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BRAIIMAPUTRACM@ENGINEERSNDIA LIMITED.

MECHANICAL WORKS GSU& C2+RECOVERY UNITategoryWEiDING PR0CEDURE PECIFI 4Tl9x-(wrlBRAHAMAPUTRA PETROCTIEMICAL COMPLEX PROJECTS PLge : 0l ol 02StandardspecNo I 6-82-1100Rev.1 E/LFormalNor MsREVI Rl:V. No : 00

{sect ion Ix, ASMEBoiler and PressureVesselCode)Date: 25l13l20flunit: GSU 2+RECOVERYNITr, Brahamaputraracker nd polvmerimited

ofwork: MECHANICALWORKS. contractor:AIHIND ROJECTSIMITED'

JPL/EIVBCPL/PPIGSuAVPS-01REV 1} Date : 25-03-2011

: MANUAL{ Automatic,Manual,Machine r Semi Auto

ClassesA3A.A33A,A9 A,A92A,A97

*BASEMETALS QW- 403)

: lS1239(BLACK), lSs89GR.330,lS589GR'41O,lS239(GALV), lS589GR330(GALV): lS1239(BLACK), lSs89GR.330,lSs89GR.410,lS239(GALV), lSs89GR 30(GALV)

Analysis nd Mech.ProP : N/ A

PipeDia.Range: Groove : AL IOthcr : MAXIMUMPASSHICKNESS13MM : YE S

Each asemetal i l lermetalcombinaion houldbe recorded

irnao|PKUItfDu

,orNTs QW 402JointDesign

( Yes :SINGLE BUTTWELD

(N o ) : N Oi li +: a ,.r.* t, l

I

Detai ls : 37'ADegx 2t/zDeg 1--"*-**" nl ' . \lt, .

d5mmo 3mm

r 1 0m m

N/A Dia 20" ( inch)

-\LER METATS

No. SFA)

3 41 1 .

( 1 q 1

E6010 E70182.5mm 2.513.L5/a.0fimlup o 20mm

.W.S. o (Class :

OtherOther

of f i l lermetals :WeldMetal

Flux Classtradename

insert

N/AN/AN/A

.r"ir.iFiup$l83i",0.BCPL Proiects. Lcpetkat.

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[ECfRlCArCHARACTERTSTTCSqW 409]Polar i ty

( range) Voltage Rangeapsand Volts rangeshouldbe recorded or eachelectrode sssize, osition,and thickness,et( This nformat ionmav be isted n a tabular orm simi lar o that shownbelow

I ungsten Electrode Size and TYPe

of Metal Transfer for GMAW

69-L23

N/Awire feed speed range N/A

BRAHMAPUTRA CRACKERAND POLYMER LIMITEDENGINEERS INDIA LIMITED.

MECHANICALWORKSGSU& C2+RECOVERY NITCategoryWELDINGPROCEDURE PECIFICATIONWPS)BRAHAMAPUTRAPETROCHEMICAL COMPLEX PROJECTS

Standard s@c No i 6-t2-1100 Rev.l ElLFomatNo;M5REV. ' IPOSTWETDEAT REATMENTQW- 407OStflONSQW 40s

ion s)of croove ALL (6G)Progression: Up UPHILL Down(s) f Fi l let AL L

:HEAT QW - 406 IHeat emp Min. 10'CrpassTempMax : 250"C MA Xheat maintenance N/A

or specialheat lnSwhe.e appl icable hould be recorded)

WELDLAYERS}

fi**i rt*rc ) s,lanagertns@im)DESfGNATfON V,DPRADIPUNDU: OA/OC En

(Qw-4101or weave Beador Gas Cup Size

and nterpassleaningBrushinS,rinding tc. :

of BackGouging

ROOT TRING ND OTHERWEAVEBEADN/ABRUSHINGGRINDINGN/A2.5TIMESOFELECTRODEORE IAN/AMULTIPLE ASSSINGLESEE ABLENONE

Tube o Work Distanceor Single assperside)or single electtodes

Iravel Speed ( Range ) :

.taitrinOProiects Ltd.BCPLProiects, ePetkata

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I lRAl l l \ tAPtr l 'RA 'RA('Kl i l r ANI) ' ,Ol ' \ \ lER 'I ' l ) ' ()A:1 .4( l)lt. tAl IIND PRO.I l t ( l l 's , l1\{1] 'EI)-F]NGINI ' I 'RS I NDIA I, I ] \TITT] 'D'

\ . J t / ; ( / l i l l )R, ( .sI \ IECHANICAI, \\ ORKS I-LDPE4IDPT T IT

J PI./LLDPE.I I D PE/lI EC/PP/F{6BTT\H {\I A Pt TR{ PETROCIT -TIC{L CO\I PLI-I PROJh'('l'S Pet.: Ol c{OzFqfttat'lo I 6 REV-IEtL sddatd sqe No il?-1loo

Rd'l

HIAT rRfATErr (qfl - tl07l

of G.s6Gs : fi/A

ratsea :6 3589qtuc R33O

.No. : 1 toPt to- : -1-

: D C: DCEP: 59- 23 volts : 2 -34

IQUE QW - 410)soeed : 56'8G140.51mm/min; STRINGFOR ROOT & WEAVE BEAD FORorweaveBead FrLLUp.HorPAssAND FINAL

2.5TIMES FELECTRODEORE IAors ing lePass (Pers ide ) : MULTIPASS

or Mult ioleElectrodes : SINGLE

: 6 G(uphii l ,Downhirt) : UPHILL

r (Qw - 406)Temp. : AMBIENT

iDqueflrCatqqY

: BCPL: MECHANICALORKS,: 6907: JAIHIND ROJECTSIMITED.

pROC-t-DtRE QtrA -l F (.,4I'to\ Rr-(-oRD PQR)

PROCEDURE QUALIFICATOfi RECORD (PAR)( Section tX, ASME Boiler and PressureVessl Code)

OateUnrt

2uO3/2Or1LLDPE/HDPE

me of wor l

edure Q$lifsb@ Raord No-No -

PrG6s(6)(Manual,Autorutrc ' 5mi Auto)

(Qw - 4021

: JPVETUBCPUPPILLDPE/PQR-o1REV.00): JPLIETUBCPLJPPIIIDPE/WPS{1REv.ol): SMAW: MANUAL

'2-9ffi to }nm singb V &rtt weld

R METATS Qw -4o4)w, - - '4etal Analysis A Nope u, elect rode

Metal F N oe Specification

Classification

3.1535 .1E6010

r

5.1E7018

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"Ei ,.it"5fiont : BRAI I I I IAPI IRA ( ' RACKT :R ANI) P0 I ,Y I \ I I ]R I ' I D I)n:lllA( /)11JATII \D PROJT,CTS .I\'I TT,D.

' .1\ l l . Ol l l '()RKSrrtcHA\t( 4L qoRxs LLDPFfIIDPf t \l T

EPMCE\(; II EERS I\DIA I-I I II'I]D.

tuffiC.EgdYPROCEDTIRf QT'ALIFI( 'ATIOT RE('ORD (PQR}

BRAHA IAPI 'TRT Pf TNOCHE}t I( ' -{L COtI PLE\ PROJECTSJPL FORMAT T,IO JPT./LLDff .I{DPT,n I EC/PPIF{6

EtL Slandad s. tr - 2-ltOO RH 1 :rt Forzdwo tl 6 Rfv I Ur, l AZ -' @ F E v : o l C c :

chadcr of friluc & loc{i6 obrctrrtidSpec l menXo- Wkf$' Tr|k116

Aca uttidd. Tcirt Load lb

T1 19.10mm 9,4Onn 179-54mm' 5 3 1 M p a Boken om outside he rteld oint AccT2 18.70mm 9.5mm 777.65mm2 533Mp a Bokenom outsidehe weld oint Ac c

Guid Bnd Terts (qw - 15olR6rlE

SpciGn AccFB-1 9.80mm No ooen Y/eld discontinutlesFB-2 9 8 0 m m No ooenwelddiscontinuties AccK b - l 9.80mm No oonwelddiscontinuties

AccRB-2 9 8 0 m m No ooenweld discontinuties AccASME-Sc.lvz)10,qw-451.1)

Toutfim Test (qw - 1701D{opwddttl lrdrv?.irdra+ i **

L.td ErP.tao Xdch L.dt F tSls r|'ls a.r* bLEt

Fkwc|dT.dKlW- lEol

R6utC -s.ti'Cdofy: Y6-io Pffib' i6 Peftl'lai:Y6--kTyp..ndclEr&terofFk:M@ h| s

OTHER IAMfrATX'fl1) MAGO EXAMINATTG{:ttroctdrirg6ftGsffi cf riE B{raY,ltditfrGl RpctstspcdGn tft& rcflira@cilcradq'tekof f.s &ot}Ersinifi@dFlddcf6l odE

2I \flqERS HARDHSS SJRVY :(r 10 4fl .d)HY rlr&F 6 wcfd top rD bdb.rr {LH te R-? , 216110210

207,20719 3

Hv Value on HAZ top & bottom (L H) 78'l6a'777/ Value on HAZtop & bottom(R H) 181'169'181

HV value on P/Metal top and boftom (LH) 759'767'753Hv Value on P/Metal top and bottom (R.H) 157 '751 7571l*::"*:*::ll""*llil'll1l':::'" ' *-::' ::Y:::welde/sName_: Mr. Manilal Shah ockNo--semp No EIL 825Te* @ducted by: lD & RLPrivate Ltd- taboratory Test No- M/4417O17We certifv hat hestatementsn his trord arecofiectand hat he est elds wer prpared,welded nd estedn accordanceith he Equirements f Section ofthe ASME ode'

6PT Manuhdureroarfun\\roent \'-I^otP

N A M E : tL- tditlo.; " ry+ry^I [ i J l - 4 -DArE: 9t / 03 / I DArE: g+{-8ry4suj6 u 'e:o**DEslGNArloN ,Oh'/rl e t7/ 6 "r**r,o*

gtitl-{ (ffi9}tt"t"n?ger (lnspedion)qr.w"li.si.. fe*#.+i ;qrrr.q- Pr-c-L-tl a-

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l.l${ l 1rTelephcrre 24{r.l-07312&l-4..271463-1950FcxNo. 9L ffi3 z464_48Lz

33/2A.Satish uktrerjeeRoad,Kolkata -700426( GO\IERNII,IBNTXGI$TBRDTest CstiltcateT.C.No. M/44/z0llRef.iOrclero.EIS/6907/L--6263/5-4 92.*Sender'same g.Acl&ensDe,rcriprion f5raple&IGntific,nrionh{sk

ineernndia Lim Brahmaputratac.ker& Po er Project,ffice ; Lepetkda (Asearn).h-786ztf-NBx Dmmthickx mm onggasoutpiece uttCoupon marReoss Eelol' t st*rrp*d thus

Dad,e: 1.03.20f1.Date;15.02.0n.

Senda''sSpecificdionSample eceived n : 21. 02.2011.

,tu5M8Se - )l (We d ngProc drrcQl aliti cd ionRe ordatl : S-3589, r.330.Welder'sName-Mr. M an l al Sah.WP.SNo.JPL/EIL/BCPL/PPlPs/0l.i-anwerseectionTersile Ted:Cnugewid0r Specimen-T:-119.l0mmGauge(mr.g.)thickness 9.40mmUttimAeTixrsiteStrength 531MPaCbseruauor Erokeofrom utsi&fterveldjoint 6ewe.ldjoirrlSpecified .T.S. 330MPa min.asperIS-3589/2NL, teelCrrade-Fe30 Prye).I80"FrceBmdTe$:Gnllerdia- xT.) Specimeo-FB-t:Specimen(arg;)thickness 9-80mm

.t

ObservationRemwks180G ootBendTest(Rolterdia-a xTiSpecimanalg-)thickness 9-80mrnObservationRemrks

Smcimen-FB-2 :' 9.80mmNo opeave ld discontiru-rt es- No open 'rc d disccrtiru it es-Accept$le. Accept$le.Specimeu RB-l : Specimen-RB-Z:9.80mmNo opn r,re d discontinut es. No open ,red distoritinuities.Accqgable. Acce.g*le.{ Test arried utanperA,SME-Sec.I}#2010,W451.1I\'{sdrs-Ergnindion:

Observaticr Mmro-etching n hecroas-emtionf tJre uttWetd ointSteelPipef n*iq:* cfu *n t'e*,e..rlgio r-ri ittrsr of ff adc, sckof nrof ft ei xt.& othersignificmteld&fect. Contd...Page-2Certified that the te$s enun:erated sein havebesr carriedcut in acccrdance ith STANDARD Le.$ing

SPECIFiC}flON.S.A-IVPLE Si N(rT DF:cW]i 5 YrJs.

Re*d. ;R,D,e S,r- r . - ,&C, iMIHi / lde17/18.3.7{ i .S,S, l , -S.S, l , /836i2941/399L)/CAL|72dL8.9.72.I .R, , i .J.N,VE,H,FVEI.L P,,qI ,g, TJ. I ,LN.PC,I ,LB,H,EL

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Prlvate Llmltd2{(f'tl-0?9?'l'cloplrrutu: '14d40tt[2&L45272{dt-r95{)FcxNa 91 0312.16it_4812

T.C.No. Mi44i?L\ll.Ref /Crdel No. EIS/69071L---2 & 6i/S-4 92.

33/2A,Satish ukherjeeRoad,Kolkata -70A026( GOVERNMEI.IT EGTST=BRDTefltCmtl.tlcatePase 2. Ds le 01 . 3 .20 I I .Da te ; 15 . 2 . 011.Sender'sName5:Address Engineers ndia Limited, BrahmaputraCracker& Polymer Project,

SiteOt}jce LeoetkataDibrucrh (Assarn), in-786 06.D+rerrptonctf 5 ap e*IderrfilicatiotrMadft

,-; nd s-'s Fe..sti sai on f anVic.kere Fl.a-dneec nrvey :{d l0Kgf.Load)FIV Velueon Weld cp to t'ottcm(L.[L to R-[L]

EWValuec'n{AZ tcp &bottour(LJt)FIVVelueon IAZtop &bottocr(R-I{.)fIV Vfieon P/i\ifetaltop bottom L.H]FfVValueonP/Itddalop &botton (RI{)

Welder'sNun e-Mr.Manilal Sah.lV F SNo. :JELlflLfBffLffPrWPS/0I.216,210,2 lo207,201193.168.168, ?7.191" 69, 81.159, 61, 53.151,157,157.

(.-op 'to. ,r/ MeJaihiud Projec.tsimite4B. C.P.L. Project,Lepe.tkda"P.0. : Dibnrgarh,Ansan,Pin-786 fi?.

Certified that the tcsts cnumcraled hcrein havc becn carried cut. n ac,;qdancc with STANDARD testingEiIE(lnrI(IATJLlN.3AMFLE (S) NDT DRAWN 6 v T-rS,

Resd,;R,D. S,O,- ,&C,/MINx/rdr 7lt 8,3.76.S.S,1. -$,S,1./83629411399L)/L-ALi2dr i '8,9,7}.lso .T,I.R.S. .N.V. .H.PV. .].L,B.V.I.S. D.I.L.N.PC.I.L. .H.EL.

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..*^2 - 2'5vs o,qe'(. 'i A 55 h 14 T.e;'i rf cu

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