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  • One Martin PlaceNeponset, IL 61345-9766 USA

    800-544-2947 or 309-594-2384FAX: 309-594-2432

    www.martin-eng.com

    We Make Your Bulk Materials HandlingCleaner, Safer and More ProductiveThrough Personalized Performance.

    One Martin PlaceNeponset, IL 61345-9766 USA

    800-544-2947 or 309-594-2384FAX: 309-594-2432

    www.martin-eng.com

    We Make Your Bulk Materials HandlingCleaner, Safer and More ProductiveThrough Personalized Performance.

    Go to MARTIN Electric Vibrators web page

    Form No. M3286-10/08 MARTIN ENGINEERING COMPANY 1992, 2008

    Operators ManualM3286

    MARTIN

    Electric Vibrators

    http://www.martin-eng.com/products/martin-electric-vibrators-cd-series

  • ImportantMARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION OF THE MATERIAL; USERS FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN. MARTIN ENGINEERINGS LIABILITY SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE.Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule.

    The following symbols may be used in this manual:

    DANGER!Danger: Immediate hazards that will result in severe personal injury or death.

    WARNING!Warning: Hazards or unsafe practices that could result in personal injury.

    CAUTION!Caution: Hazards or unsafe practices that could result in product or property damages.

    IMPORTANTImportant: Instructions that must be followed to ensure proper installation/operation of equipment.

    NOTENote: General statements to assist the reader.

  • Martin Engineering M3286-10/08 i MARTIN Electric Vibrators

    Table of Contents

    Section PageList of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiList of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

    General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

    References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

    Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

    Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

    Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

    Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    Mounting vibrator onto structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    Nut and cap screw torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    Connecting power to vibrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    Thermistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

    Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

    After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Initial start up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Variable frequency inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

    Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Repairing motor and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

    Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Appendix. MARTIN Electric Vibrator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

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  • Martin Engineering M3286-10/08 ii MARTIN Electric Vibrators

    List of Figures

    Figure Title Page1 Locating Vibrator on Hoppers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    2 W-beam, ECF Bracket, and Locking Wedge Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Installing Restraining Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Cord Grip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Thermistor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Adjusting Eccentric Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

    10 Adjustable Weights Set at 50% (fixed weight shaded) . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 11 Setting Sets of Eccentric Weights to Mirror Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 12a Frame Size 00, 01, 10, and 20 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 12b Frame Size 00, 01, 10, and 20 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 13a Frame Size 30 and 33 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 13b Frame Size 30 and 33 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 14a Frame Size 35, 40, 50, and 60 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 14b Frame Size 35, 40, 50, and 60 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 15a Frame Size 70, 80, 90, 95, 97, 100, 105, and 110 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 32 15b Frame Size 70, 80, 90, 95, 97, 100, 105, and 110 Part Numbers . . . . . . . . . . . . . . . . . . . 33

    List of Tables

    Table Title PageI Mounting Bolts and Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    II Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8III Vibrators and Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8IV Cord Grip Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9V Lubrication Schedule For Each Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

    VI MARTIN Electric Vibrator Model Numbers and Part Numbers . . . . . . . . . . . . . . . . . . 23

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  • Martin Engineering M3286-10/08 1 MARTIN Electric Vibrators

    Introduction

    General MARTIN Electric Vibrators (CD models) are designed and manufactured to ensure the best performance and reliability in severe-duty applications. The vibrator motor has a recommended operational ambient temperature and mounting surface temperature range of -22 to 104F (-30 to 40C). If operating the motor in environments beyond these temperatures, call Martin Engineering, as the vibrator may require rating reduction, more frequent lubrication, or lubrication substitution.

    This manual provides instructions for installation onto steel bins and hoppers only. For installation onto other structures, call Martin Engineering or a representative.

    The vibrators in this manual may be referred to by their model numbers or part numbers. Table VI in the Part Numbers section provides model numbers and part numbers together with frame size. The following letter designations are used throughout this manual:

    CD (continuous-duty three-phase).

    CDS (continuous-duty single-phase).

    References The following documents are referenced in this manual: The National Electrical Code (NEC), National Fire Protection Association,

    1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101.

    American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements, American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018.

    Code of Federal Regulation (CFR) 29, Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule, Department of Labor, Occupational Safety and Health Administration (OSHA), 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604.

    CFR 29, Part 1910.15, Occupational Noise Exposure, Department of Labor, OSHA, 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604.

    Safety All safety rules defined in the above documents and all owner/employer safety rules must be strictly followed when working on the vibrator.

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  • Martin Engineering M3286-10/08 2 MARTIN Electric Vibrators

    Materials required In addition to metric hand tools, the following materials are required to install this equipment:

    Rigid beam or mounting plate.

    MARTIN BBAC Cable Kit, P/N 32271, or equivalent.

    (Mount Kit for Electric Vibrators, P/N 32401-XX includes W-beam Mount, mounting hardware, and MARTIN BBAC Safety Cable Kit.)

    Storage Store vibrator in an ambient temperature not less than 41F (5C) with a relative humidity not more than 60%. If the vibrator has been stored for 2 or more years, remove bearings, wash them, and repack them with new grease (see Maintenance).

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  • Martin Engineering M3286-10/08 3 MARTIN Electric Vibrators

    Before Installing Vibrator

    IMPORTANTThe delivery service is responsible for damage occurring in transit. Martin Engineering CANNOT enter claims for damages. Contact your transportation agent for more information.

    1. Inspect shipping container/pallet for damage. Report damage to delivery service immediately and fill out delivery services claim form. Keep any damaged goods subject to examination.

    2. Remove vibrator from shipping container/pallet.

    3. If anything is missing contact Martin Engineering or a representative.

    WARNING!Turn off and lock out/tag out all energy sources to conveyor/loading systems to mounting structure.

    4. Before installing vibrator, turn off and lock out/tag out all energy sources to conveyor/loading systems to mounting structure according to ANSI standards (see References).

    WARNING!If equipment will be installed in an enclosed area, gas level or dust content must be tested before using a cutting torch or welding. Using a cutting torch or welding in an area with gas or dust may cause an explosion.

    5. If using a cutting torch or welding, test atmosphere for gas level or dust content.

    6. Mounting surface must be strong and flat, 0.01 in. (0.25 mm) across vibrator feet. (This will minimize internal stress to vibrator casting when tightening mount bolts. Welding in the area of the mounting surface could affect its flatness.)

    7. Make sure mounting surface is free of paint and debris and foot of vibrator is clean.

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  • Martin Engineering M3286-10/08 4 MARTIN Electric Vibrators

    Installing Vibrator

    IMPORTANTRead entire section before beginning work. This manual provides instructions for installations onto steel bins and hoppers only. For other installations, call Martin Engineering or a representative.

    CAUTION!If installation instructions are not followed, structure and vibrator can be damaged. Abusing or handling vibrator carelessly will accelerate wear and shorten bearing life.

    Mounting vibrator onto structure

    1. See Figure 1. Locate vibrator in lower 1/4 to 1/3 of structure slope length. If second vibrator is required, mount 180 from first vibrator and halfway up slope.

    Figure 1. Locating Vibrator on Hoppers

    CAUTION!Never weld structure with vibrator mounted and wired. Welding may cause damage to motor windings and bearings.

    IMPORTANTThe object of rotary vibration on bins, hoppers, and chutes is to transmit vibration through the wall into the product contained inside. If structure is not made rigid, vibrator may draw high amperage and move material less efficiently.

    Make sure structure is free of paint before mounting vibrator.

    2. If using customer-supplied mounting plate to mount vibrator onto structure, do the following:

    a. Make sure plate is at least the size of vibrator base.

    b. Locate plate so that vibrator can be positioned as shown in Figure 1.

    c. Weld mounting plate onto structure.

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  • Martin Engineering M3286-10/08 5 MARTIN Electric Vibrators

    3. If using MARTIN W-beam Mount (or equivalent) or T-beam to mount vibrator onto structure (see Figure 2), do the following:

    a. Locate beam so that vibrator can be positioned as shown in Figure 1.

    b. Extend beam at least 3/4 the length of sloped wall. Cut off end(s) of beam if necessary to fit on structure.

    c. Skip-weld beam in place: Weld 3 in. (76 mm), then skip 2 in. (51 mm). Repeat for entire perimeter of beam. Do not weld last 1 in. (25 mm) of either end of beam or any corner.

    d. Install vibrator onto W-beam mount or ECF bracket.

    Figure 2. W-beam, ECF Bracket, and Locking Wedge Mounts

    4. If installing vibrator onto hopper with female wedge mount already in place, use MARTIN Locking Wedge (Figure 2) or equivalent to mount vibrator.

    CAUTION!Never weld structure with vibrator mounted and wired. Welding may cause damage to motor windings and bearings.

    Use only new Grade 5 bolts and lock nuts to install vibrator. Old fasteners can break and cause damage to vibrator or structure.

    Do not use split lock washers to install vibrator onto mount. Damage to vibrator could result.

    Tighten mounting bolts in sequence shown in Figure 3. If not tightened in order, vibrator casting could be damaged.

    5. Before installing vibrator onto mount, apply thread sealing compound to all bolts.

    6. Install vibrator onto mount with new lock nuts, compression washers, and bolts according to Table I. Tighten bolts in order given in Figure 3 to avoid damaging vibrator casting. (Contact fastener manufacturer for specific information regarding bolt torque.)

    Skip weld

    T-beam

    ECF bracket

    Vibratormountingholes

    W-beam

    Locking wedge

    P/N 29757-XX

    P/N 29383-XX

    P/N 28309-XX

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  • Martin Engineering M3286-10/08 6 MARTIN Electric Vibrators

    Figure 3. Mounting Bolt Tightening Sequence

    7. After the vibrator has been operated for 10 to 20 minutes, check bolt torque. Tighten if necessary.

    Table I. Mounting Bolts and Torque Requirements*

    *Torque specifications are for reference only. Contact fastener manufacturer for specific information regarding bolt torque.

    4 Bolts 6 Bolts 8 Bolts

    1

    3 2

    4

    1

    3 6

    2

    451

    3

    5

    7

    2

    4

    6

    8

    Vibrator Type Frame Size*

    English Metric

    Bolt Size(Gr 5)

    Dry Torque(ft-lb)

    Bolt SizeDry Torque

    (kgm)

    CD, CDS 00, 01 5/16 in. -18NC 17 M8 2

    CD, CDS 10, 20 1/2 in. -13NC 76 M12 8

    CD, CDS 30, 33, 35, 40, 50 5/8 in. -11NC 137 M16 19

    CD 60 3/4 in. -10NC 288 M20 38

    CD 70 7/8 in. -9NC 430 M22 56

    CD 80 1 in. -8NC 644 M24 71

    CD 90, 95 1 in. -8NC 644 M25 89

    CD 97 1-1/2 in. -8NC 1374 M36 190

    CD 100, 105, 110 1-3/4 in. -8NC N/A M42 **290

    *See Part Numbers section for specific model numbers.**Plated bolt with antiseize.

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  • Martin Engineering M3286-10/08 7 MARTIN Electric Vibrators

    WARNING!If vibrator is mounted more than 6 in. (152 mm) above ground, install cable securing vibrator to structure. Without cable, vibrator could fall and cause injury.

    8. Secure vibrator to structure by installing MARTIN BBAC Cable Kit, P/N 32271, or equivalent as follows (cable is included with Mount Kit for Electric Vibrators, P/N 32401-XX):

    a. Weld D-ring (A, Figure 4) onto structure wall (B) above vibrator.

    Figure 4. Installing Restraining Cable

    b. Loop 1/4-in. (6 mm) wire cable (C) through vibrator lifting eye (D) and D-ring on structure wall.

    c. If using a MARTIN W-beam Mount, also loop cable through D-ring on W-beam (E) as shown. Take up slack so cable is taut.

    d. Apply thread-sealing compound to nuts on cable clamps (F). Install six cable clamps (two on each end and two on loop around D-ring on W-beam) to secure cable to vibrator eye and D-rings. Torque nuts on cable clamps according to drawing B-32401-XX supplied with Mount Kit for Electric Vibrators.

    e. Trim loose ends of wire cable.

    A

    BD

    C

    E

    F

    A.B.C.D.E.F.

    D-ringStructure wallWire cableVibrator lifting eyeD-ring on W-beamCable clamp (6)

    B

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  • Martin Engineering M3286-10/08 8 MARTIN Electric Vibrators

    Nut and cap screw torque

    After removing any nuts or cap screws from vibrator assembly, re-install to the torque values specified in Table II.

    Table II. Vibrator Nut and Cap ScrewTorque Requirements

    Connecting power to vibrator

    WARNING!Wire vibrator in accordance with National Electrical Code Article 430. Have wiring installed by a qualified electrician only.

    1. Find wiring diagram number for your vibrator on vibrator nameplate or see Table III.

    Table III. Vibrators and Wiring Diagrams

    Cap Screws ft/lb (kgm) Shaft Nuts ft/lb (kgm)Terminal

    Block Nutsft/lb (kgm)

    M6 7 (1) M13x1 22 (3) M4 0.87 (0.12)

    M8 16.5 (2.3) M15x1 36 (5) M5 1.45 (0.20)

    M10 35 (4.8) M20x1 72 (10) M6 2.17 (0.30)

    M12 58 (8) M25x1.5 123 (17) M8 4.70 (0.65)

    M14 94 (13) M30x1.5 246 (34) M10 9.80 (1.35)

    M16 137 (19) M45x1.5 360 (50)

    M18 195 (27)

    M20 275 (38)

    Frame Size* Wiring Diagrams

    00 through 01, single-phase, 3600 rpm Diagram 1A

    10 through 30, singe-phase, 3600 rpm Diagram 1E

    00 through 60, three-phase, 1200, 1800, and 3600 rpm; CD9-570; and 575-volt 900 rpm

    Diagram 2A

    40 through 60, three-phase, 900 rpm except 575V Diagram 2C

    70 through 110, three-phase, 1200, 1800, and 3600 rpm; and 575V 900 rpm

    Diagram 5A

    70 through 110, three-phase, 900 rpm except 575V Diagram 5B

    *See Part Numbers section for specific model numbers.

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  • Martin Engineering M3286-10/08 9 MARTIN Electric Vibrators

    CAUTION!Before running cord to vibrator, make sure cord voltage rating equals or exceeds the voltage at which you will be operating the vibrator. It must have a minimum temperature rating of 221F (105C) and a diameter as shown in Table IV. If wire is not proper diameter, cord grip will not tighten properly and vibrator could be damaged by moisture or material getting inside wiring compartment. If cord is damaged, it could short power supply or short to ground causing damage to vibrator.

    2. Table IV provides information on securing the electric vibrator cord grip when installing power supply and thermistor circuit cords. The frame size of the electric vibrator will define the size of the cord grip. Each cord grip is designed for a specific cord diameter range. When installed at the factory, the cord used is noted in the Table IV.

    IMPORTANTSee Figure 5. The compression nut must be tightened to a position that will provide proper strain relief for the cord. If the compression nut is not tight enough, the electrical connections may be stressed. If the compression nut is too tight, the cord may be damaged. When using a factory cord, tighten the compression nut to a position that meets the specified Distance Between Flats.

    Table IV. Cord Grip Specifications

    Frame Size

    Metal Cord Grip

    Sizemm x 1.5

    Part No.Suitable Cord

    Diameter Range, mm

    Cord Provided by Factory

    SizeNominal

    Diameter, in.Distance Between

    Flats, in.

    00, 01, 10 M20 511578 713 16/4 0.42 1/16 to 1/8

    2060 M25 511579 1017 14/4 0.575 1/8 to 3/16

    70 M25 511594 1619 10/4 0.705 1/8 to 3/16

    8095 M32 511580 1121 10/4 0.705 1/16 to 1/8

    97110 M32 511580 1121 8/4 0.807 1/8 to 3/16

    Thermistor Circuit Cord M20 511578 713 16/3 0.39 1/16 to 1/8

    Frame Size

    Increased Safety Exe Plastic Cord Grip

    Sizemm x 1.5

    Part No.Suitable Cord

    Diameter Range, mm

    Cord Provided by Factory

    SizeNominal

    Diameter, in.Distance Between

    Flats, in.

    00, 01, 10 M20 518396 6.512 16/4 0.42 1/16 to 1/8

    2070 M25 518397 916 14/4 0.575 1/16 to 1/8

    8095 M32 518398 1321 10/4 0.705 1/16 to 1/8

    97110 M32 518398 1321 8/4 0.807 3/32 to 5/32

    Thermistor Circuit Cord M20 518396 6.512 16/3 0.39 1/16 to 1/8

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  • Martin Engineering M3286-10/08 10 MARTIN Electric Vibrators

    Figure 5. Cord Grip Installation

    IMPORTANTWhen wiring vibrator, leave slack in electrical cable so that cable does not become taut during vibration cycle and cause stress on wire connections. On applications where moisture is present, leave enough slack in power cable to prevent moisture from running down cable into vibrator.

    3. Wire vibrator according to appropriate wiring diagram inside terminal box or see Figure 6. Use closed loop wire connectors only.

    Compression Nut

    Distance Between Flats

    Compression Nut

    Distance Between Flats

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  • Martin Engineering M3286-10/08 11 MARTIN Electric Vibrators

    Figure 6. Wiring Diagrams

    Low Voltage High Voltage

    3-phasepower supply

    Ground Ground

    W2 U2 V2

    U1 V1 W1U1 V1 W1

    W2 U2 V2

    DIAGRAM 2A

    Diagram 2A

    Gro

    und

    3-phasepower supply

    460 V230 V

    1 2 3

    4 5 6

    7 8 9

    1 2 3

    4 5 6

    7 8 9

    DIAGRAM 2C60 HZ

    Diagram 2C

    3-phasepower supply

    3-phasepower supply

    Gro

    und

    U1 V1 W1

    W2 U2 V2

    G L1 L2 T1 T2 T3

    Hot

    Neutral

    3-wire cord

    115V, 60Hzpower supply

    U1 V1 W1

    W2 U2 V2

    G L1 L2 T1 T2 T3

    Hot

    Neutral

    3-wire cord

    115V, 60Hzpower supply

    4-wire

    Diagram 1ARotation in one direction Rotation in opposite direction

    cord4-wirecord

    U1V1 W1

    W2 U2V2

    U1 V1 W1

    W2U2

    V2

    Diagram 1E

    G L1 L2 T1 T2 T3

    Hot

    Neutral

    3-wire cord

    115V, 60Hzpower supply

    G L1 L2 T1 T2 T3

    Hot

    Neutral

    3-wire cord

    115V, 60Hzpower supply

    4-wire

    Rotation in one direction Rotation in opposite direction

    cord4-wirecord

    Diagram 5A

    Low Voltage High Voltage

    3-phasepower supply

    Gro

    und

    W2 U2 V2

    U1 V1 W1

    W2 U2 V2

    DIAGRAM 5A

    To controlmodule

    Thermistor

    U1 V1 W1

    Gro

    und

    3-phasepower supply

    To controlmodule

    Thermistor

    60 HZ

    3-phasepower supply

    3-phasepower supply

    Gro

    und

    DIAGRAM 5B

    To controlmodule

    Thermistor

    Gro

    und

    To controlmodule

    1 2 3

    4 5 6

    7 8 9230 V

    1 2 3

    4 5 6

    7 8 9 Thermistor460 V

    Diagram 5B

    switc

    hbo

    x

    switc

    hbo

    x

    switc

    hbo

    x

    switc

    hbo

    x

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  • Martin Engineering M3286-10/08 12 MARTIN Electric Vibrators

    Figure 7. Installing Wire Connector

    4. Install wire connector between the two flat washers. See Figure 7.

    WARNING!Vibrator must be grounded using the power supply ground wire (or other if specified in the NEC). Failure to properly ground vibrator can cause severe injury or death.

    5. Connect power supply ground wire (or other if specified in the NEC) to ground vibrator terminal. Use closed loop wire connector only.

    6. Reassemble wiring cover, o-ring, and rubber compression block(s), taking care not to pinch the o-ring. Tighten cord grip around supply line(s).

    Thermistors WARNING!

    Thermistors are intended for motor winding protection. They do not replace overload protection. Always install overload protection. Failure to do so could result in severe injury or death.

    CAUTION!If installing low-voltage line to vibrators thermistor circuit (frame size 70 and larger), make sure you install cord grip, P/N 511578, on opening in wiring compartment. Without a cord grip, moisture or material could enter terminal block and damage vibrator. If cord is damaged, it could short power supply or short to ground causing damage to vibrator.

    1. If applicable wiring codes specify that low and high voltage circuits are to be separated from each other, remove plug on back of wiring compartment and install cord grip, P/N 511578.

    Wireconnector

    Flatwashers

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  • Martin Engineering M3286-10/08 13 MARTIN Electric Vibrators

    2. Run low-voltage line to thermistor circuit and tighten cord grip. Ensure wire is of proper voltage rating and size (see Table IV).

    3. For Diagrams 5A and 5B, wire thermistor to control module in accordance with Figure 8. (Martin Engineering recommends using the control module shown in Figure 8 but other suitable control modules may be used.)

    Figure 8. Thermistor Wiring Diagram

    Installing overload, short-circuit, and ground-fault protection

    CAUTION!Install overload protection for vibrator. If vibrator is not protected from overload, vibrator can be destroyed and warranty will be void. Determine size of overload protection according to NEC Article 430 and have it installed by a qualified electrician only.

    1. Determine overload, short-circuit, and ground-fault protection according to NEC Article 430.

    NOTEAll single-phase vibrators are supplied with overload protection.

    2. Have qualified electrician install overload, short-circuit, and ground-fault protection.

    3. If overload trips during operation, fix problem before resetting.

    3RN1012-1CK00

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  • Martin Engineering M3286-10/08 14 MARTIN Electric Vibrators

    CAUTION!For equipment using two vibrators, the two motors must be electrically interlocked. If using a single contactor, each motor must be provided with separate overload protection. The motor control circuit must be arranged so that if one motor becomes de-energized, the other motor will automatically and immediately become de-energized. Failure to properly interlock motors could result in severe damage to equipment if one vibrator fails.

    4. If using two vibrators, interlock the two vibrator motors and install separate overload protection for each.

    Inst

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  • Martin Engineering M3286-10/08 15 MARTIN Electric Vibrators

    After Installing Vibrator

    IMPORTANTRead entire section before beginning work.

    Checking shaft rotation

    1. Remove cap screws, washers, and vibrator weight covers.

    CAUTION!DO NOT run vibrator with eccentric weights removed. Running vibrator with eccentric weights removed will damage bearings.

    WARNING!When checking shaft rotation with weight cover removed, keep hands away from swinging weights. Weights can crush fingers.

    2. Start vibrator for one second, then stop.

    3. Observe direction of motor rotation. If motor is not rotating in correct direction, lock out/tag out energy source and reverse rotation. To reverse rotation of three-phase vibrator, reverse any two of the three power supply wires. To reverse rotation of single-phase vibrator, see Figure 6, diagram 1A or 1E.

    4. Replace weight cover, taking care not to pinch o-ring.

    Adjusting eccentric weights

    NOTEAll MARTIN Electric Vibrators have one set of eccentric weights on each end of shaft. Eccentric weights are set at 50% at factory (models CD36-11000 and CD36-20000 are set at 100%). See Figure 11.

    The percentage increments on the weight or on the weight adjustment disks are percentages of the total force pounds listed on the nameplate. For example, if the nameplate shows 8340 lb, setting the weights to 50% would produce 4170 pounds of force.

    IMPORTANTFor the most efficient operation, vibrator eccentric weights should be adjusted to the lowest force setting required to move the material. This will increase vibrator life and reduce energy costs.

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  • Martin Engineering M3286-10/08 16 MARTIN Electric Vibrators

    WARNING!Before adjusting eccentric weights, turn off and lock out/tag out energy source to vibrator.

    NOTEThe fixed weight is keyed to the shaft. The adjustable weight rotates around the shaft.

    1. Turn off and lock out/tag out energy source to vibrator according to ANSI standards (see References).

    2. Remove weight cover.

    3. Loosen nut or screw (A, Figure 9) so adjustable weight (B) will rotate around shaft (C).

    Figure 9. Adjusting Eccentric Weights

    A

    B

    C

    D

    A.B.

    Nut or screwAdjustable weightShaftFixed weight

    C.D.

    A

    C

    BDA

    B

    C

    D

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  • Martin Engineering M3286-10/08 17 MARTIN Electric Vibrators

    .

    Figure 10. Adjustable Weights Set at 50% (fixed weight shaded)

    0 50

    100

    0

    Weight adjustment disk attached to adjustable weight

    RightLeft

    Weight adjustment disk attached to fixed weight

    RightLeft

    0

    050

    100

    Arrow showsdirection to turn

    adjustable weightto increaseunbalance

    Arrow showsdirection to turn

    adjustable weightto increaseunbalance

    RightLeft

    Arrow showsdirection to turn

    adjustable weightto increaseunbalance

    100

    80

    50

    Weight adjustment inscribed on fixed cast weight

    90

    70

    60

    100

    80

    50

    90

    70

    60

    Aft

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  • Martin Engineering M3286-10/08 18 MARTIN Electric Vibrators

    4. See Figure 10. Rotate adjustable eccentric weight to proper setting. To produce more force, move weight to higher setting (i.e., higher number). When set, tighten cap screw or nut according to Table II.

    5. Check o-rings for damage. Replace if damaged.

    CAUTION!Do not operate vibrator with weight covers removed. Dust accumulating around vibrator shaft could cause unit to fail.

    6. Replace weight covers.

    CAUTION!Adjust both sets of eccentric weights to same setting number

    (mirror images) or force output will be uneven.

    7. Repeat steps 2 through 5 for second set of weights. Set both sets of weights to same setting number so they are mirror images, as shown in Figure 11.

    Figure 11. Setting Sets of Eccentric Weights to Mirror Images

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  • Martin Engineering M3286-10/08 19 MARTIN Electric Vibrators

    Initial start up/checking line current

    1. Close power supply disconnect switch and allow motor(s) to operate for 10 to 20 minutes.

    2. If vibrator makes unusual or excessive noise, make sure mounting bolts are tight and mount welds are not damaged.

    WARNING!Vibrator may produce loud noise during operation when mounted on structure. See OSHA 1910.95 for guidelines. If required, wear ear protection to avoid impairment or loss of hearing.

    3. Check decibel level of vibrator noise during operation. See OSHA 1910.95 to determine whether noise exceeds safe limits. If required, wear ear protection to avoid impairment or loss of hearing.

    CAUTION!Do not allow motor current to exceed nameplate rating. If vibrator is operated continuously with line current above nameplate rating, vibrator can be damaged.

    4. After a few hours of operation, check each line current. If reading is higher than nameplate rating, reduce eccentric weight setting, stiffen vibrator mount, or move vibrator to more rigid location. After making adjustments, check line current again to ensure line current does not exceed nameplate rating.

    5. After first 8 hours of use and periodically thereafter, check mounting bolts and tighten if necessary.

    Variable frequency inverter

    CAUTION!All motors can be supplied with a variable frequency inverter. NEVER operate the motor at a frequency higher than that specified on the nameplate. Damage to vibrator can result.

    Do not operate vibrator motor at frequency higher than specified on nameplate. Throughout frequency range, verify that each line current does not exceed current rating on nameplate. If reading is higher than nameplate, consult inverter manual. If necessary, adjust inverter, reduce eccentric weight setting, stiffen vibrator mount location, or move vibrator to more rigid location. After making adjustment, check line current again to ensure line current does not exceed nameplate rating.

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  • Martin Engineering M3286-10/08 20 MARTIN Electric Vibrators

    Maintenance

    IMPORTANTRead entire section before beginning work. Allow vibrator to cool to ambient temperature before working on it.

    NOTEAll vibrators are lubricated at the factory.

    CAUTION!Use only prescribed grease in vibrator. If a different grease is used, vibrator can be damaged and warranty will be void.

    Use only prescribed amount of grease to lubricate vibrator. Too much grease will cause bearings to overheat and result in premature bearing failure.

    Lubricating vibrator

    1. See Table V for lubrication schedule and amount of grease required for your vibrator. Unless specified otherwise, lubricate the vibrator after each 2000 hours of operation.

    CAUTION!For 3600 rpm machines operating continuously or for long periods of time, reduce lubrication time and amount as shown in step 2. Failure to do so could run bearings dry and destroy unit.

    2. If motor housing temperatures exceed 194F (90C), cut lubrication time and amount in half for every 18F (10C) increment that meets or exceeds 194F (90C). For example, if CD9-1410 motor housing temperature is 204F (96C), use 4.5 grams of grease per bearing every 1000 hours. (Maximum bearing temperature allowed is 248F [120C].) For motor housing temperatures above 212F (100C), consult Martin Engineering or a representative.

    NOTEKluber grease may be purchased from Martin Engineering by calling 800-544-2947 or from Kluber Lubrication by calling 800-447-2238.

    3. For CD9, CD12, and CD18 model vibrators, lubricate frame size 35 and larger vibrators with Kluber Staburags NBU 8EP grease only. For CD36 model vibrators, lubricate with Isoflex NBU 15 grease only. Lubricate as follows:

    a. Clean vibrator case around grease fitting.

    b. Insert grease gun into grease fitting. Add grease.

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  • Martin Engineering M3286-10/08 21 MARTIN Electric Vibrators

    Table V. Lubrication Schedule For Each Bearing*

    *Unless otherwise noted, lubricate every 2000 hours.**Lubricate every 1000 hours.Lubricate every 750 hours.

    Lubricate every 200 hours.

    00 Frame 01 Frame 10 Frame 20 Frame 30 Frame 33 Frame

    ModelLube

    gModel

    Lubeg

    ModelLube

    gModel

    Lubeg

    ModelLube

    gModel

    Lubeg

    CD18-100 Life CD18-180 Life CD12-300 Life CD9-340 Life CD9-590 Life CD36-2900 9

    CD36-380 Life CD36-480 Life CD18-480 Life CD12-580 Life CD12-760 Life

    CDS36-380 Life CDS18-180 Life CD36-660 Life CD18-920 Life CD18-1690 Life

    CDS36-480 Life CDS18-480 Life CD18-1310 Life CD36-1680 Life

    CDS36-660 Life CD36-1050 Life CDS36-1680 Life

    CDS18-920 Life

    CDS36-1050 Life

    35 Frame 40 Frame 50 Frame 60 Frame 70 Frame 80 Frame

    ModelLube

    gModel

    Lubeg

    ModelLube

    gModel

    Lubeg

    ModelLube

    gModel

    Lubeg

    CD9-910 7 CD9-1440 9 CD9-2020 16 CD9-2920 14 CD9-4640 18 CD9-6830 30

    CD12-1630 7 CD12-1990 9 CD12-2530 16 CD9-3850 14 CD12-6050 18 CD9-8400 30

    CD18-2150 7 CD18-2160 9 CD18-3870 16 CD12-3410 14 CD12-6600 18 CD12-8450 30

    CD36-2530 7 CD18-3190 9 CD18-4500 16 CD12-4700 14 CD18-8300 26 CD12-10400 30

    CD36-3280 9 CD18-5380 19 CD18-9400 26 CD18-10900 40

    CD36-4100 16 CD18-6850 19 CD36-6860 26

    CD36-4910 16 CD36-8240 26

    CD36-11000 20

    90 Frame 95 Frame 97 Frame** 100 Frame** 105 Frame** 110 Frame**

    ModelLube

    gModel

    Lubeg

    ModelLube

    gModel

    Lubeg

    ModelLube

    gModel

    Lubeg

    CD9-9310 50 CD9-14400 80 CD9-14500 90 CD9-24800 130 CD9-31000 150 CD9-49000 220

    CD9-11700 60 CD9-15500 80 CD9-21900 90 CD12-26500 130 CD9-38000 180 CD9-57000 220

    CD12-11700 50 CD12-17600 80 CD12-14200 90 CD18-25300 130 CD12-31000 150 CD12-45000 220

    CD12-14400 60 CD12-19100 80 CD12-20100 90 CD12-37000 180 CD12-55000 300

    CD18-14500 60** CD18-17600 80** CD18-19700 90

    CD36-14000 60 CD36-20000 25

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  • Martin Engineering M3286-10/08 22 MARTIN Electric Vibrators

    Repairing motor and replacing bearings

    CAUTION!Do not attempt to repair vibrator motor or replace bearings yourself. If you attempt to do so during the warranty period, the warranty may be void.

    If vibrator motor needs repair or if bearings need to be replaced, call Martin Engineering at 800-544-2947 for instructions.

    Inspecting vibrator

    At least quarterly, inspect vibrator, cable, and connections as follows:

    WARNING!Before inspecting vibrator, turn off and lock out/tag out energy source to vibrator.

    1. Turn off and lock out/tag out energy source to vibrator according to ANSI standards (see References).

    2. Inspect weight covers for cracks and check cap screws for tightness.

    3. Inspect cable for damage including cuts and abrasions. Replace if damaged.

    4. Inspect ground connection. Make sure ground connection to motor enclosure does not exceed 0.1 ohm. Ensure screw on ground terminal is tightened to proper torque (see Table II).

    5. Make sure all nuts on connections on terminal block are tightened to proper torque. Do not overtighten (see Table II).

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  • Martin Engineering M3286-10/08 23 MARTIN Electric Vibrators

    Part Numbers

    This section provides part numbers for the CD and CDS Series MARTIN Electric Vibrators and related equipment. Please reference part numbers when ordering parts.

    Table VI. MARTIN Electric Vibrator Model Numbers and Part Numbers

    00 Frame 01 Frame 10 Frame 20 Frame 30 Frame 33 Frame

    Model Part No. Model Part No. Model Part No. Model Part No. Model Part No. Model Part No.

    CD18-100 601340 CD18-180 601341 CD12-300 602297 CD9-340 602568 CD9-590 602575 CD36-2900 600243

    CD36-380 600311 CD36-480 600312 CD18-480 601367 CD12-580 602298 CD12-760 602314

    CDS36-380 600311 CDS18-180 601341 CD36-660 600313 CD18-920 601372 CD18-1690 601408

    CDS36-480 600312 CDS36-480 601367 CD18-1310 601373 CD36-1680 600381

    CDS36-660 600313 CD36-1050 600314 CDS36-1680 600381

    CDS18-920 601372

    CDS36-1050 600314

    35 Frame 40 Frame 50 Frame 60 Frame 70 Frame

    Model Part No. Model Part No. Model Part No. Model Part No. Model Part No.

    CD9-910 602865 CD9-1440 602888 CD9-2020 602889 CD9-2920 602890 CD9-4640 602891

    CD12-1630 602150 CD12-1990 602161 CD9-3850 602550 CD12-3410 602165 CD12-6050 602167

    CD18-2150 601201 CD18-2160 601227 CD12-2530 602162 CD12-4700 602229 CD12-6600 602230

    CD36-2530 600222 CD18-3190 601217 CD18-3870 601219 CD18-5380 601220 CD18-8300 601221

    CD18-4500 601267 CD18-6850 601268 CD18-9400 601269

    CD36-3280 600254 CD36-6860 600199

    CD36-4100 600256 CD36-8240 600219

    CD36-4910 600257 CD36-11000 600212

    80 Frame 90 Frame 95 Frame 97 Frame

    Model Part No. Model Part No. Model Part No. Model Part No.

    CD9-6830 602884 CD9-9310 602862 CD9-14400 602827 CD9-14500 602551

    CD9-8400 602515 CD9-11700 602826 CD9-15500 602828 CD9-21900 602870

    CD12-8450 602154 CD12-11700 602138 CD12-17600 602092 CD12-14200 602136

    CD12-10400 602204 CD12-14400 602091 CD12-19100 602093 CD12-20100 602137

    CD18-10900 601211 CD18-14500 601165 CD18-17600 601166 CD18-19700 601204

    CD36-14000 600276 CD36-20000 600201

    100 Frame 105 Frame 110 Frame

    Model Part No. Model Part No. Model Part No.

    CD9-24800 602863 CD9-31000 602871 CD9-49000 602873

    CD12-26500 602134 CD9-38000 602872 CD9-57000 602535

    CD18-25300 601205 CD12-31000 602142 CD12-44000 602144

    CD12-37000 602143 CD12-55000 602273

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  • Martin Engineering M3286-10/08 24 MARTIN Electric Vibrators

    Vibrator mounts Cradle Lug Bracket: P/N 28732.

    Locking Wedge Bracket for CD36-210, CD36-390, CD36-1040, CDS36-210, CDS36-390, and CDS36-1040: P/N 28309-01.

    Locking Wedge Bracket for CD36-650, CD36-1660, CDS36-650, and CDS36-1660: P/N 28309-02.

    ECF Bracket for CD36-210, CD36-390, CD36-1040, CDS36-210, CDS36-390, and CDS36-1040: P/N 29383-01.

    ECF Bracket for CD36-650, CD36-1660, CDS36-650, and CDS36-1660: P/N 29383-02.

    W-beam Mount: P/N 29757-XX. XX indicates vibrator frame size (see chart below).

    Mount Kit for Electric Vibrators: P/N 32401-XX. (Kit includes W-beam Mount, mounting hardware, and MARTIN BBAC Cable Kit.) XX indicates vibrator frame size (see chart below).

    Miscellaneous MARTIN BBAC Cable Kit: P/N 32271. (Kit includes D-ring, cable, cable clamps, and clamp hardware.)

    The following reducers and adapters can be used to adjust the size of the cord grip opening to ensure the grip seals tightly around the power supply cord.

    Reducer, 32 mm to 25 mm: P/N 37991.

    Adapter, 20 mm to 1/2 NPTF: P/N 35057-M.

    Adapter, 25 mm to 1/2 NPTF: P/N 35058-M.

    Adapter, 25 mm to 3/4 NPTF: P/N 37919.

    Adapter, 32 mm to 1 NPTF: P/N 35059-M.

    Plug, 20 mm: P/N 514523.

    Plug, 25 mm: P/N 514524.

    Frame Size Part No.

    00/01 32401-01

    10 32401-10

    20 32401-20

    30 32401-30

    33 32401-33

    40/50 32401-50

    60 32401-60

    70 32401-70

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  • Notes

  • Martin Engineering M3286-10/08 26 MARTIN Electric Vibrators

    Fra

    me

    size

    s: 0

    0, 0

    1, 1

    0 &

    20

    CD

    an

    d C

    DS

    par

    t n

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    ber

    s:

    6003

    12

    6003

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    14

    Par

    t N

    umbe

    rs

    6003

    1160

    1340

    6013

    41

    6013

    67

    6013

    72

    6013

    73

    6022

    97

    6022

    98

    6025

    68

    Fig

    ure

    12a.

    Fra

    me

    Size

    00,

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    and

    20

    Par

    ts

    10

    87

    143

    4

    2

    1

    16

    11

    13 15 12

    17, 1

    9

    9

    56

    11

    18, 2

    0, 2

    1

  • Martin Engineering M3286-10/08 27 MARTIN Electric Vibrators

    Fig

    ure

    12b.

    Fra

    me

    Size

    00,

    01,

    10,

    and

    20

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