Features:

Basin-type pulsator super capacity

10 water level selection,10 mins quick wash

Fuzzy computer control, automatic clothes perception

Limit design, save space

Twin-tub Washing Machine

· þ Î ñ Ê Ö ² áSERVICE MANUAL

Serial Number:SM HWM80-0566-01 Edition: 2005-10-13Version:00.00

CONTENTS

1.Contents 1

2. Features 2

3. Specifications 3

4. Safety precautions 4

5. Warning and cautions 5

6. Net dimension 6

7. Installation and accessory parts 6

8. Parts and functions 11

9. Maintenance service and trouble shooting 12

10. Wiring diagram 18

11. Exploded view 19

12. List of parts 21

Model:HWM80-0566

2

FEATURES

Features

Features:

Basin-type pulsator super capacity

10 water level selection,10 mins quick wash

Fuzzy computer control, automatic clothes perception

Limit design, save space

Model:HWM80-0566

SPECIFICATIONS

Model:HWM80-0566

Model HWM80-0566

Free standing

Built under ×

EAN code

Energy efficiency class

Technical data

Wash capacity kg 8.0

Spin capacity kg 8.0

Level/Volume L

Residual dampness H

Voltage/frequency %

Energy consumtpion kwh

Water consumtpion L

Wash power W

Spin power W

Net weight kg

Gross weight kg

Contral model

contraller

Normal computerized

Fuzzy computerized

Frequency conversion

Service features

Programs

Short cycle

Inlet heating select

Heating selection

Spinning cycle (selector)

Spinning cycle (variable)

Start/Pause

Preset V/Hz

Automatic balancing

Aesthetics(V.L.H.S.H.T)

Cabinet material P=Plastic/Z=Zincking/C=Cold )

r drum (stainl. steel=s / plastic =p)

Drain type U=drain up D=drain down

Door (glass=g / plastic=p)

Adjustable feet

Special function

Air-Bubble

Feet wheel

Hand wash

Two-in-one with rinse and spin

Water fall current

Dimensions (measurements)

Height / built under mm

Width mm

Depth / with open door mm

Dimensions packed ( measurements packed)

Height mm

Width mm

Depth mm

20'Container load Sets

40’Container load Sets

40H’Container load Sets 108

NOTE: " " FOR AVALIABLE, "×" FOR NOT AVALIABLE “-”FOR NOT AVAILABLE,"-"FOR BE

APPLICABLE,"V"FOR SQURE HIGH HEAD,"H"FOR HAIF HIGH HEAD,"L"FORSQURE FLAT

HEAD,"S"FORARC HIGH HEAD,"F"FOR ARC FLAT HEAD,"T"FOR TRANSPARENT VIEW WINDOW.

Product Specification

635

1025

54

108

560

940

×

654

×

×

550

×

/

Z

S

×

220/50

×

×

×

36

41

×

×

×

0.13

160

280

240

1/26L 2/31L 3/36L 4/41L 5/46L

6/52L 7/57L 8/62L 9/67L 10/72

115%

SAFETY PRECAUTIONS

In normal usage of the washing machine, the power plug shall be ready to be pulled or plugged with hand. Be sure to pull the plug off and close the water faucet in following cases: power failure, delivering the machine, setting the machine idle or c lean ing the mach ine . Do no t p lug or pull the power plug with wet hand.

In case the washing machine is installed on ground with carpet, be careful not to block the ventilation hole with carpet.

Do not let the machine share one receptacle with other electric appliances. If the power plug is damaged, or the plugging into the receptacle is loose, do not use it anymore.

Do not set the machine at damp place like the bathroom. Never wash it with water. Do not put wet laundries on the control panel coating.

Do not use water with temperature higher than 50 inside the tub.

Do not bend, stretch, twist, bind the power cord by force, or reform it. Do not press or clamp it with heavy items. If the power cord and power plug are bad, or the receptacle is loose, be sure to have it replaced by the technicians of our special shop or our agent, or the after-sale service department for the sake of avoiding any risk. Keep the prong of the power plug clean. If dust is found on the power plug, please wipe it off with dry cloth.

Earth

The ventilation holes at the bottom

Please insert the power cord into special receptacle with rated voltage.Be sure to use single-phase three pins receptacle.The earthing terminal must be earthed reliably.If possible,please adopt electric leakage protector.

4

Do not wash water-proof laundries likethe raincoat, bike covers etc. to avoid abnormal vibrations in spinning.

Model:HWM80-0566

Do not stretch hands into the working machine. It is dangerous even if therotation is slow. Take special care of the children.

Handicapped or children without care shall not use the machine.

Do not put any hot or heavy items( such as the kettle with hot water )on the washing machine.

Do not decompose, repair or alter the machine by yourself.

Keep the machine away from direct sunlight and heat source like the heater.

Do not wash laundries with volatilematerials (such as thinner, petrol etc.).

PetrolThinner

SAFETY PRECAUTIONS

Model:HWM80-0566

INSTALLATION AND ACCESSORY PARTS

Please install and adjust the washing machine according to the requirement of this manual.It is important for user's safe and proper using the machine.

The distance of washing machine to wall should be longer than 20mm.The largest allowed slope of the base of the machine is 2 . The slanting or rough ground will result in unstable running or stoppage of the machine. Please adjust it with following methods:

Confirm it's horizontal:

Hang the lead line to confirm if it is horizontal.

2

Adjust the installation position

NET DIMENSION

Model:HWM80-0566

INSTALLATION AND ACCESSORY PARTS

Adjust the adjustable foot:

Loosen Fasten

High Low

Adjustable nut

Adjustable foot

1.To twist the adjustable foot, please first lift up the side of the foot slightly, loosen the adjustable nut, and twist the foot.2.Fasten the nut after adjustment.

How to change the direction of the drain hose

1.Lean the machine down gently with the front surface facing the ground. Loosen the eight screws by a cross screwdriver.

3.Extend the drain hose from the left side. Push the drain hose into the groove with hands.

4.Install the bottom plate , then lift the machine up gently.

2.Pull out the drain hose from the groove at the left side.

Back

Front

Bottom plate

Soft item

Use groove at this side after direction changing

Model:HWM80-0566

INSTALLATION AND ACCESSORY PARTS

A

The drainage shall be smooth with the drain hose.

1 The height of the drain hose shall be less than 10cm, or the drainage will not be smooth, and cost such long time that the machine may stop at mid way.

<10cm

A B

> 30mm

<1.5m

Usage of the drain hose

2 Do not tramp or press the drain hose.

3 If the drain hose is too long, cut it at mid point. To make smooth drainage, cut the front end of the hose into slope.

If the extra hose is too long, cut it either at A or at B point.

4 If extra drain hose is needed, please make separate purchase. The inner diameter of the extra hose shall not less than 30mm, and the length shall not exceed 1.5m.

Confirm the water faucet

Water faucet, suitable Water faucet, not suitable

It is required that the front end shall be longer than 10cm.The outlet end surface of the faucet shall be flat and smooth. If not please file it toavoid leakage.

Outlet end surface

Model:HWM80-0566

INSTALLATION AND ACCESSORY PARTS

Connection between the water inlet hose jointer and the water faucet

3.Fasten the four screws evenly. See to Figure 4.4.Take off the nameplate. Twist the fastening nut as per the indication of the figure to seal up the outlet end surface of the faucet. See to Figure 5.Remarks: Before installation, the threading is 4mm above the upper surface of the nut. Afterinstallation, the threading is 2mm above the upper surface of the nut. See to Figure 6.

Nut

About 4mmbefore twisting;about below 2mmafter twisting

Figure 5)Figure 4 Figure 6

Screw

ScrewdriverNameplate

Bushing

Figure 2Figure 1 Figure 3

Slider

Water inlet hose jointer

Water inlet hose

Lock lever

1.Press the lower end of the lock lever and push down the slider. Take off the water inlet hose jointer from the water inlet hose component. See to Figure 1.2.Loosen the screw till the water faucet can be accessed. Put the jointer of the water inlet hose on the faucet. See to Figure 2. (If the faucet is too large and the jointer can not be set on the water faucet, please loosen the four screws and take out the bushing in the jointer. The front end of the faucet must be smooth, otherwise it may leak water. See to Figure 3.)

Connection between the water inlet hose and the washing machine

1.Do not take off the water absorption cushion. Please check if the cushion is dropped or damaged before each usage. If it happens please contact our after-sale department immediately.2.Put the nut of the water inlet hose on the valve jointer.3.Fasten the nut. Swing it gently to confirm if it's suitable. Water absorption cushion

Nut of the water inlet hose

Jointer of the water inlet valve

Model:HWM80-0566

Dismantle the water inlet hose

Connection between the jointer of the water inlet hose and the water inlet hose

Check the connection between the jointer of the water inlet hose and the water faucet

1.Close the water faucet.2.Press the locking lever. Push down the slider. Then pull off the water inlet hose. If the machine is used more than once every week, the jointer of the water inlet hose can be kept on the faucet to prevent damaging the fixing screw.

1.Push down the slider. Insert the water inlet hose into the jointer.2.Hang the lock lever to the jointer. Release the slider till a click sound is heard.

Locking leverSlider

Slider

Jointer of thewater inlet hose

Locking lever

1.Swing the hose gently to confirm if it is fastened stable.2.After installation, open the faucet to check if it leaks.3.Do not bend the hose with overstrain.4.Each time before use please check if the connection between the jointer of the water inlet hose and the water faucet, and the installation of the water inlet hose are firm, so as to prevent dropping from improper installation position.

INSTALLATION AND ACCESSORY PARTS

Model:HWM80-0566

Power cord

Drain hose frame

Drain hose

Back cover

Water inlet valve

Water absorption cushion

(3 pieces)Fixed leg

11

PARTS AND FUNTIONS

Detergent box

Handle

Top lid component

Control pannel

Balance ring

Filter cover

Lint filter

Inner tub

Pulsater

Front control board

Cabinet

Adjustable leg

Adjustable leg film

O

Model:HWM80-0566

12

Phenomena The reason How to settle

(If there's breakdown, please pull off the power plug before checking) The following phenomena are not breakdowns sometimes. Please confirm again before sending it to repair. If there are real breakdowns, please come to the special maintenance department or after-sale service department of our company. Do not repair it by yourself.

The digitron displays E0.

The safety switch acts, and the spinning cannot work. The digitron displays E3.

The water filling does not work, or is slow. After about 15 minutes later, the digital displays E4.

The drainage cannot work, or is too slow. The digitron displays E1.

It stops running in midway. The digitron displays E2.

The top lid is not closed.

The top lid is opened during reserve procedure.

Close the top lid.

Close the top lid.

Is the drain hose put down?Is the drain hose blocked?

Put down the drain hose. Open and close the

Clean the foreign material. Open and close the

Are the laundries put slantingly?Is the machine slanting?

Reorder the laundries. Close the top lid. The machine will start running after 10 seconds of being placed horizontally.

Is the water tap opened, or is there water supply failure?Is the water inlet valve blocked?Is the water pressure too low?

Open the water tap. Push the start/Pause button once.Clean the water inlet valve then push the start/Pause button once.Push the Start/Pause button once.

The water level sensor is bad. Please contact the after-sales service department.

The digitron displays E6.

The machine does not act

Not wash

Not spin

Is there power failure?Is the power plug inserted tightly?Is the water level reached preset position?

Please use it when there's power supply.Insert the power plug tightly.Fill water to the preset position.

Is the power plug inserted tightly?Is the top lid closed reliably?Are the laundries set flat?

Insert the power plug tightly.Close the top lid.Set the laundries flat.

There's abnormal sound inside the machine

The water tap leaks

Is the machine slanting?Are the laundries put slantingly in spinning?Are there any foreign materials?

Adjust the machine to be evenReorder the laundries and close the top lid.Remove the foreign materials.

Is the screw of the jointer of water inlet hose loose or awry?

Fasten the screw of the jointer properly.

Common phenomena

top lid once.

top lid once.

Phenomena Explanation

Balance the laundries to avoid slanting.

The cloth sensor is checking the cloth, it will add water after 48 seconds.

The program is setting the drain time. Some time is needed before it starts spinning.

The spinning is intermittent when it starts.

The wash procedure is paused.

The pulsator pauses during water inlet in wash and rinse.

There may be some water flowing out of the drain hose in the first use of the machine.

Push the PROGRAM button to select SPIN, but it doesn't work.

It is to avoid splashing during water inlet.

It is the water remained in the factory inspection of performance.

Model:HWM80-0566

MAINTENANCE SERVICE AND TROUBLE SHOOTING

3. Trouble-shooting charts

If you replace the computer sequencer without checking the other components carefully, the computer sequencer may be damaged again. Therefore, please first check if the other components working normally before replacing the computer sequencer in maintenance.

1. No action(The indicator is off)

Confirm that there's no power failure,and the power plug is inserted reliably. The power switch is at "On" mode.

Measure the voltageof the two ends of the power input of the sequencer.

Measure the resistancebetween the light blue wire terminalin the white plug on top of the wire unit and the N pin on the power receptacle.

Replace the sequencer.

Replace the power cord.

Replace the wire unit.

Replace the fuse.

Replace the computer sequencer.

Check if the fuse is burnt?

Connect the fuse and the wires of the two ends.

The resistance is 0.

The resistance is 0.

The resistance is 0.

Infinite

Infinite

Yes

Yes

Infinite

No

No

Pull off the powerplug

Not exist

Exist

At this time please check if the otherelectric components work normally.

Check if the connectionbetween the fuse and the wires of the two ends are well?

Measure the resistancebetween the brown wire terminalin the white plug on top of the wireunit and the brown wire of the lower part.

Measure the resistance between the light blue wire terminalin the red plug on top of the wire unit and the light blue wire of the lower part.

Model:HWM80-0566

14

3. No rotation in washing (or rotate to one direction only)

Start the test without water. Enter no-water washing.

Check the action of the motor.

Measure the voltage of the two ends of the motor.

Measure the voltage of the two ends of the output of the computer sequencer.

If the motor overheat protector acts?

If the capacitor has broken circuit or short circuit?

Please check the transmissionsystem carefully.

If it is normal of the bearing partlocking the clutch.

Please check the reason.

Replace the capacitor.

Replace the wire unit.

Replace the motor.

Replace the computer sequencer.

It acts.

Exist

ExistNo

No

Not exist

Yes

Yes

Not exist

Not exist

Measure the voltage of the two ends of thecomputer sequencer?

Replace the wire unit.

Replace the computer sequencer.

At this time please check if the water inlet valve works normally.

At this time please check if the capacitor and motor works normally.

2. No water filling

Switch on the power. Push the "Start/Pause" button.

Confirm the action sound of the water inlet valve?

Measure the voltageof the two ends of the water inlet valve?

Remove the foreign materials of the waterinlet valve filter screen or raise the waterpressure to 0.03Mpa-0.78MPa before use.

Replace the water inlet valve.

There is Sound

There is voltage

There is no Sound

There is no voltage

There is no voltage

There is voltage

Model:HWM80-0566

15

4. No draining Set rinse or spin. Start the machine.

Check if the drain motor acts?

Measure the voltage of the two ends of the drain motor.

Measure the voltage of the two ends of the output of the computer sequencer.

Check the drain system like the drain valve etc.

Replace the drain motor

Replace the wire unit.

Replace the computer sequencer.

At this time check if the drain motorworks normally.

Exist

No

No Exist

No Exist

Exist

5. Keep filling water

If the water can fill into the water inlet valve

If the water can fill into the water inlet valve

Check if the wire connecting the computer board to the water level sensor is bad?

Select 1 or 2 water level and start the machine to check if the gas cell has water?

Check if the gas guide system is blocked?

No

No

No

No

Replace the water level switch.

Replace the water inlet valve.

Replace the computer sequencer.

Replace the wire unit.

It leaks gas. Please check andrepair the gas guide system.

Please smear 801 glue in installationof the connecting pipe.Please smear 801 glue in installationof the gas cell cover.

At this time please check if thewater inlet valve is well.

Blow from the connecting pipe to the water level sensor and gas cell to seeif there's blocking.

Clear various factors like the foreign Materials.

No

Yes

Yes

Yes

Yes

Yes

Switch on the power. Do not push the "Start/Pause" button.

Open the water faucet withoutswitching on the power.

Roll up normally

Model:HWM80-0566

16

7. Too much spinning noise

If the noise of the motor is too much?

If the hanger iswrongly used?

If the washing machine is set horizontally?

If the motor is fastened tightly?

If the bearing of the retarder is well?

If the departing ofthe ratchet and pawl is well?

If the machine body vibrate resonantly with the cabinet?

If the balance ring is rubbing the outer tub cover?

If the connecting pipeor the wire unit bumps the outer tub?

Fasten the motor.

Replace the retarder.

Adjust the angle or the distance ofthe ratchet and pawl. The distance between the ratchet and the pawl isabove 2mm.

Adjust the cabinet to acquire balance.

Adjust the gap between thebalance ring and the outer tub.

Fix the connecting pipe andthe wire unit.

Replace the motor.

Replace the hanger.

Set the machine horizontally.

The hanger seat is lack of oil. Inject oil at the hanger seat.

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

No

No

No

No

6. No spinning The washing and draining are normal.

Check the On/Off point of themicroswitch and stop switch.

Check if the clutch pawl is pulled enough.

Replace the microswitch or stop switch.

Replace the drain motor.

Replace the retarder clutch.At this time please check if the drain motor is well.

No On/Off point

No

Yes

Normally

Model:HWM80-0566

8. Too much noise in washing

If the noise of the motor is too much?

If the motor fastened tightly? Fasten the motor.

Replace the motor.

Add pulsator gasket.The pulsator is rubbing thebottom of the inner tub.

No

Yes

Yes

No

Model:HWM80-0566

The coil L is used to protect the circuit,please do not dismantle it

There is overload protector installed in the motor. In case that the motor is overload or meets breakdown in working, the protector will act and stop the motor. When the breakdown is removed, the motor will resume normal working.

Model:HWM80-0566

Sincere Forever

Haier Group

Haier Industrial Park, No.1, Haier Road

266101, Qingdao, China

http://www.haier.com