Nils Van Nood

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    INSTALLATION EQUIPMENT

    FOR

    OFFSHORE WIND TURBINES

    Nils van Nood

    Delft, 3 October 2008

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    www.GustoMSC.com

    Exploration Construction Production

    Jack-up

    Semi-submersible

    Vessel

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    OFFSHORE WIND INSTALLATION

    Content

    Present offshore wind market

    Present installation methods

    GustoMSC installation equipment

    Scenarios for future offshore wind

    Future challenges for installation

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    OFFSHORE WIND INSTALLATION

    How do we get 30,000 of these unitsinstalled offshore in 2030?

    EU target 20 for 20

    30 for 30

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    OFFSHORE WIND INSTALLATION

    Present offshore wind market

    Turbine dimensions 2 5 MWD = 80 126 m, mass = 250 450 t

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    OFFSHORE WIND INSTALLATION

    Present offshore wind market

    Europe is largest market at the moment

    www. offshorewindenergy.org

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    OFFSHORE WIND INSTALLATION

    Present offshore wind market

    Foundation types

    30 m

    Present: 40 - 45 m

    http://www.renewables-made-in-germany.com/index.php?eID=tx_cms_showpic&file=fileadmin/user_upload/167/167_img.jpg&width=800m&bodyTag=%3Cbody%20bgColor=white%20style=%22margin:%200%22%3E&wrap=%3Ca%20href=%22javascript:close();%22%3E%20|%20%3C/a%3E&md5=8c1f55daa617c7ba1df46a2fa8b3be86
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    OFFSHORE WIND INSTALLATION

    Present installation methods

    Install in several steps:

    Install foundation

    Install transition piece (if applicable)

    Install steel tower

    Install turbine: nacelle, hub, blades

    several sequences and assemblies possible

    Often done with jack-up

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    OFFSHORE WIND INSTALLATION

    Present installation methods

    (8 slides of various installation examples & details removed for copy-right purposes)

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    OFFSHORE WIND INSTALLATION

    Present installation methods

    Purpose-build vessels for wind turbine installation

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    OFFSHORE WIND INSTALLATION

    GustoMSC equipment

    Pile upending tool: 1400 t, D = 4 6 mIn case pile weight > crane capacity

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    OFFSHORE WIND INSTALLATION

    GustoMSC equipment

    Rotor rotation tool (horizontal to vertical): 165 t SWL

    Photo s courtesy Bard Engineering GmbH

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    OFFSHORE WIND INSTALLATION

    GustoMSC equipment

    Hydraulic jacking systems

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    OFFSHORE WIND INSTALLATION

    GustoMSC equipment

    Non self propelled jack-up barges: SEA series

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    OFFSHORE WIND INSTALLATION

    GustoMSC equipment

    Non self propelled jack-up barges: SEA 2000

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    OFFSHORE WIND INSTALLATION

    GustoMSC equipment

    Photo courtesy Deme / GeoSea : GustoMSC jack-ups Vagant, Buzzard, Zeebouwer

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    OFFSHORE WIND INSTALLATION

    GustoMSC equipment

    Integrated design, self propelled unitsPayload 6000 t, crane 1000 t

    Delivery 2x in 2011

    Payload 2600 t, Crane 500 t

    Delivery 2009

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    OFFSHORE WIND

    Future offshore wind

    Scenarios for Europe (www.EWEA.org)40 150 GW installedoffshore wind in 2030

    total power demand in 2030: 1,158 GW

    http://www.ewea.org/http://www.ewea.org/
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    OFFSHORE WIND

    Future offshore wind installation

    Challenges:

    cost reduction

    larger turbines

    faster and safer installation

    deeper water / future foundations

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    OFFSHORE WIND

    Future offshore wind installation

    Challenge: cost reduction

    Required for the whole industry. For installation:

    Faster installation process

    Optimized, fit for purpose vessel design

    Innovations for foundations and installation processes

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    OFFSHORE WIND

    Future offshore wind installation

    Challenge: faster and safer

    Install more turbines in available weather window by:

    Optimized logistics & industrialized repetitive process

    Feeder vessels? solve offshore transfer

    Faster deck handling and assembly logistics

    Installation in one piece?

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    OFFSHORE WIND

    Future offshore wind installation

    installation in one piece?Apply proven drilling technology:

    XY cantilever system

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    Courtesy:

    NREL

    OFFSHORE WIND

    Future offshore wind installation

    Challenge: deeper water / future foundations

    Handling of larger structures and weights at deeperwater cheaper alternative for jack-up + crane?

    Floating turbines: new installation procedures and

    dedicated vessels (or just standard tugs?)

    Tri-floater

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    OFFSHORE WIND

    In summary a possible future scenario for Europe:

    30,000 turbines in 2030with 30 installation units

    30 x 30 x 30