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10-2017

2 HLFirmenpraesentation_engl.ppt

Hörmann Group

Sales 2016: 506 Mio € Employees 2016: 2.900


Your partner for individual intra logistics systems

Hörmann Logistik GmbH


Sense and Sensibility

Founded in 1987

International system house

Intersectoral problem solver

SAP WM-LSR certified

Oracle OEM partner

Microsoft certified professional

Profiling

Our highly qualified and well-experienced staff designs and realizes

your individual intra logistics solution.

Employees

QM-system certified by ISO 9001


Customized solutions for your intra logistics requirements

Business Activities

As your prime contractor we operate with know-how, creativity and

engagement and take full resonsibility regardless if erecting a new plant

or upgrading your existing plant.

Your benefit

we offer one-stop activities including

design, realization, training and service

one face to the customer from the first word

until turnkey commissioning

cost-effective solutions with full

accountability

state-of-the-art and future-proof

technologies secure ideal functionality


Conception

Individual Concepts

Our performance

as-is analysis

needs assessment

concept design for alternative systems

determination of budgetary prices

tender management

Your benefit

optimised flow of materials

transparent flow of information

reduction of lead times

reduction of stock on hand

well-experienced professionals

provide security


Realization – New Facilities

We take full responsibility for your new plant

Our performance

prime contracting

responsibility for functionality and output

one-stop project management

cost and progress supervision

evaluation of suppliers

Your benefit

one face to the customer

most economic solution

ideal interaction of all components

reliability in operation and budget


Re-engineering

State-of-the-art upgrade of your existing plant

Our performance

analysis of modernization requirements

deallocation of the best possible solution

modernization of technology

modernization of control systems

modernization of computer systems

well-experienced project management

Your benefit

maintenance of running operations

process optimization for increased

plant efficiency

securing of maintainability

state-of-the-art plant upgrade


Customer Support

Quality and commitment

Our performance

preventive maintenance

continuous system improvement

preventive system monitoring

24/7 hotline

spare part management

training

Your benefit

highest possible plant availability

online access to failure data base

optimized overall cost

lifetime partnership

one-stop realization, training and

service

Our service team is at your beck and call – day and night, 365 days per year


Automated high-bay warehouses

transport units

pallets

reels

stapels

special carriers

etc.

storage methods

single deep

double deep

multi deep

s/r machines

1 mast construction

2 mast construction

lifting device

telescopic fork

channel shuttle vehicle

The customers requirements is the basis for our design of economic warehouse

systems with highest performance and availabilitiy

Products


Automated miniload systems

Highest requirements for performance, sequences and ergonomics are fulfilled in

our miniload systems

Products

transport units

boxes/bins

cardboard boxes

trays

etc.

storage methods

single deep

double deep

multi deep

s/r machines

1 mast construction

2 mast construction

lifting device

combi telescopic fork

push technology

grip technology


AutoStore® – Groundbraking warehouse solution for consumables

Your advantages

optimal space utilization

highest dynamics and

availability

plain and flexibel integration

into existing building structure

modular structure

full scalability and adjustment

of capacitiy

low consumption

Hi LIS AS – perfect fitted

WMS for AutoStore®

Stacking of containers for consumables for optimized space utilization, dynamics,

energy efficiency, expandability, rack steel construction and picking makes

AutoStore stand out of the crowd

grid

bin column

robots

consignment modules

Products


WMS and Control Software

Hörmann intra Logistics System

The Hi LIS modules

Hi LIS_LINK Host link-up

(SAP, Oracle, Baan, Pro Alpha, Navision)

Hi LIS_WMS Warehouse Management System

warehouse management/

inventory management

order processing

picking/one-stop

shipment

Hi LIS_VISU visualization

Hi LIS_CONTROL Control Center

Hi LIS_MFC material flow control

Hi LIS_PLC SPS communication

Hi LIS_MOBILE Mobile Systeme

Hi LIS_AS WMS for AutoStore®

Hi LIS_App

Total online management, control and monitoring of all system

zones and functionalities: Hi LIS. Flexible interfaces provide

highest transparency and system availability.


WMS and Control Software

Features

Software

Architektur Intranet

Netzwerk Ethernet

Betriebssystem Server Windows 2012

Betriebssystem Clients Windows 7, 8, 10

Betriebssystem mobile Clients Windows CE Net 6.0

Datenbank Oracle 12c / MS SQL Server

Programmiersprache Dialoge JAVA

Service-Verbindung zu Hörmann Logistik VPN site to site (IPSec Tunnel)


Operation system

IOS und Android

Dashboard

Reports

LHM Scans

Video functionality

Push messages

Role based

Hi LIS App

http://vignette3.wikia.nocookie.net/logopedia/images/d/d2/IOS_10.png/revision/latest?cb=20161210150829


References

Automotive

Electric

Paper/Packaging Chemistry/

Pharmacy

Food/

Beverage

Mechanical

Engineering

Trade/Others

Be

http://www.blutspendedienst.com/index.php

https://www.google.de/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&ved=0ahUKEwjEq8HWmf7UAhVBJFAKHdJ0BGMQjRwIBw&url=https://www.stepstone.de/cmp/de/Kunert-Wellpappe-Bad-Neustadt-GmbH-Co-KG-181323/&psig=AFQjCNG-jwWAxTyAt1v-8KFQqIwjkfB0-A&ust=1499758390870853


References AutoStore®

AutoStore®


SOMMER CABLE GmbH, Straubenhardt

AutoStore® for storing and picking small parts for audio, video,

studio, media use

Dimensions: 12,7 x 10,1 x 4,4 m (l x w x h)

5 robots

3 ports for goods-in and picking

3.100 bins in 13 levels

Bin size: 649 mm x 449 mm x 330 mm

20 goods-in positions / h

50 picking positions / h

The performance and availability from AutoStore®, the possibility to minimize expenditure of time,

failures and space for the warehouse were the reasons for Sommer Cable to decide for AutoStore®

and Hörmann Logistik.


AutoStore® for small parts to supply the assembly department


6 robots

3 ports für goods-in and picking





AutoStore® is used from Theegarten to store small parts in bins with several seperators, to pick

the parts and to supply the assembly department.

Theegarten-Pactec GmbH & Co. KG, Dresden


AutoStore® for small part storage and picking

One of the strength of AutoStore was very important for the design of this system. AutoStore

allows easy adaption to existing building structures.


8 robots

2 ports für goods-in and 4 ports for picking



Grid in some areas on plattforms to keep streets

on the floor



Novopress GmbH,

Pressen und Presswerkzeuge & Co. KG, Neuss


AutoStore® with flexible bin separators for different sections and articles in one bin.


7 robots

3 Ports für goods-in und picking





WMS with HiLIS AS with interface to

HOST-System

SKYLOTEC GmbH, Neuwied

AutoStore® for storage and picking of tools and finished

goods for climbing equipment


Hörmann intra Logistics System Moduls: LINK, WMS, MFC, PLC, VISU

2-aisle automated warehouse for raw material stacks of corrugated

board without load securing and without pallets

2-aisle high-bay warehouse

Dimensions 60 x 18 x 11 m (l x w x h)

1-4 stacks per shelf

752 stack positions in rack

Max. size load unit 3,7 x 2,6 x 1,85 m (l x w x h)

Max. weight load unit 3.000 kg

Storage performance 49 lu/h

Retrieval performance 33 lu/h

2-mast s/r machines with 11 telescopic forks

Flexible large shelves for stacks with different sizes.

As a buffer between corrugator and converting.

Zerhusen Kartonagen GmbH, Damme



Milchhof Meran Gen.u.landw.Ges., I-Meran

Modernisation of a 4-aisle high-bay warehouse with extension for

fresh products on pallets

4-aisle high-bay warehouse with two curve running s/r machines

New aisle with double deep pallet storage, integrated in whole

logistic system

Dimensions: new aisle 45 x 7 x 12 m (l x w x h)

1.220+1.716 pallet positions in new/existing aisles

Performance new aisle 21 pallets in and out/h

Temperature 4°C

Picking with pick-by-voice System

Full automated connection with conveyors between production,

pallet check, goods-in, picking, dispatch

Replacement of existing control systems for conveyors and s/r machines and replacement of

existing WMS in running producion.



Andechser Molkerei Scheitz GmbH, Andechs

2-aisle high-bay warehouse with double deep pallet storage,

picking zone and dispatch area

2-aisle high-bay warehouse in rack supported

construction with double deep pallet storage


3.900 pallet positions for fresh milk products

Input/output performance 96 pal/h

2-mast s/r machines each with two pairs of

telescopic forks

Temperature 4°C

Picking zone for 74 articles with automated

replenishment from HBW

Manuel picking zone for 227 articles

Picking with Pick-by-Voice system

Automated connection from production, goods

in, pallet check machine, dispatch area

Steel rack construction, s/r machines ,

conveyors, cladding, pallet check machine,

label applicator in contract

Warehouse for fresh milk products. Highest requirements in dynamics and date of expiry. Pallet

retrieval in dispatch area in sequence. Architecture style by Hundertwasser .


New High-bay warehouse for paper reels and pallets with direct

connection to paper machine, converting, slitting area and dispatch

2-aisles high-bay channel warehouse with

multi deep pallet storage

Multi flexible storage for paper reels and

different pallets with finished goods


3 S/R machines each with two shuttle cars on

board

Locations 12.700

Max. weight load unit 4,6 tons

5 automated cranes for roll handling in

3 different constructions

Conveyor system for roll and pallet transport

AGV System with 3 probe vehicles for

hanging roll transport

AGV System with 4 vehicles for lying roll

transport

New Stretcher line

Transfer cars with powercap technology

Green Bay Packaging Inc, Wisconsin USA

Warehouse provides raw material to new converting machine for producing adhesive material.

Connnection to paper machine, slitting area and dispatch with AGV vehicles.


Moduls: LINK, WMS, MFC, PLC, VISU


Liebensteiner Kartonagen GmbH, Plössberg

New 3 aisles automated warehouse for raw material stacks of

corrugated board without load securing and without pallets

Used as a buffer between corrugator and converting area.

3-aisles high-bay warehouse


Max. size load unit 3.05 x 2,5 x 1,9 m (l x w x h)

Max. weight load unit 2 tons

3 S/R machines each with eight telescopic forks

Steel construction with perfect support to avoid damage

of corrugated board

Replaces 3 km of plastic chain conveyors

Storage and retrieval performance 79 lu/h




Hörmann intra Logistics System Moduls: PLC, VISU

VICTOR REINZ GmbH, Neu-Ulm

New automated miniload system with 3-s/r

machines in rack supported construction

3-aisle miniload warehouse in rack supported construction

Dimensions 66 x 9,4 x 19 m (l x w x h)

3 high dynamic s/r machines with grip load handling unit

load unit dimensions 800 x 600 x 320 mm (l x w x h)

17.000 rack positions

Input/output performance. 240 LU/h

5 picking stations integrated by conveyors

Extension of existing pallet warehouse. Includes conveyor

system and picking stations. Warehouse as a distribution

center for sealings.


Hörmann intra Logistics System Moduls: LINK, MFC, PLC, VISU, WMS

Kern GmbH, Balingen

New 2-aisle miniload warehouse for different cardboards and

plastic boxes and 1-aisle high-bay warehouse for pallets

2-aisle miniload system - rack supported


Up to 75.000 locations for cardboards and boxes

Flexible usage of shelves

Up to 4-deep cardboard storage

Input/output performance 300 LU/h

1-aisle high-bay warehouse for pallets, rack supported


3.480 pallet positions

Double deep pallet storage

Multi flexible miniload warehouse for load units in different sizes and in great height.

Flexible shelf usage in subjection to the load sizes.



Volkswagen AG OTC 1, Kassel

New 9-aisle high-bay warehouse with picking zone for world wide

spare part distribution

9-aisle high-bay warehouse in rack

supported construction with 1-/2 deep

steelbox storage


40.000 pallet positions for steel boxes


9 pieces of 1-mast s/r machines with

2 pairs of telescopic forks

Picking zone with 8 picking stations

Highest requirements in dynamics and

sequencing

Conveyors for silent and save transport of

steel boxes realized only with chain

conveyors

Over 600 motors in conveyors

S/R machines, conveyors, pneumatic

handling cranes, PLC and WMS in contract

High-bay warehouse Warehouse and conveyors for steel boxes in one deep or two deep or mixed

storage.



Bischof + Klein SE & Co. KG, Konzell

New 2-aisle high-bay warehouse for foil reels with conveyor bridge

and connection to two production bulidings

2-aisle high-bay warehouse with double

deep storage in rack supported construction




1-mast s/r machine with telescopic forks

Different sizes of load units

Max. weight of load unit 1,5 t

Load retrieval for further production steps in

in sequence

Conveyors with chain-, roll conveyors,

transfer cars, lifts

Steel rack, s/r machine, cladding,

sprinklering system, PLC and WMS in

contract

High-bay warehouse as a buffer for raw material. Storage of foil reels hanging in steel frames.




Milchwerke Berchtesgadener Land Chiemgau eG, Piding

New 6-aisles rack-supported high-bay warehouse with new

picking zone and dispatch area

6-aisles fully automated high-bay warehouse

with double deep pallet storage


10.700 pallet positions for milk products and raw

materials

Storage/Retrieval 200/200 load units/h

Two temperature zones 4°C/15°C,

separated with thermo wall

Fully automated connection from production, pallet

check machines, goods in, picking zones, sorting,

dispatch and existing high-bay warehouses

Connection to existing areas with a bridge for

overhead monorail system (OMS)

OMS with 610 m rail, 16 deflectors, 59 vehicles

Prime contractor for steel construction, bridge,

S/R machines, conveyors, cladding, pallet check,

fire protection, stretcher

Third high-bay warehouse with two temperature zones at the bavarian Piding with direct

connection to the existing areas with a bridge for overhead monorail system.




SalzburgMilch GmbH, A-Lamprechtshausen

3-aisles rack-supported high-bay warehouse

for double deep pallet storage


3 two-mast S/R machines with tooth-belt technology


Two different temperature zones

4°C/15°C for fresh products and raw material

Connection to goods in, picking zone, sorting

and dispatch with automated conveyor system

S/R machines, conveyors, PLC, WMS in contract

3-aisle high-bay warehouse for new cheese manufacture factory

of SalzburMilch in Lamprechtshausen

High-bay warehouse for storage of fresh milk products

with direct connection to picking zone and dispatch area.




Golfkarton Soenen NV, B-Hooglede

New high-bay warehouse for full flexible storage of corrugated

board products with 59.000 pallet positions

6-aisles rack-supported high-bay

warehouse with four deep pallet storage

Dimensions 216 x 71 x 36,5 m (l x w x h)


6 S/R machines with two telescopic forks,

each for two pallets

Transport of 4 pallets on each SRM

Overhead monorail system with

25 vehicles, each for two pallets

Storage 240 pallets/h

Retrieval 300 pallets/h

Steel-belt conveyor at the end of each

dispatch lane for crosswise and lengthwise

pallet drop off

RFID technology starting at production up

to truck loading for pallet loading control

Prime contractor for rack, cladding, S/R,

conveyors, sprinklering system, heating,

RFID, controls, IT

Storage of finished products and empty pallets with different pallet formats. Direct connection

to production and dispatch area. Implementation of RFID in the whole factory.




f.a.n. frankenstolz GmbH & Co. KG, Oschatz

Fully automated high-bay warehouse for mattresses and slatted

frames


warehouse


Delivery to dispatch area in sequence

Automated pair sorting from mattresses

with same order number for common

transport and storage

Double deep storage of mattresses with

standard dimensions

Single deep storage of mattresses with

big dimensions

Throughput of 5.000 units/d

Monorail system as central transport

device for the connection of production,

warehouse and dispatch area

Special warehouse technology for storing mattresses with different dimensions and slatted

frames without any system pallet.




Kohrener Landmolkerei GmbH, Penig

Cooled high-bay warehouse with multi-deep storage technology

1-aisle fully automated warehouse


2.544 pallet postitions for fresh milk

products

Multi-deep channel technology

Two-mast S/R machine

Accu driven channel shuttle vehicle

Direct connection to production and

dispatch area

Throughput 30 pallets/h

Inhouse rack with up to 8-deep pallet storage incl. connection to production and dispatch area.




Automotive Supplier, Germany



Connection to existing buildings with conveyor bridge

in two levels

Connection to different factory locations with high

performed and smooth driving overhead monorail system

(OMS)

OMS with approx. 2,5 km rail, 65 deflectors, 20 hoists

and 146 vehicles

12 fully-automated S/R machines with

Hi LIS_Eco-Powermanagement

Storage/Retrieval 635/635 load units/h

Installation during running production

Highest requirements in availability and performance

for 24/7 production time

Hi LIS controls and manages conveyor/storage technology

Complete new redesign of inhouse logistic system for an

automotive supplier with 12-aisles high-bay warehouse and high

performed overhead monorail system

Fully automated material flow system with connection to production, paint shop and assembly

with highest requirements in performance and sequence.



Moduls: SAP, PLC, VISU

Renk AG, Augsburg

Extension and retrofit of existing logistic center Augsburg

Reconstruction aisles 1 - 4 for pallets with

4 new S/R machines and new conveyor system

incl. two picking stations

Reconstruction aisles 5 - 6 from manuell rack to

fully automated tray warehouse with new S/R

machines, conveyors and 2 picking stations

Tray-dimensions 925 x 610 mm

Tray-weight 150 kg

New 1-aisle rack-supported high-bay warehouse

with double deep pallet storage

Reconstruction during normal business times

Two new shuttle towers with 120 trays

Warehousemanagement system with SAP

and direct connection to S7 plcs

Capacities:

existing pallet warehouse: 4.800 positions

new pallet warehouse: 2.700 positions

tray warehouse: 8.000 positions

Dimensions 50 x 25 x 15/24 m (L x W x H)

Change of picking method from „Man-to-goods“ to „Goods-to-man“.

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HASCO Hasenclever GmbH & Co.KG, Lüdenscheid

Double-deep high bay warehouse with AGV transport

connection

1-aisle fully automated pallet storage for specific

pallets

Dimensions: 35 x 4,5 x 16,5 m (l x w x h)


Supply of the input and output stations by AGV

Double-mast S/R machine

Fully automated unstacking and stacking of the

pallets in triples

Buffer conveyor for pallets with different

dimensions

Hi LIS controls and manages the conveyor- and

storage technology

Interface to SAP and AGV

Automatic warehouse with double deep storage of

pallets, unstacking-/stacking function and direct

production- and delivery supply by AGV.




Continental AG, RO-Timisoara

Production warehouse for rubber compound for tire-production

1-aisle warehouse for steel-pallets and

boxes for chemicals

Dimensions: 77 x 5 x 23 m (l x w x h)


Maximum pallet weight 1.400 kg

Double mast stacker crane, pulled by

means of a tooth belt

Access over conveyors secured by

means of safety light barriers with

muting-function, fences and safety nets

Data-transfer with RFID-technology

Data base MS-SQL

1-aisle inhouse warehouse as production buffer for the single deep storage of client specific

steel-pallets.




Sempell AG, Korschenbroich

Channel warehouse with multifunctional working places

1-aisle channel warehouse with a battery

supplied channel vehicle (AKF)



Supply of the 20 working places by AKF

Double-mast-stacker crane pulled by means

of a tooth belt

„full floating“ centering aid on the AKF

Access over conveyor technology is secured

by means of of safety light barriers with

muting-function, fences and safety nets

HiLIS is controlling and managing the

conveyor- and the warehouse technology

Interface to SAP

Inhouse warehouse with up to 3-times deep storage of pallets. Picking places

connected by channel vehicle.




Litec Battery GmbH, Kamenz

Integrated Intralogistik System for New Production Plant

for Li-Ion Cells in the automotive branch

Conveyor system with connection to several production

machines in a special dry room

Cell handling with 3 robots

Shelf boards for 6 - 15 cells

Cleaning machine for shelf boards with optical

measurement of the contamination

1-aisle automatic warehouse for shelf boards with

heating- and oxy reduction system with dimensions of

14 x 4 x 6 m (LxWxH)

Special dry room atmosphere

Automatic connection to charging-/controll- and checking

processes

3-aisles warehouse for 63.200 shelf boards with the

dimensions of 43 x 12 x 12 m (l x w x h)

Production capacity for 3.000.000 cells/a

Hi LIS controlls warehouse, conveyor system and

production processes

Connection to SAP

Li-Ion cell production for automotive use in a joint-

venture company from Evonik and Daimler.




Bavarian Red Cross, Wiesentheid

Storage of blood preservations with a temperature of -40°C

for the supply of research institutes and hospitals

New bio data-base for the administration of blood

samples with charactaristics of deseases

Replacement of the existing

warehousemanagement-system and

implementation of the new warehouse-

management-system Hi LIS with material-flow-

control during running without interruption of the

working operations

Replacement of the S5 plc for conveyor

technology and stacker cranes and

implementation of new S7 plcs without

interruption of the working operations

Replacement of the H1-Bus communication to

the warehouse-management-system by means of

Ethernet TCP/IP

New plant visualisation for conveyor technology

and stacker cranes based on ZenOn

Retrofit of a two-aisles automatic deep freeze warehouse for shelf boards.

http://www.blutspendedienst.com/index.php


FRIPA Papierfabrik Albert Friedrich KG, Miltenberg

New high-bay warehouse for Tissue products and

Retrofit of an existing high-bay warehouse



High-bay warehouse with four deep palett storage, direct connection to the production and

dispatch. Monorail system in to the warehouse. Conveyor bridge to the existing warehouse.

New construction HRL 2


warehouse with four deep pallet storage

4 S/R machines 2-mast construction



Pallets arranged by pairs on the S/R Mach.

Storage and retrieval capacitiy up to 210

pallets per hour

Monorail system in front of the warehouse

Large conveyor system for the connection

to the production and dispatch zone

Modernization HRL 1

3-aisle shuttle warehouse


replacement of WMS- and control system

mechanical improvements


Zerhusen Kartonagen GmbH, Damme

New high-bay warehouse for storing packages

of corrugated board




Pallet sizes, min.0,8 x 1,2 m

max. 1,6 x 3,0 m with up to 3 pallets

Up to triple-deep pallet storage

S/R machines transports single pallets or

pallets arranged by pairs or triple according to

the pallet sizes

Sorter for accumulate pairs or triples

Storage and retrieval capacitiy up to 100 and

150 pallets per hour

Viewing platform at the top of the warehouse



High-bay warehouse for storing finished goods

with direct connection to the production.

Flexible concept for high performance and storing

different sizes of pallets.




Wegmann automotive GmbH & Co. KG, Veitshöchheim

New warehouse for production and distribution

for packed and not packed finished products

2-aisles inhouse rack for mono- and double-

deep pallet storage (fourfold deep for half-

pallets)



Storage of steel boxes for bulk goods as well

as Euro- and halfpallets for packed finished

goods (balanced weights)

Administration of multiple articles per load unit

Transfer carriage for transport connection of

the packaging, picking area and distribution

Picking order per radio transmission at lift

truck terminals at the manual supermarket,

fresh supply from the high-bay warehouse

Consolidation of multiple picking orders at the

dispatch zone

Direct connection to SAP

Warehouse for supply of packaging, picking and distribution.


MAHLE Filtersysteme Austria GmbH, A-St. Michael

New 10-aisle high-bay warehouse

for differently sized large load carriers



High-bay warehouse as the core of the

new groundbreaking „build-to-order“ plant

concept for multisupplier storage of large

load carriers for different filter types.



38.700 pallet storage positions

45 different pallet types in wood, plastic and

metal

Continuous conveyors in different storage/

retrieval levels

Hi LIS intelligent warehouse management

system with direct linkup to customer SAP

High-bay warehouse with direct connection

to production and JIT supply of BTO and

shipment


wire manufacturer, Germany

New 3-aisles warehouse for wire reels with transport connection

to the wire winder using conveyor technology and robots

3-aisles inhouse racks

Dimensions 53 x 12,5 x 7,5 m (l x w x h)


Special load units for different kinds of wire

reels

Automatic supply and disposal of the wire

winder with empty reels using conveyors and

robots

Two 4-axes-articulated robots moveable on a

linear axis („7. axis“) for the supply of 6 wire

winders

Three kinds of reels with a diameter of 450 to

760 mm and a gross weight up to 580 kg



Pathbreaking into the production integrated

logistic concept in the cable industry with an

automatic warehouse and robots handling of

different kinds of reels.


Liebensteiner Kartonagen GmbH, Plößberg

Modernization and additional new high-bay warehouse

for storing packages of corrugated board

New construction HBW 3




Pallet sizes, min. 0,8 x 1,2 m, max. 2,2 x 2,8 m with up to 3 pallets

Up to triple-deep pallet storage

S/R-machines transports single pallets

or pallets arranged by pairs or by triple

Storage and retrieval capacity up to

300 pallets per hour

Modernization HBW 1 and HBW 2

Replacement of WMS- and control system

Mechanical improvements

HRL 1: 3-aisles warehouse,

double-deep storage, 12.300 pallets

HRL 2: 2-aisles channel warehouse,

storage up to 5-deep, 10.300 pallets



Modernization of two existing and installation of a third new high-bay

warehouse by using special technologies for corrugated board handling.

Modernization of

HRL 1 and HRL 2

New construction

HRL 3


4-aisles rack-supported high-bay warehouse for

paper rolls


13.000 paper roll positions

All-over tonnage 37.000 t

Roll diameter 1,2 – 2,1 m

roll widths 0,5 – 2,8 m

roll weights up to 3,5 t

Storage on roll gentle prisms

Four S/R-machines with

special telescopic forks

Connecting by using moulded

slat conveyor

Fully automated truck loading

and unloading of cargo without

manual fixations

Weig Logistik GmbH, Mayen

The world's largest, fully automated

warehouse for plasterboard and testliner



Production

New warehouse 6 km far away, connected to paper machine

with automated loaded trucks.


Moduls: PLC, VISU


Victor Reinz GmbH, Neu-Ulm

Transportation of Euro-, Industrial- and

box pallets

Integration of six commissioning locations

type „goods to man“

Integrated sorting stations for pallet

sequenzing

Design allowes 300.000 pick positions

per year

Automatic signal and data interface

between conveyor system and forklift

trucks

Direct connection to SAP

Pre-zone connecting pallet warehouse,

with storage-, removal- and commissioning

zone.

Automated pre zone

of a 8-aisles pallet storage


Third fully automated warehouse for

Prowell with direct connection to the

corrugater.



Prowell Sp.z.o.o, PL-Strykow

High-bay warehouse in one of the biggest

corrugated board plant in Europe


warehouse with channel technology and

split-lot transfer


max. 13.000 spots

Highly accurate stack positioning in the

channels

Lengthwise and transversal storage for

optimized packing density

Stack sizes, min. 1,2 x 0,8 m,


or even without pallet

Stack heights up to 2,2 m

Cutting edge camera system for accurate

exact x-/y-positioning

24/7 operation


Fuchs Lubritech GmbH, Kaiserslautern

High-bay warehouse with Ex-protection zone,

commissioning and production supply






Fire prevention by using of

oxygen reduction and additional

CO2 flooding with a very leak proof wall

and roof cladding

Double-deep pallet storage

by using different types of pallet

(Euro, Chemical, Barrel pallet)

Special designend S/R-machines

devices for explosion protection

in the bottom shelf level

Comprehensive pallet conveying

system handling of goods-to-man

commissioning, production and

shipping

Special requirements in ex-protection for motors, sensorics and

constructions.


Borealis AG, A-Linz



Rack-supported high-bay warehouse with

channel technology

1-aisle rack-supported high-bay

warehouse



Fire protection by using a smoke

suctioning system and water cannon

Triple-deep pallet storage

Pallet handling by channel car

First time using a cableless, battery

operating channel car

Retrieval capacity up to 50 pallets per

hour

Pallet storage by using different types

of pallet (Euro, Chemical, Barrel pallet)

Pallet weight up to 1,4 t

Special S/R-machine in two mast

construction – lattice design

Warehouse designed for storing pallets loaded with

chemical raw materials such as plastic pallets or powder.


Moduls: PLC, VISU


Fischerwerke GmbH & Co. KG, Waldachtal

4 aisle high-bay warehouse

for double-deep storage

4-aisles rack supported high-bay warehouse




Comprehensive new low-profile conveying system

(total height: 300 mm)

Goods-to-man commissioning

Integration of existing conveyors into the new control and visualization system

Direct connection to SAP-LES




Edscha Cabrio-Dachsysteme GmbH, Regensburg

New Warehouse Buffer for Car-Sets with car body parts

in the production process of hard-top cabrio-roofs

1-aisle inhouse rack with 216 pallet positions


Storage of steel-transport containers

1,7 x 1,0 x 1,2 m (l x w x h) for freshly coated

auto body parts

Warehouse connection to coating area via

maintenance area using platform carriage-puller

Transfer of the transport containers to the

warehouse conveyor technic without any

auxiliary means; manual pulling on reel rails

with an even level

Optical positioning aid for the driver of the

platform carriage puller

Cycle demanding disposal of the glue roboter

Monitoring of the 120 min. drying time and

delivery for further manufacture

Data handling with transponder at container

For the automatic intermediate storage

of freshly glued back windows under

consideration of the glue cycle of the

roboter as well as the further processing.


Herma GmbH, Filderstadt

Fully automated highbay warehouse for green-ware, semi-finished

and finished goods with direct connection to the new coating plant.

New high-bay warehouse for 5 ton-rolls

and pallets with integrated conveying system

for production supply

Moduls: LINK, WMS, MFC, PLC, VISU, MOBILE


1-aisle rack-supported high-bay

warehouse with channel technology


Storage positions for 1.350 reels or

4.410 one way pallets

Roll weight up to 5 t

One-way pallets 800 x 800

up to 1.000 x 1.200 mm

Multi-deep storage

2 S/R-machines per aisle for higher

performance and redundancy

Portal handling devices for roll transport

without pallet in 3 different versions

Unpacking stations

Special mother-daughter-

transfer car


Logistic Centre Dubai Duty Free, Dubai



Dubai Duty Free Shop Logistic Centre

11-aisles pallet high-bay warehouse with 8.160 pallet

positions and integrated man-to-goods picking

tunnels and stationary goods-to-man-picking spots

with dimensions 60 x 73 x 17 m (l x w x h)

8-aisles small parts warehouse with 10.400 tote

positions with dimensions 32 x 19 x 7,5 m (l x w x h)

26.000 articles in store

Integrated cooling zone for food

28 stationary picking spots

Comprehensive use of hand held terminals for

consolidation and shipment

Automatic pallet warehouse and small parts

warehouse with extensive picking area for the

new distribution centre in Dubai.


Moduls: PLC, VISU


Wacker Chemie AG, Burghausen

Modernization and extension

of logistic centre

Modernization of existing 8-aisles high-bay

warehouse with 2 S/R-machines and

2 transfer units

Upgrade from S5 to S7, integration into

overall plant visualization

New 6-aisles rack-supported high-bay

warehouse for 11.000 pallets


Very leak proof roof and wall cladding with

oxy-reduction system for fire protection

Comprehensive pallet conveying system for

integration of stock receipt, picking, goods

issue and the existing high-bay warehouse

1 2

3

4

existing (old) 8-aisle high-bay warehouse

new 6-aisle high-bay warehouse

stock receipt / goods issue

picking zone


Elring Klinger AG, Langenzenn

New 2-aisle high-bay warehouse

for most different loadung units


for 5.900 pallets



Many different automotive pallet types

Automatic system pallet cycle

Modular pallet conveying system

Moduls: PLC, VISU



Prowell GmbH, Offenbach

High-bay warehouse for Europe‘s

biggest plant for heavy corrugated board

Second fully automated warehouse for

finished goods in the board industry with

direct connection to the corrugator.


with channel technology and split-lot transfer


Max. 13.000 spots

High-speed S/R machines with a speed of 2

m/s in vertical


channels in millimeters







Camera system for accurate exact positioning

24/7 operation




High-bay warehouse for Europe‘s

biggest corrugated board plant

3-aisle rack supported high-bay warehouse

with channel technology and split-lot transfer


Max. 13.000 pallet positions


channels in millimeters







Camera system for accurate exact x-/y-

positioning

24/7 operation

First fully automated warehouse

for sheets in the board industry with

direct connection to the corrugater.

Prowell GmbH, Schüttorf




Logistics Centre Hausmening

New distribution concept with 10-aisle

warehouse for finished goods. Moduls: LINK, WMS, MFC, PLC, VISU, MOBILE


Mondi Neusiedler GmbH, A-Hausmening



High-bay warehouse with 23.300 spots,

10 aisles on 16 levels

Route-friendly loading performance for

80 trucks per day

Storage and handling of 80 different

pallet types

Small pallet handling in pairs

Retrieval capacity of 340

pallets per hour

Production link-up with

29 overhead monorail

carriers

24/7 operation




Intra Logistics System Hausmening Flex 05

Flexible production and distribution

in the paper converting industry.


with 6.000 channels for parent rolls


Max. roll weight 4,4 t

All-over tonnage 26.000 t

AGV system with 10 AGV‘s for just-in-time

delivery of parent rolls to 6 cross cutters

Package conveying system with

a throughput performance of

7.000 units per hour

Automatic palletizing with

4 robots with a capacity

of 8.000 boxes per hour

2-aisles rack-supported

high-bay warehouse

for 80 different types of

empty pallets and

packaging materials

2 robots for automatic

feeding of empty pallets

24/7 operation

Mondi Neusiedler GmbH, A-Hausmening


New JIT and JIS Assembly Plant for the Automotive Industry

Modine Wackersdorf GmbH, Wackersdorf

3-aisles roll-in buffer with S/R-machine

with 2.200 spots for pallet cages

Dimensions 70 x 8,5 x 7,2 m (l x w x h)

Overhead monorail system with

45 carriers for picking of assembly

parts

„Pick-by-Light“ picking system

RFID state-of-the-art data manage-

ment and identification

SWAT dependent process control

2-aisles sequential buffer for

850 modules

Complete traceability

Mobile VISU with tray-PC

Control of fork lift transports by

innovative ground transponder

Stacker routing systems

More than 60 emergency processes

for highest plant availability

Complete production control

Just-in-time and just-in-sequence assembly

and dispatch of 900.000 cooling systems per

year. Moduls: LINK_SAP, WMS, MFC, PLC, VISU,

MOBILE



container handling for transport and picking of:

- small parts for assembly lines

- finished parts for shipment

automatic small parts warehouse for

10.000 items with 10.260 spots

automatic pallet storage for

production supply

careful material handling

tray technology with up to

8 items per tray

330 storages/retrievals

per hour AKL

APL

WE/WA

WE

assembly

shipment

AKL: 3 aisles with 10.260 spots

for 3 different container sizes with

a maximum of 8 articles each

APL: 1 aisle with 477 spots

for pallets and pallet cages

SATA Farbspritztechnik GmbH & Co.KG, Kornwestheim

Logistic Centre Kornwestheim

Flexible and order related goods disposal,

assembly and dispatch. Moduls: LINK, WMS, MFC, PLC, VISU



Voith Paper GmbH, A-St. Pölten

Automatic miniload store

for assembly supply

Moduls: LINK_SAP, WMS, MFC, PLC, VISU


1-aisle automatic miniload store with up to

2.268 trays

trays with up to 60 compartments

administration of multiple articles per tray

including visualization

ergonomical goods-to-man picking spot

S/R machine shaft extractor for performance

of 68 DS/h

New automatic miniload store for replacement

of existing warehouse.


Voith Paper GmbH, Heidenheim

Two-aisle pallet warehouse for assembly supply



two-aisle high-bay warehouse

for single deep storage

administration of up to 30 articles

per loading unit

4 picking spots

on-demand priority modification authority

administration of several manual warehouses

High-bay warehouse with picking spots for

effective upstream supply of pre-assembly

and assembly lines. Just-in-time and

just-in-sequence.


Pelikan Hardcopy Deutschland GmbH, Niederzier

Modernization of logistic centre Niederzier

Moduls: PLC, VISU


supply of three new S/R machines

supply of new pallet and container conveyors

for the extensive 16-spots picking area

disassembly of old S/R machines with

transposition bridge

installation of new control system for existing

pallet conveyor system during full operation

Modernization and extension for increased

capacity and performance during full

operation.


OSRAM GmbH, Berlin

Moduls: PLC, VISU


Modernization of high-bay warehouse during full operation

Modernization of 4-aisle pallet high-bay

warehouse with 2 curved S/R machines,

conveyor- and monorail system.

complete S/R machine drive exchange

installation of new control system for S/R-

machines, conveyors and monorail during

full operation

new barcode positioning system for carriage

and lifting unit


bulk warehouse with 14.256 spots

odd lot warehouse with 1.000 spots

paternoster with 507 spots

radio controlled picking system

mobile data terminals for combination

of picked goods

Warehouse logistics system (garments)

for the Federal Armed Forces



Federal Armed Forces, Wildflecken

Fully automatic bulk warehouse with

4 curve-running S/R machines in 8 aisles.


five-aisle high-bay warehouse

double-deep storage of 15.900 pallets above

picking level

picking straight from the rack storing positions

bufferless S/R-machines

picking capacity 11.000 items per day

OSRAM S.A.S., F- Molsheim

Distribution centre for Western Europe

OSRAM‘s new concept for Europe requires

reorganization of the distribution centre with

serious increase in capacity and performance.

Moduls: PLC, VISU



shipment

identification

point

order

picking

mechanical modernization of rack feeders

and material handling equipment

80 % performance improvement

SAP link-up

reorganization during uninterrupted running

operation

exchange of control and warehouse

management system computer

system simulation

SIKA Deutschland GmbH, Stuttgart

Modernization Logistics centre

Re-engineering of high-bay warehouse

and picking.




picking of 120.000 items

handling of 45.000 order positions per day

15 container types

several different conveyor systems

high-bay warehouse with 11 aisles

pallet picking with 27 aisles

Volkswagen AG, Kassel

OEM spare parts centre Kassel

Logistics Centre for worldwide spare part

distribution.

Moduls: LINK_SAP, WMS, MFC, PLC, VISU,

MOBILE



raw material warehouse for tubs

warehouse for semi-finished products

(dark room operation)

direct link-up to progress technology

4 warehouses in uninterrupted production

process

Fuji Photo Film B.V. Holland, NL-Tilburg

Stores for production and consignment,

partially darkroom operated



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