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AC500 profinet Solar T.P.S Page 1 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
ABB CM579
1SAP170901R0001
ADDRx1
ADDRx10
PWR
RDY
RUN
STA 1
STA 2
SOLAR
PNIO1
PNIO2
PR
OF
INE
T
ABB PM573-ETH
UP 24Vdc 10W
1SAP 130 300 R0271
SOLAR1SAP11x100R0270
CPU
WARNING!
I/O-Bus
PWR
SYS
BATT
VAL CFG
OK
ESC
RUN
RUN
DIAG
ERR
COM2
FBP
COM1
ETH
Use of
incorrect
battery may
cause fire or
explosion.
INSERT
PUSHMC
502
9
7
6
8
2
3
4
5
1
CO
M1
CO
M2
DC
-in
ET
H
FB
P
Rs485
Rs485
Rs485
Rs485
Rs232
Rs232
Rs232
Rs232
SGND
L+
L+
M
FE
M
AC500
ABB CM577
1SAP170700R0001
ET
HE
TH
ADDRx1
ADDRx10
PWR
RDY
RUN
STA
ERR
SOLAR
ET
HE
TH
ET
HE
TH
ET
H
SWITCH
Laptop
MODBUS TCP/IP
HMI CP635
ETHERNET TCP/IP
IP: 192-168-0-160
IP:
19
2-1
68
-0-1
20
CONTROL BUILDER
PRIMAIRY SETUP TOOL
AC500 profinet Solar T.P.S Page 2 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Index;
Purpose of the test. .............................................................................................................................................................................. 3
The used components.......................................................................................................................................................................... 3
Configuring the ET200s from Siemens. ............................................................................................................................................. 4
How to import the Siemens GSDML file within the PS501 Control Builder. ................................................................................... 7
How to build the configuration within the “Control Builder”. ......................................................................................................... 10
Insert the Profinet IO controller in our project. ................................................................................................................................ 15
Set the IP address for the CM577-ETH. ........................................................................................................................................... 17
Add a new device to the CM579-PNIO. ........................................................................................................................................... 18
If you have your configuration complete it could look like this....................................................................................................... 22
To add tags to the IO......................................................................................................................................................................... 23
Setting the IP address of the slave unit in the Control Builder. ........................................................................................................ 24
AC500 profinet Solar T.P.S Page 3 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Purpose of the test.
We want to connect a Siemens remote I/O system to a ABB plc in order to test the communication strength of the ABB plc.
The used components.
The components used in this test case are listed below.
• an ABB plc consisting out of the following parts o a cpu PM573-ETH o a profinet io controller CM579 o an Ethernet controller CM577 o a digital IO module DC532 o an analogue IO module AX522
• a Siemens ET200s system consisting out of the following parts o an interface module IM151-3PN HF o a power module PM24E o a digital input module 2DI 24Vdc HF o a digital input module 2DI 24Vdc HF o a digital output module 2DO 24Vdc HF o a digital output module 2DO 24Vdc HF o a digital output module 2DO 24Vdc HF
• a laptop with the following software o PS501 Control Builder from ABB o PST primary setup tool from Siemens.
• a industrial switch ( unmanaged )
AC500 profinet Solar T.P.S Page 4 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Configuring the ET200s from Siemens.
To configure the ET200s we have to download the IP address and the device name to the ET200s.
This can be done with the PST programme from Siemens just follow the steps below.
Select the network adapter you are going to use.
After you have selected the network adapter you can click on the search icon, the programme will search your network for Siemens
components.
AC500 profinet Solar T.P.S Page 5 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Select the IM151-3 and open the industrial Ethernet interface.
Enter the IP address and assign a device name for the IM151-3, in this case the name is “im1513pn”.
AC500 profinet Solar T.P.S Page 6 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
The next step is to download the IP-address and device name to the ET200s.
To do this select the IM151-3 and click on the download button.
AC500 profinet Solar T.P.S Page 7 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
How to import the Siemens GSDML file within the PS501 Control Builder.
Make sure that you have downloaded the GSDML file to a location on your local hard disk. Select in the tools menu the “Device Repsitory”
AC500 profinet Solar T.P.S Page 8 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Click on the install button.
Select the file and click on the open button.
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With ET200S remote I/O Industrial Automation 6-2-2013
After a short while the devices are visible in the device repository.
AC500 profinet Solar T.P.S Page 10 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
How to build the configuration within the “Control Builder”.
Let’s start from scratch… Create a new project by clicking on the link.
AC500 profinet Solar T.P.S Page 11 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Select the location for your project and type in the project name.
After that you can click on the “OK” button.
AC500 profinet Solar T.P.S Page 12 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
The next step is to select the controller you are going to use.
AC500 profinet Solar T.P.S Page 13 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Now we have the controller in our project and we can configure the controller by adding I/O blocks to the system.
Select the devices which are connected to the right side of the plc.
AC500 profinet Solar T.P.S Page 14 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Set the IP address for the controller. Double click on the IP-settings and tick the “Force IP settings”. Fill in the address in the IP fields.
AC500 profinet Solar T.P.S Page 15 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Insert the Profinet IO controller in our project.
Right mouse click
AC500 profinet Solar T.P.S Page 16 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Select the Profinet IO module and “Plug the device”
Do the same for the Ethernet module CM577 which can be found under “Miscellaneous”
AC500 profinet Solar T.P.S Page 17 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Set the IP address for the CM577-ETH.
It works the same as for the onboard Ethernet.
AC500 profinet Solar T.P.S Page 18 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Add a new device to the CM579-PNIO.
Right mouse click
AC500 profinet Solar T.P.S Page 19 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Select the IM151-3 And add the device.
AC500 profinet Solar T.P.S Page 20 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Plug the first two cards on to the empty positions, if you have more cards you have to append them.
AC500 profinet Solar T.P.S Page 21 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
AC500 profinet Solar T.P.S Page 22 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
If you have your configuration complete it could look like this.
AC500 profinet Solar T.P.S Page 23 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
To add tags to the IO.
Double click on the module in the project tree, go to the tab “PNIO module I/O mapping” and double click on the variable.
You can do the same for the local IO as well as the remote IO.
Double click
Double click and enter the symbolic name.
AC500 profinet Solar T.P.S Page 24 of 24
With ET200S remote I/O Industrial Automation 6-2-2013
Setting the IP address of the slave unit in the Control Builder.
Make sure that the station name is identical with the name in the ET200s.
The hardware configuration is now completed. You can double click on the AC500 to programme the controller and to download your configuration.
Double click
Must be the
same as in
the ET200s