Magnetic Bearing Critical Design Review

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Magnetic Bearing Critical Design Review Team miniMuffin Lauren Glogiewicz Jacob Beckner Kevin Bodkin James Holley Philip Terry

description

Magnetic Bearing Critical Design Review. Team miniMuffin Lauren Glogiewicz Jacob Beckner Kevin Bodkin James Holley Philip Terry. Level 0 Functional Decomposition. Level 1 Functional Decomposition. Level 2 Functional Decomposition. I out = -V in / R mag. Current Control. - PowerPoint PPT Presentation

Transcript of Magnetic Bearing Critical Design Review

Page 1: Magnetic Bearing  Critical  Design Review

Magnetic Bearing Critical Design Review

Team miniMuffin

Lauren Glogiewicz Jacob Beckner Kevin Bodkin James Holley

Philip Terry

Page 2: Magnetic Bearing  Critical  Design Review

Level 0 Functional Decomposition

Phil T.

Page 3: Magnetic Bearing  Critical  Design Review

Level 1 Functional Decomposition

Phil T.

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Level 2 Functional Decomposition

Phil T.

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Current Control

Jake B.

Iout = -Vin / Rmag

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Electromagnets• Electromagnets have inductance as circuit element• Causes initial overshoot and slow rise to desired level• Must be accounted for in design

   Rise Time = 20 ns                                   Leveling Time = 2.7 μs

Jake B.

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Sensor Circuit

• Sensor output current is based upon the distance away from the object

• Ideal distance to axle from the sensor is between 0.3” - 0.8”

• Beyond this, sensor data will become unreliable

Kevin B.

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A/D Converter• Using microcontroller on-board A/D

• TI MSP430: 4 Channel 10-Bit 200 KSPS

• TI C2000: 7 Channel 12-Bit 4.6 MSPS

Kevin B.

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Software FD

Kevin B.

8-12 bits per magnet sent to current control via FPGA I/O

Convert distance error to current

8x sensor distance in to FPGA

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Microprocessor / FPGATwo possible microcontroller / FPGA controllers:

• TI C2000o  Up to 60 MHzo Supports I2C and SPIo On board A/D Converters

• Altera DE2 Boardo  Up to 50 MHzo  80 GIO Pinso Ability to apply control in parallel

James H.

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D/A Converter• TI DAC7576

o  8 channel, 12 bitso  Up to 2.3 MHz communication speedo I2C synchronous communication will be used

James H.

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Magnet Test Bed

James H.

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Magnet Test Bed

James H.

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Timeline

• Milestone 1o Floating 1D concepto Focus on feedback loop design and interface

• Milestone 2o 2D axle built and working

• Expoo Fully 3D axle with horizontal stabilization

Lauren G.

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Updated Budget• We have received $1000 from UROP•  We will still apply for the EEF Grant

Item Part No. Cost Quantity Total Cost Electromagnets EM 200 $ 41.61 15 $ 624.15

Optical Sensors Sharp GP2Y0D805Z0F $ 3.70 15 $ 55.50

BJT $ 0.38 25 $ 9.50

Op Amps $ 1.00 25 $ 25.00

Capacitors $ 0.60 20 $ 12.00

Resistors $ 0.60 20 $ 12.00

Wire Wire T Lead Plastic 22AG $ 18.00 5 $ 90.00

Nuts, Bolts, Screws Aluminum (25 pack) $ 9.58 3 $ 28.74

Aluminum 6ft x 1/4" x 2" $ 30.22 1 $ 30.22 Machining $ 200.00 1 $ 200.00 PCB $ 60.00 3 $ 180.00

Shipping and Handling $ 10.00 6 $ 60.00

Posters/Presentation $ 70.00 1 $ 70.00 Total $ 1,397.11

Lauren G.

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Questions?

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