High-Speed Braiders DF - Spirka Schnellflechter...

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Highly controlled core material handling allows the user the highest levels of control over entire the braiding process. High-Speed Braiders DF The Spirka DF Series braiders are designed and produced for a wide variety of applications in the wire and cable, hose and medical industries. Special features allow the machines to maintain constant tensions at very low levels. This as well as highly controlled core material handling allows the user the highest levels of control over entire the braiding process. The DF machines also include standard features such as automatic central lubrication, and both single and multi wire break detection. Optionally the machines can be equipped with either a longitudinal tape unit or a concentric tape-winding unit in line with the braiding pro- cess. These features and more allow the user to guarantee the highest quality standards.

Transcript of High-Speed Braiders DF - Spirka Schnellflechter...

Page 1: High-Speed Braiders DF - Spirka Schnellflechter GmbHspirkaschnellflechter.de/fileadmin/Redakteure/Prospekte/DF_eng.pdf · • Siemens or Allen-Bradley control Braiders Winders Payoffs

Highly controlled core material handlingallows the user the highest levels of

control over entire the braiding process.

High-Speed Braiders DF

The Spirka DF Series braiders are designed and produced for a wide variety of applications in the wire and cable, hose and medical industries.Special features allow the machines to maintain constant tensions at very low levels.This as well as highly controlled core material handling allows the user the highest levels of control over entire the braiding process. The DF machines also include standard features such as automatic central lubrication, and both single and multi wire break detection.Optionally the machines can be equipped with either a longitudinal tape unit or a concentric tape-winding unit in line with the braiding pro-cess. These features and more allow the user to guarantee the highest quality standards.

Page 2: High-Speed Braiders DF - Spirka Schnellflechter GmbHspirkaschnellflechter.de/fileadmin/Redakteure/Prospekte/DF_eng.pdf · • Siemens or Allen-Bradley control Braiders Winders Payoffs

SpecificationsModel DF 12A / DF 16A DF 24A DFT 24A

Number of Bobbins 12 or 16 24 24

Braid Binding (standard) 2 over 2 2 over 2 2 over 2

Bobbin Speed 150 rpm 100 rpm 80 rpm

Bobbin Capacity 380 cm3 380 cm3

550 cm3

Bobbin Types Spirka S1, S2, S3, HSP, WSN, S16-3107 Spirka S4

Central Passage 15 mm 40 mm 40 mm

Braiding Diameter 14 mm 25 mm 35 mm

Bobbin Carrier 0.5 up to 12.5 N 0.5 up to 12.5 N 5 up to 20 NTension Ranges

Bundle Cross Section 0.02 - 0.30 mm2 0.02 - 0.30 mm2

0.05 - 0.56 mm2

Braiding Material Copper, Aluminum and Steel Wire 0.05 up to 0.30 mm 0.15 up to 0.30 mm Textile and Plastic Yarns,Fiberglass

Braiding Pitch 3 to 90 mm 6 to 120 mm 9 to 180 mm

Capstan Diameter 500 mm 500 mm 650 mm

Connecting Power 5 kVA 7.5 kVA 7.5 kVA

Motor Output 2.2 kW 4 kW 4 kW

Floor Area 1520 x 1000 mm 1920 x 1300 mm 1920 x 1300 mm

Weight 1100 kg 1250 kg 1350 kg

Noise Level <_ 80 dB(A) <_ 80 dB(A) <_ 80 dB(A)

ApplicationBraiding of cables, hoses and medicalproducts with all types of braiding mate-rials, especially suitable for:

• Coaxial Cables (High and Low Frequency)

• Mini-coaxial Cables

• Control & Signal Cables

• Computer cables

• LAN & Ethernet Cables

• Special Cables

• Hoses for wide variety of applications

• Medical catheters

Technical Features• Frequency controlled main drive for the infinitely adjustable preselection of the rotor speed

• Frequency controlled drive for the capstan disk for the infinitely adjusta- ble preselection of the braiding pitch

• Automatic central lubrication, function controlled and adjustable for the production requirements

• Single and multiwire break detection system

• Digital display for the relevant production parameters

• Combined operator panel with PLC

• Sound insulation enclosure to ensure a sound level of 80 dB(A) maximum

• Safety standard according to the EC guideline

Options• Braiding pattern 1:1

• Combination with pay-off and take-up units for different drum dimensions and layouts including dancer unit

• Taping units before or after braiding

• Empty bobbin detector with positioning system (SAPS)

• Siemens or Allen-Bradley control

Braiders Winders Payoffs Parts Support

03/10

Wilhelminenhofstr. 76-77, D 12459 Berlin / GermanyTel: +49 30 54 99 18 0 Fax: +49 30 54 99 18 45

Spirka Schnellflechter GmbH

eMail: [email protected]

High-Speed Braiders DF

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