Post on 16-Jul-2018
Technical ManualRS DELHI Platform
ReSound A/SGlobal Technical Operationshttp://gto.gnresound.comLautrupbjerg 7 DK-2750 Ballerup Denmark
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Table of Contents
Form-Factor-Matrix & Product information .............................................................................3-4Part list ............................................................................................................................................... 5Part list - test equipment ................................................................................................................. 6Part list - programmed service modules/ASM FRAME ............................................................. 7Part list - HSG parts .................................................................................................................... 8-10Part list, thin tubes/domes .....................................................................................................11-12BICROS set up - Delhi 90 ...............................................................................................................13Disassemble procedure ...........................................................................................................14-15Replace / reassembling .................................................................................................................16Service & postponement procedure ...........................................................................................17Test equipment ...............................................................................................................................18Prepare for HI test ....................................................................................................................19-20Testing ........................................................................................................................................21-22
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Platform Product Name Model Data Sheet
DELHI (60 models - 312 batt size) VEA 3 VE360-DI 400052000
DELHI (70 models - 13 batt size)
VEA 3 VE370-DVI
400053000VEA 2 VE270-DVI
VEA 1 VE170-VI
DELHI (80 models - 13 batt size)
VEA 3 VE380-DVI
400054000VEA 2 VE280-DVI
VEA 1 VE180-VI
DELHI (90 models - 675 batt size)
MAGNA 4 MG490-DVI400265000
MAGNA 2 MG290-DVI
This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix below:
Available colours: BEIGE (BGE), DARK BROWN (DBR), MEDIUM BLONDE (MBL), MARBLE GREY (MGR)*, BLACK (BLK) & STERLING GREY (STG). Please note that MG290-DVI is available in these colours only: MBL, MGR*, BLK & STGHI STG: HSG parts are GRY3
*HI & parts in MGR have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare parts can be used up
VEx60 & VEx70 are delivered with TUBE ADAPT for thin tubes/open configuration & HOOK ASMVEx80 is delivered with HOOK ASM - open configuration is not possibleMGx90 is delivered with HOOK ASM & HOOK ASM W/FILTER - open configuration is not possible
Form-Factor-Matrix & Product Information
DELHI 90 DELHI 60DELHI 70/80
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Late 2012 new improved HSG parts, prog service module/ASM FRAME, hooks & thin tube adapt were introduced for the 60-70-80 models. A small overview for a repair situation:
“Old” version:HSG parts require only one pin. TOP and BOT HSG are glued to be fixed and cannot be reused. HSG parts will fit old and new version of prog service modules. If only replacing the hook/adapt, the old hooks & thin tube adapt must be chosen due to the visual look (tiny differences in outer dimensions). If old HSG parts are replaced to new HSG parts, the hook and prog service module must be replaced to new version too. Old HSG parts, prog service module/ASM FRAME, hooks & thin tube adapt are now terminated. P/n’s are removed from this manual
“New” version:HSG parts require two pins. TOP and BOT HSG are NOT glued and can be reused if not scratched. HSG parts will only fit new version of prog service modules due to the new module has two holes for the two pins. If replacing the hook/adapt, the new hooks/thin tube adapt must be chosen due to the visual look (tiny differences in outer dimensions). P/n’s for new HSG parts, prog service module/ASM FRAME, hooks & thin tube adapt to be found in this manual
For pin For pinFor pin
Old 1 pin version New 2 pins version
Product Information - Delhi 60/70/80
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Description Part No
PIN,0.60X5.90 (for 60 HSG parts) 15344200
PIN,0.60X8.20 (for 60 HSG parts) 16342400
PIN,0.60X6.05 (for 70/80/90 HSG parts) 16059700
PIN,0.60X8.80 (for 70/80 HSG parts) 15344000
PIN,0.60X9.20 (for 90 HSG parts) 18537500
PB CAP, SLG 17007700
BABY HOOK,ASM,DELHI 18577200
HOOK ASM,DELHI,UPDATED 18576300
HOOK ASM,DELHI,W/FILTER 18978800
COLOR MARKER,BLUE,DELHI 17465000
COLOR MARKER,RED,DELHI 17465001
TUBE ADAPTOR,DELHI (for 60/70 models only) 18575700
MANDREL FOR BATTERY LOCK 0490-059
PIN REMOVAL TOOL. PACKED 15502500
Description Part No
AUTOPHONE MAGNETS (3 pcs) 17294600
GENERIC BRUSH, BLK 17435000
AUD SHOE ASM,W/O TRMR,DELHI (60/70/80/90) 17631100
AUD SHOE ASM,W/TRMR,DELHI (90) 17598100
BICROS AUD SHOE ASM,DELHI (90) 17637300
BICROS,DELHI90,MBL (90) 18939002
Cord For Audio 1.8 200 MM * 7000-409
Cord For Audio 1.8 220 MM * 7000-439
Cord F.Cros 1.8 260 MM * 7000-459
Cord For Audio 1.8 240 MM * 7000-469
Cord F.Cros 1.8 280 MM * 7000-479
Cord F.Cros 1.8 300 MM * 7000-489
CORD FOR AUDIO 1.8 500 MM * 7000-499
Pin removal tool
Mandrel
MagnetCleaning
loop
Brush, black
Aud shoe w/o trimmer
3 pin Euro plug
* Cords with 3 pin Euro for CROS set up (diff lengths)
The trim. on the Aud shoe w/trim is placed underneath the on/off button. Aud shoe w/o trim is shown on this pic
Thin tube adapt
Colour Markers
Part List
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TEST EQUIP DELHI90 Part No
TEST JIG, DELHI90 (white fixture attached to the brown test frame) 18985500
TEST RING (for good sealing during HI test) 15472600
BATTERY PILL, 675+ 17449500
PROG. CABLE EXTENSION, MILANO* 17517800
PROG CABLE R 9022 907 69019
PROG CABLE L 9022 907 69029
PROG ADAPTOR,W/ CS44 SOCKET,DELHI 17598200
Please find pictures of test equipment in the last pages
TEST EQUIP DELHI60 / 70 / 80 Part No
SERVICE JIG/FIXTURE 18097500
TEST FRAME (HI test) 16902800
BATTERY PILL, 13+ (70/80 models) 17449400
BATTERY PILL, 312+ (60 models) 17449300
PROG. CABLE EXTENSION, MILANO* 17517800
PROG CABLE R 9022 907 69019
PROG CABLE L 9022 907 69029
PROG ADAPTOR,W/ CS44 SOCKET,DELHI 17598200
* is mandatory when performing HI test for some models (due to the current measurement). It is NOT mandatory for models belonging to the DELHI platform shown in this Tech Man. However if it is already attached to the DSA6000, there is no need to remove it as it will not have any impact on the test of DELHI models
PROG. CABLE EXTENSION, MILANOP/n 17517800
Part List - Test Equipment
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Service Module DELHI 70/80(dual mic is shown)
Service Module DELHI 60
Description Part No
ASM,FRAME,VE360-DI,PROG 18731400
COLOUR VE370-DVI VE270-DVI VE170-VI VE380-DVI VE280-DVI VE180-VI MG490-DVI MG290-DVI
BGE 18732400 18733500 18734200 18734400 18734600 18734800 18992400 N/A
DBR 18732401 18733501 18734201 18734401 18734601 18734801 18992401 N/A
MBL 18732402 18733502 18734202 18734402 18734602 18734802 18992402 18992502
MGR 18732403 18733503 18734203 18734403 18734603 18734803 18992403 18992503
BLK 18732404 18733504 18734204 18734404 18734604 18734804 18992404 18992504
GRY3 18732420 18733520 18734220 18734420 18734620 18734820 18992420 18992520
Programmed service modules/ASM FRAME are nano coated
Service Module DELHI 90
70/80/90 prog service modules are available in different colours due to a VC in different colours is mounted
Part List - Programmed Service Modules/ASM FRAME
Note: HI & spare parts in MGR colour have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare parts can be used up
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COLOUR PB COVER HSG TOP HSG BOT(printed)
BATT DOOR
BGE 18191000 18730600 18730500 18730700
DBR 18191001 18730601 18730501 18730701
MBL 18191002 18730602 18730502 18730702
MGR 18191003 18730603 18730503 18730703
BLK 18191004 18730604 18730504 18730704
GRY3 18191020 18730620 18730520 18730720
Note: The serial No printed PC cover is not an available spare part. When replacing the housing parts, the PC cover must be transferred to new BOT HSG
All housing parts are nano coated
Part List - Housing Parts DELHI 60
Note: HI & spare parts in MGR colour have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare parts can be used up. If a MGR HI comes in for replacement of e.g. a broken batt door and no MGR batt door is available from stock, then all HSG parts can be replaced to GRY3 HSG parts instead
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COLOUR HSG TOP HSG BOT(printed)
VI (single mic)
DVI (dual mic) VE370-DVI VE270-DVI VE170-VI VE380-DVI VE280-DVI VE180-VI
BGE 18734000 18732500 18732700 18733400 18734100 18734300 18734500 18734700
DBR 18734001 18732501 18732701 18733401 18734101 18734301 18734501 18734701
MBL 18734002 18732502 18732702 18733402 18734102 18734302 18734502 18734702
MGR 18734003 18732503 18732703 18733403 18734103 18734303 18734503 18734703
BLK 18734004 18732504 18732704 18733404 18734104 18734304 18734504 18734704
GRY3 18734020 18732520 18732720 18733420 18734120 18734320 18734520 18734720
COLOUR PB COVER BATT DOOR
BGE 18191000 18732600
DBR 18191001 18732601
MBL 18191002 18732602
MGR 18191003 18732603
BLK 18191004 18732604
GRY3 18191020 18732620
Note: The serial No printed PC cover is not an available spare part. When replacing the housing parts, the PC cover must be transferred to new BOT HSG
All housing parts are nano coated
Part List - Housing Parts DELHI 70 & 80
Note: HI & spare parts in MGR colour have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare parts can be used up. If a MGR HI comes in for replacement of e.g. a broken batt door and no MGR batt door is available from stock, then all HSG parts can be replaced to GRY3 HSG parts instead
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COLOUR HSG TOP HSG BOT(printed) PB COVER BATT
DOOR
MG490-DVI MG290-DVI
BGE 18994400 18994600 N/A 18191000 18994500
DBR 18994401 18994601 N/A 18191001 18994501
MBL 18994402 18994602 18994702 18191002 18994502
MGR 18994403 18994603 18994703 18191003 18994503
BLK 18994404 18994604 18994704 18191004 18994504
GRY3 18994420 18994620 18994720 18191020 18994520
Part List - Housing Parts DELHI 90
Note: The serial No printed PC cover is not an available spare part. When replacing the housing parts, the PC cover must be transferred to new BOT HSG
All housing parts are nano coated
Note: HI & spare parts in MGR colour have been terminated in May 2017 and will therefore no longer be available. Possible stock of spare parts can be used up. If a MGR HI comes in for replacement of e.g. a broken batt door and no MGR batt door is available from stock, then all HSG parts can be replaced to GRY3 HSG parts instead
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Part List - SureFit Thin Tubes & Domes (for 60/70 models only)
THIN TUBE BLISTER PACKS (3 x cleaning tubes / 5 x thin tubes) RIGHT LEFT
THIN TUBE,SF,0A 19402600 19403500
THIN TUBE,SF,0B 19402700 19403600
THIN TUBE,SF,1A 19402800 19403700
THIN TUBE,SF,1B 19402900 19403800
THIN TUBE,SF,-1B 19403000 19403900
THIN TUBE,SF,2A 19403100 19404000
THIN TUBE,SF,2B 19403200 19404100
THIN TUBE,SF,3A 19403300 19404200
THIN TUBE,SF,3B 19403400 19404300
THIN TUBE DOMES
Description Bag (10 pcs)
DOME,SF,OPEN,SM 19398200
DOME,SF,OPEN,MDM 19398300
DOME,SF,OPEN,LGE 19398400
DOME,SF,TULIP,STD 19398500
DOME,SF,PWR,SM 19398600
DOME,SF,PWR,MDM 19398700
DOME,SF,PWR,LGE 19398800
Description Part No
FITTING KIT,THIN TUBE,SUREFIT* 19442600
FITTING KIT,THIN TUBE,SF(EMPTY)** 19442300
CLEANER, TUBE, HE4 15168700
MEASUREMENT TOOL,MINI BTE (for L & R) 15200800
* box with cleaning tubes, measurement tool, all sizes thin tubes/domes** empty box with inlay - to be filled up according to needs
Mount the thin tube adapt to the HI by turning clockwise. Remove the “stop”. Choose a thin tube and dome in a suitable size and mount as shown
Note: Thin tube is available for 60 & 70 models only
Thin tube2 & belonging domes are listed on next page. SureFit (SF) thin tube & belonging domes listed on the this page are the newest partsBoth Thin tube2 and SureFit will fit the 60 & 70 models
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THIN TUBE BLISTER PACKS(5 tubes & 3 cleaning wires) Part No
THIN TUBE 2,0A,R,BLSTR 18628600
THIN TUBE 2,0B,R,BLSTR 18628700
THIN TUBE 2,1A,R,BLSTR 18628800
THIN TUBE 2,1B,R,BLSTR 18628900
THIN TUBE 2,2A,R,BLSTR 18629000
THIN TUBE 2,2B,R,BLSTR 18629100
THIN TUBE 2,3A,R,BLSTR 18629200
THIN TUBE 2,3B,R,BLSTR 18629300
THIN TUBE 2,-1B,R,BLSTR 18629400
THIN TUBE 2,0A,L,BLSTR 18629500
THIN TUBE 2,0B,L,BLSTR 18629600
THIN TUBE 2,1A,L,BLSTR 18629700
THIN TUBE 2,1B,L,BLSTR 18629800
THIN TUBE 2,2A,L,BLSTR 18629900
THIN TUBE 2,2B,L,BLSTR 18630000
THIN TUBE 2,3A,L,BLSTR 18630100
THIN TUBE 2,3B,L,BLSTR 18630200
THIN TUBE 2,-1B,L,BLSTR 18630300
THIN TUBE DOMES
Description Bag (10 pcs)
DOME,THNTUB/REC,SZ5,SM 18500800
DOME,THNTUB/REC,SZ7,MDM 18500900
DOME,THNTUB/REC,SZ10,LGE 18501000
DOME,THNTB/REC,TULIP,STD 18501100
DOME,THNTUB/REC,PWR,SM 18265100
DOME,THNTUB/REC,PWR,MDM 18265200
DOME,THNTUB/REC,PWR,LGE 18265300
Open configuration is for 60/70 models only. Remove the hook and mount the thin tube adaptor. Remove the “stopper” and attach a thin tube in a suitable size
Part List - Thin Tubes & Domes (for 60/70 models only)
Thin tube2 & belonging domes are listed on this page. SureFit (SF) thin tube & belonging domes listed on the previous page are the newest parts. Both Thin tube2 and SureFit will fit the 60 / 70 models
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DELHI 90HI
DELHI 90BICROS (MBL)
18939002
BICROS Au-dio shoe
17637300
Audio shoew/trimmer17598100 *
Audio cord in a suitable length
7000-4x
* trimmer allows to adjust input signal. Note that also p/n 17631100 AUD SHOE ASM,W/O **TRIMMER can be used
BICROS Set Up (90 models only)
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Remove the hook by turning it counterclockwise. Pull it out. Locate the two pins holding top and bot HSG and push them out using a pin removal tool. Lift them out by using a tweezer
Separate the top HSG from the bot HSG and slowly remove the top HSG. Lift up the service module from the bot HSG by starting in the end closest to the bat door as shown
Pin Pin
Disassemble Procedure
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DELHI 70 / 80DELHI 60
DELHI 90
Disassembled HI’s
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Tap
PB cap shown from both sides
Hold the bot HSG in the pos as shown and insert PC cover into the HSG with the tap pointing towards the hook. Be carefull not to damage the PC cover during reassembling as it is not an available spare part. Insert the module and gently push until it is complete in place. Mount the bat door
Hold the top HSG in the pos as shown and insert PB into the HSG with the tap pointing towards the batt door. Add bot HSG and module to the top HSG
Tap
Make sure the top and bot HSG are correct in place. Add the two pins and press them in place. Insert the hook and turn it clockwise
Replace / Reassembling
Hole for PB
PB in place
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Service Procedure:
- Save user settings with Aventa fitting software- Disassemble faulty device- Replace module with a new service module from stock- Assemble device- Restore user settings with fitting software- Load customer serial No using DSA6000
Postponement Procedure:
- Disassemble device- Replace parts with new parts from stock- Verify battery door by open and close once
Service & Postponement Procedure
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Batt pill must be used during test
p/n 17449400 size 13+p/n 17449300 size 312+p/n 17449500 size 675+
HI fixture for HI testfor 60/70/80 models
p/n 18097500
CS44 Prog cable (to be plugged into prog adapt)
9022 907 69019 (R)9022 907 69029 (L)
Test frame p/n 16902800 (for 60/70/80 HI test)
Prog adaptorp/n 17598200
2cc couplerp/n 30-4838800
2cc coupler BTE insertp/n 40B4609601
Test frame w HI fixture for HI test for 90 models
p/n 18985500(both coupler parts to be ordered with
GTO Dept/HQ Ballerup DK)
P/n 15472600Test ring
for 90 models
Test Equipment
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Push the PC cover open to get access to the connection points
Open batt door and add a batt pill. Close batt doorMake sure it is complete open. Otherwise there is not enough space for connecting the programming adaptor
Prepare for HI Test - All Models
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Insert the one end of prog adapt into the square prog port of the device. Push the bottom part of prog adapt until it clicks to lock it on the device
Prog Adaptor: Press down the button to unlock after use
Connect CS44 prog cable to prog adapt in correct pos/direction (note the red marks)
Red marks
Prepare for HI Test - All Models
Connect the prog cable either directly to DSA6000 or to the PROG. CABLE EXT. Please also see the info about the ext cable on page 6 “Part List - Test Equipment”
PROGCABLE EXT
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Use of test fixture is mandatory for all BTE during DSA6000 final HI testing. To use the fixture, place the HI in the fixture according to pic. Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test programme execution the IAD calibration will be performed at the appropriate time. Another benefit from the fixture is that the HI is in a well defined position so the telecoil test can be performed without any interaction from the operator
Place the HI in test chamber ATC4000 as shownAttach the HI to the tube on 2cc coupler and place HI in the white jig/fixture. The effective length of the tube for all models is 20mm
20mm
Testing - DELHI 60 / 70 / 80
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A test ring is needed to ob-tain good sealing during the HI test. Place the ring on the 2cc coupler tube and push it up as shown
Important points to obtain a good & stable HI test:
1. Test ring to make good sealing2. HI to be placed in a straight line3. HI almost floating, only touch the foam slightly4. HI prog adapt must not touch test jig5. Prog./Batt. cables organized, must provide less driven force to HI6. Coupler cable organized, in order to avoid any change of coupler position when closing sound chamber
1
3
4
5
6
2
Testing - DELHI 90
1
2