OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece...

24
Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the working end where it is most needed. Chips are evacuated along the “v”-shaped external flute. The Drilling Head The carbide head is tapered on its length to reduce friction. The taper angle depends on the type of material to be drilled. For high precision drilling, the taper should be reduced to a minimum (see page 3). Note that when the head is resharpened, the diameter of the drill changes, effecting the hole tolerance. The Shank The cross-section of the shank is V-shaped with coolant holes. It is made of hardened steel that is highly resistant to twisting (for information on carbide shanks, see next page). This cross- section provides the optimal conditions for twist resistance, coolant flow and chip evacuation. The Driver The driver ensures the connection between the gundrill and the machine tool, (see pages 6-7 for detailed driver information). Outiltec’s advanced Gundrill technology provides superior geometric and dimensional quality for both deep and shallow drilling. The drills are available in the range of 2.5 to 32 mm in 0.1 mm increment diameters. Larger diameters, between 32 and 40 mm, are available upon request. In addition, any other drilling head configuration or coated drilling head can be produced upon request. Advantages Drilling precision of IT7 to IT9 tolerances can be reached. Excellent straightness and concentricity. Maintains high precision hole center alignment. Surface roughness of R0.4 - R1.6 is easily obtained. Reboring operations are often unnecessary. Drilling Head Shank Driver OUTILTEC Single Flute Gundrill Outiltec Carbide Tipped Gundrill Range Drill Diameter Max Flute Length 2.50 to 3.09 1100 mm 3.10 to 5.99 2500 mm 6.00 to 11.39 2800 mm 11.40 to 23.60 3100 mm 23.61 to 33.00 2700 mm 33.01 to 35.00 2500 mm 35.01 to 40.00 2200 mm Overall length=flute length+driver length 1 Deep Drilling Tools ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 1

Transcript of OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece...

Page 1: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

Outilec GundrillOutiltec's gundrill consists of a single piececarbide head, a streamlined shank and a driverthrough which coolant flows to the working endwhere it is most needed. Chips are evacuatedalong the “v”-shaped external flute.

The Drilling HeadThe carbide head is tapered on its length toreduce friction. The taper angle depends on thetype of material to be drilled. For high precisiondrilling, the taper should be reduced to aminimum (see page 3). Note that when the headis resharpened, the diameter of the drill changes,effecting the hole tolerance.

The ShankThe cross-section of the shank is V-shaped withcoolant holes. It is made of hardened steel that ishighly resistant to twisting (for information oncarbide shanks, see next page). This cross-section provides the optimal conditions for twistresistance, coolant flow and chip evacuation.

The DriverThe driver ensures the connection between thegundrill and the machine tool, (see pages 6-7 fordetailed driver information).

Outiltec’s advanced Gundrill technology providessuperior geometric and dimensional quality forboth deep and shallow drilling.The drills are available in the range of 2.5 to 32mm in 0.1 mm increment diameters. Largerdiameters, between 32 and 40 mm, are availableupon request. In addition, any other drilling headconfiguration or coated drilling head can beproduced upon request.

Advantages• Drilling precision of IT7 to IT9 tolerances can

be reached.• Excellent straightness and concentricity.• Maintains high precision hole center alignment. • Surface roughness of R0.4 - R1.6 is easily

obtained.• Reboring operations are often unnecessary.

DrillingHead

Shank

Driver

OUTILTEC Single Flute Gundrill

Outiltec Carbide Tipped Gundrill Range

Drill Diameter Max Flute Length2.50 to 3.09 1100 mm3.10 to 5.99 2500 mm6.00 to 11.39 2800 mm11.40 to 23.60 3100 mm23.61 to 33.00 2700 mm33.01 to 35.00 2500 mm35.01 to 40.00 2200 mm

Overall length=flute length+driver length

1

Deep DrillingTools

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 1

Page 2: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

2

Another type of gundrill is made with integraltip and shank, made of solid carbide with eithera steel or a carbide driver. These drills aredesigned for conventional machines, machiningcenters and lathes. This style of gundrill isavailable from 1.4-16 mm and can be used onvarious types of materials. It provides superiorrigidity and optimal coolant flow rates. As aresult of its rigidity, up to 100% higher feedsand speeds can be reached.When using the small diameter drills, it iscrucial to adhere closely to recommendeddrilling parameters.

Outiltec Solid Carbide Gundrill Range(with or without brazed steel driver)

Drill Diameter Max Flute Length1.4 to 4.5 200 mm4.51 to 8.85 up to 35 x drill diameter8.86 to 16.0 310 mm

OUTILTEC Single Flute Solid Carbide Gundrills

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 2

Page 3: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

3

Subject to the required tolerance, cuttingperformance and desired chip shape, thefollowing standard sharpening angles arerecommended (shown in figures 1 and 2).

D

0.25xD

30˚

15˚

30˚

30˚

40˚35˚

D

30˚

12˚

20˚

20˚

30˚25˚

0.3-0

.5

12˚

0.25xD

Fig. 1

Fig. 2

Standard sharpening for 2.5 to 4 mm drill diameters

Standard sharpening for 4 to 32 mm drill diameters

OUTILTEC Standard Gundrill Head Sharpening Angles

Remark: For special or semi-standard gundrills, specialgeometries will be offered tomatch the application.

Deep DrillingTools

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 3

Page 4: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

4

OUTILTEC Standard Gundrill Head ProfilesDrilling capacity and finish of thedrilled hole are dependent on thegeometrical shape of the drillhead. Both the profile and thesharpening must be matched to

La

ØD

α

P

All cross section profileparameters such as: P, Laand α must be preciselymatched to the workpiecematerial properties.

General Sketch

Standard shape for every kind ofmaterial, especially for drilling cross-holes, very deep holes and forangular entry and exit.

Profile G (Universal)

Suggested for high precisionbore hole tolerances.

Profile A

Standard shape for every kind ofmaterial. Recommended for materialsthat have a tendency to shrink and forhigh precision bore hole tolerances

Profile B

For general use and plastics.

Profile C Profile D

Suitable for grey cast iron,malleable iron, hydrauliccastings and similar materials.

Profile E Profile H Profile I

Standard shape for cast ironand aluminum alloys. It canalso be used for drilling cross-holes and for angular entry and exit.

Recommended for steeland aluminum. Can beused for drilling cross-holesand for interrupted cuts.

Suggest for steel, cast iron andother soft materials.

the workpiece material. The profile isdefined when the tool ismanufactured. Although regrindingmay change the cutting geometry,the profile should remain the same.

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 4

Page 5: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

Standard Gundrill Carbide Head Length

L

D

120°

Diameter Range Head Length2.50-3.80 203.80-4.05 234.05-5.05 255.05-6.55 306.55-11.05 3511.05-18.35 4018.35-21.35 4521.35-23.35 5023.35-26.35 5526.35-32.00 65

5

Deep DrillingTools

Note: regrindable length=L-D

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 5

Page 6: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

Standard Gundrill Drivers for Machining Centers, Lathes etc...

Driver Carbide Tipped Solid CarbideDriver Type Drawing øD x L Code Gundrills Gundrills

4x28 01 • •5x28 02 •6x36 03 • •8x36 04 • •10x40 05 • •12x45 06 • •

Cylindrical 14x45 07 •DIN1835A 16x48 08 • •DIN6535HA 18x48 09

20x50 10 •25x56 11 •32x60 12 •40x70 13

50x80 14

63x90 15

6x36 16 •8x36 17 •

Weldon 10x40 18 • •DIN1835B 12x45 19 • •

16x48 20 • •18x48 21

20x50 22 • •25x56 23 •

DIN6535HB 32x60 24 •40x70 25

50x80 26

63x90 27

6x36 28 •8x36 29 •10x40 30 • •

Whistle Notch 12x45 31 • •DIN1835E 16x48 32 • •

18x48 33

20x50 34 • •25x56 35 •32x60 36 •40x70 37

6x36 38 •8x36 39 •10x40 40 • •

Whistle Notch 12x45 41 • •DIN6535HE 16x48 42 • •

18x48 43

20x50 44 • •CM1 45

DIN228AK CM2 46 •CM3 47

CM4 48

CM1 49

DIN228BK CM2 50 •CM3 51

CM4 52

L

D

L

D

L

D

L

D

L

D

6

• Recommended style

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 6

Page 7: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

7

Standard Drivers for Gundrill Machines

Deep DrillingTools

Driver Carbide Tipped Solid CarbideDriver Type Drawing øD x L Code Gundrills Gundrills

6x30 53 •10x40 54 • •16x45 55 •

Central Clamping 19.05x69.8 56 •Surface 15° 25x70 57 •

25.4x69.8 58 •31.75x69.8 59 •38.1x69.8 60

Frontal Clamping

16x50 61 •Surface 15°

10x50 M6X0.5 62 •10x60 M6X0.5 63 •12.7x50 M6x0.5 64 •

Cylindrical 16x80 M10X1 65 • •with Thread 25x100 M16x1.5 66 •

36x120 M24x1.5 67

10x68 M6x0.5 68 •VDI Design 16x90 M10x1 69 • •

25x112 M16x1.5 70 •36x135 M24x1.5 71

Central Clamping 25x70 72 •Hexagonal 32x70 73 •

12.7x38.1 74 • •Central Clamping 16x70 75

Tapered 19.05x69.8 76 •20x70 77

12.7x38.1 78 •19.05x69.8 79 •25.4x69.8 80 •

Frontal Clamping 25.4x100 81 •Surface 2° 31.75x69.8 82 •

31.75x100 83 •38.1x69.8 84

38.1x100 85

16x112 Tr 16x1.5 86 •Trapezoidal 20x126 Tr 20x2 87 •Thread 28x126 Tr 28x2 88 •

36x162 Tr 36x2 89

16x40 90 •Spraymist Driver 25x50 91 •

35x60 92 •

• Recommended style

L

D

L

Tr D

L

D

L

D

L

D

LMD

LM

D

L

D

L

D

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 7

Page 8: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

8

H

D

N W B F LA

Ls

L

Standard Gundrill Length Calculation

D = Cutting diameterH = Carbide length (page 5)N = Regrinding area = H-DW = Hole depthB = Chip evacuation area = For typical gundrill machines, 250 mm

= For machining centers, 2xD (minimum 15 mm)F = 10 mmLA = Driver LengthLS = Flute LengthL = Overall Length

Example 1:Drilling of a ø10x500 depth hole on a gundrill machine with ø25x70 mm driver code No. 57 (See page 7)D=10 W=500 LA=70 B=250 (or per experience)L=N+W+B+F+LAL=(35-10)+500+250+10+70=850 (OAL)Ls=N+W+B=770 (flute length)

Ordering Code For example 1: D and Ls are available as standardSTGD-10000-0850-57-IC08

Example 2:8 mm diameter Gundrill 1550 mm overall length with a ø25x70 mm driver on a gundrill machineD=8 L=1550 LA=70 B=250 (or as per experience)Ls = L-LA-F

= 1550-70-10=1470

Ordering Code For example 2: Ls is not available in standard. For an 8 mm diameter, the maximum length of a standard tool is 1455 mm (see table on next page).This is a semi-standard tool.

Note:The same tool 15mm shorter could be available in the standard range with a shorter delivery time.

Note for Example 2:The same tool diameter, but 15 mm shorter, is available in the standard range with a shorter delivery time (see table on next page).

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 8

Page 9: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

9

Deep DrillingTools

Delivery Schedule Based on Drill Dimensionfor Carbide Tipped Gundrills

DrillDiameter Maximum Drill Flute Length Maximum Drill Flute LengthRange for Standard Delivery for Semi-Standard Delivery

2.5 - 3.0 480 10803.1 - 4.0 463 24634.1 - 5.0 765 24855.1 - 6.0 1070 24706.1- 7.0 1155 27557.1 - 8.0 1455 27558.1 - 9.0 1955 27559.1 - 10.0 1955 275510.1 - 11.0 1955 275511.1 - 12.0 1960 296012.1 - 13.0 1960 296013.1 - 14.0 1960 296014.1 - 15.0 1960 296015.1 - 16.0 1960 296016.1 - 17.0 1960 296017.1 - 18.0 1960 296018.1 - 19.0 1965 296519.1 - 20.0 1965 296520.1 - 21.0 296521.1 - 22.0 297022.1 - 23.0 297023.1 - 24.0 247524.1 - 25.0 247525.1 - 26.0 247526.1 - 27.0 248527.1 - 28.0 248528.1 - 29.0 248529.1 - 30.0 248530.1 - 31.0 248531.1 - 32.0 2485

• Standard drills diameters are available in 0.1mm increments on standard cutting edge geometry and “G” profile.• All drills are made only from sub-micron IC08 grade.• Delivery for standard tools: 1-2 weeks from order. (Shipment not included)• Delivery for semi-standard tools: 2-4 weeks from order. (Shipment not included)• Gundrills with a longer flute length than specified in the table will be considered as specials.• Delivery for special tools: 8-10 weeks from order.

Note: for gundrill length calculations see page 8.

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 9

Page 10: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

10

Single Flute Carbide Tipped Gundrill Designations

New Tools

Standard(1) Brazed Drill (Carbide Tipped):Ordering Example:STGD – 05500 – 0500 - 57 - IC08 (The Only Available Carbide Grade)

Drill Overall DriverDiameter Length Type

Semi-Standard(1) Brazed Drill (Carbide Tipped):Ordering Example:GD – 05520 – 0500 – 57 – ER – IC908 (Carbide Grade)(2)

Drill Overall Driver E=Head Profile Diameter Length Type R=Rough (P-Polished)

Special(1) Gundrill Carbide Tipped:Ordering Example:SPGD – 05520 – 0500 – 02051 – 01

Drill Overall Offer No. Version Diameter Length or Drawing No.

No.

Repairing (Replacement of the Carbide Tip)

Repairing of Standard(1) DrillsOrdering Example:RSTGD – 05520 – 0500 – IC08 (The Only Available Carbide Grade)

Drill OverallDiameter Length

Repairing of Semi-Standard(1)

Ordering Example:RGD - 05520 - 0500 - GR - IC508 (Carbide Grade)(2)

Drill Overall G=Drill Profile Diameter Length R=Rough (P=Polished)

Repairing of Special(1) DrillsOrdering Example:RSPGD - 05520 - 0500 - 02051 - 01

Drill Overall Offer No. Version No.Diameter Length or Drawing

No.

(1) Standard gundrills: Delivery within 1-2 weeks from order (shipment not included).Semi-standard gundrills: Delivery within 2-4 weeks from order (shipment not included).Spacial gundrills: Delivery within 8-10 weeks from order (shipment not included).

(2) Available Carbide Grades:IC08 – uncoated grade used as a substrate for the following coated grades:IC908 (TIAlN); IC508 (TiCN+TiN); IC308 (TiCN); IC208 (TiN).

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 10

Page 11: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

11

Deep DrillingToolsSingle Flute Solid Carbide Gundrill Designation

New Tools

Stansdard(1) Solid Carbide Drills:Ordering Example:STCGD – 05500 – 0200 – 05

Drill Overall DriverDiameter Length Type

Semi-Standard(1) Solid Carbide Drills:Ordering Example:CGD – 05520 – 0200 – 05 CPIC08

Drill Overall Driver C=Drill ProfileDiameter Length Type P=Polished (R=Rough)

IC08=Carbide Grade(2)

Special(1) Solid Carbide Gundrills:Ordering Example:SPCGD - 05520 - 0500 - 02051 - 01

Dril Overall Offer No. Version No.Diameter Length or Drawing

No.

Repairing of a solid carbide drill is not possible

Special(1) Two Flute Carbide Tipped Gundrill Designations

Ordering Example:GD2L - 05520 - 0500 - 02051 - 01

Drill Overall Offer No. Version No.Diameter Length or Drawing

No.

(1) Standard gundrills: Delivery within 1-2 weeks from order (shipment not included).Semi-standard gundrills: Delivery within 2-4 weeks from order (shipment not included).Spacial gundrills: Delivery within 8-10 weeks from order (shipment not included).

(2) Available Carbide Grades:IC08 – uncoated grade used as a substrate for the following coated grades:IC908 (TIAlN); IC508 (TiCN+TiN); IC308 (TiCN); IC208 (TiN).

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 11

Page 12: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

12

Resharpening DesignationsStandard Geometry Resharpening of Carbide Tipped or Solid Gundrills(See page 3)Ordering Example:STGRIND - 05520

DrillDiameter

Special Geometry ResharpeningOrdering Example:SPGRIND - 05520 - 02051- 01

Drill Offer VersionDiameter No. No.

General Notes

Standard Head GeometryStandard means: G style, not polished with standard cutting edge grinding and standard back taper, uncoated grade.

Semi-Standard Head GeometryOther than G style, polished or coated grade.

Special and 2 Flute GundrillsAny specification other than the standard solid carbide (STCGD), semi standard solid carbide (CGD), standard tipped drill (STGD) or semi-standard tipped gundrills (GD) is considered as a special.

The offer number specified is accompanied by a version number.For example:SPGD-05200-0498-FP010-01SPGD-05200-0498-FP010-02SPGD-05200-0498-FP010-03

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 12

Page 13: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

13

Deep DrillingToolsGundrill Inquiry Form

1. ToolQuantity Nominal diameter and tolerancePlease fill in dimensions on the sketch.

LLs LA

ØdØD

DriverDriver: for standard drivers please use codes from pages 6, 7: Code No.: Special, please attach sketch and specifications.

Grind: : Special (fill in the dimensions and angles below).

as

γ

α2

ψ2

α1

α3

bF1

αF1

ψ1

external CuttnigEdge

Internal CuttnigEdge

α1= αF1= ψ1=

α2= bF1= ψ2=

α3= as= γ=

: Standard (see page 3)

Coating:: TiN : TiCN : TiN+TiCN : TiAIN : Other: IC208 (TiN) : IC308 (TiCN) : IC508 (TiCN+TiN): IC908 (TiALN)

Type:Please circle the required type.

2. Workpiece(If possible, please attach a drawing)2.1 MaterialMaterial description (DIN material number or any other standard):

Hardness and Properties:

: Short Chips : Long Chips

2.2 Hole Type: Blind Hole : Drilling into Prehole : Angled Entry: Drilling into Solid : Boring : Angled Exit

Drilling Depth mm Hole Tolerance

2.3 Application:Workpiece: : Stationary : RotatingTool : Stationary : Rotating

3. Machine3.1 Technical DataMachine Type:Power: kW

3.2 Cutting Data:Cutting Speed Vc m/minRevolutions Nmin RPM, Nmax RPMFeed Fmin mm/rev, Fmax mm/revFeed Rate VF mm/min

Coolant:: Oil : Soluble Oil : OtherCoolant Pressure: Bar

Sketch of drilling application

A B C D

E G H I

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 13

Page 14: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

14

User GuideThe gundrill is not a self-centering tool.Therefore an external means must be used toguide it to the point of entry into the workpieceIt is recommended that the machine tool beequipped with a means for guiding the gundrill,preferably during the entire drilling process. Analternative method is a pre-drilled guide hole(figure 2), which is common for machiningcenters. Once the drill has been fully engagedinto this hole, it continues being self-guided.The guiding pads contribute to the high degreeof calibration and provide burnishing of thedrilled hole.

Figure 1

Figure 2

Pre-Drilled Guide Hole

Guiding Barrel

Typical Gundrill Applications

Main Drilling Methods

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 14

Page 15: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

15

Deep DrillingTools

Figure 4

Figure 5 Figure 6

Boring with chip evacuation and coolantflowing opposite the boring direction

Drilling of solid material with chips evacuation andcoolant flow opposite the drilling direction.

Boring with chip evacuation in the boring direction. Boring with a staged tool. Chip evacuation andcoolant flow in the boring direction.

Figure 3

Typical Gundrill Applications - Chip Evacuation and Coolant Flow

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 15

Page 16: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

16

Deep Hole Machine Accessories

d

D

D

d

DrillBushing Sealed

Housing SealingDisk

BushingGuide

SupportBushing

DriverAdjustmentAdapter

BushingBased on modified DIN 179specify the “d” diameter ofthe drill. Carbide barrel isdelivered only on request.

D

d

D18.522.524.5

Sealing DiskSupplied with a single sealingdisk or a protection sheet.Indicate the dimensions neededfor your requirements.

Drill Diameter D1.85 – 5.75 205.0 – 20.5 325.75 – 25.6 4023.6 – 40.0 90

Support BushingIndicate the “d” diameter of the drill.

d(Drill Diameter) D1.85 – 12.0 201.85 – 25.0 301.85 – 40.0 45

Sealed HousingIndicate the “d” diameter of the drill.

Bushing GuideIndicate the “d” diameterof the drill.

Adjustment Adapter(on request)

Other accessories are available on request

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 16

Page 17: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

17

Deep DrillingToolsThe Grinding Wheel

The gundrill should be re-sharpened with aspecial diamond grinding wheel. The double-function wheel is divided into two areas. Theexternal area is for rough grinding - during thisoperation the temperature of the drill does notrise significantly.The internal, fine-grained diamond is forfinishing and it ensures high surface quality.

The Grinding Machine

A standard grinding machine (adjustable onthree planes) for the gundrill range of 2.5 - 40mm must be equipped with a special supportfor long gundrills.

10 10

Ø20

Ø100

Ø150The Grinding Wheel

Warning:

It is absolutely essential that theoperator wears the proper protectiveglasses and a mask. Carbide dustcan be hazardous!

Finishinggrindingzone

Roughgrindingzone

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 17

Page 18: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

18

Drilling Tolerances Obtainable InDeep Hole Drilling

Tolerance range under normal conditions. Tolerance range under optimal conditions.

Surface quality of 0.2 Ra can be achieved when usinggundrills under recommended conditions.

Surface Quality

Tolerance range under normal conditions. Tolerance range under optimal conditions.

The resulting quality depends on different factors such as:• Drilling depth and diameter• Type of machining and cutting parameters• Quality and uniformity of the workpiece material• Machine tool conditions• Gundrill support.

Concentricity and Straightness

The geometric quality of bores obtained fromdeep hole drill bits is clearly higher than thatobtained with the use of twist drills. It ispossible to obtain precision with deviations ofless than 4µm.

Circularity

Non ferrous materials

Aluminum

Tool steel

Cast iron

High alloyed steel>800N/mm2

Hardened steel

Low alloyed steel<800N/mm2

Carbon steel

Sintered steel

Drilling quality

machinabilityof

metals

IT 13 12 10 9 7 6 5

Indexable Drills

Reaming

Honing

Deep drillingµ m

811

Degree of roughness (Ra roughness index) µ in

50

2000

25

1000

12.5

500

6.30

250

3.20

125

1.60

63

0.80

32

0.40

16

0.20

8

0.10

4

0.05

2

0.025

N12 N11 N10 N9 N8 N7 N6 N5 N4 N3 N2 N1

0.16

500 mm

0.33

0.5

0,66

0.84

1.0

1000

mm

0.01

500 mm

0.02

0.03

0.04

0.05

750

mm

250

Drilling Depth

Drilling Depth

Stationary workpiece – rotating toolRotating workpiece – rotating tool

Deep Drilling TolerancesOutiltec gundrill configurations when used under recommendedconditions, can produce holes with tolerances of IT8-IT9. Even better tolerances can be achieved when operating under optimal conditions.

1

StraightnessConcentricity

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 18

Page 19: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

19

Deep DrillingToolsCutting Parameters

The most effective machining depends on the workpiece material and its structure. The shape of the chip produced during machiningoperation determines their ease of evacuation from the cutting area.The chip shape is influenced by the feed, speed and cutting headgeometry. The ideal chip shape for materials with normalmachinability is a short helix, cork screw shape.

Gundrill Cutting Speeds

Feed per Turn for Gundrills(Approximate values)

Pressure and Coolant Flow Ratefor Gundrills

0.01

2 4 6 8 10 12 14 16 18 20 22 24 mm26 28 30 32

0.020.030.040.050.060.070.080.090.100.110.12

Ø

0.130.140.150.160.17

1 2 3

4

5

6

7

36 40

10

2 4 6 8 10 12 14 16 18 20 22 24 mm26 28 30 32 40

2030405060708090

100110120

Ø

102030405060708090

100110120

L/min

QL/D>100

P

L/D<100

L/D<100L/D>100

Bar

Curve 1: Aluminum alloysCurve 2: Alloyed cast ironCurve 3: Grey casting and low carbon steelCurve 4: Low alloyed SteelCurve 5: High alloy steelCurve 6: Hardened steelCurve 7: Ferritic and austenitic stainless steels

Carbon and 2 - 5free cutting steel 5 - 13Rm<700 N/mm2 13 - 40

Low alloyed steel 2 - 5

Rm<800 N/mm2 5 - 1313 - 40

Tempered steel 2 - 5

Rm<1100 N/mm2 5 - 1313 - 40

Hardened steel 2 - 5

Rm<700 N/mm2 5 - 1313 - 40

High alloy steel 2 - 5

Rm<1100 N/mm2 5 - 1313 - 40

Stainless 2 - 5steel 5 - 13

13 - 40

GGG, GGL, GTW 2 - 5and GTS cast iron 5 - 13Rm<2400 N/mm2 13 - 40

Brass and bronze 2 - 5

Rm<500 N/mm2 5 - 1313 - 40

2 - 5Aluminum alloys 5 - 13

13 - 40

0 10 20 30 40 50 60 70 80 90 100 110 120

V (m/min)

Up to 300

Up to 300

Up to 180

Up to 160

mm/rev

P barQ l/min

Drilling Diameter

Drilling Diameter

DiameterRange

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 19

Page 20: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

20

Gundrill Lubrication and Cooling

The best performance is obtained by using oil. On Equipment that uses water-soluble fluids (i.e., on machining centers and CNC machines) a concentrationbetween 10% and 15% is recommended.

Guidelines for Optimal Gundrill Performance:• Coolant pressure and flow:

It is recommended to use a strong coolant flow for efficient chip flushing andcooling of the cutting edge.

• Filtration:It is suggested that a filter under 20 µm be used.Note: Improper filtration may result in interrupted flow of the lubricating oil.This creates a sticky surface on the bearing pads and leads to prematurewear of the tool and overloading coolant pump and spindle seals.

• Temperature of the coolant:The coolant temperature should be between 20 and 22ºC.Note: Above 50ºC the viscosity of the coolant is reduced by 50% andbecomes ineffective.

Choice of coolant:

OUTILTEC, in cooperation with JP INDUSTRIE, recommends the following oilsand water-soluble fluids to obtain the finest performance from your gundrills.

Copper and Aluminum and Alloys Cast Iron and Steel High-Speed SteelCopper Alloys Titanium and Inconel

Top Performance SITALA D601High Performance SITALA A401 SITALA A401Good Performance SITALA B1230

Soluble Cutting Oil Soft metal, and/or Hard metal (steel, stainless Steel, temperedaluminum, copper alloys steel, high-speed, titanium)

Top performance GARIA 604S15-GARIA 1660S15/22High performance MACRON 402M5 GARIA 604M8/15-GARIA 602.01M15Good performance GARIA 402F15

SOFT-DUCTILE METAL HARD

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 20

Page 21: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

OUTILTEC2, rue Louis Armand

Zone industrielleBP 14

67620 Soufflenheim, FranceTel. +33 (0) 3 88 05 74 20Fax. +33 (0) 3 88 86 75 78

E-Mail: [email protected]: www.outiltec.fr

© ISCAR LTD. All rights reservedPrinted in Israel 7809661-1/2003

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 21

Page 22: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 22

Page 23: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

for Deep Drilling

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 23

Page 24: OUTILTEC Single Flute Gundrill · Outilec Gundrill Outiltec's gundrill consists of a single piece carbide head, a streamlined shank and a driver through which coolant flows to the

for Deep Drilling

ENGLISH GUNDRILL - Outiltec 17/12/02 2:00 PM Page 24