RAM-TILT COUPLER - Amazon S3 · PDF fileHydraulic oil is trapped in both cylinders and is only...

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OPERATION & MAINTENANCE MANUAL

FRONT & REAR LOCK

Imagery does not reflect actual product size

RAM-TILT COUPLER

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CONTENTS

INTRODUCTION Owner Information 4Warranty Registration 5Key Features 6Ram-Tilt Coupler Operation 7To The Owner 8

SAFETY Safety Instructions 9Safety Decals 10Safety Identification Labels 11W.L.L. Working Load Limit 13Safety Standards 15Pre-start Check List 17

INSTALLATION PROCEDUREInstallation 19Plumbing Overview 20Plumbing Circuit Diagram 21Hydraulic Requirements & Plumbing 23Smart Valve Installation 24Operating & Attaching 25Connection Test 26Checking Attachments 27

MAINTENANCE General Maintenance 28Cylinder Mount Nut Tightening Procedure 29Daily Greasing 30Suggested Greasing Products 31500 Hour Preventative Maintenance 32Latch Inspections 34Lifting Eye Inspection 36Shackle Table 37Maintenance & Repair Log 38Parts Diagram 39

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INTRODUCTION

OWNER INFORMATION

Thank you for choosing to purchase your new Calibre Ram-Tilt Coupler (Ram-Tilt) from Calibre Contracting Equipment’s (Calibre) range of earthmoving products.

This manual contains important information about the installation, maintenance and safe operation of your Ram-Tilt.

You can assist in this proactive safety approach by ensuring that all persons involved with the fitting and operation of the Ram-Tilt, read and understand these basic safety features and instructions.

Calibre reserves the right of modification as a result of further technical developments with regard to the information and illustrations cited in this manual:

• Calibre and its suppliers have sole copyright of this manual

• The manual is intended solely for the use of the Ram-Tilt

• No part of this manual may be reprinted, translated or reproduced by any means without prior written permission from Calibre

• Utilisation for the purposes of competition is forbidden

• The Ram-Tilt is designed for safe and dependable service if installed, maintained and operated correctly

We request that time be devoted to the study of installation and maintenance requirements. Users are also expected to familiarise themselves with the correct operation and use of the Ram-Tilt and its advised safety procedures.

IMPORTANT NOTE

To comply with Occupational Safety and Health requirements, a record must be made of all repairs, adjustments and regular maintenance events involving your Ram-Tilt.

A Maintenance & Repair Log has been placed at the back of this manual for this purpose, please refer to page 38.

4 www.calibre.equipment

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INTRODUCTION

WARRANTY REGISTRATION

Upon purchasing your Ram-Tilt please complete and return this form immediately to your local Calibre branch.

DATE OF DELIVERY: ____________________________________

SERIAL NUMBER: ______________________________________

I confirm that the operator(s) of the relevant excavator has read and understands the Operating Instructions and Warranty Terms, which relate to the Ram-Tilt. The Operator accepts that he/she is responsible for understanding safety and operation features of the Ram-Tilt.

NAME: ________________________________________________

POSITlON: _____________________________________________

COMPANY: ____________________________________________

SIGNATURE: ___________________________________________

THE PURCHASER SHALL:

• Follow the recommended installation, testing and maintenance and operating procedures• Comply with safety and training guidelines for use of equipment (not totally exclusive)• Keep an accurate maintenance, operation, malfunction and repair log of equipment• Ensure that the equipment is used for the purpose it was intended for

5www.calibre.equipment

KEY FEATURES

INTRODUCTION

INTRODUCTION

Low Profile results in maximisation of break out force, improved fuel economy and less strain on your machine

CompliantFront & Rear Locking slide to AS4772:2008 andISO 13031: 2016

90 Degree Tilt allows tilting of Attachments 45 degrees each way, adding versatility to your attachments and your work environment

Individually Certified & Tested (CPENG) with full manufacturing record

Integral pivot tube adds to pivoting mechanism strength

Twin Displacement Cylinders proven, simple robust design

Calibre Smart Valve protects Ram-Tilt from high pressure spikes, allowing for precise control and improves holding force

Hard Pins all around for excellent load bearing and wear resistance


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RAM-TILT COUPLER

RAM-TILT COUPLER OPERATING PRINCIPLE The single acting displacement cylinder design incorporates ‘smart valve’ technology which locks the position of the tilt coupler once it is at the required angle. Hydraulic oil is trapped in both cylinders and is only released should the external load on the coupler be greater than the safe operating pressure of the cylinder. Urethane absorbers at the base of each cylinder allow them to move through the tilting range. The urethane also absorbs any shock loading that the Ram-Tilt is subjected to, aiding its robust design.

Ram-Tilt at horizontal position

Ram-Tilt at 45 degrees position

INTRODUCTION

Phase 1: With the slide fully extended, the front safety latch is opened to pick up the front pin of attachment.

Phase 2: Retracting the slide fully engages the front safety latch onto the front pin of attachment and the rear safety latch becomes open.

Phase 3: With the rear pin of the attachment in contact with the coupler, fully extending the slide wedges the slide onto the rear pin and engages the rear safety latch. Oil is locked in the cylinder by the check valve.

The patented Ram-Tilt system allows your Ram-Tilt to pick up a range of attachment pin centres with the same pin diameter.* The Ram-Tilt contains a fully compliant front and rear locking mechanism.

* Contact Calibre Contracting Equipment for pickup range 7www.calibre.equipment

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INTRODUCTION

TO THE OWNER

As the new owner and/or operator of the Ram-Tilt we recommend that you take the time to read this Operation Manual carefully before commencing work.

FOLLOW THE SAFETY INSTRUCTIONS:

• Carefully read all the safety information contained in this manual• Make sure all warning signs are securely fitted• Immediately replace any signs which are missing or damaged• Before starting work make sure you are familiar with the equipment, and where necessary

with the machine and its control devices

INFORMATION FOR THE USER:

The user of the Ram-Tilt is obliged to ensure that the equipment is always in safe working order in accordance with accident prevention regulations, Occupational Safety and Health or any other official instructions.

WARRANTY REGULATION:

Calibre provides guarantees according to its sales and delivery conditions, extended to twelve months from delivery.The extended guarantee assumes proper operation and use as intended but will be nullified as a result of:

• Repairs or other intervention undertaken by persons not authorised by Calibre • With use of accessories or replacement parts not approved by Calibre or which are not original

replacement parts supplied by Calibre

After the warranty period has expired, we strongly recommend the use of original replacement parts and manufacturer’s replacement parts approved by Calibre.


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SAFETY

SAFETY INSTRUCTIONS

WARNING:

Incorrect operation of this machine can cause injury or death.

Before using this machine make sure that every operator:

• Is instructed in safe and proper use of the attachment• Reads and understands the manual pertaining to the attachment• Reads and understands all safety decals and tags on the machine• Clears the area of all other persons• Learns and practises safely using attachment controls in a safe, clear area

before operating this machine on a job site

It is your responsibility to observe pertinent laws and regulations and follow Calibre instructions for operation and maintenance.

Calibre supplies a standard Ram-Tilt to fit Calibre approved attachments.

However, when fitting a non standard attachment check the operation fitting guide for the attachment’s pin range and width to suit the Ram-Tilt.

NOTE:

The Ram-Tilt base has a maximum and minimum pin centre travel range.Please refer to the attached badge on the Ram-Tilt for this information.

This safety alert symbol indicates important safety messages in this manual.

When you see this symbol carefully read the message that follows and be alerted to the possibility of personal injury or death.


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SAFETY DECALS

SAFETY

The Ram-Tilt operation instructions are to be fitted inside the cab in clear view of the operator to identify correct operation of our attachments.


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SAFETY

SAFETY IDENTIFICATION LABELS

Pin Centre Range: Min

Lifting Eye Capacity

The pin centre range displays the minimum and maximum travel distance for each slide hook on the Ram-Tilt. All attachments must be within the parameters of these measurements identified on the label. The label also identifies the slide hook type.

The badge also displays the W.L.L and data information.

Note:

The W.L.L is also stamped on the Lifting Eye.

All Ram-Tilts have an identification label with the machine and model recorded.

CALIBRE PART NO.


SAFETY

Each Ram-Tilt will have numerous identification labels fitted as shown below:

The slide has numbering to identify the type, model, pin size and pin centre range

The hydraulic cylinder has a serial number stamped to identify its model for servicing

CALIBRE PART NO.




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SAFETY

Your Ram-Tilt comes with an integrally designed Lifting Eye which has been individually pull tested and certified to meet and exceed current standards.

W.L.L. - WORKING LOAD LIMIT

W.L.L. is both stamped on Ram-Tilt and pickup pin centre range tag

Stamping shows unique certification number and the W.L.L.

e.g XXXX-XXX XXXXKG

Lifting Eye




SAFETY

The Certified Lifting Eye must be used accordingly to the following guidelines:

• Only use the Lifting Eye at the rear of the Ram-Tilt for lifting• Do not lift with bucket or any other attachment fitted to the Ram-Tilt • Ensure that the load to be lifted does not exceed the rated W.L.L. of the Ram-Tilt and Lifting

Eye• The Lifting Eye is to be used with certified Lifting Eye with the same or greater safe working

load• Lifting must be carried out with the Ram-Tilt in a vertical plane so that the load can hang

freely without interfering with the Ram-Tilt body• Lifting Eye must be visually inspected daily for defects and wear

The below sticker MUST be permanently fixed to the operator’s cab in a clearly visible location


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SAFETY

SAFETY STANDARDS

The standards and Occupational Safety and Health Guidelines for the Ram-Tilt are as follows:

• AS4772:2008 Standards Australia. Australian standard for - Earthmoving MachineryMulti-Couplers (couplers) for excavators and backhoe loaders - AS4772:2008 section C12.1.4

• AS 1418 5 1995 Cranes (Including hoists and winches) Part 5: Mobile vehicle loading cranes

• European Standard EN474-5; Section 4.1.9.1/2 and 3

• ISO 13031: 2016 Earthmoving Machinery

• Standard Operating Guidelines for Plant and Machinery

We request that time be devoted to the study of installation and maintenance requirements. Users are also expected to familiarise themselves with the correct operation and use of the Ram-Tilt and its advised safety procedures.

ASSOCIATED STANDARDS:

• AS 2954 Earthmoving Equipment - Rated Loads and Volumetric ratings • AS 2954 Earthmoving Equipment - Tests and Measurements• AS 2954 Earthmoving Equipment - Instrumentation and Control• AS 2954 Earthmoving Equipment - Operation and Maintenance • AS 2954 Earthmoving Equipment - Safety


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SAFETY

Only the following competent persons may work independently with any of type of Calibre earthmoving equipment.

Operators must possess the following:

• Over 18 years of age• Highly competent • Have been instructed in the general regulations concerning operational safety and

particularly accident prevention• Have been instructed in assembly, operation and maintenance of earthmoving machinery

and using the Ram-Tilt system. They must understand these operating instructions and have proven to the contractor that they are capable of operating such machinery

• Ensure that only authorised personnel work with the Ram-Tilt• Only give instructions to competent and skilled personnel

NOTE:

For Ram-Tilt products supplied to or manufactured in countries other than New Zealand and Australia, the rules for prevention of accidents and safety regulations for the respective country must be strictly adhered to.


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SAFETY

Location: Date: Ref no:

Hazards Identified:

• Work equipment• Lifting devices• Ergonomics• Entanglement• Crushing• Access / exit• Slip, trip and fall

• Plant movement• Warning devices on equipment• Noise• Vibration• Fumes• Environmental

Personal Protective Equipment (PPE)Hard Hat High Visibility Vest Safety Boots GlovesEar Protection Safety Glasses Other

People Affected YES NO N/AInvolved in activityClose to activityEveryone on siteMembers of the public

Expected Precautions YES NO N/A

Has the operator been adequately trained on the use of the Ram-Tilt in general?Is the operator competent in using the specific attachment on the machine?Is there a system for checking that the attachment pins are in place on the Ram-Tilt prior to work starting everytime a different attachment is fitted?Is the operator aware that they must not operate the machine unless they are satisfied that Ram-Tilt is secured in place?Does the view of the operator from inside the cab allow them to visually see that the Ram-Tilt is secured in place?Does the Ram-Tilt have the approved labels stating and referring to attachment specifications?Is there a risk assessment for the Ram-Tilt detachment?Is there a checklist of daily and weekly inspections?Is there cab instructions for the Ram-Tilt?

PRE-START CHECK LIST

ManagementAssessed by: Reported to:Name:Date:

Name:Date


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SAFETY

Operator’s Name: Calibre Model:Calibre Serial No.: Date:

MON

TU E

W E D

T HU

F R I

S A T

S U N

In CabRam-Tilt Operating Controls(Alarm, warning light, switch)Operating Instructions (labels)Operating & Maintenance Manual

Hydraulic SystemWear or damage to hoses or fittingsSecurity of hosesHydraulic oil leaks

Ram-Tilt CouplerWear and damage to bucket / attachment pins and retainersSecurity of mounting pins, locking bolts and nuts

Is the attachment safe to use? YES or NO

LubricationGreasing in accordance with Calibre instructions

Operator Signature Manager Signature


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INSTALLATION PROCEDURE

INSTALLATION

Align Ram-Tilt to the rear link and insert the original hard pin

Fit shims and O-ring seals as required

Align Ram-Tilt to the dipper arm and insert the original hard pin

Fit shims and O-Ring seals as required. Fit locking bolts and nuts to each pin to secure pins

CHECK PINS ARE ORIGINAL EQUIPMENT MANUFACTURERS PINS


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PLUMBING OVERVIEW

Calibre suggest using a reversing manifold block mounted to the dipper arm for plumbing the Ram-Tilt to the machine.

This should be carried out by a professional and experienced hydraulics installer.

When plumbing Ram-Tilt to machine:• Disconnect battery prior to any welding. Failure to do so can result in damage to the machines electronics• Protect hydraulic cylinder rods from weld spatter• Check for tolerance between latch and machine• Ensure that the connecting hoses will not be pinched or damaged through the entire crowd linkage movement

Hoses to machine

Reversing block

Connecting hosesto Ram-Tilt

Smart Valve


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PLUMBING CIRCUIT DIAGRAM

Ram-Tilt Side (Calibre Supply)

Machine side(OEM or Hydraulic installer supply)


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ITEM DESCRIPTION COMMENTS 1 Oil Reservoir -2 Pump Must have min

3000 PSI & 50LPM **DO NOT USE PILOT PUMP**

3 Check Valve -4 Coupler Cylinder

Control Valve Can be OEM supply orHydraulics installer supply

5 Pressure reducingcartridge

**Must set between 2800-3000PSI**

6 Single Acting Solenoid Control Valve

-

7 Connect Solenoid to Coupler/Buzzer Alarm

-

8 Tilt CylinderControl Valve

Can be OEM supply Hydraulics or installer supply

9 Calibre Smart Valve Calibre Supply10 Operational Flow

Control OrificeSee table for sizing

11 Calibre Tilt Cylinder - 12 Coupler Cylinder

Manifold -

13 Pilot Operated Check Valve

Sun CKCB-XCN

14 Coupler Cylinder -


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HYDRAULIC REQUIREMENTS & PLUMBING


TILT CIRCUIT REQUIREMENTS

Machine Tonnage Unit 6T 8T 14T 20T 35T 45T

Rod Size mm 50.8 63.5 76.2 88.9 101.6 127

Stroke mm 69 78 97 127 137 155

Displacement L 0.141 0.249 0.443 0.793 1.114 1.967

Rotation Time * S 6 6 6 6 6 6

Suggested Oil Flow L/min 1.4 2.5 4.4 7.9 11.1 19.7

Operating Pressure PSI 3000-4000

3000-4000

3000-5000

3000-5000

3000-5000

3000-5000

Port Connections (Calibre Supplied)

7/16” JIC Male

7/16” JIC Male

7/16” JIC Male

7/16” JIC Male

7/16” JIC Male

7/16” JIC Male

Circuit Relief Pressure

PSI 3200-4200

3200-4200

3200-5200

3200-5200

3200-5200

3200-5200

Hose/Tube Size (Minimum)

Inch 1/4” 1/4” 1/4” 1/4” 1/4” 1/4”

COUPLER CIRCUIT REQUIREMENTS

Operating Pressure 2800-3000PSI Hose Size 1/4 Maximum

* Full 90 degree rotation i.e. stop to stop.


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SMART VALVE

The connection hoses connect to the Calibre Smart Valve located on the Ram-Tilt as shown:

SMART VALVE INSTALLATION


Quick Hitch (to machine) Tilt Cylinder Valve (to machine)

Valve (to machine)

Quick Hitch (to cylinder)

Quick Hitch (to cylinder)

Quick Hitch (to machine)

Quick Hitch (to machine)

Tilt Cylinder


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OPERATING & ATTACHING


Fully extend slide and ensure that front safety latch is fully open

Crowd the Ram-Tilt into the attachment so that the rear pin makes contact

Line up attachment and engage front pin

Fully extend slide to lock onto rear pin

Fully retract slide and ensure that front safety latch is engaged over front pin

Check that both front and rear safety latches areengaged

1

2

54

1 3

6

TO RELEASE ATTACHMENTS: 1. Place attachment on flat ground 2. Retract slide and crowd out of rear pin 3. Extend slide to release front safety latch 4. Lift Ram-Tilt away from attachment

Following the installation of the Ram-Tilt onto the machine, consult with the hydraulic installer as to the correct control operation of the Ram-Tilt and tilting cylinder circuits. Depending on the installer and the method used, controls can vary and it is important that the operator clearly understands how each circuit is operated.


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SAFETY LATCHES IN CLOSED POSITION

CONNECTION TESTCheck all attachments are fitted correctly. The safety latch is designed to work in closed position on the front pin. If the safety latch is not closed when attached to any attachment, check the rear jaw on the Ram-Tilt if fitted.If uncertain DO NOT USE THIS ATTACHMENT - call your local Calibre branch for assistance. Advise manufacturer of which attachment is not fitting and arrange modification before it is used.

To ensure the Ram-Tilt has engaged securely to pins on attachment:

• Visually check the safety latch is engaged on the pin

• Test before operating through applying pressure to attachment by rotating against the ground and away from machine

• Do not proceed with work unless the safety latch is in closed position on the front pin

• If the safety latch on the front pin is open DO NOT OPERATE MACHINE


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A) Check that each individual attachment’s pin-centre fits the Ram-Tilt to confirm the range on the label

B) Check the inner width of the Ram-Tilt. Width must be wider than the Ram-Tilt base

C) Check Pin Diameter spacers can be fitted to either the base of the Ram-Tilt or between the inner side of the ears and the bosses of attach-ment.

It is highly recommended to fit spacers in the case of heavier applications, particularly on machines that are 14 ton and above.

CHECKING ATTACHMENTS

Label will indicate pin centre range (minimum - maximum)

DANGER:

DO NOT USE ANY ATTACHMENT WITH THE SAFETY LATCH UP

WARNING:Check pin centre of Ram-Tilt for all attachments


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GENERAL MAINTENANCE

MAINTENANCE

DAILY CHECKS

1) Complete Ram-Tilt Pre-start Checklist - refer to page 172) Grease Ram-Tilt regularly. It is important that all parts are greased.3) Check Lifting Eye for damage. If in doubt do not continue to use - refer to page 364) Check dirt build up in rear safety latch

WARNING - Maintenance WorkMaintenance work must be completed by competent personnel or assistance from Calibre.

WARNING - Ram-Tilt ConditionA defective Ram-Tilt could injure you or others.Do not operate a Ram-Tilt if it is defective, please contact Calibre immediately.

Replacement PartsWe recommend that you fit genuine replacement parts. You will need to quote the Ram-Tilt serial number stamped on the Ram-Tilt data plate when ordering replacement parts.

Refer to page 39-40 for Parts Diagram information.


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MAINTENANCE

HARD PIN

WHILE RAM-TILT COUPLER IS IN THE HORIZONTAL POSITIONTIGHTEN NYLOCK NUTS ON BOTH CYLINDERSUNTIL THERE IS NO GAP BETWEEN NUT, STEEL WASHER, URETHANEWASHER & CYLINDER CAGE.

***DO NOT FORCIBLY TIGHTEN OR URETHANE WASHER WILL EXTRUDE*** WHEN HITCH IS TILTED IT IS CORRECT TO HAVE A LARGE GAP APPEAR BETWEEN NYLOCK NUT & WASHERS.

DIMPLE ON PIN IDENTIFIES GREASE EXIT POINT MUST FACE UPWARDS

ATMOSPHERE

GREASE FILLED VOID

HARD BUSH

SECTION SHOWING TYPICAL PIN & HARD BUSH SEALING ARRANGEMENT

LIP SEAL INSTALLED BACK TO FRONT I.E. NUMBERING FACING INWARDS & LIP OUTWARDS. SO GREASE WILL BLOW SEAL OPEN & GREASE TO WASTE WHILE KEEPING DIRT OUT HARD PIN

CYLINDER MOUNT NUT TIGHTENING PROCEDURE


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DAILY GREASING

MAINTENANCE

1 2 & 3 4 5 6 & 7 8

It is recommended that the Ram-Tilt is thoroughly greased ONCE DAILY for all8 grease points OR every 2 hours if operating under water. This will help prolong the service life of and help maintain smooth operation of the attachment.

• It is essential that the Maintenance and Repair Log (page 38) is filled in at the time of carrying out maintenance or repair on the Ram-Tilt

• In the unfortunate event of an accident, this log may be vital evidence as to show compliance with Occupational Safety and Health requirements

• Work carried out on this Ram-Tilt must only be by an authorised person


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MAINTENANCE

SUGGESTED GREASING PRODUCTS

SUGGESTED REQUIREMENTS:

• NLGI Grade 2• Lithium Complex Base• Better ones contain 3-5% Moly (MoS2/ Molybdenum Disulfide) additive• Base Oil Viscosity @ 40 degrees C exceeds 300 cSt• Exceeds 28kg on Timken OK Load Test• Contains high tack / adhesive qualities / Resists water washout

SUGGESTED PRODUCTS:

• Moreys BigFoot EP2• Moreys Moly Complex EP2• Moreys Super Red Premium Waterproof• Cat Ultra 3Moly Grease NGI2• Trans Diesel Super Red Lith Tac EP2• Shell Gadus S3 V460D• Mobil Grease XHP 462 Moly• Any Mobil XHP 460 Grease• Gulf Western Red Lith Tac

GENERAL NOTE:

Recommended greases are generally hard to pump because of their high viscosity. A quality 10000psi gun will give guaranteed results.


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MAINTENANCE

500 HOUR PREVENTATIVE MAINTENANCE

Ear to baseplate at front

Front jaw and safety latch region

Hook region on slide

Body where rear attachment pin interfaces

Lifting Eye

Cage

VISUAL STRESS POINTS CHECK:

Visually check the entire Ram-Tilt for any cracks, damage and excessive wear.

The image below highlights major stress areas which particular attention should be given during checks.

Should you find any cracks, damage or excessive wear, contact Calibre immediately.


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MAINTENANCE

GUIDELINE FOR MAXIMUM WEAR

6,8,14T 5mm20,35,45T 7mm

If the Ram-Tilt body becomes worn or damaged in this area contact your local Calibre branch or authorised service centre immediately.

The slide hook will have free movement when new. To gauge the wear of the cast body and slide hook place an allen key as in image 1 to test the space between the slide hook and cast body.

Please see the table below to verify the maximum wear of the cast body.

The slide should sit below the bearing surface of the rear attachment pin no less than 3mm

The maximum permissible wear of the bearing surface where the rear pin wedges

against is 3mm


Image 1

MAINTENANCE

If the Maximum Opening Distance is greater than the Maximum Allowable Opening value for that Calibre Coupler model.

Please contact Calibre service department for advice.

Maximum Opening Distance

ModelAttachment

Pin Diameter (mm)

Maximum Opening

(mm)06 45 3608 50 4008 55 4508 60 5014 60 5014 65 5420 70 5920 80 6735 90 7735 100 8145 100 7945 110 89

Safe Allowable Variation Table

LATCH INSPECTIONS

LIFT UP

Manual Inspection of both the Front & Rear Latch is to be carried out to ensure safety latch movement is within acceptable safety tolerances as specified below. This is in addition to a daily visual check of the safety latch and usual wear and tear assessments.

FRONT LATCH

• Must fully RETRACT slide to lock safety latch• Must LIFT UP latch & measure gap in between • Use a ruler to measure the distance between the bottom of the jaw to the tip of the

Safety Latch whilst pulled up with hand• This measurement (mm) is the Maximum Opening Distance

The Maximum Opening Distance should be compared to the Safe Allowable Variation Table. If the Maximum Opening Distance is LESS than the Maximum Allowable Opening Distance for the Ram-Tilt model, it is safe to use.


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MAINTENANCE

ModelAttachment

Pin Diameter (mm)

Maximum Opening

(mm)

06 45 4008 50 4508 55 5008 60 5514 60 5514 65 6020 70 6420 80 74

35 90 8335 100 9245 110 100

Safe Allowable Variation TableMaximum Opening Distance

REAR LATCH

• Must fully EXTEND slide to lock safety latch• Must PULL DOWN latch and measure gap in between • Use a ruler to measure the distance between the bottom of the jaw to the tip of the

safety latch whilst pulled up with hand


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LIFTING EYE INSPECTION

MAINTENANCE

WARNING:

The Lifting Eye requires visual inspection monthly.

Model (Tonnage)

Minimum Lifting Eye Width

(mm) A

Minimum Lifting Eye Width

(mm) B

Minimum Distance to Edge

(mm) C

Maximum Lifting Eye Hole

(mm) D

06 18 19 19 23.508 23 20.5 20.5 26.514 38 24.5 24.5 32.520 48 28.5 28.5 40.535 56 35.5 35.7 46.545 58 37.5 37.5 54.6

1. Visual check for cracking or deformation2. Check for wear on the above chart 3. Damage to outer surface (A, B, C, D) must be with in the tolerances in above chart4. If the Lifting Eye has exceeded recommended ratings - immediately stop using attachment

Should you find any deformation and cracks anywhere on the Lifting Eye, please get in touch with Calibre immediately.


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MAINTENANCE

SHACKLE TABLE

Model # W.L.L. Pin Diameter Width Standard 06 3.25 19 27 AS2741

3.20 19 27 AS27413.25 20 - RR-C-2713.25 19 27 RR-C-271

08 4.25 22 32 AS27414.70 22 32 AS27414.75 22 - RR-C-2714.75 22 31 RR-C-271

14 8.50 28 43 AS27418.50 29 43 AS27418.50 28 - RR-C-2718.50 28 43 RR-C-271

20 12.00 35 51 AS274112.00 35 52 AS274112.00 35 51 RR-C-271

35 17.00 41 60 AS274117.00 42 60 RR-C-271

45 22.00 50 74 RR-C-271


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MAINTENANCE

DATE FAULT REPAIR BY WHOM

MAINTENANCE & REPAIR LOG


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MAINTENANCE

PARTS DIAGRAM


MAINTENANCE


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CALIBRE Contracting Equipment Australia59 Magnesium Drive, Crestmead, Australia 4132

+61 7 3803 9400 www.calibre.equipment

CALIBRE Contracting Equipment New Zealand49 McLaughlins Road, Wiri, Auckland 2104

+64 9 278 4863www.calibre.equipment

RAM-TILT COUPLER - Amazon S3 · PDF fileHydraulic oil is trapped in both cylinders and is only...

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Transcript of RAM-TILT COUPLER - Amazon S3 · PDF fileHydraulic oil is trapped in both cylinders and is only...