Wps-pqr for Split Tee

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HOT TAPPING WORKS IN QATAR PETROLEUM REFINERY

Procedure No. : SRVO01283 Reviewed By : Kurien P Thomas

Prepared By : Rajesh R Reviewed Date : 26th November 2015Revision : 0 Procedure Status : Issued for Approval

Revision Date : 26th November 2015 of : 9

PROJECT DETAILS

Asset Owner : Qatar Petroleum

Main Contractor : Al Balagh Trading & Contracting Co. W.L.L.

Description : WPS & PQR for Split Tee flange joint

Client Wo No. : TBA Location : MesaieedWellube Ref. : SQR002374_WS-PI-HTS Rev-2 Country : State of Qatar

FOR WELLUBE

Prepared By : Rajesh R Reviewed By : Kurien P Thomas

Position : Project Engineer Position : Sr. Project Engineer

Revision 0 : 26th November 2015 Revision 0 : 26th November 2015

CUSTOMER APPROVALS

Asset Owner : Qatar Petroleum Main Contractor : Al Balagh Trading &Contracting Co. W.L.L.

Approved By : Approved By :

Signature : Signature :

Position : Position :

Date : Date :



HOT TAPPING WORKS IN QATAR PETROLEUM REFINERY

Procedure No. : SRVO01283 Reviewed By : Kurien P Thomas

Prepared By : Rajesh R Reviewed Date : 26th November 2015Revision : 0 Procedure Status : Issued for Approval

Revision Date : 26th November 2015 of : 9

TABLE OF CONTENTS

WPS ,PQR FOR OF 12”X 10”, 14” X 10” 150# SPLIT TEE



Joint Details*

*Illustration is a sample only. WPS may be used for all suitable joints as called for on engineering drawings.

Without Impact Requirements:

Gas :

- - -

- - -

- - -

†Heat input listed is maximum allowed. Travel speed range is intended to correspond with appropriate amperage and voltage settings to

remain below heat input limits.

12.5 15.0 20.4Fillet Only FCAW E71T-1M .045" DCEP 160 170 22.0 25.0

28.8

Balance FCAW E71T-1M .045" DCEP 160 170 22.0 25.0

120 16.0 18.0 4.5 8.0Root GMAW ER70S-6 .035" DCEP 110

12.5 15.0 20.4

Heat Input†

kJ/inClass Dia. Curr / Pol Amps VoltsWeld Layer Process

Filler Metal Electrical CharacteristicsTravel Speed IPM

Preheat Maintenance: N/A Cooling rate: N/A

Preheat Temperature: 100°F Temperature: None

Interpass Temperature: 550°F

Backing

Preheat: (QW-405) Post Weld Heat Treatment: (QW-407)

N/ATime:

35-45 CFH

Other: - TrailingNone

Position of Groove: 1G Gas(es) Mixture Flow Rate

Weld Progression: N/A Shielding Ar - CO2 75/25

Other: Verify A1 chemistry for GMAW.

Position: (QW-405) (QW-408) Percent Composition

No Single Pass >1/2" Consum. Insert: None

Trade Names: Oxford Alloys; Select Arc 727 or ESAB 7100 Ultra No Re-crushed slag used

Filler Metal Product Form: Solid, Flux-cored

Max Weld Metal Deposit (t): .103" 9/16" Flux Type: N/A

Size of Filler Metal: .035" .045" Flux Designation: N/A

A-No.: 1 1 Alloy Elements: None

F-No.: 6 6 Supplemental Filler Metal: None

AWS Classification: ER70S-6 E71T-1M Alloy Flux: N/A

N/A

SFA Specification: A5.18 A5.20 Flux/Wire Class: N/A

Filler Metals (QW-404)

GMAW FCAW Tungsten Type and Size:

Groove: 3/16" - .67" Fillet: Unlimited

Pipe Diameter: Groove: Unlimited Fillet: Unlimited

Base Metal Qualified Thickness Range:

With Impact Requirements: Groove: 3/8" - .67" Fillet:

1 Grp No.: 1 or 2

Base Metals (QW-403)

P-No.: 1 Grp No.: 1 or 2 to P-No.:

Unlimited

Root Spacing: 0-1/8"

Other: -

Joints (QW-402)Joint Design: V-groove

Backing: none

Backing Material: N/A

Type(s): Semi-Automatic, both

Welding Procedure Specification No.: WF-499 Revision: 6 Date: 10/6/2015

Retainers: none

WeldFit Energy Group

4133 Southerland Drive

Houston,Texas, 77092

ASME Section IX QW-482 Welding Procedure Specification

Organization Name: Weldfit Energy Group

Procedure Qualification Record No(s).: PQR WF/499; WF-499(UW)

Welding Process(es): GMAW-S, FCAW

.67"

60°

0 to 1/16"1/16" - 1/8"

Page



5 Revise GMAW t limits; correction to FCAW class and trade name Jared Johnson 8/31/2015

6

Preheat correction; add GMAW chemistry verification; adjust max T based on

t limits. Jared Johnson 10/6/2015

3 Reformat; typo corrections on T limits. Jared Johnson 5/1/2015

4 Add preheat info for thicker material; add fillet-only parameters. Jared Johnson 7/1/2015

1 Initial release. Don Wischnewsky 4/15/2010

2 Update qualified T limits Todd Sale 6/12/2013

Revision

No. List of Revisions Author Date

Certified By: Don Wischnewsky Date: 4/15/2010

Revision Certified By: Jared Johnson Date: 10/6/2015

Orifice/Cup/Nozzle Size:

Other: N/A

We certify that the statements in this record are correct and that the welds were prepared, welded and tested in accordance with the requirements of Section IX of th

ASME Boiler and Pressure Vessel Code.

Organization: WeldFit Energy Group Inc.

Mode of Transfer (GMAW): 1)Short circuit 2) globular Peening: None

1/2" - 5/8" Closed Chamber (GTAW): N/A

Single or Multiple Electrode: Single Oscillation: None

Electrode Spacing: N/A Contact tube-work dist: 3/8" - 3/4"

Technique (QW-410)

String or Weave Bead: Stringer and weave Cleaning Method: Grinding or wire brush

Multi-pass or Single Pass: Mulitple Back Gouging: Air carbon arc and grinding

WPS No.: WF-499 Revision: 6 Date: 10/6/2015

Page



Gas :

- - -

- - -

- -

- -

- -

None

None



Size of test coupon:

Thickness of test coupon: 3/8"

WF material number M21539

Grp No.: Grp No.:1 2 1

Position of Groove: 1G flat

Time: N/A

Filler Metals QW-404 GMAW

A5.18

35 CFH

Mixture Flow Rate

Ar-CO2

Technique (QW-410)

Travel Speed IPMWire Feed

Speed IPM

Position:

Post Weld Heat Treatment (QW-407)

Temperature:

Other: N/A

(QW-405)

N/A

75/25

Trailing

Backing

Cooling rate: N/A

Shielding

(QW-408) Percent Composition

Gas(es)

SFA Specification:

(QW-405)

QW-483 Procedure Qualification Record

10/27/2015Date:

Type(s):

Other: Heat #: 8494

Organization Name:

Procedure Qualification Record No.:

Welding Procedure Specification No.(s): WF-499. WF-1-F-004.

WF/499

Weldfit Energy Group

2to P-No.:P-No.:

Revision: 4

Welding Process(es):

Semi-Auto, both

GMAW, FCAW

Base Metals (QW-403) Joints (QW-402) Groove Design of Test Coupon

4.00-- 18.0

Interpass Temperature:

110°F

550°F

N/A

Weld Layer ProcessFiller Metal

Class Dia. Curr / Pol Amps

Weld Progression:

Single or Multiple Electrode:

Pre- Heat:

Pre-Heat Temperature:

Mat'l spec, type/grade:

A516 gr 70

AWS Classification: ER70S-6

6

1

.035"

3/32"

Oxford Alloys Select Arc 727

9/32"


A516 gr 70

.045"

1

6

E71T-1

A5.20

FCAW

Stringer

Oscillation: None

N/A

N/A

8.00

12.25 13.00

N/A Multi-pass or Single Pass: Multiple

Trade Name:

No Re-crushed slag used

Balance FCAW E71T-1 .045" DCEP -- 171

GMAW ER70S-6 .035" DCEP -- 117

Heat Input kJ/in

31.6

20.9


-- 25.0

Filler Metal F-No.:

Weld Metal A-No.:

Size of Filler Metal:

Deposited Weld Metal:

Tungsten Type and Size: N/A

Other: GM heat#: SA04213; FC heat#: 3131B009A992

String or Weave Bead:

Volts

Electrical Characteristics

Root

Single

Cleaning Method: Grind / wire brush

Back Gouging: air carbon arc or grind

Contact tube-work dist: 1/2" - 3/4"

Orifice/Cup/Nozzle Size: 1/2" - 3/4"

Transfer Mode: GMAW - short circuit; FCAW - globular

Other:

3/8"

30°

1/16"3 16"

Page



QW 462.3(a)

QW 462.3(a)

QW 462.3(a)

Date: 10/27/2015

Figure number Type

Vickers HV10 Micro Hardness Test per NACE MR0175:

Tensile Tests (QW-150)

HAZ

Ft-Lbs 58 27

WeldFt-Lbs 50 50 32

Specimen Number

Toughness Tests. Supplemental

test report 285933.0Specimen 1 Specimen 2 Specimen 3 Average Temperature °F

SatisfactoryFace Bend

Root Bend

Face Bend

Root Bend

QW 462.3(a)

Satisfactory

Results

Satisfactory

Satisfactory

Guided Bend Tests (QW-160)

Specimen 1, Transverse 0.732 0.304 0.223 54400 81000

Width Thickness AreaYield Strength

KSI

Ultimate Tensile

Strength KSIElong % RoA

Type of Failure and

Location

Procedure Qualification Record No.: WF/499 Revision: 4

nr nr Ductile, base

Specimen 2, Transverse 0.74 0.307 0.227 52100 82900 nr nr Ductile, base

Size

35 40

-50 .394"x.320"% Shear 50 30 40 -

Lat Exp. Mils 43 25 36 -

-50 .394"x.320"% Shear 50 50 40 -


44

Page



4 Add WPS only. Jared Johnson #########

Revision


0 Initial release Don Wischnewsky 4/8/2010

Welder's Name:

Revision Certified By: Jared Johnson Date:

1 - Todd Sale 6/13/2012

2 reformat; correct typos on tensile data and FCAW diameter. Jared Johnson 5/1/2015

3 Add transfer modes. Jared Johnson 8/4/2015

10/27/2015

Organization:

We certify that the statements in this record are correct and that the welds were prepared, welded and tested in accordance with the requirements of Section IX of

the ASME Boiler and Pressure Vessel Code.

Lab Tests Conducted By:

Date:

GStamp No.Jose Garcia

Don Wischnewsky 4/8/2010Certified By:

WeldFit Energy Group Inc.

Laboratory Test Report number:

Weld Test Conducted By: Don Wischnewsky

P&B Testing

167909.0

Procedure Qualification Record No.: WF/499 Revision: 4 Date: 10/27/2015

Page



Gas :

- - -

- - -

- -

- -

- -

Weld Progression: N/A Multi-pass or Single Pass: Multiple

Single or Multiple Electrode: Single

Cleaning Method: Grind / wire brush

Back Gouging: air carbon arc or grind

Filler Metal F-No.:

Weld Metal A-No.:

Size of Filler Metal:

Deposited Weld Metal:

Tungsten Type and Size: N/A

Other: GM heat#: SA04213; FC heat#: 3131B009A992

String or Weave Bead:

Volts

Electrical Characteristics

Root

Heat Input kJ/in

31.6

20.9


-- 25.0

-- 117 4.00-- 18.0

Stringer and weave

Oscillation: None

N/A

N/A

8.00

12.25 13.00

Contact tube-work dist: 1/2" - 3/4"

Orifice/Cup/Nozzle Size: 1/2" - 3/4"

Closed Chamber (GTAW): N/A

1

.035"

3/32"

Oxford Alloys Select Arc 727

9/32"

Trade Name:

No Re-crushed slag used

Balance FCAW E71T-1 .045" DCEP -- 171

GMAW ER70S-6 .035" DCEP

QW-483 Procedure Qualification Record

10/27/2015Date:

Type(s):

Other: Heat #: 821W03180. Dual certified.

Organization Name:

Procedure Qualification Record No.:

Welding Procedure Specification No.(s): WF-499; WF-499(UW); WF-1-F-004.

WF-499(UW)

Weldfit Energy Group

2to P-No.:P-No.:

Revision: 2


A516 gr 60

N/A

75/25

Trailing

Backing

Cooling rate: N/A

Shielding

(QW-408) Percent Composition

Gas(es)

SFA Specification:

(QW-405)

Welding Process(es):

Semi-Auto, both

GMAW, FCAW

Base Metals (QW-403) Joints (QW-402) Groove Design of Test Coupon


A516 gr 70

Time: N/A

Filler Metals QW-404

AWS Classification: ER70S-6

GMAW

A5.18

35 CFH

Mixture Flow Rate

Ar-CO2

Technique (QW-410)

Travel Speed IPMWire Feed

Speed IPM

Post Weld Heat Treatment (QW-407)

Temperature:

Other: N/A

(QW-405)

Pre-Heat Temperature:

Other:

Interpass Temperature:

110°F

550°F

N/A

Weld Layer



Size of test coupon:

Thickness of test coupon: 3/8"

WF material number M26900

Grp No.: Grp No.:1 1 1

Position of Groove: 1G flat

E71T-1

A5.20

FCAW

None

None

Transfer Mode: 1) short circuit, 2) globular

.045"

1

6

Position:

Pre- Heat:

ProcessFiller Metal

Class Dia. Curr / Pol Amps

6

3/8"

60°

1/16"3 16"

Page



-50 10x7.5mm% Shear 80 50 40 -


65

Size

89 69

-50 10x7.5mm% Shear 100 30 100 -


Specimen 2, Transverse 0.741 0.271 0.201 51100 75000 28 59 Ductile, base

Width Thickness AreaYield Strength

KSI

Ultimate Tensile

Strength KSIElong % RoA

Type of Failure and

Location

Specimen 1, Transverse 0.74 0.316 0.234 47300 73400 26 57 Ductile, base

Laboratory Test Report number:

Weld Test Conducted By: Scott Thompson

P&B Testing

252023.0

Procedure Qualification Record No.: WF-499(UW) Revision: 2 Date: 10/27/2015

Satisfactory

Results

Satisfactory

Satisfactory

Guided Bend Tests (QW-160)

WeldFt-Lbs 73 69 54

Specimen Number

Toughness Tests Specimen 1 Specimen 2 Specimen 3 Average Temperature °F

SatisfactorySide Bend

Side Bend

Side Bend

Side Bend

QW 462.2

HAZ

Ft-Lbs 83 35

Date:

DStamp No.Bernardo Bardenas

Scott Thompson 10/31/2013Certified By:

WeldFit Energy Group Inc.

Brinell Surface Hardness:

Tensile Tests (QW-150)

Date: 10/27/2015

Organization:

We certify that the statements in this record are correct and that the welds were prepared, welded and tested in accordance with the requirements of Section IX of th

ASME Boiler and Pressure Vessel Code.

Lab Tests Conducted By:

QW 462.2

QW 462.2

QW 462.2

1 reformat; correct typos on tensile data and FCAW diameter. Jared Johnson 5/1/2015

2 Add WPS only. Jared Johnson 10/27/2015

Revision


0 Initial release Scott Thompson 10/31/2013

Welder's Name:

Revision Certified By: Jared Johnson Date: 10/27/2015

Weld:

HAZ:

Base:

174 HBW

174 HBW

152 HBW

Figure number Type

Procedure Qualification Record No.: WF-499(UW) Revision: 2

Page

Wps-pqr for Split Tee

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