PROFINET & Industrie 4 - Manufacturing Event · PROFINET & Industrie 4.0 ... IoT IIoT Revolution...

National Manufacturing Conference-Dublin Jan 2016

National Manufacturing Conference

PROFINET & Industrie 4.0

Dr Hassan Kaghazchi

Chairman

PROFIBUS Ireland

Director

Automation Research Centre,

UL


Warren Bennis

The factory of the future will have only a

man and a dog. The man is there to feed

the dog. The dog is there to stop the man

from touching anything

http://www.brainyquote.com/quotes/authors/w/warren_bennis.html





Introducing PROFIBUS/PROFINET International

PI: international creator, maintainer, and

promoter of open, industrial communication

standards PROFINET & PROFIBUS Founded 1989

Made up of 27 Regional PI Associations (RPA)

PI Ireland: Irish Regional PI Association Founded in 2004 as PROFIBUS Ireland

member-supported

PICCs, PITLs, PITCs 54 PICC

28 PITC

10 PITL

PICC = PI Competence Center

PITC = PI Training Center

PITL = PI Test Lab


4 PI Worldwide Support

Australia/

New Zealand

RPA, PICC, PITC

Poland

RPA, PICC, PITC

Russia

RPA

Slovakia

RPA

Southern Africa

RPA, PICC, PITC

China

RPA, PICC, PITL

Japan

RPA, PICC, PITL

Korea

RPA, PICC

South-East-Asia

RPA

Middle-East / UAE

RPA, PICC

India

RPA, PICC

Czech Rep.

RPA, PICC,

PITC, PITL

Brazil

RPA, PICC, PITC

USA

RPA, PICC,

PITC, PITL

Chile

PICC, PITC

Denmark

RPA

Finland

RPA

UK

RPA, PICC, PITC Ireland

RPA, PICC, PITC

Netherlands

RPA, PICC,

PITC, PITL

Norway

RPA, PICC, PITC

Switzerland

RPA, PICC, PITC

Germany & Austria RPA, PICC PITC, PITL

France

RPA, PICC, PITC

Belgium

RPA, PICC, PITC

Italy

RPA, PICC, PITC

Sweden

RPA, PICC

Spain

RPA, PICC,

PITC

27 Regional PI Associations (RPA)

54 PI Competence Centers (PICC)

28 PI Training Centers (PITC)

10 PI Test Laboratories (PITL)

PI worldwide: PI Technical Support:

Lebanon

PICC

Saudi Arabia

PICC, PITC

Canada

PICC, PITC


PROFIBUS Ireland


PROFIBUS Ireland

Is a completely independent Association

Concentrates on products and services of PROFIBUS

technology.

Operational areas: Mainly Ireland

Core activities:

Field work (on-site troubleshooting and support)

Email & telephone support

Development and sale of products

Certification of installations

Training

1.0


PROFIBUS Ireland Members

Analog Devices Ireland

ASM Process Automation

DH Controls

DISA- Faculty of Engineering of Bilbao

Douglas Control & Automation

Firecomms

Genzyme Ireland

HACH LANGE SPAIN S.L.U.

Horner APG

Irish Distillers

Phoenix Contact

Siemens Ltd

University of Limerick Ireland

http://www.profibus.com/pi-organization/members/main-contact/?pi_mem_uid=2460

















Fieldbus Organizations

Technology PROFINET

PROFIBUS

EtherNet/IP

DeviceNet

Foundation

Fieldbus

Modbus TCP

Modbus

Consortium PI ODVA FieldComm

Group Modbus IDA

Founded 1989 1995 1994 2002

Membership 1,487 381 369 90

Regional

Organizations 27 4 4 0

Competence Centers 54 0 0 0

Test Labs 10 3 1 1

Training Centers 28 0 8 0

Fieldbus nodes 50,900,000 4,200,000 ~2,000,000 4,200,000

Ethernet nodes 10,100,000 9,500,000 ~100,000 3,675,000

Primary Backers

Siemens,

Phoenix Contact,

GE

Rockwell Emerson Schneider so

urc

e: o

rga

niz

atio

n w

eb

site

s, H

MS

rese

arc

h


Road to Industrial Ethernet

PROFIBUS PA

PROFIBUS DP

…What’s next?!


Industrie 4.0

1st Industrial Revolution

• Follows introduction of water and steam powered mechanical manufacturing facilities

2nd Industrial Revolution

• Based on mass production achieved by the division of labor concept and the use of electrical energy

3rd Industrial Revolution

• Uses electronics and IT to achieve further automation of manufacturing

4th Industrial Revolution

• Based on Cyber Physical Systems

End of

18th century

End of

19th century

1970‘s

today

Networking required has increased!


Internet of Things


Industrial Internet of Things

IIoT

Industrie 4.0

Internet

of

Things

IoT IIoT

Revolution Evolution

Things Data

Ad hoc

connectivity

Structured

connectivity

Important –but

not critical

Mission critical

• Analytics

• Security

• Data integrity

• Response times

User serviced User + OEM +

Vendor serviced

New

• Devices

• Standards

Existing

• Devices

• Standards

Proprietary

Solutions

Defined Standards

Industrie 4.0


PROFINET of Things

IoT IIoT


Things Data

Ad hoc

connectivity

Structured

connectivity

Important –but

not critical

Mission critical

• Analytics

• Security

• Data integrity

• Response times


Vendor serviced

New

• Devices

• Standards

Existing

• Devices

• Standards

Proprietary

Solutions

Defined Standards

Data Access Performance

Profiles

Proxies

Uptime Diagnostics

Fault Tolerance

Security

Openness Open Standard

Multi-vendor


PROFINET of Things

ERP

Enterprise

Resource

Planning

Manufacturing

Execution

System

Plant

Asset

Management

MES

Interface defined in IEC62264

Pro

duction

Qualit

y

Invento

ry

Main

tenance

M

ain

ten

an

ce

Interface defined by

PROFINET

PAM

Controller & Field Devices

PROFINET Devices

Controllers Allen-Bradley

HMI

Storage & Analysis

OPC UA

PROFINET Proxies

PROFINET

OPC UA & 97 other protocols

PR

OF

INE

T o

f T

hin

gs

ERP

MES

OPC UA FDI


It’s all about the Data

…and what you do with it!

IIoT

PR

OF

INE

T o

f T

hin

gs


Data vs. Information

Seconds Sub – Second

Timescale

Controller

Security

Visualization

Analytics

IT

1 1 1 0

0 1 1 0

0 1 1 1

0 1 0 1

0 1 0 0

17.80

0.064

4.529

Data

Information

I / O


PROFINET of Things

IoT IIoT


Things Data

Ad hoc

connectivity

Structured

connectivity

Important –but

not critical

Mission critical

• Analytics

• Security

• Data integrity

• Response times


Vendor serviced

New

• Devices

• Standards

Existing

• Devices

• Standards

Proprietary

Solutions

Defined Standards


Profiles

Proxies

Uptime Diagnostics

Fault Tolerance

Security


Multi-vendor


Data Access – Performance

Use TCP/IP where it makes sense Non time critical data

Skip TCP/IP where it doesn’t Cyclic I/O can be taken for granted

Coexistence (ISO/OSI model)

Factory Automation

Motion Control Application

Standard Communication

TCP/IP

<1ms 1-10ms 100ms+

Real-Time IRT


PROFINET Isochronous Real Time (IRT)

Isochronous Data Transfer

Application, data transfer, and device cycle

are synchronous

Cycle times < 1 ms with jitter accuracy < 1 µs

Typical application is motion control Communication cycle

Application cycle Device cycle

Field device Controller Field device Drive


Data Access – Application Profiles

Motor Starter:

LVSG Profile

Identifying:

Ident Profile

Checking:

Weighing Profile

Filling:

Intelligent Pumps

Charging level:

PA devices

Filling:

Dosing Profile

Detecting Position:

Encoder Profile Measuring

Temperature:

RIO for PA

Pressure:

PA devices

Protecting:

PROFIsafe

Packaging:

PROFIdrive

Palletizing:

Robots & NC Profile

Controlling:

Host Profile

Saving Energy:

PROFIenergy

Structuring data in

consistent object format

http://us.profinet.com/documents/system-description-profile-technology-and-application/


Data Access – Proxies

Machine Machine Machine Machine

Proxy

Factory

Legacy fieldbus network (PROFIBUS)

Industrial Ethernet network (PROFINET)

Data from Ethernet and legacy networks


PROFINET of Things

IoT IIoT


Things Data

Ad hoc

connectivity

Structured

connectivity

Important –but

not critical

Mission critical

• Analytics

• Security

• Data integrity

• Response times


Vendor serviced

New

• Devices

• Standards

Existing

• Devices

• Standards

Proprietary

Solutions

Defined Standards


Profiles

Proxies

Uptime Diagnostics

Fault Tolerance

Security


Multi-vendor


PROFINET diagnostics: Predict, detect, locate and resolve

Component

error

Connection

error

Status of

connection

Error

Details

Device

status


Uptime – Fault Tolerance

Ring Topology /

Wireless / Fiber

Redundant

Controllers /

Devices

Security


Plausible Deniability is not a Security Strategy

25

Your facility could be targeted

Your facility might be a victim,

even if not targeted

The most targeted industry is

Manufacturing!


PROFINET of Things

IoT IIoT


Things Data

Ad hoc

connectivity

Structured

connectivity

Important –but

not critical

Mission critical

• Analytics

• Security

• Data integrity

• Response times


Vendor serviced

New

• Devices

• Standards

Existing

• Devices

• Standards

Proprietary

Solutions

Defined Standards


Profiles

Proxies

Uptime Diagnostics

Fault Tolerance

Security


Multi-vendor


Openness – Open Standard

Where open standards exist… Innovation is driven

Broad selection of products and vendors

Longer lifetime than proprietary solutions


Field device

Industrial Ethernet

Web/TCP/IP

Diagnosis

IWLAN

Automation Structures with PROFINET

HMI PG/PC PLC

Field device

Drive

Motion Control

Access Point

One Bus for All Tasks


Future Requirements

New applications demand

higher bandwidth • PROFINET is just Ethernet

so it’s scalable

IP-based communication

more in the field level • Multiple protocols in parallel

with deterministic, cyclic I/O

• OPC UA as a standard on

higher levels

But Industrial

Communication should not

become more complex!

Energy -

management

Cloud

Condition

Monitoring


Data Access + Openness

Information Cloud

Domain specific data transfer (IO, Safety, …)

Internet Communication

Data

Internet

Communication


PROFINET of Things Summary

IIoT is the next big concept for industry PROFINET of Things is foundational to IIoT…

…which is foundational to IoT… …and Industrie 4.0

PROFINET of Things is about Data Access Uptime Openness

You have been or will be asked about IIoT

You now know PROFINET already plays a role …and there’s more in store

PROFINET & Industrie 4 - Manufacturing Event · PROFINET & Industrie 4.0 ... IoT IIoT Revolution...

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Transcript of PROFINET & Industrie 4 - Manufacturing Event · PROFINET & Industrie 4.0 ... IoT IIoT Revolution...