SERVICE_MANUAL_A klima

154
Air-Conditioning of the future Service Manual Residential A/Cs

Transcript of SERVICE_MANUAL_A klima

Page 1: SERVICE_MANUAL_A klima

Air-Conditioning of the future

Service Manual

Residential A/Cs

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CONTENTS

1. DIAGNOSTIC CHART 1

2. The service rules of the R407C(R410a) product 5

3. MAS 8

4. MES 45

5. CES/CED/CEM 65

6. G E S 97

7. G I S 115

8. LIS 127

9. CUS 139

10. BES 157

11. CES I 178

12. CED I & CEM I 197

andrej
Text Box
Please find CAS, CAD, CAM (R or I), CMP, etc.. in separate papers!
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Diagnostic Chart(5000Btu/h-12000Btu/h) 1. Self-diagnose the failure

COOLWEX units have self-diagnose function. Note: for the following series CES CED CEM

2. After energizing, no indicator is lighted and the air conditioner can’t be operated. Yes Yes No No Yes Yes No

3. Resetting phenomenon often occurs during operation. (That is automatically entering to the status when power is on.) The reason is that the instantaneous voltage of main chip is less than 4.5V. Check according to the following procedure:

No Yes No

After energizing, the air conditioner can’t be operated

Check if AC220V power supply outputs to Indoor PCB.

Check if AC220V exists at the primary coil of transformer.

Indoor PCB is defective

Or current fuse is melt.

Check if AC14.5V exists at the secondary coil of transformer.

Take off the secondary plug of transformer, and then check if

AC14.5V exists at the secondary coil of transformer.

The transformer is defective. Indoor PCB is defective

Resetting phenomenon often occurs during operation.

After changing indoor fan motor, check if the failure releases. Indoor PCB is defective

Power supply circuit has problems.

After changing Indoor PCB, check if the failure releases.

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4. Failure phenomenon for cooling only type

Failure phenomenon Operation lamp Timer lamp

Indoor fan speed has been out of control for over 1 minute X

Indoor room temp. or evaporator sensor is open circuit or short circuit On

Over current protection of the compressor occurs 4 times X

EEPROM error On

r Extinguish Flash at 5Hz

4.1 Operation lamp flashes and Timer lamp off.

4.2 Operation lamp flashes and Timer lamp on.

yes No

4.3 Operation lamp off and Timer lamp flashes No Yes Yes No

4.4 Operation lamp on and Timer lamp flashes EEPROM error, indoor PCB is defective.

Operation lamp off and Timer lamp flashes

Indoor PCB is defective

Power supply fault Outdoor unit fault (such as the compressor)

The voltage of power supply is too low (less than 187V)?

After changing the main control board, check if the failure releases.

Operation lamp flashes and Timer lamp off.

Change the main control board

Yes

Is connection to connector good?

Replace the sensor Repair connector

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5. Failure phenomenon(heat pump)

Failure phenomenon Operation lamp Timer lamp Defrosting lamp

Over current protection of the compressor occurs 4

times X

Indoor fan speed has been out of control for over 1

minute X

No over-zero signal

Temp. sensor on indoor evaporator is open circuit or

short circuit X X

Indoor room temp. sensor is open circuit or short circuit X X

EEPROM error On X

r Extinguish Flash at 5Hz

5.1 Operation lamp flashes ,Timer lamp off and Defrosting lamp flashes. No Yes Yes No

5.2 Operation lamp off, Timer lamp flashes and Defrosting lamp flashes.

5.3 Operation lamp flashes, Timer lamp flashes and Defrosting lamp flashes . This is alarm signal when the main chip can’t detect over-zero signal. When such failure occurs, the main control board must have fault.

Operation lamp flashes ,Timer lamp off and Defrosting lamp flashes

Indoor PCB is defective

Power supply fault Outdoor unit fault (such as the compressor)

The voltage of power supply is too low (less than 187V)?

After changing the main control board, check if the failure releases.

Is connector connection good?

Is voltage being applied to the fan motor?

Fan motor is defective

Repair the connector

Indoor PCB is defective

No Yes

Yes No

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5.4 Operation lamp off ,Timer lamp off and Defrosting lamp flashes.

yes No

5.5 Operation lamp off, Timer lamp flashes and Defrosting lamp off

yes No

5.6 Operation lamp on, Timer lamp flashes and Defrosting lamp off EEPROM error, main PCB has fault.

Is connection to connector good?

Replace the sensor Repair connector

Is connection to connector good?

Replace the sensor Repair connector

Temporarily turn off the power supply and turn it on again in about 1 minutes

Does the trouble occur again?

Replace the indoor PCB

Yes

Operation lamp flashes and Timer lamp off.

Change the main control board

Yes

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The service rules of the R407C product The service rules of the R410A product

1. The service rules of the new refrigerant R407C product COOLWEX uses the green refrigerant R407C firstly in China. Its thermal characters are similar to R22, but there is little difference between them.

1.1 The main difference between R407C and R22:

1.2 Service precautions: 1.2.1 Because R407C is a mixture composed of three kinds of matter, when vapor phase and liquid

phase coexist, the component of the vapor phase is different from the liquid phase. When we fill the refrigerant, we must ensure to fill it in liquid phase, in order to maintain the stability of the character.

1.2.2 The leakage of the refrigerant is from vapor side or liquid side, and the leakage from vapor side could make the component change and impact the character seriously. So when the amount of the leakage is up to 5%, we need discharge all refrigerant in the system, and fill liquid refrigerant according to amount in nameplate.

1.2.3 Because the lubricant fit for refrigerant R407C is ester refrigerating engine oil (POE) or ether refrigerating engine oil (PVE). The mineral lubricant fit for refrigerant CFC and HCFC is weak in consistent with the HFC, and it doesn’t fit for the refrigerant HFC. So when the compressor using new refrigerant R407C is worn out, to replace it by compressor of CFC or HCFC is forbidden.

1.2.4 When the connection of the refrigerant pipe is finished, before the system start up we should vacuum the indoor unit by cut-off valve or discharge the indoor unit air by refrigerant R407C bottle. Discharged the air in system by outdoor unit refrigerant is forbidden.

1.2.5 Ester oil could adsorb the water in the air. In order to removemoisture in refrigeration system, avoid capillary jammed by ice and the ester lubricant oil decomposed with water, we use desiccant in system. Artificial zeolite (molecular sieve R etc.) is the effective water sorbent. Toavoid absorb refrigerant but only absorbmoisture, we use the molecular sieve whose aperture is smaller than the molecule of the refrigerant. For R407C we should adopt XH-11 rather than XH-9AK and 4A-NRG.

1.2.6 Because the corrosion of R407C and POE to high molecular material is different from R22 and mineral oil, the airproof material inside high/low pressure valve and foul-way valve needs to be changed in refrigeration system, such as R407C, polyurethane rubber etc. The high/low pressure valve and four-way valve which are fit for R22 couldn’t be used in service.

1.2.7 When there is leakage, filling with other kind of refrigerant is forbidden. 1.2.8 When we need to vacuum the system, we should use the special quick joint, but use the quick

joint of other refrigerant is forbidden lest pollute by mixing refrigerant. The time for vacuuming is

R407C R22 Component HFC32/125/134a HCFC22 The ratio of mix Wt% 23/25/52 100 The saturation liquid density Kg/m3 1136 1191

Normal pressure kj/kg.k 0.835 0.622 Specific heat The saturation liquid kj/kg.k 1.554 1.256

Evaporating pressure kpa 499 498 Condensing pressure kpa 2112 1943 Temperature slippage 4.3-7.1 0 Heating capacity w 92-97 100 Input power w 106 100 COP 97 100 The consistent with the oil Fat oil Mineral oil

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about 30 minutes, and vacuity is less than 133Pa. 1.3 Precautions: 1.3.1 Regulations Being liquefied vapor, R-407C and R-410A are high-pressure vapor, the high-pressure gas regulation is applicable. Before use it, please refer to high-pressure gas regulation. To prevent the high-pressure vapor from causing damage, the regulation should be followed. 1.3.2 Usage of vessel

Being high-pressure vapor, R-407C and R-410A are contained in high-pressure vessel. The safety condition of vessel is good, but if you don’t use it carefully, you may damage the vessel and cause accident.

1.3.3 Storage Although R-407C and R-410A are nonflammable, when they are stored with the normal high-pressure gas, we should place them in the good ventilation area. In addition, there are safe devices in the high-pressure vessel. Please note that when the temperature (fusible valve) or pressure (spring safe valve) is up to a certain value, it will eject vapor.

1.3.4 Ventilation Because R-407C and R-410A are heavier then air, they will go down. If room is full of the leakage vapor, the density of oxygen will decrease, and cause people suffocated. In addition, if you light the fire when there is R-407C in the air, it will produce the toxic gas with pungent odor and corrosiveness.

1.3.5 Precautions about health For R-407C, R-410A and normal liquefied high-pressure vapor, please don’t contact with skin directly, and prevent being splashed into eyes and avoid drinking.

1.3.6 The following are the urgent disposal methods: Splash into eyes: Wash eyes with pure water for more than 15 minutes, and don’t knead the eyes or blink. Please wash eyes with watery boric acid water if the ache gets heavy. To avoid the accident, please ensure that you wear the protection glasses. Contact with skin directly The temperature will decrease rapidly by evaporation if R-407C and R-410A expose to air in liquid phase. So if the liquid contacts with skin directly, it may cause frostbite. If there are freeze burns, please go to see the doctor immediately.

2. The service rules of the R410A product 2.1 There are some differences between air conditioner of R410A s and that of R22: 2.1.1 The compressor used is different, it is a new refrigerant compressor (special); 2.1.2 The air conditioner of new refrigerant R410A has a drier, while the A/C of R22 doesn’t have. 2.1.3 There is no difference between the evaporator, condenser and system pipe of new refrigerant

R410A A/C and that of R22 A/C in appearance. The requirement of new refrigerant R410A A/C for craft is higher, and the amount of moisture and impurity in the system is less than that of A/C using R22. The resistance to pressure is higher.

2.1.4 The manufacture process is different, the requirement of air conditioner using R410A for craft is high.

2.2 Refrigerant system: 2.2.1 The high pressure of refrigerant system is 3.0 Mpa, and the low pressure is 1.2 Mpa. (The

value is 1.5 times more than that of R22 under the same condition) 2.2.2 When installing the split type of new refrigerant R410A, all connecting pipes must be special

pipes of R410A. Discharging air must use refrigerant R410A, and couldn’t misuse the connecting pipe and refrigerant of A/C using R22. Otherwise, it will destroy the stability of A/C.

2.2.3 Because the compressor of refrigerant R410A split type uses POE oil, which can react with moisture to form water and acid. The water produced by reaction could react further, and if the

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chain reaction proceeds continually, the water in the system will be more and more. It will cause the capillary ice blocking; at the same time, acidity of working substance circulated in the system will be higher and higher (the value of PH is lower and lower), and it may corrode the components and parts in the system. The phenomenon of copperizing would happen. When installing A/C, the action should be prompt, and after opening the plug of connecting pipe we must tighten the nut in 5 minutes. The time of discharging air should be enough. When installing A/C, the sweat drops into the connecting pipe is forbidden; the infusible impurity mixed in the system is forbidden. It is better to install the A/C of refrigerant R410A split type in fine weather, do not do it in rainy day, nor humid weather.

2.2.4 The chlorine ion could react with POE oil to form acid, and the acid corrodes the components and parts of refrigerant system. So pollute the system with chlorine ion in installation is forbidden, such as sweat beads and other impurities that contain chlorine ion.

2.2.5 Whatever the reason we must change the drier, if the refrigerant system is exscinded in service, after we exscind the refrigerant system, we must use something to wrap the fracture lest the moisture in air enters into the system. The time that refrigerant system expose to air should be less than 5 minutes.

2.2.6 Must weld the drier into system in 5 minutes in order to isolate the air when changing it. Otherwise it will influence the performance of the drier.

2.2.7 Must use special pump after service. The lubricant should be the grease. The pump couldn’t be used to vacuum the A/C of refrigerant R22, otherwise it would cause the contamination of refrigerant, and influence the performance of A/C. The time of vacuuming must be over 25 minutes, Otherwise the moisture in system will be too high, and affect the stability of A/C.

2.2.8 If need to change the components and parts, must use the special one of R410A in service. Using the components and parts of R22 is forbidden; otherwise it would affect the stability of A/C. The refrigerant R410A should be placed in environment under 30. If the refrigerant has been

placed in environment above 30, it is necessary to store the refrigerant in the environment below 30 for more than 24 hours. Otherwise the component of refrigerant would be changed and it affects the performance of A/C.

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CES, CED & CEM

1. Features 66

2. Specification 67

3. Dimensions 73

4. Refrigeration cycle diagram 77

5. Operation limits 78

6. Wiring diagram 79

7. Troubleshooting 86

8. Electronic function 86

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1.Features 1.1 Compact design 1.2 High efficiency and quiet operation

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2.Specification Model CES-05.R.....................CES-07.R.........................CES-07.RC...................CES-09.R....................CES-09.RC

Power supply Ph-V-Hz 220-240V~,50Hz 220-240V~,50Hz 220-240V~,50Hz 220-240V~,50Hz 220-240V~,50Hz

Capacity Btu/h 5000 7000 7000 9000 9000

Input W 560 760 760 1000 1000

Rated current A 2.6 3.6 3.6 4.5 4.5Cooling

EER Btu/w.h 8.6 8.8 8.8 9 9

Capacity Btu/h 7600 10000

Input W 760 980

Rated current A 3.4 4.4 Heating

COP w/w 2.9 3.0

Moisture Removal L/h 0.6 0.8 0.8 1 1

Max. input consumption W 800 1050 1050 1300 1300

Max. current A 3.8 5 5 7 7

Starting current A 16 18 18 25 25

Model KH104VFHC 2P14C235ANA 2P14C235ANA PH170X1C-4DZ2 PH170X1C-4DZ2

Type Rotary Rotary Rotary Rotary Rotary

Brand SHANGHAI SENLIN GD Matsushita GD Matsushita GD Toshiba GD Toshiba

Capacity Btu/h 5700 7500 7500 10000 10000

Input W 590 725 725 970 970

Rated current(RLA) A 2.7 3.4 3.4 4.5 4.5

Locked rotor Amp(LRA) A 13 15 15 24 24

Thermal protector BF540-KB MRA98854 MRA98854 UP3QE0591-T61 UP3QE0591-T61(int

Capacitor uF 15 25 25 25 25

Compressor

Refrigerant oil ml MS-56 270 ATOMOS M60 270 ATOMOS M60 270 SUNISO 350 SUNISO 350

Model RPG13H RPG13H RPG13H RPG13H RPG13H

Brand WELLING WELLING WELLING WELLING WELLING

Input W 36.5 36.5 36.5 36.5 36.5

Capacitor uF 1.2µF/450V 1.2µF/450V 1.2µF/450V 1.2µF/450V 1.2µF/450V

Indoor fan motor

Speed(hi/mi/lo) r/min 1020/ 960/ 900 1020/ 960/ 900 1020/ 960/ 900 1100/1020/950 1100/1020/950

Indoor air flow (Hi/Mi/Lo) m3/h 300/270/240 380/350/320 380/350/320 450/420/390 450/420/390

Indoor noise level (Hi/Mi/Lo) dB(A) 32/28/25 32/28/25 32/28/25 33/31/27 33/31/27

Dimension (W*H*D) mm 750×250×188 750×250×188 750×250×188 750×250×188 750×250×188

Packing (W*H*D) mm 830X336X280 830X336X280 830X336X280 830X336X280 830X336X280Indoor unit

Net/Gross weight Kg 8/9.5 8.5/10 8.5/10 8.5/10 8.5/10

Model YDK24-6T YDK24-6T YDK24-6T YDK24-6T YDK24-6T

Brand WELLING WELLING WELLING WELLING WELLING

Input W 70 70 70 70 70

Capacitor uF 3 3 3 3 3

Outdoor fan motor

Speed r/min 850 850 850 850 850

Outdoor air flow m3/h 1400 1400 1400 1500 1500

Outdoor noise level dB(A) 49 49 49 49 49

Dimension(W*H*D) mm 700×535×235 700×535×235 700×535×235 700×535×235 700×535×235

Packing (W*H*D) mm 815×580×325 815×580×325 815×580×325 815×580×325 815×580×325Outdoor unit

Net/Gross weight Kg 26/29 28/31 27/30 30/33 29/32

Refrigerant type R22 g 480 620 580 650 580

Design pressure MPa 2.6 2.6 2.6 2.6

Liquid side/ Gas side mm(inch) Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф9.53

Max. refrigerant pipe length m 10 10 10 10 10Refrigerant piping

Max. difference in level m 5 5 5 5 5

Connection wiring No No No No No

Plug type 10A 10A 10A 10A 10A

Thermostat type Electronic control Electronic control Electronic control Electronic control Electronic control

Operation temp 17-30 17-30 17-30 17-30 17-30

Ambient temp 18-45 -7-45 18-45 -7-45 18-45

Application area m2 8-12 10--14 10-14 14-21 14-21

1 The noise date is base on anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient condition.

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Model CES-12.RC CES-12.R CES-18.RC CES-18.R

Power supply Ph-V-Hz 220-240V,50HZ 220-240V,50HZ 220-240V~,50Hz 220-240V~,50Hz

Capacity Btu/h 12000 12000 18000 18000

Input W 1230 1230 18000 18000

Rated current A 5.7 5.7 1820 1800 Cooling

EER Btu/w.h 9.8 9.8 8.5 8.4

Capacity Btu/h 13000 10.0,2.9

Input W 1290 19000

Rated current A 6 1800 Heating

COP w/w 3.0 3.1

Moisture Removal L/h 1.2 1.2 1.5 1.5

Max. input consumption W 1650 1690 2040 2080

Model PH200X2C-8FTC PH225X2C-4FT PH290X2C-4FT1 PH290X2C-4FT1

Capacity Btu/h 11840 13610 17435 17435

Input W 1135 1305 1670 1670

Rated current(RLA) A 5.2 6.1 8.0 8.0

Locked rotor Amp(LRA) A 26 41.2 41.2

Thermal protector Internal External Internal Internal

Capacitor uF 25 35 35 35

Compressor

Refrigerant oil ml 440 430 520 520

Input W 36.5 36.5 53 53

Capacitor uF 1.2 1.2 1.5uF/450V 1.5uF/450V Indoor fan motor

Speed(hi/mi/lo) r/min 1350 1350 1180 1180

Indoor air flow (Hi/Mi/Lo) m3/h 550 550 750/710/650 750/710/650

Indoor noise level (Hi/Mi/Lo) dB(A) 36/33/30 36/33/30 41/38/35 41/38/35

Dimension (W*H*D) mm 750X250X188 750X250X188 906×286×235 906×286×235

Packing (W*H*D) mm 830X336X280 830X336X280 1020X380X328 1020X380X328 Indoor unit

Net/Gross weight Kg 8.5/10 8.5/10 13.5/16.5 13.5/16.5

Input W 70 70 96 96 Outdoor fan motor

Capacitor uF 2.5 2.5 2.5µF/450V 2.5µF/450V

Outdoor noise level dB(A) 51 51 53 53

Dimension(W*H*D) mm 780X540X250 780X540X250 780X540X250 780X540X250

Packing (W*H*D) mm 910X575X335 910X575X335 910X575X335 910X575X335 Outdoor unit

Net/Gross weight Kg 34/37 36/39 43/47 44/48

Refrigerant type g R22/750 R22/820 1110 1370

Design pressure MPa 2.6 2.6 2.6 2.6

Liquid side/ Vapor side mm(inch) Ф6.35/Ф12.7 Ф6.35/Ф12.7 Ф6.35/Ф12.7 Ф6.35/Ф12.7

Max. refrigerant pipe length m 10 10 15 15 Refrigerant piping

Max. difference in level m 5 5 8 8

Plug type 16A 16A 15 15

Application area m2 18-26 18-26 25-35 25-35

1 The noise date is base on anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient condition.

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Model C ES-21 .R C C E S-21 .R

Power supply Ph-V-Hz 220-240V~,50Hz 220-240V~,50Hz

Capacity Btu/h 21000 21000

Input W 2300 2300

Rated current A 10.5 10.5 Cooling

EER Btu/w.h 9.1 9.1

Capacity Btu/h 23500

Input W 2400

Rated current A 11.0 Heating

COP w/w 2.9

Moisture Removal L/h 2.0 2.0

Max. input consumption W 2500 2600

Max. current A 11.3 14.5

Starting current A 42 42

Model 2V36S225AUD 2V36S225AUD

Type rotary rotary

Capacity Btu/h 20600 20600

Input W 2010 2010

Rated current(RLA) A 9。5 9。5

Locked rotor Amp(LRA) A 42 42

Thermal protector INNER INNER

Capacitor uF 50 50

Compressor

Refrigerant oil ml 680 680

Model RPG25 RPG25

Brand WELLING WELLING

Input W 53 53

Capacitor uF 1.5uF/450V 1.5uF/450V

Indoor fan motor

Speed(hi/mi/lo) r/min 1325 1325

Indoor air flow (Hi/Mi/Lo) m3/h 920\760\700 920\760\700

Indoor noise level (Hi/Mi/Lo) dB(A) 41/37/33 41/37/33

Dimension (W*H*D) mm 906×286×235 906×286×235

Packing (W*H*D) mm 1020X380X328 1020X380X328 Indoor unit

Net/Gross weight Kg 13.5/16.5 13.5/16.5

Model YDK53-6 YDK53-6

Input W 100 100

Capacitor uF 2.5μF/450V 2.5μF/450V Outdoor fan motor

Speed r/min 640 640

Outdoor air flow m3/h 2600 2600

Outdoor noise level dB(A) 53 53

Dimension(W*H*D) mm 845×695×335 845×695×335

Packing (W*H*D) mm 970×770×395 970×770×395 Outdoor unit

Net/Gross weight Kg 52/57 55/60

Refrigerant type R22 g 1220 1740

Design pressure MPa 2.6 2.6

Liquid side/ Gas side mm(inch) Ф6.35/Ф12.7 Ф6.35/Ф12.7

Max. refrigerant pipe length m 15 15 Refrigerant piping

Max. difference in level m 8 8

Thermostat type Electronic control Electronic control

Operation temp 17-30 17-30

Ambient temp 10-43 (-5~43)

Application area m2 34-49 34-49

1 The noise date is base on anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient condition.

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Comfort

Model CES-07_R7______________CES-07_R7C____________CES-09_R7_________CES-09_R7C

Power supply Ph-V-Hz 220-240V~,50Hz 220-240V~,50Hz 220-240V~,50Hz 220-240V~,50Hz

Capacity Btu/h 7000 7000 9000 9000

Input W 800 800 1050 1050

Rated current A 3.5 3.5 4.6 4.6 Cooling

EER Btu/w.h 8.8 8.8 8.6 8.6

Capacity Btu/h 8500 10000

Input W 880 1050

Rated current A 4 4.6 Heating

COP w/w 2.9 2.93

Moisture Removal L/h 0.6 0.6 0.8 0.8

Max. input consumption W 1000 1000 1330 1330

Max. current A 4.4 4.4 6 6

Model PG135X1C-4DZ2 PG135X1C-4DZ2 PG180X1C-4DZ3 PG180X1C-4DZ3

Type Rotary Rotary Rotary Rotary

Brand TOSHIBA TOSHIBA TOSHIBA TOSHIBA

Capacity Btu/h 8086/8172 8086/8172 10800 10800

Input W 765/785 765/785 1015 1015

Rated current(RLA) A 3.52/3.34 3.52/3.34 4.5 4.5

Locked rotor Amp(LRA) A

Thermal protector UP3SE0591-T71 UP3SE0591-T71 UP3SE0591-T61 UP3SE0591-T61

Capacitor uF 25 25 30 30

Compressor

Refrigerant oil ml 400 400 400 400

Model RPG13H RPG13H RPG13H RPG13H

Input W 36.5 37.5 38.5 39.5

Capacitor uF 1.2 1.2 1.2 1.2 Indoor fan motor

Speed(hi/mi/lo) r/min 1020/960/900 1020/960/900 1100/1020/950 1100/1020/950

Indoor air flow (Hi/Mi/Lo) m3/h 430/400/370 430/400/370 470/440/410 470/440/410

Indoor noise level (Hi/Mi/Lo) dB(A) 35/32/30 35/32/30 36/32/30 36/32/30

Dimension (W*H*D) mm 750×250×188 750×250×188 750×250×188 750×250×188

Packing (W*H*D) mm 830×336×280 830×336×280 830×336×280 830×336×280 Indoor unit

Net/Gross weight Kg 8.5/10.5 8.5/10.5 8.5/10.5 8.5/10.5

Model YDK24-6T YDK24-6T YDK24-6T YDK24-6T

Input W 70 70 70 70

Capacitor uF 3 3 3 3

Outdoor fan

motor

Speed r/min 850 850 850 850

Outdoor air flow m3/h 1600 1600 1900 1600

Outdoor noise level dB(A) 49 49 49 49

Dimension(W*H*D) mm 700X535X235 700X535X235 700X535X235 700X535X235

Packing (W*H*D) mm 815X580X325 815X580X325 815X580X325 815X580X325 Outdoor unit

Net/Gross weight Kg 30/33 29/32 29/32 30/33

Refrigerant type R407C g 740 650 840 770

Design pressure MPa 2.8 2.8 2.8 2.8

Liquid side/ Gas side mm(inch Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф9.53

Max. refrigerant pipe length m 10 10 10 10 Refrigerant

piping Max. difference in level m 5 5 5 5

Operation temp 17 30 17 30 17 30 17 30

Ambient temp -7-45 18-45 -7-45 18-45

Application area m2 10-14 10-14 14-21 14-21

1 The noise date is base on anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient condition.

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Model CES-12_R7C____________________________CES-12_R7

Power supply Ph-V-Hz 1, 220-240V~, 50Hz 1, 220-240V~, 50Hz

Capacity Btu/h 12000 12000

Input W 1320 1320

Rated current A 5.8 5.8 Cooling

EER Btu/w.h 9.1 9.1

Capacity Btu/h 14000

Input W 1360

Rated current A 6 Heating

COP w/w 3.02

Moisture Removal L/h 1.2 1.2

Max. input consumption W 1800 1800

Max. current A 7.8 7.8

Starting current A

Model 4KS225EBA 4KS225EBA

Type Rotary Rotary

Brand MATSUSHITA-WABAO MATSUSHITA-WABAO

Capacity Btu/h 13000 13000

Input W 1260 1260

Rated current(RLA) A 5.7 5.7

Locked rotor Amp(LRA) A 30 30

Thermal protector

Capacitor uF 35 35

Compressor

Refrigerant oil ml 480 480

Model RPG20D RPG20D

Input W 49.2 49.2

Capacitor uF 1.5 1.5 Indoor fan motor

Speed(hi/mi/lo) r/min 1180/1000/900 1180/1000/900

Indoor air flow (Hi/Mi/Lo) m3/h 620/550/520 620/550/520

Indoor noise level (Hi/Mi/Lo) dB(A) 37/34/31 37/34/31

Dimension (W*H*D) mm 815X280X195 815X280X195

Packing (W*H*D) mm 915X360X275 915X360X275 Indoor unit

Net/Gross weight Kg 10.5/13.5 10.5/13.5

Model YDK25-6C YDK25-6C

Input W 85 85

Capacitor uF 2.5 2.5 Outdoor fan motor

Speed r/min 900 900

Outdoor air flow m3/h 1900 1900

Outdoor noise level dB(A) 54 54

Dimension(W*H*D) mm 780X540X250 780X540X250

Packing (W*H*D) mm 910X575X335 910X575X335 Outdoor unit

Net/Gross weight Kg 34/38 37/41

Refrigerant type R407C g 830 1150

Design pressure MPa 2.8 2.8

Liquid side/ Gas side mm(inch) Ф6.35/Ф12.7 Ф6.35/Ф12.7

Max. refrigerant pipe length m 10 10 Refrigerant piping

Max. difference in level m 5 5

Plug type 16A 16A

Thermostat type Electronic control Electronic control

Operation temp 17-30 17-30

Ambient temp 18-45 —7-45

Application area m2 18-26 18-26

1 The noise date is base on anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient condition.

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Comfort

Model CES-07_R7______________CES-07_R7C____________CES-09_R7________CES-09_R7C

Power supply Ph-V-Hz 220-240V~,50Hz 220-240V~,50Hz 220-240V~,50Hz 220-240V~,50Hz

Capacity Btu/h 7000 7000 9000 9000

Input W 800 800 1050 1050

Rated current A 3.5 3.5 4.6 4.6 Cooling

EER Btu/w.h 8.8 8.8 8.6 8.6

Capacity Btu/h 8500 10000

Input W 880 1050

Rated current A 4 4.6 Heating

COP w/w 2.9 2.93

Moisture Removal L/h 0.6 0.6 0.8 0.8

Max. input consumption W 1000 1000 1330 1330

Max. current A 4.4 4.4 6 6

Model PG135X1C-4DZ2 PG135X1C-4DZ2 PG180X1C-4DZ3 PG180X1C-4DZ3

Type Rotary Rotary Rotary Rotary

Brand TOSHIBA TOSHIBA TOSHIBA TOSHIBA

Capacity Btu/h 8086/8172 8086/8172 10800 10800

Input W 765/785 765/785 1015 1015

Rated current(RLA) A 3.52/3.34 3.52/3.34 4.5 4.5

Locked rotor Amp(LRA) A

Thermal protector UP3SE0591-T71 UP3SE0591-T71 UP3SE0591-T61 UP3SE0591-T61

Capacitor uF 25 25 30 30

Compressor

Refrigerant oil ml 400 400 400 400

Model RPG13H RPG13H RPG13H RPG13H

Input W 36.5 37.5 38.5 39.5

Capacitor uF 1.2 1.2 1.2 1.2 Indoor fan motor

Speed(hi/mi/lo) r/min 1020/960/900 1020/960/900 1100/1020/950 1100/1020/950

Indoor air flow (Hi/Mi/Lo) m3/h 430/400/370 430/400/370 470/440/410 470/440/410

Indoor noise level (Hi/Mi/Lo) dB(A) 35/32/30 35/32/30 36/32/30 36/32/30

Dimension (W*H*D) mm 750×250×188 750×250×188 750×250×188 750×250×188

Packing (W*H*D) mm 830×336×280 830×336×280 830×336×280 830×336×280 Indoor unit

Net/Gross weight Kg 8.5/10.5 8.5/10.5 8.5/10.5 8.5/10.5

Model YDK24-6T YDK24-6T YDK24-6T YDK24-6T

Input W 70 70 70 70

Capacitor uF 3 3 3 3

Outdoor fan

motor

Speed r/min 850 850 850 850

Outdoor air flow m3/h 1600 1600 1900 1600

Outdoor noise level dB(A) 49 49 49 49

Dimension(W*H*D) mm 700X535X235 700X535X235 700X535X235 700X535X235

Packing (W*H*D) mm 815X580X325 815X580X325 815X580X325 815X580X325 Outdoor unit

Net/Gross weight Kg 30/33 29/32 29/32 30/33

Refrigerant type R407C g 740 650 840 770

Design pressure MPa 2.8 2.8 2.8 2.8

Liquid side/ Gas side mm(inch Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф9.53

Max. refrigerant pipe length m 10 10 10 10 Refrigerant

piping Max. difference in level m 5 5 5 5

Operation temp 17 30 17 30 17 30 17 30

Ambient temp -7-45 18-45 -7-45 18-45

Application area m2 10-14 10-14 14-21 14-21

1 The noise date is base on anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient condition.

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3.Dimensions 3.1 Indoor unit CES-05/07/09_R(7)(C),CES-12_R(7)(C)

3.2 Indoor unit CES-12_R(7)(C)

280

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3.3 Indoor unit CES-18/21_R(7)(C))

3.4 Outdoor unit CES-05/07/09_R(7)(C),

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3.5 Outdoor unit CES-12_R(7)(C) & CES-18_R(7)(C)

3.6 Outdoor unit CES-18_R(7)(C)

530

315

290

750

110

62

590

285

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3.7 Outdoor unit CES-21_R(7)(C)

12.5

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4.Refrigeration cycle diagram 4.1 Cooling/heating Indoor unit outdoor unit Valve Sensor of room temp . 4 way valve

Heat exchanger Heat exchanger

Sensor of heat exchanger temp . Compressor Valve Capillary

4.2 Cooling only Indoor unit outdoor unit Valve Sensor of room temp .

Heat exchanger Heat exchanger

Sensor of heat exchanger temp . Compressor Valve Capillary

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5.Operation limits 5.1Cooling operation Outdoor unit air temp. DB

45

40

35 30 25 20

10 15 20 25 30 35 40 Indoor air temp. DB

Note : The chart is the result from the continuous operation under constant air temperature conditions. However, excludes the initial pull-down stage.

5.2Heating operation Indoor air temp. DB

30 25 20 15 10 5

-5 5 15 25 Outdoor unit air temp. DB

Note : The chart is the result from the continuous operation under constant air temperature conditions. However, excludes the initial pull-down stage.

DRY COOLING

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6.Wiring diagram 6.1 Cooling only 6.1.1 CES-05_R(7)(C) Indoor unit

POWER SUPPLY

1 2(N)

COMPRESSOR CAPACITOR

RED

OUTDOOR UNIT

OVERLOAD RELAY

COMPRESSOR

S

C

BLUE

R

BLACK

RED

BLACK

INDOOR UNIT

FAN CAPACITOR

RED

Y&G

FAN MOTOR

Y&GBLUE

BLACK

RED

Y&G

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6.1.2 CES-07_R(7)(C) & CES-09_R(7)(C)

POWER SUPPLY

1 2(N)

COMPRESSOR CAPACITOR

RED

OUTDOOR UNIT

OVERLOAD RELAY

Y&G

COMPRESSOR

S

C

BLUE

R

BLACK

RED

BLACK

INDOOR UNIT

FAN CAPACITOR

RED

Y&G

FAN MOTOR

Y&GBLUE

BLACK

RED

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6.1.3 CES-12_R(7)(C) Indoor unit (A Type)

POWER SUPPLY

1 2(N)

COMPRESSOR CAPACITOR

RED

OUTDOOR UNIT

OVERLOAD RELAY

Y&G

COMPRESSOR

S

C

BLUE

R

BLACK

RED

BLACK

INDOOR UNIT

FAN CAPACITOR

RED

Y&G

FAN MOTOR

Y&GBLUE

BLACK

RED

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6.1.4 CES-12_R(7)(C) (B Type)

1 2(N)

COMPRESSOR CAPACITOR

RED

OUTDOOR UNIT

OVERLOAD RELAY

Y&G

COMPRESSOR

S

C

BLUE

R

BLACK

RED

BLACK

INDOOR UNIT

FAN CAPACITOR

RED

Y&G

FAN MOTOR

Y&GBLUE

BLACK

RED

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6.1.5 CES-18_R7(C) & CES-21_R7(C)

CN5LOUVE

R MO

TOR

CN8

AMBIENT SENSOR

SENSOR

CN10CN7

HEAT EXCHANGER

LOUVE

R MO

TOR

CN6

INDOOR MOTOR

BLACK

WHITE

TRANSFORMER

DISPLAY BOARD

SWITCH BOARD

CN12

CN9

COMPRESSOR RELAY

CURRENT DETECTOR

WHITE

CN1

CN4

BROWN

BLUE

CN14

CN2

1 2(N)

COMPRESSOR CAPACITOR

RED

OUTDOOR UNIT

OVERLOAD RELAY

Y&G

COMPRESSOR

S

C

BLUE

R

BLACK

RED

BLACK

INDOOR UNIT

FAN CAPACITOR

RED

Y&G

FAN MOTOR

Y&GBLUE

BLACK

RED

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6.2 Heating/cooling 6.2.1 CES-07_R(7),CES-09_R(7) & CESG-09HRN2,

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85

6.2.2 CES-12_R7(B TYPE) & CES-12_R7

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6.2.3 CES-18_R(7) & CES-21_R(7)

YELLOW

CN5LOUVER MOTOR

CN8

AMBIENT SENSOR

CN3

SENSOR

CN10CN7

HEAT EXCHANGER

LOUVER MOTOR

CN6

INDOOR MOTOR

GREEN

BLACK

WHITE

TRANSFORMER

DISPLAY BOARD

SWITCH BOARD

CN12

CN9

COMPRESSOR RELAY

CURRENT DETECTOR

WHITE

CN1

CN4

BROWN

BLUE

CN14

CN2

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87

7.Troubleshooting 7.1 For all cooling only model

Failure phenomenon Operation lamp Timer lamp

Indoor fan speed has been out of control for over 1 minute X

Indoor room temp. or evaporator sensor is open circuit or short

circuit On

Over current protection of the compressor occurs 4 times X

EEPROM error On

No over-zero signal

r Extinguish Flash at 5Hz

7.2 For all heat pump model Failure phenomenon Operation lamp Timer lamp Defrosting lamp

Over current protection of the compressor occurs 4 times X

Indoor fan speed has been out of control for over 1 minute X

No over-zero signal

Temp. sensor on indoor evaporator is open circuit or short circuit X X

Indoor room temp. sensor is open circuit or short circuit X X

EEPROM error On X

r Extinguish Flash at 5Hz

8 Electronic function 8.1 Electric Control working environment 8.1.1 input voltage: 175~253V 8.1.2 Input power frequency:50Hz 8.1.3 Ambient temperature: -7°C~+43°C 8.1.4 Indoor fan normal working amp is less than 1A, 8.1.5 Outdoor fan. Normal working amp is less than 1.5A 8.1.6 Four-way valve normal working amp is less than 1A. 8.1.7 Swing motor: DC12V. 8.1.8 Compressor: single-phase power supply. Its normal working amp is less than 15A 8.2 Proper symbols and their meanings:

TA: Indoor ambient temperature TE: Indoor evaporator temperature TS: Setting temperature through the remote controller I3sec: Self-protection amp of compressor, continue three seconds until turns off the compressor. I5MIN: Self-protection amp of compressor, continue five minutes until turns off the compressor. IFAN: Self-protection amp of outdoor fan/indoor fans when they change from higher wind to lower wind. IRESTORE: Amp self-protection return value THDEFROST: High wind, defrosting temperature difference TMDEFROST: Middle wind, defrosting temperature difference TLDEFROST: Low wind, defrosting temperature difference TE1: Anti-cold wind, from Fan Off to Breeze temperature

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TE2: Anti-cold wind, from Breeze to Setting Fan Speed temperature TE3: Anti-cold wind, from Setting Fan Speed to Breeze temperature TE4: Anti-cold wind, from Breeze to Fan Off temperature TE5: Evaporator low temperature protection entering temperature TE6: Evaporator low temperature protection restoring temperature TE7: Evaporator high temperature protection, compressor off temperature TE8: Evaporator high temperature protection, fan off temperature TE9: Evaporator high temperature protection, restoring temperature

8.3 Systematic functions

Remote receiving Testing and forced run Position set for indoor unit wind vane LED displaying and alarm On or off Timer Protection for the compressor Current protection High temperature protection of indoor heat exchanger at heating mode Auto defrosting and heating recovery at heating mode Anti cold air at heating mode Anti frozen at heating mode

8.4 Protection 8.4.1 The compressor functions protection with a delay of three minutes. 8.4.2 Sensor protection at open circuit and breaking disconnection 8.4.3 Temperature Fuse break protection 8.4.4 Fan Speed is out of control. When Indoor Fan Speed is too high(higher than High Fan+300RPM)or

too low(lower than 400RPM), the unit stops and LED displays failure information and can’t returns to normal operation automatically.

8.4.5 Cross Zero signal error warning. If there is no Cross Zero signals in 4 minutes, the unit stops and LED displays failure information and can’t returns to normal operation automatically.

8.4.6 The current protection of the compressor Condition Indoor fan Compressor Outdoor fan Remark

I< IRESTORE On On On

On On Off Heating mode IRESTORE <I< IFAN

Low speed On On Cooling mode

IFAN <I<I5MIN Off Off After 5 Minutes

Current up

I5MIN<I< I3SEC Off Off After 3 Seconds

I5MIN<I< I3SEC Off Off After 3 Seconds

IFAN <I<I5MIN Off Off After 5 Minutes

On On Off Heating mode IRESTORE <I< IFAN

Low speed On On Cooling mode

Current down

I< IRESTORE On On On

If compressor turns off for continuously 4 times due to current protection in 5 minutes from Compressor On, the unit stops and LED displays failure information and can’t returns to normal operation automatically.

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8.5 Fan-only mode

Fan speed is high/mid/low/ Auto 8.6 Cooling mode

The 4-way valve is closed at cooling mode. The action of the compressor and the outdoor fan:

Condition Compressor Outdoor fan T> Ts+1 On On Temp. up T<Ts+1 Off Off T> Ts On On Temp. down T<Ts Off Off

Auto fan at cooling mode:

Condition

T=Indoor Temp.-Setting Temp.

Indoor fan speed

T<3 Low

3<T<5 Med.

Temp. up

T>5 High

T> 3 High

1<T<3 Med.

Temp. down

T<1 Low

Anti-freezing control to indoor evaporator at cooling mode( T: evaporator temp. )

Condition Temp. Time

Compressor Outdoor fan

T> TE6 On On Temp. up T< TE6 >5 Minutes Off Off T> TE5 On On Temp. down T< TE5 >5 Minutes Off Off

8.7 Dehumidifying mode 8.7.1 The 4-way valve is off in dehumidifying mode 8.7.2 Compressor and Indoor Fan actions in dehumidifying mode

NO Conditions Indoor Fan Compressor and Outdoor Fan

1 TA ≥ TS+2 LOW

BREEZE

ON 6minutes

OFF 4minutes

2 TS ≤TA<TS+2 LOW

BREEZE

ON 5minutes

OFF 5minutes

3 TA < TS LOW

BREEZE

ON 4minutes

OFF 6minutes

Repeat on and off cycle.

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8.7.3 Low room temperature protection:

When room temperature decreases to below 10, compressor and outdoor fan will stop(indoor fan is Breeze). Dehumidifying operation will be resumed when room temperature restores to over 13.

8.7.4 At dehumidifying mode, the anti-freezing function of the indoor heat exchanger is the same as that of cooling mode.

8.8 Heating mode 8.8.1 Generally, the 4-way valve is open in heating mode, but it is closed in defrosting mode. 4-way valve

must delay 2 minutes compared with compressor if the compressor changed into non-heating mode or turned off. 4-way valve doesn't delay in dehumidifying mode.

8.8.2 Generally, the outdoor fan is turned off with the on-off action of compressor in heating mode, except for the defrosting mode or the end of defrost.

8.8.3 Action of compressor and outdoor fan motor at heating mode: compressor must run for 7 minutes after starting and then judge temperature. Meanwhile other protections are still valid.

Condition Compressor Outdoor fan

T> Ts+3 Off Off Room temp. up

T<Ts+3 On On

T< Ts+2 On On Room temp. down

T>Ts+2 Off Off

8.8.4 Indoor Fan actions at heating mode

Indoor Fan can be set at HIGH/MID/LOW/AUTO by using a remote controller, but Anti-cold wind function prevails. Anti-cold wind control function at heating mode

Condition

T= Indoor exchanger temp.

Indoor fan speed

T<TE1 Off

TE1<T<TE2 Breeze

Indoor exchanger temp. up

T>TE2 Setting fan speed

T> TE3 Setting fan speed

TE3<T<TE4 Breeze

Indoor exchanger temp. down

T<TE4 Off

8.8.5 Auto wind at heating mode Condition

T=Indoor Temp.-Setting Temp.

Indoor fan speed

T<2 High Room temp. up

T>2 Med.

T> 0 Med. Room temp. down

T<0 High

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8.8.6 Indoor evaporator high-temperature protection at heating mode

Condition

T= Indoor exchanger temp.

Compressor Outdoor fan

T<TE8 On On

TE8<T<TE7 On Off

Indoor exchanger temp. up

T>TE7 Off Off

T>TE9 Off Off Indoor exchanger temp. down

T<TE9 On On

8.9 Defrosting operation (Available for heating only). 8.9.1 Defrosting condition: Defrosting starts when either of the following ①&②:

① A and B are satisfied: A: The compressor keeps running for 40 minutes or more. B: The temperature difference of evaporator and room temperature meets one of the following:

Temp. of evaporator---room temp.

Fan speed is high ≤THDEFROST

Fan speed is mid ≤TMDEFROST

Fan speed is low ≤TLDEFROST

Breeze Meet only if it is Breeze

② Calculate from the end of latest defrost, evaporator high temp. protection only closes outdoor fan

with the compressor still running. Add up to 90 minutes. 8.9.2 Defrosting time

If the temp. difference condition ① is satisfied for less than 40 minutes, this can be regarded as severe frosting. The defrosting time is 10 minutes. If the temp. difference condition ② is satisfied for more than 40 minutes, the defrosting time is 6 minutes. If the temp. difference condition ① is satisfied out of 40 minutes, generally the defrosting time is 6 minutes, after three continuous 6-minute defrost, the fourth should be 10 minutes defrost. The circulation is as following:

→6-minute defrost → 6-minute defrost→6-minute defrost→10-minute defrost→

8.9.3 Ending condition of defrosting If one of following conditions is satisfied, end the defrost and turn into heating mode: A. The defrost time has reached to 6 or 10 minutes. B. The compressor current has reached to IDEFROST or above, IDEROST differs in different models.

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8.9.4 Defrosting Actions:

8.9.7 Turn into heating mode, turn off the heating mode in 7 minutes. 8.10 Automatic operation mode 8.10.1 The air conditioner automatically selects one of the following operation modes: cooling, heating or

fan only according to the temp. difference between room temp. (TA) and set temp. (TS). TA—TS Operation mode

TA—TS>2 Cooling

-1≤TA—TS≤+2 Fan-only

TA—TS<-1 Heating (air-only for cooling only type)

8.10.2 The indoor fan blows automatically in corresponding selected mode. 8.10.3 The motion of indoor fan’s blade should accord with the selected operation mode.

8.11 Forced cooling function 8.11.1 Select forced cooling function with the forced cooling button or the switch. 8.11.2 The compressor is unconditionally turned on, after 30 minutes cooling operation whose fan mode is

set as low, the A/C operates at the DRY mode with a set temp. of 24. 8.11.3 All protections of remote control cooling are available at forced cooling operation. 8.12 Forced Auto function

Select forced auto function with the forced auto button or the switch. In forced auto status the A/C operates at remote control mode with a set temp. of 24.

8.13 Timer Function 8.14 Economic Running 8.14.1 The economic running function is available at cooling, heating or auto mode. 8.14.2 Cooling:

The set temperature rise 1 per hour. Two hours later, the set temperature will maintain as a constant and the fan speed is kept at low speed.

8.14.3 Heating:

Defrost 10or 6minutes

45S 25S Compressor

4-way Valve 23S 40S Outdoor Fan

Indoor Fan

10S

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The set temperature decrease 1 per hour. Two hours later, the set temperature will maintain as a constant and the air circulation is kept at low speed (Cold air proof function takes precedence over all).

8.14.4 Auto: The economic running function operates in accordance with selected running mode by auto mode.

8.15 Auto restart function In case of a sudden power failure, this function automatically sets the unit to previous settings before the power failure when power returns.

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8.16 Models and Parameters

Model CES-07_RC CES-07_R CES-09_RC CES-09_R CES-12_RC CES-12_R

I3SEC 8.5A 8.5A 10.0A 10.0A 11.0A 11.0A

I5MIN 6.2A 6.2A 7.5A 7.5A 10.0A 10.0A

IFAN 5.2A 5.2A 5.5A 5.5A 8.0A 8.0A

IRESTORE 4.2A 4.2A 4.5A 4.5A 6.0A 6.0A

IDEFROST 3.2A 3.5A 5.5A

TE1 28 28 28

TE2 32 32 32

TE3 30 30 30

TE4 26 26 20

TE5 2 2 2 2 3 3

TE6 7 7 7 7 8 8

TE7 60 60 60

TE8 53 53 53

TE9 50 50 50

ANGLCOOL 200° 200° 200° 200° 200° 200°

ANGLHEAT 0° 0° 0°

ANGLOFF 124° 124° 124° 124° 124° 124°

THDEFROST 16°C 14°C 14°C

TMDEFROST 17°C 15°C 15°C

TLDEFROST 18°C 16°C 16°C

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Model CES-07_R7C CES-07_R7 CES-09_R7C CES-09_R7

I3SEC 8.5A 8.5A 10.0A 10.0A

I5MIN 6.2A 6.2A 7.5A 7.5A

IFAN 5.2A 5.2A 5.5A 5.5A

IRESTORE 4.2A 4.2A 4.5A 4.5A

IDEFROST 3.2A 3.5A

TE1 28 28

TE2 32 32

TE3 30 30

TE4 26 26

TE5 4 4 4 4

TE6 10 10 10 10

TE7 60 60

TE8 53 53

TE9 50 50

ANGLCOOL 200° 200° 200° 200°

ANGLHEAT 0° 0°

ANGLOFF 124° 124° 124° 124°

THDEFROST 14°C 14°C

TMDEFROST 15°C 15°C

TLDEFROST 16°C 16°C

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Model CES-12_RC

(B type)

CES-12_R*

(B type)

CES-18_R_C CES-18_R CES-21_RC CES-21_R

CES-12_R7C______CES-12_R7________CES-18_R7C_______CES-18_R7_______CES-21_R7C_____CES-21_R7

I3SEC 14.5A 14.5A 16.0A 16.0A 17.0A 17.0A

I5MIN 13.5A 13.5A 13.0A 13.0A 16.0A 16.0A

IFAN 9.5A 9.5A 11.0A 11.0A 14.0A 14.0A

IRESTORE 8.5A 8.5A 9.5A 9.5A 12A 12A

IDEFROST 6.5A 6.5A 7A

TE1 34 34 34

TE2 37 36 36

TE3 33 30 30

TE4 22 20 20

TE5 2 2 3 3 3 3

TE6 7 7 10 10 10 10

TE7 62 60 64

TE8 56 52 56

TE9 50 50 50

ANGLCOOL 40° 40° 50° 50° 50° 50°

ANGLHEAT 197° 105° 105°

ANGLOFF 100° 100° 0° 0° 0° 0°

THDEFROST 17°C 17°C 20°C

TMDEFROST 18°C 18°C 21°C

TLDEFROST 19°C 19°C 22°C

Page 42: SERVICE_MANUAL_A klima

COOLWEX Group USA SPLIT TYPE, HEAT PUMP AIR CONDITIONERS

Technical & service manual 2005

CES Inverter Type (50Hz) R407C Wall Mounted

[Models]

CES 7 I7

CES 7 I7

CES 12 I7

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1

Contents

1. Features 2

2. Specification 3

3. Dimensions 4

4. Refrigeration cycle diagram 6

5. Operation limits 7

6. Wiring diagram 8

7. Troubleshooting 10

8. Electronic function 11

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2

1.Features

1.1 Powerful at cooling/heating, 1.3 times and 1.6 times relatively higher than normal same type of

models.

1.2 Low voltage start-up function, even at 160 V it can normally start.

1.3 Anti-icing function at cooling mode.

1.4 Anti-cold air function at heating mode.

1.5 Auto-defrosting and heating recovering function at heating mode.

1.6 Outdoor whole electric current protection

1.7 Temperature protection of the outdoor compressor top.

1.8 Restart protection for the compressor.

1.9 24 hours on/off mode time setting.

1.10 Error self diagnosis function.

1.11 Protection against over-load or too-low current inputted through alternating current.

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3

2. Specification

Model Item CES 7 I7 CES 9 I7 CES 12 I7

Power source 220-240V~ 50Hz 220-240V~ 50Hz 220-240V~ 50Hz

Capacity BTU/H 7000(2700~9000) 9000(2730~10600) 12000(3070~13300)

Input W 780(250~1200) 1000(270~1470) 1320(310~1710)

Running current A 4.8(1.35~6.2) 4.5(1.2~6.6) 5.8(1.60~7.60) Cooling

EER BTU/W.H 9.0, 2.6 9.0, 2.6 9.1, 2.6

Capacity BTU/H 9000(2700~11000) 12000(2730~14000) 15000(3070~17060)

Input W 1010(250~1300) 1250(270~1800) 1560(300~2380) Heating

Running current A 4.4(1.35~6.7) 5.5(1.45~9.3) 6.8(1.6~10.6)

Max. input consumption W 2100 2300 2600

Model BG130X1C-20FZ BG130X1C-20FZ BG130X1C-20FZ

Type Rotary Inverter Rotary Inverter Rotary Inverter

Brand MIDEA TOSHIBA MIDEA TOSHIBA MIDEA TOSHIBA

Refrigerant oil ml 370 370 370

Compressor

Refrigerant oil type R407C R407C R407C

Refrigerant R407C g 800 800 1150

Design pressure MPa 2.6 2.6 2.6

Input W RPG13H 36 RPG13H 36 RPG13C 50

Capacitor uF 1.2uF/≥450VAC 1.2uF/≥450VAC 1.5uF/≥450VAC

Speed level 3 3 3

Hi speed( rpm) 1100 1100 1060

Mid speed( rpm) 1000 1000 900

Indoor fan

motor

Low speed( rpm) 800 800 800

High fan m3/h 500 520 560

Middle fan m3/h 430 430 460 Air flow

(indoor) Low fan m3/h 330 330 380

Noise level

(indoor) dB(A) 35/32/26

36/32/26 36/32/26

Input W YDK23-6G 63 YDK23-6G 63 YDK23-6G 63 Outdoor fan

motor Capacitor uF 2.5uF/≥450VAC 2.5uF/≥450VAC 2.5uF/≥450VAC

Noise

(outdoor)

High dB(A) ≤51 ≤51 ≤53

dimension(W*H*D) 750*250*188 750*250*188 815*280*195

Packing (W*H*D) 830*336*280 830*336*280 915*360*275 Indoor unit

Net weight kg 8.5 8.5 11

dimension(W*H*D) 780*520*240 780*520*240 780*520*240

Packing (W*H*D) 910*575*335 910*575*335 910*575*335 Outdoor unit

Net weight kg 37 37 40

1 The noise date is base on anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient

condition.

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3. Dimensions 3.1 Indoor Unit

CES 7 I7, CES 9 I7

3.2 Indoor Unit

CES 12 I7

andrej
Rectangle
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3.3 Outdoor Unit CES 7 I7, CES 9 I7, CES 12 I7

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4. Refrigeration Cycle Diagram Indoor unit outdoor unit Valve Sensor of room temp Heat exchanger . 4 way valve

Sensor Heat exchanger Sensor of temp

Sensor of heat exchanger temp . Sensor of heat exchanger temp Compressor Valve Capillary

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5. Operation Limits

5.1 Cooling operation Outdoor unit air temp.

60

50 40 30 20 10

10 17 25 30 35 40 Indoor air temp.

Note :the chart is the result from the continuous operation under constant air temperature conditions. however, excludes the initial pull-down stage.

5.2 Heating operation Indoor air temp.

30 20 10 5 -5 -15

-15 -5 5 15 25 30 Outdoor unit air temp.

Note :the chart is the result from the continuous operation under constant air temperature conditions. however, excludes the initial pull-down stage.

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6. Wiring Diagram 6.1 Indoor unit(CES 7 I7, CES 9 I7)

6.2 Indoor unit(CES 12 I7)

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6.3 Outdoor unit (CES 7 I7 / CES 9 I7 / CES 12 I7)

NL

S

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7.Troubleshooting

7.1 Indoor Unit Error Display Function

LED4 operation LED2 defrosting LED1 timer LED4 auto

LED2

defrost

LED1

Timer

LED3

Auto

LED4

operation LED STATUS

X X O Mold protection

O X X Compressor top protection against temperature

X O X Open or short circuit of outdoor temperature sensor

X O O Over load or too low voltage protection

O O O Room temperature or evaporator temperature sensor open

or short circuit of

O O Fan speed beyond control

X O Zero-crossing examination error

O X Temperature fuse protection

X X EEPROM data error

O X Types doesn't match

Indoor / outdoor units communication protection

O (on) X (off) (flash)

7.2.Outdoor Unit Error Self-diagnosis Display

Outdoor Unit Error: if L4 flashes at 1Hz.

Outdoor unit works: L4 on

Outdoor unit Stand by: if L4 flashes at 0.5Hz

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8 .Electronic Function

8.1 General Protection

8.1.1 Temperature Protection of Compressor Top

8.1.2 3 minutes Delayed Starting Protection of the Compressor

8.1.3 Voltage Protection

8.1.4 The frequency Up-Down speed at which the compressor starts, operates and shuts off will be

subject to the following principles (outdoor chip):

8.1.5 Frequency Converter Mold Protection (outdoor chip):

The Frequency Converter Mold itself has a protection function against current, voltage and

temperature, if there are 4 times of above mentioned protection functioning within 1 hour (when

the compressor's consecutive operation lasts more than 10 minutes, the fore-mentioned 4

counts will be cleared), the whole machine will shut off and the mold protection gives an alarm.

8.2 Fan-only Mode Function Requirement

8.2.1 The compressor, 4 way valve and outdoor fan are off at Fan-only mode.

8.2.2 Temperature setting function is cancelled, the set temperature can not be displayed, nor

adjusted.

8.2.3 The rotational speed of indoor fan can be optionally chosen by remote control as

High/Mid/Low/Auto.

8.2.4 The indoor fan vanes at Fan-only mode perform the same as those at cooling mode.

HZ 1HZ/S 92Hz 2HZ/S 57Hz 1HZ/S 1HZ/S 6HZ/S time 50 Sec 2 min

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8.2.5 Performance at Auto mode at Fan-only status is the same as that at Auto mode at cooling status,

provided that the set temperature is 24°c.

8.3 Cooling Mode Function Requirement

8.3.1 At cooling mode the 4 way valve is off.

8.3.2 Anti-icing Control for Indoor Evaporator

When the temperature of indoor heat exchanger drops to ≤ 4°c, the frequency will reduce one

step down (including F0) and last for 1 minute every time until the temperature is kept between 4

- 7°c. If the temperature rises to ≥ 7°c, the limitation then will be removed.

When the temperature of indoor heat exchanger drops to < 0°c, shut off the compressor and it

will resume when the temperature rises up to > 5°c.

8.3.3 Outdoor Unit Current Control When Cooling:

Note: The frequency down at the diagram is in accordance with the present frequency dropping

down, to determine every 2 seconds whether the frequency is keeping going down or is

recovering.

°C

27.5 High

27.0

25.5 Mid

25.0

Low

Shut off the compressor (10.2A) 8.0 A frequency down (8.8A) 6.8 A frequency unchanged (7.4A) 5.4 A resume to normal

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8.3.4 Indoor fan operates in accordance with the following principles:

8.3.4.1 When indoor fan is in operation, it can be remote controlled to High/Mid/Low/Auto modes.

8.3.4.2 The fan speed at Auto mode in cooling status is subject to the following:

8.3.5 Indoor fan vanes at cooling mode will swing in accordance with the following:

When just plugged in for cooling, the vanes will open to the standard angle 50°.

The vane angle can be set by remote control at any angle between 50° and 105° (every setting

can adjust 6°) or set swinging (swinging angle will be 25°).

8.4 Dehumidifying Mode Requirements

8.4.1 At dehumidifying mode, the 4 way valve is shut off

8.4.2 At dehumidifying mode, the indoor fan is fixed in Breeze status and not adjustable.

8.4.3 At dehumidifying mode, the compressor operates in accordance with the following principles:

8.4.4 Too-low room temperature protection

During dehumidifying, when room temperature drops down < 10°c, the compressor will shut off,

and when the room temperature rises up than 12°c, the compressor resumes operation.

8.4.5 At dehumidifying mode, the anti-icing function of indoor heat exchanger applies.

°C room temperature - set temperature

+4.0 High

+3.0

+1.5 Mid

+1.0

Low

Room temperature - set temperature

2.5 F3

2.0

1.5 F2

1.0

0.5 F1

0.0

F1

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8.4.6 At dehumidifying mode, the power voltage and outdoor temperature limitation to the highest

frequency when compressor starts and operates is the same as that at cooling mode.

8.5 Heating Mode Function Requirement

8.5.1 At heating mode, the 4 way valve is on, during defrosting operation, it is off.

8.5.2 Outdoor fan usually turns on or off in accordance with the action of compressor, except for

defrosting and ending of the defrost.

8.5.3 Indoor fan action:

Anti-cold air control

8.5.4 Indoor fan can be set by remote control to any mode like High/Mid/Low/Auto, however anti-cold

air function comes first.

Auto fan

Temperature of heat exchanger 37°c Set rotational speed 34°c 33°c

breeze 18°c fan off

Room temperature - set temperature -0.5 Low -1.0 -1.5 Mid -2.0 High

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8.5.5 Outdoor Unit current control when heating

Note:

The frequency in the table

goes down in accordance

with the present frequency,

determine every 2 seconds

whether it keeps going

down or it is recovering.

8.5.6 Indoor evaporator protection against high temperature

When the temperature of indoor heat exchanger is higher than 53°c, the frequency will reduce one

step and last for 20 seconds every time until the temperature drops down lower than 53°c. If the

temperature drops down < 48°c, the limitation then will be removed (the frequency will not going

down further when reaching 35Hz).

When the temperature of indoor heat exchanger is higher than 63°c, shut off the compressor.

8.5.7 Indoor fan vanes at heating mode will swing in accordance with the following:

When just plugged in for heating, the vanes will open to the standard angle 220°.

The vane angle can be set by remote control at any angle between 0° and 220° (every setting can

adjust 6°) or set swinging (swinging angle will be 25°).

8.5.8 Defrosting operation

8.5.8.1 Defrosting precondition:

Defrosting starts when meeting one of the three conditions:

① The temperature of outdoor heat exchanger remains consecutively lower than 3°c for more than

40 minutes, and the temperature remains consecutively Ti1 for more than 3 minutes.

Model Ti1:

CES 9 I : -4°c

CES 12 I : -6°c

CES 9 I7 : -9°c

CES 9 I7 : -9°c

Compressor off (11.5A) 10.0A frequency down (10.5A) 8.8A frequency unchanged (9.2A) 7.4A

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② The temperature of outdoor heat exchanger remains consecutively lower than 3°c for more than

80 minutes, and the temperature remains consecutively Ti2 for more than 3 minutes.

Model Ti2:

CES 9 I : -2°c

CES 12 I : -4°c

CES 9 I7 : -7°c

CES 9 I7 : -7°c

③ The temperature of outdoor heat exchanger remains consecutively lower than 3°c for more than

120 minutes, and the temperature remains consecutively Ti3 for more than 3 minutes.

Model Ti3:

CES 9 I : -0°c

CES 12 I : -2°c

CES 9 I7 : -5°c

CES 9 I7 : -5°c

Note: The time period starts to count when outdoor heat exchanger temperature is lower than

3°c, the defrosting operation starts when the exchanger temperature remains lower than the

starting temperatures which are Ti3, Ti2, Ti1.

8.5.8.2 Conditions of defrost ending

Defrosting ends when meeting any of the following three conditions and it turns to normal

heating operation.

① When the temperature of outdoor heat exchanger rises up to 12°c.

② When the temperature of outdoor heat exchanger rises up to 8°c and this continues for more

than 80 seconds.

③ When defrosting action continues for 10 minutes.

8.5.8.3 Defrosting Action

Max 10 mins

30 sec.

ON 10 sec. ON 30 sec

Compressor OFF

ON ON

4 way valve OFF

ON ON

Outdoor fan OFF

ON ON

Indoor fan OFF

The indoor fan operates in anti-cold air mode when it recovers

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8.5.9 Set Function Test

When it is detected that the outdoor temperature is between 5 - 9°c and room temperature is

between 18 - 22°c, provided that the heating operation remains consecutively more than 30

minutes, the compressor's highest operational frequency is FMAX=F8=96HZ. If any of the above

conditions is not met, it will quit from set frequency operation.

8.6 Auto Mode Function

Using remote control to choose auto mode, under which the set temperature can be adjusted in a

range of 17 - 30°c.

8.6.1 When entering auto mode, the A/C will choose cooling, heating or fan only according to the

difference between room temperature (TA) and set temperature (TS).

TA - TS Operation status

TA -TS > 1°c Cooling

-1°c ≤TA - TS≤+1°c Fan only

TA - TS < -1°c Heating

8.6.2 At auto mode, the indoor fan will choose auto fan in corresponding mode.

8.6.3 At auto mode, the vane action of indoor fan is the same as that of chosen mode.

8.6.4 Once a mode is chose, it will take 5 minutes after shutting off the compressor to re-choose

another mode according to the difference between room temperature and set temperature, or

you can re-choose mode when set temperature is changed.

8.7 Forced Operation Function

8.7.1 Forced operation is controlled by the switch on switch board and divided into forced cooling and

forced auto. Remote control doesn't work at forced operation control.

8.7.2 At forced operation status, all protection functions in general protection fore-mentioned apply.

8.7.3 At forced cooling mode, the compressor operates at a fixed frequency of F2=42HZ, indoor fan is

Breeze, anti-icing control and general current control of cooling outdoor unit work; forced

operation will transfer to auto mode whose set temperature is 24°c automatically after 30

minutes.

8.7.4 At forced auto mode, the remote control controls in a set temperature of 24°c.

8.8 Timer Function Requirement

8.8.1 The maximum length of timer is 24 hours and the minimum resolving power is 15 minutes.

8.8.2 Timer on function: first turn off the A/C, the A/C will be automatically on at the set time.

8.8.3 Timer off function: first turn on the A/C, the A/C will be automatically off at the set time.

8.8.4 Timer on/off function( on time is earlier than off time): first turn off the A/C, it will be automatically

on at set time, and later be off at the set time.

8.8.5 Timer off/on function( off time is earlier than on time): first turn on the A/C, it will be automatically

off at set time, and later be on at the set time.

8.8.6 Timer function execution is applicable upon one operation only.

8.8.7 Timer error is less than 1 min/h.

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INVERTER COMFORT - Multiple

1. Product features 198

2. Specification 199

3. Dimensions 203

4. Refrigeration cycle diagram 204

5. Operation limits 205

6. Capacity table 206

7. Wiring diagram 208

8. Electric control functions 210

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1. Product Features Both indoor units can be operated either simultaneously or separately through the utilization of the advanced

converter technique and microcomputer control. The flowing volume of refrigerant is adjustable through the electronic expansion valve. High Cooling and Heating capacity is facilitated through the famous-brand frequency converter compressor. Indoor noise is minimized through the optimization of the air flow system design, a four-folded evaporator and a

big diameter Cross Flow Fan. The system is operable under low-voltage. Effective and prompt defrosting correlates into no cold feelings. High heating effects under extremely low temperatures. The systems purging function improves the quality of the air in the room. Wireless remote controlled function:

---A Manual Switch can operate the air conditioner when the remote controller is misplaced and the batteries are exhausted. ---Horizontal and vertical louvers can swing automatically and the customized setting flows the air as desired. ---Grounding's have been connected and are safe to use. ---Compressor protection function enabled. Indoor unit: 1) 4-Bend heat exchanger. 2) Trapeziform innergroove copper. 3) Hydrophilic Aluminum Fin. 4) Two-direction air vane technology. 5) Sleep mode. 6) Anti-rust cabinet. 7) Easy-cleaned panel. 8) Self-diagnosis auto-protection function.

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2. Specification Model CED 9-9 I7

Indoor unit 7000Btu/h 9000Btu/h 12000Btu/h Power supply Ph-V-Hz 1Ph, 220-240V~, 50Hz

Capacity Btu/h single: 7000-12000; Twin:16000-24000 Input W single: 1000W-1350W; Twin:2570W-2900W Rated current A single: 4.8A-6.7A; Twin:11.7A-13.8A

Cooling EER Btu/w.h single: 7.0-8.9; Twin:6.2-8.3 Capacity Btu/h single: 10000-14000; Twin:24000-27000 Input W single: 1300W-1650W; Twin:2100W-2800W Rated current A single: 6.3A-8.0A; Twin:11.0A-13.5A

Heating COP Btu/w.h single: 7.7-8.5; Twin:11.4-9.6

Moisture Removal L/h 0.7 0.9 1.2 Max. input consumption W single: 1800W; Twin:3200W Max. current A single: 13A; Twin:20A Starting current A 10

Model BG240X2CS-20KU

Type Rotary inverter Brand GD Toshiba Capacity Btu/h 18000 Input W 1690 Rated current(RLA) A 11.6 Locked rotor Amp(LRA) A 60 Thermal protector Internal Capacitor uF 85UF/250V

Compressor

Refrigerant oil ml RB68AF/α68TF/T-68 750 ml Model RPG13H RPG13H RPG13C

Brand Welling Welling Matsushita

Input W 36 36 50 Capacitor uF 1.2uF/≥450VAC 1.2uF/≥450VAC 1.5uF/≥450VAC

Indoor fan motor

Speed(hi/mi/lo) r/min 1050/950/750 1100/1000/800 1060/900/800 Number of rows 2 2 2 Tube pitch(a)x row pitch(b) mm 21×13.37 21×13.37 21×13.37 Fin spacing mm 1.5 1.5 1.3

Fin type (code) Hydrophilic aluminium

Hydrophilic aluminium

Hydrophilic aluminium

Tube outside dia.and type mmφ7, innergroove tube

φ7, innergroove

tube φ7, innergroove

tube

Indoor coil

Coil length x height x width mm 578×252×27.34 578×252×27.34 635×315×27.34

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Number of circuits 2 2 2 Indoor air flow (Hi/Mi/Lo) m3/h 500/410/320 520/430/330 560/460/380 Indoor noise level (Hi/Mi/Lo) dB(A) 35/32/26 36/32/26 36/32/26

Dimension (W*H*D) mm 750*250*188 750*250*188 815*280*195

Packing (W*H*D) mm 830*336*280 830*336*280 915*360*275 Indoor unit

Net/Gross weight kg 8.5/11 8.5/11 11/14

Model YDK53-6M Brand Welling Input W 148 Capacitor uF 3.0

Outdoor fan motor

Speed r/min 775 Number of rows 1.5 Tube pitch(a)x row pitch(b) mm 25.4×22 Fin spacing mm 1.7 Fin type (code) Hydrophilic aluminium Tube outside dia.and type mm φ9.53 innergroove trube Coil length x height x width mm 776×660×22

Outdoor coil

Number of circuits 2 Outdoor air flow m3/h 2500 Outdoor noise level dB(A) 60

Dimension(W*H*D) mm 845X695X335 Packing (W*H*D) mm 975X772X405

Outdoor unit

Net/Gross weight kg 71/74 Refrigerant type R407C g 2200 Design pressure(Hi/Lo) MPa 2.8/1.2

Liquid side/ Gas side mm Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф12.7

Max. refrigerant pipe length m 10 10 10 Refrigerant piping

Max. difference in level m 5 5 5 Connection wiring No Plug type No Controller Remote Operation temp 17~30 Ambient temp 18~43(cooling); -15~24(heating) Application area m2 14-18 18-24 20-30

Notes: 1. Nominal cooling capacities are based on the following conditions:

Indoor temp: 27°CDB, 19°CWB; Outdoor temp: 35°CDB; Equivalent ref. Piping: 8m(horizontal) 2. Nominal heating capacities are based on the following conditions: Indoor temp: 20°CDB; Outdoor temp: 7°CDB, 6°CWB; Equivalent ref. Piping: 8m(horizontal)

3. Actual noise level may differ, depending on the room structure, etc, since these noise values are from an anechoic room.

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Model CAM 9-9-9 I7

Indoor unit 7000Btu/h 9000Btu/h 12000Btu/h Power supply Ph-V-Hz 1Ph, 220-240V~, 50Hz

Capacity Btu/h single: 7000-12000; Twin:16000-24000; Three:24000 Input W single: 1000W-1350W; Twin:2570W-2900W; Three:2900W Rated current A single: 4.8A-6.7A; Twin:11.1A-13.8A; Three: 13.8A

Cooling EER Btu/w.h single: 7.0-8.9; Twin: 6.2-8.3; Three: 8.3 Capacity Btu/h single: 10000-14000; Twin: 24000-27000; Three: 27000 Input W single: 1300W-1650W; Twin: 2100W-2800W; Three: 2800W Rated current A single: 6.3A-8.0A; Twin: 11.0A-13.5A; Three: 13.5A

Heating COP Btu/w.h single: 7.7-8.5; Twin: 11.4-9.6; Three: 9.6

Moisture Removal L/h 0.7 0.9 1.2 Max. input consumption W 3200 Max. current A 20 Starting current A 10

Model BG240X2CS-20KU

Type Rotary inverter Brand GD Toshiba Capacity Btu/h 18000 Input W 1690 Rated current(RLA) A 11.6 Locked rotor Amp(LRA) A 60 Thermal protector Internal Capacitor uF 85UF/250V

Compressor

Refrigerant oil ml RB68AF/α68TF/T-68 750 ml Model RPG13H RPG13H RPG13C

Brand Welling Welling Matsushita

Input W 36 36 50 Capacitor uF 1.2uF/≥450VAC 1.2uF/≥450VAC 1.5uF/≥450VAC

Indoor fan motor

Speed(hi/mi/lo) r/min 1050/950/750 1100/1000/800 1060/900/800 Number of rows 2 2 2 Tube pitch(a)x row pitch(b) mm 21×13.37 21×13.37 21×13.37 Fin spacing mm 1.5 1.5 1.3

Indoor coil

Fin type (code) Hydrophilic aluminium

Hydrophilic aluminium

Hydr0philiC aluminium

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Tube outside dia.and type mm φ7, innergroove tube φ7, innergroove tube φ7, innergroove tube

Coil length x height x width mm 578×252×27.34 578×252×27.34 635×315×27.34

Number of circuits 2 2 2 Indoor air flow (Hi/Mi/Lo) m3/h 500/410/320 520/430/330 560/460/380 Indoor noise level (Hi/Mi/Lo) dB(A) 35/32/26 36/32/26 36/32/26

Dimension (W*H*D) mm 750*250*188 750*250*188 815*280*195 Packing (W*H*D) mm 830*336*280 830*336*280 915*360*275

Indoor unit

Net/Gross weight Kg 8.5/11 8.5/11 11/14

Model YDK53-6M Brand Welling Input W 148 Capacitor uF 3.0

Outdoor fan motor

Speed r/min 775 Number of rows 1.5 Tube pitch(a)x row pitch(b) mm 25.4×22 Fin spacing mm 1.7 Fin type (code) Hydrophilic aluminium Tube outside dia.and type mm φ9.53 innergroove trube Coil length x height x width mm 776×660×22

Outdoor coil

Number of circuits 2 Outdoor air flow m3/h 2500 Outdoor noise level dB(A) 60

Dimension(W*H*D) mm 845X695X335 Packing (W*H*D) mm 975X772X405

Outdoor unit

Net/Gross weight Kg 72/76 Refrigerant type R407C g 2400 Design pressure(Hi/Lo) MPa 2.8/1.2

Liquid side/ Gas side mm Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф12.7

Max. refrigerant pipe length m 10 10 10 Refrigerant piping

Max. difference in level m 5 5 5 Connection wiring No Plug type No Controller Remote Operation temp 17~30 Ambient temp 18~43(cooling); -15~24(heating) Application area m2 14-18 18-24 20-30

Notes: 1. Nominal cooling capacities are based on the following conditions: Indoor temp: 27°CDB, 19°CWB; Outdoor temp: 35°CDB; Equivalent ref. Piping: 8m(horizontal) 2. Nominal heating capacities are based on the following conditions: Indoor temp: 20°CDB; Outdoor temp: 7°CDB, 6°CWB; Equivalent ref. Piping: 8m(horizontal)

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3. Actual noise level may differ, depending on the room structure, etc, since these noise values are from an anechoic room.

3 Dimensions 1. Indoor unit 7/9K

2. Indoor Unit 12K

3. Outdoor unit

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4 Refrigeration Cycle Diagram Refrigeration circuit drawing of inverter trinary type

2

heat exchanger

filter

heat exchanger

filter

filter

indoor unit

heat exchanger

filter

high-pressure switch 1

4-way valve

down part

condenser

3

capillarycapillary

filter

up part

oil separator

low-pressure switch 2

low-pressure oil tank

capillary

discharge sensor

outdoor unit

inverter compressor

Refrigeration circuit drawing of inverter binary type

2

heat exchanger

filter

heat exchanger

filter

high-pressure switch 1

4-way valve

condenser

down part

3

capillarycapillary

filter

up part

oil separator

low-pressure switch 2

low-pressure oil tank

capillary

discharge sensor

outdoor unit

inverter compressor

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5 Operation Limits

5.1 Cooling operation Outdoor unit air temp.

60

50 40 30 20 10

10 17 25 30 35 40 Indoor air temp.

Note :the chart is the result from the continuous operation under constant air temperature conditions. however, excludes the initial pull-down stage.

5.2 Heating operation Indoor air temp.

30 20 10 5 -5 -15

-15 -5 5 15 25 30 Outdoor unit air temp.

Note :the chart is the result from the continuous operation under constant air

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temperature conditions. however, excludes the initial pull-down stage.

6 Capacity Table 6.1 Capacity table of Inverter Comfort Binary type Indoor units can be combined by 7000Btu/h+9000 Btu/h; 7000Btu/h+12000 Btu/h 9000Btu/h+9000 Btu/h 9000Btu/h+12000 Btu/h 12000Btu/h+12000 Btu/h Cooling

Indoor unit a (W) Indoor unit b (W)

7000Btu/h 2800 9000Btu/h 3000 12000Btu/h 3400 7000Btu/h+7000 Btu/h 2300 2300 7000Btu/h+9000 Btu/h 2500 2500 7000Btu/h+12000 Btu/h 2200 2800 9000Btu/h+9000 Btu/h 2500 2500 9000Btu/h+12000 Btu/h 2400 3200 12000Btu/h+12000 Btu/h 3200 3200

Heating Indoor unit a (W) Indoor unit b (W)

7000Btu/h 3400 9000Btu/h 3600 12000Btu/h 4000 7000Btu/h+7000 Btu/h 2800 2800 7000Btu/h+9000 Btu/h 3000 3000 7000Btu/h+12000 Btu/h 2600 3400 9000Btu/h+9000 Btu/h 3000 3000 9000Btu/h+12000 Btu/h 3000 3900 12000Btu/h+12000 Btu/h 3900 3900

6.2 Capacity table of Inverter Comfort Trinary type Indoor units can be combined by 7000Btu/h*2+9000 Btu/h; 7000Btu/h*2+12000 Btu/h 7000Btu/h*3 9000Btu/h*2+7000 Btu/h 9000Btu/h*2+12000 Btu/h 9000Btu/h*3 12000Btu/h*2+7000 Btu/h

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12000Btu/h*2+9000 Btu/h 7000Btu/h+9000Btu/h+12000 Btu/h Cooling Indoor unit a (W) Indoor unit b (W) Indoor unit c (W)

7000Btu/h 2800 9000Btu/h 3000 12000Btu/h 3400 7000Btu/h+7000 Btu/h 2300 2300 7000Btu/h+9000 Btu/h 2500 2500 7000Btu/h+12000 Btu/h 2200 2800 9000Btu/h+9000 Btu/h 2500 2500 9000Btu/h+12000 Btu/h 2400 3200 12000Btu/h+12000 Btu/h 3200 3200 7000Btu/h*2+9000 Btu/h 2200 2200 2200 7000Btu/h*2+12000 Btu/h 2000 2000 2600 7000Btu/h*3 2200 2200 2200 9000Btu/h*2+7000 Btu/h 2200 2200 2200 9000Btu/h*2+12000 Btu/h 2100 2100 2600

9000Btu/h*3 2200 2200 2200 12000Btu/h*2+7000 Btu/h 2000 2400 2400 12000Btu/h*2+9000 Btu/h 2000 2400 2400 Heating

Indoor unit a (W) Indoor unit b (W) Indoor unit c (W) 7000Btu/h 3400 9000Btu/h 3600 12000Btu/h 4000 7000Btu/h+7000 Btu/h 2800 2800 7000Btu/h+9000 Btu/h 3000 3000 7000Btu/h+12000 Btu/h 2600 3400 9000Btu/h+9000 Btu/h 3000 3000

9000Btu/h+12000 Btu/h 3000 3900 12000Btu/h+12000 Btu/h 3900 3900 7000Btu/h*2+9000 Btu/h 2600 2600 2600 7000Btu/h*2+12000 Btu/h 2300 2300 3200 7000Btu/h*3 2400 2400 2400 9000Btu/h*2+7000 Btu/h 2700 2700 2700 9000Btu/h*2+12000 Btu/h 2500 2500 3200 9000Btu/h*3 2700 2700 2700 12000Btu/h*2+7000 Btu/h 2400 3200 3200 12000Btu/h*2+9000 Btu/h 2400 3200 3200

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7. Wiring Diagram 7.1 Indoor unit 7/9K

7.2 Indoor unit 12K

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7.3 Outdoor unit CED 9-9 I7

Outdoor unit CEM 9-9-9 I7

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8. Electric Control Functions

8.1 Control system The control system adopts modular design, that is, all indoor units communicate with outdoor units, ref. to the following figures for the control structure between indoor units and outdoor units. In the structure, the indoor control board receives the information from users (for exam. set temp., fan speed etc.) and environment (ex, indoor coil temp., indoor temp. etc.) ,and organize it to control the action of relevant parts, then transmits the signals to outdoor control board through the following communication circuit. Outdoor control board can deal with the information from indoor unit and figure out the best running mode, then transfer the instruction to indoor units to carry out it. Indoor unit receive the user’s remote control signals. Indoor unit Outdoor unit T2B T1、T2、Ts T3、 T4、T3 Fan Speed Pressure switch Pressure switch

4-way valve

Fan Fan motor 通讯 Co Compressor Swing motor EXV

1、 T1 Indoor ambient temp. 2、 T2 Indoor evaporator middle part temp

mote control

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3、 T2B Indoor evaporator outlet temp. 4、 Ts Indoor setting temp. 5、 T3 Outdoor heat-exchanger outlet temp. 6、 T4 Outdoor ambient temp. 8.2 Protection function 8.2.1 AC Volt Protection a. Over-voltage protection

When AC voltage ≤ 260V for 30 seconds, Outdoor Unit resumes operation. When AC voltage ≥ 270V for 30 seconds, Outdoor Unit stops operation and alarms.

Note: Voltage sampling precision is ±3%. b. Lack-voltage protection Volt increase (Resume)

198

190 MAX=78Hz 190 180 172 MAX=70Hz 172 167 Stop

Volt decrease (Limited Frequency) 8.2.2 AC Amp Protection The outdoor control board checks the compressor current and do over-current protection. If the compressor current is over the scheduled value, the system will stop and all indoor units will display malfunction code. Note: 1. In order to prevent protection due to too big LRA when compressor starts, the outdoor control board begins to check the compressor current after 10 seconds. 2. If current protection happens, the compressor will stop and restart 3 minutes later. 8.2.3 High-pressure Protection and Low-pressure Protection

Volt(V)

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The High-pressure switch and Low-pressure switch are installed at suction pipe and discharge pipe separately. And users can select to install. Normally, the high-pressure switch is cut down when higher than 425Psi (3.3Mpa Cut down, 2.4Mpa Resume). While the low-pressure switch is cut down when lower than 7Psi (0.05Mpa On, 0.15Mpa Resume). Under high-pressure protection or low-pressure protection, the compressor will stop and restart 3 minutes later. 8.2.4 Outdoor Unit communication protection 8.2.4.1 Communication protection between indoor unit and outdoor system chip If the outdoor unit can’t receive the indoor signal for 30 seconds, then the indoor units are judged as no starting and there is no alarm signal. If the indoor units send signal to system chip for 2 minutes and no feedback signal is received, then judge as communication malfunction. 8.2.4.2 Communication protection between outdoor system chip and inverter chip If can’t receive signal or receive wrong signal for over 2 minutes, Indoor/Outdoor Unit stops operation. When the signal is right, Indoor/Outdoor Unit restarts. 8.2.5 Outdoor condenser high temperature protection Under cooling mode, if T3〉65 for 3 minutes, the compressor will stop. When T3〈52, the protection is not valid. When protection is released, the compressor restarts 3 minutes later. 8.2.6 Temperature Sensor short/open protection When the outdoor condenser pipe temperature T3, outdoor ambient temperature T4, indoor evaporator outlet temperature T2B are checked out of range 0.05~4.95V, it think temperature sensor short/open protection. The compressor, four-way valve and outdoor fan motor will stop and send malfunction signal to indoor units. When the volt is resumed to the range 0.05~4.95V, then resume signal to indoor units and control on-off of the compressor, four-way valve and outdoor fan motor by indoor size. 8.2.7 Outdoor low temperature protection If the outdoor temperature is lower than -15 for 1hour, the compressor and fan motor will stop. And any operation is not valid. If the outdoor temperature is higher than -12 for 10 minutes and the compressor stops operation for 1h, or the outdoor temperature is higher than 5 for 10 minutes, then restart and enter into the prior operation mode. If any indoor unit sends out this protection request, the outdoor unit will stop compressor until all indoor units have not this protection request. 8.2.8 Compressor pre-heating function When the outdoor temperature is lower than 3 and the compressor stops operation for more than 3 hours, or the outdoor temperature is lower than 3 and the power is just put on, the compressor enters into pre-heating condition. 8.3 Display function

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8.3.1 Checking function The indoor and outdoor operation condition can be examined by check button.

Normal display Operation mode Capacity request Number of indoor units ambient temp. Outdoor pipe temp. Compressor current No.1 PMV opening No.2 PMV opening

No.3 PMV opening 8.3.2 Explanation of display function

1. “--”: Standing-by 2. When the compressor is in operation, the compressor operation frequency will be displayed on the digital pipe. 3. “dF”: Defrosting 4. Under standing-by, display“--” when pre-heating and display “11.” When pre-heating after

turning on the AC. 5. Under malfunction protection:

Display contents Malfunction or Protection E 0 EEPROM Parameter Malfunction E1 No.1 Indoor unit Evaporator outlet temp. sensor malfunction E2 No.2 Indoor unit Evaporator outlet temp. sensor malfunction E3 No.3 Indoor unit Evaporator outlet temp. sensor malfunction E4 Outdoor temp. sensor malfunction E5 Compressor volt protection E6 Obligate E 7 Outdoor inverter communication malfunction P 0 Top temp. protection P1 High-pressure protection P2 Low-pressure protection P3 Compressor current protection P4 Module protection P5 Outdoor low-temperature protection P6 Condenser high-temperature protection P 7 Obligate

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COOLWEX Group USA. SPLIT TYPE, HEAT PUMP AIR CONDITIONERS

Technical & service manual 2005

CAS (50Hz) R410a Wall Mounted

[Models]

CAS 7 R10 C

CAS 7 R10

CAS 9 R10 C

CAS 9 R10

CAS 12 R10 C

CAS 12 R10

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Contents

1. Features………………………………………………………………….. 2

2. Specification………………………………………………………..……..3

3. Dimensions…………………………………………………………..……4

4. Refrigeration cycle diagram……………………………………………..7

5. Pressure table…………….……………………………………….………8

6. Capacity table………………………………………………………….…11

7. Wiring diagram…………………………………………………..……….16

8. Electronic function………………………………………….………….…21

9. Troubleshooting……………………………………………………….….29

10. Characteristic of temp. sensor………………………………………….32

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1.Features 1.1 Compact design 1.2 High efficiency and quiet operation 1.3 A class energy level

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2.Specification Model CAS 07 R10 C CAS 7 R10 CAS 9 R10 C CAS 9 R10 CAS 12 R10 C CAS 12 R10

Factory Model CE-KF20GW/N1Y-H CE-KFR20GW/N1Y-H CE-KF26GW/N1Y-H CE-KFR26GW/N1Y-H CE-KF36GW/N1Y-H CE-KFR36GW/N1Y-H

Power supply Ph-V-Hz 1, 220-240V~, 50Hz 1, 220-240V~, 50Hz 1, 220-240V~, 50Hz 1, 220-240V~, 50Hz 1, 220-240V~, 50Hz 1, 220-240V~, 50Hz

Capacity Btu/h 7000 7000 9000 9000 12000 12000

Input W 640 640 820 820 1120 1120

Rated current A 2.8 2.8 3.6 3.6 5.0 5.0 Cooling

EER Btu/w.h, w/w 11,3.2 11,3.2 11,3.2 11,3.2 11,3.2 11,3.2

Capacity Btu/h 8500 11000 —— 15000

Input W 690 890 —— 1180

Rated current A 3.0 3.9 —— 5.3 Heating

COP W/W 3.6 3.6 —— 3.6

Moisture Removal L/h 0.7 0.7 1.0 1.0 1.2 1.2

Max. input consumption W 850 1000 1000 1200 1550 1550

Max. current A 3.8 4.5 4.5 5.3 10 10

Starting current A 30 30

Model PA82X1C-4DZ2 PA82X1C-4DZ2 PA108X1C-4FT PA108X1C-4FT PA145X2C-4FT PA145X2C-4FT

Type Rotary Rotary Rotary Rotary rotary rotary

Capacity Btu/h 6680 6680 8870 8870 12000 12000

Input W 675 675 890 890 1200 1200

Rated current(RLA) A 3.11 3.11 4.07 4.07 5.6 5.6

Locked rotor Amp(LRA) A 15.0 15.0 21.7 21.7 29.9 29.9

Thermal protector UP3QE0591-T71 UP3QE0591-T71 UP3QE0591-T61 UP3QE0591-T61 UP3RE0591-T56 UP3RE0591-T56

Capacitor uF 25 25 25 25 35 35

Compressor

Refrigerant oil ml 350 350 330 330 480 480

Model RPG13H RPG13H RPG13H RPG13H RPG20D RPG20D

Input W 36.5 36.5 36.5 36.5 51.5 51.5

Capacitor uF 1.2 1.2 1.2 1.2 1.5 1.5 Indoor fan motor

Speed(hi/mi/lo) r/min 1050/9200/820 1050/9200/820 1200/950/850 1200/950/850 1250/1000/800 1250/1000/800

Number of rows 2 2 2 2 2 2

Fin type (code) Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium Hydr0philiC aluminium

Hydr0philiC aluminium

Tube outside dia.and type mm φ7, innergroove tube φ7, innergroove tube

φ7, innergroove tube

φ7, innergroove tube

φ7, innergroove tube

φ7, innergroove tube

Indoor coil

Number of circuits 2 2 2 2 2 2

Indoor air flow (Hi/Mi/Lo) m3/h 450/400/350 450/400/350 500/460/410 500/460/410 680/520/420 680/520/420

Indoor noise level (Hi/Mi/Lo) dB(A) 34/32/30 34/32/30 36/34/32 36/34/32 39/33/28 39/33/28

Dimension (W*H*D) mm 750*250*205 750*250*205 750*250*205 750*250*205 815*280*215 815*280*215

Packing (W*H*D) mm 830X285X335 830X285X335 830X285X335 830X285X335 915X290X360 915X290X360 Indoor unit

Net/Gross weight Kg 8/10 8/10 8/10 8/10 10/12 10/12

Model YDK24-6T YDK24-6T YDK24-6F YDK24-6F YDK36-6 YDK36-6

Input W 56 56 56 56 68 68

Capacitor uF 2.5 2.5 2.5 2.5 2.5 2.5 Outdoor fan motor

Speed r/min 800 800 800 800 900 900

Number of rows 2 2 2 2 2 2

Fin type (code) Unhydrophilic aluminium Hydrophilic aluminium Unhydrophilic aluminium

Hydrophilic aluminium Unhydrophilic aluminium

Hydrophilic aluminium

Tube outside dia.and type mm Ф7,innergroove tube Ф7,innergroove tube Ф7,innergroove tube Ф7,innergroove tube Ф9.53,innergroove tube

Ф9.53,innergroove tube

Coil length x height x width mm 750x508x26.74 750x508x26.74 810x508x26.74 810x508x26.74 680x550x44 680x550x44

Outdoor coil

Number of circuits 2 2 2 2 2 2

Outdoor air flow m3/h 1500 1500 1800 1800 1900 1900

Outdoor noise level dB(A) 49 49 50 50 52 52

Dimension(W*H*D) mm 700X535X235 700X535X235 780X540X250 780X540X250 760X590X285 760X590X285

Packing (W*H*D) mm 815X580X325 815X580X325 910X575X335 910X575X335 890X655X360 890X655X360 Outdoor unit

Net/Gross weight Kg 31/34 32/35 36/39 37/40 41/45 41.5/45.5

Refrigerant type R410A g 800 820 900 920 1160 1170

Design pressure MPa 4.2 4.2 4.2 4.2 4.2 4.2

Liquid side/ Gas side mm(inch) Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф12.7 Ф6.35/Ф12.7

Max. refrigerant pipe length m 10 10 10 10 10 10 Refrigerant piping

Max. difference in level m 5 5 5 5 5 5

Connection wiring No No No No No No

Plug type 16A 16A 16A 16A 16A 16A

Thermostat type Electrolic control Electrolic control Electrolic control Electrolic control Electrolic control Electrolic control

Operation temp 17-30 17-30 17-30 17-30 17-30 17-30

Ambient temp 18~-45 -7 -~ 45 18~-45 -7 -~ 45 18~-45 -7 -~ 45

Application area m2 10-14 10-14 14-21 14-21 18-26 18-26

1 The noise date is base on hemi-anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient

condition.

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3.Dimensions 3.1 Indoor unit CAS 7 R10 C, CAS 7 R10, CAS 9 R10 C, CAS 9 R10

3.2 Indoor unit CAS 12 R10 C, CAS 12 R10

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3.4 Outdoor unit CAS 7 R10 C, CAS 7 R10

3.5 Outdoor unit CAS 9 R10 C, CAS 9 R10

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3.6 Outdoor unit CAS 12 R10 C, CAS 12 R10

530

315

290

750

110

62

590

285

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4.Refrigeration cycle diagram

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5. Pressure table Note: *The pressure data is from 3 way valve, the pressure data are pressure above atmosphere. *D: Dry bulb temp. *W: Wet bulb temp. 5.1 CAS 12 R10 C Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions Pressure 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

21ºC D 15ºC W

Pressure ( kg/cm2 ) 6.2 6.8 7.2 8.0 8.5 9.5

24ºC D 17ºC W

Pressure ( kg/cm2 ) 6.3 6.5 7.5 8.0 8.7 9.5

27ºC D 19ºC W

Pressure ( kg/cm2 ) 6.1 6.9 7.7 8.2 9.1 10.0

32ºC D 23ºC W

Pressure ( kg/cm2 )

7.0 7.3 7.8 8.3 9.2 10.1

5.2 CAS 12 R10 Cooling mode Outdoor temperature (Dry bulb temp)

Indoor

Conditions Pressure 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

21ºC D 15ºC W

Pressure ( kg/cm2 ) 6.2 6.8 7.2 8.0 8.5 9.5

24ºC D 17ºC W

Pressure ( kg/cm2 ) 6.3 6.5 7.5 8.0 8.7 9.5

27ºC D 19ºC W

Pressure ( kg/cm2 ) 6.1 6.9 7.7 8.2 9.1 10.0

32ºC D 23ºC W

Pressure ( kg/cm2 )

7.0 7.3 7.8 8.3 9.2 10.1

Heating mode OUTDOOR CONDITIONS

Indoor Conditions Pressure 12ºC D 11ºC W

7ºC D 6ºC W

0ºC D -1ºC W

-4ºC D -6ºC W

-7ºC D -9ºC W

-15ºC D -xºC W

15ºC Pressure ( kg/cm2 ) 24.0 23.0 21.5 21.0 20..5 /

18ºC Pressure ( kg/cm2 ) 24.6 23.5 23.0 22.6 20.8 /

20ºC Pressure ( kg/cm2 ) 25.0 23.8 24.0 23.0 21.0 /

22ºC Pressure ( kg/cm2 ) 25.3 24.6 24.5 23.8 21.7 /

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5.3 CAS 12 R10 C Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions Pressure 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

21ºC D 15ºC W

Pressure ( kg/cm2 ) 7.8 8.1 8.4 9.0 9.3 10.0

24ºC D 17ºC W

Pressure ( kg/cm2 ) 7.9 8.2 8.7 9.0 9.5 10.1

27ºC D 19ºC W

Pressure ( kg/cm2 ) 8.0 8.5 9.2 9.9 10.2 10.8

32ºC D 23ºC W

Pressure ( kg/cm2 )

8.8 9.1 9.2 10.0 10.5 11.2

5.4 CAS 12 R10 Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions Pressure 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

21ºC D 15ºC W

Pressure ( kg/cm2 ) 7.8 8.1 8.4 9.0 9.3 10.0

24ºC D 17ºC W

Pressure ( kg/cm2 ) 7.9 8.2 8.7 9.0 9.5 10.1

27ºC D 19ºC W

Pressure ( kg/cm2 ) 8.0 8.5 9.2 9.9 10.2 10.8

32ºC D 23ºC W

Pressure ( kg/cm2 )

8.8 9.1 9.2 10.0 10.5 11.2

Heating mode OUTDOOR CONDITIONS

Indoor Conditions Pressure 12ºC D 11ºC W

7ºC D 6ºC W

0ºC D -1ºC W

-4ºC D -6ºC W

-7ºC D -9ºC W

-15ºC D -xºC W

15ºC Pressure ( kg/cm2 )

26.5 25.0 22.0 21.5 20.5 /

18ºC Pressure ( kg/cm2 )

27.0 26.0 23.5 22.5 20.8 /

20ºC Pressure ( kg/cm2 )

27.5 26.5 25.0 23.0 21.0 /

22ºC Pressure ( kg/cm2 )

28.5 27.0 25.5 23.9 21.5 /

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5.5 CAS 12 R10 C Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions Pressure 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

21ºC D 15ºC W

Pressure ( kg/cm2 )

8.4 8.5 8.8 8.9 9.4 9.9

24ºC D 17ºC W

Pressure ( kg/cm2 )

8.6 8.8 9.2 9.4 10.0 10.4

27ºC D 19ºC W

Pressure ( kg/cm2 )

8.8 9.2 9.4 9.8 10.3 10.9

32ºC D 23ºC W

Pressure ( kg/cm2 )

9.2 9.6 9.9 10.4 10.8 11.2

5.6 CAS 12 R10 Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions Pressure 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

21ºC D 15ºC W

Pressure ( kg/cm2 )

8.4 8.5 8.8 8.9 9.4 9.9

24ºC D 17ºC W

Pressure ( kg/cm2 )

8.6 8.8 9.2 9.4 10.0 10.4

27ºC D 19ºC W

Pressure ( kg/cm2 )

8.8 9.2 9.4 9.8 10.3 10.9

32ºC D 23ºC W

Pressure ( kg/cm2 )

9.2 9.6 9.9 10.4 10.8 11.2

Heating mode OUTDOOR CONDITIONS

Indoor Conditions Pressure 12ºC D 11ºC W

7ºC D 6ºC W

0ºC D -1ºC W

-4ºC D -6ºC W

-7ºC D -9ºC W

-15ºC D -xºC W

15ºC Pressure ( kg/cm2 )

27.4 25.9 22.2 21.4 20.0 /

18ºC Pressure ( kg/cm2 )

29.8 27.2 23.8 22.0 21.1 /

20ºC Pressure ( kg/cm2 )

30.2 29.1 24.2 23.6 22.1 /

22ºC Pressure ( kg/cm2 )

32.4 30.1 25.4 24.0 22.7 /

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6. Capacity table 6.1 CAS 7 R10 C SUMMER OUTDOOR TEMPERATURE DRY

Indoor

Conditions 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

Total capacity kW 2.06 1.95 1.75 1.51 1.58 1.41 Sensitive capacity kW 1.52 1.37 1.39 1.32 1.19 1.07

21ºC D 15ºC W

Input kW. 0.53 0.58 0.62 0.63 0.78 0.80 Total capacity kW 2.14 2.05 1.96 1.72 1.73 1.52 Sensitive capacity kW 1.61 1.46 1.45 1.54 1.23 1.15

24ºC D 17ºC W

Input kW. 0.60 0.60 0.66 0.65 0.78 0.83 Total capacity kW 2.31 2.24 2.10 1.90 1.73 1.67 Sensitive capacity kW 1.78 1.65 1.42 1.43 1.26 1.28

27ºC D 19ºC W

Input kW. 0.55 0.63 0.64 0.70 0.79 0.84 Total capacity kW 2.33 2.33 2.31 2.38 2.15 2.07

Sensitive capacity kW 1.83 1.67 1.65 1.64 1.57 1.53 32ºC D 23ºC W

Input kW. 0.53 0.65 0.69 0.73 0.83 0.88

6.2 CAS 7 R10 SUMMER OUTDOOR TEMPERATURE DRY

Indoor

Conditions 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

Total capacity kW 2.04 1.94 1.70 1.61 1.53 1.41 Sensitive capacity kW 1.52 1.41 1.39 1.32 1.19 1.07

21ºC D 15ºC W

Input kW. 0.53 0.58 0.60 0.67 0.73 0.80 Total capacity kW 2.14 2.05 1.93 1.81 1.73 1.51

Sensitive capacity kW 1.61 1.46 1.45 1.54 1.23 1.15 24ºC D 17ºC W

Input kW. 0.54 0.60 0.62 0.70 0.74 0.82 Total capacity kW 2.31 2.24 2.05 1.95 1.70 1.65

Sensitive capacity kW 1.78 1.65 1.54 1.43 1.26 1.28 27ºC D 19ºC W

Input kW. 0.57 0.62 0.64 0.71 0.75 0.83 Total capacity kW 2.33 2.36 2.31 2.25 2.15 2.03

Sensitive capacity kW 1.83 1.67 1.65 1.64 1.57 1.52 32ºC D 23ºC W

Input kW. 0.58 0.64 0.66 0.73 0.80 0.86

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WINTER OUTDOOR CONDITIONS

Indoor

Conditions

12ºC D 11ºC W

7ºC D 6ºC W

4ºC D 3ºC W

0ºC D -1ºC W

-4ºC D -6ºC W

-7ºC D -8ºC W

Capacity kW 3.01 2.73 2.47 1.76 1.65 1.58 15ºC

Input kW. 0.76 0.66 0.60 0.58 0.50 0.45 Capacity kW 2.86 2.64 2.34 1.69 1.53 1.41

18ºC Input kW. 0.78 0.67 0.62 0.59 0.62 0.47

Capacity kW 2.77 2.49 2.28 1.62 1.59 1.33 20ºC

Input kW. 0.81 0.69 0.64 0.59 0.53 0.48 Capacity kW 2.61 2.43 2.13 1.58 1.26 1.17

22ºC Input kW. 0.83 0.68 0.65 0.60 0.56 0.51

6.3 CAS 9 R10 CSUMMER OUTDOOR TEMPERATURE DRY

Indoor

Conditions 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

Total capacity kW 2.42 2.37 2.23 2.03 1.87 1.75 Sensitive capacity kW 1.72 1.69 1.65 1.53 1.43 1.36

21ºC D 15ºC W

Input kW. 0.72 0.75 0.80 0.84 0.89 0.96 Total capacity kW 0.65 2.55 2.45 2.24 2.11 1.98

Sensitive capacity kW 1.83 1.73 1.70 1.63 1.63 1.57 24ºC D 17ºC W

Input kW. 0.70 0.76 0.84 0.88 0.92 1.01 Total capacity kW 2.89 2.80 2.66 2.46 2.25 2.03

Sensitive capacity kW 1.95 1.91 1.83 1.78 1.66 1.63 27ºC D 19ºC W

Input kW. 0.65 0.78 0.82 0.91 0.95 1.02 Total capacity kW 3.01 2.98 2.92 2.83 2.69 2.45

Sensitive capacity kW 2.05 1.88 1.96 1.87 1.87 1.85 32ºC D 23ºC W

Input kW. 0.64 0.80 0.88 0.98 1.03 1.10

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6.4 CAS 9 R10 SUMMER OUTDOOR TEMPERATURE DRY

Indoor

Conditions 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

Total capacity kW 2.42 2.41 2.24 2.03 1.87 1.75 Sensitive capacity kW 1.72 1.69 1.65 1.53 1.43 1.36

21ºC D 15ºC W

Input kW. 0.72 0.75 0.80 0.84 0.89 0.97 Total capacity kW 0.65 2.55 2.45 2.24 2.11 1.98

Sensitive capacity kW 1.83 1.73 1.70 1.63 1.63 1.57 24ºC D 17ºC W

Input kW. 0.68 0.76 0.81 0.88 0.93 1.02 Total capacity kW 2.89 2.80 2.63 2.45 2.23 2.05

Sensitive capacity kW 1.99 1.95 1.81 1.78 1.66 1.63 27ºC D 19ºC W

Input kW. 0.65 0.78 0.82 0.92 0.96 1.03 Total capacity kW 3.03 2.98 2.92 2.83 2.69 2.46

Sensitive capacity kW 2.05 1.88 1.96 1.87 1.87 1.85 32ºC D 23ºC W

Input kW. 0.65 0.80 0.86 0.95 0.99 1.08

WINTER OUTDOOR CONDITIONS

Indoor

Conditions

12ºC D 11ºC W

7ºC D 6ºC W

4ºC D 3ºC W

0ºC D -1ºC W

-4ºC D -6ºC W

-7ºC D -8ºC W

Capacity kW 3.75 3.38 3.02 1.97 1.59 1.52 15ºC

Input kW. 0.97 0.84 0.73 0.65 0.62 0.63 Capacity kW 3.52 3.26 2.94 1.84 1.60 1.49

18ºC Input kW. 0.98 0.86 0.78 0.70 0.65 0.68

Capacity kW 3.45 3.22 2.85 1.82 1.56 1.50 20ºC

Input kW. 1.02 0.89 0.80 0.74 0.68 0.67 Capacity kW 3.18 3.13 2.72 1.73 1.58 1.42

22ºC Input kW. 1.06 0.93 0.82 0.77 0.71 0.65

Page 92: SERVICE_MANUAL_A klima

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6.5 CAS 12 R10 C SUMMER OUTDOOR TEMPERATURE DRY

Indoor

Conditions 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

Total capacity kW 3304 3198 3921 2856 2787 2684 Sensitive capacity kW 2607 2497 2411 2304 2242 2111

21ºC D 15ºC W

Input kW. 907 1006 1096 1184 1259 1457 Total capacity kW 3683 3511 3339 3166 3066 2960

Sensitive capacity kW 2938 2790 2745 2580 2470 2359 24ºC D 17ºC W

Input kW. 926 1035 1127 1230 1278 1380 Total capacity kW 3896 3718 3646 3387 3235 3232

Sensitive capacity kW 3076 2938 2856 2690 2580 2470 27ºC D 19ºC W

Input kW. 943 1058 1120 1265 1322 1437 Total capacity kW 4199 4009 3850 3614 3541 3370

Sensitive capacity kW 3098 2990 2900 2745 2607 2552 32ºC D 23ºC W

Input kW. 977 1090 1190 1310 1368 1495

6.6 CAS 12 R10 SUMMER OUTDOOR TEMPERATURE DRY

Indoor

Conditions 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

Total capacity kW 3276 3187 3105 2821 2746 2621 Sensitive capacity kW 2567 2457 2413 2287 2210 2087

21ºC D 15ºC W

Input kW. 890 1010 1082 1188 1243 1337 Total capacity kW 3663 3503 3315 3148 3076 2932

Sensitive capacity kW 2918 2766 2725 2557 2453 2334 24ºC D 17ºC W

Input kW. 915 1033 1121 1228 1278 1367 Total capacity kW 3860 3700 3626 3371 3215 3125

Sensitive capacity kW 3039 2913 2832 2645 2567 2419 27ºC D 19ºC W

Input kW. 944 1048 1120 1253 1312 1426 Total capacity kW 4215 4100 3845 3601 3501 3313

Sensitive capacity kW 3120 2939 2891 2715 2589 2503 32ºC D 23ºC W

Input kW. 969 1088 1189 1302 1349 1455

Page 93: SERVICE_MANUAL_A klima

15

WINTER OUTDOOR CONDITIONS

Indoor

Conditions

12ºC D 11ºC W

7ºC D 6ºC W

4ºC D 3ºC W

0ºC D -1ºC W

-4ºC D -6ºC W

-7ºC D -8ºC W

Capacity kW 4446 4264 4132 3838 3335 305 15ºC

Input kW. 1141 1106 1059 1035 895 812 Capacity kW 4380 4248 3954 3761 3258 2948

18ºC Input kW. 1188 1153 1142 1082 953 918

Capacity kW 4261 4153 3877 3683 3189 2871 20ºC

Input kW. 1224 1180 1129 1082 976 941 Capacity kW 4106 3989 3761 3567 3045 2876

22ºC Input kW. 1259 1212 1153 1106 1000 836

Page 94: SERVICE_MANUAL_A klima

16

7. Schematic diagram and wiring diagram 7.1 Schematic diagram

1 2 3 4 5 6 7 8

A

B

C

D

87654321

D

C

B

A

C1

104

Vin1

GN

D2

Vout 3IC3 7805 +5V

E3

470uF/16V

E1

2200uF/25V

C4

104D4

D3

D2

D1

Vin1

GN

D2

Vout 3IC1 7812 +12V-a

E2

1000uF/16V

C3

104

X1

4M

R71M

A0 1

A1 2

A2 3

GND 4SDA5 SCL6 WC7 VCC8

IC2

24C04

+5V C2

104R210K

R110K

SDA

SDA

SCL

SCL

C5104

+5V R4 12K

1

23

IC5 KIA7042

RST

RST

BUZ1BUZZER1

R51K

+12V

R27

2K

Q39014

BUZ

BUZ

E4

10uF/16VR8

8.1K/1%

C6

104

R10 2K

D6

IN4148

D5IN4148

+5V

1

2

CN2

T1_room

T1_room

T1_room

E5

10uF/16VR9

8.1K/1%

C7

104

R11 2K

D8

IN4148

D7IN4148

+5V

1

2

CN3

T2_I.pipe

T2_I.pipe

T2_I.pipe

CT1

0057hD101N4148

R14

1.4K/1%

R61K/1%

R1316KE6

10uF/16V

D91N4148

R12 2K

C8104

+5V

Current

Current

Q29014R15

12K C9104

D11 1N4148D12 1N4148

R16 12K

R1712K

R18 10K+5V ZERO

ZERO

A

B

B

A

E7

10uF/16V

C10

102

R19 150+5V

R20 1K

C11

104

REC

REC

R215.1K

D13IN4148

C12103

+5V

123

CN4

FAN_BACK

+12V-a

FANSP_FEEDBACK

FANSP_FEEDBACK

RECV

GND

REC1

RECEIVER_V

JR710K

C13104

R23 2K

+5V

AUTO_SELECT

AUTO_SELECT

C14

1.2uF/450VIC6 PC817

T1T2

G

TR1BT131 L2

?

C15

333

R242K+12V-a

R26

1K

E9470uF/25V

R2811K/2W

Z112V

D15

IN4007

R2911K/2W

L1

N

R25 51/1W

FAN_IN '

FAN_IN

IN11

IN22

IN33

IN44

IN55

IN66

IN77

VSS8 VDD 9

OUT7 10

OUT6 11

OUT5 12

OUT4 13

OUT3 14

OUT2 15

OUT1 16IC7

UJN2003

STEP_I2

STEP_I1

STEP_I3

STEP_I4

STEP_I2

STEP_I1

STEP_I3

STEP_I4

+12V-a

C19104

1

2

3

4

5

CN12

SWING

FAN_IN '

FAN_IN

BUZ '

BUZ '

COMP

COMP

COMP '

COMP '

RY2RELAY-SPST

+12V-a

D21

IN4148

R33

2K

Q59014

RY3RELAY-SPST

+12V-a

D22IN4148

R34

2K

Q69014

RY4RELAY-SPST

+12V-a

D23

IN4148

R35

2K

Q79014

RY5RELAY-SPST

+12V-a

D24

IN4148

C20333

R3651/1W

VALVE

VALVE

FAN_OUT

FAN_OUT

HEAT

HEAT

RY6COMP

C21

333

R3751/1W

+12V-a

1

CN14

N

L(POWER_IN PORT)

LOAD_COMP

N

FUSE1

3.15A/250V

L1

L1

FRESH

FUSE2

10A

LOAD_VALVE

LOAD_FAN OUT

LOAD_HEAT L

LOAD_HEAT N

1

CN11

N

1

CN10

HEAT_L

1

CN9

HEAT_N

1

2

CN13

ZR110D471K

C23

0.1uF/275VAC

1

2

CN15

TRANS_IN

SW1

t

PTC82RM

R39

5.1KC22104

R3810K

+5V

SW_TEST

SW_TEST

Only For Heat Pump

Dsa1

Dsb2

Q0 3

Q1 4

Q2 5

Q3 6

GND7

CP8

MR9 Q4 10

Q5 11

Q6 12

Q7 13

Vcc14

IC8

74HC164

+5V

+5V

COM1

COM2

COM3SEG1

SEG2

SEG3

SEG4

R6010K

R5910K

+5V

C24104

SEG3

SEG4

Q8

9012

Q9

9012

Q10

9012

R44 330

R45 330

R46 330

R47 330

R48 330

R49 330

R54 330

R55 330

R412K

R422K

R432K

LED6自动LED7化霜

LED8定时

+5V

abcdefgh

com

1co

m2

DIS1WT4021BG

COM1 COM2 COM3

LED9运行灯

1

2

3

4

5

CN6

FAN_IN

+12V-a

COM1

COM2

COM3SEG1

SEG2

SEG3

SEG4

SCL

SDA

T1

T2

CURRENT

AUTO_SELECT SW

STEP_I1

STEP_I2

STEP_I3

STEP_I4

FAN_IN

BUZ

COMP

VALVE

FAN_OUT

ZERO

FANSP

REC

HEAT

FRESH

RST

X2

X1C25104

+5V

IN4007*4

VSS01

VDD02

P253

P264

P005

P016

P027

P038

P049

VSS110

P0511

P5012

P5113

P5214

P5315

AVDD16

AVREF17

AN1018

AN1119

AN1220

AN1321 AN14 22

AN15 23

AVSS 24

P10 25

P11 26

P30 27

P31 28

P32 29

P33 30

P20 31

VDD1 32

P21 33

P22 34

P23 35

P24 36

Vpp/IC 37

XT2 38

XT1 39

RESET 40

X2 41

X1 42IC4

UPD789166

+5V

C26104

JR1

10K

JR3 10K

JR2 10K

JR5 10K

JR4 10K

+5V

C16102

C17102

JR610K

JR810K

JR910K

+5V

R41

10K

R41

10K

R41

10K

+5V +5V

FRE

SH

R612K

Q11

9014

R62

1K

IC9

PC817

SW2

+12V-a +12V-b

R63

5.1KQ12

9014

GNDB

+12V-b 1

2

CN16

C23

104

E10

2200uF/25VD19

D18

D17

D16 Vin1

GN

D2

Vout 3IC10 7812 +12V-b

E11

1000uF/16V

C24

104

C

D

IN4007*4

1234

CN1

TRANS

GNDB

Page 95: SERVICE_MANUAL_A klima

17

7.2 Wiring diagram 7.2.1 Cooling only 7.2.1.1 CAS 7 R10 C, CAS 9 R10 C

1 2(N)

COMPRESSOR CAPACITOR

RED

OUTDOOR UNIT

OVERLOAD RELAY

Y&G

COMPRESSOR

S

C

BLUE

R

BLACK

RED

BLACK

INDOOR UNIT

FAN CAPACITOR

RED

Y&G

FAN MOTOR

Y&GBLUE

BLACK

RED

Page 96: SERVICE_MANUAL_A klima

18

7.2.1.2 CAS 12 R10 C

Page 97: SERVICE_MANUAL_A klima

19

7.2.2 Heating/cooling 7.2.2.1 CAS 7 R10, CAS 9 R10

Page 98: SERVICE_MANUAL_A klima

20

7.2.2.2 CAS 12 R1

Page 99: SERVICE_MANUAL_A klima

21

8 Electronic function 8.1 Electric Control working environment 8.1.1 input voltage: 175~253V 8.1.2 Input power frequency:50Hz 8.1.3 Ambient temperature: -7°C~+43°C 8.1.4 Indoor fan normal working amp is less than 1A, 8.1.5 Outdoor fan. Normal working amp is less than 1.5A 8.1.6 Four-way valve normal working amp is less than 1A. 8.1.7 Swing motor: DC12V. 8.1.8 Compressor: single-phase power supply. Its normal working amp is less than 15A 8.2 Proper symbols and their meanings:

TA: Indoor ambient temperature TE: Indoor evaporator temperature TS: Setting temperature through the remote controller I3sec: Self-protection amp of compressor, continue three seconds until turns off the compressor. I5MIN: Self-protection amp of compressor, continue five minutes until turns off the compressor. IFAN: Self-protection amp of outdoor fan/indoor fans when they change from higher wind to lower wind. IRESTORE: Amp self-protection return value THDEFROST: High wind, defrosting temperature difference TMDEFROST: Middle wind, defrosting temperature difference TLDEFROST: Low wind, defrosting temperature difference TE1: Anti-cold wind, from Fan Off to Breeze temperature TE2: Anti-cold wind, from Breeze to Setting Fan Speed temperature TE3: Anti-cold wind, from Setting Fan Speed to Breeze temperature TE4: Anti-cold wind, from Breeze to Fan Off temperature TE5: Evaporator low temperature protection entering temperature TE6: Evaporator low temperature protection restoring temperature TE7: Evaporator high temperature protection, compressor off temperature TE8: Evaporator high temperature protection, fan off temperature TE9: Evaporator high temperature protection, restoring temperature

8.3 Functions

Remote receiving Testing and forced running Position set for indoor unit wind vane LED displaying and alarm On or off Timer Protection for the compressor Current protection High temperature protection of indoor heat exchanger at heating mode Auto defrosting and heating recovery at heating mode Anti cold air at heating mode Anti frozen at cooling mode

Page 100: SERVICE_MANUAL_A klima

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8.4 Protection 8.4.1 3 minutes delay at restart for compressor. 8.4.2 Sensor protection at open circuit and breaking disconnection 8.4.3 Fan Speed is out of control. When Indoor Fan Speed is too high(higher than High Fan+300RPM)or

too low(lower than 400RPM), the unit stops and LED displays failure information and can’t returns to normal operation automatically.

8.4.4 Cross Zero signal error warning. If there is no Cross Zero signals in 4 minutes, the unit stops and LED displays failure information and can’t returns to normal operation automatically.

8.4.5 The current protection of the compressor Condition Indoor fan Compressor Outdoor fan Remark

I< IRESTORE On On On

On On Off Heating mode IRESTORE <I< IFAN

Low speed On On Cooling mode

IFAN <I<I5MIN Off Off After 5 Minutes

Current up

I5MIN<I< I3SEC Off Off After 3 Seconds

I5MIN<I< I3SEC Off Off After 3 Seconds

IFAN <I<I5MIN Off Off After 5 Minutes

On On Off Heating mode IRESTORE <I< IFAN

Low speed On On Cooling mode

Current down

I< IRESTORE On On On

If compressor turns off for continuously 4 times due to current protection in 5 minutes from Compressor On, the unit stops and LED displays failure information and can’t returns to normal operation automatically.

8.5 Fan-only mode

Fan speed is high/mid/low/ Auto 8.6 Cooling mode

The 4-way valve is closed at cooling mode. The action of the compressor and the outdoor fan:

Condition T=Indoor Temp. Ts=Setting Temp.

Compressor Outdoor fan

T> Ts+1 On On Room temp. up T<Ts+1 Off Off T> Ts On On Room temp. down T<Ts Off Off

Auto fan at cooling mode: Condition

T=Indoor Temp.-Setting Temp.

Indoor fan speed

T<4 Low

4<T<5 Med.

Room temp. up

T>5 High

T> 4 High

1 <T< 4 Med.

Room temp. down

T<1 Low

Page 101: SERVICE_MANUAL_A klima

23

Anti-freezing control to indoor evaporator at cooling mode( T: evaporator temp. )

Condition Temp. Time

Compressor Outdoor fan

T> TE6 On On Evaporator Temp. up T< TE6 >5 Minutes Off Off T> TE5 On On Evaporator Temp. down T< TE5 >5 Minutes Off Off

8.7 Dehumidifying mode 8.7.1 The 4-way valve is off in dehumidifying mode 8.7.2 Compressor and Indoor Fan actions in dehumidifying mode

NO Conditions Indoor Fan Compressor and Outdoor Fan

1 TA ≥ TS+2 LOW

BREEZE

ON 6minutes

OFF 4minutes

2 TS ≤TA<TS+2 LOW

BREEZE

ON 5minutes

OFF 5minutes

3 TA < TS LOW

BREEZE

ON 4minutes

OFF 6minutes

Repeat on and off cycle.

Page 102: SERVICE_MANUAL_A klima

24

8.7.3 Low room temperature protection:

When room temperature decreases to below 10, compressor and outdoor fan will stop(indoor fan is Breeze). Dehumidifying operation will be resumed when room temperature restores to over 13.

8.7.4 At dehumidifying mode, the anti-freezing function of the indoor heat exchanger is the same as that of cooling mode.

8.7.5 At dehumidifying mode, the action of fans of indoor is the same as that of air-only mode. 8.8 Heating mode 8.8.1 Generally, the 4-way valve is open in heating mode, but it is closed in defrosting mode. 4-way valve

must delay 2 minutes compared with compressor if the compressor changed into non-heating mode or turned off. 4-way valve doesn't delay in dehumidifying mode.

8.8.2 Generally, the outdoor fan is turned off with the on-off action of compressor in heating mode, except for the defrosting mode or the end of defrost.

8.8.3 Action of compressor and outdoor fan motor at heating mode: compressor must run for 7 minutes after starting and then judge temperature. Meanwhile other protections are still valid.

Condition Compressor Outdoor fan

T> Ts+3 Off Off Room temp. up

T<Ts+3 On On

T< Ts+2 On On Room temp. down

T>Ts+2 Off Off

8.8.4 Indoor Fan actions at heating mode

Indoor Fan can be set at HIGH/MID/LOW/AUTO by using a remote controller, but Anti-cold wind function prevails. Anti-cold wind control function at heating mode

Condition

T= Indoor exchanger temp.

Indoor fan speed

T<TE1 Off

TE1<T<TE2 Breeze

Indoor exchanger temp. up

T>TE2 Setting fan speed

T> TE3 Setting fan speed

TE3<T<TE4 Breeze

Indoor exchanger temp. down

T<TE4 Off

8.8.5 Auto wind at heating mode Condition

T=Indoor Temp.-Setting Temp.

Indoor fan speed

T<2 High Room temp. up

T>2 Med.

T> 0 Med. Room temp. down

T<0 High

Page 103: SERVICE_MANUAL_A klima

25

8.8.6 Indoor evaporator high-temperature protection at heating mode

Condition

T= Indoor exchanger temp.

Compressor Outdoor fan

T<TE8 On On

TE8<T<TE7 On Off

Indoor exchanger temp. up

T>TE7 Off Off

T>TE9 Off Off Indoor exchanger temp. down

T<TE9 On On

8.8.7. The louver opens to Standard Angle ANGLHEAT when power is on for the first time 8.9 Defrosting operation (Available for heating only). 8.9.1 Defrosting condition: Defrosting starts when either of the following ①&②:

① A and B are satisfied: A: The compressor keeps running for 40 minutes or more. B: The temperature difference of evaporator and room temperature meets one of the following:

Temp. of evaporator---room temp.

Fan speed is high ≤THDEFROST

Fan speed is mid ≤TMDEFROST

Fan speed is low ≤TLDEFROST

Breeze Meet only if it is Breeze

② Calculate from the end of latest defrost, evaporator high temp. protection only closes outdoor fan

with the compressor still running. Add up to 90 minutes. 8.9.2 Defrosting time

If the temp. difference condition ① is satisfied for less than 40 minutes, this can be regarded as severe frosting. The defrosting time is 10 minutes. If the temp. difference condition ② is satisfied for more than 40 minutes, the defrosting time is 6 minutes. If the temp. difference condition ① is satisfied out of 40 minutes, generally the defrosting time is 6 minutes, after three continuous 6-minute defrost, the fourth should be 10 minutes defrost. The circulation is as following:

→7.5-minute defrost → 7.5-minute defrost→7.5-minute defrost→10-minute defrost→

8.9.3 Ending condition of defrosting If one of following conditions is satisfied, end the defrost and turn into heating mode: A. The defrost time has reached to 7.5 or 10 minutes. B. The compressor current has reached to IDEFROST or above, IDEROST differs in different models.

Page 104: SERVICE_MANUAL_A klima

26

8.9.4 Defrosting Actions:

8.10 Automatic operation mode 8.10.1 The air conditioner automatically selects one of the following operation modes: cooling, heating or

fan only according to the temp. difference between room temp. (TA) and set temp. (TS). TA—TS Operation mode

TA—TS>2 Cooling

-1 ≤TA -TS≤+2 Fan-only

TA-TS<-1 Heating (air-only for cooling only type)

8.10.2 The indoor fan blows automatically in corresponding selected mode. 8.10.3 The motion of indoor fan’s blade should accord with the selected operation mode. 8.10.4 One mode should be carried out for at least 15 minutes once selected. If the compressor cannot

start for 15 minutes, reselect the operation mode according to the room temp. and set temp., or reselect when the set temp. varies.

8.11 Forced cooling function 8.11.1 Select forced cooling function with the forced cooling button or the switch. 8.11.2 The compressor is unconditionally turned on, after 30 minutes cooling operation whose fan mode is

set as low, the A/C operates at the DRY mode with a set temp. of 24. 8.11.3 All protections of remote control cooling are available at forced cooling operation. 8.12 Forced Auto function

Select forced auto function with the forced auto button or the switch. In forced auto status the A/C operates at remote control mode with a set temp. of 24.

8.13 Timer Function 8.14 Economic Running 8.14.1 The economic running function is available at cooling, heating or auto mode. 8.14.2 Cooling:

The set temperature rise 1 per hour. Two hours later, the set temperature will maintain as a

Defrost 10or 6minutes

45S 25S Compressor

4-way Valve 23S 40S Outdoor Fan

Indoor Fan

10S

Page 105: SERVICE_MANUAL_A klima

27

constant and the fan speed is kept at low speed. 8.14.3 Heating:

The set temperature decrease 1 per hour. Two hours later, the set temperature will maintain as a constant and the air circulation is kept at low speed (Cold air proof function takes precedence over all).

8.14.4 Auto: The economic running function operates in accordance with selected running mode by auto mode.

8.15 Auto restart function In case of a sudden power failure, this function automatically sets the unit to previous settings before the power failure when power returns.

Page 106: SERVICE_MANUAL_A klima

28

8.16 Models and Parameters

Model CAS_7_R7_C_______CAS_7_R7________CAS 9 R7 C CAS 9 R7 CAS_12_R7_C CAS_12_R7

I3SEC 7.5A 7.5A 10.0A 10.0A 12.0A 12.0A

I5MIN 6.2A 6.2A 7.5A 7.5A 8.5A 8.5A

IFAN 5.2A 5.2A 5.5A 5.5A 7.5A 7.5A

IRESTORE 4.2A 4.2A 4.5A 4.5A 6.5A 6.5A

IDEFROST 3.2A 3.5A 5.0A

TE1 28 28 34

TE2 32 32 37

TE3 30 30 33

TE4 26 26 22

TE5 4 4 4 4 3 3

TE6 10 10 10 10 10 10

TE7 60 60 63

TE8 53 53 53

TE9 50 50 50

ANGLCOOL 200° 200° 200° 200° 155° 155°

ANGLHEAT 0° 0° 10°

ANGLOFF 124° 124° 124° 124° 124° 124°

THDEFROST 17°C 17°C 20°C

TMDEFROST 18°C 18°C 23°C

TLDEFROST 19°C 19°C 26°C

Page 107: SERVICE_MANUAL_A klima

29

9.Troubleshooting

9.1 Display board

1 2 3 4 5 6Infrared SignalReceiver

1: AUTO indicator

2: TIMER indicator

3: PRE.-DEF. Indicator

4: OPERATION indicator

5: SLEEP indicator

9.2 For all heat pump model

r Extinguish Flash at 5Hz

Failure phenomenon Operation lamp Timer lamp

Indoor fan speed has been out of control for over 1 minute X

Indoor room temp. or evaporator sensor is open circuit or short circuit On

Over current protection of the compressor occurs 4 times X

EEROM error On

No over-zero signal

Page 108: SERVICE_MANUAL_A klima

30

9.3 Diagnostic Chart 9.3.1 After energizing, no indicator is lighted and the air conditioner can’t be operated.

Yes Yes No No Yes Yes No

9.3.2 Resetting phenomenon often occurs during operation. (That is automatically entering to the status when power is on.) The reason is that the instantaneous voltage of main chip is less than 4.5V. Check according to the following procedure:

Yes No Yes No

After energizing, the air conditioner can’t be operated

Check if AC220V power supply outputs to Indoor PCB.

Check if AC220V exists at the primary coil of transformer.

Indoor PCB is defective

Check if AC14.5V exists at the secondary coil of transformer.

Take off the secondary plug of transformer, and then check if

AC14.5V exists at the secondary coil of transformer.

The transformer is defective. Indoor PCB is defective

Resetting phenomenon often occurs during operation.

After changing indoor fan motor, check if the failure releases. Indoor PCB is defective

Power supply circuit has problems.

After changing Indoor PCB, check if the failure releases.

Page 109: SERVICE_MANUAL_A klima

31

9.3.3 Failure phenomenon

Failure phenomenon Operation lamp Timer lamp

Indoor fan speed has been out of control for over 1 minute X

Indoor room temp. or evaporator sensor is open circuit or short circuit On

Over current protection of the compressor occurs 4 times X

EEROM error On

No over-zero signal

r Extinguish

Flash at 5Hz

9.3.3.1 Operation lamp flashes and Timer lamp off.

9.3.3.2 Operation lamp flashes and Timer lamp on.

9.3.3.3 Operation lamp off and Timer lamp flashes No Yes Yes No

9.3.3.4 Operation lamp on and Timer lamp flashes EEROM error, indoor PCB is defective.

9.3.3.5 Operation lamp flashes, Timer lamp flashes . This is alarm signal when the main chip can’t detect over-zero signal. When such failure occurs, the main control board must have fault.

Operation lamp off and Timer lamp flashes

Indoor PCB is defective

Power supply fault Outdoor unit fault (such as the compressor)

The voltage of power supply is too low (less than 187V)?

After changing the main control board, check if the failure releases.

Is connector connection good?

Is voltage being applied to the fan motor?

Fan motor is defective

Repair the connector

Indoor PCB is defective

No Yes

Yes No

Is connection to connector good?

Replace the sensor Repair connector

Yes No

Yes

Page 110: SERVICE_MANUAL_A klima

32

10. Characteristic of temp. sensor

Temp. Resistance KΩ Temp. Resistance KΩ Temp. Resistance KΩ

-10 62.2756 17 14.6181 44 4.3874

-9 58.7079 18 13.918 45 4.2126

-8 56.3694 19 13.2631 46 4.0459

-7 52.2438 20 12.6431 47 3.8867

-6 49.3161 21 12.0561 48 3.7348

-5 46.5725 22 11.5 49 3.5896

-4 44 23 10.9731 50 3.451

-3 41.5878 24 10.4736 51 3.3185

-2 39.8239 25 10 52 3.1918

-1 37.1988 26 9.5507 53 3.0707

0 35.2024 27 9.1245 54 2.959

1 33.3269 28 8.7198 55 2.8442

2 31.5635 29 8.3357 56 2.7382

3 29.9058 30 7.9708 57 2.6368

4 28.3459 31 7.6241 58 2.5397

5 26.8778 32 7.2946 59 2.4468

6 25.4954 33 6.9814 60 2.3577

7 24.1932 34 6.6835 61 2.2725

8 22.5662 35 6.4002 62 2.1907

9 21.8094 36 6.1306 63 2.1124

10 20.7184 37 5.8736 64 2.0373

11 19.6891 38 5.6296 65 1.9653

12 18.7177 39 5.3969 66 1.8963

13 17.8005 40 5.1752 67 1.830

14 16.9341 41 4.9639 68 1.7665

15 16.1156 42 4.7625 69 1.7055

16 15.3418 43 4.5705 70 1.6469

Page 111: SERVICE_MANUAL_A klima

COOLWEX Group USA SPLIT TYPE, HEAT PUMP AIR CONDITIONERS

Technical & service manual 2005

CAS DC Inverter (50Hz) R410a DC INVERTER Wall Mounted

[Models]

CAS 7 I10

CAS 9 I10

CAS 12 I10

Page 112: SERVICE_MANUAL_A klima

1

Contents

1. Features…………………………………………………………………… 2

2. Specification………………………………………………………..………3

3. Dimensions…………………………………………………………………4

4. Refrigeration cycle diagram………………………………………………6

5. Pressure table…………….……………………………………….………7

6. Capacity table………………………………………………………….….9

7. Operation Limits………………………………………………………….11

8. PCB diagram……………………………………………………………..12

9. Wiring diagram…………………………………………………..……….14

10. Electronic function………………………………………….……………16

11. Troubleshooting……………………………………………………….…23

12. Characteristic of temp. sensor…………………………………………29

Page 113: SERVICE_MANUAL_A klima

2

1.Features 1.1 Powerful at cooling/heating.

1.2 Low voltage start-up function.

1.3 Anti-icing function at cooling mode.

1.4 Anti-cold air function at heating mode.

1.5 Auto-defrosting.

1.6 Outdoor electric current protection

1.7 Temperature protection of the outdoor compressor top.

1.8 Restart protection for the compressor.

1.9 Error self diagnosis function.

1.10 Protection against over-load or too-low current inputted through alternating current.

Page 114: SERVICE_MANUAL_A klima

3

2.Specification C A S 7 I 1 0 C A S 9 I 1 0 C A S 1 2 I 1 0

C E -K F R 2 6 G W /B P 2 N 1 Y C E -K F R 2 6 G W /B P 2 N 1 Y C E -K F R 3 5 G W /B P 2 N 1 YP h -V -H z 1 , 2 2 0 -2 4 0 V ~ , 5 0 H z 1 , 2 2 0 -2 4 0 V ~ , 5 0 H z 1 , 2 2 0 -2 4 0 V ~ , 5 0 H z

C a p a c ity B tu /h 7 0 0 0 (1 5 5 0 -9 6 6 0 ) 9 0 0 0 (2 0 5 0 -1 1 2 6 0 ) 1 2 0 0 0 (2 3 5 0 -1 4 5 0 0 )In p u t W 6 1 5 (2 0 0 -1 1 5 0 ) 7 6 0 (2 5 0 -1 3 5 0 ) 1 0 7 0 (2 7 0 -1 7 5 0 )R a te d c u rre n t A 2 .6 7 (1 .3 -6 .5 ) 3 .3 (1 .5 -7 .0 ) 4 .8 (1 .5 ~ 8 .5 )E E R B tu /w .h ,W /W 1 1 .5 , 3 .4 1 1 .5 , 3 .4 1 1 .3 , 3 .3C a p a c ity B tu /h 9 0 0 0 (2 2 0 0 -1 2 5 0 0 ) 1 0 0 0 0 (2 4 0 0 -1 3 8 0 0 ) 1 4 0 0 0 (2 8 0 0 -2 0 5 0 0 )In p u t W 7 1 0 (2 2 0 -1 4 0 0 ) 7 8 0 (2 4 0 -1 5 5 0 ) 1 1 2 0 (2 6 0 -2 0 5 0 )R a te d c u rre n t A 3 .1 (1 .3 -7 .3 ) 3 .4 (1 .4 -7 .5 ) 5 .1 (1 .5 -1 0 .0 )C O P W /W 3 .5 3 .7 3 .7

L /h 1 .0 1 .0 1 .2W 2 0 0 0 2 1 0 0 2 5 5 0A 9 .5 1 0 .0 1 2A 1 4 1 5 1 8

M o d e l 5 C S 0 9 0 X C B 5 C S 0 9 0 X C B 5 C S 1 0 2 X F BT y p e S c ro ll S c ro ll S c ro l lB ra n d N a tio n a l N a tio n a l N a tio n a lC a p a c ity B tu /h 1 0 5 1 0 1 0 5 1 0 1 1 8 4 0In p u t W 1 0 0 0 1 0 0 0 1 1 5 0R a te d c u rre n t(R L A ) A 4 .4 4 .4 5 .2L o c k e d ro to r A m p (L R A ) A 4 0 4 0 5 0T h e rm a l p ro te c to r C S -7 L N 1 1 5 C S -7 L N 1 1 5 C S -7 L N 1 1 5C a p a c ito r u F N o N o N oR e fr ig e ra n t o i l m l 3 6 0 3 6 0 3 6 0M o d e l R P G 1 3 H R P G 1 3 H R P G 2 0 DB ra n d W e ll in g W e ll in g W e ll in gIn p u t W 3 6 .5 3 6 .5 5 1 .5C a p a c ito r u F 1 .2 1 .2 1 .5S p e e d (h i/m i/lo ) r /m in 1 3 0 0 /1 0 0 0 /8 5 0 1 3 0 0 /1 0 0 0 /8 5 0 1 3 0 0 /1 0 0 0 /9 0 0a .N u m b e r o f ro w s 2 2 2b .T u b e p itc h (a )x ro w p itc h (b ) m m 2 1 x1 3 .3 7 2 1 x1 3 .3 7 2 1 x1 3 .3 7c .F in s p a c in g m m 1 .3 1 .3 1 .3d .F in ty p e (c o d e ) H y d ro p h il ic a lu m in iu m H y d ro p h i l ic a lu m in iu m H y d ro p h il ic a lu m in iu me .T u b e o u ts id e d ia .a n d ty p e m m φ 7 IN N E G R O O V E T U B E φ 7 IN N E G R O O V E T U B E φ 7 ,in n e rg ro o v e tu b ef.C o i l le n g th x h e ig h t x w id th m m 5 7 8 X 2 5 2 X 2 6 .7 4 5 7 8 X 2 5 2 X 2 6 .7 4 6 3 5 X 3 1 5 X 2 7 .3 4g .N u m b e r o f c irc u i ts 2 2 2

m 3 /h 5 7 0 /4 8 0 /3 5 0 5 7 0 /4 8 0 /3 5 0 7 0 0 /5 2 0 /4 2 0d B (A ) 4 2 /3 5 /3 0 4 2 /3 5 /3 0 4 2 /3 5 /3 0

D im e n s io n (W *H *D ) m m 7 5 0 × 2 5 0 × 2 0 5 7 5 0 × 2 5 0 × 2 0 5 8 1 5 × 2 8 0 × 2 1 5P a c k in g (W *H *D ) m m 8 3 0 × 3 3 5 × 2 8 5 8 3 0 × 3 3 5 × 2 8 5 9 1 5 × 3 6 0 × 2 9 0N e t/G ro s s w e ig h t K g 8 .0 /1 0 .0 8 .0 /1 0 .0 1 0 .0 /1 2 .0M o d e l Y D K 2 4 -6 F Y D K 2 4 -6 F Y D K 3 6 -6B ra n d W e ll in g W e ll in g W e ll in gIn p u t W 5 6 5 6 6 8C a p a c ito r u F 2 .5 2 .5 2 .5S p e e d r /m in 8 0 0 8 0 0 9 0 0a .N u m b e r o f ro w s 2 2 2b .T u b e p itc h (a )x ro w p itc h (b ) m m 2 5 .4 x2 2 2 5 .4 x2 2 2 5 .4 x2 2c .F in s p a c in g m m 1 .4 1 .4 1 .5d .F in ty p e (c o d e ) H y d ro p h il ic a lu m in iu m H y d ro p h i l ic a lu m in iu m H y d ro p h il ic a lu m in iu me .T u b e o u ts id e d ia .a n d ty p e m m φ 9 .5 3 ,in n e rg ro o v e tu b e φ 9 .5 3 ,in n e rg ro o v e tu b e Ф 9 .5 3 ,in n e rg ro o v e tu b ef.C o i l le n g th x h e ig h t x w id th m m 6 8 0 x5 5 0 x4 4 6 8 0 x5 5 0 x4 4 6 8 0 x5 5 0 x4 4g .N u m b e r o f c irc u i ts 2 2 2

m 3 /h 1 9 0 0 1 9 0 0 1 9 0 0d B (A ) 5 2 5 5 5 5

D im e n s io n (W *H *D ) m m 7 6 0 X 5 9 0 X 2 8 5 7 6 0 X 5 9 0 X 2 8 5 7 6 0 X 5 9 0 X 2 8 5P a c k in g (W *H *D ) m m 8 9 0 X 6 5 5 X 3 6 0 8 9 0 X 6 5 5 X 3 6 0 8 9 0 X 6 5 5 X 3 6 0N e t/G ro s s w e ig h t K g 4 2 /4 5 4 2 /4 5 4 2 /4 5

g 1 0 0 0 1 0 0 0 1 1 4 0M P a 4 .2 4 .2 4 .2

L iq u id s id e / G a s s id e m m (in c h ) Ф 6 .3 5 /Ф 9 .5 3 Ф 6 .3 5 /Ф 9 .5 3 Ф 6 .3 5 /Ф 1 2 .7M a x. re fr ig e ra n t p ip e le n g th m 1 0 1 0 1 0M a x. d i ffe re n c e in le v e l m 5 5 5

N o N o N o1 6 A 1 6 A 1 6 A

E le c tro lic c o n tro l E le c tro l ic c o n tro l E le c tro lic c o n tro l

1 7 3 0 1 7 3 0 1 7 3 0

-1 5 ? 4 5 -1 5 ? 4 5 -1 5 ? 4 3m 2 1 4 -1 8 1 8 -2 4 2 0 -3 0s e t 9 3 /2 0 9 /2 4 9 9 3 /2 0 9 /2 4 9 9 2 /1 9 5 /2 2 8

T O S H IB A R o ta ry T O S H IB A R o ta ry T O S H IB A R o ta ryD A 8 9 X 1 C -2 3 F Z D A 8 9 X 1 C -2 3 F Z D A 1 0 8 X 1 C -2 0 F Z

A p p lic a t io n a re a Q ty ’p e r 2 0 ’ /4 0 ’ /4 0 'H Q

R e m a rk (a l te rn a te c o m p re s s o r)

P lu g ty p eT h e rm o s ta t ty p eO p e ra tio n te m p A m b ie n t te m p

R e fr ig e ra n t ty p e R 4 1 0 A D e s ig n p re s s u re

R e fr ig e ra n t p ip in g

C o n n e c tio n w ir in g

M o d e lF a c to ry M o d e l

P o w e r s u p p ly

C o o lin g

H e a tin g

M o is tu re R e m o v a l M a x . in p u t c o n s u m p tio n M a x . c u r re n t S ta r tin g c u r re n t

C o m p re s s o r

In d o o r fa n m o to r

In d o o r c o il

In d o o r a ir f lo w (H i/M i/L o ) In d o o r n o is e le v e l (H i/M i/L o )

In d o o r u n it

O u td o o r fa n m o to r

O u td o o r c o i l

O u td o o r a ir f lo w O u td o o r n o is e le v e l

O u td o o r u n it

1 The noise date is base on hemi-anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient

condition.

Page 115: SERVICE_MANUAL_A klima

4

3.Dimensions 3.1 Indoor unit

CAS 7 I10, CAS 9 I10

3.2 Indoor unit

CAS 12 I10

Page 116: SERVICE_MANUAL_A klima

5

3.4 Outdoor unit

CAS 7 I10, CAS 9 I10, CAS 12 I10

530

315

290

750

110

62

590

285

Page 117: SERVICE_MANUAL_A klima

6

4.Refrigeration cycle diagram

Page 118: SERVICE_MANUAL_A klima

7

5. Pressure table Note: *The pressure data is from 3 way valve, the pressure data are pressure above atmosphere. *D: Dry bulb temp. *W: Wet bulb temp. 5.1 CAS 9 I10 Cooling mode Outdoor temperature (Dry bulb temp)

Indoor

Conditions Pressure 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

21ºC D 15ºC W

Pressure ( kg/cm2 ) 8.7 8.7 8.9 9.0 10.0 10.6

24ºC D 17ºC W

Pressure ( kg/cm2 ) 9.0 8.9 8.9 9.0 10.5 11.0

27ºC D 19ºC W

Pressure ( kg/cm2 ) 9.0 9.0 9.0 9.6 11.0 11.5

32ºC D 23ºC W

Pressure ( kg/cm2 )

9.2 9.2 9.1 10.1 12.0 12.5

Heating mode OUTDOOR CONDITIONS

Indoor Conditions Pressure 12ºC D 11ºC W

7ºC D 6ºC W

0ºC D -1ºC W

-4ºC D -6ºC W

-7ºC D -9ºC W

-15ºC D -xºC W

15ºC Pressure ( kg/cm2 ) 32.0 34.0 33.5 31.0 28.0 27.0

18ºC Pressure ( kg/cm2 ) 34.5 34.0 35.0 32.5 29.0 27.5

20ºC Pressure ( kg/cm2 ) 36.5 35.5 36.0 33.5 30.0 28.5

22ºC Pressure ( kg/cm2 ) 37.5 37.0 36.5 35.0 31.5 29.0

Page 119: SERVICE_MANUAL_A klima

8

5.2 CAS 12 I10 Cooling mode Outdoor temperature (Dry bulb temp)

Indoor

Conditions Pressure 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

21ºC D 15ºC W

Pressure ( kg/cm2 ) 6.4 6.6 6.8 7.2 7.6 8.1

24ºC D 17ºC W

Pressure ( kg/cm2 ) 6.6 6.9 7.0 7.6 8.2 8.7

27ºC D 19ºC W

Pressure ( kg/cm2 ) 6.9 7.0 7.3 7.6 8.6 9.2

32ºC D 23ºC W

Pressure ( kg/cm2 )

6.9 7.4 7.6 8.1 9.4 9.8

Heating mode OUTDOOR CONDITIONS

Indoor Conditions Pressure 12ºC D 11ºC W

7ºC D 6ºC W

0ºC D -1ºC W

-4ºC D -6ºC W

-7ºC D -9ºC W

-15ºC D -xºC W

15ºC Pressure ( kg/cm2 ) 32.5 31.5 31.0 29.0 28.0 25.5

18ºC Pressure ( kg/cm2 ) 34.0 33.0 31.0 30.5 28.5 26.0

20ºC Pressure ( kg/cm2 ) 33.0 34.0 33.5 30.0 29.0 27.5

22ºC Pressure ( kg/cm2 ) 36.0 35..0 34.5 30.0 29.0 28.0

Page 120: SERVICE_MANUAL_A klima

9

6. Capacity table 6.1 CAS 9 I10COOLING OUTDOOR TEMPERATURE DRY

Indoor

Conditions 21ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

Total capacity kW 2.87 3.00 2.60 2.34 1.98 1.70 1.53 Sensitive capacity kW 1.84 1.91 2.03 1.99 1.65 1.46 1.32

21ºC D 15ºC W

Input kW. 0.701 0.72 0.80 0.86 0.89 0.98 1.16 Total capacity kW 2.98 3.15 2.85 2.45 2.30 1.95 1.74

Sensitive capacity kW 1.84 2.01 2.23 2.11 1.93 1.72 1.50 24ºC D 17ºC W

Input kW. 0.72 0.73 0.82 0.90 0.92 1.01 1.17 Total capacity kW 3.13 3.20 2.98 2.58 2.60 2.34 2.03

Sensitive capacity kW 2.04 2.15 2.30 1.96 2.23 2.09 1.73 27ºC D 19ºC W

Input kW. 0.75 0.78 0.85 0.76 0.96 1.04 1.19 Total capacity kW 3.29 3.33 3.12 3.05 2.80 2.62 2.32

Sensitive capacity kW 2.17 2.15 2.43 2.56 2.38 2.33 2.05 32ºC D 23ºC W

Input kW. 0.78 0.80 0.86 1.00 1.01 1.08 1.23

HEATING OUTDOOR CONDITIONS

Indoor Conditions

24ºC D 18ºC W

12ºC D 11ºC W

7ºC D 6ºC W

4ºC D 3ºC W

0ºC D -1ºC W

-5ºC D -6ºC W

-7ºC D-8ºC W

-15ºC D-16ºC

W Capacity kW 3.5 4.11 4.10 3.80 3.49 3.12 3.01 1.72

15ºC Input kW. 0.958 1.53 1.57 1.56 1.51 1.39 1.37 1.30

Capacity kW 3.45 4.10 4.05 3.70 3.48 3.11 2.99 1.70 18ºC

Input kW. 0.96 1.55 1.58 1.60 1.52 1.40 1.38 1.32 Capacity kW 3.44 4.05 2.87 3.69 3.47 3.00 2.86 1.69

20ºC Input kW. 0.965 1.60 0.79 1.63 1.54 1.42 1.40 1.35

Capacity kW 3.435 4.00 3.932 3.65 3.47 2.97 2.81 1.68 22ºC

Input kW. 0.98 1.65 1.64 1.67 1.58 1.45 1.43 1.38 Capacity kW 3.4 3.95 3.85 3.60 3.43 2.89 2.79 1.67

27ºC Input kW. 0.99 1.69 1.69 1.70 1.61 1.50 1.48 1.40

Page 121: SERVICE_MANUAL_A klima

10

6.2 CAS 12 I10 COOLING OUTDOOR TEMPERATURE DRY

Indoor

Conditions 21ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC

Total capacity kW 3.187 3.48 3.30 3.01 2.81 2.38 2.16 Sensitive capacity kW 2.23 2.40 2.38 2.28 2.25 2.10 1.90

21ºC D 15ºC W

Input kW. 0.924 1.08 1.18 1.30 1.39 1.45 1.59 Total capacity kW 3.579 3.76 3.65 3.43 2.98 2.70 2.44

Sensitive capacity kW 2.505 2.61 2.66 2.61 2.41 2.35 2.20 24ºC D 17ºC W

Input kW. 0.957 1.10 1.19 1.33 1.41 1.49 1.61 Total capacity kW 3.879 4.09 3.90 3.50 3.19 2.99 2.79

Sensitive capacity kW 2.792 2.86 2.89 2.80 2.58 2.60 2.45 27ºC D 19ºC W

Input kW. 0.979 1.11 1.20 1.07 1.45 1.51 1.60 Total capacity kW 4.087 4.32 4.02 3.80 3.62 3.40 3.28

Sensitive capacity kW 3.168 3.80 3.01 3.07 3.11 2.96 2.89 32ºC D 23ºC W

Input kW. 0.989 1.12 1.25 1.40 1.48 1.55 1.68

HEATING OUTDOOR CONDITIONS

Indoor

Conditions

24ºC D 18ºC W

12ºC D 11ºC W

7ºC D 6ºC W

4ºC D 3ºC W

0ºC D -1ºC W

-5ºC D -6ºC W

-7ºC D-8ºC W

-15ºC D-16ºC

W Capacity kW 4.875 6.15 5.72 5.13 4.52 4.21 3.75 3.41

15ºC Input kW. 1.568 2.07 2.20 2.09 2.01 1.99 1.80 1.76

Capacity kW 4.801 6.09 5.58 5.02 4.39 4.10 3.59 3.27 18ºC

Input kW. 1.6 2.18 2.39 2.20 2.16 2.09 1.83 1.81 Capacity kW 4.684 5.89 4.03 4.90 4.21 3.89 3.37 3.11

20ºC Input kW. 1.658 2.21 1.11 2.35 2.27 2.15 1.99 1.92

Capacity kW 4.521 5.58 5.39 4.71 4.10 3.70 3.17 2.99 22ºC

Input kW. 1.729 2.28 2.45 2.41 2.40 2.25 2.11 2.00 Capacity kW 4.387 5.37 4.99 4.48 3.90 3.49 3.01 2.71

27ºC Input kW. 1.804 2.39 2.61 2.55 2.51 2.38 2.27 2.13

Page 122: SERVICE_MANUAL_A klima

11

7. Operation Limits 7.1 Cooling mode

Indoor temperature: 17~32 Outdoor temperature: 0~50

2.2 Heating mode Indoor temperature: 17~27 Outdoor temperature: -15~34

2.3 Dry mode Indoor temperature: 10~32 Outdoor temperature: 0~50

Page 123: SERVICE_MANUAL_A klima

12

8 PCB diagram 8.1 Display board

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Scale Sheet

Size FCSM No. DWG No. Rev

0 of 0

B

LED2

FROM INDOOR PCB

1234567

CN1

+5

LED3LED1

+5

Q19012

TIME YDEF R

AUTO G

R1 102

R11

391

R12

391

R13

391

R14

391

R15

221

104C1

C3

104

Q29013

R5102

R6221

R4 221

R2 102

R3 221

R9

221

R8

102

Q49012

Q39012

R16

391

R17

221

C5

104 10u/16V

E4

REC1

R10151

47u/16V

E2

R7

221

CLKDATA

REMOTE+5V

GND

DIGI

8LED

Dsa1

Dsb2

Q03

Q14

Q25

Q36

GND7 CP 8

MR 9

Q4 10

Q5 11

Q6 12

Q7 13

Vcc 14IC1

74HC164

+5

+5

+5

+5 d dp e

fg

dig.2

dig.1

c

ba

C6

102

DISP1

DISP2

8.2 Indoor main PCB

1 2 3 4 5 6 7 8

A

B

C

D

87654321

D

C

B

A

IC6 PC817

3

4

DZ224V

C13

473

IC10 PC851

NL 1

2

CN10

12

CN9

VSS01

VDD02

P253

P264

P005

P016

P027

P038

P049

VSS110

P0511

P5012

P5113

P5214

P5315

AVDD16

AVREF17

AN1018

AN1119

AN1220

AN1321 AN14 22

AN15 23

AVSS 24

P10 25

P11 26

P30 27

P31 28

P32 29

P33 30

P20 31

VDD1 32

P21 33

P22 34

P23 35

P24 36

Vpp/IC 37

XT2 38

XT1 39

RESET 40

X2 41

X1 42IC8

UPD789166

X1

2.5M

R10105

RSTR11 10K

R12 10K

C11104

+5VR13 103

1

23

IC9

7042

RST

+5V

LED_C

DATA

TXD

CLK

DIGI_C

BUZZ

ZERO

RXD

REMOTE

SDA

SCL

A0 1

A1 2

A2 3

GND 4SDA5 SCL6 WC7 VCC8IC11 24C04

+5VC19 104

R29103

R28103

SDASCL

E1147uF/16VR41

8061

C24

223

R42 202

+5V

1

2

CN14

T1_room

T1_room

E16

47uF/16VR368061

C17

223

R27 202

+5V

1

2

CN11

T2_pipe

T2_pipe

E10 100uF/16V

T2_pipe

T1_room

+5V

SW1 C21104

R35103

+5V

SW_KEY

SW_KEY

STEP1

STEP2

STEP3

STEP4

FAN_BACK

INDOORFAN+5V

E7100uF/16V

C10

223

Q39014

R38123 C22

223

D13 1N4148D14 1N4148

R37 123

R39123

R40 512+5V

ZERO

B

AC23223

E8

47uF/16V

IN11

IN22

IN33

IN44

IN55

IN66

IN77

VSS8 VDD 9

OUT7 10

OUT6 11

OUT5 12

OUT4 13

OUT3 14

OUT2 15

OUT1 16IC4

IC/ULN2003C7104

+12V

12345

CN3

STEP1

STEP2

STEP3

STEP4

BUZZ

INDOORFAN

B1R8102

+12V

IC5 PC817R7102

R6

202

Q19014

R9

512

ISO+12V

ISOGND

C251.2(1.5)uF/450V

T1T2

G

TR1BT131

L1

C2

333/250VAC

R12K+5V

R3

561

E2470uF/25V

R411K/2W

DZ112V

D5

IN4007

R511K/2W

L

N

R2 51/1W

INDOORFAN'

1

2

CN9

N

ZR114D681KC5

333/250VAC

1

2

CN2

TRANS_IN

t PTC182RM

1

2

3

4

5

CN1

FAN_IN

IC1 PC817

FUSE1

3.15A/250V

C8

104

E5

2200uF/25V ISOGND

D8

D9

D7

D6

Vin1

GN

D2

Vout 3IC12 7812 ISO+12V

E6

1000uF/25V

C9

104

IN4007*4

1234

CN5

TRANS_OUT

14.5VAC 350mA

14.5VAC 200mA

C3

104

E1

2200uF/25VD3

D4

D2

D1 Vin1

GN

D2

Vout 3IC2 7812 +12V

E3

1000uF/25V

C4

104

IN4007*4

Vin1

GN

D2

Vout 3IC3 7805 +5V

E4

470uF/16V

C6

104

CHUCHEN

CHUCHEN

INDOORFAN'

12

CN6

R33

103

+5V

SELECT3

SELECT1

TXD

RXD

R26202

R25512

R24681

R19100K

R20

11K/2W

R21

11K/2W

R22123

R23512

R185.1K

R172K/2W

C15103

C16

471/250V

C14

103D10

D11E9100uF/35V

POWER CIRCUIT

COMMUNICATE CIRCUIT

CORTROL CIRCUIT

R31

103

+5V

+5V

SELECT1

+5V

Q2 9014

SELECT2

R34512

D15IN4148

C20103

+5V

123

CN13

FAN_BACK

+12V

FAN_BACK

DISPLAY

C18102

+5VREMOTE

R30 101

R14

103

R15

103

R16

103

+5V

1234567

CN7

DIGI_CDATA

CLKLED_C

A

B

12

CN12

ISO+12V

1

2

CN10

L

IN4007

1

CN8

S

IN4007

R32

103

+5V

SELECT2

J2 J3 J1

SELECT3

123

CN4

Page 124: SERVICE_MANUAL_A klima

13

8.3 Outdoor main PCB

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

B

Date: 2-Feb-2004 Sheet of File: G:\ \ R312\CE-KFR26(35)GW-BP2N1Y-OUTDOOR.DDB我的文档项目 Drawn By:

R42 220KR41

220KR40

220K

R3847K

R3547K

R3247K

C262.2uF

C27

2.2uF

C25

2.2uf

C222.2uF

C23

2.2uF

C242.2uF

IN1+5 IN1-4

IN2+6

IN2-7 IN3+ 9

IN3- 8

IN4+ 11

IN4- 10

OUT12 OUT21 OUT3 14

OUT4 13

V+3 GND 12

U4

LM139

R43

10K

R37

10K

R34

10K

C34472

C33472

C32472

PIO6/CLKOUT1

PIO5/RFS12

PIO43

PIO34

PIO25

PIO16

PIO07

CLKIN8

XTAL9

VDD10

PWMTRIP11

ISENSE12

V213

V114 XAUX0 15

XAUX1 16

VAUX2 17

ICONST 18

GND 19

RSET 20

CH 21

CL 22

BH 23

BL 24

AH 25

AL 26

PIO8/AUX0 27

PIO7 28

U1ADMC328

Y210M

C31

20PFC30

20PF

U+V-V+

W-W+

C28104

U-

POS1POS0

POS2

+5V

UVW

POS0

POS1

POS2

R39100K

R36100K

R33100K

+15V

+15V

TXD

+15V

R55R54R53R52R51R50

6*100

+15V

R472K

R462K

R452K

+15V

+15V

+15V

R58560

R57560

R56560

+5V

+5V

+5V

C38472

C37472

C36472

123

CN11

W-W+V-V+U-U+

+12V

+5V

12345678910

CN5

12

J1

+15V

RXD

DISPLAY

4-WAY

OUT FAN

C29330

CURRENT SAMPLE

VOLTAGE SAMPLE

R17

4.3k

R14

5.1k

12

CN4R15

5.1k

R18

2k

R29

2k

C17

224

C18

104C19104

+5V

T_OUTSIDE

T_PIPE

T_YJ

T_OUTSIDE

T_PIPE

T_YJ

R4910K

C35224

C41101

SW1

REST

REST

R3010k C20

103

ALRAM

C21101

ALRAM

R44 5.1K

12

J4 +5V

12

J3 +5V

12

J2 +12V

C2

47uF

C3

47uF

C4103

C5

47UF/16v

+5V

R21k

R3 5.1K

R416K

C6

223C747uf

CT20057W

CURRENT TEST

AC-IND8LED

R6

390

+5V

D1

4007

R1

16K

R75.1K

C1

102

R5

1K

VD

D1

GN

D2

RE

SET

3

IC17042

+5V

R8

103C8101

D4

D5

D6

D7

4007

D2

D3

U8

U7

U2

Q19013

R16

4.3k

1A1

1Y 22A3

2Y 43A5

3Y 6

GND7

VCC 14

6A13

6Y 12

5A11

5Y 10

4A9

4Y 8

IC3 74HC04

Q39013

Q49013

R102K

R112K

R122KQ2

9013

R92K

+5V

POW

ER R

LY

C9

220uf/25v

FAN

RLY

4-W

AY

RLY

R13

12K

1234

CN3

D9 D10 D11

C1010uf/16v

S1

+5V

+12V +12V +12V

+5V

CURRENT SAMPLE

VOLTAGE SAMPLE

Page 125: SERVICE_MANUAL_A klima

14

9 Wiring diagram 9.1 CAS 7 I10, CAS 9 I10 indoor unit

PLASMA

INDOOR FAN MOTO RLOUVER MOTOR

N

CN1CN3

CN13

CN7

CN8

CN2

CN5

CN9

CN10

3 3 5

7

BRO WN

BLUE

L N S

LY/G

BLACK

RED

WHITE

RED

CN14CN11

OUTDOOR UNIT

INDOOR PCB

POWER SUPPLY

DISPLAY BOARD

2

2

CN12

CN6

24

MICRO SWITCH

22

S

YELLO W

TRANSFORMER

JX1

Y /G

ROOM TEMP. SENSOR

PIPE TEMP. SENSORCN4

AUTO RESTART(CHOICE)

9.2 CAS 7 I10, CAS 9 I10 outdoor unit

~

~-+ ~

~-+

COMPRES SOR

OUTDOORMAINPCB

4- WAY OUTDOOR FAN

BLUE

RED

BLUE

BLACK

R ED

RED

RED REDRED

BLUE

RED

RED

BLUE

BLUE

FILTER

MOD ULE

4

3

RLY1

CN4

CN14 CN15

CN17 CN18

CN3

CN23

CN1CN8

CN13

P-1

CT2

CN16

CN19 CN20

CN5

PNUVW

NS

ORANGE ORANGE

RE ACTOR2

REAC TOR1

TE RM I NA L

BLACK

YELLOW

Y/G

Y/G

22

10

2

RED

R ECTIFIER

CN6

2

CN11

3

BLACK

CAPACI TOR

L

L N S

INDOOR UNIT

CN1CN2

YELLOW

WHITE

WHITE

4

Y/GCN21

CN12

BLUE

BLACK

RED

RECTIFIER

HE AT EXC HANGER SENSO R

OLP TEMP. SENSOR

AM BI ENT S EN S OR

Page 126: SERVICE_MANUAL_A klima

15

9.3 CAS 12 I10 indoor unit

INDOOR FAN MOTOR LOUVER MOTOR

N

CN1 CN3CN13

CN 7

CN8

CN2

CN5

CN9

CN10

33 5

7

BROWN

BLUE

L N S

LY/ G

BLACK

RED

WHIT E

RE D

CN14

CN11

OUTDOOR UNIT

INDOOR PCB

POWER SUPPLY

2

2

CN12

CN6

24

MICRO SWITCH

22

S

YELLOW

TRANSFORMER

JX1

Y/G

ROOM TEMP. SENSOR

PIPE TEMP. SENSOR

PLASMA

DISPLAY BOARD

CN 4

AUTO RESTART(CHOICE)

9.4 CAS 12 I10 outdoor unit

~

~-+ ~

~-+

COMPRES SOR

OUTDOORMAINPCB

4- WAY OUTDOOR FAN

BLUE

RED

BLUEBLACK

R ED

RED

RED REDRED

BLUE

RED

RED

BLUE

BLUE

FILTER

MOD ULE

4

3

RLY1

CN4

CN14 CN15

CN17 CN18

CN3

CN23

CN1CN8

CN13

P-1

CT2

CN16

CN19 CN20

CN5

PNUVW

NS

ORANGE ORANGE

RE ACTOR2

REAC TOR1

TE RM I NA L

BLACK

YELLOW

Y/G

Y/G

22

10

2

RED

R ECTIFIER

CN6

2

CN11

3

BLACK

CAPACI TOR

L

L N S

INDOOR UNIT

CN1CN2

YELLOW

WHITE

WHITE

4

Y/GCN21

CN12

BLUE

BLACK

RED

RECTIFIER

HE AT EXC HANGER SENSO R

OLP TEMP. SENSOR

AM BI ENT S EN S OR

Model Power supply Input Rated Amp(Switch/Fuse )

9000Btu/h

Power Cord Size

25A

12 000Btu/h 25A 1.5mm2

1.5mm2

220-240V~ 50Hz

Page 127: SERVICE_MANUAL_A klima

16

10 Electronic function 10.1 Electric Control working environment. 10.1.1 Input voltage: 175~253V. 10.1.2 Input power frequency:50Hz. 10.1.3 Indoor fan normal working amp is less than 1A. 10.1.4 Outdoor fan. Normal working amp is less than 1.5A. 10.1.5 Four-way valve normal working amp is less than 1A. 10.1.6 Swing motor: DC12V. 10.2 Display board

1 22 3 4 5 6 10.2.1 AUTO indicator This indicator illuminates when the air conditioner is in AUTO operation. 10.2.2 TIMER indicator This indicator illuminates when TIMER is set ON/OFF. 10.2.3 PRE.-DEF. Indicator (For Cooling & Heating models only)

This indicator illuminates when the air conditioner starts defrosting automatically or when the warm air control feature is activated in heating mode.

10.2.4 TEMPERATURE indicator Usually it displays the temperature settings. When change the setting temperature, this indicator begins to flash, and stops 20 seconds later. It displays the room temperature when the air conditioner is in FAN only operation. When the unit stops operation, it returns to original factory settings. Displays the malfunction code or protection code.

10.2.5 OPERATION indicator This indicator flashes after power is on and illuminates when the unit is in operation. 10.2.6 FREQUENCY indicator This indicator appears only when the compressor is in operation and indicates the current operating

frequency.

Page 128: SERVICE_MANUAL_A klima

17

10.3 Protection 10.3.1. 3 minutes delay at restart for compressor. 10.3.2. Temperature protection of compressor top, compressor stops when the temp. of top of compressor is

more than 115, compressor runs when the temp. of top of compressor is less than 100. 10.3.3. Voltage protection, unit stop when the voltage is more than 260V and less than 175V. 10.3.4. Inverter module Protection , Inverter module Protection itself has a protection function against current,

voltage and temperature. 10.3.5. Sensor protection at open circuit and breaking disconnection 10.3.6. Fan Speed is out of control. When Indoor Fan Speed is too high(higher than High Fan+300RPM)or

too low(lower than 400RPM), the unit stops and LED displays failure information and can’t return to normal operation automatically.

10.3.7. Cross Zero signal error warning. If there is no Cross Zero signals in 4 minutes, the unit stops and LED displays failure information and can’t return to normal operation automatically.

10.4 Fan-only mode

Fan speed is high/mid/low/ Auto 10.5. Cooling mode 10.5.1 The 4-way valve is closed at cooling mode. 10.5.2 The action of the compressor and the outdoor fan:

Condition T=Indoor Temp. Ts=Setting Temp.

Compressor Outdoor fan

T> Ts+1 On On Room temp. up T<Ts+1 Off Off T> Ts On On Room temp. down T<Ts Off Off

10.5.3 Auto fan at cooling mode: Condition

T=Indoor Temp.-Setting Temp.

Indoor fan speed

T<1.5 Low

1.5<T<4 Mid.

Room temp. up

T>4 High

T> 3 High

1 <T<3 Mid.

Room temp. down

T<1 Low

10.5.4 Anti-freezing control to indoor evaporator at cooling mode( T: evaporator temp. )

Evaporator Temp. Compressor

0<T< 4 Decrease frequency of compressor T< 0 Off

Page 129: SERVICE_MANUAL_A klima

18

10.5.5 Current protection Model Current Compressor

I>12 A Off

10.5A<I<12A Decrease frequency of compressor

Current up CAS 12 I10

I< 10.5A On

I>11.5 A Off

8.5A<I<11.5A Decrease frequency of compressor

Current down CAS 9 I10

I< 8.5A On

11.5.6 Rated capacity test Set mode to cooling mode Set temp. to 17°C Set fan speed to high speed Push turbo button 5 times in 10 seconds. Using special remoter controller After 5 hours, cancel rated capacity test Turbo function Increasing frequency of compressor After operating 30 minutes, return automatically to the mode and temp. previously selected.

10.6. Dehumidifying mode 10.6.1. The 4-way valve is off 10.6.2. the indoor fan is fixed in breeze speed 10.6.3. Compressor run in low frequency 10.6.4. Low room temperature protection:

When room temperature decreases to below 10, compressor and outdoor fan will stop(indoor fan is Breeze). Dehumidifying operation will be resumed when room temperature restores to over 12.

10.6.5. At dehumidifying mode, the anti-freezing function of the indoor heat exchanger is the same as that of cooling mode.

10.7. Heating mode 10.7.1. Generally, the 4-way valve is open at heating mode, but it is closed at defrosting. 4-way valve must

delay 2 minutes compared with compressor if the compressor changed into non-heating mode or turned off. 4-way valve doesn't delay in dehumidifying mode.

10.7.2. Generally, the outdoor fan is turned off with the on-off action of compressor in heating mode, except for the defrosting mode or the end of defrost.

10.7.3. Action of compressor and outdoor fan motor at heating mode: compressor must run for 7 minutes after starting and then judge temperature. Meanwhile other protections are still valid.

Condition Compressor Outdoor fan

T> Ts+3 Off Off Room temp. up

T<Ts+3 On On

T< Ts+2 On On Room temp. down

T>Ts+2 Off Off

10.7.4. Indoor Fan actions at heating mode

Indoor Fan can be set at HIGH/MID/LOW/AUTO by using a remote controller, but Anti-cold wind

Page 130: SERVICE_MANUAL_A klima

19

function prevails. Anti-cold wind control function at heating mode

Condition

T= Indoor exchanger temp.

Indoor fan speed

T<34 Off

34<T<37 Breeze

37<T<44 Low speed

Indoor exchanger temp. up

T>44 Setting fan speed

T> 38 Setting fan speed

33<T<38 Low sped

18<T<33 Breeze

Indoor exchanger temp. down

T<18 Off

10.7.5. Auto wind at heating mode Condition

T=Indoor Temp.-Setting Temp.

Indoor fan speed

T<1.5 High

1.5<T<2.5 Med.

Room temp. up

T>2.5 Low

T<1.0 High

1.0<T<2.0 Med.

Room temp. down

T>2.0 Low

10.7.6 Indoor evaporator high-temperature protection at heating mode

Condition

T= Indoor exchanger temp.

Compressor

T<48 On

53<T<63 Decrease frequency of compressor

T>63 Off

10.7.7 The current protection Model Current Compressor

I>14.0 A Off

12.0.A<I<14.0A Decrease frequency of compressor

CAS 12 I10

I< 12.0A On

I>12.0 A Off

10.0A<I<12.0A Decrease frequency of compressor

Current up

CAS 9 I10

I< 8.5A On

I>14.0 A Off

10.5A<I<14.0A Decrease frequency of compressor

CAS 12 I10

I< 10.5A On

I>12.0 A Off

8.5A<I<12.0A Decrease frequency of compressor

Current down

CAS 9 I10

I< 8.5A On

Page 131: SERVICE_MANUAL_A klima

20

10.8. Defrosting operation (Available for heating only). 10.8.1 Defrosting condition: 10.8.1.1 When outdoor temp. is more than 0, Defrosting starts when meeting one of the following conditions,

a. The temperature of outdoor heat exchanger remains consecutively lower than 3°c for more than 40 minutes, and the temperature remains consecutively -6°c for more than 3 minutes,

b. The temperature of outdoor heat exchanger remains consecutively lower than 3°c for more than 80 minutes, and the temperature remains consecutively -4°c for more than 3 minutes

10.8.1.2 When outdoor temp. is less than 0, Defrosting starts when meeting one of the following conditions, a. The temperature of outdoor heat exchanger remains consecutively lower than 3°c for more than

40 minutes, and the temperature remains consecutively -6°c for more than 3 minutes, b. The temperature of outdoor heat exchanger remains consecutively lower than 3°c for more than

40 minutes, and the temperature remains consecutively -6°c for more than 3 minutes, c. The temperature of indoor unit pipe decreases 5°c than before

10.8.1.3 The temperature of outdoor heat exchanger remains consecutively lower than 3°c for more than

120 minutes, and the temperature remains consecutively -2°c for more than 3 minutes 10.8.2 Ending condition of defrosting

If one of following conditions is satisfied, end the defrost and turn into heating mode: a. The defrost time has reached to 10 minutes. b. When the temperature of outdoor heat exchanger rises up to 8°C and this continues for more than 80 seconds. c. When the temperature of outdoor heat exchanger rises up to 12°C

10.8.3 Defrosting Actions: max. 10 minutes 60s ON 10s 30s Com. OFF ON ON 4 way valve OFF ON ON Outdoor fan OFF ON ON Indoor fan OFF breeze

Page 132: SERVICE_MANUAL_A klima

21

10.8.4 Rated capacity test

Set mode to cooling mode Set temp. to 30 °C Set fan speed to high speed Push turbo button 5 times in 10 seconds. Using special remoter controller After 5 hours, cancel rated capacity test

10.9 Outdoor low temperature protection (optional)

Factory standard unit has not this function. Unit stops when outdoor temp. is low than -15°C and lasting time more than 60 minutes, and unit runs again when outdoor temp. more than -12°C.

10.10. Automatic operation mode

The air conditioner automatically selects one of the following operation modes: cooling, heating or fan only according to the temp. difference between room temp. (TA) and set temp. (TS).

TA—TS Operation mode

TA—TS>2 Cooling

-1 ≤TA -TS≤+2 Fan-only

TA-TS<-1 Heating (air-only for cooling only type)

10.11. Manual switch 10.11.1 Mode changes when push this button .

Cooing mode Auto mode Unit off Cooing mode

10.11.2. At Cooing mode, after 30 minutes cooling operation whose fan speed is set as low, the A/C operates with a setting temp. of 24.

10.11.3. At auto mode, the A/C operates with a set temp. of 24 10.12. Timer Function 10.12.1. The maximum length of timer is 24 hours and the minimum resolving power is 15 minutes. 10.12.2. Timer on: first turn off the A/C, the A/C will be automatically on at the set time. 10.12.3. Timer off: first turn on the A/C, the A/C will be automatically off at the set time 10.12.4. Timer on/off function( on time is earlier than off time): first turn off the A/C, it will be automatically on

at set time, and later be off at the set time, then unit turns on at set time. 10.12.5. Timer off/on function( off time is earlier than on time): first turn on the A/C, it will be automatically off

at set time, and later be on at the set time, then unit turns off at set time. 10.13. Sleep mode 10.13.1 It is available at cooling, heating or auto mode. 10.13.2 Cooling:

The set temperature rise 1 per hour. Two hours later, the set temperature will maintain as a constant and the fan speed is kept at low speed.

10.13.3 Heating: The set temperature decrease 1 per hour. Two hours later, the set temperature will maintain as a

Page 133: SERVICE_MANUAL_A klima

22

constant and the air circulation is kept at low speed (Cold air proof function takes precedence over all).

10.13.4 Auto: The Sleep Mode running function operates in accordance with selected running mode by auto mode.

10.13.5 After 7 hours, unit cancels this modes automatically. 10.14 Auto restart function

In case of a sudden power failure, this function automatically sets the unit to previous settings before the power failure when power returns.

8.15 Plasma Plasma turns on when the indoor fan runs. Plasma turns off automatically when front panel is opened.

Page 134: SERVICE_MANUAL_A klima

23

11.Troubleshooting 11.1 Indoor Unit Error Display

Display LED STATUS

E0 EEPROM error

E1 Indoor / outdoor units communication protection

E2 Zero-crossing examination error

E3 Fan speed beyond control

E4

E5 Open or short circuit of outdoor temperature sensor

E6 Room temperature or evaporator temperature sensor open or short circuit of

P0 Module protection

P1 Over load or too low voltage protection

P2 Compressor top protection against temperature

P3 Outdoor low temp. protection

P4 Inverter compressor error

Note: E4: Reserved function 11.1.1

Display LED STATUS

E0 EEPROM error

Yes

Temporarily turn off the power supply and turn it on again in about 1 minutes

Does the trouble occur again?

Check indoor model responding to right outdoor model

Replace the indoor PCB

Page 135: SERVICE_MANUAL_A klima

24

11.1.2

Display LED STATUS

E1 Indoor / outdoor units communication protection

Is the LED in outdoor main PCB light?

Is the +5 voltage in outdoor main board?

Outdoor main PCB: CN5 between No7(Blue) and

No8(Yellow)

Main chip(ADMCF328): between No10 and No19

Check the PC817,PC851 (indoor PCB and Outdoor main PCB)

Is PC817 or PC851 normal?

Inverter module defective.

Rectifier defective

No

Yes

No

Yes

If PC817 or PC851 are defective, change indoor PCB or outdoor power PCB .

Yes

1. check the signal wire between, is it

connected good.

2. replace the PCB of indoor unit ,is the

unit ok?

3. replace the PCB of power supply

board ,is the unit ok?

4

Page 136: SERVICE_MANUAL_A klima

25

11.1.3

Display LED STATUS

E2 Zero-crossing examination error

11.1.4

Display LED STATUS

E3 Fan speed beyond control

11.1.5

Display LED STATUS

E5 Open or short circuit of outdoor temperature sensor

yes No

Is power supply right?

Is connector connection good?

Indoor PCB is defective

Yes

Yes

Is connector connection good?

Is voltage being applied to the fan motor?

(rang 90v-160v between mid pin and N on CN2

Indoor fan motor is defective

Repair the connector

Indoor PCB is defective

No

Yes

Yes

No

Is connection to connector good?

Replace the sensor Repair connector

Page 137: SERVICE_MANUAL_A klima

26

11.1.6

Display LED STATUS

E6 Room temperature or evaporator temperature sensor open or short circuit of

yes No 11.1.7

Display LED STATUS

P0 Module protection

yes No Yes No Yes

Is connection to connector good?

Replace the sensor Repair connector

Is connection to connector good?

Is the wires to compressor right

Check the outdoor inverter module.

Is it breakdown between P-N,P-U,P-V;N-W,N-U,N-V

At inverter module

Check compressor

Inverter module is defective

Repair connector

Page 138: SERVICE_MANUAL_A klima

27

11.1.8

Display LED STATUS

P1 Over load or too low voltage protection

11.1.9

Display LED STATUS

P2 Compressor top protection against temperature

Off: 120c; On: 105c No

Is the power supply right?

Check the outdoor power board

Replace the outdoor power board

Yes

Does compressor operate?

Is refrigerant circulation volume normal?

Gas charging

Is abnormality the same after gas charging

Check refrigerant system (such as clogging of capillary, etc)

Is protector normal?

Check the outdoor main PCB.

Replace protector

No Yes

Yes

No

No

Page 139: SERVICE_MANUAL_A klima

28

11.1.10

Display LED STATUS

P3 Outdoor low temp. protection

This is optional, factory standard unit has not this function. Unit stops when outdoor temp. is low than -15°C and lasting time more than 60 minutes, and unit runs again when outdoor temp. more than -12°C.

11.1.11

Display LED STATUS

P4 Inverter compressor error

Is the outdoor temp. low than -15°C?

Is the outdoor temp sensor right according to the table in clause 12

Replace the outdoor main board

No

Yes

Are the U,V,W connected to compressor and inverter module right?

Are the connectors CN6 and CN 11 right?

Is there +15 voltage between CN6

Yes

Yes

Replace inverter module

No Yes

Replace outdoor main PCB

If the problem comes to again, check wingding resistance of inverter compressor, is it 0.64 ohm?

Replace inverter compressor

No

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12. Characteristic of temp. sensor

Temp. Resistance KΩ Temp. Resistance KΩ Temp. Resistance KΩ

-10 62.2756 17 14.6181 44 4.3874

-9 58.7079 18 13.918 45 4.2126

-8 56.3694 19 13.2631 46 4.0459

-7 52.2438 20 12.6431 47 3.8867

-6 49.3161 21 12.0561 48 3.7348

-5 46.5725 22 11.5 49 3.5896

-4 44 23 10.9731 50 3.451

-3 41.5878 24 10.4736 51 3.3185

-2 39.8239 25 10 52 3.1918

-1 37.1988 26 9.5507 53 3.0707

0 35.2024 27 9.1245 54 2.959

1 33.3269 28 8.7198 55 2.8442

2 31.5635 29 8.3357 56 2.7382

3 29.9058 30 7.9708 57 2.6368

4 28.3459 31 7.6241 58 2.5397

5 26.8778 32 7.2946 59 2.4468

6 25.4954 33 6.9814 60 2.3577

7 24.1932 34 6.6835 61 2.2725

8 22.5662 35 6.4002 62 2.1907

9 21.8094 36 6.1306 63 2.1124

10 20.7184 37 5.8736 64 2.0373

11 19.6891 38 5.6296 65 1.9653

12 18.7177 39 5.3969 66 1.8963

13 17.8005 40 5.1752 67 1.830

14 16.9341 41 4.9639 68 1.7665

15 16.1156 42 4.7625 69 1.7055

16 15.3418 43 4.5705 70 1.6469

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COOLWEX Group USA

Technical & service manual 2005

Mobile Series

[Models]

Electronic Control

CMP 9 R7 (C)*

CMP 10 R7 (C)*

CMP 12 R7 (C)*

CMP 14 R7 (C)*

Remote Control

CMP 9 R7 (C)

CMP 10 R7 (C)

CMP 12 R7 (C)

CMP 14 R7 (C)

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Contents

1. Features 2 2. Specification 3 3. Wiring diagram 6 4. Trouble shooting 8 5. Electronic function 11

Page 143: SERVICE_MANUAL_A klima

1.Features There is one exhaust pipe, which makes the A/C easier to use. With water pump The products have multiple uses: dehumidifying and cloth drying. There is no need for special installation; they can be moved around for simple and convenient use. The heating system uses PTC electrical heater and will not be affected by ambient temperature, which saves energy. They are suitable for zone cooling and heating.

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2.Specification

Model CMP 9 R7* CMP 9 R7 C* C CMP 9 R7 CMP 9 R7 C

Power supply Ph-V-Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz

Capacity Btu/h 9000 9000 9000 9000

Input W 1050 1050 1050 1050

Rated current A 4.7 4.7 4.7 4.7 Cooling

EER Btu/w.h 8.6 8.6 8.6 8.6

Capacity W 1600 1600

Input W 1600 1600 Heating

Rated current A 7.0 7.0

Moisture Removal L/h 2.3 2.3 2.3 2.3

Max. input consumption W 1250 1250 2200 2200

Starting current A 23.7 23.7 23.7 23.7

Plug type CE-502 CE-502 CE-502 CE-502

Thermostat type Electronic control Electronic control Electronic control Electronic control

Model PG150X1C-4DZ2 PG150X1C-4DZ2 PG150X1C-4DZ2 PG150X1C-4DZ2

Type Rotary Rotary Rotary Rotary

Brand GD Toshiba GD Toshiba GD Toshiba GD Toshiba

Capacity Btu/h 8870 8870 8870 8870

Input W 860 860 860 860

Rated current(RLA) A 3.8 3.8 3.8 3.8

Locked rotor Amp(LRA) A 22 22 22 22

Thermal protector UP3QE0591-T61 UP3QE0591-T61 UP3QE0591-T61 UP3QE0591-T61

Capacitor uF 25uF/ 370-450V 25uF/ 370-450V 25uF/ 370-450V 25uF/ 370-450V

Compressor

Refrigerant oil ml 400 400 400 400

Refrigerant type g R407C/500 R407C/500 R407C/500 R407C/500

Design pressure MPa 2.6 2.6 2.6 2.6

Model YSK80-4M YSK80-4M YSK80-4M YSK80-4M

Input W 157/131/112 157/131/112 157/131/112 157/131/112

Capacitor uF 6uF/ 450V 6uF/ 450V 6uF/ 450V 6uF/ 450V Fan motor

Speed(hi/mi/lo) r/min 1110/990/880 1110/990/880 1110/990/880 1110/990/880

Indoor air flow (Hi/Mi/Lo) m3/h 280/230/180 280/230/180 280/230/180 280/230/180

Noise level (Hi/Mi/Lo) dB(A) 54 54 54 54

Number of rows 2 2 2 2

Fin type (code) Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium

Tube outside dia.and type mm Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tubeEvaporator

Number of circuits 2 2 2 2

Number of rows 2 2 2 2

Fin type (code) Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium

Tube outside dia.and type mm Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube

Coil length x height x width mm 517x294x13.37 517x294x13.37 517x294x13.37 517x294x13.37

Condenser

Number of circuits 2 2 2 2

Dimension (W*H*D) mm 480×400×840 480×400×840 480×400×840 480×400×840

Packing (W*H*D) mm 460×887x667 460×887x667 460×887x667 460×887x667

Net/Gross weight Kg 34/44 33/43 34/44 33/43

Operation temp 17-30 17-30 17-30 17-30

Ambient temp 10-35 10-35 35 35

Application area m2 14-20 14-20 14-20 14-20

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Model CMP 10 R7* CMP 10 R7 C* CMP 10 R7 CMP 10 R7 C

Power supply Ph-V-Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz

Capacity Btu/h 10000 10000 10000 10000

Input W 1100 1100 1100 1100

Rated current A 4.9 4.9 4.9 4.9 Cooling

EER Btu/w.h 9.1 9.1 9.1 9.1

Capacity W 1600 1600

Input W 1600 1600 Heating

Rated current A 7.0 7.0

Moisture Removal L/h 2.3 2.3 2.3 2.3

Max. input consumption W 1250 1250 2200 2200

Starting current A 23.7 23.7 23.7 23.7

Plug type CE-502 CE-502 CE-502 CE-502

Thermostat type Electronic control Electronic control Electronic control Electronic control

Model PG150X1C-4DZ2 PG150X1C-4DZ2 PG150X1C-4DZ2 PG150X1C-4DZ2

Type Rotary Rotary Rotary Rotary

Brand GD Toshiba GD Toshiba GD Toshiba GD Toshiba

Capacity Btu/h 8870 8870 8870 8870

Input W 860 860 860 860

Rated current(RLA) A 3.8 3.8 3.8 3.8

Locked rotor Amp(LRA) A 22 22 22 22

Thermal protector UP3QE0591-T61 UP3QE0591-T61 UP3QE0591-T61 UP3QE0591-T61

Capacitor uF 25uF/ 370-450V 25uF/ 370-450V 25uF/ 370-450V 25uF/ 370-450V

Compressor

Refrigerant oil ml 400 400 400 400

Refrigerant type g R407C/500 R407C/500 R407C/500 R407C/500

Design pressure MPa 2.6 2.6 2.6 2.6

Model YSK80-4M YSK80-4M YSK80-4M YSK80-4M

Input W 157/131/112 157/131/112 157/131/112 157/131/112

Capacitor uF 6uF/ 450V 6uF/ 450V 6uF/ 450V 6uF/ 450V Fan motor

Speed(hi/mi/lo) r/min 1110/990/880 1110/990/880 1110/990/880 1110/990/880

Indoor air flow (Hi/Mi/Lo) m3/h 280/230/180 280/230/180 280/230/180 280/230/180

Noise level (Hi/Mi/Lo) dB(A) 54 54 54 54

Number of rows 2 2 2 2

Fin type (code) Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium

Tube outside dia.and type mm Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube

Coil length x height x width mm 335x294x26.74 335x294x26.74 335x294x26.74 335x294x26.74

Evaporator

Number of circuits 2 2 2 2

Number of rows 2 2 2 2

Fin type (code) Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium

Tube outside dia.and type mm Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube

Coil length x height x width mm 517x294x13.37 517x294x13.37 517x294x13.37 517x294x13.37

Condenser

Number of circuits 2 2 2 2

Dimension (W*H*D) mm 480×400×840 480×400×840 480×400×840 480×400×840

Packing (W*H*D) mm 460×887x667 460×887x667 460×887x667 460×887x667

Net/Gross weight Kg 34/44 33/43 34/44 33/43

Operation temp 17-30 17-30 17-30 17-30

Ambient temp 10-35 10-35 35 35

Application area m2 14-20 14-20 14-20 14-20

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3

Model CMP 12 R7* CMP 12 R7 C* CMP 12 R7 CMP 12 R7 C

Power supply Ph-V-Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz

Capacity Btu/h 12000 12000 12000 12000

Input W 1330 1330 1330 1330

Rated current A 6 6 6 6 Cooling

EER Btu/w.h 9 9 9 9

Capacity w 1800 1800

Input W 1800 1800 Heating

Rated current A 7.8 7.8

Moisture Removal L/h 2.7 2.7 2.7 2.7

Max. input consumption W 1730 1730 1730 1730

Starting current A 23.7 23.7 23.7 23.7

Plug type CE-502 CE-502 CE-502 CE-502

Thermostat type Electronic control Electronic control Electronic control Electronic control

Model PG180X1C-4DZ3 PG180X1C-4DZ3 PG180X1C-4DZ3 PG180X1C-4DZ3

Type Rotary Rotary Rotary Rotary

Brand GD Toshiba GD Toshiba GD Toshiba GD Toshiba

Capacity Btu/h 11000 11000 11000 11000

Input W 1020 1020 1020 1020

Rated current(RLA) A 4.5 4.5 4.5 4.5

Locked rotor Amp(LRA) A 25.5 25.5 25.5 25.5

Thermal protector UP3QE0591-T61 UP3QE0591-T61 UP3QE0591-T61 UP3QE0591-T61

Capacitor uF 30uF/ 370-450V 30uF/ 370-450V 30uF/ 370-450V 30uF/ 370-450V

Compressor

Refrigerant oil ml 400 400 400 400

Refrigerant type g R407C/560 R407C/560 R407C/560 R407C/560

Design pressure MPa 2.6 2.6 2.6 2.6

Model YSK80-4M YSK80-4M YSK80-4M YSK80-4M

Input W 185/157/131 185/157/131 185/157/131 185/157/131

Capacitor uF 6uF/ 450V 6uF/ 450V 6uF/ 450V 6uF/ 450V Fan motor

Speed(hi/mi/lo) r/min 1230/1110/990 1230/1110/990 1230/1110/990 1230/1110/990

Indoor air flow (Hi/Mi/Lo) m3/h 280/230/180 280/230/180 280/230/180 280/230/180

Noise level (Hi/Mi/Lo) dB(A) 56 56 56 56

Number of rows 2 2 2 2

Fin type (code) Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium

Tube outside dia.and type mm Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube

Coil length x height x width mm 382x294x13.37 382x294x13.37 382x294x13.37 382x294x13.37

Evaporator

Number of circuits 2 2 2 2

Number of rows 2 2 2 2

.Fin type (code) Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium

Tube outside dia.and type mm Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube

Coil length x height x width mm 664x294x13.37 664x294x13.37 664x294x13.37 664x294x13.37

Condenser

Number of circuits 2 2 2 2

Dimension (W*H*D) mm 480×400×840 480×400×840 480×400×840 480×400×840

Packing (W*H*D) mm 460×887x667 460×887x667 460×887x667 460×887x667

Net/Gross weight Kg 35/45 34/44 35/45 34/44

Operation temp 17-30 17-30 17-30 17-30

Ambient temp 10-35 10-35 35 35

Application area m2 14-20 14-20 14-20 14-20

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Model CMP 14 R7* CMP 14 R7 C* CMP 14 R7 CMP 14 R7 C

Power supply Ph-V-Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz 1φ,220-240V,50Hz

Capacity Btu/h 14000 14000 14000 14000

Input W 1550 1550 1550 1550

Rated current A 7.0 7.0 7.0 7.0 Cooling

EER Btu/w.h 9 9 9 9

Capacity w 1800 1800

Input W 1800 1800 Heating

Rated current A 7.8 7.8

Moisture Removal L/h 2.7 2.7 2.7 2.7

Max. input consumption W 1730 1730 1730 1730

Starting current A 23.7 23.7 23.7 23.7

Plug type CE-502 CE-502 CE-502 CE-502

Thermostat type Electronic control Electronic control Electronic control Electronic control

Water tank volume L Inner water tank 3L Inner water tank 3L Inner water tank 3L Inner water tank 3L

Brand ULKA, Italy ULKA, Italy ULKA, Italy ULKA, Italy

Input W 16 16 16 16

Water flow 70 70 70 70Water Pump

Height lift m 4 4 4 4

Model 4PS180EAB 4PS180EAB 4PS180EAB 4PS180EAB

Type Rotary Rotary Rotary Rotary

Brand MATSUSHITA-WANBAO MATSUSHITA-WANBAO MATSUSHITA-WANBAO MATSUSHITA-WANBAO

Capacity Btu/h 10480 10480 10480 10480

Input W 1105 1105 1105 1105

Rated current(RLA) A 5.0 5.0 5.0 5.0

Locked rotor Amp(LRA) A 20.2 20.2 20.2 20.2

Thermal protector 7100050 7100050 7100050 7100050

Capacitor uF 25uF/ 370V 25uF/ 370V 25uF/ 370V 25uF/ 370V

Compressor

Refrigerant oil ml 350 350 350 350

Refrigerant type g R407C/560 R407C/560 R407C/560 R407C/560

Design pressure MPa 2.6 2.6 2.6 2.6

Model YSK80-4M YSK80-4M YSK80-4M YSK80-4M

Input W 185/157/112 185/157/112 185/157/112 185/157/112

Capacitor uF 6uF/ 450V 6uF/ 450V 6uF/ 450V 6uF/ 450VFan motor

Speed(hi/mi/lo) r/min 1230/1110/880 1230/1110/880 1230/1110/880 1230/1110/880

Indoor air flow (Hi/Mi/Lo) m3/h 360/290/180 360/290/180 360/290/180 360/290/180

Outdoor air flow (Hi/Mi/Lo) m3/h 680/580/470 680/580/470 680/580/470 680/580/470

Noise level (Hi/Mi/Lo) dB(A) 56/54/50 56/54/50 56/54/50 56/54/50

Number of rows 2 2 2 2

Fin type (code) Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium

Tube outside dia.and type mm Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube

Coil length x height x width mm 382x294x26.74 382x294x26.74 382x294x26.74 382x294x26.74

Evaporator

Number of circuits 2 2 2 2

Number of rows 2 2 2 2

Fin type (code) Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium

Tube outside dia.and type mm Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube Ф7x0.25, innergroove tube

Coil length x height x width mm 664x294x13.37 664x294x13.37 664x294x13.37 664x294x13.37

Condenser

Number of circuits 2 2 2 2

Dimension (W*H*D) mm 480×840×400 480×840×400 480×840×400 480×840×400

Packing (W*H*D) mm 667×887x460 667×887x460 667×887x460 667×887x460

Net/Gross weight Kg 35/45 34/44 35/45 34/44

Operation temp 17-30 17-30 17-30 17-30

Ambient temp ≤35 10-35 ≤35 10-35

Application area m2 18-25 18-25 18-25 18-25

Qty’per 20’& 40’HQ Fcl Pieces 86/263 86/263 86/263 86/263

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3.Wiring diagram 3.1 all only-cooling types (C)

3.2 all heating & cooling types

Page 149: SERVICE_MANUAL_A klima

4. Malfunction and troubleshooting

a. No display or no response to remote controller or no response to

button ..

Is there DC5V between pin 3 and pin 7 of main chip

Check if AC230V exists at the primary coil of transformer. Check if 14V exists at the secondary coil of transformer.

Control board is defective. Display board failed.

Connection loosened.

Replace the display board

YN

Y

Y

N

N

Transformer is defective.

Is CN5 , CN6 and CN7 connector connected good?

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b. No fan running.

c. No compressor working.

Is AC230V on fan motor?

Check fan motor and capacitor

Control board is defective

Is the RY1,RY2,RY3 normal in Control board

Y

Y

N

Is AC230V on R and S in compressor?

Check compressor and capacitor

Check the 17 leg of main chip ,is the 5V on this leg?

Is the Relay (RY5) normal in Control board

Y

Y

N

Control board is defective

N

Is CN5 connector connected good?

Y

Is CN5 and CN6 connector connected good?

Y

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d. No water pump running.

e. No PTC working( only for with PTC heater model).

Set temperature at 32 and make sure the room temperature is below 30 .

Is AC230V available on PTC

The connection between PTC and Controlboard is right in relay

Is Protector normal?

PTC is defective Control board or displayboard is defective

N Y

Y

N

Connect the connection again.

Is AC230V on water pump?

Check fan motor and capacitor

Control board is defective

Is the RY4 normal in Control board

Y

Y

N

Is CN5 and CN7 connector connected good?

Y

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5.Electronic function 5.1 Cooling mode The air flow speed can be set at high, medium and low. The temperature can be set from 17 ~ -30 . The action of the compressor

Condition Compressor T> Ts+1 On Temp. up T<Ts+1 Off T> Ts On Temp. down T<Ts Off

. 5.2 Heating mode The air flow speed can be set at high or low; The temperature can be set from 17 ~ -30 . The action of the PTC heater:

Condition PTC heater T> Ts+1 Off Temp. up T<Ts+1 On T> Ts Off Temp. down T<Ts On

5.3 Dehumidifying mode The fan works at High speed. The action of the compressor

Condition

Ta: room temp.

Compressor

Ta> 15 On Temp. up T<15 Off Ta> 13 On Temp. down T<13 Off

5.4 Air blowing mode The fan can run at high, medium or low speed. 5.5 Timer 5.5.1 Timer On Push the Timer On button to start the timer; Time is relative time, from 0.5-1.0-1.5-2.0-2.5-3.0-3.5-4.0-4.5-5.0-5.5-6.0-6.5-7.0-7.5-8.0-8.5-9.0-9.5-10-11-12-13-14-15-16-17-18-19-20-21-22-23-24-0.0; 5.5.2 Timer Off Push the Timer On button to start the timer; Time is relative time, from 0.5-1.0-1.5-2.0-2.5-3.0-3.5-4.0-4.5-5.0-5.5-6.0-6.5-7.0-7.5-8.0-8.5-9.0-9.5-10-11-12-13-14-15-16-17-18-19-20-21-22-23-24-0.0; .

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5.6 Operation panel 5.6.1 With PTC model

OPERATION PANEL OF THE AIR CONDITIONER(COOLING AND HEATING)

TE MP SET T ING BUT TONPr ess y our des ir ed ro om te mpe ratu re se t ting by pr essi ng th e but ton ( up)or butto n

" "" "( dow n)

DI GITA L DISPLA Y

TI MER ON/OFF IND ICATOR

TI MER ON/OFF BU T TON Pr ogra m the on/o ff t imer func ti on

COOL/ DRY /FAN /HEA T IN DIC ATORGr een lamp wi ll l ight w hen the mode is se lect edFAN SPEE D IN DIC ATOR

WATER FU LL IN DICAT ORRed lamp wil l bli nk when the tank i s ful l

P OWE R IN DICAT OR

POWE R BU TTONTu rn on/off the u nit

MODES BUT TONSe lect the operation mode fro m COOL.DRY.FAN.HEAT

FAN SPEED BUTTONSelect the fan s peed fromHIGH.M ED or L OW

IN FRA RED SIGNA L R ECEIV ER

5.6.1 Without PTC model

OPERATION PANEL OF THE AIR CONDITIONER(COOLING ONLY TYPE)

TE MP SET T ING BUT TONSe lect your desir ed ro om temp eratu re se t ting by pr essi ng th e but ton ( up)or butto n

" "" "( dow n)

DI GITA L DISPLA Y

IN FRA RED SIGNA L R ECEIV ER

TI MER ON/OFF IND ICATOR

TI MER ON/OFF BUTT ON Pr ogra m the on/o ff t imer func ti on

COOL/ DRY /FAN IND ICAT ORGr een lamp wi ll l ight w hen the mode is se lect edFAN SPEE D IN DIC ATOR

WATER FU LL IN DICAT ORRed lamp wil l bli nk when the tank i s ful l

P OWE R IN DICAT OR

POWE R BU TTONTu rn on/off the u nit

MODES BUT TONSe lect the operation mode fro m COOL.DRY.FAN.

FAN SPE ED B UTT ONPress the butt on to sele ctthe fan sp eed f romHIGH.M ED or LOW

5.7 Protective function 5.7.1 Alarm on water level At any mode, when the water level is up to the limit, the LED display ‘P1’, the alarm lamp flashes at 2 Hz, and the machine enters into air blowing mode. 5.7.2 Low temperature protection for the evaporator At cooling and dehumidifying modes, if the pipe temperature is lower than 2 after

compressor runs for 3 minutes, the compressor will be shut down instantly. When the pipe temperature goes up to 10 , the compressor runs again. 5.7.3 High temperature protection At heating mode, when the temperature at air outlet is more 75 , the P TC will be turned

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off; the lamp of heating will flash at 2Hz, when the temperature lowers to 55 , the PTC

returns to work. At heating mode, when the temperature at air outlet is more 90 , the fuse of PTC will be broken. . 5.7.4 The delayed protection for compressor When the power is on for the first time, the compressor starts without waiting for 3 minutes; re-starting the machine after the compressor is stopped needs to wait for 3 minutes. 5.7.5 Sensor defective protection When the sensor is defective, the unit will display the error. Pipe temp. sensor error code: E1 Room temp. sensor error code: E2