pour compresseurs - Conrad · Mode d’emploi pour compresseurs Operation manual for compressors...

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Operation Manual

- Table of~Contents - ENGLISH t

’Introduction . . . . . . . . . . . . . . . . , . . . . , . . . . . . -...m . . . . 3Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Useasintended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Notes of warning and paragraph formats . . . . . . . . . . . . . . . . . . . . . . . 4Compressor nameplate . . . . . . . . . . . . . . . . .1-. . . . . . . . . . . . . . . . . . . 4Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Supplier’s address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Important Notes . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . 7General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Environmental protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Before You Begin . . . . . . . . . . l . . . . . . . . . . . . . . . . . , . . . 9Unpackdevice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Check package for completeness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Fillupoil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Drainoil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Initial Operation . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . 13Setting the operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Motor protection switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Switching the compressor off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Maintenance . . . . . . . . . . , . n . . . . . . . . . . . . . . . . . . . . . . . 17Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I7Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Quarterly or six-monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Failure List . . . . , . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . 21Technical Data , . . . . . . . . . . . . . . . . . . . . . . . . . . . l . . . . . 23

Technical compressor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23HTC20m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25HTC20a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27HTC25a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29HTC30a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

HTC50a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

HTClOOa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Hansa-Technik GmbH i

Operation Manual - ENGLISH ,i

dINTRODUCTION t

PrefaceThis operation manual applies to compressor models HTC 20m,HTC 20a, HTC 25a, HTC 30a, HTC 50a, and HTC IOOa. It con-tains valuable information on how to safely, properly and eco-nomically operate your compressor.

In your own interest, please observe the following points:

0 Read this operation manual prior to initial opera-tion and any maintenance work.

l Observing the notes and instructions contained inthis manual is the only way that guarantees use asintended.

Always keep the operation manual in the immediateproximity of the compressor.

Use as intendedThis compressor has been designed for the operation of com-mercially available airbrushes.

Please observe the following notes:

The intended use includes the taking of all preventivemaintenance action described in this manual as well asthe proper disposal of all operating materials at the endof their serviceable life.

Every application other than the use described in thismanual shall be considered not as intended. All conse-quences shall be borne by the operator.

It is not allowed to change the compressor’s design orconstruction.

Hansa-Technik GmbH

Introduction

Notes of warning and paragraph formatsIn this manual, you will repeatedly come across certain notes ofwarning and paragraph formats standing for the following typesof information:

Caution: This symbol makes you aware of any danger tohuman and/or machine. Observe these safetynotes in your own interest.

Note:

Note:

1.

0

This symbol marks helpful tips and other useful in-formation.

This symbol appears every time the text mentionsoperating or other materials for which legal process-ing and disposal rules exist to protect the environ-ment.

Paragraphs preceded by a number mark instructions tobe worked through in the numbered sequence.

Paragraphs preceded by a dot refer to general lists.

Compressor nameplateThe nameplate attached to the compressor displays informationabout the compressor type, serial number, pressure rating,model year and manufacturer.

NORDERSTEDT GERMANYw o r l d of airbrush

MOD.HTC 20M S/N 428492 L. 1 BAR 6M a n u f a c t u r e d b y -’WERTHER INT.CADE (R.E) ITALY YEAR M/l997

Figure I: Compressor nameplate

4 Hansa-Technik GmbH

Operation Manual - ENGLISH ,i

:MGuarantee

?

Hansa-Technik GmbH guarantees perfect quality and perfor-mance of the device.

The guarantee period is 12 months, starting on the day of pur-chase.

The guarantee shall only be performed if the receipt is sent inwith the device to Hansa-Technik GmbH. We will remove all de-fects or damages caused by material or production failures.

The guarantee shall be performed by repair or replacement ofdefective parts according to our best choice.

Damages to wearing parts as well as damages caused by im- .proper use or maintenance action shall be excluded from theguarantee.

Supplier’s addressHansa-Technik GmbHOststr. 67

D-22844 Norderstedt - Germany

Telephone +49-40- 526 58-OTelefax +49-40-526 58-l 10

E-mail: [email protected]: http://www.hansa-airbrush.de

Hansa-Technik GmbH

Operation Manual -d~ENGLISH t

IMPORTANT NOTES

General safety instructionsThe compressor must only be installed in dry rooms and protec-ted against dampness and dust.

The spraying of combustible fluids constitutes a fire hazard and/or a risk of explosion. Only use in well-aired rooms.

Install the compressor such that it can take in enough air at anytime. It may overheat otherwise.

Safety and protective devices on or in the compressor must notbe modified or disabled.

Immediately disconnect the device if you detect any unusualsounds or smells during operation. Contact a specialised work-shop if necessary. The compressor must only be restarted whenit has been put back into proper working order.

Repairs must only be made by qualified and trained persons.

Switch off and unpressurise the compressor prior to any mainte-nance work.

The device has been designed for an operating voltage of 23OW50Hz. It is mandatory that power be supplied via a properly in-stalled and secured wall outlet.

The wall outlet to which the device is connected must be easilyaccessible so that you can quickly disconnect the compressorfrom the mains if and when required.

Hansa-Technik GmbH 7

--

Important Notes

Environmental protectionDisposal of compressor oil must comply with your local authori-ties’ regulations.

At the end of its serviceable life, the compressor too is to be dis-posed in compliance with legal regulations.

TransportationDrain all the oil from the compressor if you wish to transport it(forwarder, P.O., etc.) any time after initial installation and setup.You otherwise run the risk of oil escaping or getting into the co-pression chamber thus damaging the device.

Catch the oil to be drained off in a suitable container.

Hansa-Technik GmbH shall not be liable for damages causedby the transportation or dispatch of oil-filled compressors.


Operation Manual - ENGLISH

BEFORE YOU BEGIN

Unpack deviceAfter unpacking, check the compressor for any transport dam-ages.

002 Note: Keep the packing material so that you can reuse itfor any later transportation.

Note: Dispose of the packing material in compliance withthe applicable regulations if you no longer need it.

Check package for completenessCheck whether the delivery package was complete. Apart fromthe compressor, the package should contain the following parts:

I bottle of oil (2 bottles for model HTC IOOa);

1 screw-on filler tip for the oil bottle (2 filler tips for mod-el HTC IOOa);

plug-type connectors;

1 air filter (two filters for model HTC 1 OOa), and

1 plastic tube for draining the condensation water offthe fluid container (applies to models HTC 30a andHTC 50a only).

installationInstall the compressor on an even surface in a well-aired roomof the appropriate size.

The room temperature should be no higher than 35” C.

Provide extra ventilation if the room is not sufficiently suppliedwith fresh air.

Hansa-Technik GmbH

Before You Begin--

Fill up oil

Caution: There is no oil in the compressor during trans-portation. This avoids oil getting into the com-pression chambers which would damage the de-vice. You therefore have to fill up oil before youput the compressor into operation for the firsttime. The device might otherwise be damaged.

I . Models HTC 20m, HTC 20a, HTC 25a, and HTC 30aRemove the cap from the intake fitting.Models HTC 50a and HTC IOOaRemove the cap from the opening in the lid of the mo-tor.

2.

3.

Screw the filler tip (part of delivery package) on theopen oil bottle and cut off the end.

Connect the compressor to the appropriate powersource.

4.

5.

Turn the ON/OFF switch to I (ON) to switch on the com-pressor.

Attach the oil bottle to the intake fitting or the opening inthe lid of the motor resp. (depending on your model).

/

air filter-----be

k?

HTC 25a HTC 100aHTC 30a

Figure 2: Fill up oil / insert air filter

10

The motor will now suck in the oil.

Hansa-Technik GmbH


6. Switch off the motor when about 2/3 of the oil have runin.

7. Check the oil level via the oil-level gauge.

8. Repeat the above steps if the oil level is not correct yet.

Caution: Make sure that the oil level does not exceed the

Note: Keep any remaining oil for later replenishment.

9.

maximum reading. Drain any excessive oil if itdoes; see ,,Drain oil“ on page 12.

It is mandatory to use the compressor oil sup-plied by Hansa exclusively to maintain your war-ranty claims.

When filling up is complete, insert the air filter (part ofdelivery package) into the intake fitting or the openingin the lid of the motor (depending on the model youuse), see figure ,,Fill up oil / insert air filter” on page IO.

The compressor is now ready to operate. Make sure that it staysin its horizontal position because non-compliance may cause oilto get into the compression chamber which might cause dam-age.


Before You Begin

Drain oilDrain oil every time you wish to transport the compressor or ifyou filled up too much oil by mistake.

Caution: It is mandatory to drain off the oil prior to anytransportation or dispatch of the compressorbecause non-compliance may cause oil to es-cape or to get into the compression chamberwhich might damage the device.

1.

2.

3.

Unscrew the oil-level gauge.

Let the oil run off into a suitable container.

Screw the oil-level gauge back in and check for safeand proper seat.



INITIAL OPERATION

Caution: Check whether there is enough oil in the com-pressor before you start the machine for the firsttime.

1. Verify that there is enough oil in the compressor.

Caution: Proceed as described in section ,,Fill up oil” onpage 10 if there is no or not enough oil in thecompressor.

2. Set the ON/OFF switch to I (ON).

The motor starts building up the operating pressure which takesabout 40 to 240 seconds, depending on the model you use.

HTC 20a, HTC 25a, HTC 30a, HTC 50a, HTC IOOaThese compressors are equipped with an automatic pressuremonitoring feature which will automatically switch off the motorwhen it has built up the maximum pressure.

The motor restarts automatically when the pressure drops tofour (or six) bar after air bleeds from the pressure vessel.

HTC 20mThis model activates a safety valve when the pressure has builtup to its maximum of six bar. Any overpressure escapes throughthis safety valve producing a soft hissing sound.


Initial Operation

ACaution:

I

Switch off compressors of this type to avoidtheir overheating during no-operation intervals.

0All compressors are equipped with a safetyvalve which must neither be removed nor modi-fied in any way. Have a qualified workshop re-pair or exchange the safety valve.

Setting the operating pressureUse the pressure controller to set the required operating pres-sure. Monitor the pressure reading via the pressure gauge.

1. Pull up the rotary switch.

2. To increase the pressureTurn the control button clockwise.To reduce the pressureTurn the control button anti-clockwise.

3. Push the rotary switch back in (down) when you haveset the correct operating pressure.

Figure 3: Setting the operating pressure

Hansa-Technik GmbH


Motor protection switchAll of the compressors are equipped with a motor protectionswitch that avoids damage to the motor by automatically switch-ing it off in instances of overload or overheating.

Proceed as follows if the motor shuts down during normal oper-ation:

1.

2.

Set the ON/OFF switch to 0 (OFF) and allow the ma-chine to cool off for about 30 minutes.

Restart the compressor after about 30 minutes.

Switching the compressor offSwitch off the compressor at longer idle periods.

AI0 Caution: Also switch off the machine when it seems to benot operating, i.e. when the motor is not run-ning. This situation occurs when the motor hasbuilt-up maximum pressure thus activating theautomatic monitoring device. In this case, themotor is in stand-by mode which means that itwill restart immediately when the pressure fallsbelow a specified value.

Set the ON/OFF switch to 0 (OFF) to switch off the motor.



MAINTENANCEI

intervals.

Caution: Disconnect the machineall maintenance work.

To extend the life of your compressor, we recommend that youtake the preventive maintenance action below at the suggested

from the mains prior to

Weekly

Check the oil level

l02 Note: Fill up oil while the motor is running.

Check the oil level via the oil-level gauge once every week(compressor off) and fill up oil if necessary, see ,,Fill up oil“ onpage 10.

Switch on the compressor and remove the air filter from the airintake fitting or the opening in the lid of the motor (depending onthe model you use). Fill up the required amount of oil. Check theoil level again via the oil-level gauge. Then insert the air filter inthe relevant opening again.

Monthly

Visual inspection

Visually inspect the machine once every month taking particu-larly care to find any loose connectors or screws and verifyingthe general condition of the pressure hoses.


Operation Jl/lan.uq! - ENGLISH

Draining water from the water trap

a02Note: Use the appropriate means, e.g. a piece of cloth, to

catch any condensation water escaping.

Drain the condensation water from the water trap once everymonth (or more frequently if required).

Turn the rotary button clockwise, push it in and hold it until allwater has been drained off. Turn the rotary button anti-clock-wise when there is no more water coming. Make sure that thetank is under pressure.

Figure 5: Drainage of water from the water trap

Hansa-Technik GmbH

- --

Mainte.nance_.

Quarterly or six-monthly

Replace the filterReplace the filter’every 3 to 6 months (depending on how muchit has clogged up)

20

Figure 6: Remove filter

Hansa-Technik GmbH


FAILURE LIST

Caution: Immediately switch off the power supply to thedevice if any failures occur.Have only trained and qualified persons do anyrepairs.

Table I: Failure List

Problem

The motor of the com-pressor does not start

Possible Cause Corrective Action

No power Check fuse and plug

Wire failure or lose elec- Specialist’s workshoptrical connections

Too much oil Drain oil

Too much tank pressure, Let some air out of thepressure control switch tankturned motor off

The compressor is wor-king but builds up nopressure

Cap not removed fromthe intake tube

Air filter clogged up

System leaks

Remove cap

Replace air filter

Check hoses and con-nectors for leaks

The compressor is wor- System leaks Check hoses and con-king but does not build up nectars for leaksthe maximum pressure

Wrong pressure control Check settings, contactswitch settings specialist if required

Check valve defect or Replace check valveblocked

The compressor swit- Motor overheated, motor Switch off compressor,ches off during operation protection switch actua- allow motor to cool off

ted


Failure List

--

Table I: Failure List

Problem

The compressor is run-ning without any workbeing done

Possible Cause

System leaks

Corrective Action

Check hoses and con-nectars for leaks

The compressor does Pressure control switch Have specialist replacenot start when the pres- defect the pressure controlsure falls below the mini- switchmum or does not stop atmax. pressure

The compressor over-heats

Oil level not ok

Wrong type of oil

Check oil level and fill upif necessary

Drain oil and replace byHansa oil for compres-sors

Air filter clogged up

Room temperature toohigh or not enough air

Replace air filter

Provide enough fresh air

Compressor overload Check whether the com-pressor matches the de-mands

Note: The above list of possible failures and problemsdoes not claim to be comprehensive.

Hansa-Technik GmbH


TECHNICAL DATA

Technical compressor dataThe table below lists the ratings of the different compressortypes.

Table 2: Technical Data

Model

HTC

Voltage WattageIntake Pressu- Tank Loud- Net

Volume t-e Volume ness Weight

Volt Watt Litre. Bar Litre dB tA) KgIm

20m 230150 135 20 6 1 38 12

20a 230150 135 20 6 1,5 38 14

25a 230150 135 20 6 395 38 16

30a 230/50 200 30 8 9 40 18

50a 230/50 340 50 8 15 43 24

IOOa 230/50 680 100 8 24 43 39


Technical Data

Spare parts list for HTC 20m

I Name Qty Part No.

Double nipple l/4“ 1 4416014

Number

1

2 Pressure controller and filter 1 4416073

Pressure gauge l/8“ 10 bar 1 4416074

Rilsan hose 1 4416009

3

4

5 Clip I 1 1 4416007 1

6 Pressure hose l/8“ I 1 I 4416006 I7 Drain plug l/8“ I 1 I 4416015 I8 Safety valve 1 4416008

ON/OFF switch 1 44160109

10 Screw for clip I 1 1~ 4416077 I11 Motor lid clip I 1 I 4416012 I12 Air filter I 1 1 4416072 1

13 Motor I 1 I 4416001 I14 Oil-level gauge I 4416071 I15 Cap I 1 I 4416016 I16 Motor lid seal I 1 I 44-16013 1

Hansa-Technik GmbH24


HTC 20 m

I--3

4fl

5

8


-.-

Technical Data

Spare parts list for HTC 20a

Number Name

1 Pressure control switch

Qty1

Part No.

4416018

I 2 I ON/OFF switch I I I3 Double nipple l/4“ 2 4416014

4 Pressure gauge l/8“ 10 bar 1 4416074


6 Drain plug l/8“ 1 4416015

I 7 I Clip I 1 I 4416007 I8 Pressure hose l/8“ 1 4416006

9 Rilsan hose 1 4416019

10 Hose connector M5 1 4416040

11 Check valve 118“ 1 4416017

12 Safety valve 114" 1 4416079

13 Screw for clip 1 4416077

14 Motor lid clip 1 4416012

15 Air filter 1 4416072

16 Motor 1 4416001

17 Oil-level gauge 1 4416071

18 Cap 1 4416016

19 Motor lid seal 1 4416013

Hansa-Technik GmbH

Operation Manual - ENGLISH,6

P

HTC 20at

I2

I3 4.I

I - I

IE-E,- -

I6I


Technical Data


Number

1

Name

Pressure control switch

QtY1

Part No.

4416018

I 2 I ON/OFF switch I I II 1 1 4416036 1

1 4416074

1 4416073

1 4416015

1 4416035

1 4416038

Bracket 118“ 118“

Pressure l/8“ 10 bargauge

Pressure controller and filter

Drain plug l/8“

Bracket l/4” 6.3

Pressure hose 235 mmm

Rilsan hose I 4416019 I


18 Cap 1 4416016




HTC 25a

.-.-r . ..-.-. -

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I 5


t ~._ ---

Technical Data


1 Number 1 Name 1 Qty 1 Part No. 1

1 ON/OFF switch

I 2 1 Pressure control switch 1 1 1 4416041 1

I 3 I Rilsan hose I I I 4416039 I

I 4 1 Pressure gauge l/8” 10 bar 1 2 1 4416074 1

I 5 I Safety vavle l/4” I 1 I 4416079 I

I 6 I Pressure controller and filter I I I 4416073 I7 I Hose connector M5 I 4416040 I8 Check valve l/8“ 1 4416017

9 Pressure hose I /8” l/4“ I 4416038

I IO I Bracket l/4“ / 6.3 I I I 4416035 I

I II I Screw for clip I 1 I 4416077 I

I 12 I Motor lid clip I 1 I 4416012 I

I 13 I Air filter I 4416072 I14 Oil-level gauge 1 4416071

15 Motor 1 4416030

16 Cap 1 4416016

17 Motor lid seal I 4416013



30a

‘IcI: -

Hansa-Technik GmbH

t

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31

Technical Data


Number Name

I ON/OFF switch

QtY Part No.

I 2 I Pressure control switch I I I 4416041 I3 Pressure 1/8” IObargauge

4 Pressure controller and filter

5 Safety valve

3 44 I 6074

2 4416073

1 4416079

6 Extension 114“ 1 4416059

7 Pressure hose I /4“ l/8“ 1 4416038,

Check valve 118“ I 4416017 I9 Hose connector M5 1 4416040

10 Rilsan hose 1 4416039

11 Motor lid clip 1 4416057

12 Air filter

13 Plug

I 4416072

I 4416082

14 Oil-level gauge

15 Motor

16 Motor lid seal

17 Screw for clip

1 4416071

I 4416050

1 4416056

1 4416077


___~---- -


HTC 50a

----------\

~7~kq---,:c ..-.-

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ft. 13

16 r-+--‘-l\

Hansa-Technik GmbH

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33

Technical Data


Number Name Qty Part No.

1 Pressure control switch I 4416018

2 ON/OFF switch

3 Safety valve 1 4416079

4 Pressure gauge 118“ 1 Obar 3 4416074

5 Check valve 318” 1 4416063

I 6 I Rilsan hose I 1 I 4416019 I7 Pressure hose l/8“ l/8“ 1 4416062

8 Pressure hose l/8” 118“ I 4416061

9 Drain plug l/4“ I 4416060

IO Extension l/4“ 1 4416059


I 12 I Screw for clip I 1 I 4416077 I13 Motor lid clip 2 4416057

14 Air filter 2 44 16072

15 Plug 2 4416082


17 Motor 2 4416050




TC IOOa

12 ---------->;t-rq-c+5c --is

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8


Index - ENGLISH ,i

Ccompressor

switch off 15switch on 13

compressor nameplate 4

contents of delivery package 9

Eenvironmental protection 8

Ffailures 21

first start of operation 9

Gguarantee 5

I

initial operation 13

Mmachine

check delivery package 9install 9

unpack 9’

maintenance 17

check oil level 17drain water from water trap 19replace filter 20

visual inspection 17motor protection switch 15

Nnotes of warning and paragraphformats 4

0oil

drain off 12

fill up 10operating pressure

set 14

Ppreface 3

Ssafety instructions 7

spare parts

HTC 20m 24

HTC 20a 26

HTC 25a 28HTC 30a 30

HTC 50a 32HTC IOOa 34

supplier’s address 5

Ttechnical data 23

transportation 8

lJ

use as intended 3


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Transcript of pour compresseurs - Conrad · Mode d’emploi pour compresseurs Operation manual for compressors...