презентация ооо донэкс 2015 англ.

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MACHINES BUILD! WE BUILD MACHINES! DONEX LTD 2015

Transcript of презентация ооо донэкс 2015 англ.

MACHINES BUILD!WE BUILD MACHINES!

DONEX LTD

2015

MACHINES BUILD!WE BUILD MACHINES!

Basic company data

«DONEX LTD» is machine-building enterprise. We manufacture highway engineering and reclamative machinery (all purpose dragline excavators, pile drivers, motor cranes and front loaders), spare parts, presswork and cast products. Our enterprise is located close to Rostov-on-Don (main city of the South Federal District). Our products are known under trademark DONEX and are operated in the industrial construction, public housing, highway construction and agriculture as well as at steel works, chemical plants, mining works and thermoelectric plants. «DONEX LTD» sells its products throughout all Russia as well as to foreign countries, e.g. Azerbaijan, Kazakhstan, Tajikistan, Byelorussia, Ukraine and Bulgaria. Our company’s key advantage now is application of up-to-date technologies and modern equipment through all stages of manufacturing, including designing and final machines’ assembly.

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Our production capacity

We operate equipment of MicroStep, DAHLIH and MAXI, as result we are able to: perform high-precision sheet metal cutting without additional machining; perform high quality CO2 gas welding; perform high precision machining of both axisymmetric bodies and box-shaped members.

DONEX LTD manufacturing facilities include machine-assembly shop, steel casting foundry, press shop and tool shop. Headcount: 480. Our facilities enable us to manufacture up to 50 various machinery items monthly.

Our tool shop enables us to manufacture die tooling and foundry equipment for the press shop and casting foundry. We can perform heat treatment of any type with our heat treatment machinery.

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Output products

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Shovel EO-4112A-1 (EO-4212)

All-purpose rope crawler shovelScope of application for shovels EO-4112A-1 (EO-4212) is: - all types of earthwork operations during industrial construction, farm building, highway construction and bonification.Compared with larger excavators, this shovel is more maneuverable as it has lower ground pressure (at most 0.7 kgs/cm2 for EO-4112A-1 and 0.35 kgs/cm2 for EO-4212) and higher travel speed (3.5 km/h);This shovel is the best for earthwork in light-textured and heavy-textured soils of grades I to IV. EO-4112-A1 (EO-4212) is the only type of rope shovels manufactured in Russia.

This shovel can be equipped with various integral implements and perform following works:- dragline mode: trenching and channeling, soil loading to trucks and to disposal area, usage for reclamation works;- back hoe mode: vehicle loading, excavation,trenching etc..;- front shovel mode: quarrying, soil loading to trucks and to disposal area;- grab mode: bulk loading/discharging, excavation, well sinking etc.

Main parameters:Turntable maximum rotation frequency: 5.8 rpmTail swing radius: 3.4 mMaximum travel speed: 3.5 km/hElevation angle during travel”: 22 degr.Permitted inclination angle during operation: -5 degr.ENGINEModel: D180Type: Diesel, 4-stroke, 4-cylinder engine.Capacity: 132 kW (180 h.p.)Fuel rate: 218 g/kW .h

ENGINE REFILL CAPACITYLubrication system: 33 litresWater cooling system (incl. radiator): 75 litres

COMPRESSORType: piston-type,. single-stage, twin-cylinderMaximum working pressure: 0.7 MPaELECTRIC EQUIPMENTCurrent:: DCRated voltage: 24 V

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Dragline excavator EO-4112A-1

Dragline equipment is used for excavating, for embankment filling during highway construction, water engineering and reclamation works, for building materials’ winning, for rivers and channels’ clearing and dredging (including dragging from level lower than that of excavator itself).

Boom length, m 10.0 13.7 15.0Bucket capacity, m3 0.8 0.8 0.8

1.0 1.0Maximum digging depth, m 7.3 10.0 11.0Maximum loading height, m 3.5 5.3 6.3Operational weight, mt 21.6 23.6 24.5Maximum digging reach, m 11.1 14.3 15.3Working cycle duration, s 19.5 19.5 19.5

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Back hoe shovel EO-4112A-1

Back hoe equipment is used for trenching, excavation, foundation pit digging and channeling. Soil excavation can be performed with back hoe at level lower than shovel datum level during back hoe moving along excavation axis and digging aside and behind itself.

Bucket capacity, m3 0.65Digging naximum qinematic depth, m 5.8Maximum digging reach at datum level, m 9.2Maximum discharge height, m 3.6Operational weight, mt 22.85Working cycle duration, s 18.01

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Front shovel excavator EO-4112A-1

Front shovel equipment is used for excavating during highway construction, water engineering and irrigation works, for building materials’ winning in quarries, for building sites’ clearing and removal of broken buildings. Front shovel is used for earth works above the excavator datum level.

Bucket capacity, m3 0.75Maximum digging height, m 7.9Maximum digging reach, m 7.9Maximum discharge height, m 5.6Operational weight, mt 23.3Maximum discharge reach, m 7.2Working cycle duration, s 15.0

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Excavator EO-4112A -1 with a grab bucket

Two-leaf grab bucket is the best tool for clearing, separation, loading and discharging of bulk materials (sand, broken natural stone), excavating and river bed digging.

Boom length, m 10.0 Bucket capacity, m3 0.65 / 1.5 Maximum depth , m 6.0 Maximum discharge height, m 7.6 Maximum digging reach, m 8.0 Operational weight, mt 21.3 / 23.25Working cycle duration, s 23.5

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Excavator EO-4212 with pile driver KoG-12-1.0.0-01

In public housing and industrial construction, pile driver KoG-12-1.0.0-01 is used to drive (to sink) up to 3720 kg heavy and up to 12 m long piles with guide rod diesel pile hammers MSDSh1-2500-01 (DR25) and kick-atomizing diesel pile hammers MSDT1-1800-01 (DT18).

In case of guide rod hammers MSDSh1-2500-01 piles may be up to 12m long, up to 2730 kg heavy and of cross section 300x300 mm, or up to 19 m long, up to 3100 kg heavy and of cross section 350x350 mm.

In case of kick atomizing hammers MSDT1-1800-01 piles may be up to 12 m long, up to 3720 kg heavy and of cross section 350x350 mm.

Pile driver may be operated within temperature range -40° to +40° С. Key advantage of such excavators as compared with bulldozer-based

ones is maneuverability. EO-4212 with pile driver can drive several piles without displacing the excavator.

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Parameter name Parameter value Maximum lifting capacity, kg 9000 incl..: - that of hammer line, kg 5000 - that of pile line, kg 4000Pile maximum cross section, mm 350х350Driven pile’s maximum length, mm up to 12000 Driven pile weight, at most, kgг 3100 (for DR25) / 3720 (for DT18) Mast guides’ width, mm 360Turntable arc of slew, degrees 360Mast angle of lean to vertical line admissible range ±3Boom length, mm 12500Boom elevation, degrees 74...78Piling mast length, mm 19446Maximum pile radius for dipping point, mm 4630Operating fuel consumption rate by the main excavator, litre/hour at most 16.5 Operating fuel consumption rate by the hammerr, litre/hour 8,3 (for DR25) / 6,4 (for DT18) Mast position control method hydraulicМаксимальное давление в гидросистеме управления мачтой, МПа 20Rope fall for hammer lift cable 2:1Rope fall for pile lift cable 2:1Turntable maximum rotational frequency, rpm 5.8Hammer and pile maximum lifting speed, m/s 1.3Admissible wind speed, m/s, at most 14Building site admissible gradient, degrees, at most 3Pile driver’s weight (without hammer), kg, at most 4000Width of crawler, mm 3350Overall dimensions in operational position (incl. main excavator), L х W х H, mm 8800х3364х20300Overall dimensions in transit condition, L x W x H, mm, at most 12000х2400х700Main excavator ЭО-4212Maximum travel speed , km/ch. 3,5Specified ground pressure (of main excavator with installed piling equipment) kPa, at most 50

Hammer basic parameters: MSDSh1-2500-01 (DR25) MSDT1-1800-01 (DT18)Масса ударной части, кг 2500 1800Наибольшая энергия удара, кДж 37.6 42Driven pile weight, mt up to 3.2 1.8. to 5.0Hammer dry weight (without hammer head) без наголовника), kg 4200 3850Overall dimensions, mm, L x W x H 950x1100x4700 800x600x4500

Basic parameters of excavator EO-4212 with pile driver:

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For Russian and foreign customers, «DONEX LTD» offers upgraded truck hoists DONEX of lifting capacity 27 tons.  DONEX truck hoists are of high quality, are reliable and cost-effective during operation, their original design enables tooutperform performance of other manufacturers’ truck hoists of Russia.

Truck hoists are being sold  under the most competitive prices with custom-tailored service for each customer.

Truck hoist designIts support contour has 5 benchmarks to enhance reliability and ensure operation under 350°C. It results in minimization of quantity of redeployments. That’s why DONEX truck hoists’ functionality and performance seriously exceeds those of existing equivalents. To make operation in confined space more comfortable, our truck hoists have special mode wherein they are basedon supports and arms are dragged inside. DONEX truck hoists are the only 27-ton truck hoist model provided with 360° operation area and they outperform other models in terms of their lifting/height parameters. DONEX truck hoists have the best lifting capacity for different boom lengths and outreaches among similar models. Truck hoists are driven with axial piston hydro pump which is driven with motor of base truck through gearbox and additional drop box. Hydraulic system consists of elements manufactured basing on up--to-date technologies that’s why it enables to operate truck hoist equipment easily and smoothly and to use wide range of working operation’s adjustable speeds as well as to overlap any operations. Truck hoist safetyIts safe operation is ensured by a lot of appliances and devices including load limitation device ONK with all parameters’ digital indication at driver’s display. This device contains “black box” (parameters’ register) and overvoltage protection module (for work near power lines).This device also automatically protects truck hoist against overloads, tilting and is equipped with special protection for work in confined area near power lines.

DONEX truck hoists

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Hydraulic truck hoist KS-55726D mounted on KamAZ–65115 (27 mt)

Base unit KamAZ-65115Engine model CUMMINS ISB6.7e4 300 Engine capacity, kW (h.p.) 219 (298)Maximum load moment, t.m. 81.0Maximum lifting capacity, mt 27.0Boom length, m 9.0 to 22.0Jib length, m 7.5Boom reach, m 2.5 – 19.0Quantity of boom sections 3Operation area, degree 360Maximum hook lifting height, m:- with main boom 22.0 m 22.7- with main boom 22.0 m and jib 75 m 29.7Hook load maximum weight wherewith boom sections’ telescoping is allowed, mt 4.4Velocity of load lifting/lowering, m/min.:- rated (with up to 27 mt heavy load) 8.0- increased (with up to 5 mt heavy load) 16.0- maximum (rope fall being 1) 48.0Precision load lowering speed, at most, m/min 0.1Boom sections’ telescoping velocity, m/min 15.0Turntable rotation frequency, rpm up to 2.0Operating temperature °C -40 to +40Driving model 6х4Travel dimensions:Length, mm 11100Width, mm 2500Height, mm 3560Approach angle, degree 21Departure angle, degree 14Travel speed, km/h 60Total crane weight (incl. jib), mt 20.0Front axle load, mt 5.5Rear axle (trolley) load, mt 14.5

Parameters of KS-55726D

mounted on KamAZ–65115 (27 mt)

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Hydraulic truck hoist KS-55726D-2 mounted on KamAZ–43118 (27 mt)

Грузо-высотные характеристики КС-55726Д-2

на базе КАМАЗ – 43118(27 т)

Base unit KamAZ-43118Engine model KamAZ-740.662-300 Engine capacity, kW (h.p.) 221 (300)Maximum load moment, t.m 81.0Maximum lifting capacity, mt 27.0Boom length, m 9.0 to 22.0Jib length, m 7.5Boom reach, m 2.5 to 19.0Quantity of boom sections 3Operation area, degree 360Maximum hook lifting height, m:- with main boom 22.0 m 22.7- with main boom 22.0 m and jib 7.5 m 29.7Hook load maximum weight wherewith boom sections’ telescoping is allowed, mt 4.4Velocity of load lifting/lowering, m/min.:- rated (with up to 27 mt heavy load) 8.0- increased (with up to 5 mt heavy load) 16.0- maximum (rope fall being 1) 48.0Precision load lowering speed, at most, m/min 0.1Boom sections’ telescoping velocity, m/min 15.0Turntable rotation frequency, rpm, up to 2.0Operational temperature, °C -40 to +40Driving model 6х6Travel dimensions:Length, mm 11100Width, mm 2500Height, mm 3700Approach angle, degree 30Departure angle, degree 17Travel speed, km/h 60Total crane weight (incl. jib), mt 20.7Fron axle load, mt 5.7Rear axle (trolley) load, mt 15.0

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Front loader 3 TM 216 ART

Used for:- Bulk materials’ loading and discharge;- Earth works at 1st and 2nd grade soils including discharge into disposal area or to vehicle;- Site levelling; - Short-distance displacement of building materials etc. 3TM-216 ART is used at construction sites, ports, quarries, storage facilities under various climatic conditions, temperature being -40°C to +40°C.Removable attachments: two-leaf grab bucket, oversize bucket, timber grab, fork grab, snow plough.Air conditioner is provided in the design.Design features:- high performance,- low fuel consumption,- joystick-operated,- ROPS and FOPS

Basic parameters: Max lifting capacity: 3.5 mtScoop volume: 1.7 to 2.0 m3Maximum travel speed: 30 km/hOperating weight: 10200 kgBucket lip width: 2400 mmDischarge height: 2800 mmDump reach: 1050 mmBreak-out force: 10500 kgTurning radius: 5900 mm (clearance radius in travel condition) or 5600 mm (between kerbs)

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Hydraulic system Pump: NSh100G–32UKF-3LPressure circuit pressure: 20 MPaWorking cycle duration: 40 sec. (stack approach, load scooping, approach to discharge site, scoop lifting, scoop discharge, empty scoop lowering, return to datum point)Engine: D-260.2 Engine type: liquid cooling turbocharged diesel Cylinders’ quantity: 6 Cylinder’s diameter: 110 mmPiston stroke: 125 mmEngine capacity: 95 kW (130 h.p.) at 2100 rpm.Starting system: electrical. Electric system voltage: 24 VRefill capacity:Hydraulic fluid tank: 210 litres. Engine fuel tank: 270 litres

Transmission: electric spool-operated hydromechanical transmission with change gear smooth engagement without stoppingLoader speed is automatically controlled by hydraulic torque converter depending on cutting edge resistanceBoth axles are driving.Number of gears: 4 forward, 2 reverse.Tyres: 21.3 to 4.0. Tyre pressure: 0.25 MPa.Steering system: articulated frame equipped with hydraulic drive, hydraulic feedback,wheel-driven emergency pump and feed pump NSh-50. Braking system: drum brakes in wheel centers with pneumatic separate drives for each axleParking brake system and emergency brake system: front axle brake devicesand air-driven spring brakes.

Front loader 3TM 216 ART

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DONEX LTD legal and postal address: 30 Lenin Ave., Donetzk, Rostov region, 346330, Russia

phone/fax: +7 (86368) 22575 / 22035 / 21009

Highway engineering sales dept.: phone/fax: +7 (86368) 20400 / 23113

Our web site: www.donex.ru

RUSSIAN-MADE HIGHWAY ENGINEERING EQUIPMENT