Table A.1 Total Facility Requirements

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Table A: LIMITS AND OTHER REQUIREMENTS

A.1 Total Facility Requirements

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GENERAL PERMIT-SPECIFIC REQUIREMENTS hdr

Type of Emission Units Allowed: The stationary source must not have any emission units other than the following types of process operations and emission units:

- Combustion Sources, including eligible boilers, burn-off ovens, catalytic or thermal afterburners, furnaces, eligible internal combustion engines (generators), ovens, and space heaters;

- Material Usage Operations, including adhesive application, casting, cleaning/stripping (including acid cleaning, degreasers, general cleanup with solvents), dip tanks, injection molding, lamination, mixing, molding, resin and gel coating, screen printing, soldering, spraying and coating activities, and stenciling;

- Material Processing Operations which can be determined using the calculation methods in Appendix A, including abrasive blasting, cutting, fuel storage, grinding , sanding, and welding;

- Fugitive sources; and/or - Insignificant Activities listed in Minn. R. 7007.1300, subps. 2 and 3 and/or

conditionally insignificant activities listed in Minn. R. 7008 which include smaller emission units for combustion, material processing and usage operations, storage tanks, and fugitive sources.

To qualify for this General Permit under Minn. R. 7007.1100, and Minn. R. 7007.0800, subp. 2

Type of Control Equipment Allowed: The stationary source must not have any control equipment other than the following: Baghouses, catalytic or thermal afterburners, fabric filters, wall/panel/other wall filters, HEPA filters as defined in Minn. R. 7011.0070.


Labeling Requirements: The Permittee must permanently affix the manufacturer’s serial number to each emission unit and control equipment for tracking purposes within 60 days of permit issuance. If the serial number is not available, a unique number must be assigned to the equipment. The number may be affixed by placard, stencil or other means. The number must be maintained so that it is readable and visible at all times from a safe distance.

To qualify for this General Permit under Minn. R. 7007.1100 and Minn. R. 7007.0800, subp. 2

Equipment List Inventory: The Permittee must maintain a written list of each emission unit and piece of control equipment on site, if applicable. Use Form LE-EIL. The list must include:

- date of revisions - the type of equipment

To qualify for this General Permit under Minn. R. 7007.1100 and Minn. R. 7007.0800,

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o serial number (or assigned number as applicable) o dates of installation, modification and reconstruction

- all applicable Standards of Performance for New Stationary Sources: o Subp. Kb for volatile organic liquid storage vessels o Subp. EE for surface coating of metal furniture o Subp. IIII for compression ignition internal combustion engines o Subp. JJJJ for spark ignition internal combustion engines

- all applicable National Emission Standards for Hazardous Air Pollutants (NESHAP): o Subp. T for halogenated solvent cleaning machines o Subp. JJ for wood furniture manufacturing operations o Subp. MMMM for surface coating of metal parts and products o Subp. NNNN for surface coating of large appliances o Subp. PPPP for surface coating of plastic parts and products o Subp. QQQQ for surface coating of wood building products o Subp. RRRR for surface coating of metal furniture o Subp.WWWW for reinforced plastic composites production o Subp. ZZZZ for stationary reciprocating internal combustion engines o Subp.DDDDD for industrial/commercial/institutional boilers and

process heaters at major sources of HAPs o Subp. JJJJJJ for industrial/commercial/institutional boilers and process

heaters at area sources of HAPs

The list must be updated to include any new, modified or changed equipment before making a change. When the list is updated, the Permittee must maintain copies of it and all previous equipment lists on site.

subp. 2

Eligibility Evaluations: The following eligibility evaluations must be completed before making any modification or change as allowed by this permit:

1. Re-evaluate whether the emission limits in this permit can continue to be met;

2. Evaluate whether any proposed new or replacement equipment is of the type allowed by this permit; and

3. Re-evaluate whether the change or modification will result in any part of the facility being subject to any NSPS or NESHAP other than those allowed by this permit.

If the emission limits can’t be met, or the proposed new equipment is not allowed by this permit, or a NSPS or NESHAP other than what is allowed by this permit will be triggered, the Permittee must apply for and receive an individual Part 70 permit that authorizes the modification or change and operation of the total stationary source before making the modification or change.


Lead Containing Materials: To qualify for this General Permit

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Lead-containing materials in coating materials < 0.50% by weight. under Minn. R. 7007.1100 and Minn. R. 7007.0800, subp. 2

Fuel Usage: The Permittee must use only distillate oil (diesel, fuel oil #1 or #2), natural gas, biodiesel, liquid petroleum gas, and/or gasoline fuels in stationary combustion sources. This does not apply to emission units which qualify as insignificant activities.

Title I Condition: CAAA of 1990 and Minn. R. 7007.0800, subp. 2; to qualify for this general permit under Minn. R. 7007.1100

Fuel Sulfur Content in No. 2 fuel oil/diesel fuel: No. 2 fuel oil/diesel fuel meeting the requirements of 40 CFR Section 80.510(c) only. Beginning June 1, 2012, fuel sulfur content is limited to 15 ppm maximum.

Title I Condition: CAAA of 1990 and Minn. R. 7007.0800, subp. 2; Minn. R. 7005.0100, subp. 35a

Boiler size: The Permittee must not use or install boilers with a maximum design heat input capacity greater than or equal to 10 MMBtu/hr for any individual boiler.


Allowable Coating/Painting Application Methods: The Permittee must use airless, air assisted airless, electrostatic, high volume low-pressure (HVLP) spray equipment, brushes, rollers, dipping and flow coating or equivalent only. The Permittee shall not use air atomization spray equipment. This does not apply to emission units which qualify as insignificant activities.

Title I Condition: CAAA of 1990 and Minn. R. 7007.0800, subp. 2; to qualify for this General Permit under Minn. R. 7007.1100

Best Management Practices for Abrasive Blasting. The Permittee must:

o Store new abrasive blast material in bags, sacks or bulk storage in enclosed buildings, hoppers or silos. Silos should be equipped with a fabric filter such as a baghouse or cartridge filter system.

o Use low dusting abrasives where available and practical to minimize particulate matter emissions, these include: Coal, copper, or nickel slag, steel grit, steel shot or other media with a free silica content less than 1.0%.


Best Management Practices for Coating and Spraying Operations. The Permittee must:

o Store coatings, solvents, and waste materials in closed containers.

Title I Condition: CAAA of 1990 and Minn. R. 7007.0800,

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o Use good housekeeping for spill cleanup. o Implement a soiled wipe management system which consists of placing

soiled wipes in resealable bags or placing soiled wipes in closed containers that are located near the process equipment or workstations.

o Use a high-pressure washer to clean coating lines and containers when practical.

o Paint spray gun cleaning must be done so that an atomized mist or spray of the cleaning solvent is not created outside a container that collects used gun cleaning solvent.

subp. 2; to qualify for this General Permit under Minn. R. 7007.1100

Best Management Practices for Combustion Sources:

The Permittee must use Good Combustion Practices (GCP) to minimize the release of pollutants. This includes the proper design and maintenance of equipment, good housekeeping and good operating practices. Proper maintenance includes following manufacturer recommendations and industry best practices, as applicable, for maintenance schedules, filter replacement, air flow and quality monitoring, periodic testing and analysis, and fuel scrubbing and testing, to optimize operation of the equipment.


Best Management Practices for Internal Combustion Engines (ICE):

o The Permittee may not install a rain cap on any of the emergency engine stacks

o The Permittee must make the test runs for each engine as short as allowed by insurance and building code considerations

o Tests for an emergency generator must not occur while another emergency engine is being tested.

o No testing may be conducted on a day that the Air Quality Index (AQI) or the forecasted AQI exceeds 90 unless the test cannot be deferred. For testing conducted on a day with the AQI above 90, document the reason it was not possible to defer the test and any actions that were taken to limit emissions during the test with the testing records.

o The AQI and the forecasted AQI can be found at: http://www.pca.state.mn.us/index.php/air/air-quality-and-pollutants/general-air-quality/air-quality-index/current-air-quality-index.html


o Best Management Practices for Compression Ignition (CI) Internal Combustion Engines (ICE). For any CI ICE the Permittee must:

o Minimize the engine’s time spent at idle and minimize the engine’s startup time at startup to a period needed for appropriate and safe loading of the engine

o Change the oil and filter every 500 hours of operation or annually, whichever comes first

o Inspect air cleaner every 1,000 hours of operation or annually, whichever comes first, and replace as necessary.

o Inspect all hoses and belts every 500 hours of operation or annually,


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whichever comes first, and replace as necessary

o Best Management Practices for Spark Ignition (SI) Internal Combustion Engines (ICE). The Permittee must:

o Change the oil and filter every 500 hours of operation or annually, whichever comes first

o Inspect spark plugs every 1,000 hours of operation or annually, whichever comes first, and replace as necessary.

o Inspect all hoses and belts every 500 hours of operation or annually, whichever comes first, and replace as necessary


Change of name, ownership, or control of stationary source: The Permittee must submit to the MPCA Form GP-01: General Permit Administrative Changes, within 7 days of the change of name, ownership, or control of the stationary source. If the Commissioner determines that the new owner or operator meets the eligibility requirements of the general permit, then the Commissioner must issue the general permit to the new owner or operator (the new Permittee). Issuance of a general permit to the new Permittee of an eligible stationary source voids and supersedes the general permit of the previous Permittee. If the Commissioner determines the new owner or operator does not meet the eligibility requirements, the new owner or operator must submit a permit application for an individual Part 70 or state permit, as applicable, within 120 days of the Commissioner’s written request for the application.

To qualify for this General Permit under Minn. R. 7007.1100, subp. 8 and Minn. R. 7007.0800, subp. 2

New Source Performance Standards: The Permittee must comply with the following standards in 40 CFR pt. 60, if applicable: - Subp. Kb for volatile organic liquid storage vessels - Subp. EE for surface coating of metal furniture - Subp. IIII for compression ignition internal combustion engines - Subp. JJJJ for spark ignition internal combustion engines

Sources which are subject to any other NSPS for a source category in 40 CFR pt. 60 are not eligible for this General Permit.


National Emission Standards for Hazardous Air Pollutants: The Permittee must comply with the following standards in 40 CFR pt. 63, if applicable: - Subp. T for halogenated solvent cleaning machines - Subp. JJ for wood furniture manufacturing operations - Subp. MMMM for surface coating of miscellaneous metal parts and products - Subp. NNNN for surface coating of large appliances - Subp. PPPP for surface coating of plastic parts and products - Subp. QQQQ for surface coating of wood building products - Subp. RRRR for surface coating of metal furniture - Subp. WWWW for reinforced plastic composites production - Subp. ZZZZ for stationary reciprocating internal combustion engines - Subp. DDDDD for industrial/commercial/institutional boilers and process

heaters at major sources of HAPs


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- Subp. HHHHHH for paint stripping and miscellaneous surface coating operations at area sources of HAPs

- Subp. JJJJJJ for industrial/commercial/institutional boilers and process heaters at area sources of HAPs

Sources which are subject to any other NESHAP for a source category in 40 CFR pt. 63, are subject to any NESHAP for a source category in 40 CFR pt. 61, or were subject to case-by-case MACT standards issued through an individual permit under section 112(g) of the Clean Air Act, are not eligible for this General Permit.

National Emission Standards for Hazardous Air Pollutants:

Permit Appendices: This permit contains appendices as listed in the permit Table of Contents. The Permittee must comply with all requirements contained in the appendices.

To qualify for this General Permit under Minn. R. 7007.1100; Minn. R. 7007.0800, subp. 2

Stratospheric Ozone Protection: Use Forms LE-09 and LE-09F to determine if the facility is subject to this requirement. If the facility currently uses ozone-depleting substances as defined in 40 CFR pt. 82, Sections 601-618 of the 1990 Clean Air Act Amendments and 40 CFR pt. 82 may apply to the facility. The Permittee must read Sections 601-618 and 40 CFR pt. 82 to determine all the requirements that apply to the facility.

40 CFR pt. 82

Federal Ozone Measures: Use Form LE-09 to determine if the facility is subject to this requirement. If the facility currently manufactures consumer and commercial products that emit volatile organic compounds, Section 183(e) of the 1990 Clean Air Act Amendments and 40 CFR pt. 59 may apply to the facility. The Permittee must read Sections 183(e) and 40 CFR pt. 59 to determine all the requirements that apply to the facility.

40 CFR pt. 59

POLLUTANT LIMITS hdr

Particulate Matter (PM): Less than or equal to 25 tons per year for material usage and material processing operations using a 12-month rolling sum, calculated monthly as described in Appendix A.

PM emissions from material usage and processing operations at the facility are subject to this limit, except insignificant activities under Minn. R. 7007.1300, subps. 2 and 3; eligible insignificant activities under Minn. R. chapter 7008; and fugitive sources. If the Permittee replaces any existing PM-emitting equipment, adds new PM-emitting equipment, or modifies the existing equipment, such equipment is subject to this permit limit as well as all of the applicable requirements listed at the Total Facility Level of this permit.

Title I Condition: CAAA of 1990 and Minn. R. 7007.0800, subp. 2; To qualify for this General Permit under Minn. R. 7007.1100

Particulate Matter less than Ten Micron (PM10): Less than or equal to 25 tons per year for material usage and material processing operations using a 12-month rolling sum, calculated monthly as described in Appendix A.

Title I Condition: CAAA of 1990 and Minn. R. 7007.0800,

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PM10 emissions from material usage and processing operations at the facility are subject to this limit, except insignificant activities under Minn. R. 7007.1300, subps. 2 and 3; eligible insignificant activities under Minn. R. chapter 7008; and fugitive sources sources. If the Permittee replaces any existing PM10-emitting equipment, adds new PM10-emitting equipment, or modifies the existing equipment, such equipment is subject to this permit limit as well as all of the applicable requirements listed at the Total Facility Level of this permit.

subp. 2; To qualify for this General Permit under Minn. R. 7007.1100

Particulate Matter less than 2.5 Micron (PM2.5): Less than or equal to 25 tons per year for material usage and processing operations using a 12-month rolling sum, calculated monthly as described in Appendix A.

PM2.5 emissions from material usage and processing operations at the facility are subject to this limit, except eligible insignificant activities under Minn. R. 7007.1300, subps. 2 and 3; eligible insignificant activities under Minn. R. chapter 7008; and fugitive sources. If the Permittee replaces any existing PM2.5-emitting equipment, adds new PM2.5-emitting equipment, or modifies the existing equipment, such equipment is subject to this permit limit as well as all of the applicable requirements listed at the Total Facility Level of this permit.


Nitrogen Oxides (NOx): Less than or equal to 25 tons per year using a 12-month rolling sum from combustion sources, calculated monthly as described in Appendix A.

NOx emissions from combustion sources at this facility are subject to this limit, except eligible insignificant activities under Minn. R. 7007.1300, subps. 2 and 3; eligible insignificant activities under Minn. R. chapter 7008; and fugitive sources. If the Permittee replaces any existing NOx-emitting equipment, adds new NOx-emitting equipment, or modifies the existing equipment, such equipment is subject to this permit limit as well as all of the applicable requirements listed at the Total Facility Level of this permit.


Carbon Monoxide (CO): Less than or equal to 25 tons per year for combustion sources using a 12-month rolling sum, calculated monthly as described in Appendix A.

CO emissions from combustion sources at this facility are subject to this limit, except eligible insignificant activities under Minn. R. 7007.1300 subps. 2 and 3; eligible insignificant activities under Minn. R. chapter 7008; and fugitive sources. If the Permittee replaces any existing CO-emitting equipment, adds new CO-emitting equipment, or modifies the existing equipment, such equipment is subject to this permit limit as well as all of the applicable requirements listed at the Total Facility Level of this permit.


Volatile Organic Compounds (VOC): Less than or equal to 25 tons per year for material usage and processing operations using a 12-month rolling sum, calculated monthly as described in Appendix A..

VOC emissions from material usage and processing operations at the facility are

Title I Condition: CAAA of 1990 and Minn. R. 7007.0800, subp. 2; To qualify

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subject to this limit, except eligible insignificant activities under Minn. R. 7007.1300 subps. 2 and 3; eligible insignificant activities under Minn. R. chapter 7008; and fugitive sources. If the Permittee replaces any existing VOC-emitting equipment, adds new VOC-emitting equipment, or modifies the existing equipment, such equipment is subject to this permit limit as well as all of the applicable requirements listed at the Total Facility Level of this permit.

for this General Permit under Minn. R. 7007.1100

Total Hazardous Air Pollutants (HAP): Less than or equal to 12.5 tons per year for material usage and processing operations using a 12-month rolling sum, calculated monthly as described in Appendix A.

HAP emissions from material usage and processing operations at the facility are subject to this limit, except eligible insignificant activities under Minn. R. 7007.1300 subps. 2 and 3; eligible insignificant activities under Minn. R. chapter 7008; and fugitive sources. If the Permittee replaces any existing HAP-emitting equipment, adds new HAP-emitting equipment, or modifies the existing equipment, such equipment is subject to this permit limit as well as all of the applicable requirements listed at the Total Facility Level of this permit.

Title I Condition: CAAA of 1990 and Minn. R. 7007.0800, subp. 2; To qualify for this General Permit under Minn. R. 7007.1100; 40 CFR Section 63.5805(c); Minn. R. 7011.7800

Single Hazardous Air Pollutants (HAP): Less than or equal to 5 tons per year for material usage and processing operations using a 12-month rolling sum, calculated monthly as described in Appendix A.

HAP emissions from material usage and processing operations at the facility are subject to this limit, except eligible insignificant activities under Minn. R. 7007.1300 subps. 2 and 3. If the Permittee replaces any existing HAP-emitting equipment, adds new HAP-emitting equipment, or modifies the existing equipment, such equipment is subject to this permit limit as well as all of the applicable requirements listed at the Total Facility Level of this permit.

Title I Condition: CAAA of 1990 and Minn. R. 7007.0800, subp. 2; To qualify for this General Permit under Minn. R. 7007.1100; 40 CFR Section 63.5805(c); Minn. R. 7011.7800

OPERATIONAL REQUIREMENTS hdr

Ambient Air Quality Standards: The Permittee must comply with National Primary and Secondary Ambient Air Quality Standards, 40 CFR pt. 50, and the Minnesota Ambient Air Quality Standards, Minn. R. 7009.0010 to 7009.0080. Compliance must be demonstrated upon written request by the MPCA.

Minn. Stat. Section 116.07, subds. 4a & 9; Minn. R. 7007.0100, subp. 7(A), 7(L), & 7(M); Minn. R. 7007.0800, subps. 1, 2 & 4; Minn. R. 7009.0010-7009.0080

Circumvention: The Permittee must not install or use a device or means that conceals or dilutes emissions, which would otherwise violate a federal or state air pollution control rule, without reducing the total amount of pollutant emitted.

Minn. R. 7011.0020

Operation and Maintenance Plan: Retain at the stationary source an operation and maintenance (O & M) plan for all air pollution control equipment. At a

Minn. R. 7007.0800, subp. 14 and Minn.

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minimum, the O & M plan must identify all air pollution control equipment and control practices and must include a preventative maintenance program for the equipment and practices, a description of (the minimum but not necessarily the only) corrective actions to be taken to restore the equipment and practices to proper operation to meet applicable permit conditions, a description of the employee training program for proper operation and maintenance of the control equipment and practices, and the records kept to demonstrate plan implementation.

R. 7007.0800, subp. 16(J)

Operation Changes: In any shutdown, breakdown, or deviation the Permittee must immediately take all practical steps to modify operations to reduce the emission of any regulated air pollutant. The Commissioner may require feasible and practical modifications in the operation to reduce emissions of air pollutants. No emissions units that have an unreasonable shutdown or breakdown frequency of process or control equipment may be permitted to operate.

Minn. R. 7019.1000, subp. 4

Fugitive Emissions: The Permittee shall not cause or permit the handling, use, transporting, or storage of any material in a manner which may allow avoidable amounts of particulate matter to become airborne. The Permittee must also comply with all other requirements listed in Minn. R. 7011.0150.

Minn. R. 7011.0150

Noise: The Permittee must comply with the noise standards set forth in Minn. R. 7030.0010 to 7030.0080 at all times during the operation of any emission units. This is a state only requirement and is not federally enforceable by the EPA Administrator or citizens under the Clean Air Act.

Minn. R. 7030.0010 - 7030.0080

Inspections: The Permittee must comply with the inspection procedures and requirements as found in Minn. R. 7007.0800, subp. 9(A).

Minn. R. 7007.0800, subp. 9(A)

General Conditions: The Permittee must comply with the General Conditions listed in Minn. R. 7007.0800, subp. 16.

Minn. R. 7007.0800, subp. 16

POLLUTION CONTROL EQUIPMENT REQUIREMENTS hdr

Operation of Air Pollution Control Equipment: The Permittee must operate all pollution control equipment whenever the corresponding process equipment and emission units are in operation.

Minn. R. 7007.0800, subp. 2; Minn. R. 7007.0800, subp. 16(J)

Air Pollution Control Equipment: The Permittee must comply with the control equipment rule (Minn. R. 7011.0060 -7011.0080) for all fabric filters, wall or panel filters, catalytic oxidizers, and thermal oxidizers, at the facility.

If the Permittee replaces any existing control equipment that has requirements in this permit, adds new control equipment of a type listed in this requirement, or modifies control equipment that has requirements in this permit, such equipment is subject to all of the applicable requirements of this permit.

Minn. R. 7011.0060 -7011.0080; Minn. R. 7007.0800, subp. 2

Control Efficiency Requirement from Control Equipment Rule: The Permittee To qualify for this

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must vent emissions from any material usage or processing operations controlled by control equipment,s; including existing, modified, or new material usage or processing operations which will be controlled by control equipment, for material usage and processing operations; to control equipment meeting all of the following requirements as defined in Minn. R. 7011.0070:

- The Permittee must operate and maintain the control equipment such that it achieves a control (collection or destruction) efficiency for Total Particulate Matter (PM) greater than or equal to:

o 85% control (collection) efficiency for a wall/panel/other filter

o 99% control (collection) efficiency for a fabric filter or baghouse

o 99.98% control (collection) efficiency for a HEPA or ULPA filter

o 62% control (destruction) efficiency for a catalytic afterburner

o 62% control (destruction) efficiency for a thermal afterburner

General Permit under Minn. R. 7007.1100; and Minn. R. 7011.0060-7011.0080; Minn. R. 7007.0800, subp. 2 Continued below

Control Efficiency Requirement from Control Equipment Rule continued

- The Permittee must operate and maintain the control equipment such that it achieves a control (collection or destruction) efficiency for Particulate Matter less than 10 microns (PM10) greater than or equal to:






- The Permittee must operate and maintain the control equipment such that it achieves a control (destruction) efficiency for Volatile Organic Compounds (VOC) greater than or equal to:



- The Permittee must operate and maintain the control equipment such that it achieves a control (destruction) efficiency for Carbon Monoxide (CO) greater than or equal to:



Overall Control efficiency is Control (Collection or Destruction) Efficiency multiplied by Capture efficiency.

To qualify for this General Permit under Minn. R. 7007.1100; and Minn. R. 7011.0060-7011.0080; Minn. R. 7007.0800, subp. 2

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Control Efficiency Requirement: The Permittee must vent emissions from any material usage or processing emission units controlled by control equipment, including booths for abrasive blasting, sanding, and non fiberglass spraying/coating operations; including existing, modified, or new booths which will be controlled by control equipment, for material usage and processing operations; to control equipment meeting all of the following requirements:

- The Permittee must operate and maintain the control equipment such that it achieves a control (collection or destruction) efficiency for Particulate Matter less than 2.5 microns (PM2.5) greater than or equal to:







Capture Efficiency for Control Equipment: For operations which are totally enclosed, the Permittee shall use a capture efficiency of 100% of uncontrolled emissions. Total enclosure means the operation is conducted in a booth or room with all doors, windows, and access opening closed, and all emissions are captured and discharged through ductwork to control equipment. One side or access opening may consist of a curtain of overlapping plastic panels or sliding doors.

All capture systems that are not totally enclosed must be certified to conform to the design and operating practices recommended in The Manual. The Permittee must submit evidence of certification on Form LECR-02. In addition, the Permittee must provide a description of the hood on Form LEHE-01. Once certified, the Permittee must use for the hood a capture efficiency of 80% of uncontrolled emissions resulting from operations using the certified hood.

For all capture systems that are: (1) not fully enclosed, and (2) not certified to the design and operating practices recommended in The Manual, the Permittee shall use a capture efficiency of 0% of uncontrolled emissions resulting from operations that do not use a total enclosure or a certified hood.

The Manual: for the purposes of this requirement, “The Manual” refers to the most recent edition (as of the time of system certification) of “Industrial Ventilation – A Manual of Recommended Practices” by American Conference of Governmental Industrial Hygienists.

To qualify for this General Permit under Minn. R. 7007.1100; Minn. R. 7011.0060-7011.0080

Fugitive Dust Control: The facility must take reasonable measures to prevent To qualify for this General Permit

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particulate matter from becoming airborne.

Paved Roads. The Permittee must minimize or eliminate fugitive emissions from all paved surfaces. If fugitive emissions from paved surfaces are observed, the Permittee must record the date that fugitive dust was observed, what corrective actions were taken, when the corrective actions were taken, and whether the corrective actions eliminated the fugitive dust.

under Minn. R. 7007.1100; Minn. R. 7007.0800, subp. 2

Fugitive Dust Control: The facility must take reasonable measures to prevent particulate matter from becoming airborne.

Unpaved Roads. The Permittee must use water on exposed surfaces such as unpaved roads to control fugitive particulate emissions, except as provided below. If fugitive emissions from exposed surfaces are observed, the Permittee must record:

- the date that fugitive dust was observed; - what corrective actions were taken, when the corrective actions were

taken, and whether the corrective actions eliminated the fugitive dust; - if dust control measures were not taken because of a rainfall event or

because an area is snow or ice-covered, documentation of the event or condition along with the source of measurement for rainfall (e.g. on-site rain gauge);

- if dust control measures were not taken because of weather conditions, documentation of the date and the weather conditions (e.g. documentation that the temperature indicated freezing conditions)

The Permittee is not required to use water to control fugitive particulate emissions under any of the following circumstances:

- If there was a 0.1 inch rainfall during the previous 24 hours, or - If the areas to be controlled are covered with snow or ice, or - During freezing conditions.


Continued below

PERFORMANCE TESTING REQUIREMENTS hdr

Performance Testing: The Permittee must conduct all performance tests in accordance with Minn. R. ch. 7017 unless otherwise noted in Table A, B, and /or C.

Minn. R. ch. 7017

Performance Test Notifications and Submittals: Performance Tests are due as outlined in Table A of the permit. See Table B for additional testing requirements.

Performance Test Notification (written): due 30 days before each Performance Test Performance Test Plan: due 30 days before each Performance Test Performance Test Pre-test Meeting: due 7 days before each Performance Test Performance Test Report: due 45 days after each Performance Test Performance Test Report - Microfiche Copy: due 105 days after each

Minn. R. 7017.2018; Minn. R. 7017.2030, subps. 1-4, Minn. R. 7017.2035, subps. 1-2

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Performance Test

The Notification, Test Plan, and Test Report may be submitted in an alternative format as allowed by Minn. R. 7017.2018.

MONITORING REQUIREMENTS hdr

Monitoring Equipment: The Permittee must install or make needed repairs to monitoring equipment within 60 days of issuance of the permit if monitoring equipment is not installed and operational on the date the permit is issued.

Minn. R. 7007.0800, subp. 4(D) and Minn. R. 7011.0075

Monitoring Equipment Calibration: The Permittee must either:

1. Calibrate or replace required monitoring equipment every 12 months; or

2. Calibrate or replace at the frequency stated in the manufacturer’s specifications.

For each monitor, the Permittee must maintain a record of all calibrations/replacements, including the date conducted, and any corrective action that resulted. The Permittee must include the calibration/replacement frequencies, procedures, and manufacturer's specifications (if applicable) in the Operations and Maintenance Plan. Any requirements applying to continuous emission monitors are listed separately in this permit.

Minn. R. 7007.0800, subp. 4(D)

Operation of Monitoring Equipment: Unless otherwise noted in Tables A, B, and/or C, monitoring a process or control equipment connected to that process is not necessary during periods when the process is shutdown, or during checks of the monitoring systems, such as calibration checks and zero and span adjustments. If monitoring records are required, they should reflect any such periods of process shutdown or checks of the monitoring system.

Minn. R. 7007.0800, subp. 4(D)

RECORDKEEPING REQUIREMENTS hdr

Recordkeeping: The Permittee must retain all records at the facility for a period of 5 years from the date of monitoring, emission calculations, sampling, measurement, eligibility evaluation, determination, or reporting. Records which the Permittee must retain at the facility include all calibration and maintenance records, all original strip-chart recordings for continuous monitoring instrumentation, and copies of all reports, records, evaluations, and documentation required by the permit. Records must conform to the requirements listed in Minn. R. 7007.0800, subp. 5(A), including at a minimum:

1. the date, place as defined in the permit, and time of sampling or measurements;

2. the date or dates analyses were performed; 3. the company or entity that performed the analyses; 4. the analytical techniques or methods used;

Minn. R. 7007.0800, subp. 5

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5. the results of such analyses; and 6. the operating conditions existing at the time of sampling or

measurement.

Hood Certification and Recordkeeping: The Permittee must maintain a copy of the hood certification on site (Form LECR-02), as well as the annual record of the fan rotation speed, fan power draw, or face velocity of each hood, or other comparable airflow indication method, if applicable, (Form LEHE-01).

To qualify for this General Permit under Minn. R. 7007.1100; Minn. R. 7011.0060-7011.0080; Minn. R. 7007.0800, subps. 4, 5, and 14

Lead-containing Material: The Permittee must obtain and maintain a Safety Data Sheet, Material Safety Data Sheet (MSDS) or Certification of Analysis (COA) provided by the supplier of each lead-containing coating material used in an emission unit that does not qualify as an insignificant activity under 7007.1300, subps. 2 or 3. If a material content range is given on the SDS, MSDS or COA, the highest number in the range must be used in all permit calculations. If there is information provided in the Regulatory Section of the SDS, the highest number in the range of that section may be used. Other alternative methods approved by the MPCA may be used to determine the lead content. The Commissioner reserves the right to require the Permittee to determine the lead content of any material according to EPA and or ASTM reference methods. If an EPA or ASTM reference method is used for material content determination, the date obtained must supersede the SDS, MSDS or COA data.


Monthly Calculation and Recordkeeping for fuel usage and NOx/CO emissions: By the 15th day of each month, the Permittee must calculate and record the quantity of fuel burned during the previous month of each type of fuel used. The Permittee must use this fuel usage record to calculate NOx and CO emissions from fuel combustion using Equation A2.1 in Appendix A to this permit.

The Permittee must maintain all records of NOx and CO emissions calculations, including the 12-month rolling sum on a monthly basis. The Permittee must calculate the 12-month rolling sum every month by calculating one month total and adding it to the sum of each month’s total from the previous 11 consecutive months.

Title I Condition: To avoid classification as a major source under 40 CFR Section 52.21 and Minn. R. 7007.3000; Minn. R. 7007.0800, subps. 4 and 5

Monthly Calculation and Recordkeeping for PM/PM10/PM2.5 emissions: By the 15th day of each month, the Permittee must calculate and record the PM, PM10, and PM2.5, emissions at the facility using Equations A3.1.1 and A3.1.2 in Appendix A to this permit.

The Permittee must maintain all records of PM/PM10/PM2.5 emissions calculations, including the 12-month rolling sum on a monthly basis. The Permittee must calculate the 12-month rolling sum every month by calculating one month total and adding it to the sum of each month’s total from the previous

Title I Condition: To avoid classification as a major source under 40 CFR Section 52.21 and Minn. R. 7007.3000; Minn. R. 7007.0800, subps. 4

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11 consecutive months. and 5

Monthly Calculation and Recordkeeping for VOC emissions: By the 15th day of each month, the Permittee must calculate and record the following:

1. Total purchases of all VOC containing materials used during the previous month. This record must include the VOC content of each material as determined by the Material Content requirement of this permit;

2. The total VOC emissions for the previous month as directed in Appendix A to this permit; and

3. Total 12-month rolling sum VOC emissions for the previous 12-month period by summing the monthly VOC emissions data for the previous 12 month.

The Permittee must calculate the 12-month rolling sum every month by calculating one month total and adding it to the sum of each month’s total from the previous 11 consecutive months.

Title I Condition: To avoid classification as a major source under 40 CFR Section 52.21 and Minn. R. 7007.3000; Minn. R. 7007.0800, subps. 4 and 5

Material Content: VOC and HAP contents in all materials must be determined by the Safety Data Sheet (SDS), Material Safety Data Sheet (MSDS) or Certification of Analysis (COA) provided by the supplier of each material used. If a material content range is given on the SDS, MSDS or COA, the highest number in the range must be used in all permit calculations. If there is information provided in the Regulatory Section of the SDS, the highest number in the range of that section may be used. Other alternative methods approved by the MPCA may be used to determine the VOC content. The Commissioner reserves the right to require the Permittee to determine the VOC content of any material according to EPA and or ASTM reference methods. If an EPA or ASTM reference method is used for material content determination, the data obtained must supersede the SDS, MSDS or COA data.

Minn. R. 7007.0800, subps. 4 and 5

Waste Credit: If the Permittee elects to obtain credit for HAPs and/or VOC shipped in waste materials, the Permittee must either use item 1 or 2 to determine the VOC and/or total and individual HAP content for each credited shipment. 1) The Permittee must analyze a composite sample of each waste shipment to determine the weight percent content of VOC, total HAP and each individual HAP, excluding water, or 2) The Permittee may use supplier data for raw materials to determine the VOC, and total and individual HAP contents of each waste shipment using the same content data used to determine the content of raw materials. If the waste contains several materials, the content of mixed waste must be assumed to be the lowest VOC, total HAP and individual HAP content of any of the materials.

Minn. R. 7007.0800, subps. 4 and 5

Monthly Calculation and Recordkeeping for HAP emissions: By the 15th day of each month, the Permittee must calculate and record the HAP emissions at the facility as directedin Appendix A to this permit.

The Permittee must maintain all records of HAP emissions calculations, including

Minn. R. 7007.0800, subps. 4 and 5

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the 12-month rolling sum on a monthly basis. The Permittee must calculate the 12-month rolling sum every month by calculating one month total and adding it to the sum of each month’s total from the previous 11 consecutive months.

REPORTING AND SUBMITTALS REQUIREMENTS hdr

Compliance Management Plan: The Permittee must submit to the MPCA the compliance management plan within 60 days of the issuance of this permit. If the Permittee adds any new, modified or changed equipment, the Permittee must update this plan and submit it to the MPCA at least seven days before the change. Use Form LE-CMP.


Shutdown Notifications: The Permittee must notify the Commissioner at least 24 hours in advance of planned shutdown of any control equipment or process equipment if the shutdown would cause an increase in the emissions of any regulated air pollutant. If the Permittee does not have advance knowledge of the shutdown, the Permittee must notify the Commissioner as soon as possible after the shutdown. However, notification is not required in the circumstances outlined in Items A, B, and C of Minn. R. 7019.1000, subp. 3. At time of notification, the Permittee must inform the Commissioner of the cause of the shutdown and the estimated duration. The Permittee must notify the Commissioner when the shutdown is over.

Minn. R. 7019.1000, subp. 3

Breakdown Notifications: The Permittee must notify the Commissioner within 24 hours of a breakdown of more than one hour duration of any control equipment or process equipment if the breakdown causes an increase in the emissions of any regulated air pollutant. The 24-hour time period starts when the breakdown was discovered or reasonably should have been discovered by the owner or operator. However, notification is not required in the circumstances outlined in Items A, B, and C of Minn. R. 7019.1000, subp. 2. At time of notification or as soon as possible thereafter, the Permittee must inform the Commissioner of the cause of the breakdown and the estimated duration. The Permittee must notify the Commissioner when the breakdown is over.

Minn. R. 7019.1000, subp. 2

Notification of Deviations Endangering Human Health or the Environment: As soon as possible after discovery, the Permittee must notify the Commissioner or the state duty officer, either orally or by facsimile, of any deviations from permit conditions which could endanger human health or the environment.

Minn. R. 7019.1000, subp. 1; Minn. R. 7007.0800, subp. 6(A)

Notification of Deviations Endangering Human Health or the Environment Report: Within 2 working days of discovery, the Permittee must notify the Commissioner in writing of any deviation from the permit conditions which could endanger human health or the environment. In this written notification, the

Minn. R. 7019.100, subp. 1; Minn. R. 7007.0800, subp. 6(A)

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Permittee must include the following information: 1. the cause of the deviation; 2. the exact dates of the period of the deviation, if the deviation has not been

corrected; 3. whether or not the deviation has been corrected; 4. the anticipated time by which the deviation is expected to be corrected, if

not yet corrected; and 5. steps taken or planned to reduce, eliminate, and prevent reoccurrence of

the deviation.

Semiannual Deviations Report: Due 30 days after end of each calendar half-year. The first semiannual report, covering deviations which occurred during the period from January 1 through June 30, is due by July 30 of each year. The second report, covering deviations which occurred during the period from July 1 through December 31, is due by January 30 of each year. If no deviations have occurred, the Permittee must submit the report stating no deviations. Use Form DRF-2 (or equivalent replacement form or reporting mechanism approved by the Commissioner).

Minn. R. 7007.0800, subp. 6(A)(2)

Annual Compliance Certification: due 31 days after end of each calendar year following Permit Issuance (for the previous calendar year). The Permittee must submit this to the Commissioner on Form LECR-04 (or equivalent replacement form or reporting mechanism approved by the Commissioner). This report covers all deviations experienced during the calendar year.

Minn. R. 7007.0800, subp. 6(C)

Equipment Inventory List: Due on or before 30 days after end of each calendar year following permit issuance. Use Form LE-EIL.

To qualify for this General Permit under Minn. R. 7007.1100

Emission Inventory Report: Due on or before April 1 of each calendar year following permit issuance, to be submitted on a form approved by the Commissioner.

Minn. R. 7019.3000-7019.3010

Emission Fees: Due 30 days after receipt of an MPCA bill. Minn. R. 7002.0005-7002.0095

Risk Management Plan: If the Permittee is required to develop and implement a Risk Management Plan (RMP) for accidental releases, the Permittee must submit a RMP as required by 40 CFR pt. 68. The Permittee must use Forms LE-09 and LE-09G to determine whether this requirement applies and maintain copies of this determination onsite.

The Permittee of a stationary source at which a regulated substance is present above a threshold quantity in a process must design and implement an accidental release prevention program.

The Permittee must submit the initial RMP no later than the latest of the following dates:

40 CFR pt. 68

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o June 21, 1999; o Three years after the date on which a regulated substance is first listed

under 40 CFR Section 68.130; or o The date on which a regulated substance is first present above a

threshold quantity in a process.

The Permittee must fully update and resubmit the RMP least once every five years. The five-year anniversary date is reset whenever the RMP is fully updated and resubmitted.

The Permittee must submit RMPs to the Risk Management Plan Reporting Center, P.O. Box 1515, Lanham-Seabrook, Maryland 20703-1515. RMP information may be obtained at http://www.epa.gov/swercepp or by calling 1-800-424-9346.

Application for Permit Reissuance: due 180 days before expiration of existing permit.

Minn. R. 7007.0400, subp. 2

Submittals: All submittals required by this permit must be certified by a responsible official, defined in Minn. R. 7007.0100, subp. 21. Submittals which must be provided on forms approved by the Commissioner are noted in Tables A, B and/or C in this permit. All submittals must be postmarked or received by the date specified in the tables.

Minn. R. 7007.0800, subp. 6

Table A.1 Total Facility Requirements

Documents

Transcript of Table A.1 Total Facility Requirements