Valve terminal/Valve Sensor Terminal with field bus ...Valve terminal/Valve Sensor Terminal with...

Valve terminal/Valve Sensor Terminalwith field bus connection

VIFB11-/IIFB11-02-...

Manual

164

590

GB

9911e

Author: S. Breuer, H. Hohner, E. Klotz

Editors: M. Holder, H.-J. Drung

Translation: D. Smith

Layout: Festo, Dept. KI-TD

Type setting: DUCOM

Edition 9911e

(Festo AG & Co., D-73726 Esslingen, Federal Republic of Germany, 1999)

The copying, distribution and utilization of thisdocument as well as the communication of itscontents to others without expressed authoriza-tion is prohibited. Offenders will be held liable forthe payment of damages. All rights reserved, inparticular the right to carry out patent, utilitymodel or ornamental design registrations.

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VIFB11 - 02

9911e I

Order no.: 164590

Title: MANUAL

Designation: P.BE-VIFB11-02-GB

VIFB11 - 02

II 9911e

Contents

Chapter 1 USER INSTRUCTIONS

Chapter 2 SYSTEM STRUCTURE

Chapter 3 TECHNICAL DESCRIPTION

Chapter 4 INSTALLATION

4.1 Fitting the valve terminal/ valve sensor terminal . . . . . . . . . . . . . . . 4-1

4.2 Installing the pneumatic components. . . . . . . . . . . . . . . . . . . . . . . 4-5

4.3 Installing the electronic components. . . . . . . . . . . . . . . . . . . . . . 4-21

Chapter 5 COMMISSIONING

Chapter 6 DIAGNOSIS AND ERROR TREATMENT

Appendix A DEVICENET SPECIFICATIONS

Appendix B ACCESSORIES, DEVICENET COMPATIBILITY

Appendix C INDEX

VIFB11 - 02

9911e III

VIFB11 - 02

IV 9911e

1. USER INSTRUCTIONS

VIFB11 - 02 1. User instructions

9902d 1-1

Contents

USER INSTRUCTIONS. . . . . . . . . . . . . . . . . 1-3

General safety instructions . . . . . . . . . . . . 1-3Designated use . . . . . . . . . . . . . . . . . . . . . . . 1-3Target group . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Important user instructions . . . . . . . . . . . . 1-5Danger categories . . . . . . . . . . . . . . . . . . . . . 1-5Pictograms. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6Instructions on this manual . . . . . . . . . . . . . . 1-7Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8


1-2 9902d

USER INSTRUCTIONS

General safety instructions

Designated use

The valve terminal type 02 described in thismanual is designated exclusively for use asfollows:

• for controlling pneumatic and electricalactuators (valves and output modules)

• for interrogating electrical sensor signals bymeans of the input modules.

• Use the valve terminal only as follows:

• as designated in the instructions

• in technically faultless condition

• without any modifications.

The specified limit values for pressures, tem-peratures, electrical data, moments, etc. mustbe observed when additional commercially-available components such as sensors andactuators are connected.

Please comply also with national and localsafety laws and regulations.


9902d 1-3

Target group

This manual is directed exclusively at techni-cians who are trained in control and automat-ion technology and who have experience ininstalling, commissioning, programming anddiagnosing programmable logic controllers(PLC) and field bus systems.


1-4 9902d

Important user instructions

Danger categories

This manual contains instructions on thepossible dangers which can occur when thevalve terminals types 02 are used.

A distinction is made between the followinginstructions:

WARNINGThis means that injury to human beings aswell as material damage can occur if these in-structions are not observed.

CAUTIONThis means that material damage can occur ifthese instructions are not observed.

PLEASE NOTEThis means that this instruction must also beobserved.


9902d 1-5

Pictog rams

Pictograms and symbols supplement thedanger instructions and draw attention to theconsequences of dangers. The following picto-grams are used:

Uncontrolled movements of loose tubing.

Uncontrolled movement of the connected actu-ators.

High electric voltage or undefined switchingstates of the electronic components whichaffect the connected circuits.

Electrostatically vulnerable components whichwill be destroyed if their contact surfaces aretouched.

The valve terminal/valve sensor terminal type02 is very heavy. Please ensure that it isfastened correctly and see that all operatingpersonnel wear safety shoes.


1-6 9902d

Instructions on this manual

This manual contains specific information onthe installation, commissioning and disgnosisof the programmable valve terminals types 02.

Product Design

Field bus connection

Valve size Number ofvalve locations

Valve terminal type 02 VIFB-02-..

PROFIBUS-DPSiemens

Sinec L2-DP

1⁄8"or

1⁄4"

4 or6 or8 or

10 or 12 or

14

Valve sensor terminal type 02 IFB-02-...

Valve terminals can also be ordered with up to16 valve locations. The specifications given inthis documentation apply accordingly.

The following product-specific abbreviationsare used in this manual:

Abbreviation Meaning

Valve terminal

Valve sensorterminalTerminal

Valve terminal Typ 02• VIFB-02-...Valve sensor terminal• IIFB-02-...Valve terminal/ Valve sensorterminal

Node Field bus node

IOIO

InputOutputInput/output

PLC Programmable logic controller

IPC Industrial PC


9902d 1-7

DeviceNet field bus protocol

PLEASE NOTEThis manual refers to valve terminals withfield bus connection FB11 as from softwarestatus 26.02.99 (see type plate) or to softwareversion 2.0 (see sticker on operating systemEPROM) or later.As from this software status the configurationof the valve terminal is supported by two EDSfiles. This manual describes commissioningwith the DeviceNet manager V3.005.

Service

If you have any technical problems, pleaseconsult your local Festo Service.


1-8 9902d

2. SYSTEM STRUCTURE

VIFB11 - 02 2. System structure

9902d 2-1

Contents

SYSTEM STRUCTURE. . . . . . . . . . . . . . . . . 2-3

Valve terminal . . . . . . . . . . . . . . . . . . . . . . . . 2-3Valve sensor terminal . . . . . . . . . . . . . . . . . . 2-4Valve terminal/valve sensor terminalin the control system . . . . . . . . . . . . . . . . . . . 2-5Explanation of the system structure . . . . . . . 2-7


2-2 9902d

SYSTEM STRUCTURE

Valve terminal

Festo offers a solution to automation problemsat the machine level in the form of the valveterminal. Solenoid valves, double solenoidvalves etc. are already fitted onto a sub-baseand have already been tested. Valve terminalswith from 4 ... 16 valve locations are availablefor the automation process.

The valve terminal with field bus connectionoffers the following advantages:

• decentralized preprocessing relieves the controller (PLC)

• less wiring due to two-core cables

• clarity in system structure due to separationof controller and machine

• valves already fitted

• valve solenoid coils already wired

• central air supply

• central exhaust

Valve terminal Circuitry

Field busconnection via four-core cable(twisted, screened)

Type 02

Fig. 2/1: Valve terminal type 02


9902d 2-3

• device already tested

A field bus system also offers the followingadvantages:

• a reduction in the number of output modules in the controller

• economic data transfer over long distances

• high baud rate

• a large number of slaves can be linked intothe network

• error diagnosis is made easier

Valve sensor terminal

Complex automation tasks require the use ofsensors for which Festo offers the valvesensor terminal. Solenoid valves, double sole-noid valves etc. are fitted onto a sub-base and

have already been tested; two sensors pervalve can be connected on site. Valve sensorterminals with from 4 ... 14 valves are availablefor the automation process.

Valve sensor terminal Circuitry

Field busconnection via four-core cable (twisted,screened)

Fig. 2/2: Valve sensor terminal type 02


2-4 9902d

The valve sensor terminal includes all theadvantages of the valve terminal. It also offers:

• two inputs per valve location, e.g. for sensors• two additional inputs• two additional outputs, e.g. for electric actua-

tors, displays etc..

Valve terminal/valve sensor terminal in thecontrol system

The valve terminals can be connected to thecontrol systems of various manufacturers. Thismanual deals with the configuration of thecontroller for addressing the valve terminal withthe following automation systems (extract, asat February 1999):

Controllermanufacturer

Controller (PLC) Field bus module/interface

Field bus

Allen-Bradley PLC 5/xxSLC 500PC/IPC

1771-SDN1747-SDN1170-KFD

DeviceNet

Festo SF60 1747-SDN compatible DeviceNet

Philips P8 Compact line DLC 100/200 DIOS

Selectron PMC 40MASPC / IPC

CPU 42CPU 751/752PCI 701

RDCSELECANSELECAN

Fig. 2/3: Summary of possible controllers/field bus protocols


9902d 2-5

Further field bus slaves

Industrial PC/ controller

Field bus DeviceNetDIOSSELECAN

Valve terminal type 02

Valve sensor terminaltype 02

Fig. 2/4: System summary and possible variants of the valve terminals


2-6 9902d

Explanation of the system structure

The module controls the complete exchangeof information between the field bus slaves(decentral I/O modules), e.g. the valve termi-nal/valve sensor terminals and the processormodules in the controller.

The field bus slaves are connected via theinterface on the module. Up to 64 field busslaves can be connected to the interface.


9902d 2-7

The field bus creates data communicationbetween the controller and the field bus slaves(e.g. valve terminal/valve sensor terminal) dis-tributed throughout the system. Data trans-mission is made in accordance with standardISO 11898. Baud rates up to 1000 kBaud canbe set.

The valve terminal as a decentral outputmodule processes the signals transmitted andcontrols the actuators which are connected.The valve terminal is supplied with current viaan external power unit.

The valve sensor terminal as a decentralinput/output module functions like a valveterminal. It also processes up to 30 inputs.

The air controlled by the valve terminal/valvesensor terminal moves the actuators or isused for other tasks.

The sensors record information (measuredvariables) from the control process and passthis on to the valve sensor terminal (furtherprocessing unit).


2-8 9902d

3. TECHNICAL DESCRIPTION

VIFB11 - 02 3. Technical description

9902d 3-1

Contents

TECHNICAL DESCRIPTION . . . . . . . . . . . . 3-3

Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Valve terminal . . . . . . . . . . . . . . . . . . . . . . . . 3-3Valve sensor terminal . . . . . . . . . . . . . . . . . . 3-5

Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Notes on function summary . . . . . . . . . . . . . 3-9

Technical specifications . . . . . . . . . . . . . . 3-10General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Electronic components . . . . . . . . . . . . . . . . 3-11Field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Pneumatic components . . . . . . . . . . . . . . . . 3-14Sub-base . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Valves . . . . . . . . . . . . . . . . . . . . . . . . 3-16, 3-17


3-2 9902d

TECHNICAL DESCRIPTION

Structure

Valve terminal

The valve terminal consists of the followingcomponents:

POW ER

BUSPOWER

MOD/NETSTATUS

ERROR

2

1

3

BUS

Fig. 3/1: Components of the valve terminal

Figure Components

1 Field bus node

2 Valve terminal basic unit consisting of: Valve coupling unit (upper part) Sub-base (lower part)

3 Valve locations for Double solenoid valves or Solenoid mid-position valves or. Solenoid valves or Relay boards or Cover plates


9902d 3-3

The following operation and display elementsare to be found on the valve terminal:

The composition of the type plate is shown inFig. 3/5 using the valve sensor terminal as anexample.

POWER

BUSPOWER

MOD/NETSTATUS

ERROR

9

1

6

7

8

11

10

12

BUS

9

10

11

43

5

2

1 Valve terminal inscription field 2 Green LED (MOD/NET; STATUS) 3 Green LED (POWER) 4 Green LED (BUS POWER) 5 Red LED (ERROR) 6 Operating voltage connection 7 Field bus interface 8 Type plate 9 Valve location inscription field (per valve solenoid coil)10 Yellow LED (per valve solenoid coil)11 Common cable connections 12 Work line connections (per valve)13 Earth connection (M4-screw thread)

13

Fig. 3/2: Operation and display elements of valve terminal


3-4 9902d


The valve sensor terminal consists of thefollowing components:

POWER

BUSPOW ER

MOD/NETSTATUS

ERROR

21

3

BUS

Fig. 3/3: Components of the valve sensor terminal

Figure Components

1 Field bus node

2 Valve sensor terminal basic unit consisting of: Valve sensor coupling unit (upper part) Sub-base (lower part)

3 Valve locations for Double solenoid valves or Solenoid mid-position valves or Solenoid valves or Relay boards or Cover plates


9902d 3-5

The following operation and display elementsare to be found on the valve sensor terminal:

1 Connections for additional ouputs 2 Common fuse for inputs 3 Valve sensor terminal inscription field 4 Green LED (MOD/NET; STATUS) 5 Green LED (POWER) 6 Green LED (BUS POWER) 7 Red LED (ERROR) 8 Operating voltage connection 9 Field bus interface10 Type plate11 Connections for inputs (e.g. sensors)12 Inscription field for inputs/additional outputs (per connection)13 Yellow or green LED (per additional input/output)14 Yellow LED (per valve solenoid coil)15 Valve location inscription field (per valve solenoid coil)16 Common cable connections17 Work line connections (per valve)18 Earth connection (M4-screw thread)

POWER

BUSPOWER

MOD/NETSTATUS

ERROR

2

9

1

10

11

12

14

3

BUS

8

13

14

15

16

17

15

16

65

7

4

18

Fig. 3/4: Operation and display elements of the valve sensor terminal


3-6 9902d

The composition of the type plate is shown inFig. 3/5 using the valve sensor terminal as anexample. The type plate is situated below thefield bus node and contains the followingspecifications:

Type designation of basic unit(here valve sensor terminal)

Part number

Max. operating pressure in barand psi

Permitted operating voltage

IIFG-02-1⁄4-418504

Max. bar 10 max. PSI 145

24 V DC

Fig. 3/5: Example - Type plate of valve sensor terminal


9902d 3-7

Function

The valve terminal or valve sensor terminal asa system with decentral outputs or inputs/out-puts should be placed in the immediate vicinityof the processing unit. Connection to the con-troller is made via the field bus which operateson the master-slave principle. The field busmodule in the control system functions here asmaster; the valve terminal/valve sensor termi-nal functions as (field bus) slave.

The field bus module transmits telegrams tothe valve terminal/valve sensor terminal. Thisreceives and processes the data transmittedand sends a reply telegram to the field busmodule.

AAAAAAAAAAAA

AAAAAAAAAAAA

AAAAAAAAAAAA

AAAAAAAAAAAAAAAAAA

AAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA










AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAA

AAAAAAAAAAAA

AAA

Field bus moduleof controller (PLC)

Field busnode

Field businterface

Valve coupling unit orValve sensor coupling unit

Sub-base

Field bus slave

Field bus

Pneumaticinterface(see also opposite)

Actuator

Valves

Operatingvoltage connection

Fig. 3/6: Function summary of valve terminal/valve sensor terminal


3-8 9902d

Notes on function summary

The field bus node controls the followingfunctions:

• connection of the valve terminal/valve sen-sor terminal to the field bus module of thecontrol system and to further field busslaves via the field bus interface .

• adaption of fieldbus baud rate and fieldbusprotocol to the control system

• controlling data transfer from/to the field busmodule of the control system.

• internal control of the valve terminal/valvesensor terminal

The operating voltage connection and adecoder are situated on the valve couplingunit of the valve terminal. The decoder decodesthe signals received from the field bus nodeand transmits the pulses further to the valves.

The operating voltage connection and adecoder are situated on the valve sensorcoupling unit of the valve sensor terminal.The decoder decodes the signals receivedfrom the field bus node and transmits thepulses further to the valves. The electricalinputs for e.g. sensors as well as two addi-tional outputs are also available here.

The valves control the flow of air to theactuators. The valves are supplied with com-pressed air via the common channels of thesub-base . The exhaust and pilot air from thevalves are also ventilated via these channels.

The sub-base is connected to the commoncables of the pneumatic system via the pneu-matic interfaces .


9902d 3-9

Technical specifications

General

Protection class (as per DIN 40050)

Temperature during operation storage/transport

Chemical resistance

IP 65

- 5oC . . . +50oC-20oC . . . +60oC

See Festo PneumaticCatalogue Chapter 2.6,reference part (resistancetable)

Dimensions (LxWxH)when base unit is fully fitted Valve terminal

– VIFB-02-1⁄4 (1⁄8)-4

– VIFB-02-1⁄4 (1⁄8)-6

– VIFB-02-1⁄4 (1⁄8)-8

– VIFB-02-1⁄4 (1⁄8)-10

– VIFB-02-1⁄4 (1⁄8)-12

– VIFB-02-1⁄4 (1⁄8)-14

– VIFB-02-1⁄4 (1⁄8)-16

Values for 1⁄8" design are given in round brackets

259.5 x 288 x 141 mm(235.5 x 275.4 x 139.5 mm) 325.5 x 288 x 141 mm(289.5 x 275.4 x 139.5 mm) 391.5 x 288 x 141 mm(343.5 x 275.4 x 139.5 mm) 457.5 x 288 x 141 mm(397.5 x 275.4 x 139.5 mm) 501 x 288 x 141 mm(429 x 275.4 x 139.5 mm) 567 x 288 x 141 mm(483 x 275.4 x 139.5 mm) 665.5 x 288 x 141 mm(559.5 x 275.4 x 139.5 mm)

Valve sensor terminal– IIFB-02-1⁄4(1⁄8)-4

– IIFB-02-1⁄4(1⁄8)-6

– IIFB-02-1⁄4(1⁄8)-8

– IIFB-02-1⁄4(1⁄8)-10

– IIFB-02-1⁄4(1⁄8)-12

– IIFB-02-1⁄4(1⁄8)-14

259.5 x 353.4 x 141 mm(235.5 x 340.8 x 139.5 mm) 325.5 x 353.4 x 141 mm(289.5 x 340.8 x 139.5 mm) 391.5 x 353.4 x 141 mm(343.5 x 340.8 x 139.5 mm) 457.5 x 353.4 x 141 mm(397.5 x 340.8 x 139.5 mm) 501 x 353.4 x 141 mm(429 x 340.8 x 139.5 mm) 567 x 353.4 x 141 mm(483 x 340.8 x 139.5 mm)


3-10 9902d

Electronic components

Operating voltageElectronics and inputs(Pin 1 – operatingvoltage connection) Rated value

(protected against incorrect polarity)

Tolerance

Residual ripple Current consumption

(at 24 V)Valve terminalValve sensor terminal

Power consumption (P) Calculation

DC 24 V

± 25 %(DC18 V . . . 30 V)± 4Vpp

200 mA200 mA + sum of currentconsumption of inputs

P[W] = (0.2 A + ∑ I inputs) ⋅ 24 V

Bridging time if logicvoltage drops

min. 20 ms

Operating voltage Outputs(Pin 2 – operatingvoltage connection) Rated value

(protected against incorrect polarity)

Tolerance

Residual ripple Current consumption

(at 24 V)

Power consumption (P) Calculation

DC 24 V

± 10 %(DC 21.6 V . . . 26.4 V)± 4 Vpp10 mA + sum of

current consumption ofadditional outputs

+ sum ofcurrent consumptionof switched valve solenoid coils (per valvesolenoid coil 120 mA)

P[W] = (0.01 A +∑ Iadditional outputs + ∑ Isolenoid coil) ⋅ 24 V


9902d 3-11

Electromagneticcompatibility (EMC):

Spark suppression • tested as per EN 55011

Resistance to interference• tested as per EN 50082-2

Limit value class B

Protection against electric shock (protection against directand indirect contact asper EN 60204-1/IEC 204)

By means of PELV powerunits (protected extra lowvoltage)

Additional outputs/ valve sensor terminal Loading per additional output

Electronic fusing(short circuit overload) trigger current response time (short

circuit)

max. 0.5 A(bulbs max. 10 W on account of PTC resistorcharacteristics)

max. 1 Amax. 1 s

Inputs / valve sensor terminalLogic level ON OFF

Voltage range

Current consumption (at24V) (current from sensorto input)

Response delay (at 24 V)

Common fuse for operating voltagesupply of sensors

12 V7.5 V

0 V ... 30 V

max. 9 mA

typ. 5 ms

4 A, slow blowing


3-12 9902d

Field bus

Design ISO 11898

Transmission type serialasynchronous, half-duplex

Protocol • Allen-BradleyDeviceNet

• Philips DIOS• Selectron SELECAN

Baud rate depends on protocol

Cable length(depending on baud rateand cable)

up to 1000 m

Cable type(depending on cable length and field bus baud rate set)

See controllermanual

Operating voltage ofbus interface(PIN 2, 3 - bus interface)

• Rated value• Not protected against

short circuit• Tolerance

• Current consumption(at 24 V)

external fuse required

DC 24V

+ 4% - 52%(Vmax 25V, Vmin 11.5V)50 mA


9902d 3-13

Pneumatic components

Sub-base

Air quality filtered or filteredand dried compressed air

lubricated or non-lubri-cated compressed air

Filter fineness (standard) Poppet valve Spool valve

40 µm40 µm

Pressure Operating pressure range

Rated pressure Highest pressure at 1

2 bar ... 10 bar; 29 psi ... 145 psi 6 bar 10 bar

Fastening Type Mounting

4 through holes From the front with 4hexagon head bolts(M6x60)

Size of connection with 1 (compressed air)

3 and 5 (exhaust)

82 and 84(pilot exhaust)

G1⁄2 (G3⁄8)

G1⁄8 (G1⁄8)


3-14 9902d

please unfold for page 3-16please unfold for page 3-16

VIFB11 – 02 3. Technical description

9902d 3-15

Technical specifications valves

Designation Size Switching symbol Construction Pilot air Manual override Lubrication Fasteningwith 2 slottedhead screws

Type Form Basic setting (asat factory)

Option (conversionnecessary)

MVH-5-1/4 B-VI 1/4"

Poppet valveunilaterally-operated 5/2 way

Single spindle withcyl. compressionspring for basic position

without

Withautomaticreturn

With lock orprotective lock

Service life lubrication(free of PWIS)

M4x55

MVH-5-1/8 B-VI 1/8" M4x50

MVH-5-1/4-S B-VI 1/4"with

M4x55

MVH-5-1/8-S B-VI 1/8" M4x50

MVH-5-1/4-L B-VI 1/4"

Spool valve bilaterally-operated 5/2 way

Soft piston in sleeve with pressure relief slots.Outlet slots areoverrun.

without

Service lifelubrication(can containPWIS)

M4x55

MVH-5-1/8-L B-VI 1/8" M4x50

MVH-5-1/4-L-S B-VI 1/4"with

M4x55

MVH-5-1/8-L-S B-VI 1/8" M4x50

IMVH-5-1/4 B-VI 1/4"


withoutM4x65

IMVH-5-1/8 B-VI 1/8" M4x60

IMVH-5-1/4-S B-VI 1/4"with

M4x65

IMVH-5-1/8-S B-VI 1/8" M4x60

MVH-5/3G-1/4 B-VI 1/4"


withoutM4x65

MVH-5/3G-1/8 B-VI 1/8" M4x60

MVH-5/3E-1/4 B-VI 1/4"without

M4x65

MVH-5/3E-1/8 B-VI 1/8" M4x60

MVH-5/3B-1/4 B-VI 1/4"without

M4x65

MVH-5/3B-1/8 B-VI 1/8" M4x60


3-16 9902d

Size Pressure Flow Times

Operatingpressure

Pilot pressure Size of connectionwith

Nominalsize

Rated flowSwitch position

Valve switching times

Reaction time calculationPilot air (Pneumatic

spring)2 and 4 (work air)

12 and 14 (Pilot air)

1 → 2 or 1 → 4 [l/min]

2 → 3 or 4 → 5 [l/min]

ON at 6 bar

OFF at6 bar

1/4"2 ... 10 bar – –

G 1/4

G 1/8

7 mm Q = 1300CV = 1.32

Q = 1100CV = 1.12

19 ms 41 ms

Field bustransmissiontime (seePLC manual) + valve switching times

1/8" G 1/8 5 mm Q = 750CV = 0.76

17 ms 36 ms

1/4"0 ... 10 bar

1.5 ... 10 bar–

G1/4 7 mm Q = 1300CV = 1.32

Q = 1100CV = 1.12

19 ms 41 ms

1/8" 2 ... 10 bar G1/8 5 mm Q = 750CV = 0.76

17 ms 36 ms

1/4"3 ... 10 bar –

– G1/4 10 mm Q = 1600CV = 1.63

33 ms 40 ms

1/8" G1/8 8 mm Q = 1000CV = 1.02

30 ms 100 ms

1/4"-0.9 ... 10 bar 3 ... 10 bar 3 ... 10 bar

G1/4 10 mm Q = 1600CV = 1.63

33 ms 40 ms

1/8" G1/8 8 mm Q = 1000CV = 1.02

30 ms 100 ms

1/4" 2 ... 10 bar– –

G1/4

G1/8

10 mm Q = 1600CV = 1.63

18 ms

Switch-over time

1/8" G1/8 8 mm Q = 1000CV = 1.02

22 ms

1/4"-0.9 ... 10 bar 2 ... 10 bar –

G1/4 10 mm Q = 1600CV = 1.62

18 ms

1/8" G1/8 8 mm Q = 1100CV = 1.12

22 ms

1/4"3 ... 10 bar – –

G1/4

G1/8

10 mm Q = 1600CV = 1.63

27 ms 36 ms

1/8" G1/8 8 mm Q = 1000CV = 1.02

30 ms 30 ms

1/4"3 ... 10 bar – –

G1/4 10 mm Q = 1600 1)CV = 1.63

33 ms 45 ms

1/8" G1/8 8 mm Q = 1000 2)CV = 1.02

40 ms 50 ms

1/4"3 ... 10 bar – –

G1/4 10 mm Q = 1600 1)CV = 1.63

32 ms 38 ms

1/8" G1/8 8 mm Q = 1000 2)CV = 1.02

40 ms 50 ms

Remarks: 1) Mid-position Q = 1000, CV = 1.022) Mid-position Q = 400, CV = 0.41


9902d 3-17

please unfold for page 3-17 please unfold for page 3-17


3-18 9902d

4.1 FITTING THE VALVE TERMINAL/

VALVE SENSOR TERMINAL

VIFB11 - 02 4. Installation

9902d 4-1

Contents

FITTING THE VALVE TERMINAL/VALVE SENSOR TERMINAL . . . . . . . . . . . 4-3


4-2 9902d

FITTING THE VALVE TERMINAL/VALVE SENSOR TERMINAL

Before fitting the valve terminal/valve sensorterminal, please see that there is sufficientspace to the left and/or right of the sub-basefor fitting the tubing and, if necessary, thesilencers.

There are 4 through holes on the left andright-hand edges of the sub-base for fasteningthe valve terminal/ valve sensor terminal (seefollowing diagram).

1 Through fitting holes for M6 hexagon head bolts

11

Fig. 4/1: Through holes for mounting


9902d 4-3

Proceed as follows:

1. Drill 4 holes in the mounting surface. Thedistance between the holes depends on thetype of terminal used (values for 1⁄8" designare given in round brackets).

2. Fasten the valve terminal onto the mountingsurface with M6x60 bolts. The bolts should betightened in diagonally opposite sequence.

6.8 mm

L2

L1

Fig. 4/2: Fitting the valve terminal/valve sensorterminal

Valve terminal/valve sensor terminal

Distance between holes [mm]L1 L2

VIFB-/IIFB-02-1⁄4(1⁄8)-4VIFB-/IIFB-02-1⁄4(1⁄8)-6VIFB-/IIFB-02-1⁄4(1⁄8)-8VIFB-/IIFB-02-1⁄4(1⁄8)-10VIFB-/IIFB-02-1⁄4(1⁄8)-12VIFB-/IIFB-02-1⁄4(1⁄8)-14VIFB-02-1⁄4(1⁄8)-16

32 (27.5) 222 (198)32 (27.5) 288 (252)32 (27.5) 354 (306)32 (27.5) 420 (360)32 (27.5) 486 (429)32 (27.5) 522 (483)32 (27.5) 618 (522)


4-4 9902d

4.2 INSTALLING THE PNEUMATIC

COMPONENTS


9902d 4-5

Contents

INSTALLING THE PNEUMATICCOMPONENTS . . . . . . . . . . . . . . . . . . . . . . . 4-7

Laying the tubing . . . . . . . . . . . . . . . . . . . . 4-7General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Preparing the sub-base . . . . . . . . . . . . . . . . . 4-8Connecting the sub-base . . . . . . . . . . . . . . . 4-9Connecting the valves . . . . . . . . . . . . . . . . . 4-10

Solenoid valve (5/2-way) . . . . . . . . . . . 4-11Double solenoid valve (5/2-way) andsolenoid mid-position valve (5/3 way) . 4-12

Checking the valve functions . . . . . . . . . 4-13Manual override. . . . . . . . . . . . . . . . . . . . . . 4-13

Designs of manual override. . . . . . . . . 4-14Testing . . . . . . . . . . . . . . . . . . . . . . . . . 4-15Locking the manual override . . . . . . . . 4-17Converting the manual override . . . . . 4-18


4-6 9902d

INSTALLING THE PNEUMATIC COMPONENTS

WARNINGBefore installation or maintenance work iscarried out, the following must be switched off:• the operating voltage for electronic

components and/or inputs • the operating voltage for outputs• the compressed air supply

Laying the tubing

PLEASE NOTEA suitable seal should be placed under eachscrew connection or silencer. If elbow connectors or multiple distributors areused, the air flow will usually be reduced.

General

• Connecting1. Push the hose as far as it will go into or

over the screw connection.2. Pull the locking ring over the hose connec-

tion or tighten the locking screw.3. For reasons of clarity the hoses should be

grouped together with:– hose straps or – multiple hose holders.

• Disconnecting

1. Loosen the locking screw or locking ring onthe connection.

2. Remove the hose.3. If necessary, replace the screw connection

with blind plugs.


9902d 4-7

Preparing the sub-base

Connections for common lines are provided onboth sides of the sub-base. The common linescan therefore be fitted on the left or the right,depending on individual requirements. To in-crease the air flow, we recommend that thelines for compressed air supply and ventilationbe connected on both sides in the followingcases:

• when the valve terminal/valve sensor termi-nal has more than 10 valves (rated supplypressure 6 bar).

• with large volume actuators

The connections should be made in accord-ance with the table below.

Connectionsfor common

lines

Connectionsfor common

lines

3/5

1

5/3

Fig. 4/3: Connections on the sub-base

Connection Procedure of preparing the sub-base

Unilateral • Remove adhesive foil as late as possible (to avoid dirt)• Fit blind plugs unilaterally

Bilateral • Remove adhesive foil as late as possible (to avoid dirt)

Blind plugs(to be ordered

separately)


4-8 9902d

Connecting the sub-base

The screw connectors or silencers should befitted with the appropriate seals as indicated inthe table below. The hoses should then befitted into place.

Pilot exhaust 84

5 or 3

1

3 or 5

82

Exhaust

Exhaust

Exhaust

Pilot exhaust

Fig. 4/4: Assignment of sub-base connections

Common lines Connection code(ISO 5599)

Size of connection(ISO 228)

Connection

Compressed air 1 G 1⁄2 (G3⁄8) Screw connector

Exhaust 5/33/5

G 1⁄2 (G3⁄8) Screw connector (with common exhaust)orsilencer

Pilot exhaust 82 G 1⁄8 (G1⁄8)

84


9902d 4-9

Connecting the valves

PLEASE NOTEThe non-reserved or free valve locationsshould be protected with a cover plate.

If one of the fitted valves is not used, connec-tions 2 and 4 as well as 14 and, if necessary,12 must be covered with blind plugs.

Please note:The seals used on connections 2 and 4 shouldbe of aluminium.

Remove the adhesive foil and fit the screwconnectors with the appropriate seals as indi-cated in the following tables: Fig. 4/5: Pin assignment of solenoid valve Fig. 4/6: Pin assignment of solenoid pulse

valve and solenoid mid-position valve

The tubing should then be fitted into place.

WARNINGThe work connections 2 and 4 are situated indifferent positions on the various types ofvalves (see also next page).


4-10 9902d

Solenoid valve (5/2-way)

MVH-5-1/4-B-VI MVH-5-1/8-B-VI MVH-5-1/4-S-B-VI MVH-5-1/8-S-B-VI

MVH-5-1/4-L-B-VI

MVH-5-1/8-L-B-VI

MVH-5-1/4-L-S-B-VI

MVH-5-1/8-L-S-B-VI

Line Connection code(ISO 5599)

Size(ISO 228)

Connection

Work air 24

G 1⁄4 (G1⁄8) Screw connector ormultiple distributor

Auxiliarypilot air

14 G 1⁄8 (G1⁄8) Only with "S valves"

Pneumaticspring

12 G 1⁄8 (G1⁄8) Only with "L valves"

Fig. 4/5: Assignment of solenoid valve

4

14

2

2

14

4

12


9902d 4-11

Double solenoid valve (5/2-way) and Solenoid mid-position valve (5/3-way)

Work air

Auxiliary pilot air– Only "S valve" –

14

42 ,

Auxiliary pilot air– Only "S valve" –

12

14

2

4

12

Fig. 4/6: Assignment of double solenoid valve and solenoid mid-position valve

Line Connectioncode(ISO 5599)

Size ofconnection(ISO 228)

Connection

Work air 24

G 1⁄4 (G1⁄8) Screw connector ormultiple distributor

Auxiliary pilot air

1214

G 1⁄8 (G1⁄8) Only "S valve"


4-12 9902d

Checking the valve functions

Manual override

The manual override (see Fig. 4/7) is usedprincipally when the pneumatic system iscommissioned, as a means of checking thefunction and effectiveness of the valve or thevalve-cylinder combination. By operating themanual override, the user can switch the valvewithout an electric signal. Only the compressedair supply needs to be switched on.

Base valve

Pilot valve

Manual override

4

14

12

Manual override

Pilot valve

2

Fig. 4/7: Position of the manual override


9902d 4-13

Designs of manual override

The manual override has been designed to beused as follows:

Manual override design Method of operation

Manual operation with automatic reset.Basic setting as at factory

After operation themanual override is resetby spring force

Manual override with stop.Conversion of manualoverride necessary (see section "Locking themanual override").

Two versions:a) see above.b) manual override can be in fixed state

when operated.

Manual override with safety lock.Conversion of manual override necessary (see section "Locking themanual override").

Operation of manual over-ride not possible.

Fig. 4/8: Manual override designs


4-14 9902d

Testing

1. Switch on the compressed air supply.

2. Check the function and effectiveness of eachindividual valve as follows. If the valve doesnot function correctly see Fig. 4/11.

• Manual override with automatic reset

Operating the manual override Reaction of valveor of processor

Press the plungerof manual overrideas far as it will go.

The valve or the processor

switches

Hold the plunger ofmanual overridepressed down.

remains switched

Remove the screwdriver.A spring returns the plunger of manualoverride to start position.

returns to basicsetting

Fig. 4/9: Manual override with automatic reset


9902d 4-15

• Manual override with stop

3. Switch off the compressed air supply when thevalves have been tested.

Operating the manual override Reaction of valve or of processor

Insert screwdriverin groove ofplunger.Press plunger as faras it will go and turn it to the right.

The valve orprocessor

• switches

Remove screwdriver • remains switched

Insert screwdriver inthe groove of theplunger.Press and turn plunger to the leftand remove thescrewdriver.

• returns to basic setting

Fig. 4/10: Manual override with stop


4-16 9902d

Incorrect functioning

When the compressed air supply is switchedon or during the subsequent test of the valves,the following is known about the operatingstatus of the pneumatic system:

Locking the manual override

WARNINGThe manual override must be protectedagainst unauthorised use in systems wheresecurity is of great importance.

A conversion must be made to the manualoverride before it can be locked. Proceed asfollows:

Operating status of pneumatic system

Valve position Error treatmentafter switching offcompressed air supply

Air comes out . . . of common line connections of work line connections

Basic setting Switch

position

Check the seal or tubing fitting

Valve or pneumatic system . . . does not react as expected

does not react

Switch position

Switch position

Check the tubing If neccessary, check the

auxiliary pilot air

Check operating pressure If neccessary, check the

auxiliary pilot air Return for repair

Fig. 4/11: Operating status of the pneumatic system


9902d 4-17

Converting the manual override

The manual override should be converted asfollows:

1. Switch off the compressed air supply and theoperating voltage.

2. Remove the valve from the connection block.

3. Carefully unscrew the two Philips screws onthe cover of the pilot valve, but do not re-move from the valve. Remove the pilot valvetogether with the fastening screws from thebase valve.

Loosen cheesehead screws

Pilot valve

Base valve

Fig. 4/12: Dismantling the valve


4-18 9902d

4. Hold the pilot valve by the cover and bottom.Pull down the black cover over the manualoverride. Please see that the aluminium plateunderneath is not damaged.

5. Remove the aluminium plate. The plunger ofthe manual override should now be visible.

6. Conversion

Manual override Conversion

• With lock

Push black cover overthe plunger of themanual override so thatthe latter remains visible.If necessary pressplunger down gently witha screwdriver

• With safety lock

Push the black coverover the plunger of themanual override so thatthe latter is covered. Ifnecessary press plungerdown gently with ascrewdriver

Fig. 4/13: Conversion of manual override


9902d 4-19

7. Place the pilot valve with screws onto thebase valve so that the manual override pointsto the front. Tighten the screws.

8. Place the valve onto the connection block andfasten with slotted head screws.


4-20 9902d

4.3 INSTALLING THE ELECTRONIC

COMPONENTS


9911e 4-21

Contents

INSTALLING THE ELECTRONICCOMPONENTS . . . . . . . . . . . . . . . . . . . . . . 4-23

Opening and closing thefield bus node . . . . . . . . . . . . . . . . . . . . . . 4-24

Configuring the valve terminal/valve sensor terminal . . . . . . . . . . . . . . . 4-25Address selector switch. . . . . . . . . . . . . . . . 4-26

Possible station numbers . . . . . . . . . . 4-27Setting the field bus baud rate . . . . . . . . . . 4-29Setting the field bus protocol. . . . . . . . . . . . 4-30Selecting the compatibility(DeviceNet configuration) . . . . . . . . . . . . . . 4-31Selecting the field bus cable . . . . . . . . . . . . 4-33

Connecting the valve terminal/valve sensor terminal . . . . . . . . . . . . . . . . 4-3424 V operating voltage connection . . . . . . . 4-36

Applying the 24 V operating voltage . . 4-39Example of connection . . . . . . . . . . . . 4-39

Field bus interface . . . . . . . . . . . . . . . . . . 4-41Connection instructions forPhilips DIOS . . . . . . . . . . . . . . . . . . . . . . . . 4-45Connection instr. for SelectronSELECAN . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46Connection instr. forAllen-Bradley DeviceNet . . . . . . . . . . . . . . . 4-47Terminating resistor. . . . . . . . . . . . . . . . . . . 4-48Additional outputs . . . . . . . . . . . . . . . . . . . . 4-50

Connection assignment ofadditional outputs. . . . . . . . . . . . . . . . . 4-51

Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52Connection assignment of inputs . . . . 4-53Examples of circuitry . . . . . . . . . . . . . . 4-54


4-22 9911e

INSTALLING THE ELECTRONIC COMPONENTS

WARNINGBefore installation or maintenance work is carried out the following must be switchedoff: the operating voltage for electronic

components and/or inputs the operating voltage for outputs the compressed air supply

The necessary pre-settings and the connec-tions to the electronic components are de-scribed in this chapter. The following table(sections 1. ...4.) summarizes the procedure.

1. Switching off • Operating voltage and Compressed air supply

2. Opening the field bus node

Configuring the valve terminal/valve sensor terminal• Address selector switch (Setting the station number)• DIL switch (Setting the station number,

protocol, compatibility and self-test)

3. Closing the field bus node

Connecting the valve terminal/valve sensor terminal• General (Connecting plugs, sockets)• 24V operating voltage connection• Field bus interface (Connecting the interfaces)• Outputs (Pin assignment)• Inputs (Pin assignment and circuitry)

Checking the pre-settings and connections

4. Switching on

• Operating voltage (see Chapter 5)• Compressed air supply


9911e 4-23

Opening and closing the field bus node

WARNINGBefore the field bus node is opened, the oper-ating voltage of the following must be switchedoff:• electronic components and/or inputs • outputs

The following connection and display elementsare to be found on the cover of the field busnode:

• OpeningUnscrew the 4 Philips screws in the coverand remove the cover.

• ClosingReplace the cover on the field bus nodeand tighten the Philips screws in diagonallyopposite sequence.

POWER

BUSPOWER

MOD/NETSTATUS

ERROR

BUSPlug for field bus cable

Red LED

Green LED

Green LED

Green LED

Philips screw

Bild 4/14: Cover of the field bus terminal


4-24 9911e

Configuring the valve terminal/valve sensor terminal

There are two printed circuit boards in the fieldbus node. Board 1 contains two LEDs and aplug for the field bus cable; board 2 containstwo LEDs and switches for setting the configu-ration.

0

891234

675

1234

0

891234

675

Red LED

Plug for fieldbus cable

Address selector switch(station number)

Screening

Board 1

Baud rateProtocol

Green LEDGreen LED

Green LED

Board 2

Compatibility(DeviceNet)

Fig. 4/15:Connecting, display and operating elements of the node


9911e 4-25

Address selector switch

You can set the station number of the valveterminal with the two address selector switcheson board 3. The switches are numbered from0 ... 9. The arrow on the address selectorswitches indicates the tens or units figures ofthe station number set.

PLEASE NOTEStation numbers may only be assigned onceper module.

RecommendationAssign the station numbers in ascending orderand, if necessary, select them to suit themachine structure of your system.

6

5

2

7 8

0

13

4

9

6

5

2

7 8

0

13

4

9 Address selector switchTENS figure

Address selector switchUNITS figure

Fig. 4/16: Address selector switch


4-26 9911e

Possible station numbers

Proceed as follows:

1. Switch off the operating voltage.

2. Assign an unused station number to the valveterminal.

3. Use a screwdriver to set the arrow of the rele-vant address selector switch to the units ortens figure of the desired station number.

Example

PLC Address designation Station numbers

Allen-Bradley DeviceNet Node 0; ...; 63

Philips DIOS Node no./networkmodule

1; ...; 29

Selectron SELECAN Node module 1; ...; 29

Fig. 4/17: Station numbers

65

2

7 8

01

34

9

65

2

7 8

01

34

9

65

2

7 8

01

34

9

65

2

7 8

01

34

9

Setting with field bus address: 05

Setting with field bus address: 38

UNITS

TENS

UNITS

TENS

Fig. 4/18: Function of the address selector switch


9911e 4-27

Besides the address selector switch there isalso a DIL switch in the node. The followingfunctions can be set on this DIL switch:

• the field bus baud rate

• the field bus protocol.

• Compatibility (DeviceNet)

The DIL switch consists of four switch el-ements. These are numbered from 1 to 4. Theposition ON is marked.

0

891234

67

5

0

891234

67

5

1234ON

1234ON

Field bus baud rate

Field bus protocol

Compatibility(DeviceNet)

Fig. 4/19: Position of the DIL switch


4-28 9911e

Setting the field bus baud rate

PLEASE NOTESet the field bus baud rate of the valve termi-nal so that it corresponds to that set on thefield bus module/interface of the master.Please note that the same DIL switch setting(1,2) results in different baud rates for thedifferent protocols.

WARNINGSelecan protocol.If you use the PMC 40 as master, set thebaud rate higher than 20 kBaud. In this wayyou will avoid the valves being switched onand off in an uncontrolled manner.

Manufac-turer

Protocol Field bus baud rate [kBaud]

Allen-Bradley

DeviceNet 125 kBaud 250 kBaud 500 kBaud ---------------

Philips DIOS 20 kBaud 100 kBaud 500 kBaud 1000 kBaud

Selectron Selecan 20 kBaudnot withPMC 40

100 kBaud 500 kBaud 1000 kBaud

DIL switchsettings

Fig. 4/20: Setting the field bus baud rate

12

34

12

34

12

34

1234

1234

ON


9911e 4-29

Setting the field bus protocol

The setting depends on the control systemused.

Manufacturer Allen-Bradley Philips/Selectron

reserved

Protocol DeviceNet DIOS/Selecan reserved

DIL switchsettings

Compatiblewith versionV1.3/1.4 1)

Currentversion V2.01)

1) Further information on the software versions in respect of the DeviceNet protocol can be found on the following two pages.

Fig. 4/21a: Setting the field bus protocol

12

34

ON

1

2

34

ON

1

234

ON

1

2

ON

34

1

2

ON

34


4-30 9911e

Setting the compatibility(DeviceNet configuration)

Since February 1999, field bus nodes of typeFB11 have been delivered with an updatedand improved software version for theDeviceNet. This new software version offerssimpler configuration and commissioning of avalve terminal on the DeviceNet.

This new software version is no longer com-patible with field bus nodes with earlier soft-ware version (V1.3/1.4 of 22.07.96 or earlier).However, you can switch the current field busnode over to the old software version andthereby make it compatible with an olderDeviceNet configuration.

PLEASE NOTEIf you replace a valve terminal with an earlierversion of the field bus node by a valveterminal with the current software versionV2.0 (26.02.99) and wish to keep your currentDeviceNet configuration: • set DIL switches 3 and 4 to ON. The field

bus node can then be used with softwareversion V1.3/V1.4 and you can avoidconfiguration errors on the existing DeviceNet.


9911e 4-31

If you wish to use the valve terminal with thenew software version (status as whensupplied):

• configure the new valve terminal in yourDeviceNet in accordance with Chapter 5.Commissioning Allen-Bradley DeviceNet.

DeviceNet configuration

Compatibility with earlierversions V1.3/1.4 (until22.07.96)

Current softwareversion V2.0 (26.02.99)

DIL switchsettings

status as at delivery

Fig. 4/21b: Setting the compatibility (DeviceNet configuration)

1

234

ON

1

2

34

ON

12

34

ON


4-32 9911e

Selecting the field bus cable

A twisted, screened 4-core cable should beused as the field bus cable.

PLEASE NOTEYou must refer to the PLC manual for yourcontroller to see which type of cable youshould use. Also take into account the dis-tance and the field bus baud rate selected.

The table below shows the approximate valuesfor the maximum distances depending on thebaud rate selected for the DeviceNet. Precisespecifications are to be found in the manualsfor your control system.

Baud rate max. length ofmain cable

Branch cable length

Maximumper device

Cumulative

125 kBaud 500 m 156 m

250 kBaud 250 m 6 m 78 m

500 kBaud 100 m 39 m

Not all the baud rates named can be used withall PLCs, controllers or PCs/IPCs. For otherprotocols please refer to the specifications inthe appropriate manual for your PLC. Pleasenote also any restrictions of the maximumbranch length.


9911e 4-33

Connecting the valve terminal/valve sensor terminal

CAUTIONThe position of the pins is different dependingon whether they are in the form of plugs orsockets.• The connections of the input and output

modules are in the form of sockets.• The connections of the field bus interface

and those of the operating voltageconnections are in the form of plugs.

The pin assignment can be found in the chapters which follow.

When you have selected suitable cables,connect them according to steps 1 ... 7.

1. Open the plugs/sockets as follows (see diagram):

• Power supply socketInsert the power supply socket intothe operating voltage connection on thevalve terminal. Unscrew the housing of thesocket and remove it. The socket remainsinserted in the operating voltage connection.

• Sensor plug and field bus socketUnscrew the centre knurled nut.


4-34 9911e

2. Open the strain relief on the rear part of thehousing. Pass the cable through as shown inthe diagram below.

Cable outer diameterPG7: 4.0 ... 6.0 mmPG9: 6.0 ... 8.0 mmPG13.5: 10.0 ... 12.0 mmPlugs/sockets (straight or angled)power supply socket: PG7, 9 or 13.5Sensor plug: PG7Bus cable socket: PG 9

3. Remove 5 mm of insulation from the end ofthe cable.

4. Fit the strands with cable end sleeves.

5. Connect the ends of the cables.

6. Close the strain relief again and screw thehousing back onto the socket. Pull the cableback so that it is not looped inside the hous-ing.

7. Tighten the strain relief.

Connecting part

Cable

Housing

Strain relief

PlugSocket

Fig. 4/22:Individual plug/socket parts andcable routing


9911e 4-35

24V operating voltage connection

WARNING Use only power units which guarantee reliableisolation of the operating voltages as per IEC742/EN 60742/VDE 0551 with at least 4 kVisolation resistance (protected extra low volt-age, PELV). Switch power packs are permittedif they guarantee reliable isolation in accord-ance with EN 60950/VDE 0805.

Remark:Protection against electric shock (protectionagainst direct and indirect contact) is guaran-teed on Festo valve terminals by the use ofPELV power units in accordance with EN60204-1/IEC 204. Safety transformers with theadjacent designation must be used for sup-plying PELV networks. The valve terminalsmust be earthed in order to ensure theirfunction (e.g. EMC).

The connection for the operating voltage is onthe left-hand edge of the base unit of the valveterminal/valve sensor terminal.


4-36 9911e

The following components of the valve termi-nal/valve sensor terminal are supplied separ-ately with the DC +24V operating voltage viathis connection:

• electronic components and/or inputs (tolerance: ± 25%)

• outputs (tolerance: ± 10%)

Operation voltage connection

Earth connection

Fig. 4/23: Position of operating voltage connection


9911e 4-37

PLEASE NOTEThe electronic components and inputs have agreater tolerance range of the 24V operatingvoltage than the outputs. Under certain cir-cumstances, this can cause the electroniccomponents to indicate the switching status ofthe outputs, although the latter are not in theswitched position (operating voltage of the out-puts outside the tolerance range).

The 24 V operating voltage of the outputsshould be tested whilst the system is oper-ating. Please ensure that the operating voltageof the outputs is within the permitted toler-ances even during full operation.

PLEASE NOTE• Always connect the earth potential to pin 4

of the operating voltage connection.• Connect the earth connection of the valve

terminal to the earth potential with low im-pedance (short cable with large sectionalarea).

• By means of low impedance connections,make sure that the housing of the valve terminal and the earth connection at pin 4have the same potential and that there are no equalizing currents.

You can thereby avoid interference due toelectromagnetic influences.


4-38 9911e

Applying the 24 V operating voltage

Please observe the polarity when the opera-ting voltage is applied.

The following diagram shows the pin assign-ment of the operating voltage connection. Asuitable 24V supply should be connected viathe mains connection socket (see Chapter 3,Technical specifications). See also the example of connection in Fig. 4/23.

Example of connection

The following diagram shows the connectionfor the 24V supply. The power supply to theoutputs can be switched off separately.

Pins

24 V supply to electroniccomponents and/or inputs

2 24 V supply to outputs

3 0 V

4 Earth/ground connection

EMERGENCY STOP1

Fig. 4/25: Example - connection of the 24V supply

24 V supply(outputs)

0 V

Earth/groundconnection

24 V supply(electronic components and/or inputs)

2

1

4

3

Fig. 4/24: Pin assignment of operation voltage connection


9911e 4-39

Current consumption of electronic components (field bus node) and inputs (pin 1, 24 V ± 25 %)

VIFB-/IIFB-02-1/x-4

VIFB-/IIFB-02-1/x-6

VIFB-/IIFB-02-1/x-8

VIFB-/IIFB-02-1/x-10



Number of sensor inputs assigned simultaneously: _____x0.010 A

Sensor supply: _____x_____ A(see manufacturer specifications)

+

+

Current consumption of electronic components (field bus node) and inputs (sensors) max. 4 A

=

Current consumption of outputs(pin 2, 24 V ± 10 %)

Number of valve coils (simultaneously supplied with current): _____ x0.120 A

Number of relay boards (simultaneously supplied with current): _____ x0.020 A

Additional output 0 (max. 0.5 A ):

Additional output 1 (max. 0.5 A ):

+

+

+

+

Current consumption of outputs = +

Total current consumtion of valve terminal/valve sensor terminal =

0.200 A

∑ A

∑ A

∑ A

∑ A

A

A

A

∑ A

∑ A

∑ A

A

Fig. 4/26: Calculating the current consumption


4-40 9911e

Field bus interface

There is a field bus plug on the node forconnecting the valve terminal to the field bus.

The two bus cables, the voltage supply cables(+24V and 0V) for the bus interface and thecable screening are all connected to this plug.The hardware basis of the bus interface isformed by the CAN bus. It is typical for thisbus that the bus interface is supplied withvoltage via the field bus plug.

It is advisable to connect the bus via a branchline.

PLEASE NOTEConsult the manual for your PLC to ascertainthe T-adapter and the maximum branch linelength which are permitted for your controller.

The diagram overleaf shows the main busconnection.


9911e 4-41

POWER

BUSPOWER

MOD/NETSTATUS

ERROR

POWER

BUSPOWER

MOD/NETSTATUS

ERROR

Field busVoltage supply forbus interface

Branch line

T-adapter

Screening

0 V

Bus

+24 V

Fig. 4/27: Structure of bus interface


4-42 9911e

Current consumption of all bus interfaces

Number of FESTO valve terminalsconnected_______ * 50 mA

Current consumption of theremaining field bus interfaces

+

Current consumption of sensor inputs/sensor supply via the bus

+

Total current consumption ofthe bus interface

=

Avoid long distances between the bus voltagesupply and the bus slaves. If necessary,calculate the permitted distance.

PLEASE NOTEBus slaves of different manufacturers have dif-ferent tolerances in respect of the interfacesupply. Take this into consideration whenplanning the bus length. The following applies to FESTO valveterminals: Vmax = 25V Vmin = 11.5V


9911e 4-43

CAUTION• Please observe the correct polarity when

connecting the field bus interface. • Connect the screening.

The diagram below shows the pin assignmentof the field bus interface. Connect the field buscables to the terminals of the bus cable socket.Please observe also the connection instruc-tions in the other diagrams as well as theinstructions in the PLC manual for yourcontroller.

Data +

+24V busGND bus

Screening

1MΩ220 nF

internalRC network

Node housing

Data -

Fig. 4/28: Pin assignment of the field bus interface


4-44 9911e

Connection instructions for Philips DIOS

PLEASE NOTEYou must check the connection assignment ofthe module in the PLC manual for your con-troller.

Connect the field bus cable of your controlsystem to the field bus interface of the valveterminal as follows:

PLC plug/pin assignment Valve terminalPIN assignment of the fieldbus interface

View PIN Signal designation

nc = Not connected

Fig. 4/29: Pin assignment Philips DIOS

5

4

3

2

1

9

8

7

6

123456789

Bus -GND

Bus +

Data -nc

GND Bus

+24V Bus

Data +

Pin 5

Pin 1

Pin 3

Pin 2

Pin 4

+24V

0V

Screening


9911e 4-45

Connection instr. for Selectron SELECAN


Connect the field bus cable of your control sys-tem to the field bus interface of the valve termi-nal as follows:

PLC plug/pin assignment Valve terminalPIN assignment of the field bus interface

View PIN Signal designation

nc = Not connected

Fig. 4/30: Pin assignment Selectron SELECAN

5

4

3

2

1

9

8

7

6

123456789

CAN -

CAN +

Data -

GND Bus

+24V Bus

Data +

Pin 5

Pin 1

Pin 3

Pin 2

Pin 4

+24V

0V

GND nc

Screening


4-46 9911e

Connection instr. for Allen-Bradley DeviceNet


Connect the field bus cable of your controlsystem to the field bus interface of the valveterminal as follows:

PLC plug/pin assignment Valve terminalPIN assignment of thefield bus interface

View Signal designation

Data + PIN 4+24V bus PIN 2

Data - PIN 5Screening PIN 1

GND bus PIN 3

WHITERED

BLUEBARE

BLACK

Fig. 4/31: Pin assignment Allen-Bradley DeviceNet


9911e 4-47

Terminating resistor

If the valve terminal to be connected is at theend of the field bus line, a terminating resistormust be fitted. Adaption is necessary.

Recommendation:Install the required terminating resistor inaccordance with the recommendations of theODVA (Open DeviceNet Vendor Association)or of Allen-Bradley (see manual for yourcontroller). The diagram below shows anexample.

Power unit for 24 V supply

Power Tap for 24 V supply

DeviceBox Tap T-Port Tap

Terminatingresistor

PC with DNinterface converterand DN managersoftware

1770-KFDor1784-PCD

Series 9000Photoelectric sensor

Festo SF 60 DeviceNet scanner

Terminating resistor

Fig. 3/32a: Example – terminating resistor connected to theT-distributor (T-port tap)


4-48 9911e

You can also install the required terminatingresistor (120 Ohm, 0.25 Watt) economically inthe socket of the field bus cable. To do thisproceed as follows:

1. Connect the wires of the resistor together withthose of the field bus cable between thewires Data + (pin 4) and Data - (pin 5) of thebus cable socket.

PLEASE NOTETo guarantee reliable contact, we recommendthat the wires of the resistor and those of thebus cable be crimped together in common endsleeves.

2. Fit the bus cable socket to the field bus plug.

120Ω

12

4

5

Fig. 4/32b: Pin assignment of the field bus interface


9911e 4-49

Additional outputs

There are two additional outputs (O0.00 andO0.01) on the valve-sensor coupling unit of thevalve sensor terminal. These outputs aretransistor outputs with positive logic (PNPoutputs).

PNP outputs(0.5A/24V)

O0.01

O0.00

Fig. 4/33: Additional outputs on valve sensor terminal


4-50 9902d

Connection assignment of additional outputs

Fig. 4/34: Connection assignment of additionaloutputs

free

3

0 VO0.01

freefree

21

4 3

free

0 VO0.00

O0.01

O0.00

21

4


9902d 4-51

Inputs

There are 2 inputs for each valve location onthe valve-sensor coupling unit of the valvesensor terminal. There are two further inputsabove the field bus node. The inputs havepositive logic (PNP inputs).

PNP inputs

I0.02

I0.03

I0.04

I0.05

I0.06

I0.07

I0.08

I0.09Common fuse foroperating voltagesupply to sensors (4A, slow blowing)

I0.00

I0.01

Fig. 4/35: Inputs on the valve sensor terminal


4-52 9902d

Connection assignment of inputs

The following diagram shows the connection as-signment of all inputs in socket form, using in-puts I0.00 and I0.01 as examples.

Input sockets

Connect. assign-ment of sockets

Internal connec-tion of pins

Explanation

Upper row

Bridge between pin 2 and 4

Lower row

Bridge betweenpin 4,2 (socket upper row) andPin 2 (socket lower row)

Advantage:Two inputs on lower socket (here I0.00 and I0.01), Thereby- fewer cables,- connection to

changeover switch or converter possible.

Please note:If the lower socket isused for two inputcables, the upper plugmust remain unused (see example 2).

Fig. 4/36: Connection assignment of inputs

4

21

34

21

3

I 0.00 24 V(fused)

I 0.01 0V

21

34

I 0.01

I 0.00 24 V (fused)

I 0.00 0V

I 0.00

1

4

2

3


9902d 4-53

Examples of circuitry

Recommendation:If sensors are required in a valve-cylindercombination, e.g. for interrogating limitswitches, the inputs above the relevant valveshould be used (clearer overview of thesystem).

Examples

Valve-cylinder combination with interrogation oflimit switches by means of sensors.

• Example 1Connecting two sensors with two plugs/sockets.

Sensor 2 (I0.09)

Sensor 1 (I0.08)

S S2 1

Fig. 4/37: Example 1 – Connection of sensors with two plugs/sockets


4-54 9902d

• Example 2Connecting two sensors with one socket(socket on lower row).

Pin 1 4 3Sensor 1I0.08

Pin 1 4 3Sensor 2I0.09

* Festo DUO-cable KM12-DUO-M8

Pin 1 2 4 3

Sensors 1 and 2

S S2 1

Input plug/socket

2-folddistributor*

Must remain unused

Fig. 4/38: Example 2 – Connection of sensors with one socket

Sensor 1Pin 1 24 V

Pin 3 0 V

Pin 4 I0.08

Sensor 2Pin 1 24 V

Pin 3 0 V

Pin 4 I0.09

I n p u tplug/socket


9902d 4-55


4-56 9902d

5. COMMISSIONING

VIFB11 - 02 5. Commissioning

9902d 5-1

Contents

COMMISSIONING . . . . . . . . . . . . . . . . . . . . . 5-5

Basic principles of configuration and addressing . . . . . . . . . . 5-5General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Switching on the operating voltage . . . . . . . 5-6Ascertaining the configuration data . . . . . . . 5-7Addressing the inputs and outputs . . . . . . . 5-9Valve terminal. . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Valve locations . . . . . . . . . . . . . . . . . . . 5-9Valve sensor terminal . . . . . . . . . . . . . . . . . 5-11

Valve locations, inputs and additional outputs . . . . . . . . . . . . . . . . 5-11Status bits. . . . . . . . . . . . . . . . . . . . . . 5-14

Basic principles of commissioning and diagnosis . . . . . . . . 5-15

Philips DIOS . . . . . . . . . . . . . . . . . . . . . . . . 5-15General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15Configuration. . . . . . . . . . . . . . . . . . . . . . . . . 5-16Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17Addressing the inputs/outputs. . . . . . . . . . . 5-18

Program example . . . . . . . . . . . . . . . . 5-20Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

Diagnosis via DLC 100/200 . . . . . . . 5-21Diagnosis via the user program . . . . 5-22Diagnostic objects of the system . . . 5-22

Status bits. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23Position of the status bits . . . . . . . . . 5-24


5-2 9902d

Selectron SELECAN . . . . . . . . . . . . . . . . . . 5-25General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25Configuration. . . . . . . . . . . . . . . . . . . . . . . . . 5-26Addressing the inputs/outputs. . . . . . . . . . . 5-27

Program example . . . . . . . . . . . . . . . . 5-29Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

Diagnosis via the PMC 40 . . . . . . . . 5-30Diagnosis via the user program . . . . 5-30System flags SM11.01 - SM11.29 . . 5-30System flags SM12.01 - SM12.29 . . 5-31

Status bits. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32Position of the status bits . . . . . . . . . 5-33

Allen-Bradley DeviceNet . . . . . . . . . . . . . . 5-34General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34Festo SF 60 as DeviceNet master . . . . . . 5-36CD ROM "Utilities" . . . . . . . . . . . . . . . . . . . . 5-36Extending the EDS library . . . . . . . . . . . . . 5-37Installing the EDS file (recommended variant) . . . . . . . . . . . . . . . . 5-38Extending the network with a valve terminal . . . . . . . . . . . . . . . . . . 5-39Configuring the scanner . . . . . . . . . . . . . . . 5-42Entering the number of I/Os. . . . . . . . . . . . 5-43Assignment and transmission mode . . . . . 5-46Scanner 1771-SDN (PLC 5 series) . . . . . . 5-51Scanner 1747-SDN (SF 60 and SLC 500 series) . . . . . . . . . . . 5-52Example 1: Scanner 1771-SDN (PLC 5 series) . . . . . . . . . . . . . . . . . . . . . . . 5-53Example 2: Scanner 1747-SDN(SLC 500 series) . . . . . . . . . . . . . . . . . . . . . 5-56Explicit message . . . . . . . . . . . . . . . . . . . . . 5-59Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60Diagnosis via DeviceNet scanner. . . . . . . . 5-60Diagnosis via user program . . . . . . . . . . . . 5-60Device failure table . . . . . . . . . . . . . . . . . . . 5-60Status bits. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-61

Position of the status bits . . . . . . . . . 5-62


9902d 5-3


5-4 9902d

COMMISSIONING

Basic principles of configuration and addressing

General

Before commissioning or programming, youshould first compile a configuration list of allthe connected field bus slaves. On the basis ofthis list you can:

• make a comparison between the ACTUALand NOMINAL configurations in order toascertain if there are any incorrect connec-tions.

• access these specifications during the syn-tax check of a program, in order to avoidaddressing errors.

The valve terminal must be configured veryaccurately, since different configuration specifi-cations may be required for each terminal dueto the modular structure. Please observe herealso the specifications in the following sections.


9902d 5-5

Switching on the operating voltage

PLEASE NOTEObserve also the switching on instructions inthe manual for the PLC/PC.

When the control system is switched on, thecontroller compares the nominal and the actualconfiguration. For the configuration run it isimportant that:

• the specifications on configuration are ascomplete as possible and are correct;

• the power supply to the controller and tothe connected slaves is switched on eithersimultaneously or in the correct sequence.

Please observe the following points regardingswitching on the power supply:

• Common supply: If the control system andthe field bus slaves have a common powersupply, they should be switched on via acommon power supply unit or commoncentral switch.

• Separate supply: If the control system andthe field bus slaves have separate powersupplies, they should be switched on in thefollowing sequence:

1. operating voltage for the field bus slaves2. operating voltage for the control system


5-6 9902d

Ascertaining the configuration data

Before configuring, ascertain the exact numberof inputs/outputs available. A modular valveterminal consists of a number of I/Os whichdiffers depending on the type of valve terminal.

PLEASE NOTE• The terminal makes available two status bits

for diagnosis via the field bus.• The status bits occupy two additional

input addresses.


9902d 5-7

The specifications on configuration depend onthe size of the valve terminal used. This isshown in the following table:

Fieldbus slave Meaning Number ofassigned I/Os

Valve terminal with 4 valve locations

with 6 and 8 valvelocations



Module with 8 digital outputs

Module with 16 digitaloutputs

Module with 24 digitaloutputs

Module with 32 digital outputs

1 output

2 output bytes

3 output bytes

4 output bytes

Valve sensor terminal with 4 and 6 valve

locations



Module with 14 digital inputs/outputs



2 Input/outputbytes

3 Input/outputbytes

4 Input/outputbytes

Fig. 5/1: Number of assigned I/Os


5-8 9902d

Addressing the inputs and outputs

Valve terminal

The outputs (valve locations) are addressedwith one to four output bytes depending on thesize of the valve terminal (see also Fig. 5/1).

Valve locations

Each valve location has two outputs. Thedesignation of these outputs is noted on thevalve terminal and is composed as follows:

Designation for (Output)

O 1 . 05

Bit no. in output wordOutput word no.

Output

Fig. 5/2: Designation for outputs


9902d 5-9

The assignment of the outputs to the relevantvalve locations is shown in the diagram below.

Example:Addressing and activating valves

0.01 0.03 0.05 0.07

0.08

0.11 0.13 0.15 1.01 1.03

0.00 0.02 0.04 0.06

0.09

0.10 0.12 0.14 1.00 1.02

Valve locations

Outputs of the valve locations

Outputs of the valve locations

No.0

No.1

No.2

No.3

No.4

No.5

No.6

No.7

No.8

No.9

Fig. 5/3: Outputs of the valve locations

Valvelocation no.

Valve type Output Bitcontents

Remarks

2 unilaterallyoperated

O0.04 1 Valve solenoid coil active

O0.05 X Output not evaluated,Bit contents without meaning

9 bilaterallyoperated

O1.02 0 Upper valve solenoid coil notactive

O1.03 1 Lower valve solenoid coil active

Fig. 5/4: Example - Addressing and activating valves


5-10 9902d


The outputs (valve locations and additionaloutputs) are addressed with two to four outputbytes depending on the size of the valvesensor terminal. The inputs are addressedaccordingly with two to four input bytes (seeFig. 5/1).

Valve locations, inputs and additional outputs

Each valve location has two inputs and twooutputs. Two additional inputs and two addi-tional outputs are arranged above the field busnode. The designation of the inputs andoutputs is noted on the valve sensor terminaland is composed as follows:

Designation for (Input) or(Output)

O 0 . 03I 1 . 05

Bit no. in input/output wordInput/output word no.

Input/output

Fig. 5/5: Designation for inputs/outputs


9902d 5-11

The assignment of the inputs/outputs to therelevant valve location or additional input/output is shown below.

0.03 0.05 0.07 0.09

0.10

0.13 0.15 1.01 1.03 1.05

0.02

0.04 0.06 0.08

0.11

0.12 0.14 1.00 1.02

Valve locations

0.10

0.02

0.04 0.06 0.08 0.12 0.14 1.00 1.02 1.040.00

0.01 0.03 0.110.05 0.07 0.09 0.13 0.15 1.01 1.03 1.050.01

0.00

Inputsabovethe valve locations(I0.02...I1.05)

Additional inputsabove the field bus node (I0.00 and I0.01)

Outputsof valve locations

(O0.02...O1.05)

Additional outputsabove the field bus node (O0.00 and O0.01)

No.0

No.1

No.2

No.3

No.4

No.5

No.6

No.7

No.8

No.9

1.04

Fig. 5/6: Inputs/outputs of the valve locations and additional inputs/outputs of a valve sensor terminal


5-12 9902d

Example 1:Addressing and activating valves and addi-tional outputs (SA0 and SA1).

Example 2:Addressing and reading inputs.

Valvelocation no.

Valve type Designation Bitcontents

Remarks

2 uni-laterallyoperated

O0.06 1 Valve solenoid coil active

O0.07 X Output is not evaluated, Bit contents without meaning

9 bilaterallyoperated

O1.04 0 Upper valve solenoid coil notactive

O1.05 1 Lower valve solenoid coil active

Additional outputs

SA0 O0.00 0 Additional output not active

SA1 O0.01 1 Additional output active (DC 24V)

Fig. 5/7: Example 1 – Addressing and activating valves and additional outputs

Input Designation Bit contentsread

Remarks

InputsValve location no. 2

I0.06 1 Signal exists

I0.07 0 No signal

Inputs Valve location no. 9

I1.04 0 No signal

I1.05 1 Signal exists

Fig. 5/8: Example 2 – Addressing and reading inputs


9902d 5-13

Status bits

The valve sensor terminal makes available twostatus bits and a diagnostic word for errordiagnosis. The two status bits can be read withthe second, third or fourth input byte depend-ing on the size of the valve sensor terminal.Accordingly the status bits have the followingdesignations (meaning see Chapter 6):

Configuredinputs

Available addressrange

Available inputs Addresses of thestatus bits

None No address rangefor inputs

None No status bitsavailable

2 Input bytes 0 ... 15 max. 14 14, 15

3 Input bytes 0 ... 23 max. 22 22, 23

4 Input bytes 0 ... 31 max. 30 30, 31

Fig. 5/9: Addresses of the status bits


5-14 9902d

Basic principles of commissioning and diagnosis

Philips DIOS

General

If the modular valve terminal is used with thePhilips DIOS, the following points must beobserved:

• The addresses of all recognized networkmodules, including those of the valve termi-nal, are assigned in ascending order withoutgaps.

• The input and output addresses are as-signed independently of each other.

PLEASE NOTEUse a DLC interface with software status asfrom V1.1.

Please consult your manual for the controllerfor calculating the total transmission time. Theinternal processing time of the FESTO valveterminal is < 200 µs.


9902d 5-15

Configuration

Calculate first the number of input and outputbytes.

PLEASE NOTEThe valve sensor terminal makes available 2status bits. The 2 inputs supply status informa-tion with which internal error messages arecoded and transmitted to the DLC 100/200.

You can compare the calculated number ofbus slaves and the calculated number of inputand output bytes with the number calculated bythe DLC 100/200.

When you presss the "CONF" key, the follow-ing will appear in the seven segment display:

• the number of recognized network modules(e.g. valve terminals)

• the number of input bytes

• the number of output bytes

Enter the calculated number of input and outputbytes (+ if necessary with reserves for exten-sions) in the mask "Resource hardware -input/output modules".


5-16 9902d

Example

Valve terminal Input bytes Output bytes

Valve sensor terminal #3 4 4

Valve sensor terminal #4 3 3

Valve terminal #5 0 4

Valve terminal #6 0 3

When you press the "CONF" key, the followingfigures will appear in the seven segmentdisplay of the DLC 100/200.

• 4 (=number of recognized network modules)

• 12 (=number of input bytes)

• 10 (=number of output bytes)

If the values shown agree with the calculatedvalues, you can transfer these to your project.In the example below, the number of I/O byteshas been rounded up, in order that theaddresses are not shifted if extensions aremade at a later date.

Fig 5/10: I/O-configuration DLC 100


9902d 5-17

Addressing the inputs/outputs

In the previous example, the I/O addresses ofthe valve terminal begin with input/outputaddress 4. As already mentioned, the I/O bytesare assigned to the valve terminals in ascend-ing order without gaps, separately for inputsand outputs.

The diagram below shows the assignment ofthe valve terminal I/Os to the I/O addressrange of the Philips P8 for the valve terminalconfiguration shown in Fig. 5/10.

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA




AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA




AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA



AAAAAAAAAAAAAAAAAAAAAAAAAAAAAA




AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA




AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA



AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA




AAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA




QB0.0QB0.1QB1.0QB1.1QB2.0QB2.1QB3.0QB3.1QB4.0QB4.1QB5.0QB5.1QB6.0QB6.1QB7.0QB7.1QB8.0QB8.1QB9.0QB9.1QB10.0QB10.1QB11.0QB11.1QB12.0QB12.1

IB0.0IB0.1IB1.0IB1.1IB2.0IB2.1IB3.0IB3.1IB4.0IB4.1IB5.0IB5.1IB6.0IB6.1IB7.0IB7.1IB8.0IB8.1IB9.0IB9.1IB10.0IB10.1IB11.0IB11.1IB12.0IB12.1

OutputsInputs

Valve sensorterminal #43 bytes


Address range ofvalve terminal

I/O address range Philips P8

Con

figu

red

I/O

-add

ress

ran

geD

LC 1

00/2

00

Valve terminal #54 bytes

Valve terminal #63 bytes



Fig. 5/11: I/O configuration DLC 100


5-18 9902d

The following diagrams show the assignmentof the inputs/outputs to the valve terminals #4and #5 in the previous example.

Valve sensor terminal #4: Input byte 6.0, 6.1,7.0; Output byte 6.0, 6.1, 7.0Valve terminal #5: Output byte 7.1, 8.0, 8.1,9.0

Q8.11Q7.9 Q7.11Q7.13 Q7.15Q8.1 Q8.3 Q8.5 Q8.7 Q8.9

Q7.8 Q7.10 Q7.12 Q7.14 Q8.0 Q8.2 Q8.4 Q8.6 Q8.8 Q8.10

BUS

Q8.12 Q8.14 Q9.0 Q9.2

Q8.13 Q8.15 Q9.1 Q9.3

#5

#4

Fig. 5/12: Example - addressing

I6.9I6.7I6.5

I6.2I6.0

I6.1

I7.4

I7.5Q6.0

Q6.1

I6.12

I6.15

Q6.8

I6.10 I7.0

I7.3

I7.2

Q7.5

I7.1

Q7.2Q6.6 Q7.0Q6.12Q6.10 Q6.14

Q6.3

Q6.4 Q7.4Q6.2

BUS

I6.8I6.6I6.4

I6.13

I6.14

I6.11I6.3

Q6.5 Q6.7 Q6.9 Q6.11 Q6.13 Q6.15 Q7.3Q7.1


9902d 5-19

Program example

Addressing a valve terminal with 22 inputs(+ 2 status bits) and 22 outputs (20 valvecoils, 2 additional electrical outputs).

Network module number 41st. input address 6.01st. output address 6.0

Bild 5/13: Example - program extract

I6.9I6.7I6.5I6.2I6.0

I6.1I7.4I7.5

Q6.0

Q6.1

I6.12I6.15

Q6.8

I6.10 I7.0I7.3I7.2

Q7.5

I7.1

Q7.2Q6.6 Q7.0Q6.12Q6.10 Q6.14

Q6.3

Q6.4 Q7.4Q6.2

BUS

I6.8I6.6I6.4I6.13

I6.14I6.11I6.3

Q6.5 Q6.7 Q6.9 Q6.11 Q6.13 Q6.15 Q7.3Q7.1


5-20 9902d

Diagnosis

The following types of bus diagnosis areavailable within the DIOS system:

• Diagnosis via DLC 100/200

• Diagnosis via the user program

Diagnosis via DLC 100/200

Bus errors are shown on the two sevensegment displays of the DLC 100/200:

The FESTO valve terminals behave on theDIOS in respect of the diagnosis like theequivalent Philips DIOS modules. If there is ashort circuit on the output modules, the LED"LOAD" will light up. Special error messagesare not shown. The errors L1-L4 and E1-E6are also generated by the valve terminalswhen there is an error.

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA




AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

DLC 100P8 compact line

LOAD

OK

ERR.

Fig. 5/14: Seven segment display DLC 100


9902d 5-21

Diagnosis via the user program

With diagnosis via the user program, you canmake use of two possibilities:

• the diagnostic objects of the system

• the status bits of the valve terminals

Diagnostic objects of the system

The diagram below shows the diagnosticobjects of the system. The diagnostic object"_CONF" will be set at logic 1 if there is nobus configuration.

Fig. 5/15: Summary of diagnostic objects


5-22 9902d

Status bits

The status bits signalize internal errors to thevalve sensor terminal. The following errors arerecognized:

• undervoltage at the valves/outputs< 21.6V

• undervoltage at the valves/outputs< 10V

• short circuit/overload on at least oneelectrical output

• undervoltage at sensor supply< 10V

Further details can be found in Chapter 6"Diagnosis and error treatment" (see Section"Status bits").

The status bits are treated and transferred likeinputs. They always occupy the highest-valueaddresses of the available address range. If theinputs of the input addresses thereunder are notused, the valve sensor terminal will set them at"logic zero."


9902d 5-23

Position of the status bits

The following table shows the addresses of thestatus bits in the address range of a valvesensor terminal, depending on the structure ofthe valve terminal.

Number of input bytes

Available address range Addressesof the status bits

None No address range for inputs No status bits available

2 input byte 0 ... 15 14, 15

3 input byte 0 ... 23 22, 23

4 input byte 0 ... 31 30, 31

The following example shows the assignmentof the inputs/outputs and the status bits.

Fig. 5/16: Example - addressing status bits

I6.9I6.7I6.5I6.2I6.0

I6.1Q6.0

Q6.1

I6.12I6.15

Q6.8

I6.10 I7.0I7.3I7.2

Q7.5

I7.1

Q7.2Q6.6 Q7.0Q6.12Q6.10 Q6.14

Q6.3

Q6.4 Q7.4Q6.2

BUS

I6.8I6.6I6.4I6.13

I6.14I6.11I6.3

Q6.5 Q6.7 Q6.9 Q6.11 Q6.13Q6.15 Q7.3Q7.1

I7.6I7.7

I7.4I7.5

Addresses ofthe status bits


5-24 9902d

Selectron SELECAN

General

If the modular valve terminal is used with theSelectron SELECAN, the following points mustbe observed:

• The I/O addresses of all recognized node as-sembles, including the valve terminals, areassigned depending on the account numberset (station number).

• The input and output addresses are as-signed independently of each other.

• The node numbers may be assigned asdesired in the range 1-29.

• Each node number must only be assignedonce.

Please consult the manual for your controllerfor calculating the total transmission time. Theinternal processing time of the FESTO valveterminal is < 200 µs.


9902d 5-25

Configuration

A special configuration is not required foroperating the SELECAN bus.

PLEASE NOTEThe valve sensor terminal makes available 2status bits. The 2 inputs supply status informa-tion with which internal error messages arecoded and transmitted to the PMC 40.

You can also interrogate the system flagsSM11.01 to SM 11.29 for the number ofrecognized bus slaves. Each flag (logic 1)represents an active network module (= valveterminal).

The following assignment applies:

SM11.01 = network module/valve terminal #1SM11.02 = network module/valve terminal #2...SM11.29 = network module/valve terminal #29


5-26 9902d

Addressing the inputs/outputs

The I/O address consists of:

• the node number (1 ... 29)

• the module number (0 ... 3)

• the input/output number (0 ... 15).

PLEASE NOTEThe node number corresponds to the stationnumber set on the valve terminal.Either 16 inputs or 16 outputs of a valve termi-nal represent a "module".


9902d 5-27

The following diagram shows the assignmentof the inputs and outputs.

Example

• Valve terminal no. 18, 28 outputs (14 valvecoils).

• Valve sensor terminal no. 19, 22 outputs (10valve coils and 2 additional outputs) and 22inputs (+ 2 status bits).

O18.00.00

Fig. 5/17: Example - addressing

01.0300.01 00.03 00.05 00.07 00.09 00.11 00.13 00.15 01.01

00.00 00.02 00.04 00.06 00.08 00.10 00.12 00.14 01.00 01.02

BUS

01.04 01.06 01.08 01.10

01.05 01.07 01.09 01.11

#18

O18.01.00

00.0900.0700.05

00.0200.00

00.01

01.04

01.05

00.00

00.01

00.12

00.15

00.08

00.10 01.00

01.03

01.02

01.05

01.01

01.0200.06 01.0000.1200.10 00.14

00.03

00.04 01.0400.02

BUS

00.0800.0600.04

00.13

00.14

00.1100.03

00.05 00.07 00.09 00.11 00.13 00.15 01.0301.01

#19

O19.00.00

O19.01.00

I19.01.00I19.00.00


5-28 9902d

Program example

Addressing a valve sensor terminal with 22inputs (+ 2 status bits) and 22 outputs (10valve coils, 2 additional electrical outputs).

Node number 41st. input address: I04.00.001st. output address: O04.00.00

Program extract

; Stopper forward, conveyor on

; **************************************

; L I 04.00.08 Lift GS; AN I 04.01.02 Lower AS; S O 04.00.01 Stopper; R O 04.00.14 Separate; S O 04.01.01 Conveyor

Bild 5/18: Example - program extract

00.0900.0700.05

00.0200.00

00.01

01.04

01.05

00.00

00.01

00.12

00.15

00.08

00.10 01.00

01.03

01.02

01.05

01.01

01.0200.06 01.0000.1200.10 00.14

00.03

00.04 01.0400.02

BUS

00.0800.0600.04

00.13

00.14

00.1100.03

00.05 00.07 00.09 00.11 00.13 00.15 01.0301.01

#4

O04.00.00 I04.00.00

O04.01.00

I04.01.00


9902d 5-29

Diagnosis

The following SELECAN bus diagnoses areavailable in the PMC 40:

• diagnosis via the PMC 40

• diagnosis via the user program

Diagnosis via the PMC 40

The FESTO valve terminals behave on theSELECAN in respect of diagnosis like equival-ent Selectron CAN-I/O assemblies. Specialerror messages are not shown.

Diagnosis via the user program

With the user program you can interrogate thediagnostic information of a bus slave by meansof the following operands:

• system flags

• status bits of the valve terminals

System flags SM11.01 - SM11.29

With the system flags SM11.01 - SM11.29, youcan interrogate whether the relevant SELECANbus slave (valve terminal) is active or inactiveat the moment. There is a system flag for eachnode number (=station number).

SM11.01 for node number 1SM11.02 for node number 2, etc..


5-30 9902d

System flags SM12.01 - SM12.29

With the system flags SM12.01 - SM12.29, youcan interrogate in conjunction with the FESTOvalve terminal whether at least one additionalelectrical output of the valve sensor terminal isoverloaded or short-circuited. There is asystem flag for each node number (stationnumber).

SM12.01 for short circuit/overload node 1SM12.02 for short circuit/overload node 2etc.

For eliminating the error, please consult Chapter6, Diagnosis/error treatment, Section "Eliminatingerrors".


9902d 5-31

Status bits

The status bits signalize internal errors to thevalve sensor terminal. The following errors arerecognized:

• undervoltage valves/outputs< 21.6V

• undervoltage valves/outputs< 10V

• short circuit/overload of at least one electricaloutput

• undervoltage sensor supply< 10V

Further details can be found in Chapter 6"Diagnosis and error treatment" (Section"Status bits").

The status bits of the valve sensor terminal aretreated and transferred like inputs. They al-ways occupy the two highest-value addressesof the available address range. If the inputs ofthe input addresses thereunder are not used,the valve sensor terminal will set them at "logiczero".


5-32 9902d


The table below shows the addresses of thestatus bits in the address range of a valvesensor terminal, depending on the structure ofthe terminal.

Number ofinput bytes

Available address range Addresses of the status bits


2 input byte 0 ... 15 14, 15

3 input byte 0 ... 23 22, 23

4 input byte 0 ... 31 30, 31

The following example shows the assignment ofthe inputs/outputs and of the status bits.

Addresses ofthe status bits

Fig. 5/19: Example - addressing status bits

00.0900.0700.0500.0200.00

00.0100.0000.01

00.1200.15

00.08

00.10 01.0001.0301.02

01.05

01.01

01.0200.06 01.0000.1200.10 00.14

00.03

00.04 01.0400.02

BUS

00.0800.0600.0400.13

00.1400.1100.03

00.05 00.07 00.09 00.11 00.13 00.15 01.0301.01

I04.01.06I04.01.07

01.0401.05

#4

I04.00.00


9902d 5-33

Allen-Bradley DeviceNet

PLEASE NOTE– The Festo valve terminal/valve sensor

terminal with FB11 can be used on all DeviceNet masters.

– This chapter deals with the configurationand commissioning using as an example the controllers from Allen-Bradley.

General

If the valve terminal/valve sensor terminal isused with the Allen-Bradley DeviceNet, thefollowing points must be observed:

• The addresses of all network modules,including the valve terminals, can be freelyassigned to the M files or as discrete I/Osto the I/O files in the scan list table.

• The input and output addresses can beassigned independently of each other.

VIFB11 - 02 5. Commisioning

5-34 9902d

The following sections describe the addressassignment and all the necessary configurationspecifications for the valve terminal with thesoftware package "DeviceNet Manager" (3.005).

PLEASE NOTEThe software packages are subject to modifi-cations which are not taken into considerationin this manual. The examples of the screen displays here aretaken from the English version DN-MGR-ver-sion 3.005. Further more up-to-date information can befound in the manual for the DeviceNet Man-ager or in the online help.


9902d 5-35

Festo SF 60 as DeviceNet master

A DeviceNet master from Festo is available inthe form of the SF 60 programmable valveterminal (SLC embedded). The controller incor-porated in the SF 60 corresponds to anSLC5/02 with DeviceNet scanner 1747-SDNfrom Allen-Bradley.

PLEASE NOTEAll steps listed for the Allen-Bradley 1747-SDNscanner also apply to the SF 60 as master.For reasons of clarity, a distinction betweenthese two devices is not therefore made in thefollowing text.

CD ROM "Utilities"

For the Festo valve terminals you will findproduct-specific icons/bitmaps and some EDSfiles for DeviceNet on the accompanying CDROM.

• Read the file "Readme.txt" on the CD ROM,where applicable, for a brief summary of thecontents of the CD ROM.

PLEASE NOTEThe EDS files for the FB11-02 are availableas from CD-ROM version 9904b and are suit-able only for field bus nodes as from softwareversion V2.0 (26.02.99) or higher.


5-36 9902d

Extending the EDS library

When you commission a valve terminal withthe DeviceNet Manager for the first time, youmust first extend the EDS library of theDeviceNet Manager. For this purpose, Festooffers two EDS files and suitable bit-maps/icons. Please note that you must adaptthe number of required I/O bytes for eachvalve terminal later in the project under EditI/O Parameters.

PLEASE NOTE– The valve terminal only supports the trans-

mission mode Polled Connection.– As from February 1999, field bus nodes of

type FB11 will be delivered with an updatedand improved software version for the DeviceNet. This new software version offerssimpler configuration and commissioning of a valve terminal on the DeviceNet. CompleteEDS files (new product code, major/minor revision 2.0) are available for this new soft-ware on the accompanying CD-ROM.

– The new software version is no longer com-patible with earlier field bus nodes (softwarestatus 22.07.96 or earlier, major/minor revi-sion V1.3/1.4). However, you can switch over to the old software version with DILswitch 4 and thereby create compatibility with an older DeviceNet configuration (seeChapter 4.3, "Setting the compatibility”). Youmust enter the EDS files for these earlier software versions of the valve terminal in the DeviceNet Manager individually and manually.


9902d 5-37

The following possibilities are available forextending the EDS library:

– installing the EDS file (recommended variant)

– reading out EDS information in online mode(see manual for the DeviceNet Manager)

– entering the slaves manually (see manual forthe DeviceNet Manager and Appendix B.2 inthis manual).

Installing the EDS file (recommended variant)

For extending the EDS library, a CD-ROM isprovided with this manual. This CD-ROMcontains suggestions for two EDS files as wellas icons/bitmaps for valve terminal type 02. Inorder to install an EDS file, proceed as follows:

1. Activate the command Install EDS Files in themenu Utilities.

2. Place the CD-ROM (part number 384676,version 9904b or later) in your CD-ROMdrive and switch to the appropriate drive. Select the sub-directory "DeviceNet".The file Readme.txt in the main directory ofthe CD-ROM contains information on the directory structure of the CD-ROM.


5-38 9902d

3. Select file DNT02ii.eds for a valve sensor ter-minal type 02 with additional I/O modules orfile DNT02vi.EDS for a valve terminal withoutadditional I/O modules.

4. Confirm selection with OK. The message"Set Device Bitmap?" will then appear.

5. Confirm with YES and select fileDNT02ii.bmp or DNT02vi.BMP (*.bmp) appropriate to the EDS file. Save the values with OK.

The valve terminal/valve sensor terminal isnow entered in the slave list of the DeviceNetManager as a new, possible DeveiceNet slave.It can now be added to a network or project.

Extending the network with a valve terminal

When a project is opened or created, you canadd a valve terminal online or offline.

A valve terminal can be added online as follows:

• Provide an online connection between yourPC and the DeviceNet.

• Activate the function Start Online Build inthe menu Utilities. A list of all the networkmodules connected to the DeviceNet willthen appear.


9902d 5-39

A valve terminal can be added offline as follows:

1. Double click "Valve terminal/manifold" andthen "Festo" in the device list in order to openthe list of available valve terminals.

2. Click the entry "IFB11-02" and move the sym-bol to the right into the project window.

Bild 5/20: Project view in offline configuration


5-40 9902d

3. Now enter the set station number and, ifnecessary, a brief description of the valveterminal in the field Node Address.

PLEASE NOTEThe entries "Festo" and "IFB11..." are onlydisplayed if the EDS library has been extended as described.

4. The valve terminal will then be added to thecurrent network. A summary of all configurednetwork modules will then appear.

Bild 5/21: Summary of the configured network modules (example)


9902d 5-41

Every network module in the project windowcan usually be configured. For the completeconfiguration of a valve terminal, only thenumber of inputs and outputs and their positionin the PLC address range need to be entered.With the aid of the function Node Commission-ing in the menu Utilities, you can usuallyassign a new station number (node address)and new baud rate (data rate) to a networkmodule.

PLEASE NOTEThese settings can only be made on the valveterminal by means of the integrated switches(see chapter 4.3).

Configuring the scanner

Calculate first the number of input/output bytesof the individual valve terminals.

PLEASE NOTEThe number of input bits on a valve terminaldiffers from the number of input bits on a valvesensor terminal (see the basic principles ofconfiguration and addressing in this chapter).

You can now configure the scanner by settingthe number of I/Os, their position in the PLCaddress range and the transmission mode.


5-42 9902d

Entering the number of I/Os

PLEASE NOTEIn order to maintain faultless configuration, youmust enter the exact number of I/Os for eachvalve terminal/valve sensor terminal in the pro-ject as described below.

1. Double click in the project window the scan-ner used. The dialogue box 17...-SDN Moduleand Channel Configuration will then open.

2. Activate the field Edit Scan List. The followingdialogue box will then appear.

Bild 5/22: Dialogue box "Scan List Editor", example 1747-SDN


9902d 5-43

3. Select the valve terminal/valve sensor termi-nal to be configured and activate the field EditI/O Parameters. The following dialogue boxwill then appear.

4. Activate the entry Enable in the group Polled.

Input bytes Output bytes

Bild 5/23: Dialogue box "Edit Device I/O Parameters", example with 2 input and 6 output bytes


5-44 9902d

5. Enter the number of input/output bytes of thevalve terminal/valve sensor terminal in thefield Polled Size.

Tip:As from field bus node V2.0 you can alsoread out these values online from the valveterminal (by double-clicking the icon of thevalve terminal in the project window).

6. Select the entry Every Scan in the field PollRate. Then confirm the entry with OK. Thedialogue box will then be closed.


9902d 5-45

Assignment and transmission mode

The inputs and outputs of the valve terminalcan be assigned to PLC operands with thefunctions Auto Map or Datatable Map.

Proceed as follows for the assignment with thefunction Datatable Map:

1. Activate the function Datatable Map. Thefollowing dialogue box will then appear.

Bild 5/24: Example dialogue box "1771-SDN Datatable Map"


5-46 9902d

2. The DeviceNet configurator enables you toform up to 4 different address list segmentsfor data exchange. Select the desired seg-ment number in the field Map Segment.

3. Select the communication type Poll Messagefor both inputs and outputs.

PLEASE NOTEThe valve terminal only supports thecommunication type Poll Message, bothfor inputs and outputs.

Transmission mode

Address list segments

Fig. 5/25: Adress list segments and transmission mode


9902d 5-47

With the following settings you can determine:

• As from which input/output of the valveterminal data are to be transferred.

• To/from where the data are to be trans-ferred (data files or discrete I/Os).

• How many input/output bits of a valveterminal are to be transferred. Normally, allthe input/output bits of a valve terminal aretransferred.

4. Select the entry Input in the field Data Mapand enter the desired starting address of theinputs of the valve terminal in the fields Byteand Bit.

5. Enter the desired PLC operand address(destination address) in the line Map DataTo thereunder.

Designation address

Starting address of the inputs

Number ofinput bits

Fig. 5/26: Configuration of the inputs (only valve sensor terminal)


5-48 9902d

Proceed as follows when setting the outputs:

6. Select the entry Output in the field Data Mapand enter the desired destination address ofthe outputs of the valve terminal in the fieldsByte and Bit.

7. Enter the desired PLC operand address in thefields N... and Bit in the line Map Data Fromthereunder.

Source address

Designation address of the outputs

Number of output bits

Fig. 4/27: Configuration of the outputs


9902d 5-49

Configuring a further map segment will enableyou to transfer, for example, the 2 status bitsof the valve terminals/valve sensor terminals.These can then be grouped together as adiagnostic file. In this way, evaluation of thestatus bits is considerably simplified.

The settings in the list fields Map Data To(inputs) and Map Data From (outputs) dependon the scanner used. Possible settings forscanners 1771-SDN and 1747-SDN are ex-plained in subsequent sections.


5-50 9902d

Scanner 1771-SDN (PLC 5 series)

With scanner 1771-SDN, you can assign theinputs and outputs of the valve terminal bymeans of:

• block transfer (BT 62 to BT 57)

• discrete inputs/outputs.

The maximum number of addressable discreteinputs/outputs depends on the slot setting ofthe rack:

• 1⁄2 slot = 24

• 1 slot = 8

• 2 slot = 0 discrete I/Os.

Fig. 5/28: Selection "Map Data To"


9902d 5-51

Scanner 1747-SDN (SF 60 and SLC 500 series)

With scanner 1747-SDN, you can assign theinputs and outputs by means of:

• discrete inputs/outputs

• SLC M0/M1 file

The maximum number of discrete inputs/out-puts can amount to 496 I/Os.

Fig. 5/29: Selection "Map Data To"


5-52 9902d

Example 1: Scanner 1771-SDN (PLC 5 series)

Valve terminal #4 with:

• 3 input bytes, file N9 as from word 2, bit 0

• 3 output bytes, file N10, as from word 2, bit 0

In this example all 24 inputs and all 24 outputsare to be transferred.

Fig. 5/30: Addressing example for scanner 1771 SDN

02.0902.0702.0502.0202.00

02.0102.0002.01

02.1202.15

02.08

02.10 03.0003.0303.02

03.05

03.01

03.0202.06 03.0002.1202.10 02.14

02.03

02.04 03.0402.02

BUS

02.0802.0602.0402.13

02.1402.1102.03

02.05 02.07 02.09 02.11 02.13 02.15 03.0303.01

03.0403.05

#4

N9:03.00

N10:03.00

N9:02.00N10:02.00


9902d 5-53


• 0 input bytes

• 4 output bytes, File N10, as from word 4,bit 00


05.0304.01 04.03 04.05 04.07 04.09 04.11 04.13 04.15 05.01

04.00 04.02 04.04 04.06 04.08 04.10 04.12 04.14 05.00 05.02

BUS

05.04 05.06 05.08 05.10

05.05 05.07 05.09 05.11

#5

N10:04.00 N10:05.00


5-54 9902d

Program extract

Stopper forward, conveyor on

Fig.5/32: Example – program extract (Scanner 1771 SDN)

02.0902.0702.0502.0202.00

02.0102.0002.01

02.1202.15

02.08

02.10 03.0003.0303.02

03.05

03.01

03.0202.06 03.0002.1202.10 02.14

02.03

02.04 03.0402.02

BUS

02.0802.0602.0402.13

02.1402.1102.03

02.05 02.07 02.09 02.11 02.13 02.15 03.0303.01

03.0403.05

#4


9902d 5-55

Example 2: Scanner 1747-SDN(SLC 500 series)


• 3 input bytes, input address:as from I:004/00

• 3 output bytes, output address:as from O:004/00

In this example all 24 inputs and all 24 outputsare to be transferred.


04.0904.0704.05

04.0204.00

04.0104.0004.01

04.12

04.15

04.08

04.10 05.00

05.03

05.02

05.05

05.01

05.0204.06 05.0004.1204.10 04.14

04.03

04.04 05.0404.02

BUS

04.0804.0604.04

04.13

04.14

04.1104.03

04.05 04.07 04.09 04.11 04.13 04.15 05.0305.01

05.04

05.05

#12

I:005.00

O:005.00

I:004.00

O:004.00


5-56 9902d


• 0 input bytes

• 4 output bytes, output address as fromO:006/00


07.0306.01 06.03 06.05 06.07 06.09 06.11 06.13 06.15 07.01

06.00 06.02 06.04 06.06 06.08 06.10 06.12 06.14 07.00 07.02

BUS

07.04 07.06 07.08 07.10

07.05 07.07 07.09 07.11

#13

O:006.00 O:007.00


9902d 5-57

Fig. 5/35: Example – program extract (Scanner 1747 SDN)

04.0904.0704.0504.0204.00

04.0104.0004.01

04.1204.15

04.08

04.10 05.0005.0305.02

05.05

05.01

05.0204.06 05.0004.1204.10 04.14

04.03

04.04 05.0404.02

BUS

04.0804.0604.0404.13

04.1404.1104.03

04.05 04.07 04.09 04.11 04.13 04.15 05.0305.01

05.0405.05

#12

I:005.00

O:005.00

I:004.00O:004.00

Program extract

Stopper forward, conveyor on


5-58 9902d

Explicit message

DeviceNet scanner 1771-SDN/B provides theExplicit Message Program Control Feature.With this function typical data of the valveterminal/valve sensor terminal, as, for example,output via the function Network Who, can beread into the user program and processedthere.

This data can be read and written by means ofBTR 62 or BTW 62. Please refer to yourscanner manual for details of this function.

The following data can be read from the valveterminal/valve sensor terminal:

Objectclass

Class ID Instance Attribute Function Value

Identity 1 1 1 Vendor ID 26D 1AH

2 Product type 25D 19H

3 Product code 17655D 44F7H 1)

1271D 04F7H 1)

4 Revision V2.0

5 Status 0

6 Series number Field bus nodespecific

7 Name IFB11-021) As from software status V2.0 (26.02.99)


9902d 5-59

Diagnosis

The following bus diagnoses are available:

• Diagnosis via DeviceNet scanner

• Diagnosis via user program

Diagnosis via DeviceNet scanner

The valve terminal reacts on the DeviceNet inrespect of the diagnosis like the equivalentDeviceNet modules. There are no special errormessages.

Diagnosis via user program

The following diagnostic possibilities are avail-able via the user program:

• Evaluation of the device failure table

• Evaluation of the status bits

Device failure table

The device failure table is divided into severalsections. The section Communications FailureBitmap is interesting in conjunction with thevalve terminal. In this section an error bit is setfor every DeviceNet slave, if communicationbetween the scanner and the slave is inter-rupted or faulty.

The error bit is set in the valve terminal whenit is not supplied with voltage, when the busconnection is interrupted (e.g. plug removed)or when the bus interface is not supplied withvoltage.


5-60 9902d

Status bits

The status bits signalize internal errors of thevalve sensor terminal. The following faults arerecognized:

• undervoltage valves/outputs < 21.6 V

• undervoltage valves/outputs < 10 V

• short circuit/overload on at least one electrical output

• undervoltage sensor supply < 10 V

Further details can be found in chapter 5"Diagnosis and error treatment" (section Statusbits).

The status bits are treated and transferred likeinputs. They always occupy the two highest-value addresses of the available address range.If the inputs of the input addresses thereunderare not used, the valve terminal will set them at"logic zero".


9902d 5-61


The table below shows the addresses of thestatus bits in the address range of a valveterminal, depending on the structure of theterminal.

Number ofinput bytes

Available address range Addresses of the status bits


2 input byte 0 ... 15 14, 15

3 input byte 0 ... 23 22, 23

4 input byte 0 ... 31 30, 31

The following example shows the assignment ofthe inputs/outputs and of the status bits with ad-dressing via discrete I/Os.

Adressen derStatusbits

Fig. 5/36: Example – addressing status bits (discrete I/Os)

04.0904.0704.05

04.0204.00

04.0104.00

04.01

04.12

04.15

04.08

04.10 05.00

05.03

05.02

05.05

05.01

05.0204.06 05.0004.1204.10 04.14

04.03

04.04 05.0404.02

BUS

04.0804.0604.04

04.13

04.14

04.1104.03

04.05 04.07 04.09 04.11 04.13 04.15 05.0305.01

I:005.06

I:005.07

#12

I:005.00

O:005.00

I:004.00O:004.00

05.04

05.05


5-62 9902d

6. DIAGNOSIS AND ERROR TREATMENT

VIFB11 - 02 6. Diagnosis and error treatment

9902d 6-1

Contents

DIAGNOSIS AND ERROR TREATMENT . . 6-3

Summary of diagnostic possibilities . . . . . 6-3On-the-spot Diagnosis. . . . . . . . . . . . . . . . . . 6-4LED display (node) . . . . . . . . . . . . . . . . . . . . 6-4Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7Inputs and additional outputs . . . . . . . . . . . . 6-8Testing the valves . . . . . . . . . . . . . . . . . . . . . 6-9

Starting the test routine . . . . . . . . . . . . 6-10Stopping the test routine . . . . . . . . . . . 6-10

Status bits . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Error Treatment . . . . . . . . . . . . . . . . . . . . . 6-13Reaction to faults in the control system . . . 6-13Short circuit/overload at anoutput module . . . . . . . . . . . . . . . . . . . . . . . 6-14


6-2 9902d

DIAGNOSIS AND ERROR TREATMENT

Summary of diagnostic possibilities

The modular valve terminal offers comprehen-sive and user-friendly possibilities for diagnosisand error treatment. Depending on the designthe following possibilities are available.

Design of the valve terminal

Valve sensor terminal FB11(with electrical inputs)

Valve terminal and valvesensor terminal FB11

Diagnosticpossibilities

Status bits

X = not relevant

LEDs

Briefdescription

The two status bits aretransferred cyclically to thefield bus module as "inputs"together with the normalinputs.

The LEDs show directlyconfiguration errors, hardwareerrors and bus errors.

Advantage Fast access to error messages Fast "on-the-spot" error recognition

Detailed description

Chapter 6, Section "Statusbits"

Chapter 6, Section "LEDdisplay (node)"

Fig. 6/1: Possibilities of diagnosis and error treatment

POWER

BUSPOWER

MOD/NETSTATUS

ERROR

Status bits Meaning

0101

0011

No errorVval < 21.6VVsen < 10 VVout < 10 V or sc/o


9902d 6-3

On-the-spot diagnosis

LED display (node)

The LEDs on the cover of the node supplyinformation on the operating status of the valveterminal.

The following tables show the various opera-ting states indicated by the LEDs.

LED Meaning

LED is out

LED lights up

LED blinks

POWER

BUSPOWER

MOD/NETSTATUS

ERROR

Green LED(display node OK)

Green LED (display forvoltagesupply)

Red LED(error display)

Green LED(display for bus voltagesupply)

Fig. 6/2: LEDs on the node


6-4 9902d

Reaction Sequence Operating status Error treatment

POWER LED

Operating voltage applied None

Operating voltage notapplied

Check operating voltageconnection for electroniccomponents (pin 1).

BUS POWER LED

Operating voltage of businterface applied

None

Operating voltage of businterface not applied

Check bus operating voltage connection(bus plugs pins 2 and 3)

MOD/NET STATUS LED

Operating status normaloroperating status normal,but valves do not switch.Possible causes:• compressed air supply

not correct • pilot exhaust blocked

None

Check the ...

• compressed air supply

• pilot exhaust channels

• Blinks once whenswitched on (LED test)

• Valve terminal is readyfor data exchange, butis not yet initialized bythe master after beingswitched on

• None

• Start communication

Only with Selectron/Philips• Valve terminal in

stand-by mode

Start communication

Fig. 6/3: LED display of operating status

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF


9902d 6-5

Reaction Sequence Operating status Error treatment

ERROR LED

No internal terminal error,No fitting error

None

• Non-permitted station number set, stationaddress assigned twiceor max. value exceeded

• Too many transmission errors (error counteroverrun)

• Correct stationaddress

• Check cables/plugconnectors, switch valveterminal on again

• Blinks once when switched on (LED test)

• Time-out expired, novalid telegrams received during the time-out time, bus error, communication error or loss ofcommunication

• None

• Check connection toPLC

Hardware error Servicing required

Fig. 6/3: LED display of operating status (continued)

ON

OFF

ON

OFF

ON

OFF

ON

OFF


6-6 9902d

Valves

There is a yellow LED for every valve solenoidcoil. This LED shows the switching state of thevalve solenoid coil.

Yellow LEDs (switching status display

of valve solenoid coil)

LED Switch position ofvalve solenoid coil

Meaning

Yellow out Basic position Logic 0 (no signal)

Fig. 6/4: LED display - switching status of valve solenoid coil


9902d 6-7

Inputs and additional outputs

There are green or yellow LEDs above orbelow the input/output connections on thevalve sensor coupling unit of the valve sensorterminal. The signal currently at the input oroutput is shown by means of these LEDs.

Yellow LEDs(switching status display

of additional outputs)

Green LEDs(switching status display

of inputs)

LED Status

Yellow outorgreen out

Logic 0(no signal)

Yellow alightorgreen alight

Logic 1(signal applied)

Fig. 6/5: LED display of switching status of the inputs and additional outputs


6-8 9902d

Testing the valves

WARNING Before starting the test, switch off the com-pressed air supply to the valves.

In this way you can avoid undesired ordangerous movements of the actuators.

CAUTION• This test function runs automatically

within the terminal. All the valves are switched on and off cyclically.

• None of the programmed lockings or further switching conditions will be taken into account.

The terminal makes the following test routinesavailable with which all the valves are switchedon and off cyclically:

Test routine Meaning

Parallel All outputs are switched on and offsimultaneously at 1 s intervals.

Serial All outputs are switched on and off oneafter the other at 1 s intervals.

Fig. 6/6: Test routines


9902d 6-9

Starting the test routine

1. Switch off the operating voltage supplies (pins1 and 2).

2. Open the node.

3. Note the position of the address selectorswitch and of the DIL switch elements.

4. Set address 99 and set DIL switch elements1 and 3 at OFF.

5. Switch on the operating voltage supplies (pins1 and 2).

6. Set the desired test routine on the addressselector switches as follows:

7. Start: set DIL switch element 1 at ON.

If errors occur when the test routine is started,the red LED on the node will blink quickly. Theprocedure must then be repeated.

Stopping the test routine

1. Switch off the operating voltage supply to theterminal (pins 1 and 2).

2. Reset the address selector switch and DILswitch elements to their original positions.

Test routine Address to be set

Parallel 0, 1 or 2

Serial 3

Fig 6/7: Setting the test routines


6-10 9902d

Status bits

The valve sensor terminal makes available 2status bits for diagnostic purposes, irrespectiveof the protocol set.

The status bits are configured like inputs andalways occupy the two highest-value ad-dresses in the available address range.

The position of the 2 status bits within theaddress range of the valve terminal is ex-plained in chapter 5.

The status bits are made available at theseaddresses. If the inputs of the addressesthereunder are not used, the terminal will setthem at "logic zero".


9902d 6-11

The two status bits supply coded diagnosticinformation with the following meaning:

Diagnosticinformation

Description Function

Short circuit/overload atoutput

Output short-circuited oroverloaded

Monitor the electricaloutputs of the outputmodules.

Vvalves < 21.6 V Operating voltage at pin 2(valves and outputs) of theoperating voltage connection< 21.6V

Monitor the tolerance ofthe operating voltage forvalves and electricaloutputs.

Voutputs < 10 V Operating voltage at pin 2(valves and outputs) of theoperating voltage connection< 10V

Monitor the operatingvoltage for valves andelectrical outputs (novoltage,, e.g.EMERGENCY STOP).

Vsensor < 10 V Operating voltage at pin 1(electronic components andinputs) of the operating voltageconnection < 10 V

Monitor the supplyvoltage for inputs(sensors). Indicateswhether internal fuse hasbeen triggered.

Fig. 6/9: Diagnostic information

Valve sensor terminal type 02 Meaning

up to 6 valvelocations

up to 10valve locations

more than 10valve locations

Statusbit

I0.14 I0.15 I1.06 I1.07 I1.14 I1.15,

Bit sequence

0 0 0 0 0 0 No error

1 0 1 0 1 0 Vval < 21.6V

0 1 0 1 0 1 Vinp < 10V

1 1 1 1 1 1 Vout < 10V orSA0: Short circuit at

additional output O0.00 or

SA1: Short circuit at additional output O0.01

Fig. 6/8: Status bits – diagnosis


6-12 9902d

Error Treatment

Reaction to faults in the control system

PLEASE NOTEIf all outputs are reset after a PLC stop or ifthere is an interruption or fault in the fieldbus, the following "pneumatic rules" must beobserved:• unilaterally actuated valves assume the

basic position • double solenoid valves remain in their

current position• mid-position valves assume the mid-

position and (depending on valve type)are pressurized, exhausted or blocked.

PLC/Protocol

Reaction of terminal

- to PLC stop - to field busfaults

- to field businterruptions

Allen-Bradley DeviceNet

Valve andelectrical outputsare reset .

Valves andelectrical outputsare reset whentime-out hasexpired

Valves andelectrical outputsare resetimmediately.

PhilipsDIOS

Valve andelectrical outputsremain set .

SelectronSELECAN

Valve andelectrical outputsare reset .

Fig. 6/10: Reaction of the valve terminal to faults


9902d 6-13

Short circuit/overload at an output module

If there is a short circuit or overload:

• the digital output will be switched off,

• the red LED will light up,

• the error code "short circuit overload" will beentered in the two status bits.

In order to reactivate the output, proceed asfollows:

The output can then be reset at "logic 1". If theshort circuit still exists, the output will beswitched off again.

Step Explanation

Eliminate short circuit or overload

Set output at 0 (RESET) • Manual in on-line mode• Automatic in PLC program

Fig. 6/11: Eliminating short circuit/overload


6-14 9902d

APPENDIX A

DEVICENET SPECIFICATIONS

VIFB11 - 02 A. DeviceNet Specifications

9902d A-1

Contents

A.1 OVERVIEW DEVICENET-SPECIFICATIONS . . . . . . . . . . . . . . . A-3General DeviceNet Information. . . . . A-3DeviceNet - Message Types . . . . . . A-4DeviceNet - Class and Instance Services . . . . . . . . . . . . . . . . . . . . . . . A-4DeviceNet - Object Classes . . . . . . . A-4

A.2 DETAILS ON DEVICENET OBJECTS . . . . . . . . . . . . . . . . . . . . . . A-5

A.2.1 Identity Object: Class Code 01 (0x01) . . . . . . . . . . . . A-5Identity Object Class Attributes . . . . A-5Identity Object Instance 1 Attributes A-5Common Services . . . . . . . . . . . . . . . A-6

A.2.2 Router Object: Class Code 02 (0x02) . . . . . . . . . . . . A-7Router Object Class Attributes . . . . . A-7Router Object Instance 1 Attributes. A-7Common Services . . . . . . . . . . . . . . . A-7

A.2.3 DeviceNet Object: Class Code 03 (0x03) . . . . . . . . . . . . A-8DeviceNet Object Class Attributes . . A-8Router Object Instance 1 Attributes. A-8Common Services . . . . . . . . . . . . . . . A-8

A.2.4 Assembly Object: Class Code 04 (0x04) . . . . . . . . . . . A-10Assembly Object Instance 1 Attribute 3 . . . . . . . . . . . . . . . . . . . . . A-11Instance 2 Attribute 3 . . . . . . . . . . . A-12Common Services . . . . . . . . . . . . . . A-13

A.2.5 Connection Object: Class Code 05 (0x05) . . . . . . . . . . . A-13Connection Object Class Attributes A-13Connection Object Instance 1 Attributes (Explicit Message) . . . . . A-14Connection Object Instance 2 Attributes (POLL connection) . . . . . A-15Common Services . . . . . . . . . . . . . . A-16


A-2 9902d

A.1 OVERVIEW DEVICENET-SPECIFICATIONS

PLEASE NOTE:– The following pages contain the DeviceNet

specifications of the Festo field bus nodesIFB11-02 and IFB11-03.

– These nodes are used for the Festo valveterminals (manifolds) types 02, 03, 04-B and 05.

– Their current DeviceNet Specifications Release is 1.3

General DeviceNet Information

The IFB11-02/03 (Festo valve terminal) deviceoperates as a slave on the DeviceNet network.As a DeviceNet slave, the valve terminalsupports the following in the assigned mas-ter/slave connection:

– Explicit Messages

– Polled I/O Messages.

It does not support the Explicit UnconnectedMessage Manager (UCMM).


9902d A-3

DeviceNet - Message Types

As a group 2 slave device the IFB11-02/03supports the following types of messages:

CAN IDENTIFIER GROUP 2 Message Type

10xxxxxx111 Duplicate MACID Check Message

10xxxxxx110 Unconnected Explicit Request Message

10xxxxxx101 Master I/O Poll Command Message

10xxxxxx100 Master Explicit Request Message

xxxxxx = Node Address 0...63 in binary mode(000000...111111)

DeviceNet - Class and Instance Services

As a group 2 slave device the IFB11-02/03supports the following class services andinstance services:

SERVICE CODE GROUP 2 Service Name

05D (0x05) Reset

14D (0x0E) Get Attribute Single

16D (0x10) Set Attribute Single

75D (0x4B) Allocate Group 2 Identifier Set

76D (0x4C) Release Group 2 Identifier Set

DeviceNet - Object Classes

The IFB11-02/03 device supports the follow-ing DeviceNet object classes:

CLASS CODE OBJECT TYPE # of Instances

01D (0x01) Identity 1

02D (0x02) Router 1

03D (0x03) DeviceNet 1

04D (0x04) Assembly 2 (1 for OUTPUT, 1 for INPUT)

05D (0x05) Connection 2 (explicit, polled I/O)


A-4 9902d

A.2 DETAILS ON DEVICENET OBJECTS

A.2.1 Identity Object: Class Code 01 (0x01)

The Identity Object is required on all devicesand provides information for identifying thedevice as well as general information about thedevice.

Identity Object Class Attributes

Attribute Access Name Type Value

1 Get Revision UINT 1

2 Get Max Object Instance UINT 1

6 Get Max ID of Class Attribute UINT 7

7 Get Max ID of Instance Attribute UINT 7

Identity Object Instance 1 Attributes


1 Get Vendor UINT 26D 0x1AH

2 Get Product Type UINT 25D 19H

3 Get Product Code UINT see 1**

4 Get Revision STRUCT OF

Major Revision USINT 2

Minor Revision USINT 0

5 Get Device Status** UINT see 2**

6 Get Serial Number** UINT see 3**

7 Get Product Name STRUCT OF

Length USINT 10

Name STRING [6] see 4**

** Further explanations see next page


9902d A-5

Common Services

Service Code Class Instance Service Name

05 (0x05) No Yes Reset

14 (0x0E) Yes Yes Get_Attribute_Single

** Instance 1 Attributes, further explanations

1 Product code alternatively35050D 88EAH2282D 08EAH17655D 44F7H1271D 04F7H35048D 88E8H4587D 11EBH

2 Device Statusbit 0 owned 0=not owned 1=owned (allocated)bit 1 reserved 0bit 2 configured 0bit 3 reserved 0bit 4-7 vendor specific 0bit 8 minor cfg. fault 0=no fault 1=minor faultbit 9 minor dev.fault 0=no fault 1=minor device faultbit 10 major cfg.fault 0=no fault 1=major cfg. faultbit 11 major dev.fault 0=no fault 1=major device faultbit 12-15 reserved 0

3 Unique Serial Number

4 Product name alternativelyIFB11-03/5IFB11-03/5IFB11-02IFB11-02PLUGINCARDDirect 03/5


A-6 9902d

A.2.2 Router Object: Class Code 02 (0x02)

The message router object represents a con-nection, by means of which a service to anyobject class or instance in the physical devicecan be addressed.

Router Object Class Attributes



6 Get Max ID of Class Attribute UINT 7

7 Get Max ID of Instance Attibute UINT 2

Router Object Instance 1 Attributes


2 Get Number of Connections UINT 2

Common Services




9902d A-7

A.2.3 DeviceNet Object: Class Code 03 (0x03)

DeviceNet Object Class Attributes



Router Object Instance 1 Attributes


1 Get MACID USINT Rotary Switch

2 Get Baud Rate USINT DIP Switch

3 Get/Set Bus Off Interrupt** BOOL see 3**

4 Get/Set Bus Off Counter** USINT 0x00see 4**

5 Get/Set Allocation Information** STRUCT of AllocateServicesee 5**

Choice Byte BYTE

Master Node Addr. USINT


Common Services



16 (0x10) No Yes Set_Attribute_Single

75 (0x4B) No Yes Allocate Master/Slave

76 (0x4C) No Yes Release Master/Slave


A-8 9902d

** Router Object Instance 1 Attributes: further explanations

3 Bus Off Interrupt (BOI) will be triggeredwhen the bus off state occurs. The followingvalues will be supported:

BOI Action

0 Hold chip in OFF state (default)

1 If possible reset CAN chip

4 When the Bus Off counter is set, it becomes0, irrespective of the data value supplied.

5 Allocation_byte

7 6 5 4 3 2 1 0

Reserve Ack.Surpress.

Cyclic Changeof State

Reserve BitStrobe

Polled ExplicitMessage


9902d A-9

A.2.4 Assembly Object: Class Code 04 (0x04)

Two Instances of Assembly Object are sup-ported. Instance 1 is for input data andInstance 2 is for output data. The onlysupported assembly instance attribute is theValue Attribute (#3). The Get Service issupported for the assembly instances. SetService is supported for the output assembly.

Assembly Object Class Attributes

No class service supported


A-10 9902d

Assembly Object Instance 1 Attribute 3

The following table shows the I/O Assemblydata attribute format for the input data contain-ing multiple discrete inputs (Discr Input 0...N)and multiple status inputs (Stat Input).

Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

1 0 DiscrInput7

DiscrInput6

DiscrInput5

DiscrInput4

DiscrInput3

DiscrInput2

DiscrInput1

DiscrInput0

1 Input15*)

Input14*)

DiscrInput13

DiscrInput12

DiscrInput11

DiscrInput10

DiscrInput9

DiscrInput8

2 Input23*)

Input22*)

DiscrInput21

DiscrInput20

DiscrInput19

DiscrInput18

DiscrInput17

DiscrInput16

3 InputM

InputM-1

Discr. Input N...N-5or

Unused (0 to 5 bits)

The number of bytes used/allocated depends on the assembled I/O size of thevalve sensor terminal (see Chapter 5).

*) Depending on I/O size of valve sensor terminal.Discrete Inputs or Status Inputs M, M-1.


9902d A-11

Instance 2 Attribute 3

The following table shows the I/O Assemblydata attribute format for the output datacontaining multiple pneumatic outputs (Pneum.Output 0...N).

Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

2 0 PneumOutp.7

PneumOutp.6

PneumOutp.5

PneumOutp.4

PneumOutp.3

PneumOutp.2*)

PneumOutp.1*)

PneumOutp.0*)

1 PneumOutp.15

PneumOutp.14

PneumOutp.13

PneumOutp.12

PneumOutp.11

PneumOutp.10

PneumOutp.9

PneumOutp.8

2 PneumOutp.23

PneumOutp.22

PneumOutp.21

PneumOutp.20

PneumOutp.19

PneumOutp.18

PneumOutp.17

PneumOutp.16

3 PneumOutp.31

PneumOutp.30

PneumOutp.29

PneumOutp.28

PneumOutp.27

PneumOutp.26

PneumOutp.25

PneumOutp.24

The number of bytes used/allocated depends on the assembled I/O size of thevalve terminal (see Chapter 5).

*) Valve sensor terminal: Discrete outputs Bit 0 = SA0, Bit 1 = SA1.All pneumatic outputs shifted accordingly (Bit 2 = Pneum. Output 0 etc.)


A-12 9902d

Common Services



16 (0x10) Yes Yes Set_Attribute_Single

A.2.5 Connection Object: Class Code 05 (0x05)

The Connection Objects manage the charac-teristics of each communication connection. Asa slave of group 2 the valve terminals onlysupport an explicit message connection as wellas a POLL message.

There are two instances of the ConnectionObject in the device. Instance #1 is assignedto the explicit messaging connection. Instance#2 is assigned to the Poll I/O Connection.

Connection Object Class Attributes




9902d A-13

Connection Object Instance 1 Attributes (Explicit Message)


1 Get State** USINT see 1**

2 Get Instance Type USINT 0 = Explicit Message

3 Get Transport Class Trigger USINT 0x83

4 Get Production Connection ID** UINT see 2**

5 Get Consumed Connection ID** UINT see 2**

6 Get Initial Comm. Char. USINT 0x21

7 Get Production Size UINT 07

8 Get Consumed Size UINT 07

9 Get/Set Expected Packet Rate UINT Apllication Dependent

12 Get/Set Timeout Action** USINT see 3**

13 Get Prod. Path Length USINT 0

14 Get Production Path** (zero) see 4**

15 Get Cons. Path Length USINT 0

16 Get Consumed Path** (zero) see 4**



A-14 9902d

Connection Object Instance 2 Attributes (POLL connection)

Attribute

Access Name Type Value

1 Get State** USINT see 1**

2 Get Instance Type USINT 1 = I/O Message

3 Get Transport Class Trigger USINT 0x82

4 Get Production Connection ID** UINT see 2**

5 Get Consumed Connection ID** UINT see 2**

6 Get Initial Comm. Char. USINT 0x1

7 Get Production Size UINT number of Inp. bytes

8 Get Consumed Size UINT number of Outp. bytes

9 Get/Set Expected Packet Rate UINT

12 Get/Set Timeout Action** USINT see 3**

13 Get Prod. Path Length USINT 6

14 Get Production Path STRUCT of

Log. Seg., Class USINT 0x20

Class Number USINT 0x04 (Assembly)

Log.Seg., Instance USINT 0x24

Instance Number USINT 0x01 (Input)

Log.Seg., Attribute USINT 0x30

Attribute Number USINT 0x03

15 Get Cons. Path Length USINT 6

16 Get Consumed Path STRUCT of

Log. Seg., Class USINT 0x20

Class Number USINT 0x04 (Assembly)

Log.Seg., Instance USINT 0x24

Instance Number USINT 0x02 (Output)

Log.Seg., Attribute USINT 0x30

Attribute Number USINT 0x03

17 Get Production Inhibit UINT 0


9902d A-15

Common Services


05 (0x05) Yes Yes Reset


16 (0x10) No Yes Set_Attribute_Single

** Connection objects Attributes: further explanations

1 Connection States:0 = non-existent1 = configuring3 = established4 = timed out

2 Connection ID’s:Con. 1 Produced Con. ID: 10xxxxxx011Con. 1 Consumed Con. ID: 10xxxxxx100Con. 2 Produced Con. ID: 01111xxxxxxCon. 2 Consumed Con. ID: 10xxxxxx101 xxxxxx = Node Address.

3 Watch Dog TimeOut Activity:0 = Timeout (Explicit Messaging default)1 = Auto Delete2 = Auto Reset

4 If no data is available during the pollresponse, a 0 length (zero) packet isreturned.


A-16 9902d

APPENDIX B

ACCESSORIES, DEVICENET COMPATIBILITY

VIFB11 - 02 Appendix B

9911e B-1

Contents

B.1 ACCESSORIES . . . . . . . . . . . . . . . . . B-3Bus connection. . . . . . . . . . . . . . . . . . B-3

B.2 DEVICENET COMPATIBILITY - CONFIGURATION OF SOFTWARE VERSION V1.3/1.4 . . . B-6EDS library: Entering slaves manually . . . . . . . . . B-7


B-2 9911e

B.1 ACCESSORIES

This section gives a summary of the acces-sories required.

PLEASE NOTEThe following summaries do not claim to becomplete. The addresses of the suppliersnamed can be found at the end of the section.

Bus connection

The bus must be connected via a branch lineby means of a 5-pin M12 socket with PG9screw connector. These connectors can beordered from Festo (type: FBSD-GD-9-5POL,part no. 18324).

Alternatively, you can use bus cables (dropcable, M12 / 7/8") from the following manufac-turers:

Manufacturer Type Length

Lumberg RS50 RKT5-614/1.5F RS50 RKT5-614/3F RS50 RKT5-614/6F RS50 RKT5-614/9F

1.5 F 3.0 F 6.0 F 9.0 F

Turck RSM 572-*M-RKC 4.5T/S633RSM 572-*M-RKC 4.5T/S630

x m x m

*) Length in metres


9911e B-3

The branch line can be connected to the busby means of a T-adapter (T-tap). The followingT-taps are available to suit the bus cablesnamed.

Manufacturer Type

Lumberg TAP 50-RK

Turck RSM-2RKM 57

Woodhead DN 3000

The following manufacturers offer T-adapterswith screw terminals.

Manufacturer Type

Phillips BR50

Selectron CTA 701

Addresses:

Manufacturer Addresses

Woodhead Industries Inc.

United StatesDaniel Woodhead3411 Woodhead DriveNorthbrook, Illinois 60062

CanadaWoodhead Canada Ltd. Company1090 Brevik PlaceMississauga, OntarioCanada L4W 3Y5

United KingdomAero-Motive (U.K.) Ltd.9. Rassau Industrial EstateEbbw Vale, Gwent,NP3 5SD, U.K

GermanyH. F. Vogel GmbHTullastrasse 9 75196 Remchingen


B-4 9911e

Manufacturer AddressesLumberg United States

Lumberg Inc.11351 Business Center DriveUSA-Richmond,VA 23236

United KingdomLumberg (U.K.) Ltd.The Mount, HighclereNewbury, Berkshire,RG 20 9QZ

GermanyLumberg GmbH & Co.Hälverstraße 94D-58579 Schalksmühle

Turck United StatesTURCK Inc.3000 Campus DriveUSA-Plymouth,MN 55441-2656United KingdomMTE TURCK Ltd.Stephenson RoadLeigh-on-Sea,Essex SS9 5LS

GermanyHans Turck Gmbh & Co.KGWitzlebenstraße 7D-45472 Mülheim an der Ruhr

Philips NetherlandsPMA NederlandGebouw TQIII-4Postbus 80025NL-5600 JZ Eindhoven

GermanyPhilips Industrial Electrionics DeutschlandMiramstraße 87D-34123 Kassel

Selectron SwitzerlandSelectron Lyss AG Industrielle ElektronikBernstrasse 70CH-3250 Lyss

GermanySelectron System GmbHSchupfer Strasse 1Postfach 31 02 62D-90202 Nürnberg


9911e B-5

B.2 DEVICENET COMPATIBILITY - CONFIGURATION OF SOFTWARE VERSION V1.3/1.4

With the DIL switch, you can switch field busnode IFB11-02 as from version V2.0 (26.02.99)to the old software version (software statusV1.3/1.4 from 22.07.96 or earlier) and thereby-create compatibility with existing configuredDeviceNet networks.

PLEASE NOTEIn the case of field bus nodes with softwarestatus V1.3/1.4 (22.07.96 or earlier) somesteps necessary for configuration in the De-viceNet Manager must be carried out differ-ently from the new version V2.0.1. Set compatibility with the earlier version in

the node with software version V2.0(26.02.99) in accordance with Chapter 4.3,"Setting the compatibility.”

2. Then enter the valve terminal manually inthe DeviceNet Manager in accordance withthe following section.


B-6 9911e

EDS library: Entering slaves manually

When you commission a valve terminal withthe DeviceNet Manager the first time, youmust first extend the EDS library (electronicdata sheets) of the DeviceNet Manager. Infor-mation on the valve terminal, such as thename of the manufacturer, the product name,product code etc. are entered here in the EDSlibrary.

The necessary information can be:

• read in online mode• entered in offline mode.

Please note that the product code of themodular valve terminal/valve sensor termi-nal up to software version V1.3/1.4(22.07.96) depends on the equipment fittedon the valve terminal/valve sensor terminal.Valve terminals with different equipment fittedhave different product codes.


9911e B-7

PLEASE NOTEIf necessary, you can read the actual productcode of your valve terminal in online modewith the function "Network Who" or "CreateEDS Stub..." and "Load Description from Device" etc.

In order to extend the EDS library, you mustactivate the function Create EDS Stub... in themenu Utilities. The dialogue box Create EDSStub will then appear.

Bild B/3: Dialogbox "Create EDS Stub"


B-8 9911e

In order to extend the EDS library offline:

1. Open the list field Vendor Name. You willthen see a selection of firm names. SelectFesto Corporation or if Festo is not listed,open the dialogue box Add Vendor. Enter thenumber 26 under Vendor ID and "Festo" asVendor Name. Then close the dialogue box.

2. Open the dialogue box Add Type. Enter thenumber 25 under Device type ID and "Pneu-matic valves" or "Valve terminal/manifold" asDevice Type. Then close the dialogue box.

3. Enter the individually ascertained decimalvalue for your valve terminal/valve sensor ter-minal in the field Product Code.

PLEASE NOTE– You must create a separate individual

EDS file for valve terminals/valve sensorterminals with different I/O bytes.

– After replacing a valve terminal/valve sensor terminal, check whether the I/Obytes have been modified, whereuponyou will have to ascertain the ProductCode again.


9911e B-9

Ascertain the value for the Product Code asfollows:

• Refer to chapter 5 for the number of inputbytes and output bytes of the valve termi-nal/valve sensor terminal.

• Compile the Product Code first as a four-figure, hexadecimal number as follows:xyI/O (hex), whereby: x = number of input bytes, y = number ofoutput bytesexample: valve terminal/valve sensor terminal with 3input bytes and 3 output bytes: 33I/O (hex)

• Now convert the Product Code to a decimalnumber. example: 33I/O (hex) ⇒ (13290 (dez)

• Enter this individual Product Code as adecimal number in the appropriate EDS filefor each valve terminal/valve sensor termi-nal.


B-10 9911e

4. Enter the number "1" in the field Major Revi-sion and number "3" in the field Minor Revi-sion.

5. Enter "IFB11-02&xyEA" (see 3.) under Pro-duct Name.

6. Activate the entry Enable under Polled Con-nection.

PLEASE NOTEThe Festo valve terminal only supports themode Polled Connection.

7. Recommendation:Enter the number of I/O bytes calculated forinput/output size under Polled Connection.

8. If you wish to install the Festo icon of valveterminal/valve sensor terminal type 02:– Insert the CD ROM "Utilities."– Open the dialogue box Browse under Select Bitmaps for this Device.– You can now load either the file "DNT02ii.bmp" (Valve sensor terminal with additional I/Os) or "DNT02vi.bmp" (Valve terminal without additional I/Os)) from the CD ROM.

9. Save the values with OK. The entries will thenbe transferred to the EDS library.


9911e B-11

In order to extend the EDS library online:

1. Activate the field Load from Device in the dia-logue box Create EDS Stub.

2. Enter the station number (device node ad-dress) of the valve terminal in the field LoadDescription from Device and confirm the entrywith OK. The necessary information will thenbe read and entered.

PLEASE NOTELeave the value shown in the field ProductCode andMajor/Minor Revision unchanged.

3. Enter "IFB11-02&xyEA" under Product Name(xy = exact number of I/O bytes)

4. Activate the entry Enable under Polled Con-nection.

PLEASE NOTEThe Festo valve terminal only supports the mode Polled Connection.


B-12 9911e

5. Recommendation:Enter the exact number of I/O bytes ascer-tained for input/output size under Polled Con-nection (see chapter 5).

6. If you wish to install the Festo icon of valveterminal/valve sensor terminal type 02:– Insert the CD ROM "Utilities."– Open the dialogue box Browse under Select Bitmaps for this Device.– You can now load either the file "DNT02ii.bmp" (Valve sensor terminal with additional I/O modules) or "DNT02vi.bmp" (Valve terminal without additional I/O modules) from the CD ROM.

7. Save the values with OK. The entries will thenbe transferred to the EDS library.

When you have successfully extended yourEDS library, you can extend your network witha valve terminal V1.3/1.4 (see chapter 5, Allen-Bradley DeviceNet, section "Extending thenetwork with a valve terminal").


9911e B-13


B-14 9911e

APPENDIX C

INDEX

VIFB11 - 02 Appendix C

9902d C-1


C-2 9902d

AAccessories

manufacturer . . . . . . . . . . . . . . . . . . . . . . B-4Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8Additional outputs . . . . . . . . . . . . . . . . . . . . . 4-50Address selector switch. . . . . . . . . . . . . . . . . 4-26Addressing

inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . 5-9Philips DIOS. . . . . . . . . . . . . . . . . . . . . . . 5-18Selectron Selecan . . . . . . . . . . . . . . . . . . 5-27valve locations . . . . . . . . . . . . . . . . . . . . . . 5-9valve locations, inputs/additional outputs. 5-11

BBasic unit

valve sensor terminal . . . . . . . . . . . . . . . . . 3-5valve terminal . . . . . . . . . . . . . . . . . . . . . . . 3-3

Blind plugs . . . . . . . . . . . . . . . . . . . . . . . 4-7, 4-10

CCable

connecting to plugs/sockets. . . . . . . . . . . 4-34field bus . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41operating voltage . . . . . . . . . . . . . . . . . . . 4-33

Common cable connections . . . . . . . . . . 3-4, 3-6Common fuse for inputs . . . . . . . . . . . . . . . . . 3-6Compressed air . . . . . . . . . . . . . . . . . . . . . . . . 4-9Configuration

valve terminal/valve sensor terminal . . . . 4-25Connecting

plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53Connections

for additional outputs . . . . . . . . . . . . . . . . . 3-6for inputs . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Cover plates . . . . . . . . . . . . . . . . . 3-3, 3-5, 4-10Current consumption . . . . . . . . . . . . . . . . . . . 4-40


9902d C-3

DData transmission

interface . . . . . . . . . . . . . . . . . . . . . 4-41, 4-44Diagnosis

Allen-Bradley DeviceNet . . . . . . . . . . . . . 5-33diagnostic word . . . . . . . . . . . . . . . . . . . . 6-11LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4Philips DIOS. . . . . . . . . . . . . . . . . . . . . . . 5-21Selectron Selecan . . . . . . . . . . . . . . . . . . 5-30status bits . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Diagnostic possibilities. . . . . . . . . . . . . . . . . . . 6-3Double solenoid valves . . . . . . . . . . . . . 3-3, 4-12

EEDS file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37Electronic components

installing . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21Error

short circuit output module. . . . . . . . . . . . 6-14treatment . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

FField bus . . . . . . . . . . . . . . . . . . . . . . . . . 2-8, 3-8

interface . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Field bus connection . . . . . . . . . . . . . . . . . . . . 2-3Field bus interface . . . . . . . . . . 3-4, 3-6, 3-8, 4-41Field bus node. . . . . . . . . . . . . . . . . 3-3, 3-5, 3-8

opening and closing . . . . . . . . . . . 4-23 - 4-24Field bus slaves. . . . . . . . . . . . . . . . . . . . . . . . 2-7Fitting the

valve terminal/valve sensor terminal . 4-1, 4-3


C-4 9902d

IInput bytes . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11Input/output word. . . . . . . . . . . . . . . . . . . . . . 5-11Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52Inscription field. . . . . . . . . . . . . . . . . . . . . 3-4, 3-6

inputs/additional outputs. . . . . . . . . . . . . . . 3-6valve location . . . . . . . . . . . . . . . . . . . 3-4, 3-6valve sensor terminal . . . . . . . . . . . . . . . . . 3-6valve terminal . . . . . . . . . . . . . . . . . . . . . . . 3-4

Installingelectronic components . . . . . . . . . . . . . . . 4-21pneumatic components . . . . . . . . . . . . . . . 4-5

ISO 11898 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

LLED display

valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

MMachine level. . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Manual override. . . . . . . . . . . . . . . . . . . . . . . 4-13

locking . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17method of operation . . . . . . . . . . . . . . . . . 4-14

OOperating pressure . . . . . . . . . . . . . . . . . . . . . 3-7Operating voltage . . . . . . . . . . . . . . . . . . . . . . 3-7

applying . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39connection . . . . . . . . . . . . . . . . . . . . . . . . 4-36

Operating voltage connection . . . . . . . . . 3-4, 3-6Operation and display elements . . . . . . . 3-4, 3-6Output bytes . . . . . . . . . . . . . . . . . . . . . . . . . 5-11Output word . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Outputs of the valve location. . . . . . . . . . . . . 5-10


9902d C-5

PPilot exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Pin assignment

sockets . . . . . . . . . . . . . . . . . . . . . . 4-51, 4-53Pneumatic components

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

RRelay boards . . . . . . . . . . . . . . . . . . . . . . 3-3, 3-5Reply telegram . . . . . . . . . . . . . . . . . . . . . . . . 3-8

SScreening

field bus . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8Short circuit

eliminate . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14Solenoid mid-position valves. . . . . 3-3, 3-5, 4-12Solenoid valves . . . . . . . . . . . . . . . 3-3, 3-5, 4-11Station number

setting address selector switch . . . . . . . . 4-26Status bits . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

diagnostic information . . . . . . . . . . . . . . . 6-11Status messages. . . . . . . . . . . . . . . . . . . . . . 6-12Sub-base . . . . . . . . . . . . . 2-3 - 2-4, 3-3, 3-5, 3-8

connecting . . . . . . . . . . . . . . . . . . . . . . . . . 4-9preparing . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

System structure . . . . . . . . . . . . . . . . . . . 2-1, 2-7


C-6 9902d

TTechnical description. . . . . . . . . . . . . . . . . . . . 3-1Technical specifications. . . . . . . . . . . . . . . . . 3-10Through holes . . . . . . . . . . . . . . . . . . . . . . . . . 4-3Tolerance range . . . . . . . . . . . . . . . . . . . . . . 4-38Two-core cable . . . . . . . . . . . . . . . . . . . 2-3 - 2-4Type designation . . . . . . . . . . . . . . . . . . . . . . . 3-7Type plate . . . . . . . . . . . . . . . . . . . . 3-4, 3-6 - 3-7

UUser instructions . . . . . . . . . . . . . . . . . . . . . . . 1-1

VValve coupling unit . . . . . . . . . . . . . . . . . 3-3, 3-8Valve locations . . . . . . . . . . . . . . . . . . . . 3-3, 3-5

outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Valve sensor coupling unit . . . . . . . . . . . 3-5, 3-8Valve terminal/valve sensor terminal

configuration. . . . . . . . . . . . . . . . . . . . . . . 4-25fitting. . . . . . . . . . . . . . . . . . . . . . . . . . 4-1, 4-3

Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8checking the functions . . . . . . . . . . . . . . . 4-13connecting . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Voltageconnecting the field bus . . . . . . . . . 4-44, 4-49switching on . . . . . . . . . . . . . . . . . . . . . . . . 5-6

WWork air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12Work line connections . . . . . . . . . . . . . . . 3-4, 3-6


9902d C-7


C-8 9902d

Valve terminal/Valve Sensor Terminal with field bus ...Valve terminal/Valve Sensor Terminal with...

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