Station Scope of Supply_Block Sub Assembly

8/3/2019 Station Scope of Supply_Block Sub Assembly

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Area StationType of

operationVariant SUB OPERATIONS / ELEMENTS DESCRIPTION Station Scope of Supply

2P Engine selection at SDP

2P BlockBlock fetching from trolley & placement on idler conveyor

2P Barcode attachment on history card pad and number plate placement on pallet

2D Engine selection at SDP

2D BlockBlock fetching from trolley & placement on idler conveyor

2D Barcode attachment on history card pad and number plate placement on pallet

3P Engine selection at SDP

3P BlockBlock fetching from trolley & placement on idler conveyor

3P Barcode attachment on history card pad and number plate placement on pallet

2P Front and rear cover dowel fitment on engine

2P Alternator support dowel fitment

2P Knock sensor loose fitment and run down

2D Oil pump and water pump dowel fitment

2D Alternator support dowel fitment

2D Turbo oil return stud fitment

3P Oil pump and water pump dowel fitment on engine

3P Plummer block support dowel fitment

3P Knock sensor loose fitment and run down

2P Pallet lifting station

2D Pallet lifting station

3P Pallet lifting station

2P Block fetching from idler conveyor

2P

Pallet locating pin adjustment

Block placement on pallet on head face

2D Block fetching from idler conveyor

2D



3P Block fetching from idler conveyor

3P



2P MB cap loosening,removal and placement on pallet

2P Crankshaft placement on pallet

2D MB cap loosening,removal and placement on pallet

2D Crankshaft placement on pallet

3P MB cap loosening,removal and placement on pallet

3P Crankshaft placement on pallet

Manual

Manual

Manual

Manual

1)1 pce Station tool rail frame with rail(For lightening,Display board)2)1 pce mechanical end stopper

1)1 pce Station tool rail frame without rail(For lightening,Display board)2)1 No. solenoid actuated end stopper3) 1 No. operator console

1) 1 No. Station tool rail frame with rail(For lightening,Display board)2)1 No. solenoid actuated end stopper

3)1 No. anti back stopper4)1 No. operator console

1)1 pce Station tool rail frame with rail(For lightening,Display board)2)1 pce mechanical end stopper3) Lever operated 4 position rotary table

SubAssly

BSA

BSA

SubAssly

SS2

Block Sub Assembly process Sequence for 273 MPFI,278 Dicor and 373 MPFI

BSA ST01 Automatic

1)1 No. solenoid actuated end stopper2.1 No. pallet auto lifting s tation3)1 No. operator pendant4)1 No. Main conveyor console with HMI

ST1

ST1

ST2

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2P BB cap loosening and placement on pallet

2P Thrust plate fitment on BB cap 2

2D Bedplate lower bolts(on exhaust side) loosening and placement on pallet

2D Block rotation by 180 Deg about vertical-POP lifter

2D Bedplate lower bolts(on intake side) loosening and placement on pallet

2D Block rotation about vertical axis to initial position

3P Water pump outlet loose fitment on block

3P Water pump outlet tightening on block

2P Idle

2D BB bolt loosening and placement on pallet

2D Bedplate removal and placement on LGA conveyor

3P Idle

2P Crankshaft & block 2D matrix scanning

2P MB shell upper fitment on block and lower fitment on cap

2P BB shell upper fitment on block and lower fitment on cap

2D(OP1) Crankshaft & block 2D matrix scanning

2D(OP1) Piton cooling nozzle fitment

2D(OP2) MB shell and BB upper shell upper fitment on block

2D(OP2) MB and BB lower shell fitment on bedplate

3P Crankshaft & block 2D matrix scanning

3P MB shell upper fitment on block and lower fitment on cap

2P MB-BB shell oiling

2P Balancer shaft dropping

2P Crankshaft dropping

2P MB cap 2 with thrust washer fitment and bolt hand spins

2D MB-BB shell oiling

2D Balancer shaft dropping

2D Crankshaft dropping

2D Bedplate positioning on block

3P MB shell oiling

3P Crankshaft dropping

3P MB cap 3 with thrust waher fitment on block

2P MB1 and MB3 placment and bolt hand spins

2P BB 1 and BB2 cap placement and bolt hand spins

2D MB and BB bolt hand spins

2D Turbo oil return stud fitment

3P MB1,MB2 and MB4 placment on block and bolt hand spins

3P Water inlet tube fitment

BSA

ST5 Manual

Semi Automatic

Manual

Manual

1)1 No 180 Deg turn table with pop up lifter2) No. Station tool rail frame with rail(For lightening,Display board)3)1 No. solenoid actuated end stopper4)1 No. anti back stopper5)1 No. operator console

1) 1 No. Station tool rail frame with rail(For lightening,Display board)2)1 No. solenoid actuated end stopper3)1 No. anti back stopper4)1 No. operator console

ST4

Semi Automatic

1) 1 No. Station tool rail frame with rail(For lightening,Display board)2)1 No. solenoid actuated end stopper

3)1 No. anti back stopper4)1 No. operator console

BSA ST7

1)Low cost automation for oiling arrangment2) 1 No. Station tool rail frame with rail(For lightening,Display board)3)1 No. solenoid actuated end stopper4)1 No. anti back stopper5)1 No. operator console

1)1 No. 2D matrix scanner(Cordless with parking arrangement)2)2 Nos. pick to light rack(3 tier)3) 1 No. Station tool rail frame with rail(For lightening,Display board)4)1 No. solenoid actuated end stopper5)1 No. anti back stopper6)1 No. operator console

BSA

BSA

BSA

ST3

ST6

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2P Idle station

2D Bedplate tightening by MSNR

3P MB BB cap tightening by MSNR

2P MB and BB bolt tightening with MSNR and marking

2P Balancer third oil gallery plug fitment

2D Idle

3P Idle

2P Quality gate and rework out station

2D Quality gate and rework out station

3P Quality gate and rework out station

2P Crankshaft end play checking machine

2D Crankshaft end play checking machine

3P Crankshaft end play checking machine

2P Balancer shaft end play checking

2D Balancer shaft end play checking

3P Balancer shaft end play checking

2P Idle station

2D Idle station

3P Idle station

2P Final Quality Gate and block unloading

2D Final Quality Gate and block unloading

3P Final Quality Gate and block unloading

2P Pallet loweing station

2D Pallet loweing stat ion

3P Pallet loweing station

1) 1 pce Station tool rail frame with rail(With lightening,Display board)2)1 pce solenoid actuated end stopper3)1 pce anti back stopper4)1 pce operator pendant


1) 1 pce Station tool rail frame with rail(With lightening,Display board)2)1 pce solenoid actuated end stopper3)1 pce operator pendant

Manual

ST13 Manual

BSA ST1 Manual

BSA ST12 Manual

1) 1 No pop up lifter for pallet lifting from conveyor2) 1 no pneumatic clamping arrangment3) 1 No. Station tool rail frame with rail(For lightening,Display board)4)1 No. solenoid actuated end stopper5)1 No. anti back stopper6)1 No. operator console

BSA ST9 Semi Auto Matic


Semi Automatic


ST11


Manual

ST10


Manual

ST14

ST8BSA

BSA

BSA

BSA

BSA

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Station Scope of Supply_Block Sub Assembly

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