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Gerard Stone Coated Metal Gerard Stone Coated Metal

Roofing SystemsRoofing Systems

Gerard Roofing TechnologiesGerard Roofing Technologies955 Columbia Street955 Columbia Street

Brea CA, 92821-2923Brea CA, 92821-2923714-529-0407 Main Number714-529-0407 Main Number

714-529-6643 Fax714-529-6643 Fax1-800-23ROOFS1-800-23ROOFS

WWW.GERARDUSA.COMWWW.GERARDUSA.COM

Strength of Gerard Stone Coated Metal Strength of Gerard Stone Coated Metal ComponentsComponents

How Gerard Stone Coated Metal is Manufactured

Metal Coil

Stamping the Metal Shingle

Cutting the Panel

Forming the Panels

How Gerard Stone Coated Metal is Manufactured

Heat Cured

Applying Variegated Stone Flashing

Applying Stone Coating

Applying Acrylic Resin Basecoat

Panels Fasten at the Nose

Gerard Stone Coated Metal Roofing Panels

Fastening Pattern Creates Water Tight System

Surface tension between the fastener and panel combined with roof pitch prevents moisture from compromising the system.

BEFOREBEFORE Wood Shake

AFTERAFTER

Gerard Stone Coated Metal Roofing

BEFOREBEFORE Cement Tile

AFTERAFTER

Gerard Stone Coated Metal Roofing

Problems with Traditional Problems with Traditional Roofing SystemsRoofing Systems

Features and Benefits of Features and Benefits of Gerard Stone Coated Metal Gerard Stone Coated Metal

RoofingRoofing DurableDurable Light Weight: Earthquake Light Weight: Earthquake

SafeSafe Fire – Class “A” RatingFire – Class “A” Rating Wind – High Wind WarrantiesWind – High Wind Warranties Hail – Class 4 ImpactHail – Class 4 Impact Reduces Snow & Ice issuesReduces Snow & Ice issues Insurance DiscountsInsurance Discounts Energy EfficientEnergy Efficient Environmentally Friendly Environmentally Friendly Excellent Curb AppealExcellent Curb Appeal

Gerard Stone Coated Metal Roofing is Gerard Stone Coated Metal Roofing is DurableDurable

Installed 1988 Photo Taken 2010

2.5 Hail Warranty2.5 Hail Warranty120 MPH Wind Warranty120 MPH Wind Warranty

Lifetime Fully Transferable WarrantyLifetime Fully Transferable WarrantyStone Loss WarrantyStone Loss Warranty

Energy EfficientEnergy Efficient

Protection/Benefits

Gerard Stone Coated Metal

Concrete Tile & Shake

Light WeightCement

Architectural Composition

Shingles

Wood Shake

Lightweight 1.4 lbs

Per Sq Foot

9-15 lbs

Per Sq Foot

3-4 lbs

Per Sq Foot

3-5 lbs

Per Sq Foot

Gerard Stone Coated Metal Roofing is Light Gerard Stone Coated Metal Roofing is Light WeightWeight

Heavy Roofing can be Heavy Roofing can be DangerousDangerous

Gerard Stone Coated Metal Protects Against Gerard Stone Coated Metal Protects Against EarthquakesEarthquakes

Gerard Stone Coated Metal Roofing is Light Gerard Stone Coated Metal Roofing is Light WeightWeight

COULD NOT GO BACK WITH THE ORIGINAL CLAY TILE BECAUSE OF WEIGHTCOULD NOT GO BACK WITH THE ORIGINAL CLAY TILE BECAUSE OF WEIGHT

Atlanta, GeorgiaBuilt early 1900’s

COULD NOT GO BACK WITH THE ORIGINAL CLAY TILE BECAUSE OF WEIGHTCOULD NOT GO BACK WITH THE ORIGINAL CLAY TILE BECAUSE OF WEIGHT

Another Atlanta Home

Gerard Stone Coated Metal Protects Against Gerard Stone Coated Metal Protects Against FireFire

Fire Case Fire Case StudyStudy

U.L. 790 Class A Fire Rated

“I’ve seen too many homes burned to the ground, a tragedy that could’ve been prevented,” says Jim McMullen, former California State Fire Marshall.“A metal roof is one of the best steps a homeowner can take to prevent the spread of residential fires and save their own homes.”

Gerard Stone Coated Metal Protects Against Gerard Stone Coated Metal Protects Against WindWind

Concrete Tile RoofConcrete Tile Roof

Damage to the soffit & fascia but not the roof.Damage to the soffit & fascia but not the roof.

Gerard Stone Coated Metal Protects Gerard Stone Coated Metal Protects Against WindAgainst Wind

Gerard Stone Coated Metal Protects Gerard Stone Coated Metal Protects Against HailAgainst Hail

Class 4 Impact Class 4 Impact RatingRating

David Lillich ’s neighbors all had total roof losses due to the 2008 hail David Lillich ’s neighbors all had total roof losses due to the 2008 hail storm; David’s roof, NO DAMAGEstorm; David’s roof, NO DAMAGE

ASPHALTASPHALT

ASPHALT

REPLACED REPLACEDREPLACED

NO DAMAGE

2010 Oklahoma Hail Storm: Clay & 2010 Oklahoma Hail Storm: Clay & ConcreteConcrete

2010 Oklahoma Hail Storm: Painted 2010 Oklahoma Hail Storm: Painted MetalMetal

2010 Oklahoma Hail Storm: 2010 Oklahoma Hail Storm: Wood ShakeWood Shake

Gerard Stone Coated Metal Gerard Stone Coated Metal SurvivesSurvives2010 Oklahoma Hail Storm2010 Oklahoma Hail Storm

Class 4 impact U.L. 2218 – An Industry Best

Class 4 Rated Concrete Tile

Class 4 Rated Gerard Stone Coated Metal

Gerard Stone Coated Metal Protects Against Gerard Stone Coated Metal Protects Against Snow & IceSnow & Ice

AsphaltAsphaltIce Damming, Snow Melt = Energy Ice Damming, Snow Melt = Energy

LossLoss

Gerard Stone Coated Metal Protects Against Gerard Stone Coated Metal Protects Against Snow & IceSnow & Ice

Gerard Stone Coated MetalGerard Stone Coated MetalEnergy Efficient Energy Efficient

Insurance Discounts Discounts are offered by most insurance companies in most areas

Gerard Stone Coated Metal Qualifies for Insurance Gerard Stone Coated Metal Qualifies for Insurance DiscountsDiscounts

Installation of Gerard Stone Coated Installation of Gerard Stone Coated MetalMetal

Direct-to-DeckDirect-to-Deck Batten (2x2 only)Batten (2x2 only) Counter Batten Counter Batten

3 Different3 DifferentTypes of InstallationTypes of Installation

1.1. Used as a ladder during installationUsed as a ladder during installation2.2. More Energy EfficientMore Energy Efficient 3.3. Shim Uneven RoofShim Uneven Roof

Advantages of BattensAdvantages of Battens

*This system can be installed *This system can be installed with screws or ring shank nails. with screws or ring shank nails. Check with manufacturer and city Check with manufacturer and city

codes for specified fasteners. codes for specified fasteners.

Installation of Gerard Stone Coated Installation of Gerard Stone Coated Metal RoofingMetal Roofing

Advantages of Counter BattensAdvantages of Counter Battens1.1. Used as a ladder during installationUsed as a ladder during installation2.2. MAXIMIZES air flow between the deck and panel; most energy efficientMAXIMIZES air flow between the deck and panel; most energy efficient3.3. Shim uneven roofShim uneven roof4.4. Strengthens roof structureStrengthens roof structure5.5. Can be installed over skip sheathingCan be installed over skip sheathing6.6. Needed when doing most roof-over applications. This helps avoid Needed when doing most roof-over applications. This helps avoid

expensive tear-offs and unnecessary land fill disposal. expensive tear-offs and unnecessary land fill disposal.

• Non-combustible and a Class A material.

• If Class A assemblage is required, certain underlayments may be necessitated.

• See manufacturer's ICC Report for specific information.

• Screws or nails can be used to fasten panels.

• In high wind areas, additional fasteners might be needed to meet local building codes.

• Less expensive underlayments are adequate due to Gerard Stone Coated Metals dry below nature.

UnderlaymentsUnderlayments

Installation of Gerard Stone Coated Installation of Gerard Stone Coated Metal (Shingle)Metal (Shingle)

Starter Strip

Rake Installation Method

SHEATHING

Installation of Gerard Stone Coated Metal Roofing

Rake, Ridge, & Hip Installation Procedures

Installation of Gerard Stone Coated MetalSide Wall Flashing

Sidewall panels are bent up the wall

Z-bar trim is placed over the panel and attached to the sidewall. providing superb water protection

Shake, Mission, or Trimless Rake

Installation of Gerard Stone Coated Metal

The Shake or Mission trim is always used on hip and ridge areas. The Shake or Mission trim is always used on hip and ridge areas. The rake can be installed with any of the three choices.The rake can be installed with any of the three choices.

Installation of Gerard Stone Coated Metal Roofing

Trim Cap & Ridge Installation

Tile with top birdstop, foam closure and mission trim caps assembly

Trimless Rake Installation

Recommended Uses for Open Valley:Recommended Uses for Open Valley:1. Extreme Weather Area1. Extreme Weather Area2. High Foliage Area2. High Foliage Area3. Ease of Application3. Ease of Application

Installation of Gerard Stone Coated Installation of Gerard Stone Coated Metal Roofing Metal Roofing

Open Valley

Installation of Gerard Stone Coated Installation of Gerard Stone Coated MetalMetal

Closed Valley

Shingle Profile Valley Shingle Profile Valley InstallationInstallation

Installation of Gerard Stone Installation of Gerard Stone Coated MetalCoated Metal

Pipe Flashing

Stone Coated Shingle Pipe Flashing

SkylightInstallation

Installation of Gerard Stone Coated MetalSolar Panels

Solar panels are easily installed using “J” brackets

How To Walk OnStone Coated Steel

Specifying Gerard Stone Coated Metal roofing systems can earn Leadership in Energy and Environmental Design (LEED™) New Construction Certification points for your project:

• Sustainable Sites Credit 7.2 Heat Island – I Point• Energy and Atmospheric Credits 1.1 and 1.2 - 1-10 Points• Material and Resources Credits 4.1 and 4.2 – 1 Point Each:• Material and Resources Credit 5.1 – 1 Point Each:

LEED™-EB, LEED™-CI, and LEED™-CS have similar credits.

Gerard Stone Coated Metal and LEEDGerard Stone Coated Metal and LEED

Americans spend about Americans spend about $40 billion$40 billion annually to air annually to air condition buildings- condition buildings- one-sixth of all electricity generated in this country. one-sixth of all electricity generated in this country.

http://www.energystar.gov/index. This information is taken directly from the energy star website.

Gerard Stone Coated Metal is Energy Gerard Stone Coated Metal is Energy EfficientEfficient

Gerard Stone Coated MetalGerard Stone Coated MetalEnergy Efficient ColorsEnergy Efficient Colors

UV Reflective Coatings (Energy Star) Can Reduce Surface Temperatures by as much as 100 degrees

•According to the Environmental Protection Agency (EPA), building owners with an Energy Star® roof can expect a reduction in the amount of air conditioning needed•Reduces peak cooling demand by as much as 10-15%

Benefits of Over-the-Deck VentingThe Department of Energy commissioned Oak Ridge National Labs to conduct a study of infrared-blocking color pigments. Ten decks were tested for one year to include both summer and winter conditions.

The results of the study?Heat transfer was reduced by approximately 45%

• 15% could be attributed to the IR-pigment granules

• 30% was attributed to batten/counter batten installation (over the deck venting).

Stone Coated Metal Case StudyStone Coated Metal Case Study

Advantages of Counter Advantages of Counter BattensBattens

Installation of Gerard Stone Installation of Gerard Stone Coated MetalCoated Metal

Venting between deck and Venting between deck and panels with soffit and ridge panels with soffit and ridge

ventilationventilation

45% Reduction In Heat Transfer30% from airflow15% from reflectivity

CREATES FREE AIRFLOW & GREATER CREATES FREE AIRFLOW & GREATER EFFICENCYEFFICENCY

Installation of Gerard Stone Installation of Gerard Stone Coated MetalCoated MetalReduces Heat TransferReduces Heat Transfer

TestimonialsTestimonials

6-15-2009

Subject: Fwd: my roof

Hi Matt,

Hope all is well. Today while working in the yard I realized that my gable fan wasn't running.

It was 92 degrees outside and I knew that the attic temperature had to be at least 120

degrees. My attic fan automatically turns on when the temperature reaches 105 so I went

into my attic to see what was wrong. I couldn't believe it. The attic was only 94 degrees!

Two degrees warmer than outside with a bright sun. I’ve seen it with my own eyes. The

new roof you installed is going to cut my A/C bill way down. Plus we have received several

compliments on the appearance of our home. We are so pleased and had to let you know.

Thanks a lot.

Jim & Micki Kuchenbaker

(Atlanta, Georgia)

TestimonialsTestimonials

This past year installed

a stone coated roofing

system on my home

using counter battens

with ridge vents. My

utilities dropped 30%.

Absolutely amazing.

Tony Pflug (Omaha,

Nebraska)

CostCost

Inflation Since 1985Inflation Since 1985

Inflation rate since 1985 has averaged a 4.2156% annual increase or 105.39% over 25 years. Information take from www.inflationdata.com

CostCost

Insurance Costs On The Rise

5.4% Increase

20% Increase

ComparingComparingAsphalt & Gerard Stone Coated Asphalt & Gerard Stone Coated

MetalMetal

CostCost

4% Annual Inflationary Rate over the next 15 years

Cost Today for the less expensive asphalt roofing

Total Cost after a 15 year life cycle

**These numbers are based on a 25 square home installed at $240.00 per square

CostCost

This cost is based on a 25 square roof being sold and installed for $650 per square

Gerard Stone Coated Metal Roofing Systems carry a Lifetime WarrantyAn industry’s best.

Large Project Life Cycle Large Project Life Cycle AnalysisAnalysis

Gerard Stone Coated Steel Batten Profiles Gerard Stone Coated Steel Batten Profiles Asphalt (replace) Asphalt Total Stone Coated Difference

Day 1 $ 120,000.00 $ 120,000.00 $ 275,000.00 $ (155,000.00)

Year 15 $ 216,113.00 $ 336,113.00 $ - $ 61,113.00

Year 30 $ 389,207.00 $ 725,320.00 $ - $ 450,320.00

Year 45 $ 700,939.00 $ 1,426,259.00 $ - $ 1,151,259.00

Total Cost $ 1,426,259.00 $ 275,000.00

Stone Coated SteelPrice Per Square $550

Savings with a 4% Inflation Compounded Annually: $1,151,259

Asphalt price Per Square $240

Numbers based on a 500 square project

Asphalt (replace) Asphalt Total Stone Coated Difference

Day 1 $ 120,000.00 $ 120,000.00 $ 325,000.00 $ (205,000.00)

Year 15 $ 216,113.00 $ 336,113.00 $ - $ 11,113.00

Year 30 $ 389,207.00 $ 725,320.00 $ - $ 400,320.00

Year 45 $ 700,939.00 $ 1,426,259.00 $ - $ 1,101,259.00

Total Cost $ 1,426,259.00 $ 325,000.00

Large Project Life Cycle Large Project Life Cycle AnalysisAnalysis

Stone Coated Metal Roofing Systems Compared to Low-end Stone Coated Metal Roofing Systems Compared to Low-end Asphalt RoofingAsphalt Roofing

Stone Coated Steel$650 per square

Savings with a 4% Inflation Compounded Annually: $1,101,259

Asphalt $240 per square

Numbers based on a 500 square project

1. Determine roof squares feet without waste2. Add linear feet of hips and valleys, multiply by 23. Add totals from step 1 & 24. Multiply total by 1.06 = Roof square feet including waste5. Divide total from step 4 by 100 = Roof squares6. Multiply roof squares from step 5 by number of Gerard panels per square

Tile: 22.7 panels per squareBarrel Vault: 24.5 panels per squareCanyon Shake: 25 panels per squareNB Tile: 25 panels per square

Barrel Vault, Tile, NB Tile, & Canyon Shake

1. Determine roof squares feet without waste2. Add linear feet of hips and valleys, multiply by 23. Add totals from step 1 & 24. Multiply total by 1.03 = Roof square feet including waste5. Divide total from step 4 by 100 = Roof squares6. Multiply roof squares by 24 (The shingle profiles have 24 panels per square)

Granite Ridge & Guardian Shingle

For Trim Caps:BV, CS, Tile: Add all of the lineal feet of the hip, ridge, rake and divide by 1.2.

Add 3 extra pieces for every junction area . For the Shingle do the same except do not add lineal feet of rake.

Accessories

For Starter, Fascia, Z-Bar, Valley, & etc: Add all of the above material comes in 10’ sticks. Be sure an allow for

overlap and round up.

For Batten: All batten are calculated on a 1:1 ratio. For every square foot of roof space, you calculate 1 lineal foot batten. For counter batten take the amount of battens required for the job and multiply by .7

Gerard Stone Coated MetalPhoto Gallery

Shake Style

Tile Style

Barrel Style

Commercial Installations

Churches

Commercial

Spruce Goose Hanger

Long Island University

Commercial

Hotels

La Quinta Inn

Hotels

Professional

Condominiums & Apartments

BEFORE

Condominiums & Apartments

Gerard power point 1 2012

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