siei gefran xvyev

...... Start up guideSpecification and installation

SIE

IDriv

eBrushless Servodrive

XVy-EV

Thank you for choosing this Gefran product.

We will be glad to receive any possible information which couldhelp us improving this manual. The e-mail address is thefollowing: [email protected] using the product, read the safety instruction sectioncarefully.)Keep the manual in a safe place and available to engineeringand installation personnel during the product functioning period.Gefran Spa has the right to modify products, data anddimensions without notice.The data can only be used for the product description and theycan not be understood as legally stated properties.All rights reserved.

This manual is updated according to software version 4.26.

NOTE! Refer to the Drive programmation with MDPlc (inside the XVytools cd-rom) to use the drive with the Plc function in thededicated MDPlc development environment.

The identification number of the software version can be readon the inverter nameplate or on the label on the FLASHmemories mounted on the regulation card.

SIEIDrive - XVy-EV Users Guide Table of Contents 3

Tables of ContentsSafety Symbol Legend - Precautions de securit ............................................................ 8Chapter 0 - Safety Precautions ........................................................................................ 9Chapter 1 - Functions and General Features ................................................................. 15

1.1 Motors and Encoders ............................................................................................................... 171.1.1 Motors ................................................................................................................................................... 17

Chapter 2 - Inspection Procedures, Components Identification and StandardSpecifications ............................................................................................... 18

2.1 Delivery Inspection Procedures ................................................................................................ 182.1.1 General ................................................................................................................................................... 182.1.2 Drive type designation ........................................................................................................................... 192.1.3 Nameplate .............................................................................................................................................. 20

Figure 2.1.3.1: Identification nameplate ........................................................................................................................................................ 20Figure 2.1.3.2: Firmware & Card revision level nameplate .............................................................................................................................. 20Figure 2.1.3.3: Nameplates position ............................................................................................................................................................... 20

2.2 Component identification ......................................................................................................... 21Figure 2.2.1: Basic Setup of drive .................................................................................................................................................................. 21Figure 2.2.2: Drive view & components .......................................................................................................................................................... 22

2.3 Standard specifications ........................................................................................................... 232.3.1 Permissible environmental conditions .................................................................................................... 23Disposal of the Device ..................................................................................................................................... 242.3.2 AC Input/Output Connection .................................................................................................................. 24

Table 2.3.2.1: Input / Output Specifications .................................................................................................................................................... 252.3.3 Rated and overload currents .................................................................................................................. 26I x T Algorithm ................................................................................................................................................ 27

Table 2.3.3.1: Rated and overload currents with I x T algorithm ..................................................................................................................... 27I2T Algorithm ................................................................................................................................................ 30

Table 2.3.3.2: Rated and overload currents with I2 x T algorithm ................................................................................................................... 30

Chapter 3 - Installation Guidelines ................................................................................. 343.1 Mechanical Specification ......................................................................................................... 34

Figure 3.1.1: Drive Dimensions, XVy-EV 10306 ... XVy-EV 32550 sizes .......................................................................................................... 34Figure 3.1.2: Drive dimensions, XVy-EV 43570 ... XVy-EV 8280400 sizes ....................................................................................................... 35Figure 3.1.3: Drive dimensions, C and CP sizes .............................................................................................................................................. 36Figure 3.1.4: Drive dimensions, C and CP -IP00 sizes .................................................................................................................................... 36

3.2 Watts Loss, Heat Dissipation, Internal Fans and Minimum Cabinet Opening Suggested for theCooling ................................................................................................................................... 37Table 3.2.1: Heat dissipation and Required Air Flow ....................................................................................................................................... 37Table 3.2.2: Minimum cabinet opening suggested for the cooling ................................................................................................................... 37

3.2.1 Cooling Fans Power Supply .................................................................................................................... 38Figure 3.2.1: UL type fans connections ........................................................................................................................................................... 38Figure 3.2.2: Example for external connection ................................................................................................................................................ 38

3.3 Installation Mounting Clearance .............................................................................................. 39Figure 3.3.1: Max. Angle of Inclination ........................................................................................................................................................... 39Figure 3.3.2: Mounting Clearance .................................................................................................................................................................. 39

Chapter 4 - Wiring Procedure ........................................................................................ 414.1 Accessing the Connectors (IP20 models) ................................................................................ 41

4.1.1 Removing the Covers ............................................................................................................................. 41Figure 4.1.1: Removing the covers (XVy-EV 10306 to XVy-EV 32550 sizes ) ................................................................................................... 41Figure 4.1.2: Removing the covers (XVy-EV 43570 to XVy-EV 9560650 sizes) ............................................................................................... 42

4.1.2. Wiring Suggestion ................................................................................................................................. 424.2 Power Section .......................................................................................................................... 43

4.2.1 Terminal Assignment on Power Section / Cable Cross-Section ............................................................. 43Table 4.2.1.1: Power Section Terminals from XVy-EV 10306 to XVy-EV 32550 ............................................................................................... 43Table 4.2.1.2: Power Section Terminals from XVy-EV 43570 to XVy-EV 9560650 ........................................................................................... 44

4 Table of Contents SIEIDrive - XVy-EV Users Guide

Table 4.2.1.3: Power Section Terminals XVy-EV ...-IP00 sizes ........................................................................................................................ 44Table 4.2.1.4: Maximum cable cross section for power terminals ................................................................................................................ 45

4.3 Regulation Section ................................................................................................................... 464.3.1 R-XVy-EV Regulation Card ...................................................................................................................... 46

Figure 4.3.1: Connectors Location .................................................................................................................................................................. 47Table 4.3.1.1: Jumpers on Regulation Card .................................................................................................................................................... 47

4.3.2 Terminal Assignments on Regulation Section ........................................................................................ 48Table 4.3.2.1: Plug-in Terminal Strip Assignments on Regulation Card ............................................................................................................ 48Table 4.3.2.2: Maximum permissible cable cross-section on the plug-in terminals of the regulator section .................................................... 49Table 4.3.2.3: Maximum Control Cable Lengths .............................................................................................................................................. 49Figure 4.3.2.1: Potentials of the control section .............................................................................................................................................. 50

4.4 Feedback Devices .................................................................................................................... 51Table 4.4.1: Feedback devices ....................................................................................................................................................................... 51

4.4.1 XE Connector Assignments .................................................................................................................... 52Table 4.4.1.1: XE Connector Assignments ...................................................................................................................................................... 52

4.4.2 XER Encoder Connector Assignments (for auxiliary encoders) .............................................................. 52Table 4.4.2.1: XER Connector Assignments .................................................................................................................................................... 52

4.4.3 Feedback /Drive Connections ................................................................................................................. 53Table 4.4.3.1: Resolver/Encoder jumpers settings .......................................................................................................................................... 53

4.3.3.1 Resolver Connections (RES) ............................................................................................................. 534.4.3.2 Sinusoidal Encoder SinCos Connections (SESC) .............................................................................. 534.4.3.3 Digital Encoder with Hall Effect Sensors Connections (DEHS) ......................................................... 544.4.3.4 Absolute Encoder Connections (SSi / EnDat /Hiperface protocols) .................................................. 554.4.3.5 Encoder /Resolver Specifications (XE connector) ............................................................................. 554.4.3.6 Encoder Simulation / Repetition, Auxiliary Encoder Input (XER/EXP Connector) .............................. 56

4.4.4 Encoder Cable Length ............................................................................................................................. 574.4.5 Checking Encoder / Drive Connections ................................................................................................. 58

4.5 CANopen Connection ............................................................................................................... 594.6 Fast Link Connections .............................................................................................................. 60

Figure 4.6.1: XFL-OUT Connector (FAST LINK Output) .................................................................................................................................... 60Figure 4.6.2: XFL-IN Connector (FAST LINK Input) .......................................................................................................................................... 60

4.6.1 Fast Link Data ........................................................................................................................................ 604.7 Serial Interface ......................................................................................................................... 61

4.7.1 Serial Interface Description .................................................................................................................... 61Figure 4.7.1: RS485 Serial Interface ............................................................................................................................................................... 61

4.7.2 RS 485 Serial Interface Connector Description ...................................................................................... 62Table 4.7.2.1: Assignment of the plug XS connector for the RS 485 serial interface ........................................................................................ 62

4.8 Standard Connection Diagram ................................................................................................. 634.8.1 XVy-EV Connections .............................................................................................................................. 63

Figure 4.8.1.1: Typical connection .................................................................................................................................................................. 63Figure 4.8.1.2: Typical connection diagram for XVy-EV ...-DC versions. .......................................................................................................... 64

4.8.2 Parallel Connection on the AC (Input) and DC (Intermediate Circuit) Side of Several Drives .................. 65Figure 4.8.2.1: Parallel Connection on the AC and DC Side of Several Drives ................................................................................................. 65

4.9 Circuit Protection ..................................................................................................................... 664.9.1 External Fuses for the Power Section .................................................................................................... 66

Table 4.9.1.1: External Fuse Types for AC input side ....................................................................................................................................... 664.9.2 External Fuses for the Power Section DC Input Side .............................................................................. 67

Table 4.9.2.1: External fuses type for DC input side ........................................................................................................................................ 674.9.3 Internal Fuses ......................................................................................................................................... 68

Table 4.9.3.1: Internal fuses ........................................................................................................................................................................... 68

4.10 Chokes / Filters ...................................................................................................................... 68Figure 4.10.1: Input/output choke dimensions ................................................................................................................................................ 68

4.10.1 AC Input Chokes ................................................................................................................................... 69Table 4.10.1.1: 3-Phase AC Input Chokes ....................................................................................................................................................... 69

4.10.2 Output Chokes ...................................................................................................................................... 69Table 4.10.2.1: Recommended values for output chokes ................................................................................................................................ 70

4.10.3 Interference Suppression Filters .......................................................................................................... 71Table 4.10.3.1: Recommended EMI filters ...................................................................................................................................................... 71Figure 4.10.3.1: Filter dimension .................................................................................................................................................................... 72


4.11 Braking Units ......................................................................................................................... 73Figure 4.11.1: Operation with Braking Unit (Principle) .................................................................................................................................... 73

4.11.1 Internal Braking Unit ............................................................................................................................. 73Table 4.11.1.1: Technical data of the internal braking units ............................................................................................................................ 74

4.11.2 Internal and External Braking Resistors ................................................................................................ 74Figure 4.11.2.1: Connection with internal Braking Unit and external braking resistor ...................................................................................... 74Table 4.11.2.1: Lists and technical data of the external standard resistors .................................................................................................... 75Figure 4.11.2.2: External resistors .................................................................................................................................................................. 75Figure 4.11.2.3: Limit operating braking cycle with typical triangular power profile ........................................................................................ 76Figure 4.11.2.4: Braking cycle with TBR / TC = 20% ..................................................................................................................................... 76Figure 4.11.2.5: Generic braking cycle with triangular profile ......................................................................................................................... 77

4.11.3 Control of the External Braking Power .................................................................................................. 784.11.4 External Resistance Interaction with the System Parameters ............................................................. 784.11.5 Choice of the Thermal Relay for Brake Resistor ................................................................................... 78

4.12 Buffering the Regulator Supply .............................................................................................. 80Table 4.12.1: DC Link Buffer Time .................................................................................................................................................................. 80Figure 4.12.1: Buffering the Regulator Supply by Means of Additional Intermediate Circuit Capacitors ........................................................... 81

4.13 Discharge Time of the DC-Link ............................................................................................... 82Table 4.13.1: DC Link Discharge Time ........................................................................................................................................................... 82

Chapter 5 - Sizing Criteria .............................................................................................. 835.1 Motor Check ............................................................................................................................ 845.2 Check of the Drive Size ............................................................................................................ 855.3 Application Example: Flying Cut .............................................................................................. 86

Chapter 6 - Maintenance ................................................................................................ 886.1 Care ......................................................................................................................................... 886.2 Service ..................................................................................................................................... 886.3 Repairs ..................................................................................................................................... 886.4 Customer Service ..................................................................................................................... 88

Chapter 7 - Settings and Commissioning ....................................................................... 897.1 PC Configurator ........................................................................................................................ 897.2 Commissioning ........................................................................................................................ 89

7.2.1 Connection with the PC .......................................................................................................................... 897.2.2 Essential Parameters Set up .................................................................................................................. 917.2.3 Speed Mode Configuration Example ...................................................................................................... 927.2.4 Position Mode Configuration Example .................................................................................................... 937.2.5 Electrical Line Shaft Mode Configuration Example ................................................................................. 94

7.3 Download Firmware ................................................................................................................. 957.4 Automatic Electric Phasing Procedure for Encoder/Resolver ................................................... 96

Chapter 8 - Keypad Operation ........................................................................................ 998.1 Keypad Description .................................................................................................................. 99

8.1.1 LED ......................................................................................................................................................... 998.1.2 Function Keys ....................................................................................................................................... 1008.1.3 Display - Using keypad ......................................................................................................................... 1018.2.1 Errors .................................................................................................................................................... 103

Table 8.2.1.1: Errors list ............................................................................................................................................................................... 103

8.3 Alarms and Errors Handling ................................................................................................... 1048.3.1 Alarms (Failure register) ....................................................................................................................... 104

Figure 8.3.1: Led Status and Keypad ............................................................................................................................................................ 104Table 8.3.1.1: Alarms list .............................................................................................................................................................................. 104

8.3.2 Alarm description ................................................................................................................................. 105

Chapter 9 - Block Diagrams ......................................................................................... 109Chapter 10 - Parameters and Functions ....................................................................... 113

10.1 Parameters menu ................................................................................................................. 113

6 Table of Contents SIEIDrive - XVy-EV Users Guide

10.2 Legend ................................................................................................................................. 11510.3 Parameters Description and Functions ................................................................................ 116

MONITOR ......................................................................................................................................... 116SAVE / LOAD PAR ............................................................................................................................ 117DRIVE CONFIG ................................................................................................................................. 118MOTOR DATA ................................................................................................................................... 120ENCODER PARAM ........................................................................................................................... 121RAMP .............................................................................................................................................. 123SPEED .............................................................................................................................................. 124SPD / POS GAIN ............................................................................................................................... 125TORQUE ........................................................................................................................................... 125CURRENT GAINS ............................................................................................................................. 127FLUX ................................................................................................................................................ 128DIGITAL INPUTS ............................................................................................................................... 128DIGITAL OUTPUTS ........................................................................................................................... 135ANALOG INPUTS ............................................................................................................................. 141ANALOG OUTPUTS .......................................................................................................................... 143ENC REPETITION .............................................................................................................................. 145JOG FUNCTION ................................................................................................................................ 146MULTISPEED .................................................................................................................................... 146MULTIRAMP .................................................................................................................................... 148SPEED DRAW .................................................................................................................................. 149MOTOR POT ..................................................................................................................................... 149BRAKE CONTROL ............................................................................................................................. 151POWERLOSS .................................................................................................................................... 152POSITION ......................................................................................................................................... 154EL LINE SHAFT ................................................................................................................................. 176BRAKING RES .................................................................................................................................. 180ALARMS .......................................................................................................................................... 180FIELDBUS ......................................................................................................................................... 183ENABLE KEYS .................................................................................................................................. 195TUNING ............................................................................................................................................ 196KEYPAD PSW ................................................................................................................................... 197SERVICE ........................................................................................................................................... 199

Chapter 11 - Parameters Index .................................................................................... 205IPA ................................................................................................................................................ 205

Chapter 12 - Motor Cables ........................................................................................... 216Figure 12.1: Cable SBM Motor Series / Sinusoidal Encoder ......................................................................................................................... 216Figure 12.2: Cable SBM Motor Series / Digital Encoder + Hall Sensors ...................................................................................................... 217Figure 12.3: Cable SBM Motor Series / Absolute Encoder with SSi - EnDat Protocol ................................................................................... 218Figure 12.4: Cable SBM Motor Series / Resolver ......................................................................................................................................... 219Figure 12.5: Cable SHJ Motor Series / Sinusoidal Encoder .......................................................................................................................... 220Figure 12.6: Cable SHJ Motor Series / Digital Encoder + Hall Sensors ....................................................................................................... 221Figure 12.7: Cable SHJ Motor Series / Resolver .......................................................................................................................................... 222Figure 12.8: SBM 5-7 Motor Series Power Cable ......................................................................................................................................... 223Figure 12.9: SBM 5-7 Motor Series Power + Brake Cable .......................................................................................................................... 224Figure 12.10: SHJ Motor Series Power Cable .............................................................................................................................................. 225Figure 12.11: SHJ Motor Series Brake Cable ............................................................................................................................................... 226

Chapter 13 - EMC Directive .......................................................................................... 227


Appendix - Field bus and serial interface .................................................................... 2291.0 Integrated CANopen Interface ........................................................................................... 2291.1 CANopen Functions ............................................................................................................... 229

1.1.1 Pre-defined Master/Slave Connection .................................................................................................. 2291.1.2 NMT Services (Network Management) ............................................................................................... 2291.1.3 Initialization .......................................................................................................................................... 2301.1.4 Communication Object ......................................................................................................................... 230

Table 1.4.1: Communication Objects ............................................................................................................................................................ 2301.1.5 Object Dictionary Elements .................................................................................................................. 231

Table 1.5.1: Objects used by the CANopen communication profile ............................................................................................................... 2311.1.6 Rx PDO Entries ..................................................................................................................................... 2311.1.7 Tx PDO Entries ..................................................................................................................................... 2321.1.8 SDO Entries .......................................................................................................................................... 2321.1.9 COB-ID SYNC Entries ........................................................................................................................... 2321.1.10 COB-ID Emergency ............................................................................................................................. 233

1.2 CANopen Management .......................................................................................................... 2331.3 Process Data Channel Control ................................................................................................ 234

1.3.1 PDC Input Configuration (FB XXX MS Parameter) ................................................................................ 2351.3.2 PDC Output Configuration (FB XXX SM Parameter) ............................................................................. 2361.3.3 Use of the PDC in MDPlc Applications ................................................................................................ 236

1.4 SDO Management .................................................................................................................. 2361.5 Alarms ................................................................................................................................... 238

2.0 Modbus ............................................................................................................................... 2392.1 Modbus Functions ................................................................................................................. 2392.2 Error Management ................................................................................................................. 239

2.2.1 Exception codes ................................................................................................................................... 2392.3 System Configuration ............................................................................................................. 2402.4 Appendix - Register and Coil Modbus Tables ......................................................................... 2402.5 Modbus example ................................................................................................................... 240

03 Read Output register : ........................................................................................................................... 24006 Preset single register : .......................................................................................................................... 24116 Preset multiple registers : ..................................................................................................................... 242

3.0 DeviceNet Interface (XVy-DN) ........................................................................................... 2433.1 DeviceNet General Description .............................................................................................. 2433.2 Connection ............................................................................................................................. 2433.3 Leds ....................................................................................................................................... 243

Table 3.3.1: AL-OP leds status codification ................................................................................................................................................... 243

3.4 Interface ................................................................................................................................. 2443.5 DeviceNet Function ................................................................................................................ 2443.6 Object description .................................................................................................................. 244

3.6.1 Object Model ........................................................................................................................................ 2453.6.2 How Objects Affect Behavior ............................................................................................................... 2453.6.3 Defining Object Interface ...................................................................................................................... 245

3.7 Data transfert via Explicit Messaging .................................................................................... 2463.7.1 Drive Parameter Access ....................................................................................................................... 246

3.7.1.1 Class Code ..................................................................................................................................... 2463.7.1.2 Class attributes .............................................................................................................................. 2463.7.1.3 Instance Attributes ......................................................................................................................... 2463.7.1.4 Common Services .......................................................................................................................... 2463.7.1.5 Object Specific Services ................................................................................................................. 2463.7.1.6 Behavior ......................................................................................................................................... 246

3.7.2 Drive Parameter Access ....................................................................................................................... 247

8 Chapter 0 Safety SIEIDrive - XVy-EV Users Guide

Safety Symbol Legend - Precautions de securit

Indicates a procedure, condition, or statement that, if not strictlyobserved, could result in personal injury or death.Indique le mode d'utilisation, la procdure et la conditiond'exploitation. Si ces consignes ne sont pas strictement respectes, ily a des risques de blessures corporelles ou de mort.

Indicates a procedure, condition, or statement that, if notstrictly observed, could result in damage to or destruction ofequipment.Indique et le mode d'utilisation, la procdure et la conditiond'exploitation. Si ces consignes ne sont pas strictement respectes, ily a des risques de dtrioration ou de destruction des appareils

Indicates a procedure, condition, or statement that should bebe strictly followed in order to optimize these applications.Indique le mode d'utilisation, la procdure et la condition d'exploitation.Ces consignes doivent tre rigoureusement respectes pour optimiserces applications..

NOTE! Indicates an essential or important procedure, condition, orstatement.Indique un mode d'utilisation, de procdure et de condition d'exploitationessentiels ou importants

Warning

Caution

Attention

3.7.2.1 Class Code ..................................................................................................................................... 2473.7.2.2 Class attributes .............................................................................................................................. 2473.7.2.3 Instance Attributes ......................................................................................................................... 2473.7.2.4 Common Services .......................................................................................................................... 2473.7.2.5 Object Specific Services ................................................................................................................. 2483.7.2.6 Behavior ......................................................................................................................................... 248

Table 3.7.1: Error codes for the parameter access ....................................................................................................................................... 251Table 3.7.2: Parameter format ...................................................................................................................................................................... 251

3.8 Polling Function ...................................................................................................................... 2523.9 XVy-DN Interface configuration .............................................................................................. 252

3.9.1 Fieldbus Menu ...................................................................................................................................... 2523.9.2 Error Codes ........................................................................................................................................... 252

3.10 Alarms ................................................................................................................................. 2533.10.1 XVy-DN Alarms .................................................................................................................................. 2533.10.2 Drive alarm handling .......................................................................................................................... 2533.10.3 Alarm reset ........................................................................................................................................ 253

3.11 Process Data Channel Control .............................................................................................. 2533.11.1 PDC Input Configuration (SYS_FB_XXX_MS parameter) ................................................................... 2543.11.2 PDC Output Configuration (SYS_FB_XXX_SM Parameter) ............................................................... 2543.11.3 Configuration of the Virtual Digital I/Os ............................................................................................. 2543.11.4 Use of the PDC in MDPlc Applications ............................................................................................... 254

4.0 Fieldbus : Parameter List and Conversion ............................................................. 255Key ............................................................................................................................................... 255

Table 4.1 : Conversion formulas ................................................................................................................................................................... 255

SIEIDrive - XVy-EV Users Guide Chapter 0 Safety 9

Chapter 0 - Safety Precautions

According to the EEC standards the SIEIDrive - XVy-EV andaccessories must be used only after checking that the machinehas been produced using those safety devices required by the89/392/EEC set of rules, as far as the machine industry isconcerned. These standards do not apply in the Americas, butmay need to be considered in equipment being shipped to Europe.Drive systems cause mechanical motion. It is the responsibilityof the user to insure that any such motion does not result in anunsafe condition. Factory provided interlocks and operating limitsshould not be bypassed or modified.Selon les normes EEC, les drives SIEIDrive - XVy-EV et leursaccessoires doivent tre employs seulement aprs avoir verifi quela machine ait t produit avec les mme dispositifs de scuritdemands par la rglementation 89/392/EEC concernant le secteurde lindustrie.Les systmes provoquent des mouvements mcaniques. Lutilisateurest responsable de la scurit concernant les mouvementsmcaniques. Les dispositifs de scurit prvues par lusine et leslimitations operationelles ne doivent tre dpasss ou modifis.

Electrical Shock and Burn Hazard:When using instruments such as oscilloscopes to work on liveequipment, the oscilloscopes chassis should be grounded anda differential amplifier input should be used. Care should beused in the selection of probes and leads and in the adjustmentof the oscilloscope so that accurate readings may be made. Seeinstrument manufacturers instruction book for proper operationand adjustments to the instrument.Dcharge lectrique et Risque de Brlure :Lors de lutilisation dinstruments (par example oscilloscope) sur dessystmes en marche, le chassis de loscilloscope doit tre reli laterre et un amplificateur diffrentiel devrait tre utilis en entre.Les sondes et conducteurs doivent tre choissis avec soin poureffectuer les meilleures mesures laide dun oscilloscope. Voir lemanuel dinstruction pour une utilisation correcte des instruments.

Fire and Explosion Hazard:Fires or explosions might result from mounting Drives in hazard-ous areas such as locations where flammable or combustiblevapors or dusts are present. Drives should be installed away fromhazardous areas, even if used with motors suitable for use in theselocations.Risque dincendies et dexplosions:Lutilisation des drives dans des znes risques (prsence de vapeursou de poussires inflammables), peut provoquer des incendies ou desexplosions. Les drives doivent tre installs loin des znesdangeureuses, et quips de moteurs appropris.

Warning


Strain Hazard:Improper lifting practices can cause serious or fatal injury. Liftonly with adequate equipment and trained personnel.Attention llvation:Une lvation inapproprie peut causer des dommages srieux oufatals. Il doit tre lev seulement avec des moyens appropris et pardu personnel qualifi.

Drives and motors must be ground connected according to theNEC.Tous les moteurs et les drives doivent tre mis la terre selon le CodeElectrique National ou quivalent.

Replace all covers before applying power to the Drive. Failure todo so may result in death or serious injury.Remettre tous les capots avant de mettre sous tension le drive. Deserreurs peuvent provoquer de srieux accidents ou mme la mort.

Adjustable frequency drives are electrical apparatus for use in in-dustrial installations. Parts of the Drives are energized during op-eration. The electrical installation and the opening of the deviceshould therefore only be carried out by qualified personnel. Im-proper installation of motors or Drives may therefore cause thefailure of the device as well as serious injury to persons or mate-rial damage.Drive is not equipped with motor overspeed protection logic otherthan that controlled by software. Follow the instructions given in thismanual and observe the local and national safety regulations applicable.Les drives frquence variable sont des dispositifs lectriques utilissdans des installations industriels. Une partie des drives sont sous ten-sion pendant loperation. Linstallation lectrique et louverture desdrives devrait tre execut uniquement par du personel qualifi. Demauvaises installations de moteurs ou de drives peuvent provoquerdes dommages materiels ou blesser des personnes.On doit suivir lesinstructions donnes dans ce manuel et observer les rgles nationalesde scurit.

Always connect the Drive to the protective ground (PE) via themarked connection terminals (PE2) and the housing (PE1).Brushless Drives and AC Input filters have ground dischargecurrents greater than 3.5 mA. EN 50178 specifies that withdischarge currents greater than 3.5 mA the protective conductorground connection (PE1) must be fixed type and doubled forredundancy.Il faut toujours connecter le variateur la terre (PE) par les des bornes(PE2) et le chssis (PE1). Le courant de dispersion vers la terre estsuprieur 3,5 mA sur les variateurs Brushless et sur les filtres courant altern (CA). Les normes EN 50178 spcifient qu'en cas decourant de dispersion vers la terre, suprieur 3,5 ma, la mise laterre (PE1) doit avoir une double connexion pour la redondance.

Warning


The drive may cause accidental motion in the event of a failure,even if it is disabled, unless it has been disconnected from theAC input feeder.En cas de panne, le variateur peut causer une mise en marcheaccidentelle, mme s'il est dsactiv, sauf s'il a t dbranch del'alimentateur courant altern.

Never open the device or covers while the AC Input power supplyis switched on. Minimum time to wait before working on the ter-minals or inside the device is listed in section 4.10 on Instructionmanual .Ne jamais ouvrir lappareil lorsquil est suns tension. Le temps mini-mum dattente avant de pouvoir travailler sur les bornes ou bien lintrieur de lappareil est indiqu dans la section 4.10.

If the front plate has to be removed because of ambienttemperature higher than 40 degrees, the user has to ensure thatno occasional contact with live parts may occur.Si la plaque frontale doit tre enleve pour un fonctionnement avec latemprature de lenvironnement plus haute que 40C, lutilisateur doitsassurer, par des moyens opportuns, quaucun contact occasionnelne puisse arriver avec les parties sous tension.

Do not connect power supply voltage that exceeds the standardspecification voltage fluctuation permissible. If excessive voltageis applied to the Drive, damage to the internal components willresult.Ne pas raccorder de tension dalimentation dpassant la fluctuationde tension permise par les normes. Dans le cas d une alimentation entension excessive, des composants internes peuvent treendommags.

Power supply and groundingIn case of a three phase supply not symmetrical to ground, aninsulation loss of one of the devices connected to the samenetwork can cause functional problem to the drive, if the useof a wye / delta transformer is avoided.1 Gefran drives are designed to be powered from standard three

phase lines that are electrically symmetrical with respect toground (TN or TT network).

2 In case of supply with IT network, the use of wye/deltatransformer is mandatory, with a secondary three phase wiringreferred to ground.

Please refer to the following connection sample.

Do not operate the Drive without the ground wire connected. Themotor chassis should be grounded to earth through a ground leadseparate from all other equipment ground leads to prevent noise cou-

Warning


pling.Ne pas faire fonctionner le drive sans prise de terre. Le chassis du moteurdoit tre mis la terre laide dun connecteur de terre separ desautres pour viter le couplage des perturbations. Le connecteur de terredevrait tre dimensionn selon la norme NEC ou le Canadian Electricalcode.

The grounding connector shall be sized in accordance with theNEC or Canadian Electrical Code. The connection shall be madeby a UL listed or CSA certified closed-loop terminal connectorsized for the wire gauge involved. The connector is to be fixedusing the crimp tool specified by the connector manufacturer.Le raccordement devrait tre fait par un connecteur certifi et mentionn boucle ferm par les normes CSA et UL et dimensionn pourlpaisseur du cable correspondant. Le connecteur doit tre fix a laidedun instrument de serrage specifi par le producteur du connecteur.

Do not perform a megger test between the Drive terminals or onthe control circuit terminals.Ne pas excuter un test megger entre les bornes du drive ou entre lesbornes du circuit de contrle.

Because the ambient temperature greatly affects Drive life andreliability, do not install the Drive in any location that exceeds theallowable temperature. Leave the ventilation cover attached fortemperatures of 104 F (40 C) or below.tant donn que la temprature ambiante influe sur la vie et la fiabilitdu drive, on ne devrait pas installer le drive dans des places ou latemperature permise est dpasse. Laisser le capot de ventilation enplace pour tempratures de 104F (40C) ou infrieures.

If the Drives Fault Alarm is activated, consult the TROUBLE-SHOOTING section of this instruction book, and after correctingthe problem, resume operation. Do not reset the alarm automati-

Caution

Safetyground

L1

L2

L3

Earth

U1/L

1V1

/L2

W1/

L3

U2/T

1V2

/T2

W2/

T3

PE2/

All wires (including motor ground) mustbe connected inside the motor terminal box

ACO

UTPU

TCH

OKE

ACM

ain

Supp

ly

ACIN

PUT

CHO

KE

PE1/


cally by external sequence, etc.Si la Fault Alarm du drive est active, consulter la section du manuelconcernant les dfauts et aprs avoir corrig lerreur, reprendre lopration.Ne pas riniliatiser lalarme automatiquement par une squence externe, etc

Be sure to remove the desicant dryer packet(s) when unpackingthe Drive. (If not removed these packets may become lodged inthe fan or air passages and cause the Drive to overheat).Lors du dballage du drive, retirer le sachet dshydrat. (Si celui-cinest pas retir, il empche la ventilation et provoque une surchauffe dudrive).

The Drive must be mounted on a wall that is constructed of heatresistant material. While the Drive is operating, the temperatureof the Drive's cooling fins can rise to a temperature of 194 F(90C).Le drive doit tre mont sur un mur construit avec des matriauxrsistants la chaleur. Pendant le fonctionnement du drive, latemprature des ailettes du dissipateur thermique peut arriver 194F(90).

Do not touch or damage any components when handling thedevice. The changing of the isolation gaps or the removing of theisolation and covers is not permissible.Manipuler lappareil de faon ne pas toucher ou endommager desparties. Il nest pas permis de changer les distances disolement oubien denlever des matriaux isolants ou des capots.

Protect the device from impermissible environmental conditions(temperature, humidity, shock etc.)Protger lappareil contre des effets extrieurs non permis(temprature, humidit, chocs etc.).

No voltage should be connected to the output of the drive (terminalsU2, V2 W2). The parallel connection of several drives via the outputsand the direct connection of the inputs and outputs (bypass) are notpermissible.Aucune tension ne doit tre applique sur la sortie du convertisseur(bornes U2, V2 et W2). Il nest pas permis de raccorder la sortie deplusieurs convertisseurs en parallle, ni deffectuer une connexiondirecte de lentre avec la sortie du convertisseur (Bypass).

A capacitative load (e.g. Var compensation capacitors) should notbe connected to the output of the drive (terminals U2, V2, W2).Aucune charge capacitive ne doit tre connecte la sortie du convertisseur(bornes U2, V2 et W2) (par exemple des condensateurs de mise en phase).

Caution


The electrical commissioning should only be carried out by quali-fied personnel, who are also responsible for the provision of asuitable ground connection and a protected power supply feederin accordance with the local and national regulations. The motormust be protected against overloads.La mise en service lectrique doit tre effectue par un personnel qualifi.Ce dernier est responsable de lexistence dune connexion de terreadquate et dune protection des cbles dalimentation selon les pre-scriptions locales et nationales. Le moteur doit tre protg contre lasurcharge

No dielectric tests should be carried out on parts of the drive. Asuitable measuring instrument (internal resistance of at least 10k/////V) should be used for measuring the signal voltages.Il ne faut pas xcuter de tests de rigidit dilectrique sur des parties duconvertisseurs. Pour mesurer les tensions, des signaux, il faut utiliserdes instruments de mesure appropris (rsistance interne minimale 10k/V).

NOTE! If the Drives have been stored for longer than two years, the operationof the DC link capacitors may be impaired and must be reformed.Before commissioning devices that have been stored for long periods,connect them to a power supply for two hours with no load connectedin order to regenerate the capacitors, (the input voltage has to beapplied without enabling the drive).En cas de stockage des variateurs pendant plus de trois ans, il estconseill de contrler l'tat des condensateurs CC avant d'en effectuerle branchement. Avant la mise en service des appareils, ayant tstocks pendant longtemps, il faut alimenter variateurs vide pendantdeux heures, pour rgnrer les condensateurs : appliquer une tensiond'alimentation sans actionner le variateur .

NOTE! The terms Inverter, Controller and Drive are sometimes usedinterchangably throughout the industry. We will use the term Drive inthis document.Les mots Inverter, Controller et Drive sont interchangeables dansle domaine industriel. Nous utiliserons dans ce manuel seulement lemot Drive.

Caution

SIEIDrive - XVy-EV Users Guide Chapter 1 Functions and General Features 15

Chapter 1 - Functions and General Features

SIEIDrive - XVy-EV represents a new concept in motion controltechnology; this very fast servodrive based on the DSP (digital signalprocessor) VECONTM is aimed at providing real-time control ofservosystems and it is integrated with versatile and innovative powerhardware.

SIEIDrive - XVy-EV is an IGBT servodrive particularly suitable for highbandwidth applications with brushless servomotors. Thanks to theinnovative software installed on the flash eprom, it can be consideredas a combination of a digital drive and a PLC using a special softwaretool called E@syDrives.

SIEIDrive - XVy-EV features full-digital regulation with a 16KHz cycle, a5KHz current loop bandwidth, a position loop with zero tracking failure,an analog interface, some dedicated digital interface and I/O expansion.

The drive position loop, (PI type) is based on two symmetrical registercircuits, which store the desired and the actual information. The PIDspeed loop (a position loop derivative) and the PID2 acceleration control(a second position loop derivative) are added to increase the accuracyof the controlled axes, both in a feedback and in a feedforward condition.

The drive has the following features: Torque control Speed control Position control Electrical line shaft PID function. Brake control. Flux reduction. Motor-driven potentiometer Sequential position control (multi-position controller) Power interrupt management Linear motor control Plc functions with MDPlc dedicated software environment; stand-

ard languages according to IEC 61131 E@syDrives Windows configurator via Slink3 protocol 1 configurable main encoder / resolver input 1 configurable auxiliary encoder input / encoder repetition / simula-

tion output 2 analog differential inputs (11 bits + sign) 2 analog outputs (11 bits + sign) 7 programmable digital inputs 6 programmable digital outputs 1 digital relay output 1A 250V RS485 asynchronous opto-isolated multi-drop serial port 2 fast synchronous serial ports for a master-slave communications

between drives (Fast Link connectors)

16 Chapter 1 Functions and General Features SIEIDrive - XVy-EV Users Guide

Fiber optical communication adapters Standard Fieldbus communication: CANopen, Modbus and (only on

XVy ....-...-PDP drive) Profibus-DP IP20 (NEMA 1) protection, book case, removable connectors, serial

encoder interface brought out via 1/2 D-sub connectors, ground con-nection screws for shielded cables mounted on board.

Options (Maximum one expansion card per drive)

ENC-ADPT card. Encoder connection adapter.Terminals 1 to 15 with point-to-point connection to the VGA-typeconnector.

EXP-ABS-EV card. Expansion card for absolute encoder with SSI /EnDat (2) and Hyperface (3) protocols.

EXP-FO card. Expansion card for a digital encoder output + 5V. EXP-E card. Expansion card for a digital encoder output + 5V +15V /

+24V EXP-D8R4 card. Expansion card for digital I/Os, 8 inputs + 4 outputs. EXP-D8-120 card. Expansion card for digital I/Os: 12 digital inputs, opto-

isolated, 120V, 8 digital outputs, opto-isolated, 1530V. EXP-D14-A4F card. Expansion card for digital I/Os, 8 inputs + 6 outputs,

2 analogue inputs 10V or 020mA or 420mA, 2 analogue outputs10V, 1 input in opto-isolated frequency for encoder, channels: A/A-,with +5V or 15..24V, 150kHz max; B/B-, with +5V or 15..24V, 150kHzmax; 0/0-, with +5V or 15..24V, 150kHz max; zero reset input (C/C-)with 15...30V. (1) .

EXP-D16 card. Expansion card for digital I/Os: 8 digital outputs, opto-isolated, 1530V, 8 digital inputs, opto-isolated, 1530V.

EXP-D20-A6 card. Expansion card for digital I/Os: 12 digital inputs, opto-isolated, 1530V, 8 digital outputs, opto-isolated, 1530V, 2 analogueinputs, 10V / 020mA, 2 analogue outputs, 10V, 2 analogue outputs,020mA.

EXP-F2E card. Expansion card for an opto-isolated encoder input, ableto provide the repeat of the encoder data.Channels: A/A-, with +5V or 15..24V, 150kHz max; B/B-, with +5V or15..24V, 150kHz max; C/C-, with +5V or 15..24V, 150kHz max; zeroreset input (QC+ / QC- denied) with 15...30V (1)

EXP-FI card. Opto-isolated encoder input expansion card. Channels:A/A-, with +5V or 15..24V, 150kHz max; B/B-, with +5V or 15..24V,150kHz max; 0/0-, with +5V or 15..24V, 150kHz max; zero reset input(C/C-) with 15...30V. (1) .

EXP-FIO card. Expansion card for an opto-isolated encoder input, ableto provide the repeat of the encoder data. Channels: A/A-, with +5V or15..24V, 150kHz max; B/B-, with +5V or 15..24V, 150kHz max; 0/0-,with +5V or 15..24V, 150kHz max. (1) .

EXP-FIH card. Opto-isolated encoder input expansion card. Channels:A/A-, with 15..24V, 150kHz max; B/B-, with 15..24V, 150kHz max. (1) .

NOTE! (1) If a supplementary type digital encoder is used (A, Anot, B, Bnot), the encodermissing signal is available.

(2) Single/multi-turn encoders are managed, with/without incremental tracks and limitednumber of bits.

(3) Only single-turn encoders with incremental tracks are managed

SIEIDrive - XVy-EV Users Guide Chapter 1 Functions and General Features 17

1.1 Motors and EncodersThe SIEIDrive - XVy-EV drives are designed for the field orientedregulation of brushless servomotors. A sinusoidal - digital - absoluteencoder or resolver can be used to feedback a signal to the position /speed regulator (see chapter 4.4. for more details).

1.1.1 MotorsWhat motor data is required for connecting the drive?Nameplate specifications- Motor rated voltage- Motor rated current- Number of poles- Motor rated speed- Motor thermal protection type

Motor protection

Temperature-dependent contacts in the motor windingTemperature-dependent contacts "Klixon" type can be connected directlyto the drive via PIN2 and PIN 7 of the XE connectors. Klixon type ofsensors must be selected in the MOTOR DATA menu.

ThermistorsPTC thermistors according to DIN 44081 or 44082 fitted in the motor canbe connected directly to the drive via PIN 2 and PIN 7 of the XE connector.PTC type of sensor must be selected in the MOTOR DATA menu , IPA20004 = [0] PTC.

NOTE! The motor PTC interface circuit (or Klixon) has to be considered astreated as signal circuit. The connection cables to the motor PTC mustbe made of twisted pair shielded cable; the cable route should not beparallel to motor cables or it must be separated by at least 20 cm.

18 Chapter 2 Inspection ... and Standard Specification SIEIDrive - XVy-EV Users Guide

Chapter 2 - Inspection Procedures, ComponentsIdentification and Standard Specifications

2.1 Delivery Inspection Procedures2.1.1 GeneralA high degree of care is taken in packing the SIEIDrive - XVy-EV drivesand preparing them for delivery. They should only be transported withsuitable transport equipment (see weight data). Observe the instruc-tions printed on the packaging. This also applies when the device isunpacked and installed in the control cabinet.

Upon delivery, check the following: the packaging for any external damage whether the delivery note matches your order.Open the packaging with suitable tools. Check whether: any parts were damaged during transport the device type corresponds to your order

In the event of any damage or of an incomplete or incorrect deliveryplease notify the responsible sales offices immediately.The devices should only be stored in dry rooms within the specifiedtemperature ranges .

NOTE! A certain degree of moisture condensation is permissible if this arisesfrom changes in temperature (see section 2.3.1, Permissible Environ-mental Conditions). This does not, however, apply when the devicesare in operation. Always ensure that there is no moisture condensationin devices that are connected to the power supply!

SIEIDrive - XVy-EV Users Guide Chapter 2 Inspection ... and Standard Specification 19

2.1.2 Drive type designationThe main technical characteristic of the drive are showed in the productcode and in the nameplate. I.e. product code:

Standard sizesXVy-EV X XX XX-XXX-PDP

Drive Series XVy EvolutionEnclosure dimension identificationRated current (A rms)Maximum output current (A rms, see table 2.3.3.1)K=Keypad, X=without keypadB=Internal Brake Unit, X= without brake unitSoftware versionPDP = Includes Profibus DP interface card

Example: XVy-EV10306-KBXDrive type XVy-EV, size 1, rated current 3 A rms, max output current 6 A rms, with keypad, internalbraking unit, standard software.

Compact sizes (C/CP)XVy-EV X XXX XXX-X-XXX-PDP-IP00

Drive Series XVy EvolutionEnclosure dimension identificationRated current (A rms)Maximum output current (A rms, see table 2.3.3.1)C/CP=compact versionK=Keypad, X=without keypadB=Internal Brake Unit, X= without brake unitSoftware versionPDP = Includes Profibus DP interface cardOpen housing IP00

Example: XVy-EV9470650-C-KBX-IP00Drive type XVy-EV, size 9, rated current 470 A rms, max output current 650 A rms, with keypad,internal braking unit, standard software, IP00 open housing.

Slim sizesXVy-EV X S XXX XXX-XXX-PDP

Drive Series XVy EvolutionEnclosure dimension identificationS= Slim versionRated current (A rms)Maximum output current (A rms, see table 2.3.3.1)K=Keypad, X=without keypadB=Internal Brake Unit, X= without brake unitSoftware versionPDP = Includes Profibus DP interface card

Example: XVy-EV5S100180-KBX-PDPDrive type XVy-EV, size 5, rated current 100 A rms, max output current 180 A rms, with keypad,internal braking unit, standard software, with Profibus DP interface card.


2.1.3 NameplateCheck that all the data stated in the nameplate enclosed to the drivecorrespond to what has been ordered.

Figure 2.1.3.1: Identification nameplate

Type : XVy-EV10306 -KBX ACservo S/N 02006233

Inp: 230-480Vac (Fctry Set=400) 50/60Hz 3Ph

2.9A@230Vac 2.9A@480Vac With line choke

Out : 0-480Vac 0-450Hz 3Ph 1.5kW@480Vac 2Hp@480Vac

3A@230VCont. Serv. 2.6A@480V

LISTED

INDUSTRIAL CONTROL EQUIPMENTLL

Type: Drive modelS/N: Serial numberMain Power In: Power supply voltage, AC Input current, FrequencyMain Power Out: Output voltage, Output current, Output frequency

Figure 2.1.3.2: Firmware & Card revision level nameplate

Firmware HW release S/N Prod.

Release D F P R S BU SW.CFG CONF

2.300 0.A 0.A 0.A 2.300 A1

02006233

Figure 2.1.3.3: Nameplates position


2.2 Component identificationAn SIEIDrive - XVy-EV converts the constant voltage and frequency ofa three-phase power supply into a direct voltage and then converts thisdirect voltage into a new three-phase power supply with a variable voltageand frequency. This variable three-phase power supply can be used forinfinitely variable adjustment of the speed of brushless servomotors.In the XVy-EV ...-DC versions the rectifier bridge is not included: thedrives are powered by DC on the intermediate circuit.

Figure 2.2.1: Basic Setup of drive

1 AC Input supply voltage (*)2 AC Mains choke (*)

See section 4.7.13 Three-phase rectifier bridge (*)

Converts the alternating current into direct current using a threephase full wave bridge.

4 DC intermediate circuitWith charging resistor and smoothing capacitor.Direct voltage (UDC) = 2 x Mains voltage (ULN)In the XVy-EV ...-DC versions the DC voltage = 600 Vdc.For speed and position feedback (see section 3.4.2).

5 IGBT inverterConverts direct voltage to a variable three-phase alternating voltagewith variable frequency.

6 Configurable control sectionModules for open-loop and closed-loop control of the power section.This is used for processing control commands, reference valuesand actual values.

7 Output voltageThree-phase, variable alternating voltage.

8 FeedbackFor speed feedback (see section 3.4.2).

(*) not included in the XVy-EV ...-DC versions.


Figure 2.2.2: Drive view & components

1. Piana M52. Grover M53. Fairlead4. Flamboyanted screw5. Screw

6...9. Flamboyanted screw10. Button11. Cooling fun for type 3-6 and

higher12. Cooling fan IGBT Bridge13. NTC thermal sensor14. Bracket15. Top cover

16. Cover17. Fan support18. Plug19. Fan support20. Cable entry plate21. Resistor square22. Dissipator23. Hexagonal bar

24. RXVy Regulation card25. PV33 Power card26. IGBT Bridge27. Internal brake resistor

6 Ref.4 Q.ty


2.3 Standard specifications2.3.1 Permissible environmental conditions

ENVIRONMENT

TA Ambient temperature [C] ____ 0 +40; +40+50 with deratingTA Ambient temperature [F] ____ 32 +104; +104+122 with derating Installation locationInstallation location __________ Pollution degree 2 or better (free from direct sunlight, vibration,

dust, corrosive or inflammable gases, fog, vapour oil and drippedwater, avoid saline environment)

Degree of protection __________ IP20 (NEMA 1), IP00 (XVy-EV....-IP00 models)IP54 (NEMA 12) for the cabinet with externally mounted heatsink(size type XVy-EV 10306-... to XVy-EV 32550-...)

Installation altitude ___________ Max 2000 m (6562 feet) above sea level; Above 1000 m (3281feet) a current reduction of 1.2% for every 100 m (328 feet) ofadditional height applies.

Temperature:operation 1) _________________________ 040C (32104F)operation 2) _________________________ 050C (32122F)storage _________________ -25+55C (-13+131F), class 1K4 per EN50178

-20+55C (-4+131F), for devices with keypadtransport ________________ -25+70C (-13+158F), class 2K3 per EN50178

-20+60C (-4+140F), for devices with keypadAir humidity:

operation ________________ 5 % to 85 %, 1 g/m3 to 25 g/m3 without moisture condensationor icing (Class 3K3 as per EN50178

storage _________________ 5% to 95 %, 1 g/m3 to 29 g/m3 (Class 1K3 as per EN50178)transport ________________ 95 % 3), 60 g/m3 4)

Air pressure:operation ________________ [kPa] 86 to 106 (class 3K3 as per EN50178)storage _________________ [kPa] 86 to 106 (class 1K4 as per EN50178)transport ________________ [kPa] 70 to 106 (class 2K3 as per EN50178)

STANDARD

Climatic conditions ___________ IEC 68-2 Part 2 and 3Clearance and creepage _______ EN 50178, UL508C, UL840 degree of pollution 2Vibration ___________________ IEC68-2 Part 6Interference immunity ________ IEC801 Part 2,3 and 4EMC compatibility ____________ EN61800-3: 2004 (see EMC Guidelines instruction book)Approvals __________________ CE, UL, cUL

1) Environment Temp parameter, IPA 20051 = 40C (104)Ambient temp = 0 ... 40C (32...104F)Over 40C: - 2% reduction of the output rated current for each exceeding C.

- remove front plate (better than class 3K3 as per EN50178)2) Environment Temp parameter, IPA 20051 = 50C (122F)

Ambient temp = 0 ... 50C (32...122F)Current reduction to 80% of the output rated currentOver 40C (104): removal of the top cover (better than class 3K3 as per EN50178)

3) Greatest relative air humidity occurs with the temperature @ 40C (104F) or if the temperatureof the device is brought suddenly from -25 ...+30C (-13...+86F).

4) Greatest absolute air humidity if the device is brought suddenly from 70...15C (158...59F).


Disposal of the DeviceThe drive can be disposed as electronic scrap in accordance with thecurrently valid national regulations for the disposal of electronic parts.The plastic covers of the Drives (up to size XVy-EV 32550-...) arerecyclable: the material used is >ABS+PC< .

2.3.2 AC Input/Output ConnectionThe drive must be connected to an AC mains supply capable of deliveringa symmetrical short circuit current (at 480V +10% Vmax) lower or equalto the values indicated on following table. For the use of an AC inputchoke see chapter 4.7.1.No external connection of the regulator power supply to the existing ACInput supply is required since the power supply is taken from the DCLink circuit. When commissioning, set the Mains voltage parameter tothe value of the AC Input voltage concerned. This automatically sets thethreshold for the Undervoltage alarm at the appropriate level. All drivesare capable of operation at 480 Vac, therefore cannot be damaged byconnection to lower voltages down to 208Vac. After connection, simplyselect in the menu the proper line voltage under Drive Config

NOTE! In some cases AC Input chokes, and possibly noise suppression filtersshould be fitted on the AC Input side of the device. See chapter Chokes/Filters.

Adjustable Frequency Drives and AC Input filters have ground dischargecurrents greater then 3.5 mA. EN 50178 specifies that with dischargecurrents greater than 3.5 mA the protective conductor ground connec-tion (PE1) must be fixed type.

XVy-EV ...-DC versionsIn this version, the drive must be powered by a rectified DC supply of600 Vdc.The use of Gefran SM32 series power supplies is recommended forthis, available with an output current from 185 to 2000A.From size XVy-EV 43366, insertion of an AC mains inductance on thepower supply input of the power supply unit is compulsory (for the typeof inductance, consult the manual of the power supply unit), see figure4.8.1.2.


Table 2.3.2.1: Input / Output Specifications

Ty

pe

-X

Vy

-EV

10306

10408

10612

20816

21020

21530

32040

32550

43366

43570

44590

455110

570140

5100180

5S100180

6125230

6S125230

7145290

7190350

7S190350

7230420

7S230420

8280400

8350460

9470650-C

9560650

-CP

Inv

ert

er

Ou

tpu

tfo

rc

on

tin

uo

us

se

rvic

e,

IEC

14

6c

las

s1

[kV

A]

2.1

3.1

4.2

5.5

7.6

10

.31

4.1

20

.12

2.9

27

36

.74

55

5.4

67

.26

7.2

86

.611

01

32

13

21

59

15

91

94

24

23

26

38

8

PN

Ou

tpu

tp

ow

er

for

co

nti

nu

ou

ss

erv

ice

(re

co

mm

en

de

dm

oto

ro

utp

ut)

,IE

C1

46

cla

ss

1:

@U

LN=

23

0V

ac;

f SW

=d

efa

ult

[kW

]0

.75

1.1

1.5

2.2

34

5.5

7.5

911

18

.52

22

23

03

03

75

55

55

57

57

59

01

00

12

51

60

@U

LN=

40

0V

ac;

f SW

=d

efa

ult

[kW

]1

.52

.23

45

.57

.511

15

18

.52

23

03

74

55

55

57

59

011

011

01

32

13

21

60

20

02

50

31

5

@U

LN=

46

0V

ac;

f SW

=d

efa

ult

[Hp

]2

33

57

.51

01

52

02

53

04

05

06

07

57

51

00

12

51

50

15

01

75

17

52

00

25

03

00

35

0

U2

Ma

xo

utp

ut

vo

lta

ge

[Vrm

s]

f 2M

ax

ou

tpu

tfr

eq

ue

nc

y[H

z]

40

04

00

40

04

00

40

04

00

20

04

00

20

04

00

40

02

00

20

0

I 2N

Co

nti

nu

ou

so

utp

ut

cu

rre

nt

for

co

nti

nu

ou

ss

erv

ice

,IE

C1

46

cla

ss

1:

@U

LN=

23

0-4

00

Va

c;

f SW

=d

efa

ult

[Arm

s]

34

.56

81

0.9

14

.82

0.3

29

33

39

53

65

80

97

97

12

51

59

19

01

90

23

02

30

--

--

@U

LN=

40

0V

ac;

f SW

=d

efa

ult

[Arm

s]

34

.56

81

0.9

14

.82

0.3

29

33

39

53

65

80

97

97

12

51

59

19

01

90

23

02

30

28

03

50

47

05

60

@U

LN=

46

0V

ac;

f SW

=d

efa

ult

[Arm

s]

2.6

3.9

5.2

71

0.5

12

.91

8.9

26

.12

8.7

33

.94

6.1

56

.56

9.6

84

.48

4.4

10

8.7

13

8.3

16

5.3

16

5.3

20

02

00

24

3.6

30

54

70

48

7.2

f SW

sw

itc

hin

gfr

eq

ue

nc

y(D

efa

ult

)[k

Hz]

24

2

f SW

sw

itc

hin

gfr

eq

ue

nc

y(H

igh

er)

[kH

z]

28

2

Iov

ld(I

xt)

[Arm

s]

De

rati

ng

fac

tor:

KV

at

46

0/4

80

Va

c0

.96

0.8

70

.93

0.9

00

.97

KT

for

am

bie

nt

tem

pe

ratu

re

KF

for

sw

itch

ing

fre

qu

en

cy

UL

NA

CIn

pu

tv

olt

ag

e(1

)[V

rms]

FL

NA

CIn

pu

tfr

eq

ue

nc

y[H

z]

I NA

CIn

pu

tc

urr

en

tfo

rc

on

tin

uo

us

se

rvic

e,

IEC

14

6c

las

s1

:

-C

on

ne

ctio

nw

ith

3-p

ha

se

ch

oke

@2

30

Va

c[A

rms]

2.9

45

.57

.09

.51

41

8.2

25

33

39

55

69

84

98

98

12

21

58

19

21

92

23

12

31

n.a

.n

.a.

n.a

.n

.a.

@4

00

Va

c[A

rms]

3.3

4.5

6.2

7.9

10

.71

5.8

20

.42

8.2

35

44

62

77

94

11

011

01

37

17

72

16

21

62

42

24

23

09

36

25

20

(2)

60

0(3

)

@4

60

Va

c[A

rms]

2.9

3.9

5.4

6.5

9.3

13

.81

7.8

24

.53

93

75

36

68

29

69

61

20

15

31

88

18

82

10

21

02

68

31

64

68

(2)

54

0(3

)

-C

on

ne

ctio

nw

ith

ou

t3

-ph

ase

ch

oke

@2

30

Va

c[A

rms]

4.4

6.8

7.9

13

.11

5.5

21

.52

7.9

35

.4

@4

00

Va

c[A

rms]

4.8

7.4

91

4.3

16

.92

4.2

30

.34

0

@4

60

Va

c[A

rms]

4.2

6.4

7.8

12

.11

4.7

21

26

.43

4.8

Ma

xs

ho

rtc

irc

uit

po

we

rw

ith

ou

t

lin

ere

ac

tor

(Zm

in=

1%

)[k

VA

]2

10

31

04

20

55

07

60

1.0

30

14

10

20

10

22

90

27

00

36

70

4.5

00

55

40

67

20

67

20

86

60

111

00

13

20

01

32

00

15

90

01

59

00

19

40

02

42

00

32

60

03

88

00

Ov

erv

olt

ag

eth

res

ho

ld[V

]

Bra

kin

gIG

BT

Un

it

(sta

nd

ard

dri

ve

)tx

v0

01

0

Sta

nd

ard

inte

rna

l;B

rakin

gto

rqu

e1

50

%

22

5V

DC

(fo

r2

30

VA

Cm

ain

s),

37

2V

DC

(fo

r3

80

VA

Cm

ain

s),

39

2V

DC

(fo

r4

00

VA

Cm

ain

s)

0.8

@5

0C

(12

2F

)

16

0.8

70

.87

OU

TP

UT

IN

PU

T

Un

de

rvo

lta

ge

thre

sh

old

50

/60

Hz

5

%

0.9

8x

UL

N(A

CIn

pu

tvo

lta

ge

)

45

0

8

8

Fo

rth

ese

typ

es

an

exte

rna

lin

du

cta

nce

ism

an

da

tory

Se

eta

ble

2.3

.3.14

42

42

Exte

rna

lb

rakin

gu

nit

(op

tio

na

l)O

ptio

nin

tern

al(w

ith

exte

rna

l

resis

tor)

siei gefran xvyev

Documents

Transcript of siei gefran xvyev