Produtos Para Cables, Subestaciones y Lineas Hasta 800 kV

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  • Energy Division

    High Voltage Productsfor cables, substations andtransmissions up to 800 kVCatalogue 2008

  • 1Content

    General 3

    Cable Accessories up to 170 kV 4

    Experience, Certi cates, References

    Terminations

    Joints

    Connection Boxes

    Installation & Tools

    Equipment for Substations up to 800 kV 46

    Surge Arrester

    High Voltage Connection System (HVCS)

    Equipment for Transmission up to 500 kV 80

    Tension Insulators

    Hardware for Transmission Lines

    Hardware for Distribution Lines

  • 2

  • 3General

    Energy Division

    The Energy Division is a part of Tyco Electronics. The headquarter of the Energy Division is based in Ottobrunn, near Munich in Germany. The world-wide activities in the Energy Division will be handled from here. Besides modern laboratories for Research and Development the production of heat shrink tubings is placed here also the logistic centre for shipments into the whole world.

    In other countries like United King-dom and France we have factories for producing the products which will be shown in this catalogue.

    Quality and Environment

    QualityThe Tyco Electronics factories are certi ed to ISO 9000. Our vendor routine tests and internal incoming inspection con rm performance of all critical components used in the assembly of our products. We offer competitive lead times on all standard products.

    EnvironmentThe Tyco Electronics factories are also certi ed to ISO 14001. The gentle exposure with natural resources for our products and processes is for us one of the important aspects.

    PackagingWe try to minimize the packaging materials, without any danger for the products. All packaging materials can be disposed without any problems.

    RecyclingThe most waste of the different locations will be recycled. If possible this will be done at the location or the waste will be repatriate to the economic cycle in another kind.

    Production ProcessesOur production processes are ar-ranged to minimize the in uence of the environment. Hereby is the focus on an optimal Energy usage one of the main aspects. With special proce-dures we use the dispensed warmness from the production machinery to heat the production halls.

    WaterWe could reduce the usage of water by concurrent rising of the production volume.

    WasteWe could reduce the amount of waste by concurrent rising of the production volume.

    Test Procedure andQuali cation

    Tyco Electronics products are tested and certi ed to the major national and international standards, e. g. IEC, CENELEC, VDE, GOST, BS, etc.

    Germany

    France

    United Kingdom

  • 4Cab

    le A

    ccess

    ories

  • 5Cable Accessories

    Experience, Certi cates, References 6

    Terminations 8

    Joints 24

    Connection Boxes 32

    Installation & Tools 38

  • 6Experience

    Tyco Electronics Raychem GmbH is one of the World leaders on cable accessories production for voltages up to 170 kV.

    Our company is focused on develop-ment, manufacturing of cable ac-cessories and execution of projects providing reliable operation of electric power systems.

    Application of Tyco Electronics Raychem GmbH cable accessories provides the increase of customers pro tability and competitive capacity due to high operational performance of our products.

    Many worlds leading enterprises apply our cable accessories which are developed for the long-term operation in most severe conditions of indoor and outdoor maintenance in any climatic zones and high pollution locations. Our products have a very high reliability index which warrants saving of customers capital outlays.

    We use an experience accumulated within more than 40 years in sphere of materials science, development of new technologies and intensive study of customers needs.

    We constantly improve production technology and quality of our prod-ucts paying attention to customers increasing requests.

    Our products passed all relevant tests in independent test labs in order to comply with quality requests of International Standards like IEC, IEEE.

    Tyco Electronics Raychem GmbH of-fers a wide range of cable accessories. In this catalogue we present the range from 42 kV up to 170 kV: Outdoor / Indoor Terminations Switchgear terminations and

    transformer terminations with Corona Shield

    Joints for plastic insulated cables Inline or shield-break type joints

    Tyco Electronics Raychem GmbH has technical support centers where customers can get professional assist-ance. Our specialists are always ready to nd solutions for any speci c issue of every enterprise.

    Certi cates

    ISO 9000 series and ISO 14001 certi cations for almost all locations underline our continuing commitment to quality and the environment. The products are subjected to extensive testing from the time they enter our plants as raw material until they leave as nished products.Requali cation testing is carried out on a regular basis with installed components.

  • 7References

    Our company has realized thousands of projects all over the World includ-ing tropical zones, deserts, places behind polar circle and in high pollu-tion industrial and coastal areas.

    List of countries where our company executed projects with HV cable ac-cessories increases every month and some of them are listed below:

    Australia KoreaAustria LithuaniaBelgium LuxemburgBrazil NetherlandsCanada NorwayChina PeruColombia PhilippinesCroatia PortugalDenmark RussiaEgypt Saudi ArabiaFinland SingaporeFrance SloveniaGermany SpainGreece SwedenHong-Kong TaiwanIndia ThailandIndonesia UkraineIran United Arabic EmiratesIreland United KingdomKenya USA

    Detailed list of projects quantity in each country and names of custom-ers can be presented upon additional inquiry.

  • 8Term

    inat

    ions

  • 9Terminations from 42 kV up to 72 kV

    Application, Features 10

    Indoor Terminations 11

    Outdoor Terminations 11

    Terminations with long creepage 11

    Lugs for Terminations 12

    Terminations up to 170 kV

    Outdoor, Composite, Dry plug-in 14

    Outdoor, Composite, Oil- lled 16

    Connectors for Outdoor Terminations 18

    Switchgear & Transformer, Dry plug-in 20

    Switchgear & Transformer, Oil- lled 22

  • 10

    Termination Systems for Polymeric Insulated Cables up to 72 kV

    Application

    Raychems terminations up to 72 kV are suitable for all climates and environments, even severely polluted areas, and for all installation condi-tions, including top feed installation. The factory-engineered kits contain a proven termination system which saves space, facilitates installation and enhances system reliability. The spe-cial design of the termination, which incorporates pre-coated tracking resistant sealants that melt during the shrinking process, results in a reliable and lasting barrier against moisture and corrosion.

    Features

    The slim, compound-free Raychem Terminations are suitable for indoor and outdoor use on all polymeric cables for voltages from 42 kV up to 72 kV.

    Easy installation Non-tracking, heat-shrinkable outer

    insulation Heat-shrinkable stress control

    sleeves Pre-coated track resistant sealant Water and corrosion resistant Light-weight components Isolated base plate for

    sectionalisation High reliability

  • 11

    Major Design Elements

    Kit content:The kit contains a limited number of light-weight components with unlimited shelf life under normal stor-age conditions. The heat-shrinkable sleeves are extremely versatile, and accommodate a wide range of cable diameters. Four basic kits cover all cable sizes, permitting reduced inven-tories and ef cient stocking policy.The lightweight of the components and limited volume of the kits facili-tate safe and easy transportation and handling. All components are included in a single box. The set of pre-engineered compo-nents requires no special or expensive tools for installation. Installation involves a simple set of standard procedures with no soldering re-quired. Neither does the termination require lling with oil or compound. Risk of leakage is avoided, and lling and topping-up time on the job site is saved.

    High Performance Material:Raychem terminations are made of a specially formulated material with excellent tracking and erosion resist-ance characteristics. Accelerated and natural weathering tests which have been carried out at Raychem facilities and independent test sites around the world have demonstrated that the terminations are UV and water resistant and perform reliably even when exposed to sudden temperature variations. A Tracking and Erosion Test as per ASTM D2303 showed no tracking. IEC 112 was also conducted with no erosion or tracking observed.

    Electrical Stress Control:Screened or shielded power cables require electrical stress control in order to reduce the electrical stresses at the end of the screen and at the termination surface to avoid partial discharge and surface corona under all service conditions. Corona or electrical discharge can ultimately destroy the cable insulation, causing premature failure.Raychems stress control sleeves have electrical properties that smooth out the electrical eld at the end of the cable. This is achieved by the unique resistive and capacitive properties of the heat-shrinkable materials.

    A Universal System:The material used in these termina-tions is suitable for all climates and environments. It is not susceptible to damage from transportation or vandalism. The termination has a discreet, low pro le which allows it to blend into landscapes.

    42 kV 52 kV 72 kV

    Indoor

    Outdoor

    Long Creepage

    Cab

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    ith

    wir

    e s

    hie

    ld

    Cab

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    Cab

    le w

    ith

    wir

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    hie

    ld

    Cab

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    meta

    l ta

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    lead

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    Cab

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    Outdoor Indoor

    Controlled torque lug

    Non-trackingheat-shrinkableouter insulation

    Heat-shrinkable sheds

    Heat-shrinkablestress-control sleeves

    Stress-relief material

    Solderlessgrounding accessory

    High-voltage sealant

  • 12

    Torque Controlled Lugs for Termination Systems up to 72 kV

    Features

    Torque controlled shear off bolts

    Application Range

    Lugs

    Bene ts

    fast and safe installation excellent electrical performance excellent mechanical performance easy installation with standard box

    spanner

    pre-engineered design for perfect t Cu and Al conductors up to 1200 mm2

    Variety of different palms available Body made of tinned aluminium

    alloy

  • 13

    Cable lug with 1-hole palm(EPPA-052-X/Y)

    Cable lug with 2-hole palm(EPPA-051-X/Y)

    Cable lug with rod

    Cable lug with 4-hole palm (NEMA pad)(EPPA-054-X/Y)

    X Diameter over cable conductorY Diameter over cable insulation

    X Diameter over cable conductorY Diameter over cable insulation

    X Diameter over cable conductorY Diameter over cable insulation

    X Diameter over cable conductorY Diameter over cable insulation

    Dimension:

    L = 190 mm D = 18 mmA = 100 mm E = 25 mmB = 50 mm F = 64 mm

    Dimension:

    L = 190 mm D = 18 mmA = 100 mm E = 25 mmB = 27.5 mm F = 64 mmC = 45 mm

    Dimension:

    Rod 30 mm (EPPA-050-X/Y)L = 190 mm A = 100 mmF = 64 mm = 30 mm

    Rod 40 mm (EPPA-053-X/Y)L = 264 mm A = 125 mmF = 106 mm = 40 mm

    Rod 50 mm (EPPA-061-X/Y)L = 264 mm A = 125 mmF = 106 mm = 50 mm

    Dimension:

    Contact plate 100 mm x 100 mmL = 232 mm D = 14.5 mmA = 100 mm E = 25 mmB = 27.5 mm F = 112 mmC = 45 mm

    Contact plate 80 mm x 80 mmL = 212 mm D = 14.5 mmA = 80 mm E = 25 mmB = 17.5 mm F = 112 mmC = 45 mm

  • 14

    Dry Self-Supporting Outdoor Termination OHVT up to 145 kV

    Application

    The dry self-supporting termination is designed for voltage classes up to 145 kV and operation under severe environmental conditions. It is free from any insulating liquid or gel. Polymeric insulated cables of various designs can be adopted with respect to shielding and metal sheath. The polymeric housing with long creepage length covers extreme pollution levels according to IEC 60071-1 1996, IEC 60071-2 1996 and IEEE-1313.1-1996. Its mechanical performance is similar to conventional oil- lled terminations with composite housing.

    The termination is easily separable and consists of a plug-in part and an epoxy resin insulator protected with directly moulded silicone shed hous-ing. Due to the short cable cutback dimensions of the plug-in the time required to install the termination is very short and can be further reduced in case of short cable links by pre-in-stalling the plug-in on the shop oor.

    The plug-in is similar to the plug-in used with Tycos dry switchgear/ transformer termination.

    Features

    Dry interface, no oil- lling Self-supporting Pre-fabricated and factory tested

    silicone rubber stress control Torque-controlled multi-contact

    conductor bolt Fast and simple installation combin-

    ing GIS plug-in technology with polymeric insulators

    No special tools required to install the termination

    Isolated cable gland for sectionali-sation

    Long creepage length Type tested according to IEC 60840

    OHVT-145D

    Highest Voltage UM kV 145

    Lightning Impulse Voltage kV 650

    Length mm 1750

    Cantilever Force N 5000

    Flashover Distance mm 1320

    Creepage Distance mm 4495

    Pollution Level (IEC 60 137; 1995, VDE 0674, part 5) IV

    Weight approx. kg 130

    Max. Conductor Size Cu/Al approx. mm2 1200

    Outer Diameter Cable Insulation mm ) 74

    Outer Diameter Cable Oversheath mm ) 99

    Technical Data

  • 15

    Major Design Elements

    The polymeric insulator (3) with embedded multi-contact electrode is attached to the support structure through the base plate (6) and the support insulators (7).The torque-controlled shear-off bolt connector (2) with multi contacts ts the cable conductor. The connector is suitable for stranded aluminium and copper conductors and can be modi ed to accept solid conductors as well. No special tool is required to install the connector.

    The silicone rubber stress cone (4) provides the electrical eld control and can easily be applied on the cable without tools owing to its excellent elasticity.

    A metal spring-loaded compression ring (5) presses the rubber stress cone into the specially shaped interior of the insulator housing, ensuring a uniform contact pressure and electri-cally sound interface.

    The cable outer serving is adapted through a gland system (8), which addresses the individual shielding and armouring. The gland system also secures the cable.

    1 Upper metal tting2 Mechanical connector3 Resin body with silicone shed

    housing4 Stress cone5 Spring-loaded compression ring6 Base plate7 Support insulators8 Gland and sealing

    1

    2

    3

    4

    5

    6

    7

    8

  • 16

    Outdoor Composite Termination OHVT for 123 kV up to 170 kV

    Application

    The termination is designed forvoltage classes up to 170 kV and tooperate under severe environmentalconditions. Polymeric insulatedcables of various designs can beadopted with respect to shielding andmetal sheath. Composite housingswith different creepage lengths upto 50 mm/kV are available coveringthe most common and also extremepollution levels according toIEC 60071-1 1996, IEC 60071-2 1996and IEEE-1313.1 1996.

    Features

    Pressure-tight and light weight composite housing

    Pre-fabricated and factory tested Si-rubber stress cone

    Torque-controlled conductor bolt H/S components used for sealing No special tools required to install

    the termination Si-oil lling ( lling from the top) Isolated base plate for sectionali-

    sation Fittings made of corrosion resistant

    alloy Type tested according to IEC 60840

    and IEEE 48 standards

    OHVT-145 OHVT-170

    Highest Voltage UM kV 145 170

    Lightning Impulse Voltage kV 650 750

    Length mm 1880 2100

    Diameter over sheds mm 294 355

    Cantilever Force N 5000 5000

    Flashover Distance mm on demand on demand

    Creepage Distance mm on demand on demand

    Pollution Level (IEC 60 137; 1995, VDE 0674, part 5) II IV

    Oil volume approx. l 35 50

    Weight approx. kg 120 160

    Max. Conductor Size Cu/Al approx. mm2 1200 1200

    Outer Diameter Cable Insulation mm ) 90 ) 108

    Outer Diameter Cable Oversheath mm ) 110 ) 119

    Technical Data

  • 17

    Major Design Elements

    The pressure-tight composite housing (4) is made of a glass bre reinforced resin GFR tube with silicone rubber sheds moulded INSITU to the tube. The ttings (3) and the base plate (7) are made of non-corrosive alloy.

    To t the cable conductor, mechanical connectors with torque-controlled shear-off bolts (1) or crimp-type connectors are available. The connec-tor is suitable for stranded aluminium and copper conductors and can be modi ed to accept solid conductors as well. No special tool is required to install the mechanical connector. Heat-shrinkable polymeric tubing containing oil-resistant sealant encap-sulates the connector barrel and the polymeric insulation transition.

    The silicone rubber stress cone (6) provides the electrical eld control and can easily be applied without tools owing to its excellent elasticity.

    The interface between stress cone, cable insulation and inner GFR hous-ing is lled with silicone oil (5) which could be easily lled from the top.

    The cable outer serving is adapted through a gland system (9), which addresses the individual shielding and armouring of the cable. Heat shrink-able tubing is used to seal the cable gland.

    Support insulators (8) are supplied for sectionalisation and cross-bonding, when separate grounding is required.

    1 Connector (mechanical or crimp)2 Sealing system3 Upper Metal tting4 Composite housing5 Oil- lling6 Stress cone7 Base plate8 Support insulators9 Gland and sealing

    1

    2

    3

    4

    5

    6

    7

    8

    9

  • 18

    D

    D

    L

    B

    C

    16

    44,4 100

    27,844,4100

    14,3

    D1

    C1 C2

    D2

    L

    D1B1 D2 B2

    D

    C C

    D

    D BD

    L

    Connectors for Outdoor Terminations up to 145 kV

    Description D B C L Reference

    ROD 30 2631 29 85 193 SIML-0-0707021-1

    ROD 40 3641 32 92 200 SIML-0-0707121-1

    ROD 50 4651 25 94 207 SIML-0-0718671-1

    Dimensions in mm

    Terminal Pad (NEMA)

    Straight Rod

    Description D1 D2 B1 B2 C1 C2 L Reference

    ROD 30/20 2631 1621 84 66 85 70 165 SIML-0-0706684-1

    ROD 30/25 2631 2126 84 66 85 70 165 SIML-0-0706636-1

    ROD 30/35 2631 3136 84 84 85 85 180 SIML-0-0706949-1

    ROD 40/20 3641 1621 102 66 92 70 172 SIML-0-0706700-1

    ROD 40/25 3641 2126 102 66 92 70 172 SIML-0-0706635-1

    ROD 40/30 3641 2631 102 84 92 85 187 SIML-0-0706655-1

    ROD 40/35 3641 3136 102 84 92 85 187 SIML-0-0706663-1

    ROD 50/20 4651 1621 112 66 92 70 174 SIML-0-0712016-1

    ROD 50/25 4651 2126 112 66 92 70 174 SIML-0-0716341-1

    ROD 50/30 4651 2631 112 84 92 85 189 SIML-0-0711000-1

    ROD 50/35 4651 3136 112 84 92 85 189 SIML-0-0711002-1

    ROD 50/40 4651 3641 112 102 92 92 196 SIML-0-0711001-1

    Dimensions in mm

    Straight Transition Rod

    Description D B C L Reference

    ROD 30 2631 84 85 180 SIML-0-0706684-1

    ROD 40 3641 92 102 195 SIML-0-0706685-1

    Dimensions in mm

  • 19

    C1C2

    D2D1

    D1

    D2 B2B1

    L

    B1B2

    D2 D2 D2

    C2

    C1

    L

    D1D1

    B3

    B

    C1C2

    D1

    D2D2

    C3C4

    D2

    L1

    L2

    D1

    T-Rod

    Twin Straight Rod

    Description D1 D2 B C1 C2 C3 C4 L1 L2 Reference

    TWIN T ROD50/30

    4651 3641 100 136 94 134 84 185 171 SIML-0-0706684-1

    TWIN T ROD 50/35

    4651 3136 100 136 94 134 84 185 171 SIML-0-0706636-1

    TWIN T ROD 50/40

    4651 3641 105 145 94 145 92 186 195 SIML-0-0706949-1

    Dimensions in mm

    Twin T-Rod

    Description D1 D2 B1 B2 C1 C2 L Reference

    T-ROD 30/20 2631 1621 84 66 124 70 166 SIML-0-0716192-1

    T-ROD 30/25 2631 2126 84 66 124 70 166 SIML-0-0706686-1

    T-ROD 30/30 2631 2631 84 84 140 85 182 SIML-0-0706627-1

    T-ROD 30/35 2631 3136 84 84 140 85 182 SIML-0-0706638-1

    T-ROD 30/40 2631 3641 84 102 143 92 195 SIML-0-0706667-1

    T-ROD 40/20 3641 1621 92 66 131 70 182 SIML-0-0716198-1

    T-ROD 40/25 3641 2126 92 66 131 70 182 SIML-0-0716106-1

    T-ROD 40/30 3641 2631 92 84 146 85 197 SIML-0-0706624-1

    T-ROD 40/35 3641 3136 92 84 146 85 207 SIML-0-0706623-1

    T-ROD 40/40 3641 3641 92 102 151 92 207 SIML-0-0706622-1

    T-ROD 50/20 4651 1621 94 66 135 70 191 SIML-0-0716203-1

    T-ROD 50/25 4651 2126 94 66 135 70 191 SIML-0-0716342-1

    T-ROD 50/30 4651 2631 94 84 151 85 207 SIML-0-0716342-1

    T-ROD 50/35 4651 3136 94 84 151 85 207 SIML-0-0716204-1

    T-ROD 50/40 4651 3641 94 102 158 92 214 SIML-0-0706664-1

    Dimensions in mm

    Description D1 D2 B1 B2 B3 C1 C2 L Reference

    TWIN STRAIGHTROD 50/30

    4651 3641 184 100 112 94 85 214 SIML-0-0716192-1

    TWIN STRAIGHTROD 50/35

    4651 3136 184 100 122 94 85 214 SIML-0-0706686-1

    TWIN STRAIGHTROD 50/40

    4651 3641 207 105 112 94 85 230 SIML-0-0706627-1

    Dimensions in mm

  • 20

    Dry Compact Switchgear & Transformer Termination PHVS & PHVTfrom 72 kV up to 145 kV

    Application

    The dry compact switchgear termina-tion for voltage classes up to 145 kV is designed to be installed in cable entry housings of gas-insulated switchgear (GIS). It complies with IEC 62271-209 standard, which essentially speci es the interfaces between the termina-tion and the switchgear.Therefore the termination will t into all GIS complying with IEC 62271-209.An adapter is available to match the dimensions of wet (oil- lled) type terminations, which are also speci ed in IEC 62271-209.

    The termination operates in SF6 but also in insulating liquids like trans-former oil. A corona shield at the top of the termination then provides the necessary shielding of the terminal.The termination is easily separable and consists of a plug-in part and an epoxy resin insulator. The insulatorcan be installed by the GIS or trans-former manufacturer already at the factory saving installation time onsite and reducing the risk of contamina-tion of the cable entry housing. In case of short cable links and due to the short length and light weight of the plug-in part it can be also pre-installed by the cable manufacturer further reducing the time required to install a substation.

    Features

    Dry interfaces, no oil- lling Dimensions comply with

    IEC 62271-209 Pressure-tight resin housing Operates in SF6 and insulating

    liquids Pre-fabricated and factory tested

    Si-rubber stress cone Torque-controlled multi-contact

    conductor bolt No special tools required to install

    the termination Isolated cable gland for sectionali-

    sation Type tested according to IEC 60840

    and IEC 62271-209 standards

    PHVS-145 PHVT-145

    Highest Voltage UM kV 145 145

    Lightning Impulse Voltage kV 650 650

    Length (with IEC Adapter) mm 470 (757) 470 (757)

    Weight approx. (with IEC Adapter) kg 38 (42) 38 (42)

    Operating Pressure SF6 bar 26

    Max. Conductor Size Cu/Al approx.(optional) mm2

    800 (1200)

    800 (1200)

    Outer Diameter Cable Insulation mm 74 74

    Outer Diameter Cable Oversheath mm 99 99

    Technical Data

  • 21

    62271-209)

    62271-209)

    1

    2

    4

    5

    67

    8

    3

    Major Design Elements

    The epoxy-resin insulator (4) with embedded multi-contact electrode forms the gas pressure-tight interface between GIS or transformer cable entry and the plug-in part of the termination. It is attached to the cable entry housing with the xing ring (7).

    The torque-controlled shear-off bolt connector (3) with multi-contacts ts the cable conductor. The connector is suitable for stranded aluminium and copper conductors and can be modi ed to accept solid conductors as well. No special tool is required to install the connector.

    The silicone rubber stress cone (5) provides the electrical eld control and can easily be applied without tools owing to its excellent elasticity.

    A metal spring-loaded compression ring (6) presses the rubber stress cone into the specially shaped interior of the resin housing, ensuring a uni-form contact pressure and electrically sound interface.

    A corona shield (1) can be easily attached to the termination for use in insulating liquids. Compared with IEC 60859 wider clearances apply in this application.

    The cable outer serving is adapted through a gland system (8), which addresses the individual shielding and armouring. The gland system also secures the cable.

    An adapter (2) can be used to match the dimensions of wet type switch-gear and transformer terminations which makes the termination an ideal choice for replacing oil- lled termina-tions.

    1 Corona Shield2 Adapter (optional)3 Connector (mechanical)4 Resin housing5 Stress cone6 Spring-loaded compression ring7 Fixing ring8 Gland and sealing

  • 22

    Application

    The switchgear termination for volt-age classes up to 170 kV is designed to be installed in cable entry housings of gas-insulated switchgear (GIS). It complies with IEC 62271-209 and IEEE 1300 standards, which essen-tially specify the interfaces between the termination and the switchgear. Therefore the termination will t into all GIS complying with these stand-ards.

    The termination operates in SF6 but also in insulating liquids like trans-former oil. A corona shield at the top of the termination then provides the necessary shielding of the terminal.

    Features

    Si-oil lling (no need for heating before lling)

    Dimensions comply withIEC 62271-209 and IEEE 1300

    Pressure-tight resin housing Operates in SF6 and insulating

    liquids Pre-fabricated and factory tested

    Si-rubber stress cone Torque-controlled conductor bolt No special tools required to install

    the termination Isolated cable gland for sectionali-

    sation Type tested according to IEC 60840,

    IEC 62271-209 and IEEE 1300 standards

    SHVT-170 THVT-170

    Highest Voltage UM kV 170 170

    Lightning Impulse Voltage kV 750 750

    Length mm 757 757

    Cantilever Force N 6500 6500

    Creepage Distance mm 650 650

    Oil volume approx. l 12 12

    Weight approx. kg 92 92

    Operating Pressure SF6 bar 26

    Max. Conductor Size Cu/Al approx. mm2 1200 1200

    Outer Diameter Cable Insulation mm 84 84

    Outer Diameter Cable Oversheath mm 105 105

    Technical Data

    Switchgear & Transformer Termination SHVT & THVT for 72 kV up to 170 kV

  • 23

    62271-209)

    62271-209)

    1

    2

    4

    5

    6

    7

    8

    3

    Major Design Elements

    The epoxy-resin insulator (3) with embedded electrode forms the gas pressure-tight interface between GIS or transformer cable entry and the oil- lled cable compartment of the termination. It is attached to the cable entry housing with the xing ring (6).

    To t the cable conductor, torque-controlled shear-off bolt connector (2) or crimp-type connectors are available. The connector is suitable for stranded aluminium and copper conductors and can be modi ed to accept solid conductors as well. No special tool is required to install the mechanical connector. The exible double sealing system is installer-friendly and ensures persistent leak tightness of the top assembly. Heat shrinkable polymeric tubing contain-ing oil-resistant sealant encapsulates the connector barrel and the poly-meric insulation transition.

    The silicone rubber stress cone (5) provides the electrical eld control and can easily be applied without tools owing to its excellent elasticity.

    The interface between stress cone, cable insulation and inner GFR housing is lled with silicone oil (4) through a lling nozzle at the base plate.

    The cable outer serving is adapted through a gland system (8), whichaddresses the individual shielding and armouring of the cable. Heat shrink-able tubing is used to seal the cable gland.

    1 Corona shield (THVT only)2 Connector (mechanical or crimp)3 Resin housing4 Oil- lling5 Stress cone6 Fixing ring7 Base Plate8 Gland and sealing

  • 24

    Join

    ts

  • 25

    Joints from 42 kV up to 72 kV

    Application, Features 26

    Connectors for Joints 29

    Joints up to 170 kV

    Inline and Shield-Break Joints 30

  • 26

    Application

    The elastomeric Raychem joints from 42 kV up to 72 kV are suitable for all type of polymeric cables and can accommodate various cross-bonding shield break and external grounding arrangements.

    Features

    Quick cable preparation. Simpli ed installation:

    No specialists required. A quali ed medium-voltage jointer will be trained in one day.

    Pre-engineered wall thickness:All product dimensions are set and checked at the factory before the product is shipped to the eld.

    Time savings:Due to short installation time out-ages are kept to a minimum in repair situations.

    High reliability:The combination of long experience and rigorous testing to international standards leads to high joint reli-ability.

    Joints for Polymeric Insulated Cables EHVS from 42 kV up to 72 kV

  • 27

    Major Design Elements

    Designed for easy jointing:The Raychem joint design comprises of a connector that allows even large cross-sections to be jointed and two dual-wall, heat-shrinkable sleeves. A heavy-walled co-extrusion of two layers of red insulation forms the inner sleeve. The outer sleeve consists of a thick layer of red insulation co-extrud-ed under a black outer conductive layer which acts as the joint screen.

    Kit Content:The set of pre-engineered compo-nents and the Raychem connector require no special installation tools. After placing the heat-shrinkable components over the cable end, the connector is installed by tightening the special bolts, which shear off cleanly when the correct contact force is reached. Each sleeve in turn is placed over the connector area and shrunk down. Copper shielding mesh and an adhesive-coated outer sleeve for water sealing then complete the joint.

    Controlled-torque Connector:The connector design allows cables to be jointed without special tools, heat treatment as dressing/ ling after installation. Shear-head bolts ensure a pre-engineered electrical connection. The shear-head bolts break off at a pre-determined level below the outer surface of the connector, at a de ned torque. This ensures the correct con-tact pressure is reached every time. The stable voltage drop provided by this concept has been demonstrated in eld installations which closely follow the predictions of long-term load-cycling tests.Comprehensive quali cation proce-dures like IEC 61238-1996 and ANSI 119.4 1993 prove the excellent long-term performance.

  • 28

    Electrical Stress Control:A material with stress adjusting characteristics is applied onto the connector and cable screen ends. This heat-shrinkable sleeve incorporates a conductive coating in the connector area which equalizes potential in the manner of a Faraday cage. It extends over the dielectric to accommodate possible insulation shrink-back.

    Cross-bonding / shield break:The use of heat-shrinkable sleeves for stress control, insulation, and screen-ing provides a location for the shield break at the end of the joint.

    Outer Sealing:The cable oversheath is replaced with a thick-wall heat-shrinkable insulating sleeve, which provides the required dielectric strength and create an effective water seal and corrosion protection.

    Elastomeric Technology:Two dual-wall, heatshrinkable elas-tomeric sleeves shrink rapidly and deliver pre-engineered, uniform layers of thick insulation. The outer layer shrink to the pre-determined diam-eter and the elastomeric inner part con rms tightly to the joint.

    42 kV 52 kV 72 kV

    Joints

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  • 29

    Torque Controlled Connectors for Joints up to 72 kV

    Features

    Torque controlled shear off bolts fast and safe installation excellent electrical performance excellent mechanical performance easy installation with standard box

    spanner

    Application Range pre-engineered design for perfect t Cu and Al conductors Up to 1200 mm2

    Connectors Straight and size transition type Body made of aluminium alloy

    Mechanical connector for straight connection

    X Diameter over cable conductorY Diameter over cable insulation

    Dimension:

    L = 130 mmL = 180 mm

    (EPPA-047-X/Y-L)

    Mechanical connector for size transition

    X1/X2 Diameter over cable conductorY1/Y2 Diameter over cable insulation

    Dimension:

    L = 130 mmL = 180 mm

    (EPPA-047-X1/Y1-X2/Y2-L)

    Mechanical connector for cableswith small insulation thickness

    X1/X2 Diameter over cable conductorY1/Y2 Diameter over cable insulation

    Dimension:

    L = 180 mmL = 230 mm

    (EPPA-063-X1/Y1-X2/Y2-L)

  • 30

    Application

    The joint is a pre-fabricated three-piece design for voltages from 123 kV up to 170 kV. Polymeric insulated cables of various designs can be adopted with respect to shielding and metal sheath.

    Features

    Pre-fabricated three-piece joint design

    Torque-controlled conductor sleeves Integrated moisture barrier using

    H/S components Short cut-back dimensions No special tools required to install

    the joint Can adapt shield-break applications Cable size transition is possible Factory tested Si-rubber parts Type tested according to IEC 60840

    and IEEE 404 standards

    EHVS-145-IL EHVS-170-IL EHVS-145-SB EHVS-170-SB

    Highest Voltage UM kV 145 170 145 170

    Lightning Impulse Voltage kV 650 750 650 750

    Length mm 1500 1900 2000 2400

    Diameter mm 195 240 195 245

    Weight approx. kg 40 60 45 75

    Max. Conductor Size Cu/Al approx. mm2 1200 1200 1200 1200

    Outer Diameter Cable Insulation mm ) 75 ) 84 ) 75 ) 108

    Outer Diameter Cable Oversheath mm ) 105 ) 105 ) 105 ) 140

    IL: Inline JointSB: Shield Break Joint

    Technical Data

    Inline and Shield-Break Joint EHVS for 123 kV up to 170 kV

  • 31

    2

    3

    9

    11

    12

    4

    Major Design Elements

    The joint consists of connector (1), cable adapters (2) including stress cones and main joint body (3) con-taining Faraday cage (7) and outer serving by heat-shrink technology (9,12). The conductors of the cable are connected by a mechanical connec-tor sleeve (1) using torque controlled shear-off bolts. The connector sleeve is suitable for stranded aluminium and copper conductors but can be easily modi ed to accept solid conductors as well. The Si-rubber cable adapters (2), accommodating the various cable insulation diameters, build up the connection area to an almost constant diameter. This allows to cover dif-ferent cable cross-sections with just one main insulation joint body (3). Therefore cross-section transitions are possible without any extra compo-nents.

    No extra tooling is needed to push-on the Si-rubber cable adapters (2) and the Si-rubber joint main body (3) due to its excellent elasticity.

    A metal shielding clamp (7) on top of the connector ensures perfect heat transmission and a smooth interface t. The xing rings (6) keep the cable adapter and the cable dielectric in position.

    During the installation the main body is parked on the over sheath of the cable. This keeps the cut back length and cable preparation time as short as possible. Mechanical solderless con-nector technologies (8) are used to connect metal shields copper wires, metal sheath and CAS. Heat-shrink technologies (9,12) replace the cable serving and the moisture barrier. The joint concept is similar for the shield break joints, despite the shield continuity.Special sealant components make it possible to use double-insulatedground leads, and thereby to utilise the proven heat-shrink technology.

    1 Mechanical connector 2 Adapter 3 Main body 4 Stress cone 5 HV electrode 6 Fixing ring 7 Metal shielding clamp 8 Solderless shield connection 9 Conductive tubing 10 Copper mesh 11 Insulating tubing 12 Outer protection with integrated

    moisture barrier

    EHVS-IL (Inline Joint)EHVS-SB (Shield Break Joint)

    5

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  • 32

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    Connection Boxes

    Link Boxes 34

    Add-on Kits for 145 kV Cable Accessories 37

  • 34

    Application

    Single point bonding Mid point grounding Direct grounding Grounding through SVL Cross bonding and transposition

    Features

    Compact design Stainless steel Hermetically sealed 1-phase and 3-phase boxes Sheath voltage limiters (SVL) IP65 / IP 68 Removable links For coaxial cable or single core

    cable Voltage withstand according to

    IEC 60840 Annex H

    Link BoxesCross bonding and sectionalisation for high-voltage cable systems

  • 35

    Link boxes and sheath voltagelimiters

    Link boxes are used with cable joints and terminations to provide easy access to the screen of HV cables for testing purposes and to reduce induced voltages building up the sheath due to load and short circuit currents.

    Lightning and switching operations may cause transient over voltages on the cable sheath. Sheath voltage limiters (surge arresters) may be integrated into the link boxes in order to limit these over voltages.

    Depending on the application differ-ent link boxes are available.

    Mechanical design

    Made of stainless steel 1-phase and 3-phase link boxes With and without SVL Coaxial cables entry or single core

    cable entry Removable links Compact design available

    (no removable links) Hermetically sealed

    Tight up to a water level of 5 m Lugs and bonding cables sealed

    inside and outside the link box with heat shrink tubes coated with hot melt adhesive

    Suitable for Single point bonding Mid point grounding Direct grounding Grounding through SVL Cross bonding and transposition

    Electrical design

    Cross section of links up to 300 mm2

    Uc = 3 kV of 6 kV SVL Short circuit current withstand 1 s

    31.5 kA BIL phase to ground / phase to

    phase 40 kV

    Application

    Installation in pits or vaults and on structures or poles

  • 36

    Description Comment DimensionsLxWxH (mm)

    Special properties

    HVLB-GND-0/4-41-1PH-4WAY 1-Phase Link Boxfor Direct Grounding Assembly(4WAY)

    496x862x320 4 cable entries, IP68, 3 mm stainless steel, removable links, 300 mm2 tinned copper links, BIL 40 kV, short circuit current 31.5 kA/1 s

    HVLB-GND-1/6 1-Phase Link Boxwith 1 kV SVL Assembly(6WAY)

    340x725x293 6 cable entries, 1 kV SVL, compact design, no removable links, stainless steel

    HVLB-GND-6/4-41-1PH-4WAY 1-Phase Link Boxwith 6 kV SVL Assembly(4WAY)

    496x862x320 4 cable entries, IP68, 3 mm stainless steel, removable links, 300 mm2

    tinned copper links, 6 kV SVL, BIL 40 kV, short circuit current 31.5 kA/1 s

    HVLB-GND-0/4-41-3PH 3-Phase Link Boxfor Direct Grounding Assembly

    469x725x320 IP 68, 3 mm stainless steel, remov-able links, 300 mm2 tinned copper links, 6 kV SVL, BIL 40 kV, short circuit current 31.5 kA/1 s

    HVLB-GND-1/3 3-Phase Link Boxwith 1 kV SVL Assembly

    310x310x255 1 kV SVL, compact design, no removable links, stainless steel

    HVLB-GND-6/3 3-Phase Link Boxwith 6 kV SVL Assembly

    310x310x255 removable links, 240 mm2 tinned copper links, 6 kV SVL, stainless steel, compact design

    HVLB-GND-6/4-41-3PH 3-Phase Link Boxwith 6 kV SVL Assembly

    496x725x320 IP 68, 3 mm stainless steel, remov-able links, 300 mm2 tinned copper links, 6 kV SVL, BIL 40 kV, short circuit current 31.5 kA/1 s

    HVLB-CRB-0/3-50-3PH 3-Phase Link BoxCross Bondingfor Direct Grounding Assembly

    355x883x621 coaxial cable entry, IP 68, 3 mm stainless steel, removable links, 300 mm2 tinned copper links, BIL 40 kV, short circuit current 31.5 kA/1 s

    HVLB-CRB-6/3-50-3PH 3-Phase Link BoxCross Bondingwith 6 kV SVL Assembly

    355x883x621 coaxial cable entry, IP 68, 3 mm stainless steel, removable links, 300 mm2 tinned copper links, 6 kV SVL, BIL 40 kV, short circuit current 31.5 kA/1 s

    EPPA-055-0/1 1-Phase Link Boxfor Direct Grounding Assembly

    300x190x165 compact design,no removable links

    EPPA-055-3/1 1-Phase Link Boxwith 3 kV SVL Assembly

    300x190x165 3 kV SVL, compact design,no removable links

    EPPA-055-6/1 1-Phase Link Boxwith 6 kV SVL Assembly

    300x190x165 6 kV SVL, compact design,no removable links

    EPPA-055-0/3 3-Phase Link Boxfor Direct Grounding Assembly

    310x310x255 compact design,no removable links

    EPPA-055-3/3 3-Phase Link Boxwith 3 kV SVL Assembly

    310x310x255 3 kV SVL, compact design,no removable links

    EPPA-055-6/3 3-Phase Link Boxwith 6 kV SVL Assembly

    310x310x255 6 kV SVL, compact design,no removable links

    Available Link Boxes

  • 37

    Application:

    Add-on kits for HV cables with integrated glass bres are available for all Raychem 145 kV terminations and joints. The add-on kits include all required components to reliably seal the cable and the glass bre outlet as well as suitable tubes to protect the sensitive steel pipes carrying the glass bres. The standard kit can be used for cables with up to two individual steel pipes. Glass bre splicing kits may be included in the add-on kits as well. These kits are able to handle up to 12 individual glass bres per steel pipe. The commonly used FOSC 500 splicing kit is able to take two steel pipes so up to 24 glass bres can be spliced with this splice box. The box is isolated and is therefore suitable for cross bonding joints as well.

    The glass bre outlet is arranged straight, which means the pipe doesnt need to be fold back. This saves the pipe from being snapped off because its smallest permitted bending radius usually is bigger than the diameter of the power cable.

    For more details please contact your relevant Sales Representative.

    Add-on Kits for 145 kV Cable Accessories

  • 38

    Inst

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  • 39

    Installation & Tools

    Installation, Training and Supervision 40

    Installation Requirements 41

    Toolbox for the installation ofHV Cable Accessories 45

  • 40

    Installation, Training and Supervision

    Tyco Electronics Raychem is an independent supplier of HV cable accessories. We provide our products world wide to utilities having their own installation

    crews contractors providing installation

    services to utilities and industrial customers

    cable manufacturers

    We are able to offer following services: Installations (accessories only) Trainings (on-site and in-house) Supervisions

    InstallationsTyco Electronics has got well trained and experienced jointers which are able to carry out installation at construction sites. Usually they are supported by local helpers provided by the contractor or the local utility.In case there are no trained jointers available locally ordering installation services from us is the rst choice.

    TrainingJointers with 5 years or more experi-ence in HV cable preparation may be trained on-site during an installation. Less experience jointers should be rst trained in our labs. In both cases well experienced supervisors demon-strate how to install our products in order to ensure the high performance expected to be enjoyed over the whole life time of our products.At the end of the training the jointers will be able to carry out installations without or at least with a minimum of help provided by our supervisors.

    SupervisionJointers, which have been trained by Tyco Electronics supervisors prior to an installation but havent yet got suf- cient on-site experience in installing Tyco Electronics accessories, may need the help of a supervisor on-site. We recommend ordering this service for the rst installations. If ensures that all accessories are installed ac-cording to the instructions provided with the accessories.

    For the installation of the cable accessories the construction side must be prepared before. The installation requirements for the different products are described on the following pages.

  • 41

    Installation Requirements

    Cable accessories from Tyco Electron-ics Raychem GmbH are very reliable in service and offer a long maintenance-free life cycle.

    In order to assure both the installation has to be carried out as described in our installation instruction.

    In addition to the process steps de-scribed in our installation instructions we recommend following commonly accepted installation practice.

    General

    Joints EHVS

    Minimum requirements for the installation

    Access to installation site for motor vehicles / lorries.

    Complete readiness of cable routing. Joints may be directly buried (i.e. in

    a concrete tray) or installed in man holes. The size of the concrete tray or the man hole should be 4 m x 10 m in order to allow the joints to be staggered. In case the joints are to be installed in-plane then size may be reduced to 3 m x 5 m

    Cables to be jointed shall overlap by at least 2 m. Please consult the relevant installation instruction for details.

    Temporary electric lighting at the installation place (spot lights and uorescent lamps)

    Free power sockets 230 V, min. 10 A Ambient temperature at installation

    place shall be 15C min. In case of lower ambient temperature, gas or electric heaters are required.

    Two or more helpers per installation team

    Taking into account the technical complexity of accessories and their installation procedure we strongly recommend installations to be carried out and supervised by well trained and quali ed installers only.

    EHVS Installation

    The sketch besides shows an example for a concrete shelter in which the joints have been staggered. The cable is laid in a cable ducts installed on metal poles of several meters height

    Cable laying and jointing in a concrete duct.

  • 42

    A similar arrangement to the sketch on the previous page is shown below.

    Due to the limited space and two systems to be jointed, the shelter has got two stories.

    The following sketch shows the top view of the two previous arrange-ments. The cables however are ar-ranged in an underground cable duct.

    Terminations OHVT

    Minimum requirements for the installation

    Access to installation site for motor vehicles / lorries.

    Complete readiness of cable routing including xing the cable to the termination platform.

    Depending on the dimension of the termination to be installed the cable end shall project above the termina-tion base plate by 23 meters.

    Temporary electric lighting at the installation place (spot lights and uorescent lamps)

    Free power sockets 230 V, min. 10 A Ambient temperature at installation

    place shall be 15C min. In case of lower ambient temperature, gas or electric heaters are required.

    Two or more helpers per installation team.

    Taking into account the technical complexity of accessories and their installation procedure we strongly recommend installations to be carried out and supervised by well trained and quali ed installers only.

    Platforms (permanent):

    Platforms have to be strong, tough and rigid enough to withstand all expected mechanical loads taking into consideration the weight of the terminations, dynamic forces caused by short circuit currents, wind loads, icing etc. and temporary loads like those taking effect during installa-tions.

    The support structure shall be equipped with a suf cient number of non-metallic cable cleats xing the cable to the support structure. Spacing between the cable cleats shall be coordinated with the cable manufacturer.

    The max. distance between the termination gland and the nearest cable cleat shall not exceed 1 m.

    The platform, to which the individual base plate of the termination is assembled to, shall be level and preferably horizontal. The mounting holes for the base plate shall be as per provided offer drawings.

    In case the platform is more than 3 m above ground we recommend contacting your relevant Sales Representative to provide you with additional details.

    Scaffolding (temporary):

    The use of scaffolding is strongly recommended. It shall be equipped with fences, handrails, stairs or rm ladders and shall follow common safety rules. The roof ridge shall be solid enough to carry a load of ap-prox. 100 kg (composite insulator).

    The scaffolding shall have 2 levels. The lower level shall be approx. 700 mm below the terminations base plate, the upper level approx. 2 m above the lower one. The oors may be prepared using wooden planks or steel grids and shall be able to carry min. 250 kg/m2.

    Depending on weather conditions the scaffolding may require to be protected from the elements with a tent or tarpaulin. The clearance between the top oor and the roof ridge shall be in the range of 3.0 m. The tarpaulin should be easy to remove to allow the insulator to be lifted over the prepared cable easily.

    The recommended size of the scaffolding is 4 m x 4 m with the termination in the center. In case the terminations are installed side by side the size shall be 8 m x 4 m.

  • 43

    OHVT platforms and scaffolding

    The sketch below shows an example for a platform including the scaffold-ing for 3 terminations assembled side by side.

    Special actions may have to be taken in case the vertical cable span exceeds 3 m. The cable may require more and/or special cable cleats to x the cable reliably.

    Features:Weight-bearing capacity: 250 kg/m2

    Lifting capacity of block and tackle: max. 5000 N

    Weatherproof covering (transparent tarpaulin) from the roof ridge down to the upper level (summer)

    Weatherproof covering (transparent tarpaulin) from the roof ridge down to the bottom level (winter)

    OHVT Mounting

    The terminations base plate shall be mounted on a horizontal steel structure similar to the one shown in the sketch beside:

    Chain block

    2. platform

    Sealing End

    1. platform

    Power Cable

    Cable Support

    Protection Pipe

  • 44

    OHVT Installation with Surge Arrester

    Similar platforms can be used for both, outdoor terminations and surge arresters installed together.

    The clearance between termina-tion and arrester has to follow local regulations. By default it should be 1500 mm.

    Surge Arresters are shown in a sepa-rate chapter of this catalogue.

    Switchgear & Transformer terminationsSHVT, THVT, PHVS, PHVT

    Minimum requirements for the installation

    Access to installation site for motor vehicles / lorries.

    Forklift Complete readiness of cable routing

    including xing the cable to vertical cable duct (if any).

    The cable end shall project above the lower cover of the cable entry box by 1 meter.

    Cable ducts underneath the opening in the ceiling/ oor for the cable shall be xed temporarily only because the cables have to be pulled back by up to 3 meters for cable preparation.

    Temporary electric lighting at the installation place (spot lights and uorescent lamps)

    Free power sockets 230 V, min. 10 A Ambient temperature at installation

    place shall be 15C min. In case of lower ambient temperature, gas or electric heaters are required.

    Two or more helpers per installation team.

    Taking into account the technical complexity of accessories and their installation procedure we strongly recommend installations to be carried out and supervised by well trained and quali ed installers only.

    For questions please contact your relevant Sales representative.

  • 45

    Toolbox for the installation of HV Cable Accessories

    For the installation of the HV Cable accessories we recommend using our toolbox equipped with about 70 different tools (see right column).

    (Cable stripping tool and straight-ening set tool have to be ordered separately, available as an extension set as well)

    For details on how to use the tools during installation please contact your Sales Representative and ask for a price quotation on training/super-vision.

    List of Standard Tools andAuxiliary Materials:

    Cable Saw with Blade Small Sanding Machine Big Sanding Machine Extension Cable Drum Cordless Impact Wrench Drill Machine Set of Fork/Ring Spanners Set of Hexagon Spanners Big Screw Clamp Small Screw Clamp Pinch Bar Big Box Spanner Assembly Small Box Spanner Assembly Big Sliding Caliper Torque Wrench Set of Files Small Sliding Caliper Wood Rasp Set of Dowel Pin Fasteners Big Hammer Small Hammer Club Hammer Plastic Hammer Set of Screw drivers Engineers pliers Edge Cutter Pincers Set of Ring Spanner Halogen Radiator Plastic Tarpaulin Pressing Tool Crane Rope Spirit Level Pipe Cutter Adjustable Wrench Set of Eyelet Pliers Chain Host Metal Saw Set of Drills to unscrew Bolts Set of White Marker Pens Tape Ruler Hook Knife Jacket Removal Tool Carton Abrasive Paper Cleaning Paper Roll Kitchen Foil Roll Package of Latex gloves Slide Rail for Cable Alignment* Bottles with Cleaning Solvent* Cable Knife* Cable Stripper* Screw Tap** Electric Torch** Metal Angle** Precision Angle** Water pump pliers** Set of Mandrel and Chisel** Rolls of Crepe Paper** First Aid Box**

    * Extension Set ** not included but recommended

    Photo of toolbox available from Tyco

    Semicon Stripping and insulation cutting tool

    Cable Straightening Set

  • 46

    Sub

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    Substation

    Surge Arrester 48

    High Voltage Connection System (HVCS) 72

  • 48

    Surg

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  • 49

    Surge Arrester

    Introduction 51

    Application 51

    Bene ts 51

    Design Concept

    I. Single Modules for single column andseries parallel surge arresters 52

    A. Construction 52

    B. Housing material 52

    C. Applications 52

    II. The Single Column Design 53

    III. The Module Series Parallel Design 53

    A. Voltage distribution and stress grading 53

    B. Thermal ageing and partial discharge 53

    C. Comparison between Series Paralleland standard single column design 54

    D. Electrical tests for Series Parallelsurge arrester 54

    E. Advantages of the Series Parallel design 54

    Appropriate Surge Arrester Selection

    I. Electrical performance and housings 55

    II. Surge Arresters for System Voltages 123 kV and 170 kV 56

    III. Surge Arresters for System Voltages 245 kV and 362 kV 58

    IV. Surge Arresters for System Voltages 420 kV and 550 kV 60

    V. Accessories 62

    VI. Transmission Line Surge Arresters for Overhead Poles and Overhead Lines up to 150 kV 68

    Additional Equipment

    Surge Counter 70

    Installations 71

  • 50

    4P11SR396 Series Parallel Surge Arrester

  • 51

    Introduction

    Tyco Electronics Bowthorpe has been manufacturing surge arresters for over 60 years. Our knowledge and experience we use to develop our surge arrester range today.

    Tyco Electronics is well known for their insulation and protection products worldwide. The range of HV surge arresters up to 550 kV and line discharge classes from 2 up to 5 operates in 130 countries in diverse climates from the artic circle to the tropics.

    Since 1988 Tyco Electronics have designed the patented series parallel metal oxide surge arrester which is special in construction and provides many advantages over conventional single column and multiple columns porcelain and polymeric housed arresters. They were designed and tested to meet de ned abnormal service conditions as detailed in Annex A of IEC 60099-4 (1991).

    The special construction of this series parallel surge arrester provides electrical and mechanical properties that cannot be obtained with single or multiple column types. In particular the geometry and unitary construc-tion provides inherent voltage grading that does not require additional grading rings or further correction of the maximum continous operating voltage (Uc) required for arresters of conventional construction.

    For voltages up to 220 kV Tyco Elec-tronics offers two types of Polymeric Single Column Surge Arrester which also have their bene ts based on the construction and design.

    Application

    This range of Silicone Rubber housed surge arresters is applicable for sub-station equipment and transmission lines. Because of their high cantilever strength, they can be used to replace the cable support insulators on HV terminations. This results in simpli- ed installation for HV terminations at reduced cost which is aestheti-cally more acceptabIe to the general pubIic.

    Bene ts

    Low residual voltages High protection margins High TOV performance Inbuilt stress grading along the full length More effective grading per unit length than a single column type Similar stress distribution like single column type, but without stress grading

    ring Resistant against Radial stress based on the gap free Bowthorpe patented

    construction Safe non-shattering short circuit behavior to higher current levels High-energy handling Direct molded housing to prevent moisture ingress Hydrophobic and tracking and erosion resistant silicone housing High pollution performance Excellent cantilever and tensile performance Excellent mechanical, vibration and impact withstand capability Extremely strong mechanical strength Low thermal ageing of varistor insulation Smaller footprint than equivalent single column SA with grading ring Modular design for quick installation and commission Light weight Capable to withstand seismic condition Uniform current sharing Maintenance free Tested in accordance with IEC60099-4 at independent accredited

    laboratories Quality design and manufacturing, ISO 9001 and 14001 compliant

  • 52

    Design Concept

    Many 1-column porcelain housed and non-integrated polymeric housed type surge arresters have some limits. A few of them are the control of uniform stress grading and the radial eld strength which are the most important issues in these surge arrester design types. The high radial eld would lead to discharge in the surge arrester enclosure between the porcelain inside and the metal oxide varistors.

    I. Single Modules for Single Column and Series Parallel Surge Arrester

    A. Construction

    The Tyco Electronics Bowthorpe patented surge arrester construc-tion eliminates the air gap by direct moulding of the silicone rubber hous-ing onto the wrapped ZnO varistor elements and the terminal assembly. The applied ZnO varistors ensure a very good electrical behaviour. The polymeric housing and the shed form ( gure 1a) shows a good performance in salt-fog tests.

    B. Housing material

    Housing material is a service proven formulation of Silicone Rubber. The silicone housing was developed using the knowledge accumulated over 35 years of internal Tyco Electron-ics materials science expertise and experience, resulting in an optimum shed pro le and a material with excel-lent tracking and erosion resistance. This range of Silicone Rubber housed surge arresters has been fully tested to meet the very severe pressure- relief tests.

    C. Application

    The advantages of the construction and the housing material are used for the Tyco Electronics Polymeric Surge Arrester independant if they are build in a single column design or in the series parallel design.

    Figure 1a: Tyco Electronics Bowthorpe surge arrester core and series parallel surge arrester.

    Excellent hydrophobicity

    Safe non-shattering failure mode

    Track and Erosion Resistant

    Corona Ring

    Intermediate metal work

    Insulatedbase

    AluminiumEnd Block

    Silicone RubberHousing

    Heat Sink

    ZnO VaristorElement

    Die Cast Aluminium Sealing End

    Stainless SteelTerminal Block

  • 53

    Figure 1c: Equivalent electric circuit network and the additional capacitance introduced by the series parallel surge

    KeyRMO,X Voltage-dependent resistance of section xCMO,X Capacictance of section xCe, X Stray Capacitance to earth at node xn number of sections

    II. The Single Column Design

    Tyco Electronics offers two types of single column Surge Arrester.

    The construction of the arrester type HSR is manufactured with the above described modules. These arresters are available for voltages up to 132 kV as a class 2 Surge Arrester.

    The type named PCA is designed as a class 3 Surge Arrester for voltages from 30 kV up to 220 kV.

    III. The Module Series Parallel Design

    Especially for higher voltages are some features like voltage distribu-tion, stress grading, thermal ageing, partial discharge and the weight important for the design of the Surge Arrester. Tyco Electronics developed the Module Series Parallel Design to build up the advantages for these higher voltages.

    A. Voltage distribution and stress grading

    The voltage distribution is largely governed by the surge arrester geometry and intermediate plates. The intermediate connection plates of the series parallel surge arresters provide additional natural grad-ing capacitance. The intermediate connection plates have stray capaci-tances which cascade and shunt to earth. Furthermore, the resistance and capacitance of the non-linear varistors also provide voltage grading.The equivalent cascade capacitance network (Fig. 1c) gives more uniform electric eld distribution when com-pared it with standard single column porcelain or non-porcelain house surge arrester with or without grading ring. Intermediate connecting plates assist the reduction in radial stress at extremely high voltage sections.The overall geometry of the modular surge arrester is such that both radial and longitudinal voltage stress was at an acceptable value at an extremely high system operating voltage.

    B. Thermal ageing and partial discharge

    An exponential longitudinal voltage grading of a surge arrester is undesir-able phenomenon for varistor disks especially for those which are in top of the Surge Arrester. Low energy ionisation of the parallel air gap due to the high electrical stress would lead to ageing and failure of the varistor insulation. It has been established that partial discharge activity in close proximity to metal oxide varistors will lead to rapid ageing and premature failure. Therefore, the conventional single column arrester requires a grading ring for the additional reasons other than uneven eld or thermal considerations.

    Equivalent circuit network (Fig. 2a) can only handle the varistor element in its linear model either before or after the threshold turn on point.

    For the former, varistors have high resistance and its capacitance that dictates the surge arrester voltage grading. Beyond the turn on point the varistors have low resistance and this dominates the voltage grading. Further more for the former case, although the varistor or varistors are seeing high stress, the equivalent network as shown in gure 2a, has high source impedance (Z). Under these conditions the voltage across the varistor will collapse as soon as any signi cant current commences to ow.The high equivalent source imped-ance effectively limited the voltage and current that can be applied to the varistor elements located in top surge arrestor section high stress region. It is in this context that further consideration must be given to actual ageing mechanism.

    Thermal ageing of the varistor would be caused by the lack of self limiting under the combination of high stress and low source impedance. The series parallel surge arrester design has eliminated both, thermal and partial discharge ageing to the metal oxide arrester.

    The Series Parallel surge arrester has no internal air gaps and therefore requires no grading ring to avoid internal ionisation.Figure 2b shows the coaxial circuit approximation model and gure 2c shows typical results obtained and con rmed the near uniform longitu-dinal voltage stress distribution. The Series Parallel surge arrester does not require external means such as grading rings, to aid the voltage distribution.

    Figure 1b: Single column surge arresterand core in cage design (type PCA)

    Aluminium End Fitting

    Cage Design

    Moulded Silicone Sheds

    ZnO Blocks

    Pedestal Base

  • 54

    C. Comparison between seriesparallel and single column design

    There are differences and similarities between the eld plot to a standard single column porcelain house surge arrester and the Series Parallel design. They are summarized as follows: The Series Parallel arrester has more

    effective grading per unit length than the single column type

    Specially a Series Parallel 4P type exhibits similar stress distribution to the IEC example calculations, but without use the oversize diameter voltage grading rings

    Radial stress is an issue for many por celain housed design due to the inbuilt air gap between the varistor and the housing inner wall but not for the gap free (integrated housing) Tyco Electronics patented construction

    D. Series Parallel surge arrester electrical tests

    The following standard IEC routine testing for every series parallel surge arrester units: Reference voltage measurement Partial discharge measurement Leakage current measurement Residual voltage measurement

    In addition, a proprietary internal procedure was introduced to check the current sharing of parallel columns within a series parallel surge arrester. A proprietary process ensures that between parallel columns the lowest practical differences in characteristics can be employed in one complete se-ries parallel surge arrester. Therefore, residual voltages, energy absorption and heat dissipation are shared among the parallel units.

    E. Installation and maintenance ad-vantages of the series parallel design

    Good stress grading without the need of oversize grading ring

    Light weight no heavy lifting equipment is required for installation

    Light weight no heavy duty foundation is required for the surge arrester

    Modular design quick installation and commission

    Lattice structure exceptional strong mechanical strength

    Non shatter of the surge arrester housing transportation easiness

    Non shatter of the surge arrester housing no damage to personal and nearby expensive equipments

    Good pollution performance maintenance free

    Environmental acceptable material maintenance free

    The series parallel design is capable to withstand seismic condition set in the current international standards which warrants reliable maintenance in all regions.

    0 10 20 30 40 50 60 70 80 90 100

    Time (s)

    Current(2.0 kA/div)CH1Current(2.0 kA/div)CH2Current(2.0 kA/div)CH3

    TraceZeros

    Figure 2b: Field plot of series surge arrester using a coaxial circuit approximation model

    Figure 2c: Field plot result of series parallel surge arresterA Varistor non-conductB Varistor partially conductC Varistor fully conduct

    Figure 2a: Equivalent network

  • 55

    Surge Arrester Selection

    SystemVoltage

    (kV)

    RatedVoltage

    (kV)

    LineDischarge

    Class

    LongDurationCurrent

    (A)

    Nominal Discharge

    Current(4/10 s)

    (kA)

    Rated Short CircuitCurrent

    (kA)

    Energy Capability

    at Ur acc. toIEC 60099-4

    (kJ/kV)

    Type Page

    123 84120 3 640 10 65 7.8 PCA 8

    84126 2 450 10 40 4.5 HSR 8

    96126 3 750 10 40 7.0 2PH 8

    96120 4 1100 20 63 10.8 3P 8

    108120 5 1500 20 63 12.5 4P 8

    Neutral Ground 75 2 450 10 40 4.5 HSR 8

    170 132150 3 640 10 65 7.8 PCA 8

    132150 3 750 10 40 7.0 2PH 8

    132150 4 1100 20 63 10.8 3P 8

    132 5 1500 20 63 12.5 4P 8

    Neutral Ground 96 2 450 10 40 4.5 HSR 8

    Neutral Ground 96 3 750 10 40 7.0 2PH 8

    245 180198 3 640 10 65 7.8 PCA 10

    180214 4 920 20 63 10.8 3P 10

    180214 5 1500 20 63 12.5 4P 10

    Neutral Ground 168 3 750 10 40 7.0 2PH 10

    362 240290 4 1100 20 63 10.8 3P 10

    260290 5 1500 20 63 12.5 4P 10

    Neutral Ground 180 3 920 20 63 9.4 3P 10

    420 336-360 4 1100 20 63 10.8 3P 12

    330393 5 1500 20 63 12.5 4P 12

    336360 5 1500 20 63 16.4 5P 12

    550 396-444 5 1500 20 63 12.5 4P 12

    420468 5 1800 20 63 16.4 5P 12

    Electrical Performance

    High current inpulse (4/10 s) 100 kA (for all Surge Arrester types)

    PCA HSR 2PH 3P 4P

  • 56

    Surge Arrester for System Voltages 123 kV and 170 kV

    SystemVoltage

    (kV)

    Ur*

    (kV)

    Uc**

    (kV)

    LineDischarge

    Class

    Max. U res tested with current wave SteepCurrent1/20 s

    Switching surge30/60 s

    Lightning Current8/20 s

    250 A

    (kV)

    1000 A

    (kV)

    5 kA

    (kV)

    10 kA

    (kV)

    20 kA

    (kV)

    10 kA

    (kV)

    123 84 67.2 3 169 180 209 219 240 238

    96 76.8 3 189 201 234 245 268 266

    108 86.4 3 209 222 259 270 296 294

    120 96.0 3 239 254 296 209 339 336

    84 67.0 2 171 183 209 225 248 256

    87 70.0 2 178 192 219 235 259 267

    91 73.0 2 183 197 225 242 266 273

    95 76.0 2 193 208 237 255 281 288

    96 76.8 2 193 208 237 255 281 288

    98 79.0 2 198 213 243 261 288 295

    102 82.0 2 208 224 256 275 303 309

    106 85.0 2 216 232 265 285 314 320

    108 86.4 2 218 235 268 288 317 323

    110 88.0 2 221 237 271 291 321 327

    120 96.0 2 241 259 296 318 350 355

    126 101.0 2 253 272 311 334 369 373

    95 76.0 3 191 203 227 241 261 272

    96 76.8 3 191 203 227 241 261 272

    98 79.0 3 198 210 235 250 271 281

    103 82.4 3 205 218 244 260 281 291

    106 84.8 3 213 226 253 269 291 301

    108 86.4 3 213 226 253 269 291 301

    110 88.0 3 220 234 262 278 301 311

    114 91.2 3 227 242 270 287 311 321

    120 96.0 3 235 249 279 297 321 331

    121 96.8 3 242 257 288 306 311 340

    126 101.0 3 249 265 296 315 341 351

    96 76.8 4 188 198 219 232 249 262

    98 79.0 4 195 206 228 241 258 272

    103 82.4 4 202 213 236 250 268 281

    105 84.0 4 202 213 236 250 268 281

    108 86.4 4 209 221 245 259 278 291

    120 96.0 4 231 244 270 285 306 319

    108 86.4 5 207 218 240 253 271 283

    120 96.0 5 229 241 265 280 299 311

    Neutral Ground 75 60.0 2 151 162 185 199 219 223

    Protective Characteristics

    170 132 106.0 3 252 267 311 325 356 354

    138 110.0 3 269 286 333 348 381 378

    150 120.0 3 299 318 370 386 423 420

    132 106.0 3 264 280 314 334 361 374

    138 110.0 3 274 291 325 346 374 388

    140 112.0 3 274 291 325 346 374 388

    144 115.0 3 284 301 337 358 388 401

    150 120.0 3 293 312 349 371 401 414

    132 106.0 4 260 274 304 321 345 362

    138 110.0 4 270 285 315 333 357 375

    144 115.0 4 279 295 326 345 370 388

    150 120.0 4 289 305 338 357 383 400

    132 105.0 5 257 271 298 314 337 353

    Neutral Ground 96 76.8 2 193 208 237 255 281 288

    Neutral Ground 96 76.8 3 191 203 227 241 261 272

    * Ur Rated Voltage Surge Arrester with other characterstics are available on request ** Uc Cont. Operating voltage *** TOV curves are given in Technical data for selected Surge Arrester (on request) **** Accessories selection see on the pages 6267

  • 57

    Temporary Overvoltage

    capability for 1 sec***

    (kV)

    Creepage length

    (mm)

    Overallheight

    (mm)

    Rec. Min.distancebetween

    phase centers(mm)

    Rec. Min.distancebetween phase to

    earth(mm)

    Max.Cantilever

    load

    (N)

    Weight

    (kg)

    Product code****

    96.6 3625 1085 880 502 2500 26.5 PCA3-84

    110.0 3625 1085 993 567 2500 26.5 PCA3-96

    124.0 3625 1085 1106 632 2500 26.5 PCA3-108

    138.0 3625 1085 1218 698 2500 36.5 PCA3-120

    97.7 3975 1428 841 455 600 17 3HSRC(P)84L1E1M0(5)

    102.0 3975 1428 1133 475 600 17 3HSRC(P)87L1E1M0(5)

    106.0 3975 1428 1168 495 600 17 3HSRC(P)91L1E1M0(5)

    111.0 3975 1428 1203 516 600 17 3HSRC(P)95L1E1M0(5)

    112.0 3975 1428 1212 518 600 17 3HSRC(P)96L1E1M0(5)

    115.0 3975 1428 1238 536 600 17 3HSRC(P)98L1E1M0(5)

    120.0 3975 1428 1274 556 600 17 3HSRC(P)102L1E1M0(5)

    124.0 3975 1428 1309 577 600 17 3HSRC(P)106L1E1M0(5)

    127.0 3975 1428 1325 586 600 17 3HSRC(P)108L1E1M0(5)

    128.0 3975 1428 1344 597 600 17 3HSRC(P)110L1E1M0(5)

    140.0 3975 1428 1438 651 600 17 3HSRC(P)120L1E1M0(5)

    147.0 3975 1428 1494 684 600 17 3HSRC(P)126L1E1M0(5)

    109.0 3975 1454 1337 516 1000 35 2P3HSRC95L2E2M4

    110.0 3975 1454 1346 521 1000 35 2P3HSRC96L2E2M4

    113.0 3975 1454 1373 536 1000 35 2P3HSRC98L2E2M4

    118.0 3975 1454 1412 559 1000 35 2P3HSRC103L2E2M4

    121.0 3975 1454 1440 575 1000 35 2P3HSRC106L2E2M4

    124.0 3975 1454 1459 586 1000 35 2P3HSRC108L2E2M4

    126.0 3975 1454 1478 597 1000 35 2P3HSRC110L2E2M4

    131.0 3975 1454 1516 619 1000 35 2P3HSRC114L2E2M4

    138.0 3975 1454 1572 652 1000 35 2P3HSRC120L2E2M4

    139.0 3975 1454 1581 657 1000 35 2P3HSRC121L2E2M4

    145.0 3975 1454 1628 684 1000 35 2P3HSRC126L2E2M4

    115.0 3975 1500 1612 521 2000 65 3P3SR96L2E2M7-4

    117.0 3975 1500 1639 536 2000 65 3P3SR98L2E2M7-4

    122.0 3975 1500 1678 559 2000 65 3P3SR103L2E2M7-4

    124.0 3975 1500 1697 570 2000 65 3P3SR105L2E2M7-4

    128.0 3975 1500 1725 586 2000 65 3P3SR108L2E2M7-4

    141.0 3975 1500 1838 651 2000 65 3P3SR120L2E2M7-4

    119.0 3975 1838 1725 586 2875 64 4P3SR108L2E2M7

    132.0 3975 1838 1838 651 2875 64 4P3SR120L2E2M7

    87.5 2650 950 759 407 900 11 2HSRC(P)75L1E1M0(5)

    152.0 3625 1085 1851 1023 2500 PCA3-132

    159.0 4725 1485 1908 1055 PCA31-138

    173.0 4725 1485 2020 1121 PCA31-150

    151.0 2650 952 1685 716 900 46 2P4HSRC132L2E2M4

    159.0 5300 1936 1741 749 500 46 2P4HSRC138L2E2M4

    160.0 5300 1936 1760 760 500 46 2P4HSRC140L2E2M4

    166.0 5300 1936 1798 782 500 46 2P4HSRC144L2E2M4

    172.0 5300 1936 1854 814 500 46 2P4HSRC150L2E2M4

    159.0 5300 2000 1951 717 1875 84 3P4SR132L2E2M7

    162.0 5300 2000 2007 749 1875 84 3P4SR138L2E2M7

    170.0 5300 2000 2064 782 1875 84 3P4SR144L2E2M7

    176.0 5300 2000 2120 814 1875 84 3P4SR150L2E2M7

    145.0 5300 1951 1951 716 2750 86 4P4SR132L2E2L7

    112.0 3975 1428 1212 521 600 17 3HSRC(P)96L1E1M0(5)

    110.0 3975 1454 1346 521 1000 35 2P3HSRC96L2E2M4

  • 58

    Surge Arrester for System Voltages 245 kV and 362 kV

    SystemVoltage

    (kV)

    Ur*

    (kV)

    Uc**

    (kV)

    LineDischarge

    Class

    Max. U res tested with current wave SteepCurrent1/20 s

    Switching surge30/60 s

    Lightning Current8/20 s

    250 A

    (kV)

    1000 A

    (kV)

    5 kA

    (kV)

    10 kA

    (kV)

    20 kA

    (kV)

    10 kA

    (kV)

    245 180 144 3 350 372 433 453 496 492

    192 154 3 379 402 468 489 536 532

    196 157 3 389 413 480 502 550 546

    198 158 3 389 413 480 502 550 546

    180 144 4 349 368 408 431 463 484

    183 146 4 361 381 422 446 479 500

    186 149 4 361 381 422 442 479 500

    192 154 4 373 394 436 461 495 516

    194 155 4 385 407 450 475 511 532

    198 158 4 385 407 450 471 511 532

    201 161 4 397 419 464 490 527 548

    205 164 4 397 419 464 486 527 548

    214 171 4 421 445 492 520 558 580

    180 144 5 345 364 401 422 452 472

    183 146 5 357 377 414 437 468 487

    186 149 5 357 377 414 437 468 487

    192 154 5 369 389 428 451 483 503

    198 158 5 381 402 442 466 499 517

    201 161 5 393 414 456 480 514 533

    204 153 5 393 414 456 480 514 533

    214 171 5 393 414 456 480 514 564

    Neutral Ground 168 134 3 332 353 395 420 454 466

    Protective Characteristics

    362 240 192 4 472 498 552 582 625 656

    264 211 4 522 551 611 645 692 723

    268 214 4 522 551 611 645 692 723

    271 217 4 522 551 611 645 692 723

    276 221 4 539 569 630 666 715 745

    279 223 4 539 569 630 666 715 745

    283 226 4 556 587 650 686 737 767

    286 229 4 556 587 650 686 737 767

    288 230 4 556 587 650 680 737 767

    290 232 4 573 605 670 707 760 789

    260 208 5 495 522 575 606 648 682

    264 211 5 514 542 597 629 673 705

    268 214 5 514 542 597 629 673 705

    271 217 5 533 562 619 652 698 731

    276 221 5 533 562 619 652 698 731

    279 223 5 533 562 619 652 698 731

    283 226 5 552 583 641 675 723 756

    288 230 5 552 583 641 675 723 756

    290 232 5 552 583 641 675 723 756

    Neutral Ground 180 144 3 349 368 408 431 463 484

    * Ur Rated Voltage Surge Arrester with other characterstics are available on request ** Uc Cont. Operating voltage *** TOV curves are given in Technical data for selected Surge Arrester (on request) **** Accessories selection see on the pages 6267

  • 59

    Temporary Overvoltage

    capability for 1 sec***

    (kV)

    Creepage length

    (mm)

    Overallheight

    (mm)

    Rec. Min.distancebetween

    phase centers(mm)

    Rec. Min.distancebetween phase to

    earth(mm)

    Max.Cantilever

    load

    (N)

    Weight

    (kg)

    Product code****

    207 5440 1675 2305 1284 40.5 PCA32-180

    221 7250 2170 2415 1349 53 PCA33-192

    225 7250 2170 2453 1370 53 PCA33-196

    228 7250 2170 2472 1381 53 PCA33-198

    210 6625 2500 2402 978 1750 103 3P5SR180L2E2M7-4

    216 6625 2500 2430 993 1750 103 3P5SR183L2E2M7-4

    219 6625 2500 2458 1009 1750 103 3P5SR186L2E2M7-4

    225 6625 2500 2515 1042 1750 103 3P5SR192L2E2M7-4

    229 6625 2500 2534 1053 1750 103 3P5SR194L2E2M7-4

    232 6625 2500 2571 1075 1750 103 3P5SR198L2E2M7-4

    237 6625 2500 2599 1091 1750 103 3P5SR201L2E2M7-4

    242 6625 2500 2637 1113 1750 103 3P5SR205L2E2M7-4

    250 6625 2500 2722 1161 1750 103 3P5SR214L2E2M7-4

    198 6625 2500 2402 977 2625 108 4P5SR180L2E2M4-5

    201 6625 2500 2430 993 2625 108 4P5SR183L2E2M4-5

    204 6625 2500 2458 1009 2625 108 4P5SR186L2E2M4-5

    211 6625 2500 2515 1042 2625 108 4P5SR192L2E2M4-5

    218 6625 2500 2571 1075 2625 108 4P5SR198L2E2M4-5

    221 6625 2500 2599 1091 2625 108 4P5SR201L2E2M4-5

    224 6625 2500 2628 1107 2625 108 4P5SR204L2E2M4-5

    235 6625 2500 2722 1161 2625 108 4P5SR214L2E2M4-5

    193 5300 1936 2023 912 500 46 2P4HSRC168L2E2M4

    283 9275 3500 2966 1303 1500 141 3P7SR240L2E2M7-4

    312 9275 3500 3192 1433 1500 141 3P7SR264L2E2M7-4

    316 9275 3500 3229 1454 1500 141 3P7SR268L2E2M7-4

    320 9275 3500 3257 1471 1500 141 3P7SR271L2E2M7-4

    326 9275 3500 3304 1498 1500 141 3P7SR276L2E2M7-4

    329 9275 3500 3333 1514 1500 141 3P7SR279L2E2M7-4

    334 9275 3500 3370 1536 1500 141 3P7SR283L2E2M7-4

    337 9275 3500 3398 1552 1500 141 3P7SR286L2E2M7-4

    339 9275 3500 3417 1563 1500 141 3P7SR288L2E2M7-4

    342 9275 3500 3436 1574 1500 141 3P7SR290L2E2M7-4

    286 10600 4000 3154 1411 2250 170 4P8SR260L2E2M7

    290 10600 4000 3192 1433 2250 170 4P8SR264L2E2M7

    295 10600 4000 3229 1454 2250 170 4P8SR268L2E2M7

    298 10600 4000 3257 1471 2250 170 4P8SR271L2E2M7

    303 10600 4000 3304 1498 2250 170 4P8SR276L2E2M7

    307 10600 4000 3333 1514 2250 170 4P8SR279L2E2M7

    311 10600 4000 3370 1536 2250 170 4P8SR283L2E2M7

    317 10600 4000 3417 1563 2250 170 4P8SR288L2E2M7

    319 10600 4000 3436 1574 2250 170 4P8SR290L2E2M7

    210 6625 3500 2402 977 1750 103 3P5SR180L2E2M7

  • 60

    Surge Arrester for System Voltages 420 kV and 550 kV

    SystemVoltage

    (kV)

    Ur*

    (kV)

    Uc**

    (kV)

    LineDischarge

    Class

    Max. U res tested with current wave SteepCurrent1/20 s

    Switching surge30/60 s

    Lightning Current8/20 s

    250 A

    (kV)

    1000 A

    (kV)

    5 kA

    (kV)

    10 kA

    (kV)

    20 kA

    (kV)

    10 kA

    (kV)

    420 336 269 4 655 691 765 808 868 902

    336 269 4 650 686 760 802 862 901

    360 288 4 693 732 810 856 919 958

    360 288 4 698 737 816 862 925 969

    330 264 5 629 663 729 769 823 855

    360 288 5 686 723 796 839 898 934

    336 269 5 643 678 746 786 842 883

    360 288 5 691 728 801 844 904 945

    381 305 5 810 854 939 990 1060 1098

    385 308 5 810 854 939 990 1060 1098

    389 311 5 810 854 939 990 1060 1098

    393 314 5 857 904 994 1048 1122 1161

    336 269 5 643 678 746 786 842 915

    360 288 5 686 723 769 839 898 934

    Protective Characteristics

    * Ur Rated Voltage Surge Arrester with other characterstics are available on request ** Uc Cont. Operating voltage *** TOV curves are given in Technical data for selected Surge Arrester (on request) **** Accessories selection see on the pages 6267

    550 396 317 5 857 904 994 1048 1122 1161

    400 320 5 857 904 994 1048 1122 1161

    404 323 5 857 904 994 1048 1122 1161

    408 326 5 857 904 994 1048 1122 1161

    411 329 5 857 904 994 1048 1122 1161

    396 317 5 864 912 1003 1057 1132 1175

    400 320 5 864 912 1003 1057 1132 1175

    404 323 5 864 912 1003 1057 1132 1175

    408 326 5 864 912 1003 1057 1132 1175

    411 329 5 864 912 1003 1057 1132 1175

    415 332 5 864 912 1003 1057 1132 1175

    419 335 5 891 939 1033 1089 1166 1208

    420 336 5 891 939 1033 1089 1166 1208

    423 338 5 891 939 1033 1089 1166 1208

    444 355 5 943 994 1094 1153 1235 1341

    405 324 5 886 934 1028 1083 1160 1208

    409 327 5 886 934 1028 1083 1160 1208

    413 330 5 886 934 1028 1083 1160 1208

    416 333 5 886 934 1028 1083 1160 1208

    420 336 5 886 934 1028 1083 1160 1208

    424 339 5 886 934 1028 1083 1160 1208

    428 342 5 943 994 1094 1153 1235 1282

    431 345 5 943 994 1094 1153 1235 1282

    435 348 5 943 994 1094 1153 1235 1282

    444 355 5 943 994 1094 1153 1235 1282

    420 336 5 891 939 1033 1089 1166 1208

    444 355 5 934 994 1094 1153 1235 1277

    420 336 5 886 934 1028 1083 1160 1208

    444 355 5 943 994 1094 1153 1235 1282

    468 374 5 972 1025 1127 1188 1272 1319

  • 61

    Temporary Overvoltage

    capability for 1 sec***

    (kV)

    Creepage length

    (mm)

    Overallheight

    (mm)

    Rec. Min.distancebetween

    phase centers(mm)

    Rec. Min.distancebetween phase to

    earth(mm)

    Max.Cantilever

    load

    (N)

    Weight

    (kg)

    Product code****

    388 10600 4000 3868 1824 1375 159 3P8SR336L2E2M7-4

    397 11925 4500 3868 1824 1250 178 3P9SR336L2E2M7-4

    423 11925 4500 4094 1954 1250 178 3P9SR360L2E2M7-4

    426 13250 5000 4094 1954 1125 197 3P10SR360L2E2M7-4

    364 10600 3812 3812 1791 2250 170 4P8SR330L2E2M7

    397 11925 4575 4094 1954 2125 190 4P9SR360L2E2M7

    370 13250 5075 3868 1824 2000 210 4P10SR336L2E2M7

    397 13250 5075 4094 1954 2000 210 4P10SR360L2E2M7

    419 13250 5075 4291 2068 2000 210 4P10SR381L2E2M7

    424 13250 5075 4329 2089 2000 210 4P10SR385L2E2M7

    428 13250 5075 4367 2111 2000 210 4P10SR389L2E2M7

    432 13250 5075 4404 2133 2000 210 4P10SR393L2E2M7

    370 11925 4575 3868 1824 2400 236 5P9SR336L2E2M7

    396 11925 4575 4094 1954 2400 236 5P9SR360L2E2M7

    436 13250 5075 4432 2149 2000 210 4P10SR396L2E2M7

    440 13250 5075 4470 2171 2000 210 4P10SR400L2E2M7

    444 13250 5075 4508 2193 2000 210 4P10SR404L2E2M7

    449 13250 5075 4545 2214 2000 210 4P10SR408L2E2M7

    452 13250 5075 4573 2231 2000 210 4P10SR411L2E2M7

    436 14575 5575 4432 2149 1875 230 4P11SR396L2E2M7

    440 14575 5575 4470 2171 1875 230 4P11SR400L2E2M7

    444 14575 5575 4508 2193 1875 230 4P11SR404L2E2M7

    449 14575 5575 4545 2214 1875 230 4P11SR408L2E2M7

    452 14575 5575 4573 2231 1875 230 4P11SR411L2E2M7

    457 14575 5575 4611 2252 1875 230 4P11SR415L2E2M7

    461 14575 5575 4649 2274 1875 230 4P11SR419L2E2M7

    463 14575 5575 4658 2279 1875 230 4P11SR420L2E2M7

    465 14575 5575 4686 2296 1875 230 4P11SR423L2E2M7

    488 14575 5575 4884 2410 1875 230 4P11SR444L2E2M7

    446 14575 5575 4517 2198 1875 250 4P12SR405L2E2M7

    450 15900 6075 4555 2220 1750 250 4P12SR409L2E2M7

    454 15900 6075 4592 2241 1750 250 4P12SR413L2E2M7

    458 15900 6075 4620 2258 1750 250 4P12SR416L2E2M7

    463 15900 6075 4658 2279 1750 250 4P12SR420L2E2M7

    466 15900 6075 4696 2301 1750 250 4P12SR424L2E2M7

    471 15900 6075 4733 2323 1750 250 4P12SR428L2E2M7

    474 15900 6075 4761 2339 1750 250 4P12SR431L2E2M7

    479 15900 6075 4799 2361 1750 250 4P12SR435L2E2M7

    486 15900 6075 4884 2410 1750 250 4P12SR444L2E2M7

    462 14575 5575 4658 2279 2200 250 5P11SR420L2E2M7

    488 14575 5575 4884 2410 2200 250 5P11SR444L2E2M7

    462 15900 6075 4658 2279 2000 250 5P12SR420L2E2M7

    488 15900 6075 4884 2410 2000 250 5P12SR444L2E2M7

    512 15900 6075 5109 2540 2000 250 5P12SR468L2E2M7

  • 62

    HSRC

    HSRCP

    Modular Single Column Polymeric Surge Arrester Type HSR

    Line lead accessories

    L150 mm stud with washers and nut M 16

    L2Line clamp to suit conductors up to 16 mm

    L5Line clamp to suit conductors up to 35 mm

    L6Aluminium stem 30 mm x 80 mm high

    Earthing accessories

    E12 x M 10 x 20 mm Hexago-nal headed set screws and spring washers

    E2Earth clamp to suit conductors up to 16 mm

    E5Earth clamp to suit conductors up to 35 mm

    Mounting accessories

    M54 Hole Pedestal Base 127-140 PCD (Pitch Circle Diameter)

    M3Set of 4 Poly- bre Base Insu-lators supplied with M5

    M0With