Workshop – PROFINET in Process Automation PROFINET in Process Automation Agenda PROFINET in...

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  • Intern / Siemens AG 2014. Alle Rechte vorbehalten. siemens.com/answers

    Workshop PROFINET in Process Automation

  • Intern / Siemens AG 2014. Alle Rechte vorbehalten.

    Workshop: PROFINET in Process AutomationAgenda

    PROFINET in Process Automation Requirements of the Process Industrie

    PROFINET - One solution for all applications

    Highest availability and scalability with PROFINET

    Investment protection over the whole life cycle of the plant

    Benefits of PROFINET in Process Automation

    Migration of PROFIBUS-DP to PROFINET Live Demo

    PROFINET System Redundancy Live Demo

    PROFINET Roadmap

  • Intern / Siemens AG 2014. Alle Rechte vorbehalten. siemens.com/answers

    Requirements of PROFINET in Process Automation

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    Requirements of the Process Industrie 2

    The requirements of the Process Automationare significantly different to the requirementsof Factory Automation.

    Higher availability and scalability requiredOperating time 24 hours per day and 365 days per yearChanges in Run

    Life cycle of the plant 20 years and moreInvestment protection

    Higher quantityPlants up to 100.000 I/O-Signals

    Connection of Field devices2-wireBus poweredIntrinsic safe (hazardous area)

  • Intern / Siemens AG 2014. Alle Rechte vorbehalten.

    PROFINET - One solution for all applications

    ProcessAutomation

    MotionControl

    FactoryAutomation

    One technology for all applications!

    5

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    Highest availability and scalability with PROFINET 9

    Redundant ControllerPrimary Backup

    Redundant Network

    Device withredundantconnectivity

    Device withsingularconnectivity

    Functionality:The PROFINET device buildsup more then one ApplicationRelationship (AR) to theredundant controller.

    The support of SystemRedundancy is defined forPROFINET devices, which areused in PA, as mandatory in theCC-B (PA)

    Advantages by using PROFINET System Redundancy Higher availability Higher scalability

    System Redundancy

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    Highest availability and scalability with PROFINET 9

    System Redundancy in a non redundant PROFINET network Redundant PROFINET Controller with single PROFINET interface PROFINET Device with single PROFINET interface (S2 System Redundancy) PROFINET Device with redundant PROFINET interface (R1 System Redundancy)

  • Intern / Siemens AG 2014. Alle Rechte vorbehalten.

    Highest availability and scalability with PROFINET 9

    System Redundancy in a redundant PROFINET network Redundant PROFINET Controller with single PROFINET interface PROFINET Device with redundant PROFINET interface (R1 System Redundancy)

    No connectionbetween thenetworks

  • Intern / Siemens AG 2014. Alle Rechte vorbehalten.

    Highest availability and scalability with PROFINET 9

    System Redundancy in a redundant PROFINET network Redundant PROFINET Controller with redundant PROFINET interface PROFINET Device with single PROFINET interface (S2 System Redundancy) PROFINET Device with redundant PROFINET interface (R1 System Redundancy) PROFINET Device with redundant PROFINET interface (R2 System Redundancy)

    No connectionbetween thenetworks

  • Intern / Siemens AG 2014. Alle Rechte vorbehalten.

    Highest availability and scalability with PROFINET 9

    Functionality:The PROFINET device hasmore than one physicalconnection to the controller.

    It is not necessary for thePROFINET device to build upmore than one ApplicationRelationship (AR) to the PNcontroller.

    Advantages by using PROFINET Media Redundancy Electrical Ring installation No additional HW necessary Combination with System Redundancy possible

    Media Redundancy

    MR

    P

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    Highest availability and scalability with PROFINET 9

    The production process is not influenced by the Changes in Run!

    Configuration in Run

    Add, Remove and Replace of DevicesAdd, Remove and Replace of ModulesChange of parameters

    Functionality

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    Investment protection over the whole life cycle of the plant9

    DCS

    PROFIBUS PA

    FF H1

    PROFIBUS DP

    PROFINET

    HART

    AS-Interface

    by integration of existing fieldbus technologies via proxys!

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    Investment protection over the whole life cycle of the plant9

    FunctionalityThe proxy is a Device on PROFINET andfor example a DP-Master on PROFIBUS-DP (PN/DP-Proxy)

    Advantages by using Proxy-Technology Openness by integration of existing fieldbuses and installed bases 100% investment protection for device manufacturer and end user. More than 244 Byte possible, because of that higher device count possible Allows step-by-step change from PROFIBUS to PROFINET

    Proxy-Technology

    Proxy

    PROFINET

    PROFIBUS DP

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    Benefits of PROFINET in Process Automation14

    Higher performance with higher data rate(100Mbit)

    PROFINET is well proven since many ofyears in factory automation and motioncontrol

    Seamless Integration from ERP/MES levelto field level (horizontal integration)

    Detailed diagnostic and easiercommissioning due to Ethernet mechanisms(Plug & Play)

    Complete Commissioning by automaticnaming and addressing Easier and faster device exchange

    Higher scalability of the system redundancy

    Higher robustness

    More flexible topologies (Line, Star, Treeand Ring)

    PROFINET is the future system backbone for PCS 7

    100% investment protection for the futuredue to integration of existing fieldbustechnologies (Proxies)

    PROFINET is a worldwide establishedstandard in the industry based on standardEthernet

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    Migration of PROFIBUS-DP to PROFINET

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    Same concept, new names16

    DP-Master DP-MasterClass 2

    DP-Slave DP-Adress1..127

    PROFIBUS DP/ RS 485

    IO-Controller IO-Supervisor

    IO-Device Device NameFrderer XY

    PROFINET IO/ Ind. Ethernet

    Low cost of adoption and investment protection!

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    What PROFIBUS DP can, PROFINET can do too17

    and much more!

    PROFIBUS DP Functionality PROFINETOnly one defined channel betweenmaster and slave Data channel

    Several communication channels betweenController/ Supervisor and Device possible

    Same priority of communication Data prioritization Flexible parameterization of the data rateMin. 300s Cycle time Min. 31,25s244 Byte I/O Consistent Data per Device 1440 Byte I/ONot possible IT-Service Integration without limitation possibleOnly one priority possible Alarms and diagnostic Different priorities possible

    Manually DIP-Switches or via telegram AddressingAutomatic by controller or manual byengineering system (device exchange withoutengineering station)

    Max. 12 Mbit/s (Token) Data rate 100 Mbit/s (full-duplex)Normally: LineLimited: Tree and RingTermination necessary

    Topology Line, Star, Tree, Ring and combinationpossible

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    Live Demo: PROFIBUS-DP Installation

    Operator Station /

    Engineering Station

    Industrial Ethernet

    HART

    PROFIBUS DP

    PROFIBUS PA

    DP/

    PA-L

    ink

    PA-K

    oppl

    er

    DP/PA-Proxy

    ControllerCPU410-5H

    Temperature TransmitterSITRANS T3K

    Pressure TransmitterSITRANS P DSIII

    Junction BoxAFDiS

    ET20

    0M-IM

    HAR

    T

    REMOTE I/O

    > 100m

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    Live Demo: Migration from PROFIBUS-DP to PROFINET

    Operator Station /

    Engineering Station

    Industrial Ethernet, plant bus

    IE/P

    B-L

    ink

    PA-K

    oppl

    er

    PN/PA-Proxy

    ControllerCPU410-5H

    New PROFINET

    MRP Pressure TransmitterSITRANS P DSIII

    Switch PROFIBUS PA

    Junction BoxAFDiS

    Temperature TransmitterSITRANS T3K

    X308-2M +MM992-2VD

    HARTET20

    0M-IM

    HAR

    T

    REMOTE I/O

    Bestehende PROFIBUS-DPVerkabelung

    > 100m

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    MM992-2VDExample of an application

    Possible uses of the VD module:

    1. Use of Ethernet cablesdistances >100m

    2. Retrofit

    3. Use of existing two-wire cablesin VD mode

    4. Use of Ethernet cables instandard mode

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    MM992-2VDBenefit

    Connection of remote stations, where a connection via fiber optic cable is too expensive, or where the useof an Ethernet copper cable is not possible due to its maximum range of 100 m PROFINET connection at 100 Mbps up to 300 m using standard Industrial Ethernet FC installation cable

    (IE FC Cable 2x2 / Cat5 AWG22)

    Use of already laid communications cables, e.g. PROFIBUS or two-wire cables use case Migration from PROFIBUS to PROFINET to connect Remote IOs (e.g. ET200, SIMOCODE)

    special in Application PROFINET in PA Reduction of the installation costs by using already installed cables

    Non-reactive connection of stations to an Ethernet network Easy integration into existing systems thanks to SCALANCE X-300 media module design Universal module utilizati