1999 Kaeser Compressors, Inc., USA - V1.1 CFH 1

Our Clean Air Treatment Goal

Our goal is to provide the most cost effective and practical solution to the customers compressed air system needs.

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 2

Why Clean Air Treatment?

Moisture contaminates products and pneumatic equipment causes rust in piping freezes in piping or air tools if exposed to cold causes poor paint quality

Oil aerosols and vapors contaminate process chemicals or products ruin membrane systems contaminate the environment

Dirt, rust and other particles clog air tools, processes and other equipment wear out seals and erode system components contaminate paint and other process chemicals

These cases all lead to product rejects, increased maintenance costs, production downtime, reduced efficiency and increased equipment wear.

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 3

The Six Levels of Compressed Air Quality

Your application determines the air quality you need. How much of the contaminants to remove is the first step in the product selection process. The six levels shown here provide a convenient guideline for constructing your compressed air system based on your requirements.

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 4

Extensive Product Line

Kaeser offers an extensive product line from which you can design your system including: Air or Water Cooled Aftercoolers 12 Types of Air Dryers 9 Types of Filters 3 Types of Drain Traps Condensate Management Systems

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 5

High Pressure Refrigerated Dryers

Up to 900 psig From 13 to 1200 scfm Reliable and economical Smooth surface, self-cleaning,

copper heat exchangers that resist fouling

Effective separator Programmable electric drains

HTs are excellent for PET bottling systems/blow molding applications by providing dry air at pressures up to 580 psig.

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 6

Heat Reactivated Exhaust Purge Desiccant Dryers

KEPs: Deliver dew points down to

-100oF Use 6-7% for purge air Provide significant savings

over heatless dryers

Heating the regenerating air reduces the amount of purge air needed.

Sizes: 100 scfm and up

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 7

Heat Reactivated Blower Purge Desiccant Dryers

KBPs achieve dew points down to -100oF, using virtually no purge air.

They provide up to 20% savings over KEP dryers.

Quiet vortex blower and heater allows regeneration with ambient air.

Sizes: 210 scfmand up

Low operating costs

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 8

Filters

High performance filters provide efficient filtration and low pressure drop.

Five types to choose from depending on the quality of air needed KFS,KPF,KOR,KOX,KVF

Sizes: 20 - 21,250 scfm Maintenance friendly

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 9

FilterFeatures and Benefits

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 10

Filters

KFS - Kaeser Filtered Separator removes 99+% of water and solid particles 3 microns and larger.

KPF - Kaeser Particulate Filter removes solid particles 1 micron and larger with an oil carry-over of 1 ppm.

KOR - Kaeser Oil Removal filter removes solid particles 0.01 microns and larger with an oil carry-over of 0.01 ppm.

KOX - Kaeser Oil Removal eXtra fine filter removes solid particles 0.01 microns and larger with an oil carry-over of 0.001 ppm.

KVF - Kaeser Oil Vapor Filter removes solid particles 0.01 microns and larger with an oil vapor carry-over of 0.003 ppm.

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 11

Filters

Energy Efficient Enlarged flow path reduces pressure drop. For every

2 psi of pressure drop, power requirement increases by 1%.

Redesigned filter element employs new filter media technology with low initial dry/wet pressure drop. New media also has increased void area to accommodate more contaminants, prolonging element life.

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 12

The Six Levels of Compressed Air Quality

KFS

KPF

KVF

KOX

KOR

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 13

Oil Mist Eliminators

Are an economical way to remove oil and water aerosols Handle large liquid slugs of oil and water Are virtually maintenance free Protect products and processes from contamination Increase the life of pneumatic equipment Help improve paint appearance and eliminate adhesion problems in paint

spraying applications

Sizes: 125-3000 scfm

Max. Working Press: 200 psig

Long Cartridge Life: 8-15 years

Low Press. Drop: 0.5-1 psid

OMEs:

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 14

Point of Use Products

Fiber Element Filters Coalescing Element Filters Regulators Oil Mist Lubricators Filter-Regulator Combinations Filter-Regulator-Lubricator Combinations

FRLs

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 15

Condensate Drain Traps

Once liquid is captured by filtration or separation, drain traps provide an effective means for liquid removal.

Timed Electric Traps(TETs) are simple and reliable.

Automatic Drain Traps(ADTs) are demand operated and avoid air loss.

Automatic Magnetic Drains (AMDs) are extremely durable and handle large amounts of liquid without any air loss.

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 16

Condensate Management Systems

Since the oil/water mixture released by the drain traps is considered a hazardous waste, CMS units have become a necessity in compressed air systems.

These units utilize a multistage system to separate undesirable oil from water.

A convenient container for oil collection allows disposal without disrupting the system.

Sizes: 75 - 4240 scfm

1999 Kaeser Compressors, Inc., USA - V1.1 CFH 17

Kaeser Compressors, Inc.

Your single source solution for compressed air!