Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County...

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Building lifetime relationships with our clients and employees. Temporary Exposed Geomembrane Caps The Benefits Outweigh the Costs May 4, 2015 © 2015 Cornerstone. All rights reserved. Laura Hammerer Bodhi Piedmont-Fleischmann Mark Swyka, P.E.

Transcript of Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County...

Page 1: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Building lifetime relationships

with our clients and employees.

Temporary Exposed Geomembrane Caps The Benefits Outweigh the Costs

May 4, 2015 © 2015 Cornerstone. All rights reserved.

Laura Hammerer Bodhi Piedmont-Fleischmann Mark Swyka, P.E.

Page 2: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Temporary EGCs Overview

• Where → Future Filling

• Who → Is This You?

• When → ~10 Years

• What → EGC

• Why → Benefits

• How → Case Study

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Page 3: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Where → Future Filling

• Potential Landfill Expansion

• Operational Flexibility

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Page 4: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Who → Is This You?

• Mitigate Headaches

• Leachate treatment costs off the charts?

• Neighbors complaining about odors?

• And Reap Benefits

• Flexibility to recoup airspace?

• Increase LFG collection?

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Page 5: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

When →

10+/- years

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6”

6”

24”

6” 12”

Barrier

Protection Soil

Barrier

Protection Soil

Vegetative Soil

Subgrade Subgrade

Geomembrane

Drainage,

Geomembrane &

Geocomposite

Intermediate Cover EGC Final Cover

> 30 days

Forever…

10+/- Years

Page 6: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

What → Temporary EGC

• Materials

• fPP (reinforced)

• HDPE

• LLDPE

• TPO (reinforced)

• EPDM Rubber

• Thickness

• 35 mil – 60 mil

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Page 7: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

What → Temporary EGC+

• Turf Cover: VersaCap (AGRU)

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Page 8: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Why Use an EGC?

• [picture? From don’s]

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Page 9: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Temporary EGC Benefits – Construction

• Compared to Typical FC

• Faster & Cheaper

• No soil, drainage, or vegetation components

• Does not require permits or certifications

• No Soil Stability Issues

• Steeper slopes possible

• No need to establish vegetation

• Deconstruction

• Easier to remove for future filling

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Page 10: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Temporary EGC Benefits – Maintenance

• Compared to Soil

• No vegetation

• No soil erosion

• Visualization of issues

• Tears

• Defects

• Ponding

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Page 11: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Temporary EGC Benefits – Operations

• Minimize Stormwater Infiltration

→ Reduce Leachate Generation

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Page 12: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Temporary EGC Benefits – Operations

• Maximize LFG Collection

• Better odor control

• Beneficial use

• Reduced ambient air intrusion

• Reduced GHG emissions

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Page 13: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

How? EGCs historically looked like this…

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Page 14: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Or this…

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Page 15: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Which resulted in this…

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Page 16: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Or this…

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Page 17: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Now They Look Like This:

• [Pictures of Finished Construction]

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Sussex County Sanitary Landfill, NJ

Page 18: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Sussex County Sanitary Landfill, NJ

• Permit Application for 5.3 Million Cubic Yard

Horizontal and Vertical Expansion

• Add approximately 42 years of landfill life

• Temporary cap on approximately 10.5 acres of

existing landfill

• EGC Design Life → 10+ Years Until Expansion

• 40 mil HDPE EGC

• Constructed Fall 2014

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Page 19: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Sussex County Sanitary Landfill, NJ

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10.5 Acres

Page 20: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Design Considerations

• Wind Uplift

→ Anchor Trenches

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Page 21: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

What → Temporary EGC+

• Wind Defender

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Page 22: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Design Considerations

• 100% of Precipitation = Stormwater to be Managed

→ Infrastructure sizing

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Page 23: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Design Considerations

• LFG → Active Collection System

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Page 24: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Leachate Cost Savings at Sussex County

• Construction Cost → $660,000 Total

• Approximately $63,000 / acre installed

• (Excluding subgrade preparation and stormwater features)

• Savings in Leachate Treatment Cost

• Predict 1,200 gallons / acre-day reduction

• Transportation and disposal costs to the wastewater

treatment plant → $0.036 / gallon

• $15,800 / acre-year estimated savings

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Page 25: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Leachate Cost Savings at Sussex County

• Capital Expense → $63,000 / acre

• Annual Savings → $15,800 / acre

Payback Period → ~ 4 Years

• EGC design life of 10+ years → savings of

~$100,000 / acre in leachate disposal costs alone

• Savings increase with rising leachate disposal costs

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Page 26: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

What Changed at Sussex Already??

• Projected ~ 5.5 Million Gallon Annual Reduction in

Leachate Generation Based on Q1 Data

• Savings of $195,000 in 2015 from Disposal Costs

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Page 27: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Increased LFG Recovery

• Intermediate Soil Covers Capture Approximately 75%

• EGCs Capture Approximately 95%

20% Increase

in LFG Collection

• Electricity Generation

• $50+/mwh

• Compressed Natural Gas (CNG)

• ~$2.00/gallon of gasoline equivalent (GGE)

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Page 28: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

No Angry Neighbors → Priceless

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Page 29: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Conclusions

• Operational Benefits & Savings

• Reduce leachate and associated treatment cost

• LFG beneficial use

• Potential to reduce odor issues

• Design Considerations

The Benefits Outweigh the Cost!

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Page 30: Temporary Exposed Geomembrane Caps - nyfederation.org · Leachate Cost Savings at Sussex County •Construction Cost → $660,000 Total •Approximately $63,000 / acre installed •(Excluding

Thank you

Laura Hammerer (845) 695-0277 [email protected] Bodhi Piedmont-Fleischmann (845) 695-0238 [email protected] Cornerstone Environmental Group 100 Crystal Run Road, Suite 101 Middletown, NY 10941

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