1999 Kaeser Compressors, Inc., USA - V1.1 CFH 1
Our Clean Air Treatment Goal
Our goal is to provide the most cost effective and practical solution to the customers compressed air system needs.
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 2
Why Clean Air Treatment?
Moisture contaminates products and pneumatic equipment causes rust in piping freezes in piping or air tools if exposed to cold causes poor paint quality
Oil aerosols and vapors contaminate process chemicals or products ruin membrane systems contaminate the environment
Dirt, rust and other particles clog air tools, processes and other equipment wear out seals and erode system components contaminate paint and other process chemicals
These cases all lead to product rejects, increased maintenance costs, production downtime, reduced efficiency and increased equipment wear.
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 3
The Six Levels of Compressed Air Quality
Your application determines the air quality you need. How much of the contaminants to remove is the first step in the product selection process. The six levels shown here provide a convenient guideline for constructing your compressed air system based on your requirements.
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 4
Extensive Product Line
Kaeser offers an extensive product line from which you can design your system including: Air or Water Cooled Aftercoolers 12 Types of Air Dryers 9 Types of Filters 3 Types of Drain Traps Condensate Management Systems
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 5
High Pressure Refrigerated Dryers
Up to 900 psig From 13 to 1200 scfm Reliable and economical Smooth surface, self-cleaning,
copper heat exchangers that resist fouling
Effective separator Programmable electric drains
HTs are excellent for PET bottling systems/blow molding applications by providing dry air at pressures up to 580 psig.
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 6
Heat Reactivated Exhaust Purge Desiccant Dryers
KEPs: Deliver dew points down to
-100oF Use 6-7% for purge air Provide significant savings
over heatless dryers
Heating the regenerating air reduces the amount of purge air needed.
Sizes: 100 scfm and up
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 7
Heat Reactivated Blower Purge Desiccant Dryers
KBPs achieve dew points down to -100oF, using virtually no purge air.
They provide up to 20% savings over KEP dryers.
Quiet vortex blower and heater allows regeneration with ambient air.
Sizes: 210 scfmand up
Low operating costs
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 8
Filters
High performance filters provide efficient filtration and low pressure drop.
Five types to choose from depending on the quality of air needed KFS,KPF,KOR,KOX,KVF
Sizes: 20 - 21,250 scfm Maintenance friendly
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 9
FilterFeatures and Benefits
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 10
Filters
KFS - Kaeser Filtered Separator removes 99+% of water and solid particles 3 microns and larger.
KPF - Kaeser Particulate Filter removes solid particles 1 micron and larger with an oil carry-over of 1 ppm.
KOR - Kaeser Oil Removal filter removes solid particles 0.01 microns and larger with an oil carry-over of 0.01 ppm.
KOX - Kaeser Oil Removal eXtra fine filter removes solid particles 0.01 microns and larger with an oil carry-over of 0.001 ppm.
KVF - Kaeser Oil Vapor Filter removes solid particles 0.01 microns and larger with an oil vapor carry-over of 0.003 ppm.
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 11
Filters
Energy Efficient Enlarged flow path reduces pressure drop. For every
2 psi of pressure drop, power requirement increases by 1%.
Redesigned filter element employs new filter media technology with low initial dry/wet pressure drop. New media also has increased void area to accommodate more contaminants, prolonging element life.
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 12
The Six Levels of Compressed Air Quality
KFS
KPF
KVF
KOX
KOR
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 13
Oil Mist Eliminators
Are an economical way to remove oil and water aerosols Handle large liquid slugs of oil and water Are virtually maintenance free Protect products and processes from contamination Increase the life of pneumatic equipment Help improve paint appearance and eliminate adhesion problems in paint
spraying applications
Sizes: 125-3000 scfm
Max. Working Press: 200 psig
Long Cartridge Life: 8-15 years
Low Press. Drop: 0.5-1 psid
OMEs:
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 14
Point of Use Products
Fiber Element Filters Coalescing Element Filters Regulators Oil Mist Lubricators Filter-Regulator Combinations Filter-Regulator-Lubricator Combinations
FRLs
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 15
Condensate Drain Traps
Once liquid is captured by filtration or separation, drain traps provide an effective means for liquid removal.
Timed Electric Traps(TETs) are simple and reliable.
Automatic Drain Traps(ADTs) are demand operated and avoid air loss.
Automatic Magnetic Drains (AMDs) are extremely durable and handle large amounts of liquid without any air loss.
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 16
Condensate Management Systems
Since the oil/water mixture released by the drain traps is considered a hazardous waste, CMS units have become a necessity in compressed air systems.
These units utilize a multistage system to separate undesirable oil from water.
A convenient container for oil collection allows disposal without disrupting the system.
Sizes: 75 - 4240 scfm
1999 Kaeser Compressors, Inc., USA - V1.1 CFH 17
Kaeser Compressors, Inc.
Your single source solution for compressed air!
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