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BRAHMAPUTRA CRACKER {ND POLYMER LIMITED

=PMC'oNltu( tr)R

ENGINEERS INDIA LIMITED. JAIHIND PROJECTS LIMITED.)ocumenl Caleaorv NAML OI; I'YORKS

WELDING PROCEDURE SPECIFICATION (WPS) MECHANICAL WORKS GSU & C2+ RECOVERY TINIT

troiect title . tPL FORMAT No

BRA AMAPTITRA PETROCHEMICAL COMP'LEX PROJECTS JP L/GSU C2+A{EC/PP/T-05

ndard spec No i 6,82-1 100 Rev.1 | EIL )=ormatNo I M 5 REV.1 IU,V. No : 00 hrte : 0l of02

P r o j e c t :

Name of work :

' o b N o , :

Weldine Proc(

Revision No

Welding Proces

Appl icable Clz

(Section lx, ASME Boiler and Pressure Vessel Code)

Brahamaputra cracker and polvmer l imi ted.

MECHANICAL WORKS.

6907

uni t GSU & C2+ RECOVERY UNIT

con t rac to r : JA IH INDPROJECTSL IMITED.

3 specjfication No JPLIEIL/BCPL/PPIGSU C2+/W['S-05 Date : 08-06-2011 supportins PQR No (5) : JPL/EIL/BCPL/PPILLDPE/PQR-05 {REV.00)

: 0 1

: GTAW/SMAW Types : MANUAL

(Automat ic , Manua l , Mach ine c r Semr - Auto )

s : A l9A,B l9A,D19A,A24A,A39A,B39A

rorNTs (Qw -

oint Design

lack ing ( Yes ) :

la j Materii

;ketches, Prodr

re specified ( I

.02 3 7 % D e g ! 2 % D e g

i l, i , t . , I

1 . 5 m m

SINGLE V BUTT WELD

( N o ) : N O

( r t / p e ) : N/A Dia : 6 " ( inch) 2i.5mm to 3mm

"BASE METAT

P N o

UnassiBned

Specification Ty

Specification Ty

Chem Analysis

( q w - 4 0 3 )

1 Group No 1 to P No 1 Group No

OR Unassigned

e and Grade : ASTM A 106 GR B,AI;TM A 672 GR.B60 CL 22

e and Grade : ASTM A 106 GR B,A:;TM A 672 GR 860 CL 22

O R

nd Mech Prop : N/A

: 1.5mm 1:o I4.22mm Fillet : All

Groove : ALL

MAXIMUM PASS TI'I|CKNE55 < u mm : YES

F e t

Base Meta l : Gr

Pipe Oia Range

Other

FITLER MET/

A N o :

Spec No {SFA)

A W S N o ( C l €

; ize of f i l ler me

GTAW

6

T

5.18

ER-70S-2

2 .5mm

8 m m

SMAW

A

L

5 . 1

E7018

2.5mm

6.22mm

Other

Other

lss ) N/A

N/A

N/A

: lectrode Flux (

: l u x t r a d e n a m l

:onsumable ins

Each base me - f i l ler metal combinaion should be recorded individual lv /rt^. Ar JPL // l\ EtLl

SIGNATURE \)\f \r A/ ^$ SIGNATURE : MJltva-+'+N A M E :

--"- -XW- r N A M E : - A linmat'

'I(rtsltwu*u

JE)tt tNA I t ( r: -I^c\,l/" Nf '-o.g)}.c$B4ev-li''

DEStGNAiloN: v -4qr{

q::::l

DATE: $rV ' r Y.ofYS$o"1df_-eev- DArE: CIEPUTYMANA:: : l : l ' - ' r l l0t l ,Lor l

d;* H$'ffi"lirl:;l*::

@&

'lii Client:

dBRAHMAPTJTRA CRACKER AND POLYMEN T-ITT TTNT.::IIEFMO

,{;lEqa)i1---- - oNI RA( TOIl

El r : ,1\ |Jr i \ t , l | , I (b | ] \L, |A LlMl I L,D. JAIHIND PROJECTS LIMITED.)ocument Category vAA/t' Ot woRKS

)rclect title

L WORKS GSU & Cz+ nocgygp'y gN11

JPL FORMAT NoLl1A TKUJI-U I S JPL/GSU C2+/NIEC/PP/F

EIL andad spec No : $82-i100 Rev.1 | EtL FormatNo : M S REV 1 00 Ptge : 02 ol 02P O S t T t O N S ( ,

Posit ion (s) of (

Welding Progr(

Dosit ion (s) of I

w-40s )oove: ALL (6G)

sron i uP UPHILL Downt e t : A L L

'U5I WLLD HEAT TREATMENT ( AW - 407 )empera ture Range: 595_620.Cime range : 200.C/HR MAX

PREHEAT ( Q!

Pre Heat temp

Interpass Temp

Pre heat maintr

lCont inuous or

' _ 4 0 6 1

vlin : 10.CMax : 2S0"C MAXrance : N/A

pecial heat ing where appt icable should be recorded)

G A S ( Q w - 4 0 8 )

Sh ie ld ing Gas {es) ARGON

Percent composition (mrxtures) 99 995%

Flow Rate 6-L0 lmo

G a s B a c k i n p N / A

Trai l ing Shrelding Gas Composit ion N/n

|ACTERlSrlcs ( AIW 409)

DC100-1ss(cTAW) / 99-1 17(SMAW)

shou ld be record , :d fo r each e jec t rode sss ize , pos i t jon , and th ickness , e tc Thrs

je Size and Type

ansfer for GMAW

ed Speed range

w - 4 1 0 )

i e a d :

) S i z e I

RC)OT STRING AI8n lm M lN ,Lgmn

BRUSHING & GR

N/q

2 5 i T IMES OF EL

N/A

MULTIPLE PASS

SIN IGLE

65 101mm/m in

N C N E

ss Cleaning ( Brushing, Gnnding etc

o u g r n B :

/ork Distance:

,ass {per side) :

e l e c t r o d e s :

r g e ) :

current AC or D

Amps ( range )

{ and Volts

Tungsten Electr

Mode of Metal

Electrode wire f

Polar i t y DCEN(GTAW)/ DCEP(SMAW) _vor tase (Ranse ) 11-18(GTAW) / 24_28(SMAW) _)e l i s ted in a tabu la r fo rm s imi la r to tha t shown be low )

TECHNTQUE ( (

;tring or Weave

lrif ice o. Gas CL\ iD OTHER WEAVE BEAD1 MAX

I N D I N G

:CTRODE CORE DIA

vlethod of Back

) s c i l l a t i o n :

:ontact Tube to'

,4ut iple or Single

/ul t ip le or singlr

ravel Speed ( Ra

e e n r n S I

I t h e r :

WELD LAYR (S) PROCESSFILLER METAL CURRENT

VOLT RANGE TRAVEL SPEEDRANGE mm/nr in OTHER

CLASS DIA ,TYPE

POLARA M P R

RANGEROOt

HOT

FI LLI N

CAPPIA

GIAW

G]AW

SIVIAW

SIVIAW

ER-70S-2

ER-70S-2

E 7018

E 7078

z )

2 52 52 5

DCEN

DCEN

DCEP

DCEP

100-10sr + z - l ) )

99-105

LO9-777

r l - a i

11-18

25-28

o f , / )

o o . z J

82 1,1,

101 1

JPL

i IGNATURE : SIGNATURE : wtq 1)N A M E : N A M E :

.4// l) l)b*Lry

)ESIGNATION$." GLft'

DEslcNArloN, -

frF l'#.ffislDATE :

Jci"tt

trl os{rorr)ATE :

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EIL

#

BIiAt IMAPr JTRA ( iRA( iKl i l : t ANt) pot ,y M I tR t , ' r t )

. : ):,." i, .,::

" ,,,

EPMC

nN( ; tN! ; t iRS tN l ) tA l . tMn ' t i t ) .

'( )N ilt/t(' ft )R

. tAi l | tN t) t 'RO,lt i ("t 's t_tM t ' t 'ut).

Documenl Catagory

PR(X : l i t ) t [ i t r Q l rA t , t t , l ( A r toN t i l : . ( oRt ) (pQI r )

N/ l / . l l : ( ) l l l ( )kk . \

M l i ( l l i lN I ( ' . r t . l voRXs t . t ,Dp[ f i lDpU UNl I

h i l e

BR {tAMA PUI 'RA PI iTR(X ] t EM I( :A t . ( 'Otvtp l . l tx pRo.t t i ( ' ] 'sJPL FORMAT No

JPl./Ll-t)Pr:-t I DPtf M F:(:/pp/t '-06

spec No : 6{2.1100 Rev.1 lElL FomalNo M 6 REV,I lkt..t N,, : oo Pugc : lll of02

PROCEDUR

( Sect ion lX, AS

: BCPL

Work : MECHANICAI WORKS

| 6907

y Name : J/UHINO PROJECTS tlMlTEO.'eQualif@tionReclcrdNo.

tJpL/EtVBCpLlpplt-tDpElpqR.{)

, tPL/EtVscPLlPP ItLDPElwPs.0

Process(es) : GTAWSMAW

)nual, Auomatic, Semi - Auto) : MANUAL

E QUALIFICATION RECORD (PQR)

ME Boller and Pressure Vessel Code)

ls/u/2017

LLDPE/HDPE UNIT

Name

lob N(

:ompi

)rocec

,/PS N

(REV.00)

(REv.01)

fype ( l

D i a : 6

QW .402)

nch)

i 1 5 m miI

sI

single V Butt weld

IASE t! TArs (Qw - 4031

Spec : A 106

; rade :GR.8

1 t o P N o : 1

i : 7 . 1 1 m m

: 6 " ( I N C H )

POSTWETD HEAT TREATMENT (qW - '!07}

Temperature :595-620'c

Time : 200'C/HR MAx

Other : N/A

GAS (QW - 4081

Type ofcas o.Gass : ARGON

Composition of Gas Mixture : 99.995%

Type or

P N O :

Ither

FILLER ALs (ql/ - i104) GTAW SMAW

AGhFis ANo: 1 1

rode | 2.5 2.5

f r lo : 6 4

ation : 5.18 5.1

ction : ER-70S.2 E7Ot8

CHARACIERTSTTCS (QW - {9)

: D C

: DCEN(GTAWVDGEP{SMAW)

rdF$s(GrAwl/9!!117(sMAw) Votts :11-18(cTAWl/Za_28(StutAWl

Size of €

Fi l ler M(

;FA Spe

lWS Cla

)ther

POStTtO(qw-/|os)'Gr@ve : 5 G

ression (Uphi l l , Downhi l l ) : UPHILL

TECHNIQUE (QW . ' r1O}

Travel Speed : 55.7 - 66.2 mm/min{cTAw) / 82.r-1Ot.1mm/min(SMAWIStrins or Weaveg""J : mlNG rcR ROOTTWAW 8AO fOR FtUUp.Hfr PASS & FtNAt

Osci l lat ion : 2.5 TTMES OF EUCTRODE CORE DtA

Mult ipass or Single Pass ( Per Side ) : MULT|PASS

;in8le or Mult ip le Electrodes i SlNGLf

f ther

Cther

PREHEAT

Preheat T

Interpass

Other

QW-4(E)

mp : AMBIENT

emp : 250 'C

--/.-Aitfx \ -----I,nxl MD.

QA/{

oi1sl;arLgB'1il!)

(/

-e K l-r4Htnrt r"+ru4 CU /lrvs)

p t l o t l i u r t ' ( 4 , )

I ] R A I I I I I A P I J I R A ( : R A ( K E R A I i D P O L Y M I : R I , I I )

EPMC

t . lN(; tNu[-tts tNl l) lA l . lMlTl, ] l ) .

Calegorypl to( ' t tDt i t { t i Q(rAt . t Ft( 'A I r0 N R E(:oRl) ( PQlr)

()NI tt.4( t()tt

,rA i l t tND PRO.I E("1-S l . lM l ] ' l iD.( ) t l l \ ) l tK : i

M t : ( i l A N t ( ' A l . w o R K s l . l , D P t f l l D P t l t i N l l

JPL/LI,DPE.H DPE/M E( :/PP/I"06BRAIIAMA Pt l l ' l lA PE' l 'RO(l l I EM I( 'AL COM PI.EX PROJE(r] 'S

srec No r 6-8:l-1100 Rev.1 FormalNo M 6 RE'V.I

Tenslle StrenSth(

Requlred Mlnlmum

415 0 Mpa)

character of fal lure & locat lon

goken -parent metal f racture-duct l le.

Guided Bend Tests (Qw - 160)

(Test cried out as per ASME-S€c.lXl2010,qW451.1)

Fillet Weld Test lqw - 180)

Penetrat ion into Parent Metal : Yes

OTHER EXAMITATION

HARDNESS SURVEY HV-10: TEST METHOD: E-92: r982(Ra-2003)

HARONESS E WEID

HARENESS @ HAZ

HARDNESS @ PARENT

2t5.203.202 HV 10

191.189.184 HV 10

1r0.169.168 HV 10

HEAT TREATMENT : FWHT REPORT NO. : 01 DATE | 2610412077

TE5TfNG : RT REPORT ilo. l3(Gsul DATE:26/tt4l207r

the statements in this record are correct and that th€ te5t welds were p.epared, w€lded and tested in accordance with the requirements of Section lX of the AsME Code

F 8 - 2

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CIiCNt :]BITAIIMAPUTRA CRACKI)R AND P

l>age .

CONTRACIOR : JAlltl ND PROJECTS LIMII'ED-lll'MC : ENGINEERSi INDIA LlMlllil)-

NAME OF WORKS : MIfI IA.I{ICALWORI{SGS,'&CI+ RECD\TRY T]MT)nl Catcgory RADIOGRAPHY I NTERPRETAI I ON REPORT

title : BMIIMAPUTM PETROCHEMICAL COMPLEX PROJECTS'd spec No . 6-82-1100 Rev. I

JPLFORMATNo. ; JPL/ Ggg g Q'+/ MEC / IPP/ F-I6

EILFORMATNO.:M 16REVl

ydADIocRAPHYIOGRAPHY TECHNIQUE : SW$J/DWSI/DWDI

EprAr{cE STANDARD/ASMEb 31.3 / AStiME SEC. VIII

INTERPRETAIION REPOKTRADIOGRAPHY REPORT NO'

CE : X-RAY I(V / IR i92 / SE -I75DATE : 2L . A4, Irer (wrRE tHoLErvpnl MSr[-l$JSO 16sENsrrrvrrY r-27q 2f}s ?orr- apA g, -

E O-F THE AGENCY : M/S \b AXJOINT

STATUS

I\ : AC,CEPIANCEl{ : REIPAIRCS: CIIECKSURFACE

RT : R.E-IAKERS : RESHOOTH : HOLD

S : DRESSANDRESHOOTCRS : CLEANANDRESHOOI'

,1EI{!_Lq RG tcA L LABO BAroR YoN AppROv.?:,lI oF vARio[i:iou,. DE'ABT MENr.s& puBlrc SECTOR ut to iRrnxr^rEs , . ,v ,L , r ,o

(stNcE 1975)

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