UCSB HYPERLOOP - Engineering Capstone · Hyperloop is a futuristic method of high-speed travel...

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FEATURES MAGNETIC LEVITATION: A rrays of magnets generate lift when rapidly revolved over conductive track HYBRID DESIGN: High speed drag racing wheels provide stability, magnetic levitation engines reduce friction. Utilizes cart/payload structure to integrate both systems. AUTONOMOUS: Self Powered. Automatic brake deployment. Transmits status wirelessly. THE COMPETITION To help make this idea a reality, SpaceX has created an international competition to test pod designs on a mile - long low pressure test track. As one of the few teams competing, UCSB Hyperloop is constructing an autonomous, lightweight pod capable of reaching speeds of 206 mph with the use of magnetic levitation. Our pod will be accelerated to maximum speed by an external pusher . An array of sensors will monitor the pod’s position, and braking will be actuated automatically. DESIGN CONSTRAINTS Must be able to reduce its velocity to zero (i.e. brakes) Must fit one passenger test dummy Autonomous deployment of brakes/emergency protocols Transmits status and position once per second Optimized for maximum speed WHAT IS HYPERLOOP? Hyperloop is a futuristic method of high - speed travel consisting of a levitating pod propelled through a low pressure steel tube at speeds of over 700 mph. The pod will utilize levitation and an aerodynamic frame to minimize drag and friction . The final design is projected to travel between LA and San Francisco in 40 minutes. UCSB HYPERLOOP Mechanical Engineering: Paymon Shariat - Panahi , Eric Seeberger , Jack Abram , Martin Grabau , Robert Palfini , Colin Chardy , Adam Chinn, Zach Guilford, Brooks Peterson, Forrest Wanket , Kai Caindec , Mike Reinemann Electrical Engineering: Brian Canty, Ricky Castro, Kevin Kha , Alejandra Santos Computer Engineering: Yang Ren, Tristan Seroff , Jesus Diera , Asitha Kaduwela Advisors: Tyler Susko (ME), Greg Dahlen (ME), Trevor Marks (ME), Steve Laguette (ME), Ilan Ben - Yaacov (EE) , John Johnson (CE) Figure 3 : UCSB Hyperloop Pod Concept Figure 4: Magnetically Levitated Payload Figure 1: Hyperloop Pod CAD Render Figure 2: UCSB Pod (AKA Gaucholoop) ACKNOWLEDGMENTS: We would like to express our deepest gratitude to the UCSB College of Engineering and SpaceX for giving us this amazing oppor tun ity, to our project manager Celeste Bean and to our faculty and industry advisors for their valuable support, and to our sponsors for their generosity and encouragement. We would also like to thank Jonathan Siegel, Mike Volpi, John Gerngross , Steve Holmgren, and Seth Hammond for their individual contributions, and Roger Green and Andy Weinberg at the machine shop.

Transcript of UCSB HYPERLOOP - Engineering Capstone · Hyperloop is a futuristic method of high-speed travel...

Page 1: UCSB HYPERLOOP - Engineering Capstone · Hyperloop is a futuristic method of high-speed travel consisting of a levitating pod propelled through a low pressure steel tube at speeds

FEATURES

• MAGNETIC LEVITATION: Arrays of magnets generate

lift when rapidly revolved over conductive track

• HYBRID DESIGN: High speed drag racing wheels

provide stability, magnetic levitation engines reduce

friction. Utilizes cart/payload structure to integrate both

systems.

• AUTONOMOUS: Self Powered. Automatic brake

deployment. Transmits status wirelessly.

THE COMPETITION

To help make this idea a reality, SpaceX has created an

international competition to test pod designs on a

mile-long low pressure test track. As one of the few teams

competing, UCSB Hyperloop is constructing an

autonomous, lightweight pod capable of reaching speeds of

206 mph with the use of magnetic levitation. Our pod will be

accelerated to maximum speed by an external pusher. An

array of sensors will monitor the pod’s position, and braking

will be actuated automatically.

DESIGN CONSTRAINTS

• Must be able to reduce its velocity to zero (i.e. brakes)

• Must fit one passenger test dummy

• Autonomous deployment of brakes/emergency protocols

• Transmits status and position once per second

• Optimized for maximum speed

WHAT IS HYPERLOOP?

Hyperloop is a futuristic method of high-speed travel

consisting of a levitating pod propelled through a

low pressure steel tube at speeds of over 700 mph. The

pod will utilize levitation and an aerodynamic frame to

minimize drag and friction. The final design is projected to

travel between LA and San Francisco in 40 minutes.

UCSB HYPERLOOPMechanical Engineering: Paymon Shariat-Panahi, Eric Seeberger, Jack Abram, Martin Grabau, Robert Palfini, Colin Chardy, Adam Chinn,

Zach Guilford, Brooks Peterson, Forrest Wanket, Kai Caindec, Mike ReinemannElectrical Engineering: Brian Canty, Ricky Castro, Kevin Kha, Alejandra Santos

Computer Engineering: Yang Ren, Tristan Seroff, Jesus Diera, Asitha KaduwelaAdvisors: Tyler Susko (ME), Greg Dahlen (ME), Trevor Marks (ME), Steve Laguette (ME), Ilan Ben-Yaacov (EE), John Johnson (CE)

Figure 3: UCSB Hyperloop Pod Concept Figure 4: Magnetically Levitated Payload

Figure 1: Hyperloop Pod CAD Render Figure 2: UCSB Pod (AKA Gaucholoop)

ACKNOWLEDGMENTS: We would like to express our deepest gratitude to the UCSB College of Engineering and SpaceX for giving us this amazing opportunity, to our project manager Celeste Bean and to our faculty and industry advisors for their valuable support, and

to our sponsors for their generosity and encouragement. We would also like to thank Jonathan Siegel, Mike Volpi, John Gerngross, Steve Holmgren, and Seth Hammond for their individual contributions, and Roger Green and Andy Weinberg at the machine shop.

Page 2: UCSB HYPERLOOP - Engineering Capstone · Hyperloop is a futuristic method of high-speed travel consisting of a levitating pod propelled through a low pressure steel tube at speeds

ELECTRONICS

● Powered by lightweight lithium polymer batteries.

Batteries source 3.8 kilowatts of power to MagLev

engines and subsystems

● Sensor array records pod temperature, power

consumption, position, and subsystem status

● Wirelessly transmits information through web app

CONTROL SCHEME

● Each subsystem has state machine, ensures all

behavior is controlled and characterized

● Braking has most safety checks, only deployed after

time/distance threshold surpassed and no longer

accelerating

MAGNETIC LEVITATION

● Motion of magnets generates eddy currents in conductive

surface, which creates an opposing magnetic force that

lifts pod

● Utilizes Halbach arrays, maximizes field strength below

pod, minimizes interference with electronics

● The faster the magnet moves over the surface, the more

lift is generated. Engines more efficient when rotating

faster and moving at higher speeds over track

THERMAL CONSIDERATIONS

● Heat is sunk into aluminum frame, thermal jackets

● Subsystems individually tested to ensure performance in

low pressure environment

STABILITY

● Pod travels along central I-Beam

● Pair of stability wheels keeps pod on track, prevents

rotation around y-axis (yaw)

BRAKING

● Rubber pads clamp onto central I-beam, can slow from

a speed of 200 mph in 17 seconds

● Two pairs of brakes, each pair can stop pod on its own

HYBRID DESIGN

● Wheels provide best stability at operating speed

● Cart/Payload design:

○ Cart: stable, rigid outer frame, has stability wheels,

brakes, and drag racing wheels

○ Payload: Moves vertically along linear bearings.

MagLev engines support the weight of electronics and

battery banks

UCSB HYPERLOOPMechanical Engineering: Paymon Shariat-Panahi, Eric Seeberger, Jack Abram, Martin Grabau, Robert Palfini, Colin Chardy, Adam Chinn,

Zach Guilford, Brooks Peterson, Forrest Wanket, Kai Caindec, Mike ReinemannElectrical Engineering: Brian Canty, Ricky Castro, Kevin Kha, Alejandra Santos

Computer Engineering: Yang Ren, Tristan Seroff, Jesus Diera, Asitha KaduwelaAdvisors: Tyler Susko (ME), Greg Dahlen (ME), Trevor Marks (ME), Steve Laguette (ME), Ilan Ben-Yaacov (EE), John Johnson (CE)

Figure 1: SpaceX Track Cross-Section Figure 2: Pod Motion Along Test Track

Figure 3: Braking System and I-Beam, Red Keep-Out Zones

Figure 4: Payload (Blue) Mounted to Cart (Green)

Figure 5: Arx Pax HE3.0 Engine Figure 6: Halbach Array Magnetic Field

Figure 7: Magnetic Levitation Force and Drag vs. Translational Velocity

Figure 8: Magnetic Levitation Motor Thermal Profiles Figure 11: Braking Subsystem Control Scheme

Figure 9: Hyperloop Web App Monitors Position, Power, Temperature

Figure 10: Subsystem Boards and Power Distribution Mounted in Pod

ACKNOWLEDGMENTS: We would like to express our deepest gratitude to the UCSB College of Engineering and SpaceX for giving us this amazing opportunity, to our project manager Celeste Bean and to our faculty and industry advisors for their valuable support, and

to our sponsors for their generosity and encouragement. We would also like to thank Jonathan Siegel, Mike Volpi, John Gerngross, Steve Holmgren, and Seth Hammond for their individual contributions, and Roger Green and Andy Weinberg at the machine shop.