as it is the most expensive

(per unit value) in the substation and takes the most lead time to manufacture. For

any utility, keeping the power transformer as a strategic spare is important so that

long power outages can be eliminated in any case of power transformer failure. This

however, proves to be expensive as the cost of power transformer at any voltage

level higher than 33kV would be in the value of millions of ringgit.

Another option that power utility is taking other than to provide strategic

spares is to develop as more accurate maintenance plan for its power transformer. A

more traditional method is to do scheduled maintenance on the plant. The scheduled

maintenance of these power transformers often involved outages as the power

transformers needs to be physically accessed for it to be maintained. The practice of

taking outages and maintaining power transformer is a hassle as the transmission or

distribution system needs to be shutdown and the load for these outaged transformers

need to be dispatched elsewhere. In the case that the system does not have

redundancy or a ‘ring system’ the consumer’s supply would be interrupted and load

shedding is compulsory.

In the economics of things, current consumers and industry players could not

tolerate frequent outages as it involved in lessening of profit to the utility and to the

industry that depends of the electric power to produce.

For a shift to the future, new maintenance philosophy must be introduced to

counter this problem. This involves switching the utility’s maintenance practice from

the conventional time-based maintenance or corrective maintenance to a more

accurate preventive maintenance based on regimes of condition monitoring tests and

analysis.

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As the current trend of maintenance is switching from time-based

maintenance to a more reliable and cost effective preventive maintenance, the ability

to correctly pin-point the condition of the equipment to be maintained is crucial. For

other equipment in the varying voltage level in transmission and distribution system

in Malaysia, the criticality and the complexity of singling out the whether the

equipment can still be reliable in service is not as hard as that of the power

transformer.

This paper would try to study the effect of the degradation of the

transformer’s paper winding in terms of its ageing by using two established testing

techniques that is the Furan Analysis (chemical test) and Dielectric Response

analysis (electrical test) of the power transformer in service and out of service in

TNB system and reach a conclusion.

1.2 Problem Statement

The power transformer’s condition monitoring has to deal with a lot of

variables mainly due to its construction. As the main part of the power transformer is

mainly made of paper wound copper conductors made into its primary and secondary

winding; with insulating oil as a medium of cooling and insulation, many variable

have to be taken into account to confirm the service reliability.

From the operational point of view, it is well known that since the

construction of these power transformers are mainly of kraft paper insulated copper

and insulating oil, the number one enemy of the power transformer is moisture. It is

also the number one cause of transformer’s insulation failure. The complex nature of

the insulation oil’s property and its change under heat and moisture would also be

another cause of transformer failure as its insulation property degrades.

The physical property of the kraft paper insulation of the power transformer

itself would also show sign of degradation under various site conditions so long as

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the transformer is in service as the its operating temperature varies throughout the

day and under different load conditions.

To physically access the condition of the transformer insulation by

determination of the ageing of its kraft paper would be very difficult as the power

transformer itself needs to be taken out of service and the kraft paper physically

condition needs to be put through a test called the Degree of Polimerisation to

ascertain its properties. Under the heavily scrutinized operating requirement in which

an outage on a highly critical substation is under no circumstances allowed, it is

virtually impossible to accurately confirm the ageing of the transformer insulation

for preventive maintenance purposes.

As such, a less intrusive method for studying the degradation of the power

transformer winding is required. Current method of condition monitoring uses

various testing methods for determination of the transformer insulation winding’s

properties. Some of the currently employed methods are:

1. Recovery Voltage Measurement.

2. Tan-delta analysis.

3. Frequency response and sweep frequency response analysis

4. Frequency Dielectric Spectroscopy (FDS).

5. Degree of Polymerization.

6. Furan Analysis.

7. Dissolved Gas Analysis.

8. Polarization and Depolarization current method (PDC).

9. Transformer oil moisture content and dialectric breakdown voltage

Among the entire test indicated above, some only deals with the basic measurement

of the transformer insulation oil properties and cannot be directly used as the method

to confirm on the ageing of the power transformer’s ageing insulation. While some

on its own would only access some property of the transformer insulation, moisture

and other chemical content of the transformer oil, the use of a single method cannot

be proven to be the method to confirm on the ageing of the power transformer oil

paper insulation.

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Another method introduced and has become the standard to access the ageing

of power transformer insulation winding is via a chemical test of its insulating oil as

the degradation of the kraft paper insulated winding would introduce chemical

compound known as Furans in the transformer oil.

This paper would try to establish the use of Furan analysis as a method to

study the effect of Furan formation as the transformer ages. The Furan data

specifically the 2-Furfuradehyde (2FAL) of various power transformers under

various voltage level and transformer rating in TNB’s system shall be collected and

analyzed. In this paper, the Furan compound that existed in the insulating oil of

power transformer will be studied to determine the level of ageing of the transformer

oil-paper insulation.

This method alone is not sufficient in determining whether the insulation of

the transformer is still reliable enough to be left in service. Degradation of the

windings cannot be confirmed on the values of the Furan test alone thus other test on

other property of the transformer winding is required to ascertain the level of its

degradation of insulation.

As Furan analysis cannot be used as a single test to confirm that the windings

of the power transformer is in good condition in terms of its insulation ageing, other

site test data shall also be used.

To complement the data for the Furan, Frequency Dielectric Spectroscopy

(FDS) shall also be used to ascertain the level of ageing for the power transformers

studied.

1.3 Objective

The objectives of this project are to conduct case studies based on actual site

Furan Analysis and Frequency Dielectric Spectroscopy (FDS) data for different

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power transformers at different voltage levels to determine its relationship to the

ageing of power transformer’s insulation.

Corresponding to the above paragraph, the objectives of this project is listed

as follow:

i) To study on the site Furan Analysis data for different power transformers

at different voltage levels with the intention of determining the

relationship between Furan formation specifically 2-Furfuradehyde

(2FAL) and the age of the power transformers.

ii) To study on the site Dielectric Spectroscopy (FDS) data for different

power transformers and determine the relationship of these data with the

ageing of power transformers.

iii) To develop a relationship between Furan Analysis and Frequency

Response Spectroscopy as a tool to determine the ageing of power

transformer.

1.4 Scope

The scopes of this project is to collect the Furan analysis data from

variety of power transformers in Tenaga Nasional’s (TNB) transmission and

distribution system covering variety of voltage level transformation and different

load rating.

The collected data will be studied analytically and compared to try to

develop a suitable relationship of its 2-Furfuradehyde (2FAL) formation and

concentration to transformer ageing.

As Frequency Dielectric Spectroscopy using the Diarana test equipment

is introduced as a method to determine the insulation properties of the power

transformers in TNB’s system, these data would also be collected to complement the

study of transformer ageing.

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These data would also be studied analytically and compared to develop a

suitable model for determination of transformer ageing.

1.5 Report Outline

Generally this report is divided into five chapters. The main outline of these

report are Introduction, Literature Review, Research Methodology, Results and

Discussions and finally Conclusion and Recommendation

Chapter 1 is an overview of the work in whole, the problem statement,

objectives and scopes of research project. The work that will be done is based on the

objectives and scopes that have been stated earlier.

Chapter 2 is dedicated to the understanding the built up of power

transformers more specifically the transformer oil’s property, the degradation of its

insulating paper due to interactions during service and the study of the Furan

Analysis method and how it relates to transformer ageing.

Another method that shall be looked upon is the Frequency Dielectric

Spectroscopy and how it is used to determined the condition of the transformer

windings and its relation to transformer ageing.

Chapter 3 will discuss on the methodologies of the test implemented for the

Furan analysis and that of the Frequency Dielectric Spectroscopy. A brief

introduction of the method used and the equipment for measurement.

Chapter 4 will confer on the results and discussion for the data collected for the

transformers in service in Tenaga Nasional Berhad Main Intake. The voltage levels

for these transformers consists those that are in the 500kV, 275kV 132kV, 66kV

33kV, 22kV, 11kV and 0.415kV voltage levels with different transformation ratios.

FDS data of transformer in service would also be presented for discussion

and analysis.

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Chapter 5 will conclude all the study discussed in this report. Last but not

least are the future recommendations for this project.

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R E F E R E N C E S

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