BDC-BIKE katalog - Jagwire

JAGWIRE HEAD OFFICE

(OEM/Aftermarket Sales & Manufacturing)No. 55, Alley 121Lane 175, Kousheng Rd.Changhua City, TaiwanPh: +886.4.732.3090Fx: [email protected]

JAGWIRE USA

(Aftermarket Sales & Marketing)6400 West 105th StreetBloomington, MN 55318Ph: +1.952.486.3600Fx: [email protected]

JAGWIRE EUROPE

(Aftermarket Sales & Marketing)Avenue Edison 5Zoning Nord1300 WavreBelgiumPh: +32 10 23 01 80Fx: +32 10 23 01 [email protected]

2011 Product CatalogVersion No.1

Mastering Motion with Jagwire

Take your ride to the next level of fashion and function with Jagwire’s integrated network of control system products. Our premium quality cable housings, brake pads and accessories enhance performance, improve ride quality and add exciting flair to your bike. Available in a spectrum of colors, textures and styles, Jagwire products put the finishing touches on your masterpiece of motion.

Make it Jagwire — Make it Your Own

Adjusters 29

End Caps 31

Cable Tips 34

Tools 35

Small Parts 37

Inner Wire 43

Housing 47

Warranty information 51

ContentsDIY Cable Kits 5

Hydraulic Hose 9

Disc Brake Pads 10

Brake Pads 11

DIY Cable Kits 15

Hydraulic Hose 19

Disc Brake Pads 21

Rim Pads, Mountain 25

Brake Pads, Road 27

5 www.jagwireusa.com

DIY Cable Kits | Ripcord

Mountain-Proven Performance

Conquer the mountain with Jagwire’s premium brake housing. Utilizing L3 liner technology, Ripcord mountain-bike cable kits deliver smooth, precise, compression-free performance. Easy to install, this strong, lightweight cable housing dramatically improves braking power on mechanical or V-Type brake systems. For bikes with hydraulic disc brakes, Ripcord derailleur kits match our HyFlow hoses perfectly.

Jagwire Ripcord brake housing is Kevlar-reinforced for strength, ensuring ultra-reliable, compressionless operation. Fiber reinforced, Ripcord’s 4.5mm LEX braided derailleur housing is built for abuse. All Ripcord DIY kits feature L3 lined housing and Teflon coated inner wires for smooth operation. Ripcord DIY kits are available for SRAM and Shimano systems.

Derailleur – LEX Reinforced

• 4.5mm LEX reinforced derailleur housing with L3 liner

inner plastic layer outer plastic layerlubricated liner

linear shell nylon braid reinforcement

Brake – Kevlar® Reinforced

• 5mm KEB Kevlar® reinforced linear strand brake housing with L3 liner

Kevlar®

reinforcementlinear shell

lubricated liner outer plastic layerinner plastic layer

DIY Kit• All necessary parts included

Ripcord Derailleur Kits

• See page 15 for specs and order information

Ripcord Brake Kits


Kevlar®

/ Teflon®

/ L3 Liner L3

MCK203 MCK219

MCK205 MCK221

MCK207 MCK223

MCK209 MCK225

MCK213 MCK227

MCK215 MCK229

MCK217

MCK400 MCK416

MCK402 MCK418

MCK404 MCK420

MCK406 MCK422

MCK410 MCK424

MCK412 MCK426

MCK414

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Racer | DIY Cable Kits

One for the Road

Derailleur – Linear Strand

• 4mm LEX reinforced derailleur housing with L3 liner

Attack the pavement full force with Jagwire Racer Cable Kits. Designed exclusively for road bikes, Racer delivers ultra-responsive braking, flawless shifting and long-lasting performance.

Racer Cable Kit Colors


Brake – Kevlar® Reinforced

• 5mm KEB Kevlar®-reinforced linear strand brake housing with L3 liner

Kevlar® reinforcementlinear shell


Jagwire brake housing is Kevlar-reinforced for strength, ensuring ultra-reliable, compressionless operation. Flexible and easily routed through tight spots, our 4mm LEX derailleur housing is built to endure. All Racer cable housings are L3 lined for smooth operation. This complete road kit is available for SRAM and Shimano.


Kevlar®

/ Teflon®

/ L3 Liner

RCK000

RCK001

RCK002

RCK003

RCK004

RCK005

RCK006

RCK007

RCK008

RCK009

RCK010TEFLON® ORIGINAL TRADEMARK

DuPont® has licensed the use of the Teflon® trademark to Jagwire.

inner plastic layerlubricated liner outer plastic layer

linear shell

LEX

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DIY Cable Kits | Hyper

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The Universal Solution

Step up from generic factory housings to high-performance braking and shifting with a Jagwire Hyper Cable Kit. Compatible with SRAM, Shimano and Campagnolo, these versatile L3-lined housings offer a universal solution for road, mountain and cross bikes.


UCK202

UCK214

UCK212

UCK216

UCK400

UCK412

UCK410

UCK414

L3 Liner

Jagwire’s proprietary L3 liner technology improves overall shifting and braking performance while also improving the feel and action at the levers.

Derailleur – Linear Strand

• 4mm LEX reinforced derailleur housing with L3 liner

Brake – Coiled

• 5mm CGX reinforced brake housing with L3 liner

Hyper Brake Cable Colors


Hyper Derailleur Colors

L3

UCK218 UCK416


lubricated liner plastic layercoiled shellinner plastic layerlubricated liner outer plastic layer

linear shell

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Alloy End Caps | End Caps

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Finishing Touches

Accentuate the details with Jagwire’s rainbow of alloy end caps. Available in new single bike-packs or bottles, our jewel-like end caps provide just the right pop of color while keeping your housing intact.

End Caps – Open

• Open end caps produce minimal cable friction• Open end caps are best suited for brake housing

End Cap – Sealed

• Sealed end caps help keep dust and moisture out and lubricant in a cable housing

• Sealed end caps are best used with L3 derailleur housing

End Cap – Lined

• Lined end caps protect Teflon-coated cables as they pass through a cable stop

• Incidental contact with a cable stop’s sharp edges can slowly remove an unprotected cable’s Teflon coating

End Cap – Nosed

• Nosed end caps are used with liner sealing systems and/or waterproof boots found in our Ripcord DIY kits

• Nosed end caps can function as lined end caps, providing extra protection for Teflon-coated cables

Single Bike End Cap Kits

• Kits contain 10 of 4mm sealed, 6 of 5mm open end caps and 4 cable tips

CHA094-OJ CHA094-RJ

CHA094-SJ CHA094-UJ

CHA094-EJ CHA094-NJ

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Hydraulic Hose | HyFlow® Quick-Fit™

Jagwire Quick-Fit Hydraulic Hose Kits make installs fast and flawless. Just pick a Hyflow Quick-Fit hose—available in eleven colors—match it with a compatible adaptor, and you’re good to go.

Quick-Fit: How It Works

With the Quick-Fit adaptor kit, you can do a complete install in just four easy steps:

1. Connect Quick-Fit adapter to brake caliper2. Thread hose onto the caliper Quick-Fit adapter3. Cut hose to length4. Attach hose to lever

That’s it. You’re done. One hose kit and one adaptor kit come with everything you need for the entire bike.

Modeled on proven technology for motorcycle hydraulic systems, the Quick-Fit adaptor works with the 0˚ and Banjo fittings found on most popular brake systems. Each Quick-Fit kit also includes all the hardware needed for brake levers.

Fast & Flawless Installs

HBK400 HBK406

HBK401 HBK407

HBK402 HBK408

HBK403 HBK409

HBK404 HBK410

HBK405 HBK411

HyFlow® Hydraulic Hose Kit

Teflon® liner

Kevlar® reinforcement

outer plastic layer

Quick-Fit™ Adapter

HyFlow® Hose

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HyFlow® Quick-Fit™ Adapters

HFA201 Avid® Juicy Banjo HFA401 Magura Banjo

HFA202Avid® Elixir 0-degree

HFA402Magura 0-degree

HFA206Avid® Code 0-degree

HFA501Formula ORO Dual-Banjo

HFA301Shimano® XT / XTR 0-degree

HFA502Formula R1 Single Banjo

HFA302Shimano® Saint Banjo

HFA601Hayes Stroker Banjo

HFA701 Hope Banjo HFA602Hayes Stroker 0-degree

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RedZone® | Disc Brake Pads

When the heat is on move into the Red Zone with Jagwire. Built with our proprietary Red Zone Heat Shield technology, Red Zone disc brake pads greatly reduce heat-induced brake fade. The result is superbly responsive braking in the most challenging conditions, from desert dust to tropical mud and rain. Red Zone pads are available for all the most popular disc brake systems.

Advanced Stopping Power

Compatible Brands

RedZone® Comp

• RedZone® Comp disc brake pads offer excellent all-around performance. The Comp compound is ideal for every-day riding

RedZone® Lite

• RedZone® Lite alloy series disc brake pads use high-grade aluminum backing plates to drastically reduce weight. These pads are recommended for cross-country conditions

RedZone® Extreme

• RedZone® Extreme disc pads offer reliable wet-condition stopping power. The Extreme compound is ideal for rainy, muddy, salty or sandy conditions. This pad’s aggressive character makes it ideal for downhill use as well

Avid® Hope®

Shimano® Tektro®

Magura® RST ®

Formula® Promax®

Hayes® Cannondale®

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Brake Pads | Mountain Pads

Color the High Country

Compatible with V-brake and cantilever braking systems, Switchback and Comp Mountain series pads offer a variety of choices. From colorful Comp Mountain XC pads to the performance-leading Switchback Pro Z pads, Jagwire has the high country covered.

Skin Header• Brake pads and inserts are sold in pairs and necessary

replacement pins are included

Switchback Pro Switchback

Switchback InsertsBasics Comp

JS91DR JS91DRZ

JS90XCR JS90XR

JS977CPS

JS979CPS

JS908T JS908T-P

JS908T-Y JS908T-B

JS908T-R JS908T-G

JS91AC JS919V

JS91BC

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Road Pads | Brake Pads

All-Condition Performance

Whether you ride all-pavement all the time or like a touch of dirt in your diet, Jagwire Road Brake Pads meld great looks with advanced technology. Compatible with a broad range of brake systems—including Campagnolo, SRAM, Shimano and Cross styles—Jagwire compounds deliver performance you can count on in all conditions.

SLEEK PRO ENERGY

The flagship of our road line, Sleek Pro pads offer uncompromising performance and durability for road and cross bikes with SRAM and Shimano brake systems.

ELITE PRO

Made from the same high-quality compounds as Jagwire’s Sleek Pro line, Elite Pro pads are designed exclusively for Campagnolo brake systems.

• Brake pads and inserts are sold in pairs and necessary replacement pins are included

Sleek Pro

• SRAM/Shimano compatible

Elite Pro

• Campagnolo compatible

Sleek Pro Cross Lite

JS537APS JS491APS

JS539APS JS495APS

JS523APS JS453APS

JS533APS JS473APS

JS515APS JS517APS

JS501WPS JS505VPS

JS503WPS JS507VPS

JS535WPS

Skin Header

Sleek Pro Inserts

JS453RPS JS453RZ

Elite Pro Inserts

JS459RPS JS459RZ

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DIY Cable Kits | Ripcord

Ripcord Derailleur Kits

• Semi-sealed system featuring 2100mm of sealing liner• Small parts – 3 sealed alloy end caps, 7 nosed alloy end caps, 6 cable donuts, 1 raincoat boot, 2 Tube Tops and 2 cable tips

• All kits feature L3 lubrication • All kits include required small parts for installation• Cable: Slick Stainless Steel with Teflon

® coating

Part No. ColorHousing Construction Compatibility

Front Cable Length (mm)

Rear Cable Length (mm)

Housing Length (mm) Cable

Outside Diameter (mm)

MCK203Black Carbon

LEX reinforced

SRAM® / Shimano

®

Mountain1500 2300 2500 Teflon

®

coated4.5

MCK205 Hot PinkLEX reinforced

SRAM® / Shimano

®


®

coated4.5

MCK207 OrangeLEX reinforced

SRAM® / Shimano

®


®

coated4.5

MCK209OrganicGreen

LEX reinforced

SRAM® / Shimano

®

Mountain1500 2300 2500

Teflon coated

4.5

MCK213 WhiteLEX reinforced

SRAM® / Shimano

®


®

coated4.5

MCK215 RedLEX reinforced

SRAM® / Shimano

®


®

coated4.5

MCK217 SID BlueLEX reinforced

SRAM® / Shimano

®


®

coated4.5

MCK219Carbon Silver

LEX reinforced

SRAM® / Shimano

®


®

coated4.5

MCK221Sterling Silver

LEX reinforced

SRAM® / Shimano

®


®

coated4.5

MCK223 TitaniumLEX reinforced

SRAM® / Shimano

®


®

coated4.5

MCK225Gold Medal

LEX reinforced

SRAM® / Shimano

®


®

coated4.5

MCK227Rose Thorn

LEX reinforced

SRAM® / Shimano

®


®

coated4.5

MCK229Braided White

LEX reinforced

SRAM® / Shimano

®


®

coated4.5

The Preferred Choice for Precision

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Ripcord | DIY Cable Kits

Ripcord Brake Kits

• Semi-sealed system featuring 650mm of sealing liner• Small parts – 2 lined alloy end caps, 2 nosed alloy end caps, 2 POP end caps, 3 cable donuts, 2 Tube Tops and 2 cable tips






MCK400Black Carbon

Kevlar reinforced SRAM® / Shimano

®


®

coated5.0

MCK402 Hot Pink Kevlar reinforced SRAM® / Shimano

®


®

coated5.0

MCK404 Orange Kevlar reinforced SRAM® / Shimano

®


®

coated5.0

MCK406OrganicGreen


®


®

coated5.0

MCK410 White Kevlar reinforced SRAM® / Shimano

®


®

coated5.0

MCK412 Red Kevlar reinforced SRAM® / Shimano

®


®

coated5.0

MCK414 SID Blue Kevlar reinforced SRAM® / Shimano

®


®

coated5.0

MCK416Carbon Silver


®


®

coated5.0

MCK418Sterling Silver


®


®

coated5.0

MCK420 Titanium Kevlar reinforced SRAM® / Shimano

®


®

coated5.0

MCK422Gold Medal


®


®

coated5.0

MCK424Rose Thorn


®


®

coated5.0

MCK426Braided White


®


®

coated5.0

• All kits feature L3 lubrication • All kits include required small parts for installation• Cable: Slick Stainless Steel with Teflon

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Part No. Color

Derailleur Housing Construction

Brake Housing Construction Compatibility

Derailleur Cable Length (mm)

Brake Cable Length (mm)



RCK000 BlackLinear steel strand

Kevlar reinforced

SRAM® /

Shimano® 2300

Front: 850 / Rear: 1650

Der: 1700 / Brake: 1700

Teflon®

coatedDerailleur: 4.0Brake: 5.0

RCK001 Ice GrayLinear steel strand

Kevlar reinforced

SRAM® /

Shimano® 2300

Front: 850 / Rear: 1650

Der: 1700 / Brake: 1700

Teflon®


RCK002 Hot PinkLinear steel strand

Kevlar reinforced

SRAM® /

Shimano® 2300

Front: 850 / Rear: 1650

Der: 1700 / Brake: 1700

Teflon®


RCK003OrganicGreen

Linear steel strand

Kevlar reinforced

SRAM® /

Shimano® 2300

Front: 850 / Rear: 1650

Der: 1700 / Brake: 1700

Teflon®


RCK004 WhiteLinear steel strand

Kevlar reinforced

SRAM® /

Shimano® 2300

Front: 850 / Rear: 1650

Der: 1700 / Brake: 1700

Teflon®


RCK005Gold Medal

Linear steel strand

Kevlar reinforced

SRAM® /

Shimano® 2300

Front: 850 / Rear: 1650

Der: 1700 / Brake: 1700

Teflon®


RCK006 RedLinear steel strand

Kevlar reinforced

SRAM® /

Shimano® 2300

Front: 850 / Rear: 1650

Der: 1700 / Brake: 1700

Teflon®


RCK007 SID BlueLinear steel strand

Kevlar reinforced

SRAM® /

Shimano® 2300

Front: 850 / Rear: 1650

Der: 1700 / Brake: 1700

Teflon®


RCK008 OrangeLinear steel strand

Kevlar reinforced

SRAM® /

Shimano® 2300

Front: 850 / Rear: 1650

Der: 1700 / Brake: 1700

Teflon®


RCK009 YellowLinear steel strand

Kevlar reinforced

SRAM® /

Shimano® 2300

Front: 850 / Rear: 1650

Der: 1700 / Brake: 1700

Teflon®


RCK010Bianchi Celeste

Linear steel strand

Kevlar reinforced

SRAM® /

Shimano® 2300

Front: 850 / Rear: 1650

Der: 1700 / Brake: 1700

Teflon®


DIY Cable Kits | Racer, Hyper






UCK202 Black Linear Strand SRAM® / Shimano

®

& Campagnolo® 1500 2300 2500

Slick Stainless

4.0

UCK214 White Linear Strand SRAM® / Shimano

®

& Campagnolo® 1500 2300 2500

Slick Stainless

4.0

UCK212 Ice Gray Linear Strand SRAM® / Shimano

®

& Campagnolo® 1500 2300 2500

Slick Stainless

4.0

UCK216Maize Gold

Linear Strand SRAM® / Shimano

®

& Campagnolo® 1500 2300 2500

Slick Stainless

4.0

UCK218 Purple Linear Strand SRAM® / Shimano

®

& Campagnolo® 1500 2300 2500

Slick Stainless

4.0

Hyper Derailleur Kits

• Universal derailleur kit• Small parts – 9 sealed alloy end caps, 1 raincoat boot, 6 cable donuts, 2 Tube Tops and 2 cable tips

Racer Cable Kits

• Derailleur small parts – 2 open alloy end caps, 4 sealed alloy end caps, 6 donuts, 2 Tube Tops and 2 cable tips• Brake small parts – 4 open alloy end caps, 3 cable donuts, 2 Tube Tops, 2 cable tips and 2 EZ-bend segments

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UCK400 Black Coil-wound Steel SRAM® / Shimano

®

Mountain & Road1350 2350 3000

Slick Stainless

5.0

UCK412 White Coil-wound Steel SRAM® / Shimano

®


Slick Stainless

5.0

UCK410 Ice Gray Coil-wound Steel SRAM® / Shimano

®


Slick Stainless

5.0

UCK414Maize Gold

Coil-wound Steel SRAM® / Shimano

®


Slick Stainless

5.0

UCK416 Purple Coil-wound Steel SRAM® / Shimano

®


Slick Stainless

5.0


Cable Length (mm)



PCK001Black Carbon

Kevlar reinforced V & U-Brake 1525 1145SlickStainless

5.0

PCK101 Orange Kevlar reinforced V & U-Brake 1525 1145SlickStainless

5.0

PCK102 White Kevlar reinforced V & U-Brake 1525 1145SlickStainless

5.0

PCK103 Red Kevlar reinforced V & U-Brake 1525 1145SlickStainless

5.0

PCK104 Hot Pink Kevlar reinforced V & U-Brake 1525 1145SlickStainless

5.0

PCK105Organic Green

Kevlar reinforced V & U-Brake 1525 1145SlickStainless

5.0

Hyper, Bender | DIY Cable Kits

Hyper Brake Kits

• Universal brake kit• Small parts – 6 open alloy end caps, 3 cable donuts, 2 Tube Tops and 2 cable tips

Bender Pro Kits

• BMX brake kit• Small parts – 4 lined alloy end caps, 1 cable tip

Bender Cable Kit

• BMX brake kit• Small parts – 4 Lined alloy end caps, 1 cable tip


Cable Length (mm)



PCK000Carbon Silver

Coil-wound/Steel V and U-Brake 1525 1145SlickStainless

5.0

PCK002 Chrome Coil-wound/Steel V and U-Brake 1525 1145SlickStainless

5.0

linear shell Kevlar® reinforcement


lubricated liner

weavecoiled shell

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Hydraulic Hose | HyFlow® Quick-Fit™

One Hose. One Kit. One Bike

With more disc brake platforms on the market than ever before, fitting hydraulic hoses can be complex and frustrating. That’s why Jagwire developed the Quick-Fit™ Hydraulic Hose Kit, a foolproof system utilizing proven caliper-adapter technology from the motorcycle world. Quick-Fit’s universal hose makes it safe and easy to dial in a perfect fit.

Simply select a HyFlow® Quick-Fit™ hose, and match it with a compatible HyFlow® Quick-Fit™ Fitting kit. It’s that easy. Quick-Fit™ Hydraulic Hoses come in eleven colors. Lever fittings for these brake manufacturers are available separately in convenient packaging: Avid, Shimano, Magura, Formula, Hayes and Hope.

HyFlow® Quick-Fit™ Hydraulic Hose Kits

Part No. ColorHoseConstruction Compatibility

Hose Length (mm) Liner Material Fittings


HBK400 Black Kevlar® reinforced

Universal with Quick-Fit™ adapters

3000 Teflon®

2 caliper-side universal couplers

5.0

HBK401Black Carbon Kevlar

® reinforced


3000 Teflon®


5.0

HBK402 White Kevlar® reinforced


3000 Teflon®


5.0

HBK403 Red Kevlar® reinforced


3000 Teflon®


5.0

HBK404 SID Blue Kevlar® reinforced


3000 Teflon®


5.0

HBK405 Orange Kevlar® reinforced


3000 Teflon®


5.0

HBK406Organic Green Kevlar

® reinforced


3000 Teflon®


5.0

HBK407 Hot Pink Kevlar® reinforced


3000 Teflon®


5.0

HBK408Sterling Silver Kevlar

® reinforced


3000 Teflon®


5.0

HBK409 Titanium Kevlar® reinforced


3000 Teflon®


5.0

HBK410Gold Medal Kevlar

® reinforced


3000 Teflon®


5.0

HBK411Rose Thorn Kevlar

® reinforced


3000 Teflon®


5.0

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HyFlow® Quick-Fit™ | Hydraulic Hose

HyFlow® Quick-Fit™ Adapters

Part-Number Contents Manufacturer Compatible Models

HFA201 Avid®

XX™, Juicy Seven™, Juicy Ultimate™,Juicy Five™

HFA202 Avid®

Elixir R, Elixir CRElixir 4, Elixir 5Elixir CR, MagnesiumXO, X9,X7

HFA206 Avid®

Code

HFA301 Shimano®

XTR 2007—2010,Deore XT 2008—2010,Hone 2005—2008, SLX 2010,Deore LX 2007—2008,Deore 2002—2010,Alfine 2007—2009

HFA302 Shimano®

Saint 2008—2010

HFA401 Magura®

Gustav M2000—2010,Marta 2007—2010,Marta Gold 2007,Marta SL 2008—2010

HFA402 Magura®

Clara 2000—2002,Gustav M 2000—2010,2009-2010, Marta 2002—2010,Marta SL 2003—2010,Marta Gold 2007,Louise 2000—2010,Louis FR

2002—2006,Louis BAT

2008—2010,Louis Carbon 2008—2010

HFA501 Formula®

ORO

HFA502 Formula® R1, THE ONE, MEGA,

RX, THE ONE FR

HFA601 Hayes® Stroker Trail, Stroker Carbon,

Stroker Ace, Stroker Gram

HFA602 Hayes®

Stroker Ryde

HFA701 Hope®

Mini Trial, Mono Mini, Moto V2,Tech V2, Mono M4, Tech X2, Mono 6ti,Moto M6, Tech M4Race X2

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Triple Threat for Sun, Rain and Snow

Jagwire’s proprietary RedZone® HeatShield® technology creates a heat barrier between the compound and the backing plate resulting in a higher threshold for heat-induced brake fade. The HeatShield® technology is included on all Jagwire disc brake pads and results in a better performing, more consistent disc pad.

Avid®

Brake Model RedZone® Comp RedZone

® Lite RedZone

® Extreme

Elixir CR, Elixir R, Elixir 3,

Elixir 5, SRAM XXDCA079 DCA075 DCA379

Avid®

BB7, All Juicy Models DCA064 DCA066 DCA364

Avid®

BB5 DCA065 N/A N/A

Hayes®

Brake Model RedZone® Comp RedZone® Lite RedZone® Extreme

Stroker Trial,

Stroker Carbon,

Stroker Gram

DCA073 N/A DCA373

Stroker Ryde DCA076 N/A DCA376

HFX-Mag Series,

HFX-9 Series,

MX1

DCA001 N/A DCA301

Sole, MX2, MX3 DCA052 N/A N/A

El Camino DCA051 DCA068 N/A

Disc Brake Pads | RedZone®

• Disc Brake Pads are sold in pairs and where necessary replacement springs or clips are included

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The One

R1

MEGA

DCA080 DCA081 DCA380

ORO DCA063 DCA071 DCA363

B4 DCA022 N/A N/A

Formula®

Magura®


Marta 2002-2008, Marta SL DCA021 N/A DCA321

All Martas ab 2009, All Louise 2007, Julie

HPDCA074 N/A DCA374

Clara 2000, Louise 1999-2001 DCA002 N/A DCA302

Julie 2001-2008 DCA014 N/A DCA314

Clara 2001-2002, Louise FR,

Louise 2002-2006DCA013 N/A N/A

Gustav M DCA012 N/A N/A

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Disc Brake Pads | RedZone®

Hope®


M4 DCA028 N/A N/A

C2 DCA018 N/A N/A

Mini DCA023 N/A N/A

XC DCA019 N/A -N/A

Shimano®


XTR M965, M966, M975, M975P,

Saint M800, XT 765, XT775, M601, SLX

M665, LX-585, LX-605, T665, Deore

M545, M535, R-505, S-500

DCA027 DCA070 DCA327

XT M755, M755DH DCA003 DCA067 DCA303

Deore M515, M515M, M515-LA, M525,

M515-LA-M, M415, M465, M475, M485,

M495, C501, C601

DCA016 N/A N/A

Deore M555, M555M DCA015 N/A N/A

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Tektro®

Auriga, Auriga Comp, Aquila DCA016 N/A N/A

Tektro®

IO DCA077 N/A N/A

Tektro®

Mechanical Disc Brake

Lyra, IOXDCA078 N/A N/A

Tektro®


D-Power DCA016 N/A N/A

RST®


Coda DCA020 N/A N/A

Cannondale®


Promax® Disc Brakes DCA065 N/A N/A

Promax®

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Brake Pads | Mountain

Full Stop Solution for Mountain, Road & Cross

Compatible with V-brake and cantilever braking systems, Switchback and Comp Mountain series pads offer a variety of choices. From colorful Comp Mountain XC pads to the performance leading Switchback Pro Z pads Jagwire has the high country covered.

Pushing the boundaries of design, our all-new Switchback Pro Z brake pads take innovation to the next level. Featuring Jagwire’s high-performance Pro Series compound, the Switchback Pro Z melds good looks with long-lasting performance.

Part No. Compatible Systems Color Compound Weight

JS977CPS Switchback Pro ZWhiteRubber Coated

Ps-M 48g

JS979CPS Switchback Pro ZBlack Rubber Coated

Ps-M 48g

Switchback Pro


JS91AC Switchback Tri-Zone Black Aw 54.8g

JS91BC Switchback Tri-Zone Silver Aw 54.8g

JS919V Switchback Tri-Zone Canti Black Aw 37.3g

Switchback

Pro Series—Road

• High performance brake compound• High power and excellent modulation

Ceramic

• Designed for ceramic rims• High-friction compound

Pro Series—Mountain

• Superior off-road performance• High power with long wear

All-Weather

• All-around performance• Long wear

Red Zone

• Designed for wet weather control

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JS91DR Switchback Tri-Zone insert Black Aw 10.2g

JS91DRZ Switchback Tri-Zone Red Zone insert Red Rz 13.1g

JS90XRC SwitchBack Ceramic Insert Black/Green Ce 13.3g

Switchback Inserts

Mountain | Brake Pads

Part No. Description Mounting Color Compound Weight

JS908T

BWP5005

(box of 50 pairs)

Comp Mountain XC Threaded Post Black Aw 58.5g

JS908T-Y Comp Mountain XC Threaded Post Yellow Aw 58.5g

JS908T-R Comp Mountain XC Threaded Post Red Aw 58.5g

JS908T-P Comp Mountain XC Threaded Post Pink Aw 58.5g

JS908T-B Comp Mountain XC Threaded Post Blue Aw 58.5g

JS908T-G Comp Mountain XC Threaded Post Gray Aw 58.5g

JS908H Comp Mountain XC Canti Post Black Aw 58.4g

JS909H

BWP3001

(box of 50 pairs)

Comp Mountain XC Canti, 70mm

Post Black Aw 58.4g

JS910HComp Mountain Canti, 53mm

Post Black Aw 47.6g

JS207N

BWP1001

(box of 50 pairs)

X-Caliper Nut Black Aw 43.8g

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Basics Comp


Brake Pads | Road

Elite Pro Inserts

Part No. Description Compatibility Color Compound Weight

JS515APS Elite Road Skeleton Campagnolo Skeleton Silver Ps-R 39.4g

JS517APS Elite Road Skeleton Campagnolo Skeleton Black Ps-R 39.4g

JS459APS Elite RoadCampagnolo non-Skeleton

Silver Ps-R 43.9g

JS475APS Elite RoadCampagnolo non-Skeleton

Black Ps-R 43.9g


JS537APS Sleek Pro Road Energy SRAM® / Shimano

® White Rubber Coated Ps-R 34.9g

JS539APS Sleek Pro Road Energy SRAM® / Shimano

® Black Rubber Coated Ps-R 34.9g

JS491APS Sleek Pro Road Lite SRAM® / Shimano

® Silver Ps-R 32.8g


® Black Ps-R 32.8g


®White Rubber Coated Ps-R 32.8g


®Ultegra™ Gray Ps-R 32.8g

JS453APS Sleek Pro Road SRAM® / Shimano

®Silver Ps-R 35.1g

JS473APS Sleek Pro Road SRAM® / Shimano

®Black Ps-R 35.1g


JS459RPS Elite Pro Road Insert Campagnolo Skeleton and non-Skeleton

Black Ps-R 10.9g

JS459RZ Elite Pro Road Insert Campagnolo Skeleton and non-Skeleton

Red Rz 10.9g

Elite Pro

• The Elite Pro line is designed for Campagnolo brakes

Sleek Pro

• The Sleek Pro line is designed for SRAM and Shimano systems• Sleek Pro Energy pads feature interchangeable color highlights

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Road | Brake Pads


JS453RPS Sleek Pro Road Insert SRAM® / Shimano

® Black Ps-R 9.8g

JS453RZSleek Road Red Zone Insert SRAM

® / Shimano

® Red Rz 10.6g


JS501WPS Sleek Pro Cross Lite Threaded Post Silver Ps-R 47.9g

JS503WPS Sleek Pro Cross Lite Threaded Post Black Ps-R 47.9g

JS535WPS Sleek Pro Cross Lite Threaded Post White Rubber Coated Ps-R 47.9g

JS505VPSSleek Pro Cross Lite Post Mount

Canti Post Silver Ps-R 44.0g

JS507VPSSleek Pro Cross Lite Post Mount

Canti Post Black Ps-R 44.0g


JS451A

BWP1003

(box of 50 parirs)

Basics Comp Road SRAM® / Shimano

® Black Aw 47.9g

Basics Comp Road

Sleek Pro Inserts

• Replacement screws included

Sleek Pro Cross Lite

• The Sleek Pro Cross Lite line combines road and mountain designs for cantilever brake pad solution • Perfect for cyclocross bikes

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Fine Tune Your Ride

Adjusters | J2, Rocket

Jagwire’s Inline adjusters make on-the-fly derailleur adjustments safe and easy. From the ingenious Rocket to the sleek and stylish J2, these tried and true adjusters are used on millions of bikes across the world.

Part No. Description Color Material Qty

BSA044 J2 Inline Index / Detent Adjusters Black Alloy 2

BSA043

J2 Inline Index / Detent Adjusters Titanium Alloy 2

BSA049

J2 Inline Index / Detent Adjusters White Rubber Coated / Alloy 2

BSA050 J2 Inline Index / Detent Adjusters Black Composite 2

BSA051 J2 Inline Index / Detent Adjusters White Composite 2

BSA052 J2 Inline Index / Detent Adjusters Gray Composite 2

J2 Adjusters

Ø5.

7

Ø5.

7

39

18Ø

5.7

Ø5.

7

39

18Ø

5.7

Ø5.

7

39

18

• Two 50mm lengths of 4mm end-capped derailleur housing included; not recommended for use with brake systems

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Inline, Frame Mounted | Adjusters

Frame Mount Adjusters

Rocket Adjusters

• For use with Shimano® STI road levers

Inline Adjusters


CHA035 Mini Inline Adjusters Titanium Alloy 2

BSA036 Mini Inline Adjusters Black Rubber Coated / Alloy 2

BSA037 Mini Inline Adjusters White Rubber Coated / Alloy 2


CHA041 Carbon Rocket Adjusters Black Carbon / Alloy 2

BSA035Rocket ll AdjustersFor Use with shimano STI road levers

Black Rubber Coated / Alloy 2


BSR233Mickey Adjusting Barrels(Campagnolo Compatible)

Chrome Plated Steel 2

BSA038Carbon Index Adjusting Barrel (M5)

Black Carbon / Alloy 2

BSA028 Index Adjusting Barrel (M5) Black Rubber Coated / Alloy 2

BSA039 Index Adjusting Barrel (M5) White Rubber Coated / Alloy 2

• Two 50mm lengths of 4mm end-capped derailleur housing included; not recommended for use with brake systems

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**STI is registered trademark owned by SHIMANO® Inc.


BOT112OJ

Gold

• 4.5mm derailleur• Kevlar or braided

housing• Alloy• Bottle of 50 BOT112SJ

SilverBOT112BJ

BlackBOT112RJ

RedBOT112UJ

BlueBOT112EJ

Cash GreenBOT112NJ

Tango

BOT057OJ

Gold

• 4.0mm derailleur• L3 lined housing• Alloy• Bottle of 50

BOT057SJ

Silver

BOT057BJ

Black

BOT057RJ

Red

BOT057UJ

Blue

BOT057EJ

Cash Green

BOT057NJ

Tango

• 4.0mm derailleur• L3 lined housing• Bottle of 100

• 4.5mm derailleur• L3 lined housing• Bottle of 100

BOT007

Black PlasticBOT207-A

Black Brass

End Caps | Sealed, Open

Choosing the right combination of end caps is essential to the performance of a shifting or braking system. Jagwire’s wide assortment of end caps covers the myriad of bicycle and component designs on the market today and from days gone by.

Sealed End Caps

• Sealed end caps feature a small rubber o-ring in the base to help prevent dust and water from entering the housing • Best used with derailleur systems

Open End Caps

Finishing Touches

• 5.0mm brake• Kevlar or coiled

steel housing• Alloy• Bottle of 50

BOT192OJ

Gold

BOT192BJ

Black

BOT192SJ

Silver

BOT192RJ

Red

BOT192UJ

Blue

BOT192EJ

Cash GreenBOT192NJ

Tango

• 5.0mm brake• Coiled steel

housing, crimp to secure

• Brass• Bottle of 200

BOT115-2D

Chrome Plated

BOT115-2DE

Black

• 5.0mm brake• Kevlar or coiled

steel housing• Brass• Bottle of 200

BOT115-3

Chrome PlatedBOT115-3E

Black

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BOT208-A

Black Brass


Open, Lined | End Caps

• 5.0mm brake• Protect Teflon®

coated cables• Carbon fiber • Blister pack of 6

CHA042

Carbon

• 5.0mm brake• Protect Teflon®

coated cables• Alloy • Bottle of 50

BOT060OJ

GoldBOT060BJ

BlackBOT060SJ

SilverBOT060RJ

RedBOT060UJ

BlueBOT060EJ

Cash GreenBOT060NJ

Tango

• 5.0mm derailleur• Reducer for

4mm road stop• Alloy• Bottle of 100

BOT115-6

Chrome Plated

• 4.0mm derailleur• SRAM / Shimano systems• Alloy• Bottle of 50

BOT192-2OJ

GoldBOT192-2BJ

BlackBOT192-2SJ

SilverBOT192-2RJ

RedBOT192-2UJ

BlueBOT192-2EJ

Cash GreenBOT192-2NJ

Tango

• 4.0mm derailleur• Non-lubricated

derailleur housing• Brass• Bottle of 50

BOT115-4H

Black

• 4.0mm derailleur• Non-lubricated

derailleur housing• Plastic• Bottle of 100

BOT115-4F

Black

Open End Caps

Lined End Caps

• Lined end caps are designed provide protection for a cable’s Teflon coating as it passes through frame stops

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End Caps | Nosed

Nosed End Caps

• Nosed end caps are lined and are commonly used with liner as sealing systems or to add extra protection for cables running through frame fittings

• Water-proof boot• Brake cable use

with nosed end caps

• Silicon• Bottle of 50BOT231B

BlackBOT231S

Silver

BOT004

Black

• Water-proof boot• Derailleur cable use with nosed end caps or at the cable boss at rear stay with nosed end cap• Silicon• Bottle of 50

• 4.0mm derailleur• Use with seal kit

or at the cable boss at rear stay with water-proof boot

• Alloy• Bottle of 50

BOT012OJ

GoldBOT012BJ

BlackBOT012SJ

SilverBOT012RJ

RedBOT012UJ

BlueBOT012EJ

Cash GreenBOT012NJ

Tango

• 4.0mm derailleur• Use with seal kit• Plastic• Bottle of 100

BOT115-4A

Black

• 5.0mm brake• Use with seal kit• Carbon fiber• Blister pack of 6

CHA043

Carbon

• 5.0mm brake• Use with seal kit• Alloy• Bottle of 50

BOT061OJ

GoldBOT061BJ

BlackBOT061SJ

SilverBOT061RJ

RedBOT061UJ

BlueBOT061EJ

Cash GreenBOT061NJ

Tango

• 5.0mm derailleur• Use with seal kit• Plastic• Bottle of 100

BOT193-1

Black

• 4.5mm derailleur• Use w/ seal kit

or at the cable boss at rear stay with waterproof boot

• Alloy• Bottle of 50

BOT051OJ

GoldBOT051BJ

BlackBOT051SJ

SilverBOT051RJ

RedBOT051UJ

BlueBOT051EJ

Cash GreenBOT051NJ

Tango

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• Non-crimp• Brake and

derailleur cables• Alloy• Blister pack of 4

CHA069

GoldCHA070

SilverCHA071

BlackCHA072

Red

• Cable tip• 1.2mm cables

and smaller• Alloy• Dispenser bottle

of 500

BOT117-AO

GoldBOT117-A

Silver

BOT117-CO

Gold


and smaller• Alloy• Dispenser bottle

of 500

BOT117-CSilver

BOT117-C06

Red

BOT117-C7

Black BOT117-C8

BlueBOT117-C61

Cash GreenBOT117-T7

Tango

BOT117-P

Pink

• Brake and derailleur

• TPR• Dispenser bottle

of 600 (200 sets)

BOT170-BBlack

BOT170-C

Translucent

Cable Tips

Cable Donuts

• Single bike kit• Cable end cap• 10 of 4mm

sealed• 6 of 5mm open• 4 Cable tips• Alloy• Blister pack

CHA094-OJGold CHA094-RJ

RedCHA094-SJ

SilverCHA094-UJ

BlueCHA094-EJCash Green

CHA094-NJTango


and smaller• Alloy• Blister pack of 30 each

CHA075

Cash Green, Tango, PinkCHA074

Gold, Black, Red

• Brake and derailleur

• TPR• Blister pack of 30 each

CHA076

Black/Translucent

Combo Pack

Cable Donuts | Cable Tips

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Precision Tools for Specialized Tasks

Tools |

Get the job done right with the right tool for the job. Jagwire’s specialized line of tools helps you tackle a wide range of control-system tasks, from hydraulic installs to brake-pad replacement and maintenance.

Pad Press Plus®

Replacing brake pad inserts can be a challenge. The Pad Press Plus makes removing and installing brake pad inserts simple and easy. The new design is compatible with both mountain and road pad types and supports SRAM, Shimano and Compagnolo pad designs. The included screws make for easy mounting to any workbench.

Part No. Compatible Systems Color Material Qty

WST024 Shimano®, SRAM® and Campagnolo® Mountain & Road Race Pads Compatible

Black Die-Cast Steel 1

Incisor

Jagwire’s Incisor cable and housing cutter slices with precision. Adjustable grip size makes the Incisor comfortable for all hand sizes. The integrated awl helps clear the way for smooth cable operation.


WST028 Incisor cable and housing cutter Black/Yellow SK5 Steel 1

Instruction

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HyFlow® Bleed Kit

• Innovative free-motion bleeding valve provides 360° functionality• Fully sealed system does not require old fluid to be drained• Allows for more frequent fluid changes for better performance


WST023 Mineral oil kit. Includes Shimano® and Magura® adapters

Translucent PP 1

United States, Taiwan and European Union Patents Pending®

Awl Awl Housing rounding Cable Tip Fixture Adjusting knob for handle distance.


| Tools

Space Age™ 1.0

Cutting straight and clean is an important part of properly installing any hydraulic hose. The Space Age™ 1.0 makes it easy to cut hose like pro mechanics. The easy to use channel cradles the hose and holds it perpendicular to the cutting blade for a clean and straight cut every time..

Space Age™ 2.0

A tidily cut hydraulic hose is just as important for the home mechanic as it is for the pros. The hand-held design of the Space Age 2.0

makes it

possible to cleanly prepare hoses anywhere in the workshop.


WST025Space AgeTM 2.0 Hydraulic brake line cutter

Black Plastic 1

WST027 Replacement Blades for Space AgeTM 2.0 Silver Steel 5

Needle Driver™ 2.0

Installing hydraulic hose fittings shouldn’t be done using a hammer. The delicate brass fittings in the end of a hydraulic hose can be be easily

crimped or not installed flush with the end of the hose. This results in potentially poor brake performance. The Needle Driver II™ is a simple-to-

use tool that secures the end of a hydraulic hose and allows for easy and gentle installation of hose fittings.


WST026 Needle Driver

Needle InsertingBlack Plastic 1


WST010 Space AgeTM 1.0

Hydraulic brake line cutterYellow Zinc Die-Casted 1

WST011Replacement Blades for Space AgeTM 1.0

Silver Steel 5

Instruction

1 2 3 4 5 6

2. 3.1.

Instructions

Cut with cable cutter Cut with razor blade Cut with Space Age 1.0 1 2 3

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Small Parts | BarCon, Tube Tops

BarCon 2.0

• Externally mounted solution for SRAM and Shimano bar end shifting systems• Adapt to a variety of handlebar styles, including triathlon, H-type, recumbent and touring drop bars• Includes Black 2100mm of 4mm L3 derailleur housing, 2 2300mm cables, 8 sealed alloy end caps, 6 cable donuts,

2 Tube Tops and 2 cable tips and shims for 22.2 mm bars

All the Right Bits & Pieces

Ramp up your bar-end shifting and shave precious grams from your bicycle with a set of Jagwire BarCon 2.0. shifters. Compatible with both SRAM® and Shimano® bar-end shifting systems, externally mounted BarCons are easy to adjust and service. Highly versatile, they adapt to a variety of handlebar styles, including triathlon, H-type, recumbent and touring drop bars.

Part No. Color Description Compatibility Material Qty Package

BCS101 BlackBarCon 2.0 Shifter Mount Kit

SRAM® and Shimano® bar-end shifters Alloy 2 Tube with DIY kit

BCS102 SilverBarCon 2.0 Shifter Mount Kit


BCS103 GoldBarCon 2.0 Shifter Mount Kit


Stick-On Guides


DCA053 SilverAlloy Stick-On Cable Guide

Brake or Derailleur housing or hose

Alloy 4 Blister

DCA060 SilverAlloy Stick-On Cable Guide


Alloy 50 Bag

DCA056 BlackAlloy Stick-On Cable Guide


Alloy 4 Blister

DCA061 BlackAlloy Stick-On Cable Guide


Alloy 50 Bag

DCA007 BlackStick-On Cable Guide


Plastic 3 Blister

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Frame Protectors, Guides | Small Parts

Tube Tops

• Tube Tops protect a frame’s finish from scratches• Original and 4G Tube Tops slide on housing during installation and 3G Tube Tops snap on at any time

Part No. Color Description Material Qty Package

CHA063

1

0.2

0.6

1.7

Ø20

Black Stick-On Frame Protector Silicon 6 Blister

CHA064

1

0.2

0.6

1.7

Ø20

Clear Stick-On Frame Protector Silicon 6 Blister

Stick-On Frame Protectors

Cable Grips


CHA065 Black 4G Tube Tops Brake or derailleur housing Silicon 4 Blister

CHA066 Black 4G Tube Tops Brake or derailleur housing Silicon 50 Bag

CHA037 Black 3G Tube Tops Brake or derailleur housing TPR 4 Blister

CHA038 Black 3G Tube Tops Brake or derailleur housing TPR 50 Bag

CHA039 Black 5.5 mm 3G Tube Tops

Brake housing or hydraulic hose

TPR 4 Blister

CHA054 White 3G Tube Tops Brake or derailleur housing TPR 4 Blister

CHA055 White 3G Tube Tops Brake or derailleur housing TPR 50 Bag

CHA068 Black Tube Tops Brake or derailleur housing Silicon 4 Blister

CHA090 Black Tube Tops Brake or derailleur housing Silicon 50 Bag


DCA008 Black Cable Grip 5.0mm housing or hose Alloy 2 Blister

DCA010 SilverAdjustable Cable Grip


Stainless Steel

2 Blister Sm

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Small Parts | Hooks, Clips

S-Hooks & Bridge

C-Clips

Stoppers & Loop Guides


CHA013Chrome Plated

Cable Guide Stopper

5.0 mm Housing Brass 50 Bag

CHA056 BlackCable Guide Stopper

5.0 mm Housing Alloy 10 Bag

DCA057 BlackHose Guide for Frame Loops

5.5 mm Housing/ Hose Plastic 50 Bag


5.0 mm Housing/Hose Plastic 50 Bag


4.5 mm Housing/Hose Plastic 50 Bag


4.0 or 5.0 mm Housing/Hose

Plastic 50 Bag


CHA046 Black Rotating Hook Plastic 4 Blister

CHA093 White Rotating Hook Plastic 4 Blister

CHA048 Black Cable Cross Plastic 4 Blister

CHA047 Black Housing Holder Plastic 2 Blister


DCA054 Black Housing Guide Plastic 4 Blister

DCA055 Black Housing Guide Plastic 50 Bag

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Noodles, Connectors | Small Parts

Housing Connectors

Shims & Plugs

V-Brake Noodles & Boots

• Brake noodles feature stainless steel tubes with alloy tips


CHA062 SilverDouble-Ended Housing Connector

4.0 mm Derailleur Housing

Alloy 10 Bag


4.5 mm Derailleur Housing

Alloy 10 Bag


5.0 mm Brake Housing

Alloy 10 Bag


DCA025 Silver Disc Brake ShimStainless Steel

20 Blister

HFA025 Satin SilverM8 BoltFor fork pivots

Chrome Plated

20 Bag

HFA026 Satin SilverM10 BoltFor rear stay pivots

Chrome Plated

20 Bag

Part No. Color Description Compatibility Recommended Use Material Qty Package

BSA033 Silver83° Brake Noodle

V-Style Brakes —Steel / Alloy end cap

10 Bag

BSA031 Silver135° Brake Noodle

V-Style Brakes —Steel / Alloy end cap

10 Bag

BSA032 Silver/Black90° Brake Noodle

V-Style BrakesKevlar® Reinforced Ripcord housing.

Steel / Alloy end cap

10 Bag

CHA089 Black POP End Cap5.0 mm Housing

Connect Kevlar® Reinforced Ripcord Housing to standard sized guides or adjusters

Alloy 20 Bag

BSA047 Black Brake Boot V-Style Brakes — Rubber 10 Bag

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Small Parts | Cable Guides

Adjusting Barrels & Anchor Bolts


BSA004 SilverM7 Adjusting Barrel(Fits Older Brake Levers)

Alloy 10 Bag


Alloy 10 Bag


Alloy 10 Bag


Alloy 10 Bag

BSA008 Silver / BlackM10 Adjusting Barrel(Fits Older Brake Levers)

Alloy 10 Bag

BSA012 Silver M6 Adjusting Bolt Alloy 25 Bag

BSA009 Silver 5mm Anchor BoltGalvanized Steel

25 Bag

BSA010 Silver 6mm Anchor BoltGalvanized Steel

25 Bag

Straddle Cables & Carriers


BSA045 Silver / WhiteCantilever Barrel Adjuster with Straddle Cable

Galvanized steel / Rubber coated

2 Blister

CC102 SilverDouble-End Staddle Cable, 1.8x380mm

Galvanized steel

10 Bag

CC103-3 SilverEZ Handle Single End Straddle Wire, 1.8x330mm

Galvanized steel

10 Bag

BSA011 SilverStraddle Cable Carrier

Galvanized steel

10 Bag

BSA040 BlackAlloy Straddle Cable Carrier with Liner

Alloy 2 Blister

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BSA047

Pipe Boot x 10

BSA008

M10 adjusting barrel x 10

BSA011

Straddle cable carrier x 10

BSA005


BSA004


BSA009

5mm anchor bolt x 10

DCA083

Adjustable Cable Grip x 10

DCA049

Rocket II Adjuster x 10

BSA046

Mini Inline Adjuster x 10

BSA048

M5 Index Adjusting Barrel x 10

BSA016

Mickey adjuster Barrel x 10

BSA041

Flexible Brake Noodlex 10

DCA058

5mm Housing Guide for Frame Loops x 10

DCA059

4.5mm Housing Guide for Frame Loops x 10

CHA012

Cable Cross x 20

CHA088

Rotating Hook x 20

DCA055

C-Clip Housing Guide x 15

HFA603

Hayes Jnsert / CompressionBushing x 10

HFA028

M6 Oil for mineral/Brown x 10M6 Oil seal for DOT/Black x 10

HFA503

Formula Compression nut x 10

HFA403

Magura Compression nut x 10

HFA203

Avid Compression nut x 10

HFA303

Shimano Compression nut x 10

HFA604

Hayes Jnsert / Compressionnut x 10

HFA029

M8 Oil Seal x 20

HFA504

Formula Needle x 10

HFA404

Magura Needle x 10

HFA204

Avid Needle x 10

HFA304

Shimano Needle x 10

HFA030

Oil Seal for Avid Elixir x 15

HFA505

Formula Compression Bushing x 10

HFA405

Magura Compression Bushing x 10

HFA205

Avid Compression Bushing x 10

HFA305

Shimano Compression Bushing x 10

Combo Kits | Small Parts

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CHA013

Cable Guide Stopper x 10

DCA072

4 or 5mm Housing Guide x 10

CHA077

4.5mm Sealed End Cap, Gold / Silver / Red x 10/each

CHA079

4mm Sealed End Cap, Gold / Silver / Red x 10/each

CHA082

5mm Lined End Cap, Gold / Silver / Red x 10/each

CHA085

Water-Proof boot, fits 4.0 & 4.5mm derailleur nosed end caps x 10

DCA082

Alloy Stick on guide x 10/eachSilver / Black

CHA056

Open End Caps,Fits 5mm CEX, CGX, KEB x 10

CHA078

4.5mm Nosed End Cap, Gold / Silver / Red x 10/each

CHA080

4mm Nosed End Cap, Gold / Silver / Red x 10/each

CHA013

Cable Guide Stopper x 10

CHA086

Water-proof boot for brakeBlack x 25

CHA091 Cable Donut, Black / Translucent x 10/each

CHA089

POP End Cap, fits 5mm housing to guide pipes x 10

CHA081

4mm Open End Cap, Gold / Silver / Red x 10/each

CHA084

5mm Open End Cap, Gold / Silver / Red x 10/each

CHA087

Water-proof boot for brakeSilver x 25

End Caps & Accessories

This kit makes setting-up brake and derailleur cable housings a breeze. Includes red, gold and silver 4, 4.5 and 5mm end caps in open, sealed, nosed and raincoat varieties. Useful housing stoppers transform open frame loops into traditional housing stops. Cable Crosses and Rotating Hooks keep housings where you want them.

HyFlow Fittings

Kit includes a variety of common fittings and seals for a range of disc brakes from Avid, Formula, Magura, Shimano, Hayes and others

Brake & Shifter Accessories

Kit includes a supply of barrel adjusters for brake and derailleur systems. Straddle carriers, anchor bolts, pipeboots and ever-useful in-line adjusters are also provided.

CHA900

HFA900

BSA900


Inner Wire | Derailleur

Jagwire knows wire—that’s why it’s in our name. Our derailleur inner wire is manufactured to the highest standards in the industry. Pre-stretched and lubricated, Jagwire delivers flawless performance and durable operation for many rugged miles.

GAR™ /

STR™ TEC™ / TEC-ST™

GAS™ /

STS™

Basics Inner WireGAR

(galvanized steel)

STR

(stainless steel)

Slick Inner WireGAS (SLICK-galvanized)STS (SLICK-stainless)

Teflon® Coated Inner WireTEC (Teflon coated)TEC-ST (Teflon® coated, stainless)

Tech: Cable Heads & Surface Treatment

Jagwire inner wires are available in three levels of finish:

• Basics inner wires offer a no-nonsense high quality cable• Slick cables go through a machining process where the high points of the outer layer of the wire

are removed to produce a smooth, slick surface• Coated inner wires have a layer of Teflon applied to the slick surface; the Teflon-coated surface reduces friction by 30%,

resulting in smooth shifting and crisp braking time after time

Tie it All Together

Workshop FileboxPancake Header

Part No. Description Length Compatible System Weight Each Qty Package

73TC2300 1.1mm Teflon® Slick Stainless 2300mm SRAM

® / Shimano®

15.0g 1 Pancake

75TC2300 1.1mm Teflon® Slick Stainless 2300mm Campagnolo

®15.0g 1 Pancake


® / Shimano®

21.8g 1 Pancake


®21.6g 1 Pancake

Derailleur Inner Wire — Teflon® Coated

• Die-extruded stainless steel and coated with Teflon®

• Ultra low friction for optimum performance• Best used with sealed, lined or nosed end caps

C S

SRAM® / Shimano® Campagnolo®

derailleur cable ends brake cable ends

C

Universal Mountain

SRAM® / Shimano® Road

S

Campagnolo®

Inner

Wire


Derailleur | Inner Wire


73SS2300 1.1mm Slick Stainless 2300mm SRAM® / Shimano

®14.7g 1 Pancake

75SS2300 1.1mm Slick Stainless 2300mm Campagnolo®

14.5g 1 Pancake


®21.3g 1 Pancake


21.1g 1 Pancake


®30.2g 1 Pancake

Derailleur Inner Wire — Slick Stainless

• Die-extruded stainless steel is corrosion and rust resistant

Derailleur Inner Wire — Slick Galvanized


Derailleur Inner Wire — Workshop Box



73SG2300 1.1mm Slick Galvanized 2300mm SRAM® / Shimano

®14.9g 1 Pancake

75SG2300 1.1mm Slick Galvanized 2300mm Campagnolo®

14.5g 1 Pancake


®21.3g 1 Pancake

75SG3100 1.1mm Slick Galvanized 3100mm Campagnolo®

21.1g 1 Pancake


6009861 1.1mm Slick Stainless 2300mm Campagnolo®

14.5g 100 Filebox

6009862 1.1mm Slick Stainless 2300mm SRAM® / Shimano

®14.7g 100 Filebox

6009863 1.1mm Slick Galvanized 2300mm SRAM® / Shimano

®14.9g 100 Filebox

6009864 1.1mm Teflon® Slick Stainless 2300mm SRAM

® / Shimano

®14.9g 50 Filebox

6009865 1.1mm Teflon® Slick Stainless 2300mm Campagnolo

®14.9g 50 Filebox

Derailleur Inner Wire — Basics

• Standard Galvanized or stainless steel cables is corrosion and rust resistant


BWC1011 Basics 1.2mm Galvanized 2300mm SRAM® / Shimano

®15.6g 100 Filebox

BWC1012 Basics 1.2mm Stainless 2300mm SRAM® / Shimano

®15.4g 100 Filebox

12RG2300 Basics 1.2mm Galvanized 2300mm SRAM® / Shimano

®15.6g 1 Pancake


®22.5g 1 Pancake In

ner W

ire


Inner Wire | Brake



® Road 23.1g 1 Pancake


22.4g 1 Pancake



96SS27501.5mm Slick Stainless(Mechanical Disc Brake)

2750mm SRAM® / Shimano



36.1g 1 Pancake



Road Brake Inner Wires — Slick

• Die-extruded stainless or Galvanized steel • Stainless wires are corrossion and rust resistant

Road Brake Inner Wires — Teflon® Coated

• Die-extruded stainless steel and coated with Teflon® • Ultra low friction for optimum performance• Best used with lined or nosed end caps

Mountain Brake Inner Wires — Teflon® Coated

• Die-extruded stainless steel and coated with Teflon® • Low friction for optimum performance• Best used with lined or nosed end caps



® / Shimano® Road 23.6g 1 Pancake


®28.0g 1 Pancake

96TC2750 1.5mm Teflon® Slick Stainless

(Mechanical Disc)2750mm SRAM

® / Shimano® Road 36.9g 1 Pancake



® / Shimano® MTB 24.6g 1 Pancake

94TC2750 1.5mm Teflon® Slick Stainless

(Mechanical Disc Brake)2750mm SRAM

® / Shimano® MTB 37.9g 1 Pancake

Friction in a brake system can create poor lever feel and slow overall performance. Jagwire maintains very specific standards for friction and tests hundreds of inner wires every week to ensure these high standards are met and maintained. Lubricated and pre-stretched during the manufacturing process; Jagwire inner wires will provide miles of performance. When used with Jagwire housing featuring a L3 lubricated liner lever feel improves dramatically and friction is reduced promoting better overall performance.

Workshop FileboxPancake Header

Inner

Wire

ROADMTB


Brake | Inner Wire

Road Brake Inner Wires — Workshop Box


Mountain Brake Inner Wires — Workshop Box




® MTB 24.6g 1 Pancake



94SS27501.5mm Slick Stainless(Mechanical Disc Brake)

2750mm SRAM® / Shimano





8009850-4 1.5mm Slick Stainless 1700mm Campagnolo®

22.7g 100 Filebox

8009853-4 1.5mm Slick Stainless 1700mm SRAM® / Shimano

® Road 22.7g 100 Filebox

8009853-2 1.5mm Slick Galvanized 1700mm SRAM® / Shimano


8009850-6 1.5mm Teflon® Slick Stainless 1700mm Campagnolo

®22.7g 50 Filebox

8009853-6 1.5mm Teflon® Slick Stainless 1700mm SRAM

® / Shimano® Road 22.7g 50 Filebox


8009852-2 1.5mm Slick Galvanized 1700mm SRAM® / Shimano

® MTB 24.1g 100 Filebox

8009852-4 1.5mm Slick Stainless 1700mm SRAM® / Shimano


8009852-6 1.5mm Teflon® Slick Stainless 1700mm SRAM

® / Shimano


Mountain Brake Inner Wires — Basics

• Standard Galvanized or stainless steel cables














Mountain Brake Inner Wires — Slick


Inner W

ire

ROADMTB


Keep It On Track

Housing | Derailleur

Jagwire L3-lined derailleur housings are the first choice for the world’s best brands. Giant, Specialized, Felt, Cannondale, GT, Merida, Norco, and hundreds of others trust Jagwire to deliver high-quality, durable performance. Manufactured with lead-free PVC, Jagwire housings meet all international standards and regulations for chemical and material content.

LEX™ Braided

nylon braidlinear shell

L3 lubricated liner

200 Meter Shop Rolls

Tech: Derailleur Housing

50 Meter Shop Rolls

Part No. Color Description Length Weight / Meter Package

20A0007 Black4mm LEX with End Caps1000pcs of open end caps included

200 Meters 32.2g Bulk Pack


BHL200 Black4mm LEX Derailleurwith L3 Liner 50

Meters 31.9g Workshop Filebox

90A9765 Black 4mm LEX Derailleur 50 Meters 32.2g Workshop Filebox

BHL205 White4mm LEX Derailleurwith L3 Liner 50

Meters 32.2g Workshop Filebox

90A9769-1 Ice Gray 4mm LEX Derailleur 50 Meters 32.2g Workshop Filebox

90A9769Pearl Silver

4mm LEX Derailleur 50 Meters 38.4g Workshop Filebox

Workshop Filebox

LEX™

inner plastic layerliner outer plastic layer

linear strands

LEX

Ho

usin

g

ROADMTB


Derailleur | Housing

3 Bikes Shop Rolls – 7.62 Meters (25 Feet)

• Plastic sealed end caps included


ZHB804 Black4mm LEX Derailleurwith L3 Liner

7.62 Meters (25 Feet)

31.9g Zipper Bag

ZHB802 White4mm LEX Derailleurwith L3 Liner


31.9g Zipper Bag

ZHB803 Red4mm LEX Derailleurwith L3 Liner


31.9g Zipper Bag

ZHB805 Yellow4mm LEX Derailleurwith L3 Liner


31.9g Zipper Bag

ZHB801 Ice Gray4mm LEX Derailleurwith L3 Liner


31.9g Zipper Bag

ZHB806Pearl Silver

4mm LEX Derailleurwith L3 Liner


31.9g Zipper Bag

ZHB808 SID Blue4mm LEX Derailleurwith L3 Liner


31.9g Zipper Bag

ZHB812 Orange4mm LEX Derailleurwith L3 Liner


31.9g Zipper Bag

ZHB813OrganicGreen

4mm LEX Derailleurwith L3 Liner


31.9g Zipper Bag

ZHB701BlackCarbon

4.5mm Ripcord LEX Derailleurwith L3 liner


30.1g Zipper Bag

ZHB705GoldMedal



30.1g Zipper Bag

ZHB706SterlingSilver



30.1g Zipper Bag

Workshop Zipper Bag

Ho

usin

g

ROADMTB


Housing | Brake

200 Meter Shop Rolls

50 Meter Shop Rolls


20Y0007 Black5mm CEX Brake700pcs of open end caps included

200 Meters 54.0g Bulk Pack


BHL100 Black5mm CGX Brakewith L3 Liner

50 Meters 54.0g Workshop Filebox

90Y0026 Black 5mm CEX Brake 50 Meters 54.0g Workshop Filebox

BHL105 White5mm CGX Brake with L3 Liner

50 Meters 54.0g Workshop Filebox

90Y0025-4 Ice Gray 5mm CEX Brake 50 Meters 54.0g Workshop Filebox

90Y0025-3Pearl Silver

5mm CEX Brake 50 Meters 54.0g Workshop Filebox

CGX™ Braided

nylon meshcoiled shell

liner

3 Bikes Shop Rolls - 9 Meters (30 Feet)

• End cap included


60Y0026 Black5mm CGX Brakewith L3 Liner

9 Meters (30 Feet)

54.0g Zipper Bag

60Y0023 White5mm CGX Brakewith L3 Liner

9 Meters (30 Feet)

54.0g Zipper Bag

60Y0021 Red5mm CGX Brakewith L3 Liner

9 Meters (30 Feet)

54.0g Zipper Bag

60Y0024 Yellow5mm CGX Brakewith L3 Liner

9 Meters (30 Feet)

54.0g Zipper Bag

60Y0029 Ice Gray5mm CGX Brakewith L3 Liner

9 Meters (30 Feet)

54.0g Zipper Bag

60Y0025PearlSilver

5mm CGX Brakewith L3 Liner

9 Meters (30 Feet)

54.0g Zipper Bag

60Y0022 SID Blue5mm CGX Brakewith L3 Liner

9 Meters (30 Feet)

54.0g Zipper Bag

60Y0030 Orange5mm CGX Brakewith L3 Liner

9 Meters (30 Feet)

38.8g Zipper Bag

60Y0031Organic Green


9 Meters (30 Feet)

38.8g Zipper Bag

60Y0032BlackCarbon


9 Meters (30 Feet)

30.1g Zipper Bag

60Y0033GoldMedal


9 Meters (30 Feet)

30.1g Zipper Bag

60Y0034SterlingSilver


9 Meters (30 Feet)

30.1g Zipper Bag

liner plastic layercoiled shell

CEX™CEX

Ho

usin

g

ROADMTB


Notes | Jagwire

Notes

No

tes


Exploring New Horizons for Control Systems

For more than 20 years, Jagwire has pioneered new territory in the manufacture of high performance control systems. As an ISO 9001/TS-16949 company we have an unyielding commitment to quality, constantly testing, stressing and abusing our brake pads, housings and cables under extreme conditions.

Faster, Leaner, Better

Fully committed to process improvement, our experienced engineering staff is always looking for ways to enhance quality, reduce errors and increase customer satisfaction. Partnering with Toyota, we integrated the highly efficient Toyota Production System (TPS). Our balanced blend of automation and manual processes helps us manage flow and volume, resulting in unsurpassed quality and efficiency. And as a member of the Taiwan A-Team manufacturing group, we develop improved business strategies and tactics to reduce lead times, improve quality and cut defects and waste.

Environment & Community

Recognizing our vital role as responsible global citizens, we strive to produce products that meet the exacting requirements of government agencies for performance, safety and environmental impact. Our primary control system products are CPSIA, Proposition 65 and CEN certified.

Chia Cherne Industry Company, Ltd Warranty Policy

EXTENT OF LIMITED WARRANTY

Chia Cherne/Jagwire warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase. This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through the retailer where the bicycle or the Jagwire product was purchased. Original proof of purchase is required. Complete product warranty information is available by visiting jagwireusa.com. Or a copy may be requested via email. Email: [email protected]

Product Safety and Installation

WARNING: Many bicycle service and repair tasks require special knowledge and tools. In order to help minimize the chances of an accident and possible injury, it is critical that you have any installation, repair or maintenance performed by a professional bicycle mechanic or dealer. Do not begin any adjustments or service on your bicycle yourself until you have learned from your mechanic or dealer how to properly complete them. Improper adjustment or service may result in damage to the bicycle or an accident, which can cause serious injury or death.

Equally important is that your individual maintenance requirements will be determined by everything from your riding style to geographic location.

Consult your dealer or mechanic for help in determining your maintenance requirements. Like any mechanical device, a bicycle and its components are subject to wear and stress. Different materials and mechanisms wear or fatigue from stress at different rates and have different life cycles. If a component’s life cycle is exceeded, the component can suddenly and catastrophically fail, causing serious injury or death to the rider. Scratches, cracks, fraying of wires and discoloration are signs of stress-caused fatigue and indicate that a part is at the end of its useful life and needs to be replaced. While the materials and workmanship of bicycle components may be covered by a warranty for a specified period of time by the manufacturer, this is no guarantee that the product will last the term of the warranty. Product life is often related to the kind of riding you do and to the treatment to which you submit the product. A component warranty is not meant to suggest that the component cannot be broken or will last forever.

Before installing any component or accessory make sure that it is compatible with your bicycle by checking with your dealer.

WARNING:

1. Riding with improperly adjusted brakes, worn brake pads, worn control cables or housings is dangerous and can result in serious injury or death.

2. Applying brakes too hard or too suddenly can lock up a wheel, which could cause you to lose control and fall. Sudden or excessive application of the front brake may pitch the rider over the handlebars, which may result in serious injury or death.

3. Some bicycle brakes, such as disc brakes and linear-pull brakes are extremely powerful. Take extra care in becoming familiar with these brakes and exercise particular care when using them.

4. Disc brakes can get extremely hot with extended use. Be careful not to touch a disc brake until it has had plenty of time to cool.

5. See the brake manufacturer’s instructions for operation and care of your brakes. If you do not have the manufacturer’s instructions, see your dealer or contact the brake manufacturer.

WARNING: Jagwire cables, housings and brake pads are not intended for use on any motorized bicycle or vehicle. Any such use could result in a serious personal injury.

Jag

wire

www.jagwireusa.com 52

Jag

wire

Brake Inspection

Inspecting your bicycle’s braking systems before each ride is critical to your safety. Check the brakes for proper operation. • Squeeze the brake levers. • Are the brake quick-releases closed? • All control cables seated and securely engaged? • Do the brake pads contact the wheel rim squarely and make full contact with the rim? • Are the bolts that attach your brake pads to the brake caliper tight? • Do the brake pads touch the wheel rim within an inch of brake lever movement? • Can you apply full braking force at the levers without having them touch the handlebar?

If not, your brakes need adjustment. Do not ride the bike until the brakes are properly adjusted by a professional bicycle mechanic.

The effectiveness of braking is dependent on many conditions over which Jagwire has no control including the speed of the bicycle, type and condition of the riding surface, braking lever force, proper installation and maintenance of brakes, cables, levers, brake pads, the condition of the bike, weight of the rider, braking technique, weather, and other factors. Consult the owner’s manual for your bicycle and a professional bike mechanic or dealer to learn more about proper braking techniques and always practice riding and braking techniques on a flat and level surface prior to riding.

Under wet conditions, the stopping power of your brakes (as well as the brakes of other vehicles sharing the road) is dramatically reduced and your tires don’t grip nearly as well. This makes it harder to control speed and easier to lose control. To make sure that you can slow down and stop safely in wet conditions, ride more slowly and apply your brakes earlier and more gradually than you would under normal, dry conditions.

Inspect your brakes, cables and brake pads regularly for damage, and always inspect them thoroughly after any crash or severe impact. If you detect damage, please have your bicycle inspected by a professional bike mechanic or dealer.

Important: If the brake pads are worn until the grooves disappear, replace them with new pads. If wheel rims are excessively worn from braking, replace them with new rims.

Cables

Improper set-up or use of brake control cables can result in loss of control or lead to a serious accident, which could lead to a severe injury. It is your responsibility to ensure that your brake control system cables are functioning properly before each ride. Consult the owner’s manual for your bicycle and a professional bike mechanic or dealer to learn more about proper cable installation and maintenance techniques.

Inspect your cables & housings regularly for damage or wire fraying, and always inspect them thoroughly after any crash or severe impact. If you detect damage, please have your bicycle inspected by a professional bike mechanic or dealer.

Important: If your control system wires begin to fray, your housing end caps show any signs of damage or your housing is kinked, replace them with new products.

Installation Assistance

Downloadable instructions are available on www.jagwireusa.com. Or by contacting Jagwire directly.

Europe - [email protected]

Asia - [email protected]

North & South America - [email protected]

Trademarks

All trademarks, service marks and trade names of Jagwire and Chia Cherne used herein are trademarks or registered trademarks of the Chia Cherne Industry Company, Ltd. Use of any trademarks or other intellectual property of Chia Cherne, without the express written consent of Chia Cherne, is

prohibited.

Copyright (c) 20010-2011 Chia Cherne Industry Company, Ltd.

BDC-BIKE katalog - Jagwire

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