WPS PQR-03

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    Client BRAHMAPUTRA CRACKER AND POLYMER LIMITEDEPMC ENGINEERSNDIALIMITED. CON'I'IIACTOII: JAIHIND PROJECTS IMITT]D.

    )ocumentCategoryWELDING PROCEDURE SPECIFICATION (WPS)

    VAMEOF WORKSMECHANICAL WORKS GSU & C2+RECO'VERY UNIT>mjecl title : BRAHAMAPUTRAPETROCHEMICALCOMPLEX PROJECTS IPL FORMAT No JPL/GSU C2+/]VIEC/PP/T'-05

    :lL Standad t r / V o r 6 - 8 2 - 1 1 0 0 R e v . 1 E t L F o m a t N oM S R E V . I I R E V . N o : O O Poge : 07 ol 02

    Project :

    wErDrNGPROCEDUREpECtF|CAT|ONWpS)(SectionX,ASME oiler ndPressureessel ode)

    Brahamaputraracker nd polvmer imited.I\4ECHANICALORKS.13907

    Date 1710512077Unit : GSUC2+UNITcontractor; AIHIND ROJECTSIMITED.

    spef:ifidtionNo IPVEILIBCPVPP/GSUC2+/WPS-03fltEv.ol) Date : t7-O5-2OII SupportingpeRNo.(sl tJpLlEtL/BCpL/pplGSUCZ+/tleR_o3(REV.OO)

    : GTAWSMAW rypes: ,d|4A,44Al,84A,84A,D4A.D4Al

    : MANUAL( Automatic, Manual ,Machine or Semi Auto )

    Job No :WeldinSPro

    RevisionNo.

    Applimble C)rorNTsQwl o int OesignBacking( Yes):

    4(king Materir^ctches, ProdAt he opt ion o

    4021:;INGLE BUTTWELD

    ( N o ) : N O

    Details 37n Deg z%oe1-*-*-l.1 Lsmnii

    Dia 6" ( inch) i

    /n

    ( T v p e ) : N/A :ql2i5mm o 3mmthe Mfgr, sketchesmay be at tached o i l lust rate oint design,weld layersand bead sequence. g , for notch oughnessprocedures,or mul t ipleprocessprocedures, tc

    .BASEMETAIP N oUnassigned

    { a w - 4 0 3 }1 Group o 1 to p No 1 Group o

    oR Unassignedeandcrade : ASTM A 333 GR,6, ASTM A 671 GR.CC60 C1.32e andGrade : ASTM A 333 GR.6, ASTM A 671 GR.CC50 C1.32

    ORnd Mech Prop : N/A

    : 7.11mm o 1l.22mm Fit tet : Al lC;roove : ALL

    : MA{IMUM ASSHlcKNFsss< 1? mm YFqFil let : AL L

    :hm, Analysis

    l a s eMet a l : Gr

    ) ipeDia RanB)ther

    FIttER MET/N o :No, :- . r.ro srl1

    W S No (C l are of f i l ler mel

    Fluxtrade

    GTAW6I

    > . 2 6ER-805-Ni1

    2.4mm3.2mm

    SMAW41

    5 . 1E7018-15.. t5mm6.31mm

    N/AN/AN/A

    + Eachbase mel - filler nretal combinaion should be recorded individuallv

    JPt Ett;IGNATURE \*\ br'" SIGNATURE: A ,/)NAME: TXAUII ' KUNDOA/OC Ensinee \ IAME: kr .4^: ^lr|r,ii{"fii;,6,-"lo, DESIGNATION tl)ATE : iAroK.; DATE: L v M+N4rEt /rrv cp")

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    ttenl: BRAHMAPUTRA CRACKER AND POLYMER LIMITEDEPMC:

    ET.{GINEERSNDIA LIMITED.)ONTMCTOR:JAIHIND PROJECTS IMITED.

    )ocument CategoryWELDING PROCEDURESPECIFICATION(WPS)NAME Ob'IIORKS :

    MECHANICAL WORKS GSU & C2+ FIECOVERY UNIT)rcject title : BRAHAMAPUTRA PETROCHEMICAL COMPLEX PROJECTS

    JPL FORMAT No :JPL/GSU C2+/MEC/PPNJ-05

    =lL Standarc oecNo; 6 -82-1100Rev , 1 | E lLFormat NoMsREV.1 REV. No : O0 Page: 02oI02rostTtoNs'osit ions)o

    trw-40s1l roove ALL (6G):ss ion: Up UPHI LL Down:i l letr AL L

    'OSTWEIDHEAT REATMENTQW. 407}femperatureange : N/Af ime range N/ Arosition s)o

    'REHEAT i v -4061, Min 10"C) Max 158"CMAXenance N/Aspecial heat ingwhere appl icableshould be recorded)

    A S ( Q W - 4 0 8 1l rcentcomposi t ion(mixtures) 99.995%

    're heat ma i

    rsBackin8 N/ Aail ing hieldingas Composit ion N/ A

    Current AC ol'--\os ( range

    3ps and VoTungsten Ele(

    Mode of Met

    :HAMCTERTSTTCSQw 409)DC Polarity DCEN(GTAW) DCEP(SMAW) _108-111(GTAWI 85-95(SMAW) voltaseRanse 9-10(GTAW) 21-24(SMAW) _

    range slDuld be recofdedfor each electrode sssize,position, and thickness, etc This nformation mav be listed n a tabula. form similar to that shown below Irode Size and Type

    TransferforcMAw N/ A

    feedsperedange N/A

    TECHNIqUEString or WeaOrifice or GasIni t ia land lnt i

    lvlethod of BaOsci l lat ion:Contact TubeMut iple or S i rfv lul t ip le r s i lfravel Speed

    QW -4101'egeadCup i ze :rpass laningBrushing, r inding tc )

    k Gouging

    o WorkDistancede Passper ide)gleelectrodesRange |

    ROOT TRING NDOTHERWEAVE EED6 m mBRUSHINGGRINDING

    N/A2.5TIMES FELECTRODEORE IAN/AMULTIPLEASSMULTIPLE47-153 m/minNONE

    WEID L rERS) PROCESS FILLER ETAL CURRENT VOLTRANGE TRAVEL PEEDRANGE m/min OTHERCLASS DIA. TYPEPOLAR, AMPRRANGEROH(

    FILLCAPI

    IT

    NG

    GTAWSMAWSMAWSMAW

    ER-8OS-Ni1E 7018-1E 7018-1E 7018-1

    2.43.1s3 .153 .15

    DCENDCEPDCEPDCEP

    108-1 1Qqv)9Z

    9-1027-2222-2323-24

    47111 .13113.82153.6

    JP L [ .,,.i l l ?NA TI I E \*)^ \'r- SIGNATURE Nfu,{-NAME: PRADIP UNDU N A M E : aHttrlDESIGNAT

    "ds-u-&'bU';-'JaihindProlects td.)N: BCPL roiects,epetkata (lnsPecfion).)ESIGNATION S INDIA hnTEo)ATE: \A\ ( f u a\ l IATE:

    } b l '

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    PlHM,qpurRA CRACKERNDpoLyMERLrD.

    JAIHIND PROJECTSLIMITED.ENGINEERSINDIA LIMtTED,

    PROCEDURE QUALIFIC.ATION RECORD (PQR)

    TRAHAMIJTRAIETROCTEI 4 COMPLEXRorEc_rsMECHANICAL WORKS LLDPE/HDPE UNIT

    JPI./LLDPE- HDPE"/MEC/PP/F-0,6Sandan/specVo e+Z_tGiil Fsmawo: M6 REV.IPROCEDURE@

    ( Section lX, ASME Boiler and pressure Vessel Code)

    : ASTM4333 6R.0, ASTM671 GR.CC 0 CL32:GR6I t o p N o : _ - l

    : 7 . 1 1 m m:6' , ( |NCH)

    tQW -'lO8)of Gasor Gases : ARGON

    ofcas Mixture :99.995%: N/ A

    (aw-4041 -qrril-1uewA n a h | l i s A N o , : 1 t

    L4 3.1s6 4

    5.28 s. lER-8os-r{it ETot&l

    : D C: oCEN(GTAw)/(rcEp(SMAW)10&111(GrAWl/8r9s(sMAW) votts : 9.10(cTAW)/21-24{5^tAw}:

    : 6 G(Uphil l , :0ownhilt ) : UpHl[L

    Snled : 47 mm/mtn(6TAw) / Ut.153mm/min(SMAW):5tRN6 rcR e@r & WEAVE ru FOR tUuzHoTpasS & ftilat

    scil lat ion : 2.5TTMESFELECTRODEORE tAo. Sjngle Pass ( pe. Side ) : MUtTIpASs

    or Multiple Electrodes : MULnpL

    MD.ALIHAOUE{

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    Pcuraionino Pntn Mad: Ycs--

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    VI(IGRSHANDilESSURVErtol(3[,16d)

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    llv yrloc or p/lucEl rop & botton (LH)IIV Vde o p/Mctlt bp & bec 06 (RH)

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    I TIRAEMAPIITRARACKER ITDfOLYMER TI'' _,COXrneCnm": JAIHIITIDPROIECTS JMITED'EFMCEXrGtr{EERSNHA LIMITED'

    EILFORI&ATO,M t6 RE,J/spe No. 64LII(N Rat IT'crrNleu' ,*r-fr-ffi*or ulrruf,rKrr^'"'*oi'#il'"IrY REP'RTo' ao -sr , rn ro .mo,AsMEb3r3/ASSMESEC'vur DATE: z5. '41- I t : : - * : : ; 7

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