Produtos Para Cables, Subestaciones y Lineas Hasta 800 kV
-
Upload
htagliaferro -
Category
Documents
-
view
45 -
download
0
Transcript of Produtos Para Cables, Subestaciones y Lineas Hasta 800 kV
-
Energy Division
High Voltage Productsfor cables, substations andtransmissions up to 800 kVCatalogue 2008
-
1Content
General 3
Cable Accessories up to 170 kV 4
Experience, Certi cates, References
Terminations
Joints
Connection Boxes
Installation & Tools
Equipment for Substations up to 800 kV 46
Surge Arrester
High Voltage Connection System (HVCS)
Equipment for Transmission up to 500 kV 80
Tension Insulators
Hardware for Transmission Lines
Hardware for Distribution Lines
-
2
-
3General
Energy Division
The Energy Division is a part of Tyco Electronics. The headquarter of the Energy Division is based in Ottobrunn, near Munich in Germany. The world-wide activities in the Energy Division will be handled from here. Besides modern laboratories for Research and Development the production of heat shrink tubings is placed here also the logistic centre for shipments into the whole world.
In other countries like United King-dom and France we have factories for producing the products which will be shown in this catalogue.
Quality and Environment
QualityThe Tyco Electronics factories are certi ed to ISO 9000. Our vendor routine tests and internal incoming inspection con rm performance of all critical components used in the assembly of our products. We offer competitive lead times on all standard products.
EnvironmentThe Tyco Electronics factories are also certi ed to ISO 14001. The gentle exposure with natural resources for our products and processes is for us one of the important aspects.
PackagingWe try to minimize the packaging materials, without any danger for the products. All packaging materials can be disposed without any problems.
RecyclingThe most waste of the different locations will be recycled. If possible this will be done at the location or the waste will be repatriate to the economic cycle in another kind.
Production ProcessesOur production processes are ar-ranged to minimize the in uence of the environment. Hereby is the focus on an optimal Energy usage one of the main aspects. With special proce-dures we use the dispensed warmness from the production machinery to heat the production halls.
WaterWe could reduce the usage of water by concurrent rising of the production volume.
WasteWe could reduce the amount of waste by concurrent rising of the production volume.
Test Procedure andQuali cation
Tyco Electronics products are tested and certi ed to the major national and international standards, e. g. IEC, CENELEC, VDE, GOST, BS, etc.
Germany
France
United Kingdom
-
4Cab
le A
ccess
ories
-
5Cable Accessories
Experience, Certi cates, References 6
Terminations 8
Joints 24
Connection Boxes 32
Installation & Tools 38
-
6Experience
Tyco Electronics Raychem GmbH is one of the World leaders on cable accessories production for voltages up to 170 kV.
Our company is focused on develop-ment, manufacturing of cable ac-cessories and execution of projects providing reliable operation of electric power systems.
Application of Tyco Electronics Raychem GmbH cable accessories provides the increase of customers pro tability and competitive capacity due to high operational performance of our products.
Many worlds leading enterprises apply our cable accessories which are developed for the long-term operation in most severe conditions of indoor and outdoor maintenance in any climatic zones and high pollution locations. Our products have a very high reliability index which warrants saving of customers capital outlays.
We use an experience accumulated within more than 40 years in sphere of materials science, development of new technologies and intensive study of customers needs.
We constantly improve production technology and quality of our prod-ucts paying attention to customers increasing requests.
Our products passed all relevant tests in independent test labs in order to comply with quality requests of International Standards like IEC, IEEE.
Tyco Electronics Raychem GmbH of-fers a wide range of cable accessories. In this catalogue we present the range from 42 kV up to 170 kV: Outdoor / Indoor Terminations Switchgear terminations and
transformer terminations with Corona Shield
Joints for plastic insulated cables Inline or shield-break type joints
Tyco Electronics Raychem GmbH has technical support centers where customers can get professional assist-ance. Our specialists are always ready to nd solutions for any speci c issue of every enterprise.
Certi cates
ISO 9000 series and ISO 14001 certi cations for almost all locations underline our continuing commitment to quality and the environment. The products are subjected to extensive testing from the time they enter our plants as raw material until they leave as nished products.Requali cation testing is carried out on a regular basis with installed components.
-
7References
Our company has realized thousands of projects all over the World includ-ing tropical zones, deserts, places behind polar circle and in high pollu-tion industrial and coastal areas.
List of countries where our company executed projects with HV cable ac-cessories increases every month and some of them are listed below:
Australia KoreaAustria LithuaniaBelgium LuxemburgBrazil NetherlandsCanada NorwayChina PeruColombia PhilippinesCroatia PortugalDenmark RussiaEgypt Saudi ArabiaFinland SingaporeFrance SloveniaGermany SpainGreece SwedenHong-Kong TaiwanIndia ThailandIndonesia UkraineIran United Arabic EmiratesIreland United KingdomKenya USA
Detailed list of projects quantity in each country and names of custom-ers can be presented upon additional inquiry.
-
8Term
inat
ions
-
9Terminations from 42 kV up to 72 kV
Application, Features 10
Indoor Terminations 11
Outdoor Terminations 11
Terminations with long creepage 11
Lugs for Terminations 12
Terminations up to 170 kV
Outdoor, Composite, Dry plug-in 14
Outdoor, Composite, Oil- lled 16
Connectors for Outdoor Terminations 18
Switchgear & Transformer, Dry plug-in 20
Switchgear & Transformer, Oil- lled 22
-
10
Termination Systems for Polymeric Insulated Cables up to 72 kV
Application
Raychems terminations up to 72 kV are suitable for all climates and environments, even severely polluted areas, and for all installation condi-tions, including top feed installation. The factory-engineered kits contain a proven termination system which saves space, facilitates installation and enhances system reliability. The spe-cial design of the termination, which incorporates pre-coated tracking resistant sealants that melt during the shrinking process, results in a reliable and lasting barrier against moisture and corrosion.
Features
The slim, compound-free Raychem Terminations are suitable for indoor and outdoor use on all polymeric cables for voltages from 42 kV up to 72 kV.
Easy installation Non-tracking, heat-shrinkable outer
insulation Heat-shrinkable stress control
sleeves Pre-coated track resistant sealant Water and corrosion resistant Light-weight components Isolated base plate for
sectionalisation High reliability
-
11
Major Design Elements
Kit content:The kit contains a limited number of light-weight components with unlimited shelf life under normal stor-age conditions. The heat-shrinkable sleeves are extremely versatile, and accommodate a wide range of cable diameters. Four basic kits cover all cable sizes, permitting reduced inven-tories and ef cient stocking policy.The lightweight of the components and limited volume of the kits facili-tate safe and easy transportation and handling. All components are included in a single box. The set of pre-engineered compo-nents requires no special or expensive tools for installation. Installation involves a simple set of standard procedures with no soldering re-quired. Neither does the termination require lling with oil or compound. Risk of leakage is avoided, and lling and topping-up time on the job site is saved.
High Performance Material:Raychem terminations are made of a specially formulated material with excellent tracking and erosion resist-ance characteristics. Accelerated and natural weathering tests which have been carried out at Raychem facilities and independent test sites around the world have demonstrated that the terminations are UV and water resistant and perform reliably even when exposed to sudden temperature variations. A Tracking and Erosion Test as per ASTM D2303 showed no tracking. IEC 112 was also conducted with no erosion or tracking observed.
Electrical Stress Control:Screened or shielded power cables require electrical stress control in order to reduce the electrical stresses at the end of the screen and at the termination surface to avoid partial discharge and surface corona under all service conditions. Corona or electrical discharge can ultimately destroy the cable insulation, causing premature failure.Raychems stress control sleeves have electrical properties that smooth out the electrical eld at the end of the cable. This is achieved by the unique resistive and capacitive properties of the heat-shrinkable materials.
A Universal System:The material used in these termina-tions is suitable for all climates and environments. It is not susceptible to damage from transportation or vandalism. The termination has a discreet, low pro le which allows it to blend into landscapes.
42 kV 52 kV 72 kV
Indoor
Outdoor
Long Creepage
Cab
le w
ith
wir
e s
hie
ld
Cab
le w
ith
meta
l ta
pe
or
lead
sh
ield
Cab
le w
ith
wir
e s
hie
ld
Cab
le w
ith
meta
l ta
pe
or
lead
sh
ield
Cab
le w
ith
wir
e s
hie
ld
Cab
le w
ith
meta
l ta
pe
or
lead
sh
ield
Outdoor Indoor
Controlled torque lug
Non-trackingheat-shrinkableouter insulation
Heat-shrinkable sheds
Heat-shrinkablestress-control sleeves
Stress-relief material
Solderlessgrounding accessory
High-voltage sealant
-
12
Torque Controlled Lugs for Termination Systems up to 72 kV
Features
Torque controlled shear off bolts
Application Range
Lugs
Bene ts
fast and safe installation excellent electrical performance excellent mechanical performance easy installation with standard box
spanner
pre-engineered design for perfect t Cu and Al conductors up to 1200 mm2
Variety of different palms available Body made of tinned aluminium
alloy
-
13
Cable lug with 1-hole palm(EPPA-052-X/Y)
Cable lug with 2-hole palm(EPPA-051-X/Y)
Cable lug with rod
Cable lug with 4-hole palm (NEMA pad)(EPPA-054-X/Y)
X Diameter over cable conductorY Diameter over cable insulation
X Diameter over cable conductorY Diameter over cable insulation
X Diameter over cable conductorY Diameter over cable insulation
X Diameter over cable conductorY Diameter over cable insulation
Dimension:
L = 190 mm D = 18 mmA = 100 mm E = 25 mmB = 50 mm F = 64 mm
Dimension:
L = 190 mm D = 18 mmA = 100 mm E = 25 mmB = 27.5 mm F = 64 mmC = 45 mm
Dimension:
Rod 30 mm (EPPA-050-X/Y)L = 190 mm A = 100 mmF = 64 mm = 30 mm
Rod 40 mm (EPPA-053-X/Y)L = 264 mm A = 125 mmF = 106 mm = 40 mm
Rod 50 mm (EPPA-061-X/Y)L = 264 mm A = 125 mmF = 106 mm = 50 mm
Dimension:
Contact plate 100 mm x 100 mmL = 232 mm D = 14.5 mmA = 100 mm E = 25 mmB = 27.5 mm F = 112 mmC = 45 mm
Contact plate 80 mm x 80 mmL = 212 mm D = 14.5 mmA = 80 mm E = 25 mmB = 17.5 mm F = 112 mmC = 45 mm
-
14
Dry Self-Supporting Outdoor Termination OHVT up to 145 kV
Application
The dry self-supporting termination is designed for voltage classes up to 145 kV and operation under severe environmental conditions. It is free from any insulating liquid or gel. Polymeric insulated cables of various designs can be adopted with respect to shielding and metal sheath. The polymeric housing with long creepage length covers extreme pollution levels according to IEC 60071-1 1996, IEC 60071-2 1996 and IEEE-1313.1-1996. Its mechanical performance is similar to conventional oil- lled terminations with composite housing.
The termination is easily separable and consists of a plug-in part and an epoxy resin insulator protected with directly moulded silicone shed hous-ing. Due to the short cable cutback dimensions of the plug-in the time required to install the termination is very short and can be further reduced in case of short cable links by pre-in-stalling the plug-in on the shop oor.
The plug-in is similar to the plug-in used with Tycos dry switchgear/ transformer termination.
Features
Dry interface, no oil- lling Self-supporting Pre-fabricated and factory tested
silicone rubber stress control Torque-controlled multi-contact
conductor bolt Fast and simple installation combin-
ing GIS plug-in technology with polymeric insulators
No special tools required to install the termination
Isolated cable gland for sectionali-sation
Long creepage length Type tested according to IEC 60840
OHVT-145D
Highest Voltage UM kV 145
Lightning Impulse Voltage kV 650
Length mm 1750
Cantilever Force N 5000
Flashover Distance mm 1320
Creepage Distance mm 4495
Pollution Level (IEC 60 137; 1995, VDE 0674, part 5) IV
Weight approx. kg 130
Max. Conductor Size Cu/Al approx. mm2 1200
Outer Diameter Cable Insulation mm ) 74
Outer Diameter Cable Oversheath mm ) 99
Technical Data
-
15
Major Design Elements
The polymeric insulator (3) with embedded multi-contact electrode is attached to the support structure through the base plate (6) and the support insulators (7).The torque-controlled shear-off bolt connector (2) with multi contacts ts the cable conductor. The connector is suitable for stranded aluminium and copper conductors and can be modi ed to accept solid conductors as well. No special tool is required to install the connector.
The silicone rubber stress cone (4) provides the electrical eld control and can easily be applied on the cable without tools owing to its excellent elasticity.
A metal spring-loaded compression ring (5) presses the rubber stress cone into the specially shaped interior of the insulator housing, ensuring a uniform contact pressure and electri-cally sound interface.
The cable outer serving is adapted through a gland system (8), which addresses the individual shielding and armouring. The gland system also secures the cable.
1 Upper metal tting2 Mechanical connector3 Resin body with silicone shed
housing4 Stress cone5 Spring-loaded compression ring6 Base plate7 Support insulators8 Gland and sealing
1
2
3
4
5
6
7
8
-
16
Outdoor Composite Termination OHVT for 123 kV up to 170 kV
Application
The termination is designed forvoltage classes up to 170 kV and tooperate under severe environmentalconditions. Polymeric insulatedcables of various designs can beadopted with respect to shielding andmetal sheath. Composite housingswith different creepage lengths upto 50 mm/kV are available coveringthe most common and also extremepollution levels according toIEC 60071-1 1996, IEC 60071-2 1996and IEEE-1313.1 1996.
Features
Pressure-tight and light weight composite housing
Pre-fabricated and factory tested Si-rubber stress cone
Torque-controlled conductor bolt H/S components used for sealing No special tools required to install
the termination Si-oil lling ( lling from the top) Isolated base plate for sectionali-
sation Fittings made of corrosion resistant
alloy Type tested according to IEC 60840
and IEEE 48 standards
OHVT-145 OHVT-170
Highest Voltage UM kV 145 170
Lightning Impulse Voltage kV 650 750
Length mm 1880 2100
Diameter over sheds mm 294 355
Cantilever Force N 5000 5000
Flashover Distance mm on demand on demand
Creepage Distance mm on demand on demand
Pollution Level (IEC 60 137; 1995, VDE 0674, part 5) II IV
Oil volume approx. l 35 50
Weight approx. kg 120 160
Max. Conductor Size Cu/Al approx. mm2 1200 1200
Outer Diameter Cable Insulation mm ) 90 ) 108
Outer Diameter Cable Oversheath mm ) 110 ) 119
Technical Data
-
17
Major Design Elements
The pressure-tight composite housing (4) is made of a glass bre reinforced resin GFR tube with silicone rubber sheds moulded INSITU to the tube. The ttings (3) and the base plate (7) are made of non-corrosive alloy.
To t the cable conductor, mechanical connectors with torque-controlled shear-off bolts (1) or crimp-type connectors are available. The connec-tor is suitable for stranded aluminium and copper conductors and can be modi ed to accept solid conductors as well. No special tool is required to install the mechanical connector. Heat-shrinkable polymeric tubing containing oil-resistant sealant encap-sulates the connector barrel and the polymeric insulation transition.
The silicone rubber stress cone (6) provides the electrical eld control and can easily be applied without tools owing to its excellent elasticity.
The interface between stress cone, cable insulation and inner GFR hous-ing is lled with silicone oil (5) which could be easily lled from the top.
The cable outer serving is adapted through a gland system (9), which addresses the individual shielding and armouring of the cable. Heat shrink-able tubing is used to seal the cable gland.
Support insulators (8) are supplied for sectionalisation and cross-bonding, when separate grounding is required.
1 Connector (mechanical or crimp)2 Sealing system3 Upper Metal tting4 Composite housing5 Oil- lling6 Stress cone7 Base plate8 Support insulators9 Gland and sealing
1
2
3
4
5
6
7
8
9
-
18
D
D
L
B
C
16
44,4 100
27,844,4100
14,3
D1
C1 C2
D2
L
D1B1 D2 B2
D
C C
D
D BD
L
Connectors for Outdoor Terminations up to 145 kV
Description D B C L Reference
ROD 30 2631 29 85 193 SIML-0-0707021-1
ROD 40 3641 32 92 200 SIML-0-0707121-1
ROD 50 4651 25 94 207 SIML-0-0718671-1
Dimensions in mm
Terminal Pad (NEMA)
Straight Rod
Description D1 D2 B1 B2 C1 C2 L Reference
ROD 30/20 2631 1621 84 66 85 70 165 SIML-0-0706684-1
ROD 30/25 2631 2126 84 66 85 70 165 SIML-0-0706636-1
ROD 30/35 2631 3136 84 84 85 85 180 SIML-0-0706949-1
ROD 40/20 3641 1621 102 66 92 70 172 SIML-0-0706700-1
ROD 40/25 3641 2126 102 66 92 70 172 SIML-0-0706635-1
ROD 40/30 3641 2631 102 84 92 85 187 SIML-0-0706655-1
ROD 40/35 3641 3136 102 84 92 85 187 SIML-0-0706663-1
ROD 50/20 4651 1621 112 66 92 70 174 SIML-0-0712016-1
ROD 50/25 4651 2126 112 66 92 70 174 SIML-0-0716341-1
ROD 50/30 4651 2631 112 84 92 85 189 SIML-0-0711000-1
ROD 50/35 4651 3136 112 84 92 85 189 SIML-0-0711002-1
ROD 50/40 4651 3641 112 102 92 92 196 SIML-0-0711001-1
Dimensions in mm
Straight Transition Rod
Description D B C L Reference
ROD 30 2631 84 85 180 SIML-0-0706684-1
ROD 40 3641 92 102 195 SIML-0-0706685-1
Dimensions in mm
-
19
C1C2
D2D1
D1
D2 B2B1
L
B1B2
D2 D2 D2
C2
C1
L
D1D1
B3
B
C1C2
D1
D2D2
C3C4
D2
L1
L2
D1
T-Rod
Twin Straight Rod
Description D1 D2 B C1 C2 C3 C4 L1 L2 Reference
TWIN T ROD50/30
4651 3641 100 136 94 134 84 185 171 SIML-0-0706684-1
TWIN T ROD 50/35
4651 3136 100 136 94 134 84 185 171 SIML-0-0706636-1
TWIN T ROD 50/40
4651 3641 105 145 94 145 92 186 195 SIML-0-0706949-1
Dimensions in mm
Twin T-Rod
Description D1 D2 B1 B2 C1 C2 L Reference
T-ROD 30/20 2631 1621 84 66 124 70 166 SIML-0-0716192-1
T-ROD 30/25 2631 2126 84 66 124 70 166 SIML-0-0706686-1
T-ROD 30/30 2631 2631 84 84 140 85 182 SIML-0-0706627-1
T-ROD 30/35 2631 3136 84 84 140 85 182 SIML-0-0706638-1
T-ROD 30/40 2631 3641 84 102 143 92 195 SIML-0-0706667-1
T-ROD 40/20 3641 1621 92 66 131 70 182 SIML-0-0716198-1
T-ROD 40/25 3641 2126 92 66 131 70 182 SIML-0-0716106-1
T-ROD 40/30 3641 2631 92 84 146 85 197 SIML-0-0706624-1
T-ROD 40/35 3641 3136 92 84 146 85 207 SIML-0-0706623-1
T-ROD 40/40 3641 3641 92 102 151 92 207 SIML-0-0706622-1
T-ROD 50/20 4651 1621 94 66 135 70 191 SIML-0-0716203-1
T-ROD 50/25 4651 2126 94 66 135 70 191 SIML-0-0716342-1
T-ROD 50/30 4651 2631 94 84 151 85 207 SIML-0-0716342-1
T-ROD 50/35 4651 3136 94 84 151 85 207 SIML-0-0716204-1
T-ROD 50/40 4651 3641 94 102 158 92 214 SIML-0-0706664-1
Dimensions in mm
Description D1 D2 B1 B2 B3 C1 C2 L Reference
TWIN STRAIGHTROD 50/30
4651 3641 184 100 112 94 85 214 SIML-0-0716192-1
TWIN STRAIGHTROD 50/35
4651 3136 184 100 122 94 85 214 SIML-0-0706686-1
TWIN STRAIGHTROD 50/40
4651 3641 207 105 112 94 85 230 SIML-0-0706627-1
Dimensions in mm
-
20
Dry Compact Switchgear & Transformer Termination PHVS & PHVTfrom 72 kV up to 145 kV
Application
The dry compact switchgear termina-tion for voltage classes up to 145 kV is designed to be installed in cable entry housings of gas-insulated switchgear (GIS). It complies with IEC 62271-209 standard, which essentially speci es the interfaces between the termina-tion and the switchgear.Therefore the termination will t into all GIS complying with IEC 62271-209.An adapter is available to match the dimensions of wet (oil- lled) type terminations, which are also speci ed in IEC 62271-209.
The termination operates in SF6 but also in insulating liquids like trans-former oil. A corona shield at the top of the termination then provides the necessary shielding of the terminal.The termination is easily separable and consists of a plug-in part and an epoxy resin insulator. The insulatorcan be installed by the GIS or trans-former manufacturer already at the factory saving installation time onsite and reducing the risk of contamina-tion of the cable entry housing. In case of short cable links and due to the short length and light weight of the plug-in part it can be also pre-installed by the cable manufacturer further reducing the time required to install a substation.
Features
Dry interfaces, no oil- lling Dimensions comply with
IEC 62271-209 Pressure-tight resin housing Operates in SF6 and insulating
liquids Pre-fabricated and factory tested
Si-rubber stress cone Torque-controlled multi-contact
conductor bolt No special tools required to install
the termination Isolated cable gland for sectionali-
sation Type tested according to IEC 60840
and IEC 62271-209 standards
PHVS-145 PHVT-145
Highest Voltage UM kV 145 145
Lightning Impulse Voltage kV 650 650
Length (with IEC Adapter) mm 470 (757) 470 (757)
Weight approx. (with IEC Adapter) kg 38 (42) 38 (42)
Operating Pressure SF6 bar 26
Max. Conductor Size Cu/Al approx.(optional) mm2
800 (1200)
800 (1200)
Outer Diameter Cable Insulation mm 74 74
Outer Diameter Cable Oversheath mm 99 99
Technical Data
-
21
62271-209)
62271-209)
1
2
4
5
67
8
3
Major Design Elements
The epoxy-resin insulator (4) with embedded multi-contact electrode forms the gas pressure-tight interface between GIS or transformer cable entry and the plug-in part of the termination. It is attached to the cable entry housing with the xing ring (7).
The torque-controlled shear-off bolt connector (3) with multi-contacts ts the cable conductor. The connector is suitable for stranded aluminium and copper conductors and can be modi ed to accept solid conductors as well. No special tool is required to install the connector.
The silicone rubber stress cone (5) provides the electrical eld control and can easily be applied without tools owing to its excellent elasticity.
A metal spring-loaded compression ring (6) presses the rubber stress cone into the specially shaped interior of the resin housing, ensuring a uni-form contact pressure and electrically sound interface.
A corona shield (1) can be easily attached to the termination for use in insulating liquids. Compared with IEC 60859 wider clearances apply in this application.
The cable outer serving is adapted through a gland system (8), which addresses the individual shielding and armouring. The gland system also secures the cable.
An adapter (2) can be used to match the dimensions of wet type switch-gear and transformer terminations which makes the termination an ideal choice for replacing oil- lled termina-tions.
1 Corona Shield2 Adapter (optional)3 Connector (mechanical)4 Resin housing5 Stress cone6 Spring-loaded compression ring7 Fixing ring8 Gland and sealing
-
22
Application
The switchgear termination for volt-age classes up to 170 kV is designed to be installed in cable entry housings of gas-insulated switchgear (GIS). It complies with IEC 62271-209 and IEEE 1300 standards, which essen-tially specify the interfaces between the termination and the switchgear. Therefore the termination will t into all GIS complying with these stand-ards.
The termination operates in SF6 but also in insulating liquids like trans-former oil. A corona shield at the top of the termination then provides the necessary shielding of the terminal.
Features
Si-oil lling (no need for heating before lling)
Dimensions comply withIEC 62271-209 and IEEE 1300
Pressure-tight resin housing Operates in SF6 and insulating
liquids Pre-fabricated and factory tested
Si-rubber stress cone Torque-controlled conductor bolt No special tools required to install
the termination Isolated cable gland for sectionali-
sation Type tested according to IEC 60840,
IEC 62271-209 and IEEE 1300 standards
SHVT-170 THVT-170
Highest Voltage UM kV 170 170
Lightning Impulse Voltage kV 750 750
Length mm 757 757
Cantilever Force N 6500 6500
Creepage Distance mm 650 650
Oil volume approx. l 12 12
Weight approx. kg 92 92
Operating Pressure SF6 bar 26
Max. Conductor Size Cu/Al approx. mm2 1200 1200
Outer Diameter Cable Insulation mm 84 84
Outer Diameter Cable Oversheath mm 105 105
Technical Data
Switchgear & Transformer Termination SHVT & THVT for 72 kV up to 170 kV
-
23
62271-209)
62271-209)
1
2
4
5
6
7
8
3
Major Design Elements
The epoxy-resin insulator (3) with embedded electrode forms the gas pressure-tight interface between GIS or transformer cable entry and the oil- lled cable compartment of the termination. It is attached to the cable entry housing with the xing ring (6).
To t the cable conductor, torque-controlled shear-off bolt connector (2) or crimp-type connectors are available. The connector is suitable for stranded aluminium and copper conductors and can be modi ed to accept solid conductors as well. No special tool is required to install the mechanical connector. The exible double sealing system is installer-friendly and ensures persistent leak tightness of the top assembly. Heat shrinkable polymeric tubing contain-ing oil-resistant sealant encapsulates the connector barrel and the poly-meric insulation transition.
The silicone rubber stress cone (5) provides the electrical eld control and can easily be applied without tools owing to its excellent elasticity.
The interface between stress cone, cable insulation and inner GFR housing is lled with silicone oil (4) through a lling nozzle at the base plate.
The cable outer serving is adapted through a gland system (8), whichaddresses the individual shielding and armouring of the cable. Heat shrink-able tubing is used to seal the cable gland.
1 Corona shield (THVT only)2 Connector (mechanical or crimp)3 Resin housing4 Oil- lling5 Stress cone6 Fixing ring7 Base Plate8 Gland and sealing
-
24
Join
ts
-
25
Joints from 42 kV up to 72 kV
Application, Features 26
Connectors for Joints 29
Joints up to 170 kV
Inline and Shield-Break Joints 30
-
26
Application
The elastomeric Raychem joints from 42 kV up to 72 kV are suitable for all type of polymeric cables and can accommodate various cross-bonding shield break and external grounding arrangements.
Features
Quick cable preparation. Simpli ed installation:
No specialists required. A quali ed medium-voltage jointer will be trained in one day.
Pre-engineered wall thickness:All product dimensions are set and checked at the factory before the product is shipped to the eld.
Time savings:Due to short installation time out-ages are kept to a minimum in repair situations.
High reliability:The combination of long experience and rigorous testing to international standards leads to high joint reli-ability.
Joints for Polymeric Insulated Cables EHVS from 42 kV up to 72 kV
-
27
Major Design Elements
Designed for easy jointing:The Raychem joint design comprises of a connector that allows even large cross-sections to be jointed and two dual-wall, heat-shrinkable sleeves. A heavy-walled co-extrusion of two layers of red insulation forms the inner sleeve. The outer sleeve consists of a thick layer of red insulation co-extrud-ed under a black outer conductive layer which acts as the joint screen.
Kit Content:The set of pre-engineered compo-nents and the Raychem connector require no special installation tools. After placing the heat-shrinkable components over the cable end, the connector is installed by tightening the special bolts, which shear off cleanly when the correct contact force is reached. Each sleeve in turn is placed over the connector area and shrunk down. Copper shielding mesh and an adhesive-coated outer sleeve for water sealing then complete the joint.
Controlled-torque Connector:The connector design allows cables to be jointed without special tools, heat treatment as dressing/ ling after installation. Shear-head bolts ensure a pre-engineered electrical connection. The shear-head bolts break off at a pre-determined level below the outer surface of the connector, at a de ned torque. This ensures the correct con-tact pressure is reached every time. The stable voltage drop provided by this concept has been demonstrated in eld installations which closely follow the predictions of long-term load-cycling tests.Comprehensive quali cation proce-dures like IEC 61238-1996 and ANSI 119.4 1993 prove the excellent long-term performance.
-
28
Electrical Stress Control:A material with stress adjusting characteristics is applied onto the connector and cable screen ends. This heat-shrinkable sleeve incorporates a conductive coating in the connector area which equalizes potential in the manner of a Faraday cage. It extends over the dielectric to accommodate possible insulation shrink-back.
Cross-bonding / shield break:The use of heat-shrinkable sleeves for stress control, insulation, and screen-ing provides a location for the shield break at the end of the joint.
Outer Sealing:The cable oversheath is replaced with a thick-wall heat-shrinkable insulating sleeve, which provides the required dielectric strength and create an effective water seal and corrosion protection.
Elastomeric Technology:Two dual-wall, heatshrinkable elas-tomeric sleeves shrink rapidly and deliver pre-engineered, uniform layers of thick insulation. The outer layer shrink to the pre-determined diam-eter and the elastomeric inner part con rms tightly to the joint.
42 kV 52 kV 72 kV
Joints
Cab
le w
ith
wir
e s
hie
ld
Cab
le w
ith
meta
l ta
pe
or
lead
sh
ield
Cab
le w
ith
wir
e s
hie
ld a
nd
cro
ss b
on
din
g m
od
ule
Cab
le w
ith
meta
l ta
pe
or
lead
sh
ield
an
d c
ross
b
on
din
g m
od
ule
Cab
le w
ith
wir
e s
hie
ld
Cab
le w
ith
meta
l ta
pe
or
lead
sh
ield
Cab
le w
ith
wir
e s
hie
ld a
nd
cro
ss b
on
din
g m
od
ule
Cab
le w
ith
meta
l ta
pe
or
lead
sh
ield
an
d c
ross
b
on
din
g m
od
ule
Cab
le w
ith
wir
e s
hie
ld
Cab
le w
ith
meta
l ta
pe
or
lead
sh
ield
Cab
le w
ith
wir
e s
hie
ld a
nd
cro
ss b
on
din
g m
od
ule
Cab
le w
ith
meta
l ta
pe
or
lead
sh
ield
an
d c
ross
b
on
din
g m
od
ule
-
29
Torque Controlled Connectors for Joints up to 72 kV
Features
Torque controlled shear off bolts fast and safe installation excellent electrical performance excellent mechanical performance easy installation with standard box
spanner
Application Range pre-engineered design for perfect t Cu and Al conductors Up to 1200 mm2
Connectors Straight and size transition type Body made of aluminium alloy
Mechanical connector for straight connection
X Diameter over cable conductorY Diameter over cable insulation
Dimension:
L = 130 mmL = 180 mm
(EPPA-047-X/Y-L)
Mechanical connector for size transition
X1/X2 Diameter over cable conductorY1/Y2 Diameter over cable insulation
Dimension:
L = 130 mmL = 180 mm
(EPPA-047-X1/Y1-X2/Y2-L)
Mechanical connector for cableswith small insulation thickness
X1/X2 Diameter over cable conductorY1/Y2 Diameter over cable insulation
Dimension:
L = 180 mmL = 230 mm
(EPPA-063-X1/Y1-X2/Y2-L)
-
30
Application
The joint is a pre-fabricated three-piece design for voltages from 123 kV up to 170 kV. Polymeric insulated cables of various designs can be adopted with respect to shielding and metal sheath.
Features
Pre-fabricated three-piece joint design
Torque-controlled conductor sleeves Integrated moisture barrier using
H/S components Short cut-back dimensions No special tools required to install
the joint Can adapt shield-break applications Cable size transition is possible Factory tested Si-rubber parts Type tested according to IEC 60840
and IEEE 404 standards
EHVS-145-IL EHVS-170-IL EHVS-145-SB EHVS-170-SB
Highest Voltage UM kV 145 170 145 170
Lightning Impulse Voltage kV 650 750 650 750
Length mm 1500 1900 2000 2400
Diameter mm 195 240 195 245
Weight approx. kg 40 60 45 75
Max. Conductor Size Cu/Al approx. mm2 1200 1200 1200 1200
Outer Diameter Cable Insulation mm ) 75 ) 84 ) 75 ) 108
Outer Diameter Cable Oversheath mm ) 105 ) 105 ) 105 ) 140
IL: Inline JointSB: Shield Break Joint
Technical Data
Inline and Shield-Break Joint EHVS for 123 kV up to 170 kV
-
31
2
3
9
11
12
4
Major Design Elements
The joint consists of connector (1), cable adapters (2) including stress cones and main joint body (3) con-taining Faraday cage (7) and outer serving by heat-shrink technology (9,12). The conductors of the cable are connected by a mechanical connec-tor sleeve (1) using torque controlled shear-off bolts. The connector sleeve is suitable for stranded aluminium and copper conductors but can be easily modi ed to accept solid conductors as well. The Si-rubber cable adapters (2), accommodating the various cable insulation diameters, build up the connection area to an almost constant diameter. This allows to cover dif-ferent cable cross-sections with just one main insulation joint body (3). Therefore cross-section transitions are possible without any extra compo-nents.
No extra tooling is needed to push-on the Si-rubber cable adapters (2) and the Si-rubber joint main body (3) due to its excellent elasticity.
A metal shielding clamp (7) on top of the connector ensures perfect heat transmission and a smooth interface t. The xing rings (6) keep the cable adapter and the cable dielectric in position.
During the installation the main body is parked on the over sheath of the cable. This keeps the cut back length and cable preparation time as short as possible. Mechanical solderless con-nector technologies (8) are used to connect metal shields copper wires, metal sheath and CAS. Heat-shrink technologies (9,12) replace the cable serving and the moisture barrier. The joint concept is similar for the shield break joints, despite the shield continuity.Special sealant components make it possible to use double-insulatedground leads, and thereby to utilise the proven heat-shrink technology.
1 Mechanical connector 2 Adapter 3 Main body 4 Stress cone 5 HV electrode 6 Fixing ring 7 Metal shielding clamp 8 Solderless shield connection 9 Conductive tubing 10 Copper mesh 11 Insulating tubing 12 Outer protection with integrated
moisture barrier
EHVS-IL (Inline Joint)EHVS-SB (Shield Break Joint)
5
6
1
7
10
2
3
9
11
12
4
5
6
1
7
10
8
-
32
Co
nnect
ion B
oxe
s
-
33
Connection Boxes
Link Boxes 34
Add-on Kits for 145 kV Cable Accessories 37
-
34
Application
Single point bonding Mid point grounding Direct grounding Grounding through SVL Cross bonding and transposition
Features
Compact design Stainless steel Hermetically sealed 1-phase and 3-phase boxes Sheath voltage limiters (SVL) IP65 / IP 68 Removable links For coaxial cable or single core
cable Voltage withstand according to
IEC 60840 Annex H
Link BoxesCross bonding and sectionalisation for high-voltage cable systems
-
35
Link boxes and sheath voltagelimiters
Link boxes are used with cable joints and terminations to provide easy access to the screen of HV cables for testing purposes and to reduce induced voltages building up the sheath due to load and short circuit currents.
Lightning and switching operations may cause transient over voltages on the cable sheath. Sheath voltage limiters (surge arresters) may be integrated into the link boxes in order to limit these over voltages.
Depending on the application differ-ent link boxes are available.
Mechanical design
Made of stainless steel 1-phase and 3-phase link boxes With and without SVL Coaxial cables entry or single core
cable entry Removable links Compact design available
(no removable links) Hermetically sealed
Tight up to a water level of 5 m Lugs and bonding cables sealed
inside and outside the link box with heat shrink tubes coated with hot melt adhesive
Suitable for Single point bonding Mid point grounding Direct grounding Grounding through SVL Cross bonding and transposition
Electrical design
Cross section of links up to 300 mm2
Uc = 3 kV of 6 kV SVL Short circuit current withstand 1 s
31.5 kA BIL phase to ground / phase to
phase 40 kV
Application
Installation in pits or vaults and on structures or poles
-
36
Description Comment DimensionsLxWxH (mm)
Special properties
HVLB-GND-0/4-41-1PH-4WAY 1-Phase Link Boxfor Direct Grounding Assembly(4WAY)
496x862x320 4 cable entries, IP68, 3 mm stainless steel, removable links, 300 mm2 tinned copper links, BIL 40 kV, short circuit current 31.5 kA/1 s
HVLB-GND-1/6 1-Phase Link Boxwith 1 kV SVL Assembly(6WAY)
340x725x293 6 cable entries, 1 kV SVL, compact design, no removable links, stainless steel
HVLB-GND-6/4-41-1PH-4WAY 1-Phase Link Boxwith 6 kV SVL Assembly(4WAY)
496x862x320 4 cable entries, IP68, 3 mm stainless steel, removable links, 300 mm2
tinned copper links, 6 kV SVL, BIL 40 kV, short circuit current 31.5 kA/1 s
HVLB-GND-0/4-41-3PH 3-Phase Link Boxfor Direct Grounding Assembly
469x725x320 IP 68, 3 mm stainless steel, remov-able links, 300 mm2 tinned copper links, 6 kV SVL, BIL 40 kV, short circuit current 31.5 kA/1 s
HVLB-GND-1/3 3-Phase Link Boxwith 1 kV SVL Assembly
310x310x255 1 kV SVL, compact design, no removable links, stainless steel
HVLB-GND-6/3 3-Phase Link Boxwith 6 kV SVL Assembly
310x310x255 removable links, 240 mm2 tinned copper links, 6 kV SVL, stainless steel, compact design
HVLB-GND-6/4-41-3PH 3-Phase Link Boxwith 6 kV SVL Assembly
496x725x320 IP 68, 3 mm stainless steel, remov-able links, 300 mm2 tinned copper links, 6 kV SVL, BIL 40 kV, short circuit current 31.5 kA/1 s
HVLB-CRB-0/3-50-3PH 3-Phase Link BoxCross Bondingfor Direct Grounding Assembly
355x883x621 coaxial cable entry, IP 68, 3 mm stainless steel, removable links, 300 mm2 tinned copper links, BIL 40 kV, short circuit current 31.5 kA/1 s
HVLB-CRB-6/3-50-3PH 3-Phase Link BoxCross Bondingwith 6 kV SVL Assembly
355x883x621 coaxial cable entry, IP 68, 3 mm stainless steel, removable links, 300 mm2 tinned copper links, 6 kV SVL, BIL 40 kV, short circuit current 31.5 kA/1 s
EPPA-055-0/1 1-Phase Link Boxfor Direct Grounding Assembly
300x190x165 compact design,no removable links
EPPA-055-3/1 1-Phase Link Boxwith 3 kV SVL Assembly
300x190x165 3 kV SVL, compact design,no removable links
EPPA-055-6/1 1-Phase Link Boxwith 6 kV SVL Assembly
300x190x165 6 kV SVL, compact design,no removable links
EPPA-055-0/3 3-Phase Link Boxfor Direct Grounding Assembly
310x310x255 compact design,no removable links
EPPA-055-3/3 3-Phase Link Boxwith 3 kV SVL Assembly
310x310x255 3 kV SVL, compact design,no removable links
EPPA-055-6/3 3-Phase Link Boxwith 6 kV SVL Assembly
310x310x255 6 kV SVL, compact design,no removable links
Available Link Boxes
-
37
Application:
Add-on kits for HV cables with integrated glass bres are available for all Raychem 145 kV terminations and joints. The add-on kits include all required components to reliably seal the cable and the glass bre outlet as well as suitable tubes to protect the sensitive steel pipes carrying the glass bres. The standard kit can be used for cables with up to two individual steel pipes. Glass bre splicing kits may be included in the add-on kits as well. These kits are able to handle up to 12 individual glass bres per steel pipe. The commonly used FOSC 500 splicing kit is able to take two steel pipes so up to 24 glass bres can be spliced with this splice box. The box is isolated and is therefore suitable for cross bonding joints as well.
The glass bre outlet is arranged straight, which means the pipe doesnt need to be fold back. This saves the pipe from being snapped off because its smallest permitted bending radius usually is bigger than the diameter of the power cable.
For more details please contact your relevant Sales Representative.
Add-on Kits for 145 kV Cable Accessories
-
38
Inst
alla
tio
n &
To
ols
-
39
Installation & Tools
Installation, Training and Supervision 40
Installation Requirements 41
Toolbox for the installation ofHV Cable Accessories 45
-
40
Installation, Training and Supervision
Tyco Electronics Raychem is an independent supplier of HV cable accessories. We provide our products world wide to utilities having their own installation
crews contractors providing installation
services to utilities and industrial customers
cable manufacturers
We are able to offer following services: Installations (accessories only) Trainings (on-site and in-house) Supervisions
InstallationsTyco Electronics has got well trained and experienced jointers which are able to carry out installation at construction sites. Usually they are supported by local helpers provided by the contractor or the local utility.In case there are no trained jointers available locally ordering installation services from us is the rst choice.
TrainingJointers with 5 years or more experi-ence in HV cable preparation may be trained on-site during an installation. Less experience jointers should be rst trained in our labs. In both cases well experienced supervisors demon-strate how to install our products in order to ensure the high performance expected to be enjoyed over the whole life time of our products.At the end of the training the jointers will be able to carry out installations without or at least with a minimum of help provided by our supervisors.
SupervisionJointers, which have been trained by Tyco Electronics supervisors prior to an installation but havent yet got suf- cient on-site experience in installing Tyco Electronics accessories, may need the help of a supervisor on-site. We recommend ordering this service for the rst installations. If ensures that all accessories are installed ac-cording to the instructions provided with the accessories.
For the installation of the cable accessories the construction side must be prepared before. The installation requirements for the different products are described on the following pages.
-
41
Installation Requirements
Cable accessories from Tyco Electron-ics Raychem GmbH are very reliable in service and offer a long maintenance-free life cycle.
In order to assure both the installation has to be carried out as described in our installation instruction.
In addition to the process steps de-scribed in our installation instructions we recommend following commonly accepted installation practice.
General
Joints EHVS
Minimum requirements for the installation
Access to installation site for motor vehicles / lorries.
Complete readiness of cable routing. Joints may be directly buried (i.e. in
a concrete tray) or installed in man holes. The size of the concrete tray or the man hole should be 4 m x 10 m in order to allow the joints to be staggered. In case the joints are to be installed in-plane then size may be reduced to 3 m x 5 m
Cables to be jointed shall overlap by at least 2 m. Please consult the relevant installation instruction for details.
Temporary electric lighting at the installation place (spot lights and uorescent lamps)
Free power sockets 230 V, min. 10 A Ambient temperature at installation
place shall be 15C min. In case of lower ambient temperature, gas or electric heaters are required.
Two or more helpers per installation team
Taking into account the technical complexity of accessories and their installation procedure we strongly recommend installations to be carried out and supervised by well trained and quali ed installers only.
EHVS Installation
The sketch besides shows an example for a concrete shelter in which the joints have been staggered. The cable is laid in a cable ducts installed on metal poles of several meters height
Cable laying and jointing in a concrete duct.
-
42
A similar arrangement to the sketch on the previous page is shown below.
Due to the limited space and two systems to be jointed, the shelter has got two stories.
The following sketch shows the top view of the two previous arrange-ments. The cables however are ar-ranged in an underground cable duct.
Terminations OHVT
Minimum requirements for the installation
Access to installation site for motor vehicles / lorries.
Complete readiness of cable routing including xing the cable to the termination platform.
Depending on the dimension of the termination to be installed the cable end shall project above the termina-tion base plate by 23 meters.
Temporary electric lighting at the installation place (spot lights and uorescent lamps)
Free power sockets 230 V, min. 10 A Ambient temperature at installation
place shall be 15C min. In case of lower ambient temperature, gas or electric heaters are required.
Two or more helpers per installation team.
Taking into account the technical complexity of accessories and their installation procedure we strongly recommend installations to be carried out and supervised by well trained and quali ed installers only.
Platforms (permanent):
Platforms have to be strong, tough and rigid enough to withstand all expected mechanical loads taking into consideration the weight of the terminations, dynamic forces caused by short circuit currents, wind loads, icing etc. and temporary loads like those taking effect during installa-tions.
The support structure shall be equipped with a suf cient number of non-metallic cable cleats xing the cable to the support structure. Spacing between the cable cleats shall be coordinated with the cable manufacturer.
The max. distance between the termination gland and the nearest cable cleat shall not exceed 1 m.
The platform, to which the individual base plate of the termination is assembled to, shall be level and preferably horizontal. The mounting holes for the base plate shall be as per provided offer drawings.
In case the platform is more than 3 m above ground we recommend contacting your relevant Sales Representative to provide you with additional details.
Scaffolding (temporary):
The use of scaffolding is strongly recommended. It shall be equipped with fences, handrails, stairs or rm ladders and shall follow common safety rules. The roof ridge shall be solid enough to carry a load of ap-prox. 100 kg (composite insulator).
The scaffolding shall have 2 levels. The lower level shall be approx. 700 mm below the terminations base plate, the upper level approx. 2 m above the lower one. The oors may be prepared using wooden planks or steel grids and shall be able to carry min. 250 kg/m2.
Depending on weather conditions the scaffolding may require to be protected from the elements with a tent or tarpaulin. The clearance between the top oor and the roof ridge shall be in the range of 3.0 m. The tarpaulin should be easy to remove to allow the insulator to be lifted over the prepared cable easily.
The recommended size of the scaffolding is 4 m x 4 m with the termination in the center. In case the terminations are installed side by side the size shall be 8 m x 4 m.
-
43
OHVT platforms and scaffolding
The sketch below shows an example for a platform including the scaffold-ing for 3 terminations assembled side by side.
Special actions may have to be taken in case the vertical cable span exceeds 3 m. The cable may require more and/or special cable cleats to x the cable reliably.
Features:Weight-bearing capacity: 250 kg/m2
Lifting capacity of block and tackle: max. 5000 N
Weatherproof covering (transparent tarpaulin) from the roof ridge down to the upper level (summer)
Weatherproof covering (transparent tarpaulin) from the roof ridge down to the bottom level (winter)
OHVT Mounting
The terminations base plate shall be mounted on a horizontal steel structure similar to the one shown in the sketch beside:
Chain block
2. platform
Sealing End
1. platform
Power Cable
Cable Support
Protection Pipe
-
44
OHVT Installation with Surge Arrester
Similar platforms can be used for both, outdoor terminations and surge arresters installed together.
The clearance between termina-tion and arrester has to follow local regulations. By default it should be 1500 mm.
Surge Arresters are shown in a sepa-rate chapter of this catalogue.
Switchgear & Transformer terminationsSHVT, THVT, PHVS, PHVT
Minimum requirements for the installation
Access to installation site for motor vehicles / lorries.
Forklift Complete readiness of cable routing
including xing the cable to vertical cable duct (if any).
The cable end shall project above the lower cover of the cable entry box by 1 meter.
Cable ducts underneath the opening in the ceiling/ oor for the cable shall be xed temporarily only because the cables have to be pulled back by up to 3 meters for cable preparation.
Temporary electric lighting at the installation place (spot lights and uorescent lamps)
Free power sockets 230 V, min. 10 A Ambient temperature at installation
place shall be 15C min. In case of lower ambient temperature, gas or electric heaters are required.
Two or more helpers per installation team.
Taking into account the technical complexity of accessories and their installation procedure we strongly recommend installations to be carried out and supervised by well trained and quali ed installers only.
For questions please contact your relevant Sales representative.
-
45
Toolbox for the installation of HV Cable Accessories
For the installation of the HV Cable accessories we recommend using our toolbox equipped with about 70 different tools (see right column).
(Cable stripping tool and straight-ening set tool have to be ordered separately, available as an extension set as well)
For details on how to use the tools during installation please contact your Sales Representative and ask for a price quotation on training/super-vision.
List of Standard Tools andAuxiliary Materials:
Cable Saw with Blade Small Sanding Machine Big Sanding Machine Extension Cable Drum Cordless Impact Wrench Drill Machine Set of Fork/Ring Spanners Set of Hexagon Spanners Big Screw Clamp Small Screw Clamp Pinch Bar Big Box Spanner Assembly Small Box Spanner Assembly Big Sliding Caliper Torque Wrench Set of Files Small Sliding Caliper Wood Rasp Set of Dowel Pin Fasteners Big Hammer Small Hammer Club Hammer Plastic Hammer Set of Screw drivers Engineers pliers Edge Cutter Pincers Set of Ring Spanner Halogen Radiator Plastic Tarpaulin Pressing Tool Crane Rope Spirit Level Pipe Cutter Adjustable Wrench Set of Eyelet Pliers Chain Host Metal Saw Set of Drills to unscrew Bolts Set of White Marker Pens Tape Ruler Hook Knife Jacket Removal Tool Carton Abrasive Paper Cleaning Paper Roll Kitchen Foil Roll Package of Latex gloves Slide Rail for Cable Alignment* Bottles with Cleaning Solvent* Cable Knife* Cable Stripper* Screw Tap** Electric Torch** Metal Angle** Precision Angle** Water pump pliers** Set of Mandrel and Chisel** Rolls of Crepe Paper** First Aid Box**
* Extension Set ** not included but recommended
Photo of toolbox available from Tyco
Semicon Stripping and insulation cutting tool
Cable Straightening Set
-
46
Sub
stat
ion
-
47
Substation
Surge Arrester 48
High Voltage Connection System (HVCS) 72
-
48
Surg
e A
rrest
er
-
49
Surge Arrester
Introduction 51
Application 51
Bene ts 51
Design Concept
I. Single Modules for single column andseries parallel surge arresters 52
A. Construction 52
B. Housing material 52
C. Applications 52
II. The Single Column Design 53
III. The Module Series Parallel Design 53
A. Voltage distribution and stress grading 53
B. Thermal ageing and partial discharge 53
C. Comparison between Series Paralleland standard single column design 54
D. Electrical tests for Series Parallelsurge arrester 54
E. Advantages of the Series Parallel design 54
Appropriate Surge Arrester Selection
I. Electrical performance and housings 55
II. Surge Arresters for System Voltages 123 kV and 170 kV 56
III. Surge Arresters for System Voltages 245 kV and 362 kV 58
IV. Surge Arresters for System Voltages 420 kV and 550 kV 60
V. Accessories 62
VI. Transmission Line Surge Arresters for Overhead Poles and Overhead Lines up to 150 kV 68
Additional Equipment
Surge Counter 70
Installations 71
-
50
4P11SR396 Series Parallel Surge Arrester
-
51
Introduction
Tyco Electronics Bowthorpe has been manufacturing surge arresters for over 60 years. Our knowledge and experience we use to develop our surge arrester range today.
Tyco Electronics is well known for their insulation and protection products worldwide. The range of HV surge arresters up to 550 kV and line discharge classes from 2 up to 5 operates in 130 countries in diverse climates from the artic circle to the tropics.
Since 1988 Tyco Electronics have designed the patented series parallel metal oxide surge arrester which is special in construction and provides many advantages over conventional single column and multiple columns porcelain and polymeric housed arresters. They were designed and tested to meet de ned abnormal service conditions as detailed in Annex A of IEC 60099-4 (1991).
The special construction of this series parallel surge arrester provides electrical and mechanical properties that cannot be obtained with single or multiple column types. In particular the geometry and unitary construc-tion provides inherent voltage grading that does not require additional grading rings or further correction of the maximum continous operating voltage (Uc) required for arresters of conventional construction.
For voltages up to 220 kV Tyco Elec-tronics offers two types of Polymeric Single Column Surge Arrester which also have their bene ts based on the construction and design.
Application
This range of Silicone Rubber housed surge arresters is applicable for sub-station equipment and transmission lines. Because of their high cantilever strength, they can be used to replace the cable support insulators on HV terminations. This results in simpli- ed installation for HV terminations at reduced cost which is aestheti-cally more acceptabIe to the general pubIic.
Bene ts
Low residual voltages High protection margins High TOV performance Inbuilt stress grading along the full length More effective grading per unit length than a single column type Similar stress distribution like single column type, but without stress grading
ring Resistant against Radial stress based on the gap free Bowthorpe patented
construction Safe non-shattering short circuit behavior to higher current levels High-energy handling Direct molded housing to prevent moisture ingress Hydrophobic and tracking and erosion resistant silicone housing High pollution performance Excellent cantilever and tensile performance Excellent mechanical, vibration and impact withstand capability Extremely strong mechanical strength Low thermal ageing of varistor insulation Smaller footprint than equivalent single column SA with grading ring Modular design for quick installation and commission Light weight Capable to withstand seismic condition Uniform current sharing Maintenance free Tested in accordance with IEC60099-4 at independent accredited
laboratories Quality design and manufacturing, ISO 9001 and 14001 compliant
-
52
Design Concept
Many 1-column porcelain housed and non-integrated polymeric housed type surge arresters have some limits. A few of them are the control of uniform stress grading and the radial eld strength which are the most important issues in these surge arrester design types. The high radial eld would lead to discharge in the surge arrester enclosure between the porcelain inside and the metal oxide varistors.
I. Single Modules for Single Column and Series Parallel Surge Arrester
A. Construction
The Tyco Electronics Bowthorpe patented surge arrester construc-tion eliminates the air gap by direct moulding of the silicone rubber hous-ing onto the wrapped ZnO varistor elements and the terminal assembly. The applied ZnO varistors ensure a very good electrical behaviour. The polymeric housing and the shed form ( gure 1a) shows a good performance in salt-fog tests.
B. Housing material
Housing material is a service proven formulation of Silicone Rubber. The silicone housing was developed using the knowledge accumulated over 35 years of internal Tyco Electron-ics materials science expertise and experience, resulting in an optimum shed pro le and a material with excel-lent tracking and erosion resistance. This range of Silicone Rubber housed surge arresters has been fully tested to meet the very severe pressure- relief tests.
C. Application
The advantages of the construction and the housing material are used for the Tyco Electronics Polymeric Surge Arrester independant if they are build in a single column design or in the series parallel design.
Figure 1a: Tyco Electronics Bowthorpe surge arrester core and series parallel surge arrester.
Excellent hydrophobicity
Safe non-shattering failure mode
Track and Erosion Resistant
Corona Ring
Intermediate metal work
Insulatedbase
AluminiumEnd Block
Silicone RubberHousing
Heat Sink
ZnO VaristorElement
Die Cast Aluminium Sealing End
Stainless SteelTerminal Block
-
53
Figure 1c: Equivalent electric circuit network and the additional capacitance introduced by the series parallel surge
KeyRMO,X Voltage-dependent resistance of section xCMO,X Capacictance of section xCe, X Stray Capacitance to earth at node xn number of sections
II. The Single Column Design
Tyco Electronics offers two types of single column Surge Arrester.
The construction of the arrester type HSR is manufactured with the above described modules. These arresters are available for voltages up to 132 kV as a class 2 Surge Arrester.
The type named PCA is designed as a class 3 Surge Arrester for voltages from 30 kV up to 220 kV.
III. The Module Series Parallel Design
Especially for higher voltages are some features like voltage distribu-tion, stress grading, thermal ageing, partial discharge and the weight important for the design of the Surge Arrester. Tyco Electronics developed the Module Series Parallel Design to build up the advantages for these higher voltages.
A. Voltage distribution and stress grading
The voltage distribution is largely governed by the surge arrester geometry and intermediate plates. The intermediate connection plates of the series parallel surge arresters provide additional natural grad-ing capacitance. The intermediate connection plates have stray capaci-tances which cascade and shunt to earth. Furthermore, the resistance and capacitance of the non-linear varistors also provide voltage grading.The equivalent cascade capacitance network (Fig. 1c) gives more uniform electric eld distribution when com-pared it with standard single column porcelain or non-porcelain house surge arrester with or without grading ring. Intermediate connecting plates assist the reduction in radial stress at extremely high voltage sections.The overall geometry of the modular surge arrester is such that both radial and longitudinal voltage stress was at an acceptable value at an extremely high system operating voltage.
B. Thermal ageing and partial discharge
An exponential longitudinal voltage grading of a surge arrester is undesir-able phenomenon for varistor disks especially for those which are in top of the Surge Arrester. Low energy ionisation of the parallel air gap due to the high electrical stress would lead to ageing and failure of the varistor insulation. It has been established that partial discharge activity in close proximity to metal oxide varistors will lead to rapid ageing and premature failure. Therefore, the conventional single column arrester requires a grading ring for the additional reasons other than uneven eld or thermal considerations.
Equivalent circuit network (Fig. 2a) can only handle the varistor element in its linear model either before or after the threshold turn on point.
For the former, varistors have high resistance and its capacitance that dictates the surge arrester voltage grading. Beyond the turn on point the varistors have low resistance and this dominates the voltage grading. Further more for the former case, although the varistor or varistors are seeing high stress, the equivalent network as shown in gure 2a, has high source impedance (Z). Under these conditions the voltage across the varistor will collapse as soon as any signi cant current commences to ow.The high equivalent source imped-ance effectively limited the voltage and current that can be applied to the varistor elements located in top surge arrestor section high stress region. It is in this context that further consideration must be given to actual ageing mechanism.
Thermal ageing of the varistor would be caused by the lack of self limiting under the combination of high stress and low source impedance. The series parallel surge arrester design has eliminated both, thermal and partial discharge ageing to the metal oxide arrester.
The Series Parallel surge arrester has no internal air gaps and therefore requires no grading ring to avoid internal ionisation.Figure 2b shows the coaxial circuit approximation model and gure 2c shows typical results obtained and con rmed the near uniform longitu-dinal voltage stress distribution. The Series Parallel surge arrester does not require external means such as grading rings, to aid the voltage distribution.
Figure 1b: Single column surge arresterand core in cage design (type PCA)
Aluminium End Fitting
Cage Design
Moulded Silicone Sheds
ZnO Blocks
Pedestal Base
-
54
C. Comparison between seriesparallel and single column design
There are differences and similarities between the eld plot to a standard single column porcelain house surge arrester and the Series Parallel design. They are summarized as follows: The Series Parallel arrester has more
effective grading per unit length than the single column type
Specially a Series Parallel 4P type exhibits similar stress distribution to the IEC example calculations, but without use the oversize diameter voltage grading rings
Radial stress is an issue for many por celain housed design due to the inbuilt air gap between the varistor and the housing inner wall but not for the gap free (integrated housing) Tyco Electronics patented construction
D. Series Parallel surge arrester electrical tests
The following standard IEC routine testing for every series parallel surge arrester units: Reference voltage measurement Partial discharge measurement Leakage current measurement Residual voltage measurement
In addition, a proprietary internal procedure was introduced to check the current sharing of parallel columns within a series parallel surge arrester. A proprietary process ensures that between parallel columns the lowest practical differences in characteristics can be employed in one complete se-ries parallel surge arrester. Therefore, residual voltages, energy absorption and heat dissipation are shared among the parallel units.
E. Installation and maintenance ad-vantages of the series parallel design
Good stress grading without the need of oversize grading ring
Light weight no heavy lifting equipment is required for installation
Light weight no heavy duty foundation is required for the surge arrester
Modular design quick installation and commission
Lattice structure exceptional strong mechanical strength
Non shatter of the surge arrester housing transportation easiness
Non shatter of the surge arrester housing no damage to personal and nearby expensive equipments
Good pollution performance maintenance free
Environmental acceptable material maintenance free
The series parallel design is capable to withstand seismic condition set in the current international standards which warrants reliable maintenance in all regions.
0 10 20 30 40 50 60 70 80 90 100
Time (s)
Current(2.0 kA/div)CH1Current(2.0 kA/div)CH2Current(2.0 kA/div)CH3
TraceZeros
Figure 2b: Field plot of series surge arrester using a coaxial circuit approximation model
Figure 2c: Field plot result of series parallel surge arresterA Varistor non-conductB Varistor partially conductC Varistor fully conduct
Figure 2a: Equivalent network
-
55
Surge Arrester Selection
SystemVoltage
(kV)
RatedVoltage
(kV)
LineDischarge
Class
LongDurationCurrent
(A)
Nominal Discharge
Current(4/10 s)
(kA)
Rated Short CircuitCurrent
(kA)
Energy Capability
at Ur acc. toIEC 60099-4
(kJ/kV)
Type Page
123 84120 3 640 10 65 7.8 PCA 8
84126 2 450 10 40 4.5 HSR 8
96126 3 750 10 40 7.0 2PH 8
96120 4 1100 20 63 10.8 3P 8
108120 5 1500 20 63 12.5 4P 8
Neutral Ground 75 2 450 10 40 4.5 HSR 8
170 132150 3 640 10 65 7.8 PCA 8
132150 3 750 10 40 7.0 2PH 8
132150 4 1100 20 63 10.8 3P 8
132 5 1500 20 63 12.5 4P 8
Neutral Ground 96 2 450 10 40 4.5 HSR 8
Neutral Ground 96 3 750 10 40 7.0 2PH 8
245 180198 3 640 10 65 7.8 PCA 10
180214 4 920 20 63 10.8 3P 10
180214 5 1500 20 63 12.5 4P 10
Neutral Ground 168 3 750 10 40 7.0 2PH 10
362 240290 4 1100 20 63 10.8 3P 10
260290 5 1500 20 63 12.5 4P 10
Neutral Ground 180 3 920 20 63 9.4 3P 10
420 336-360 4 1100 20 63 10.8 3P 12
330393 5 1500 20 63 12.5 4P 12
336360 5 1500 20 63 16.4 5P 12
550 396-444 5 1500 20 63 12.5 4P 12
420468 5 1800 20 63 16.4 5P 12
Electrical Performance
High current inpulse (4/10 s) 100 kA (for all Surge Arrester types)
PCA HSR 2PH 3P 4P
-
56
Surge Arrester for System Voltages 123 kV and 170 kV
SystemVoltage
(kV)
Ur*
(kV)
Uc**
(kV)
LineDischarge
Class
Max. U res tested with current wave SteepCurrent1/20 s
Switching surge30/60 s
Lightning Current8/20 s
250 A
(kV)
1000 A
(kV)
5 kA
(kV)
10 kA
(kV)
20 kA
(kV)
10 kA
(kV)
123 84 67.2 3 169 180 209 219 240 238
96 76.8 3 189 201 234 245 268 266
108 86.4 3 209 222 259 270 296 294
120 96.0 3 239 254 296 209 339 336
84 67.0 2 171 183 209 225 248 256
87 70.0 2 178 192 219 235 259 267
91 73.0 2 183 197 225 242 266 273
95 76.0 2 193 208 237 255 281 288
96 76.8 2 193 208 237 255 281 288
98 79.0 2 198 213 243 261 288 295
102 82.0 2 208 224 256 275 303 309
106 85.0 2 216 232 265 285 314 320
108 86.4 2 218 235 268 288 317 323
110 88.0 2 221 237 271 291 321 327
120 96.0 2 241 259 296 318 350 355
126 101.0 2 253 272 311 334 369 373
95 76.0 3 191 203 227 241 261 272
96 76.8 3 191 203 227 241 261 272
98 79.0 3 198 210 235 250 271 281
103 82.4 3 205 218 244 260 281 291
106 84.8 3 213 226 253 269 291 301
108 86.4 3 213 226 253 269 291 301
110 88.0 3 220 234 262 278 301 311
114 91.2 3 227 242 270 287 311 321
120 96.0 3 235 249 279 297 321 331
121 96.8 3 242 257 288 306 311 340
126 101.0 3 249 265 296 315 341 351
96 76.8 4 188 198 219 232 249 262
98 79.0 4 195 206 228 241 258 272
103 82.4 4 202 213 236 250 268 281
105 84.0 4 202 213 236 250 268 281
108 86.4 4 209 221 245 259 278 291
120 96.0 4 231 244 270 285 306 319
108 86.4 5 207 218 240 253 271 283
120 96.0 5 229 241 265 280 299 311
Neutral Ground 75 60.0 2 151 162 185 199 219 223
Protective Characteristics
170 132 106.0 3 252 267 311 325 356 354
138 110.0 3 269 286 333 348 381 378
150 120.0 3 299 318 370 386 423 420
132 106.0 3 264 280 314 334 361 374
138 110.0 3 274 291 325 346 374 388
140 112.0 3 274 291 325 346 374 388
144 115.0 3 284 301 337 358 388 401
150 120.0 3 293 312 349 371 401 414
132 106.0 4 260 274 304 321 345 362
138 110.0 4 270 285 315 333 357 375
144 115.0 4 279 295 326 345 370 388
150 120.0 4 289 305 338 357 383 400
132 105.0 5 257 271 298 314 337 353
Neutral Ground 96 76.8 2 193 208 237 255 281 288
Neutral Ground 96 76.8 3 191 203 227 241 261 272
* Ur Rated Voltage Surge Arrester with other characterstics are available on request ** Uc Cont. Operating voltage *** TOV curves are given in Technical data for selected Surge Arrester (on request) **** Accessories selection see on the pages 6267
-
57
Temporary Overvoltage
capability for 1 sec***
(kV)
Creepage length
(mm)
Overallheight
(mm)
Rec. Min.distancebetween
phase centers(mm)
Rec. Min.distancebetween phase to
earth(mm)
Max.Cantilever
load
(N)
Weight
(kg)
Product code****
96.6 3625 1085 880 502 2500 26.5 PCA3-84
110.0 3625 1085 993 567 2500 26.5 PCA3-96
124.0 3625 1085 1106 632 2500 26.5 PCA3-108
138.0 3625 1085 1218 698 2500 36.5 PCA3-120
97.7 3975 1428 841 455 600 17 3HSRC(P)84L1E1M0(5)
102.0 3975 1428 1133 475 600 17 3HSRC(P)87L1E1M0(5)
106.0 3975 1428 1168 495 600 17 3HSRC(P)91L1E1M0(5)
111.0 3975 1428 1203 516 600 17 3HSRC(P)95L1E1M0(5)
112.0 3975 1428 1212 518 600 17 3HSRC(P)96L1E1M0(5)
115.0 3975 1428 1238 536 600 17 3HSRC(P)98L1E1M0(5)
120.0 3975 1428 1274 556 600 17 3HSRC(P)102L1E1M0(5)
124.0 3975 1428 1309 577 600 17 3HSRC(P)106L1E1M0(5)
127.0 3975 1428 1325 586 600 17 3HSRC(P)108L1E1M0(5)
128.0 3975 1428 1344 597 600 17 3HSRC(P)110L1E1M0(5)
140.0 3975 1428 1438 651 600 17 3HSRC(P)120L1E1M0(5)
147.0 3975 1428 1494 684 600 17 3HSRC(P)126L1E1M0(5)
109.0 3975 1454 1337 516 1000 35 2P3HSRC95L2E2M4
110.0 3975 1454 1346 521 1000 35 2P3HSRC96L2E2M4
113.0 3975 1454 1373 536 1000 35 2P3HSRC98L2E2M4
118.0 3975 1454 1412 559 1000 35 2P3HSRC103L2E2M4
121.0 3975 1454 1440 575 1000 35 2P3HSRC106L2E2M4
124.0 3975 1454 1459 586 1000 35 2P3HSRC108L2E2M4
126.0 3975 1454 1478 597 1000 35 2P3HSRC110L2E2M4
131.0 3975 1454 1516 619 1000 35 2P3HSRC114L2E2M4
138.0 3975 1454 1572 652 1000 35 2P3HSRC120L2E2M4
139.0 3975 1454 1581 657 1000 35 2P3HSRC121L2E2M4
145.0 3975 1454 1628 684 1000 35 2P3HSRC126L2E2M4
115.0 3975 1500 1612 521 2000 65 3P3SR96L2E2M7-4
117.0 3975 1500 1639 536 2000 65 3P3SR98L2E2M7-4
122.0 3975 1500 1678 559 2000 65 3P3SR103L2E2M7-4
124.0 3975 1500 1697 570 2000 65 3P3SR105L2E2M7-4
128.0 3975 1500 1725 586 2000 65 3P3SR108L2E2M7-4
141.0 3975 1500 1838 651 2000 65 3P3SR120L2E2M7-4
119.0 3975 1838 1725 586 2875 64 4P3SR108L2E2M7
132.0 3975 1838 1838 651 2875 64 4P3SR120L2E2M7
87.5 2650 950 759 407 900 11 2HSRC(P)75L1E1M0(5)
152.0 3625 1085 1851 1023 2500 PCA3-132
159.0 4725 1485 1908 1055 PCA31-138
173.0 4725 1485 2020 1121 PCA31-150
151.0 2650 952 1685 716 900 46 2P4HSRC132L2E2M4
159.0 5300 1936 1741 749 500 46 2P4HSRC138L2E2M4
160.0 5300 1936 1760 760 500 46 2P4HSRC140L2E2M4
166.0 5300 1936 1798 782 500 46 2P4HSRC144L2E2M4
172.0 5300 1936 1854 814 500 46 2P4HSRC150L2E2M4
159.0 5300 2000 1951 717 1875 84 3P4SR132L2E2M7
162.0 5300 2000 2007 749 1875 84 3P4SR138L2E2M7
170.0 5300 2000 2064 782 1875 84 3P4SR144L2E2M7
176.0 5300 2000 2120 814 1875 84 3P4SR150L2E2M7
145.0 5300 1951 1951 716 2750 86 4P4SR132L2E2L7
112.0 3975 1428 1212 521 600 17 3HSRC(P)96L1E1M0(5)
110.0 3975 1454 1346 521 1000 35 2P3HSRC96L2E2M4
-
58
Surge Arrester for System Voltages 245 kV and 362 kV
SystemVoltage
(kV)
Ur*
(kV)
Uc**
(kV)
LineDischarge
Class
Max. U res tested with current wave SteepCurrent1/20 s
Switching surge30/60 s
Lightning Current8/20 s
250 A
(kV)
1000 A
(kV)
5 kA
(kV)
10 kA
(kV)
20 kA
(kV)
10 kA
(kV)
245 180 144 3 350 372 433 453 496 492
192 154 3 379 402 468 489 536 532
196 157 3 389 413 480 502 550 546
198 158 3 389 413 480 502 550 546
180 144 4 349 368 408 431 463 484
183 146 4 361 381 422 446 479 500
186 149 4 361 381 422 442 479 500
192 154 4 373 394 436 461 495 516
194 155 4 385 407 450 475 511 532
198 158 4 385 407 450 471 511 532
201 161 4 397 419 464 490 527 548
205 164 4 397 419 464 486 527 548
214 171 4 421 445 492 520 558 580
180 144 5 345 364 401 422 452 472
183 146 5 357 377 414 437 468 487
186 149 5 357 377 414 437 468 487
192 154 5 369 389 428 451 483 503
198 158 5 381 402 442 466 499 517
201 161 5 393 414 456 480 514 533
204 153 5 393 414 456 480 514 533
214 171 5 393 414 456 480 514 564
Neutral Ground 168 134 3 332 353 395 420 454 466
Protective Characteristics
362 240 192 4 472 498 552 582 625 656
264 211 4 522 551 611 645 692 723
268 214 4 522 551 611 645 692 723
271 217 4 522 551 611 645 692 723
276 221 4 539 569 630 666 715 745
279 223 4 539 569 630 666 715 745
283 226 4 556 587 650 686 737 767
286 229 4 556 587 650 686 737 767
288 230 4 556 587 650 680 737 767
290 232 4 573 605 670 707 760 789
260 208 5 495 522 575 606 648 682
264 211 5 514 542 597 629 673 705
268 214 5 514 542 597 629 673 705
271 217 5 533 562 619 652 698 731
276 221 5 533 562 619 652 698 731
279 223 5 533 562 619 652 698 731
283 226 5 552 583 641 675 723 756
288 230 5 552 583 641 675 723 756
290 232 5 552 583 641 675 723 756
Neutral Ground 180 144 3 349 368 408 431 463 484
* Ur Rated Voltage Surge Arrester with other characterstics are available on request ** Uc Cont. Operating voltage *** TOV curves are given in Technical data for selected Surge Arrester (on request) **** Accessories selection see on the pages 6267
-
59
Temporary Overvoltage
capability for 1 sec***
(kV)
Creepage length
(mm)
Overallheight
(mm)
Rec. Min.distancebetween
phase centers(mm)
Rec. Min.distancebetween phase to
earth(mm)
Max.Cantilever
load
(N)
Weight
(kg)
Product code****
207 5440 1675 2305 1284 40.5 PCA32-180
221 7250 2170 2415 1349 53 PCA33-192
225 7250 2170 2453 1370 53 PCA33-196
228 7250 2170 2472 1381 53 PCA33-198
210 6625 2500 2402 978 1750 103 3P5SR180L2E2M7-4
216 6625 2500 2430 993 1750 103 3P5SR183L2E2M7-4
219 6625 2500 2458 1009 1750 103 3P5SR186L2E2M7-4
225 6625 2500 2515 1042 1750 103 3P5SR192L2E2M7-4
229 6625 2500 2534 1053 1750 103 3P5SR194L2E2M7-4
232 6625 2500 2571 1075 1750 103 3P5SR198L2E2M7-4
237 6625 2500 2599 1091 1750 103 3P5SR201L2E2M7-4
242 6625 2500 2637 1113 1750 103 3P5SR205L2E2M7-4
250 6625 2500 2722 1161 1750 103 3P5SR214L2E2M7-4
198 6625 2500 2402 977 2625 108 4P5SR180L2E2M4-5
201 6625 2500 2430 993 2625 108 4P5SR183L2E2M4-5
204 6625 2500 2458 1009 2625 108 4P5SR186L2E2M4-5
211 6625 2500 2515 1042 2625 108 4P5SR192L2E2M4-5
218 6625 2500 2571 1075 2625 108 4P5SR198L2E2M4-5
221 6625 2500 2599 1091 2625 108 4P5SR201L2E2M4-5
224 6625 2500 2628 1107 2625 108 4P5SR204L2E2M4-5
235 6625 2500 2722 1161 2625 108 4P5SR214L2E2M4-5
193 5300 1936 2023 912 500 46 2P4HSRC168L2E2M4
283 9275 3500 2966 1303 1500 141 3P7SR240L2E2M7-4
312 9275 3500 3192 1433 1500 141 3P7SR264L2E2M7-4
316 9275 3500 3229 1454 1500 141 3P7SR268L2E2M7-4
320 9275 3500 3257 1471 1500 141 3P7SR271L2E2M7-4
326 9275 3500 3304 1498 1500 141 3P7SR276L2E2M7-4
329 9275 3500 3333 1514 1500 141 3P7SR279L2E2M7-4
334 9275 3500 3370 1536 1500 141 3P7SR283L2E2M7-4
337 9275 3500 3398 1552 1500 141 3P7SR286L2E2M7-4
339 9275 3500 3417 1563 1500 141 3P7SR288L2E2M7-4
342 9275 3500 3436 1574 1500 141 3P7SR290L2E2M7-4
286 10600 4000 3154 1411 2250 170 4P8SR260L2E2M7
290 10600 4000 3192 1433 2250 170 4P8SR264L2E2M7
295 10600 4000 3229 1454 2250 170 4P8SR268L2E2M7
298 10600 4000 3257 1471 2250 170 4P8SR271L2E2M7
303 10600 4000 3304 1498 2250 170 4P8SR276L2E2M7
307 10600 4000 3333 1514 2250 170 4P8SR279L2E2M7
311 10600 4000 3370 1536 2250 170 4P8SR283L2E2M7
317 10600 4000 3417 1563 2250 170 4P8SR288L2E2M7
319 10600 4000 3436 1574 2250 170 4P8SR290L2E2M7
210 6625 3500 2402 977 1750 103 3P5SR180L2E2M7
-
60
Surge Arrester for System Voltages 420 kV and 550 kV
SystemVoltage
(kV)
Ur*
(kV)
Uc**
(kV)
LineDischarge
Class
Max. U res tested with current wave SteepCurrent1/20 s
Switching surge30/60 s
Lightning Current8/20 s
250 A
(kV)
1000 A
(kV)
5 kA
(kV)
10 kA
(kV)
20 kA
(kV)
10 kA
(kV)
420 336 269 4 655 691 765 808 868 902
336 269 4 650 686 760 802 862 901
360 288 4 693 732 810 856 919 958
360 288 4 698 737 816 862 925 969
330 264 5 629 663 729 769 823 855
360 288 5 686 723 796 839 898 934
336 269 5 643 678 746 786 842 883
360 288 5 691 728 801 844 904 945
381 305 5 810 854 939 990 1060 1098
385 308 5 810 854 939 990 1060 1098
389 311 5 810 854 939 990 1060 1098
393 314 5 857 904 994 1048 1122 1161
336 269 5 643 678 746 786 842 915
360 288 5 686 723 769 839 898 934
Protective Characteristics
* Ur Rated Voltage Surge Arrester with other characterstics are available on request ** Uc Cont. Operating voltage *** TOV curves are given in Technical data for selected Surge Arrester (on request) **** Accessories selection see on the pages 6267
550 396 317 5 857 904 994 1048 1122 1161
400 320 5 857 904 994 1048 1122 1161
404 323 5 857 904 994 1048 1122 1161
408 326 5 857 904 994 1048 1122 1161
411 329 5 857 904 994 1048 1122 1161
396 317 5 864 912 1003 1057 1132 1175
400 320 5 864 912 1003 1057 1132 1175
404 323 5 864 912 1003 1057 1132 1175
408 326 5 864 912 1003 1057 1132 1175
411 329 5 864 912 1003 1057 1132 1175
415 332 5 864 912 1003 1057 1132 1175
419 335 5 891 939 1033 1089 1166 1208
420 336 5 891 939 1033 1089 1166 1208
423 338 5 891 939 1033 1089 1166 1208
444 355 5 943 994 1094 1153 1235 1341
405 324 5 886 934 1028 1083 1160 1208
409 327 5 886 934 1028 1083 1160 1208
413 330 5 886 934 1028 1083 1160 1208
416 333 5 886 934 1028 1083 1160 1208
420 336 5 886 934 1028 1083 1160 1208
424 339 5 886 934 1028 1083 1160 1208
428 342 5 943 994 1094 1153 1235 1282
431 345 5 943 994 1094 1153 1235 1282
435 348 5 943 994 1094 1153 1235 1282
444 355 5 943 994 1094 1153 1235 1282
420 336 5 891 939 1033 1089 1166 1208
444 355 5 934 994 1094 1153 1235 1277
420 336 5 886 934 1028 1083 1160 1208
444 355 5 943 994 1094 1153 1235 1282
468 374 5 972 1025 1127 1188 1272 1319
-
61
Temporary Overvoltage
capability for 1 sec***
(kV)
Creepage length
(mm)
Overallheight
(mm)
Rec. Min.distancebetween
phase centers(mm)
Rec. Min.distancebetween phase to
earth(mm)
Max.Cantilever
load
(N)
Weight
(kg)
Product code****
388 10600 4000 3868 1824 1375 159 3P8SR336L2E2M7-4
397 11925 4500 3868 1824 1250 178 3P9SR336L2E2M7-4
423 11925 4500 4094 1954 1250 178 3P9SR360L2E2M7-4
426 13250 5000 4094 1954 1125 197 3P10SR360L2E2M7-4
364 10600 3812 3812 1791 2250 170 4P8SR330L2E2M7
397 11925 4575 4094 1954 2125 190 4P9SR360L2E2M7
370 13250 5075 3868 1824 2000 210 4P10SR336L2E2M7
397 13250 5075 4094 1954 2000 210 4P10SR360L2E2M7
419 13250 5075 4291 2068 2000 210 4P10SR381L2E2M7
424 13250 5075 4329 2089 2000 210 4P10SR385L2E2M7
428 13250 5075 4367 2111 2000 210 4P10SR389L2E2M7
432 13250 5075 4404 2133 2000 210 4P10SR393L2E2M7
370 11925 4575 3868 1824 2400 236 5P9SR336L2E2M7
396 11925 4575 4094 1954 2400 236 5P9SR360L2E2M7
436 13250 5075 4432 2149 2000 210 4P10SR396L2E2M7
440 13250 5075 4470 2171 2000 210 4P10SR400L2E2M7
444 13250 5075 4508 2193 2000 210 4P10SR404L2E2M7
449 13250 5075 4545 2214 2000 210 4P10SR408L2E2M7
452 13250 5075 4573 2231 2000 210 4P10SR411L2E2M7
436 14575 5575 4432 2149 1875 230 4P11SR396L2E2M7
440 14575 5575 4470 2171 1875 230 4P11SR400L2E2M7
444 14575 5575 4508 2193 1875 230 4P11SR404L2E2M7
449 14575 5575 4545 2214 1875 230 4P11SR408L2E2M7
452 14575 5575 4573 2231 1875 230 4P11SR411L2E2M7
457 14575 5575 4611 2252 1875 230 4P11SR415L2E2M7
461 14575 5575 4649 2274 1875 230 4P11SR419L2E2M7
463 14575 5575 4658 2279 1875 230 4P11SR420L2E2M7
465 14575 5575 4686 2296 1875 230 4P11SR423L2E2M7
488 14575 5575 4884 2410 1875 230 4P11SR444L2E2M7
446 14575 5575 4517 2198 1875 250 4P12SR405L2E2M7
450 15900 6075 4555 2220 1750 250 4P12SR409L2E2M7
454 15900 6075 4592 2241 1750 250 4P12SR413L2E2M7
458 15900 6075 4620 2258 1750 250 4P12SR416L2E2M7
463 15900 6075 4658 2279 1750 250 4P12SR420L2E2M7
466 15900 6075 4696 2301 1750 250 4P12SR424L2E2M7
471 15900 6075 4733 2323 1750 250 4P12SR428L2E2M7
474 15900 6075 4761 2339 1750 250 4P12SR431L2E2M7
479 15900 6075 4799 2361 1750 250 4P12SR435L2E2M7
486 15900 6075 4884 2410 1750 250 4P12SR444L2E2M7
462 14575 5575 4658 2279 2200 250 5P11SR420L2E2M7
488 14575 5575 4884 2410 2200 250 5P11SR444L2E2M7
462 15900 6075 4658 2279 2000 250 5P12SR420L2E2M7
488 15900 6075 4884 2410 2000 250 5P12SR444L2E2M7
512 15900 6075 5109 2540 2000 250 5P12SR468L2E2M7
-
62
HSRC
HSRCP
Modular Single Column Polymeric Surge Arrester Type HSR
Line lead accessories
L150 mm stud with washers and nut M 16
L2Line clamp to suit conductors up to 16 mm
L5Line clamp to suit conductors up to 35 mm
L6Aluminium stem 30 mm x 80 mm high
Earthing accessories
E12 x M 10 x 20 mm Hexago-nal headed set screws and spring washers
E2Earth clamp to suit conductors up to 16 mm
E5Earth clamp to suit conductors up to 35 mm
Mounting accessories
M54 Hole Pedestal Base 127-140 PCD (Pitch Circle Diameter)
M3Set of 4 Poly- bre Base Insu-lators supplied with M5
M0With