WPS PQR-09

download WPS PQR-09

of 11

Transcript of WPS PQR-09

  • 8/13/2019 WPS PQR-09

    1/11

    w f f i )lient :BRAHMAPTITRACRACKERAND POLYN,IER IMITED - 1 : o o ' ,* . i l-lEpMcg/l ENGTNEERSNDrA rMrrED. 'oNTIUCTO]I JAIHIND PROJECTS TMITED.)ocumentCategoryWELDING PROCI'DI,JREPECIFICATIONWPS) VAMI OI. W0RKSMECHANICAL WORKS GSU & C2+ RECOVERY UNIT)rciect title BRAHAM,A,PUTRA ETROCHEMICAL COMPLEX PROJECTS IPL FORMAT No: JPL/GSU C2+/MEC/PP/F-05=-lLStandard l lc No . 6-82-'1100ev.1 ElLFormalNo M5REVI I l l l lV. No : OO htge : 0l of02

    P ro j ec t :Name of Work, ob No :

    WeldingProc(Revis ionNoWelding Proces

    Appl icable Cl l r

    wErDlNG ROCEDURESpECtFtCATtONWpS)(SectionX,ASMBoiler ndPressureessel ode)

    Brahamaputra racker nd polvmer imited.MECHANICAL ORKS6907

    Dat e : 08 / 06 / 20 I Iun,t GSU C2+RECOVERYNITCONITACtOT.AI H I ND PROJECTS I I \ / ITED.

    specif icat iono JPLIEIL/BCPL/PPIGSU2+/WPS-O1 Date : 08-05-2011 SupportinB PQR No {s) : lPL,iElLlBCPL/PP,TLLDPE/PCtR-09(REV.00): 0 1: GTAW Types : MANUAL

    ( A u t omat i c , Manua l , Mach i neor S emi A ut o )s A4A,A4A.U4A.B4Al D4A.D4A

    qW -

    a ( Yes );acking N4ater ia

    ( A

    toz 3 7 % D e g t 2 t / , D e g

    l . 5 m m

    SINGLE/ BUTTWELD( N o ) : N O

    //, . i2 5mm o 3mm

    5 5 4 m m

    { r y p e ) : N/A Dia 2 " ( i nch ) CH:XS

    METALIN o

    ylVI

    m AnalVsisang

    Metal Gr (Dia Range;

    ( a w - 4 0 3 )1 Group o 1 to p No 1 c roupNo

    oR Unass ignede andGrade : ASTM A 333 GR. 6 , ASTM A 671 GR.CC60 CL 32e andGrade : ASTM A 333 GR 6, ASTM A 571 GR CC 60 CL 32

    ORnd Mech Prop : N/ A

    rve i 2.77mm o LL.08mm F i l l e tF l l e t

    Al lAL Lroove : ALL

    : MAXIMUMPA55 HICKNESSS< 13 mm : VES

    FILTER MET'

    N o :(sFA)

    { C l a :of f i l ler me t

    EI .

    rade name

    GTAW67

    5 2 8ER-805-Ni2 4mm

    1 l u b mm

    OtherO t her

    rss N/ AN/AN/A

    Each base met - f i l lermetal ombinaionhould e ecordedndividuallv /a:A-)JPI \ ',/ n ErL,NDf \$,Jv" ;IGNATURE, WVNXL.J'

    "^At"\ \r'' ^{:;df; $o \\ o$'-r*-r{1,ri.etlc*") ' 1doaTloltPrse .-"S;l:fi;:ii Li*it'aHti t r ' ." i ct ' LePetka$

  • 8/13/2019 WPS PQR-09

    2/11

    ffiffi t i ) *. iClient:

    BRAHMAPTII'RA CRACK ER A NN

    Document alegory

    BFTAHIIMAPT]TRA6-82-1 00 Rev 1

    E N G I \ E E R S \ D I A L I M I T E D .WELDING PROCEDT]RE PECIFICATION WPS)

    PETROCHEI\,{ICAL COMPLEX PROJECTSI E t L r o t m a t N o M S R F V T | , , , , , ,

    ( )N1]tA('10uJAIHIND PROJECTS LIMITE:D.

    hA.\'il.ott woRK.\MECHANI CAL oRKs GSTI c2+ RECOVERY NI T

    JPL FORMAT No.:JPL/CSUC2+/MEC/pp/F_0S

    ct tiile

    =lL StandarPOStTtoNsPosi t ion s) cWeldingPro{Posi t ion s)o

    QW -40s )GrooveessronF i l l e t .

    w - 4 0 5 )N4in

    ) Maxe n a n c e :

    ALL 6G )uP UPHILL oownAL L

    10'c2:to'c MAXN/a I

    special eat ingwhere appl icable houldbe recorded)

    I l l . l ' No : 00POSTWETDEATREATMENIAWI;6'TIemperatureRanee , N/ Af ime range N/ A

    -REHEAT (Pre Heat emlnterpass enPre heat mai r(Cont inuous

    : low Rateias BackinBI r a i l i n g h i e l d i n g asCompos i t r on

    s h i e j d i n gas es) A RGONPercent omposr t ionmixtures) gg gg5%

    :urrent AC or I\mps ( range)

    RACTERTSTTCSCIW 09 )

    Size nd Type

    rsfer or GMAW

    speed ange

    - 4 1 0 )

    N/A

    _ D C- 83-11o(GTAW)

    shoutde ecordedor u.n",".,,oo",.,,,Jililililii.]I;;" ,.*- P o l a r r t v naFNr / GTA \ l / l

    vortareiRan'e) fube l i s ted in a tabu ta r fo rm srmi l a r to tba t shown Derow ),4ode FMetal

    lect rodewire

    of EackOscr l lat ionContactTube oMut pleor S inglMul t ipleor s ingk

    Speed Ra

    Str ingor Weave : a d :S izes Cleanrne Brushing, ri r

    ) ugrn8 :

    c r k D i s t ance :ass perside)Iectrodes lr e ) :

    ROOTSTRI NG ND OTHE6mt n

    CI iNgt C BRLSHING& GRINDINGN/a2 ,5 I - IMESFELECTRODEN/nMUTI IPLEASSSINC EJr 5 r -5276mm/m inNONE

    -WELDLAYI FILLER VOLTRANGE TRAVELPEEDRANGE m/ min OTHERLASS I TYPEDlA, I poLaR AMPRRANGEROOT

    HOTFILLIN(FINAL

    GTAWGTI\WGThWGTIrW

    ER-80S-Ni1ER-80S-NiER-8OS-Ni1ER-80S.N 1

    2.4 | oceru2 . 4 | D C E N2.4 | ocrr't2.4 I ocrru

    98 ,1 098-9999-10083-84

    9-107- 8t- 87- 9

    44 4752 2952 76J t . ) )

    JPI- -a t\t--\-,

    Et I

    lTt6lc.J tSIGNATU

    AME: -Z

    E'{#:tr{r{ Il Lo tATE:9

  • 8/13/2019 WPS PQR-09

    3/11

    BRn f MAPUl Rn ctt^cKI iR ANI) p()r .yMti l t r . . t1).EPMC

    l JNGlNl t l r t t sNDtA , tMt Ut ) .Calegory

    PRO( l l tD t lR t ,Qt A l , l t i t ( r ( )NRr : ( ,OR t )t , e t t )IIRAHA i,tApUl.RA t..tRo(]t tiM t(.A . ( :0M pt.liN pRo,tt,;(t. s

    Fomat N

  • 8/13/2019 WPS PQR-09

    4/11

    l lN(; tNt iBR),^Nt)1A

    I 'RA I I I } 'A P t I I 'RA ( RA ( K E R A NI ) P ( ) I . Y MT: R I I)

    t . rMll ' t iD.--**-S3k'lru-E

    . rAl l l lND l, l l ( ) .1t(pRo(. t : l ) t R l t Q l , A , t t . t cATtON RE(.oRt ) pQR)

    IAPtJlR Pti l .ROcllHMt(lMI;( IIAN

    BRAt I / l JPL FORMATNoJPI,/LLDPE-I tDPI'/MEC lP 'I '1ts.O6IL Slanda.d spac /Vo j 6-02-l.to0 Rov , lEtL FornctNo tti 6REV.1

    ;pc l henNo Thlckners

    T--Tl-

    Ac c

    Ac

    Ina l Ultlmatetoad N 415.0Mpal charaater of fallurc & locatlon

    / Bgken- parent metal tracture-duatile.

    / Eoken- parent metal fracture-ductlle.

    T 1 4 25mm 29750 555 5 Mp a

    f2 l2.60mm 4 65mm 58.59mmI 32250 5504 Mpa

    (qw - 160)

    l- tt-""*r*-lGuided Bend Tertr

    crmen Thickne$s/Dla

    B-2

    24mm Satlsfactory /24mm

    Acc

    AccB- 1 24 mr n --ls-2 24 mnn

    spI

    perasME-Sec.tXl2010,eW-4S1.t lToughnessest qW. 170)

    me l I no,.r,I l-eatioh hlotchllype TestTemp lmp.ct ValuesUoule) E-L_ %sht txp, I AVERAGE Drop Welthr)a r M/sWEI,D so t / Brak No gralWELD v-AtoTcH -55 deg C 50, ,/ i* 46 67 .a-LD V.NOTCH -55det C A o J aHA2HAZ

    V.NOTCH '55 de8C 40 ./'V-NroTCH -55 deg C 32J ./ 33 . 33J / N/rHAt V.NOTCH -55 deg C 2 a ) /

    P/METAt, .55 deg C 3 8 J /8 PIMEIAL Y-NC'TCH -55 deg C AZt // - 39 33J .r.-P/METAt .NOTCH .55degC 38r /f - l

    0 ^ t ( "-l+{A ME :

    ,R EI T

    vAMt: A' u v -;IGN qe,l .N U-DATE 0tl ^o?sT.._W*ESIGNA. / \ v TJ Fg YqqSEd.F'L.E5.PROJECTt h r - f ( -a r l o 6 l l rt l a'h

  • 8/13/2019 WPS PQR-09

    5/11

    I lttuelurna r,rt:r,,r:lr,nrir"rrrrvr:lr.ruEN(;rNEERsr.rDr,r.irnril..rr

    Plt( l< :l.tt, tE et,,t t . rt . t r. , r t r^ - rf , r-, , , aOR,.nn,rrr,rv,rlr,.Hnr:.r.Ho

  • 8/13/2019 WPS PQR-09

    6/11

    ul=or

    M

    F]

    a,))U

    uF

    v)w

    auq E- ;t z9 E; El < o

    uuz

    rl

    Fzz

    =ac.,t14of F la l

    o

    kt ,_,< . f7- a)

    -l

    v'.X\

    '\ 5x o U

    \0i\Tcc{loq,)s

    (FF -L\o .E9zao

    z< l

    U)

    zz lE l I

    t :tx9q

    tq l

    z . 'z X i k la n a tH < @= 2 2FE9

    F ; -J Z6

    i E -g 8 a7 H n ie 6 , iF Q

    ; * \ qe fi\ -o\ 9PF 3 ) E ) 6E 4 ' e A< =EE F

    oz

  • 8/13/2019 WPS PQR-09

    7/11

    il{I Ug Ed E ;L 9 Eo - ;d e z6 C - e Ee x EZ 1 - ' E

    '. i i , - rr ; i Hv r { < :

  • 8/13/2019 WPS PQR-09

    8/11

    M

    E

    1).gP C

    UEU.i '9

    lqtdz9' : ..

    : e? : '

    {h{

    - Y I ql q Z I -i t a <

  • 8/13/2019 WPS PQR-09

    9/11

  • 8/13/2019 WPS PQR-09

    10/11

    IFI3TrEPoRIrPHYltcAL)

    - % t u

    mq of The Custorner

    s Referenca

    Specifi

  • 8/13/2019 WPS PQR-09

    11/11

    xrI/ETALLURGTCALLABoRAToRy lll?ljl.ro,,n,.*rr,r.r.MAKArlpuFroNAppRovtro.:'.?]oFvnnlouJdb,rt,rpAnrMr:Nrs lil'r,or?ril,,ri:',"tpuBLtCSECTORUtvoenrRxtNos 1 ::r rjAXnr,,lij:.911-.]r4643rj55,64(srf'JcES75) (im*,r ,inr,,