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Sanjivani Paranteral Ltd.

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EIA Consultant

M/s. SADEKAR ENVIRO ENGINEERS PVT. LTD.

QCI – NABET accredited EIA consultancy for schedule 5(f) Cat.-‘A’Certificate No – NABET/EIA/1518/RA 020

NABL Accredited Laboratory, Valid up to 29.06.2018Lab. Recognized by MoEF& CC, GOI, Valid up to 2.01.2019

Certified by ISO 9001:2008 & BS OHSAS 18001:2007

310, Dempo Towers, EDC Patto, Panaji, Goa state, India. PIN: 403001Email :[email protected] / [email protected]

Web site:-www.sadekarenviro.com Telephone :0832-2437048/2437164




EIA Consultant










EIA Consultant







January 2017

Sadekar Enviro Engineers Pvt. Ltd.

Table of Content

Sr. Title Page

1 Executive summary 3

2 Introduction of the project 5

3 Description of Project 8

4 Site Analysis 19

5 Planning 22

6 Proposed infrastructure 23

7 Rehabilitation and resettlement 25

8 Project schedule and cost estimation 25

9 Analysis of proposal 25

January 2017

Sadekar Enviro Engineers Pvt. Ltd. Page 2

Table of Content

Sr. Title Page




4 Site Analysis 19

5 Planning 22





January 2017


Table of Content

Sr. Title Page




4 Site Analysis 19

5 Planning 22





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1. Executive summary

Salient Features of Project

Name & Address of

Company

M/s Sanjivani Paranteral Limited

Plot no - K-2/1/2, Additional MIDC Mahad , Mahad, Raigad,

Maharashtra. PIN: 402302

Schedule of project as per

EIA Notification, 2006

5(b)

Category of Project 'A'

Total Plot Area Total Plot Area: 11975 Sq. m.

Built up area: 5938.93 sq. m.

Green Belt Area: 1975 Sq. m.

Parking Area: 1437 Sq. m.

Production details Proposed Production Capacity: 2469 MT/month.

Byproducts capacity : 5837 MT/ month

Water Requirement of

Project

Proposed water requirement : 728.5 CMD

Source of water: MIDC, Mahad

Effluent generation Total 93.3 CMD effluent is generated from process containing 11

CMD from manufacturing process, 65 CMD cooling tower blow

down and 17.1 CMD boiler blow down.

Effluent Treatment Total 93.3 CMD effluent will be treated in 100 CMD evaporator

Sewage generation 3.6 CMD

STP capacity 5 CMD

Power requirement of

project

Proposed power demand- 2 MVA

Proposed connected load- 1.5 KW

Source: MSEDCL

Boiler Details Proposed – 1 boiler: 10 TPH steam capacity

1 Thermic fluid heater- 15 Lakh Kcal capacity

D.G. Set 500 KVA * 2 nos. (Proposed D.G Set)

Fuel Requirement Boiler: 34 MT/d coal/ briquettes

Thermic fluid heater: 7 MT/d coal/briquette or,

4 MT/d FO

D.G. set : 1000 L/day HSD

Stack height Boiler: 39 m

January 2017




Name & Address of

Company






5(b)









Project








STP capacity 5 CMD


project



Source: MSEDCL






4 MT/d FO



January 2017




Name & Address of

Company






5(b)









Project








STP capacity 5 CMD


project



Source: MSEDCL






4 MT/d FO



January 2017


Thermic fluid heater: 32 m

D.G. set : as per CPCB guidelines

Scrubber : 5m above roof

Evaporator capacity 100 CMD

Hazardous wasteSr.No

Particulars Category ProposedTPM

Method ofDisposal

3 Aromaticalcoxy

compound/process residue

29.1 218

CHWTSDF/sale to MPCB

authorisedparty

4 Discardedcontainers

barrels/liners/plastic bags/

PPE etc

33.1339nos./da

y

CHWTSDF /MPCB

authorizedrecycler

5 Evaporatorresidue

29.2 330.2

CHWTSDF/sale to

authorizedparty

Non hazardous waste Ash 150 TPM Sold to registered brick

manufacturers

Total man power 100 employees

EMP cost 284 Lakh rupees

Project Cost 3542 Lakh ruppes.

January 2017








Method ofDisposal

3 Aromaticalcoxy


29.1 218


authorisedparty



PPE etc

33.1339nos./da

y

CHWTSDF /MPCB

authorizedrecycler

5 Evaporatorresidue

29.2 330.2

CHWTSDF/sale to

authorizedparty


manufacturers




January 2017








Method ofDisposal

3 Aromaticalcoxy


29.1 218


authorisedparty



PPE etc

33.1339nos./da

y

CHWTSDF /MPCB

authorizedrecycler

5 Evaporatorresidue

29.2 330.2

CHWTSDF/sale to

authorizedparty


manufacturers




January 2017


2. Introduction of the project

2.1 Identification of Project Proponent:

Sanjivani Paranteral Limited is a research-based, international pharmaceutical company that

provides a wide range of high quality products & services, at affordable prices. Sanjivani Paranteral

Limited. The core product range of the company’s products includes oral solids, small volume

paranterals and sterile powder formulations. Sanjivani is the largest supplier of medicine in Indian

ARMY hospitals, Indian railway Hospitals, ESIC hospitals, and so many institutions. The company

wishes to expand its business area into agrochemicals to capture the present supply gap of

insecticides and fungicides in the domestic market.

As per the EIA Notification No. S. O. 1533 dated 4th September 2006, proposed project is covered

under the schedule 5(b) which is pesticides industry and pesticide specific intermediates (excluding

formulations). The schedule comes under ‘A category’ as per EIA notification. The objective of

this pre-feasibility study is to provide information for the pesticides and pesticides intermediates

manufacturing unit of Sanjivani Paranteral Limited at Plot No. K-2/1/2 Additional MIDC Mahad ,

Mahad, District Raigad, Maharashtra.

2.2 Nature of project:

M/s. Sanjivani Paranteral Ltd. have valid consent to establish no. MPCB/16/10263 for setting up a

pharmaceutical formulation plant. The company later decided to shift from formulations to

pesticide manufacturing because of the change in global demand and supply for formulation

products.

The proposed project will manufacture range of pesticides including fungicides, herbicides,

insecticides and intermediate chemicals. The proposed project will be located at plot no. K-2/1/2,

Additional MIDC Mahad , Kalij village, Mahad Tehsil, Raigad, Maharashtra. The land is non

agricultural land acquired by MIDC in notified additional MIDC Mahad therefore the land use

pattern will be unchanged. Total plot area is 11975 sq. m. Total production capacity will be 2469

MT/month and by product capacity will be 5533 MT/ month.

2.3 Need for the project and its importance to the country and or region:

India's Chemical industry is the third largest in the world in terms of volume. Its rank is 14 in terms

of value. India is also one of the top five active Chemical ingredients producers (with a share of

about 6.5%). The ever-increasing demand for Pesticides and Intermediated in India and abroad as

well as changing market conditions requisite Indian Chemical industries to grow further.

January 2017





















products.












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products.












January 2017


The company aims to expand its product portfolio further in order to cater to Domestic &

International markets by expanding its production capacities. These products will serve to cut the

supply of imports from foreign countries thus saving currency and at the same time will earn

valuable foreign currency by export of the proposed products.

2.4 Demand supply gap

Competition in the Indian Chemical market swelled in recent years, with increasing generic

compounds introduction in the domestic market. The price of the products has reduced substantially

which led to less supply of high profit margin products in the market. A demand- supply gas is

created due to less supply of products. To capture this newly created gap between demand and

supply in the domestic market company wishes to introduce low margin products.

2.5 Import Vs. Indigenous production

The proposed products including production of pesticides and chemical intermediate have huge

demand in the domestic as well as export market. Production of these pesticides and chemical

intermediate are domestically reduces the need to import products along with significant scope for

export in these products.

2.6 Export & economic feasibility

The Indian crop protection industry is of USD 4.25 billion in FY14 and is expected to grow at a

CAGR of 12% to reach USD 7.5 billion by FY19. Exports currently constitute almost 50% of

Indian crop protection industry and are expected to grow at a CAGR of 16% to reach USD 4.2

billion by FY19, resulting in 60% share in Indian crop protection industry. Domestic market on the

other hand would grow at 8% CAGR, as it is predominantly monsoon dependent, to reach USD 3.3

billion by FY19. Globally, India is fourth largest producer of crop protection chemicals, after

United States, Japan and China. The crop protection companies in India can be categorized into

three types –Multi-National, Indian including public sector companies and small sector units.

January 2017


























January 2017


























January 2017


Source: Industry Analysis by Tata Strategic

2.7 Domestic/ export markets

The finished goods will be sold in domestic market primarily and it would be exported to the

Regulated International Market as per demand.

2.8 Employment generation:

The company will employ 30 skilled and unskilled personnel for its proposed pesticides

manufacturing facility. The skilled employees would be 12 and unskilled employees would be

18. It is expected that proposed plant will generate employment for semi-skilled and unskilled

people.

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people.

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people.

January 2017


3. Description of Project

3.1 Project type:

The proposed pesticides manufacturing project is new project for manufacturing of range of

pesticides including insecticides, herbicides and pesticides.

3.2 Location

The proposed pesticide manufacturing unit will be located at Plot no. K-2/1/2, additional MIDC

Mahad , Mahad, Mahad, Raigad district, Maharashtra. 40230. The location is shown in the

Google earth image below.

Figure 1: Location of Sanjivani Paranteral Ltd.

Nearby Industries

Sr. Direction Industry

1 North Tulsi Logistics

2 South Nicholas Piramal

3 East Astec Life Sciences Limited

4 West Spider Prints

January 2017



3.1 Project type:



3.2 Location





Nearby Industries






January 2017



3.1 Project type:



3.2 Location





Nearby Industries






January 2017


Proposed unit is well connected by Mumbai- Goa highway (NH 66). The national highway is

approximately 9 km away and can be reached by state road network. The nearest railway station

is Veer which is approximately 18 km away from site. The MIDC map is given in figure 2

showing location of plot in MIDC.

Figure 2: Additional MIDC Mahad

The plot layout of proposed unit of Sanjivani Paranteral Ltd. is given in figure 3. Total plot area

is 11975 sq. m. the location of plant building, utility building, ware house, internal roads,

parking area is shown in the layout.

Figure 3 : Plot layout of Sanjivani Paranteral Ltd.

Area statement of M/s. Sanjivani Paranteral Ltd.

Sr. Particulars Area (sq. m.)

1 Total plot area 11975.00

M/s. Sanjivani Paranteral Ltd.

Plot no K-2/1/2

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Plot no K-2/1/2

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Plot no K-2/1/2

January 2017


2 Built up area 5938.93

3 Green belt area 1975

4 Parking area 1437

5 Total open area 2426.07

3.3 Details of alternate sites considered:

The additional MIDC Mahad is situated near Mahad MIDC. The land rates are cheaper to

promote the industrialization and the MIDC have all adequate facilities viz. good road and rail

network, 24 hour electricity, water supply, MIDC roads, CETP etc.

3.4 Size of operation

The production capacity with byproducts is given in following table.

Sr. No. Name of productQuantity

/monthUnit

Group A Fungicide

1 Propiconazole 300 MT

2 Cyproconazole 126 MT

3 Metconazole 102 MT

Group B Herbicide/Insecticide

4 Transfluthrin 88 MT

Group C Intermediate

5 2,4 Dichloracetophenone 502 MT

6 Valerylphenone 171 MT

7

2-Chloro (4-chlorophenixy)

acetophenone) 106 MT

8 Tri chloroacetophenone 234 MT

9 Valeryl chloride 230 MT

10 m-Chlorobenzene 200 MT

11 Flurochloro acetophenone 165 MT

12 Dinonyl diphenyl amine 247 MT

TOTAL 2469 MT

List of byproducts:

January 2017




4 Parking area 1437









/monthUnit

Group A Fungicide









7








TOTAL 2469 MT

List of byproducts:

January 2017




4 Parking area 1437









/monthUnit

Group A Fungicide









7








TOTAL 2469 MT

List of byproducts:

January 2017


Sr. No. Name of Byproduct MT/Month Remarks

1 Potassium bromide solution132

Sale to MPCB authorizedvendors/ in-house use

2 Inorganic salt(NaOH)48

Sale to MPCB authorizedvendors / in-house use

3 Poly aluminium chloride solution4636

Sale to MPCB authorizedvendors

4 HCl ( 30%)669


5 Phosphorus acid131


6 Mono chloro benzene4


7 Aromatic alkoxy compounds218


Total 5837

3.5 Project description with process detail.

The process details and material balance for Propiconazole Technical is given in following table.

Manufacturing process of other products is given in annexure-1.

PRODUCT NAME : Propiconazole Technical

PRODUCT DETAILS :

Grade MT/Day MT/MonthForMonths MT/Year Application

Tech 11.53 300 12 3596 Fungicide

RAW MATERIALS :Input output data per day.Reaction

INPUTS OUTPUTS

Sr. No. Name MT/DayRole inReaction Sr. No.

Name ofoutputs

QtyMT

1.00 Bromoketal 14.23 Reactant 1.00RecoverSolvent 23.10

2.00DimethylAcetamide 21.35 Solvent 2.00

SodiumBromide 5.09

3.00 Triazole 3.23 Reactant 3.00OrganicLayer 13.84

4.00PotassiumHydroxide 3.23 Catalyst

Total 42.04 42.03

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4 HCl ( 30%)669








Total 5837





PRODUCT DETAILS :




INPUTS OUTPUTS


Name ofoutputs

QtyMT



SodiumBromide 5.09



Total 42.04 42.03

January 2017









4 HCl ( 30%)669








Total 5837





PRODUCT DETAILS :




INPUTS OUTPUTS


Name ofoutputs

QtyMT



SodiumBromide 5.09



Total 42.04 42.03

January 2017


Fractionation1.00 Organic layer 13.84 1.00 Cut l 0.30

2.00 Main Cut 11.53

3.00 Residue 2.02

Total 13.84 13.84

CHEMICAL FORMULAE :

CHEMICA EQUITION:

C13H15O2CL2Br + C2H3N3 +KOH C15H17Cl2N3O2 + KBr + H20

353 69.5 56.00 342.00 119 18

BRIEF PROCESS DESCRIPTION :

Charge Dimethyl acetamide, PIOL-ll, Triazole and Potassium Hydroxide under Stirring at room

temperature. Then heat mass up to 140°C and maintain up to Complete reaction. Then Filter reaction mass to

separate sodium bromide and recover solvent. Crude organic take to fractionation.

FLOW SHEET & MASS BALANCE :

RawMaterials Qty Product Qty

PIOL-ll 14.23

Dimethylacetamide 21.35 Recovered Solvent 23.10

Triazole 3.23Potassium bromidesolution 5.09

PotasiumHydroxide 3.23 Organic Layer 13.84

Total 42.04 Total 42.03

OrganicLayer 13.84 Cut-l 0.30

Main cut PIOL-lll 11.53

Residue 2.02

Cl

ClO

CH2Br

O +NH

NN

CMD, KOH

N

N

Cl

Cl

N

OO

January 2017



2.00 Main Cut 11.53

3.00 Residue 2.02

Total 13.84 13.84

CHEMICAL FORMULAE :

CHEMICA EQUITION:


353 69.5 56.00 342.00 119 18







PIOL-ll 14.23







Residue 2.02

Cl

ClO

CH2Br

O +NH

NN

CMD, KOH

N

N

Cl

Cl

N

OO

January 2017



2.00 Main Cut 11.53

3.00 Residue 2.02

Total 13.84 13.84

CHEMICAL FORMULAE :

CHEMICA EQUITION:


353 69.5 56.00 342.00 119 18







PIOL-ll 14.23







Residue 2.02

Cl

ClO

CH2Br

O +NH

NN

CMD, KOH

N

N

Cl

Cl

N

OO

January 2017



Total outlet

Byproduct Type Qty /Day Remark

Potassiumbromide solid 5.09 KBr for sale

Total 5.09

Solid Waste 2.02 CHWTSDFEmptyContainers,Nos. 72 Recycle

3.6 Raw material details

All basic raw material details with its quantity is given below. The raw materials are available in

domestic market and they will be transported by road to the manufacturing unit.

Bags, carbuoys and drums will be stored in storage area and larger quantity raw materials like

solvents will be stored in tanks. The gases will be stored in the cylinders as per storage

specifications.

Product Name of RMInputMT/Day

MaxStorage

StorageFacility

1 Propiconazole

Bromoketal 14.23 142.30 TankDimethyl acetamide 21.35 213.45 TankTriazole 3.23 32.30 GodownPotasium Hydroxide 3.23 32.30 Godown

Cyproconazole

Oxirane 4.20 41.96 Godown

2

Dimethyl Acetamide 7.51 75.11 TankTriazole 0.91 9.11 GodownHexane 7.54 75.44 TankSodium Hydoxide 1.30 13.01 Godown

3 Metconazole

Oxirane 3.23 32.32 GodownDimethyl Acetamide 7.40 74.05 TankTriazole 1.07 10.73 GodownMethanol 8.08 80.80 TankSodium Hydroxide 0.27 2.69 Godown

4 Valerophenone

m-Chlorobenzene 5.61 56.12 TankPhosporous Tri chloride 1.52 15.23 GodownN-valeric acid 3.40 34.00 GodownValeryl chloride 4.01 40.09 Godown

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Total outlet



Total 5.09







specifications.


MaxStorage

StorageFacility

1 Propiconazole


Cyproconazole


2


3 Metconazole


4 Valerophenone


January 2017



Total outlet



Total 5.09







specifications.


MaxStorage

StorageFacility

1 Propiconazole


Cyproconazole


2


3 Metconazole


4 Valerophenone


January 2017


Alluminium chloride 6.61 66.14 Godown

52,4Dichloracetophenone

m-Chlorobenzene 21.09 210.89 TankAcetic acid 8.23 82.30 GodownPhosphorus trichloride 6.17 61.73 GodownAlluminium chloride 20.78 207.81 Godown

Acetyl chloride 10.29 102.88 Godown

62-Chloro (4-

(chlorophenixy)acetophenone)

4 Chlorophinoxy 3chlorophinyl ether 3.26 32.62 TankAcetyl chloride 1.40 14.00 GodownAlluminium chloride 2.28 22.82 GodownDichloroethane 6.52 65.24 Godown

7Tri chloroacetophenone

m-Dichlorobenzene 7.75 77.50 TankChloro acetic acid 5.00 50.00 GodownAlluminium chloride 10.10 101.00 Godown

8 Fluorchloroacetophenone

p-Fluorobenzene 6.82 68.20 GodownChloro acetic acid 4.40 44.00 GodownAlluminium chloride 8.89 88.88 Godown

9 m-Dichlorobenzene

Alluminium chloride 2.50 25.00 GodownO/P-Chlorobenzene 10.00 100.00 Tank

10 Valeryl chlorideValeric acid 7.80 78.00 GodownPhspurus trichloride 3.49 34.94 Godown

11 DiNonyl diphenylamine

Diphenyl amine 4.70 47.00 GodownNonene 4.47 44.65 GodownAlluminium chloride 3.48 34.78 Godown

12 Transfluthrin

t-Permethric acid 2.00 20.00 GodownTetrafluro Benzylalcohol 1.90 19.00 GodownSulphuric acid 0.04 0.40 GodownToluene 10.00 100.00 Godown

3.7 Resource optimization ( recycle/ reuse):

1. The effluent generated from process and scrubber will be sold as byproduct. The need of ETP is

thus eliminated.

2. The treated domestic sewage will be reused for gardening which will reduce daily fresh water

need for gardening.

3. The company will employ rooftop rain water harvesting and the harvested rain water will be

stored in dedicated underground water tank. In rainy season the fresh water need will be

reduced.

4. The 93.3 CMD cooling tower and boiler blowdown effluent will be treated at evaporation

system and 80.6 CMD water will be recycled back to the process.

January 2017






62-Chloro (4-







9 m-Dichlorobenzene





12 Transfluthrin




thus eliminated.


need for gardening.



reduced.



January 2017






62-Chloro (4-







9 m-Dichlorobenzene





12 Transfluthrin




thus eliminated.


need for gardening.



reduced.



January 2017


5. The 5 CMD STP will be provided to treat the sewage. The treated sewage will be used for

gardening.

3.8 Availability of water, energy fuel:

The water will be supplied by additional MIDC Mahad. Daily fresh water need for domestic and

process water requirement will be 728.5 CMD.

A 2 MVA capacity transformer will be installed in the company for connected load of equal

amount. The power demand will be around 1.5 MW for proposed unit.

Total 41 T/day foreign grade coal or briquettes will be required for running boiler and thermic fluid

heater. Fuel oil will be used as an alternative fuel for thermic fluid heater. The quantity of FO will

be around 4 T/day.

January 2017



gardening.








be around 4 T/day.

January 2017



gardening.








be around 4 T/day.

January 2017


3.9 Quantity of waste to be generated

Total 93.3 CMD process waste will be generated. It will be treated in evaporation system and

80.6 CMD water will be recycled to process.

3.6 CMD domestic sewage will be treated in STP and treated sewage will be used for

gardening.

Parameter Requirement, CMDLosses , CMD Effluent, CMD RemarkDomestic Process Byproduct

Domestic 4.5 0.9 3.6 --

Process

151.0 0.0 0.0 11.1 203.0 30 % HCL And PacSolution.

Cooling Tower

477.0 412.0 0.0 65.0

--

65 CMD CoolingTower Blowdown

Boiler

84.0 39.0 0.0 17.1

--

27.9 CondensateRecovery

Gardening 12.0 12.0 0.0 0.0 --

Total 728.5 463.9 3.6 93.3 203.0

Solid hazardous waste which will be generated from the manufacturing activity will be,

Sr. NoParticulars Category Proposed

TPMMethod of Disposal

1 Aromatic alcoxy compound/ processresidue

29.1 218 CHWTSDF/ sale toMPCB authorized party

2 Discarded containers barrels/liners/plastic bags/ PPE etc

33.1 339 nos./day

CHWTSDF / MPCBauthorized recycler

3 Evaporator residue 29.2 330.2 CHWTSDF/ sale toauthorized party

Non hazardous waste generation will be given as,

Sr.No

Particulars ProposedTPM

Ashmanagementat site

Method ofDisposal

1 Fly ash 150Silo will be

providedSale to brickmanufacturer

January 2017






gardening.


Domestic 4.5 0.9 3.6 --

Process


Cooling Tower

477.0 412.0 0.0 65.0

--


Boiler

84.0 39.0 0.0 17.1

--


Gardening 12.0 12.0 0.0 0.0 --

Total 728.5 463.9 3.6 93.3 203.0







33.1 339 nos./day




Sr.No



Method ofDisposal



January 2017






gardening.


Domestic 4.5 0.9 3.6 --

Process


Cooling Tower

477.0 412.0 0.0 65.0

--


Boiler

84.0 39.0 0.0 17.1

--


Gardening 12.0 12.0 0.0 0.0 --

Total 728.5 463.9 3.6 93.3 203.0







33.1 339 nos./day




Sr.No



Method ofDisposal



January 2017


3.10 Schematic representation of feasibility drawing for EIA purpose

PRODUCTION ACTIVITY

RESOURCE CONSUMPTION(WATER)

POWER CONSUMPTION

WASTEGENERATION

FINISHED PRODUCTS

MARKET

ECONOMY

EMPLOYMENT

RAW MATERIAL

POLLUTIONABATEMENT

CLEANENVIRONMENT

January 2017



PRODUCTION ACTIVITY


POWER CONSUMPTION

WASTEGENERATION

FINISHED PRODUCTS

MARKET

ECONOMY

EMPLOYMENT

RAW MATERIAL

POLLUTIONABATEMENT

CLEANENVIRONMENT

January 2017



PRODUCTION ACTIVITY


POWER CONSUMPTION

WASTEGENERATION

FINISHED PRODUCTS

MARKET

ECONOMY

EMPLOYMENT

RAW MATERIAL

POLLUTIONABATEMENT

CLEANENVIRONMENT

January 2017


4. Site Analysis

4.1 Connectivity:

The project is located in additional industrial area Mahad which is easily accessible from Mumbai-

Goa highway, further connecting to the project site by internal access roads developed by MIDC.

Nearest Railway Station: Veer, approximately at a distance of 18 km.

Nearest Airport: Chatrapati Shivaji International Airport approximately at a distance of 166

km

Location and Access

The industrial area is centrally located and easily accessible through all modes of transport.

Road: The entire industrial area is well connected by internal roads.

Available Road Network: Mumbai – Goa highway (NH 66) at a distance of approximately

4 km from the project site.

4.2 Land Form, Land use and Land Ownership

The Project location & the surrounding environs being located in the notified industrial area

prevails industrial land use form.

4.3 Topography:

The co-ordinates of the project site are 18° 6'46.07"N and 73°31'2.91"E. the toposheet is given

below to show the topography of surrounding area.

January 2017


4. Site Analysis

4.1 Connectivity:





km

Location and Access








4.3 Topography:



January 2017


4. Site Analysis

4.1 Connectivity:





km

Location and Access








4.3 Topography:



January 2017



Location: Plot no. K-2/1/2, additional MIDCMahad, Kalij , Mahad, Raigad, Maharashtra

Co-ordinates: 18° 6'46.07"N &73°31'2.91"E

Toposheet no. 47F/12

January 2017




Co-ordinates: 18° 6'46.07"N &73°31'2.91"E


January 2017




Co-ordinates: 18° 6'46.07"N &73°31'2.91"E


January 2017


Environmentally sensitive features within 15 km radius of the plant

The environmentally sensitive features exist around 15 km radial distance from the plant is,

1. Kal river is 850 m away and Savitri river is 3.5 km away from the project site. River distance

certificate is attached as annexure 3.

2. Meeting point of Kal and Savitri river is 5.8 km away from plant aerially.

3. Some part of Western Ghats denoted as reserved forest in toposheet is lying within 15 km radial

distance from project site.

4. Nira-Devghar Jalayshay (backwaters) is 13.3 km away aerially from project site.

5. Savitri dam backwaters is 14.8 km away aerially from project site

6. Raigadh fort is 14.8 km away and Shivathar ghal is 12 km away aerially.

4.4 Existing land use pattern

The proposed project is located in the notified industrial area which has been developed for

industrial development. The existing land use pattern in the 10 km radial distance of the project site

comprises of Industrial, human habitations/settlements, small agricultural/ crop lands, quarrying

land use classes.

4.5 Existing infrastructure:

Presently construction of office building, UG water tank and internal roads is started on the project

site because the proponent has valid consent to establish from MPCB. No other industrial

infrastructure is being constructed at site.

4.6 Soil classification:

The soils in the area are formed from the Deccan Trap which is predominating rock formation with

small out crops of Laterite at a few places in the Poladpur taluka. The soils are medium black and

black soil which can be further grouped as Forest, Varkas, Rice, Khar or Saline, Coastal Alluvium

and Laterite as per the location and topographical situation. At proposed site soil analysis has been

carried out by M/s. Paresh Constructions & Foundations Pvt. Ltd, Competent Agency for soil

testing.

Climatic data from secondary sources

The climate in proposed area is characterized by hot summer and general dryness throughout the

year except the south west monsoon season.

Climate Classification: Project site features a semi arid climate. In rainy season the climate is very

January 2017
















land use classes.











testing.





January 2017
















land use classes.











testing.





January 2017


humid.

Temperature: annual average max. Temperature is 32°C and min. temperature is 17 °C

Rainfall: The analysis of long term rainfall data indicates that normal annual rainfall over the

district ranges from 2200 mm to more than 3000 mm in the plains and it is above 5000 mm in the

hills. The average rainfall around Mahad area is 3360 mm in rainy season.

4.7 Social infrastructure available:

Social infrastructure like schools, road, hospitals, is available near additional MIDC Mahad.

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humid.







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humid.







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5. Planning Brief

5.1 Planning concept:

M/s. Sanjivani Paranteral Ltd. has valid consent to establish no. MPCB/16/10263 for setting up

a pharmaceutical formulation plant. The company later decided to shift from formulations to


products. Based on respective consent to establish the company has started to build internal

road network, green belt development and office building. The manufacturing plant will be

constructed after issue of EC.

The additional MIDC Mahad have road network and water will be provided by MIDC,

therefore company will not be relied on ground water in the MIDC area.

Electricity will be provided by MSEDCL and transformer and substation will be constructed.

The construction material is available locally and it will be transported through road network.

5.2 Population projection:

As per the 2011 census data, the Mahad region have 1,80,191, of which 88,734 are males and

91,457 are females. Total population equal to 19,044 is lied in 0-6 year age group. Area according

to census data total literates are 1,31,981.

The data published by census India 2011, shows that density of Raigad district for 2011 is 368

people per sq. km. It is assumed that due to proposed project minor migration of skilled labour in

the region is expected after commissioning of the project.

5.3 Land use planning:

The proposed manufacturing unit will be established in plot K/1/2, Additional MIDC Mahad . The

land is acquired by MIDC and the land use will be industrial type. No cultivated land or forest land

will be utilized for the proposed unit.

5.4 Assessment of Infrastructure demand

The major physical infrastructure like road, water supply is provided by additional MIDC Mahad .

The electricity will be supplied by MSEDCL by means of continuous feeder substation.

The industrial infrastructure will be constructed after grant of EC. The need of social infrastructure

is not presently envisaged.

5.5 Amenities:

Basic amenities like road, electricity, process water will be available at site. The drinking water will

be provided by further purification of process water by RO purification unit. In the plant personal

hygiene facilities will be provided to workers as per the rule.

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5. Planning Brief




























5.5 Amenities:




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5. Planning Brief




























5.5 Amenities:




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6. Proposed infrastructure:

6.1 Industrial area

The proposed pesticide manufacturing unit of Sanjivani Paranteral Ltd. will be established on

plot no. K 2/1/2. Total built up area for manufacturing and allied processes will be 5938.93 sq.

m.

6.2 Residential area

The unit is pesticide manufacturing unit and situated at notified additional MIDC Mahad

therefore there will be no need of residential infrastructure.

6.3 Green belt

The proposed unit will be provided with 1975 sq. m. of green belt area around the boundary and

inside of the plot.

6.4 Social infrastructure:

The project site is approximately 8 km from Mahad city. All basic social infrastructure facilities

are available in the study area.

6.5 Connectivity

The site can be accessed by national highway and connecting state highway from Mahad to

Solamkund village. The additional MIDC Mahad have excellent internal and connecting road

network therefore no additional connectivity infrastructure will be constructed.

6.6 Sewerage system

The sewage will be treated at proposed STP with 5 cu. M capacity. The treated sewage will be

utilized for gardening purposes.

6.7 Industrial waste management

203 CMD process mother liquor will be sold as byproduct. Total 93.3 CMD process waste will

be generated. It will be treated in evaporation system and 80.6 CMD water will be recycled to

process.


gardening.

6.8 Solid waste management

The hazardous waste will be segregated as per category in schedule I of “Hazardous and Other

Wastes (Management and Trans-boundary Movement) Rules, 2016” and it will be stored in

demarcated area. The hazardous waste will be treated at CHWTSD facility or it will be sold to

MPCB authorized re-processor. The fly ash will be sold to brick manufacturers or authorized

vendours.

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6.1 Industrial area



m.




6.3 Green belt


inside of the plot.




6.5 Connectivity




6.6 Sewerage system






process.


gardening.






vendours.

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6.1 Industrial area



m.




6.3 Green belt


inside of the plot.




6.5 Connectivity




6.6 Sewerage system






process.


gardening.






vendours.

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6.9 Power requirement/ supply/ source


amount. The power demand will be around 1.5 MW for proposed unit. Electrical power will be

supplied by MSEDCL.

Total 41 T/day foreign grade coal or briquettes will be required for running boiler and thermic

fluid heater. Fuel oil will be used as an alternative fuel for thermic fluid heater. The quantity of

FO will be around 4 T/day. Fuel will be arranged from local vendours.

Total 1000 L/day HSD will be used for running D.G. sets in case of power failure.

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supplied by MSEDCL.





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supplied by MSEDCL.





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7. Rehabilitation and resettlement:

The unit will be established in notified industrial area of additional MIDC Mahad. No

rehabilitation and resettlement will be incorporated.

8. Project schedule and cost estimation

It is proposed that the project will be commissioned after 24 months from grant of EC. The cost

estimation is presented in CA certificate attached as annexure 2.

9. Analysis of proposal

Proposed production activity will provide employment to the local residents, resulting financial

and social benefits of the nearby people.

Indirect employment will be generated by the proposed unit like canteen, transportation

facilities to workers.

The export will result in generation of foreign exchange to the country.

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