machining technologY for brittle materials
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FRAUNHOFER INSTITUTE FOR APPLIED OPTICS AND PRECISION ENGINEERING IOF machining technologY for brittle materials 1 DMS 20 linear. 2 Electrobonded dosing coil. 3 Zerodurmodule. 4 Free form surfaces in quartz glass. Fraunhofer Institute for Applied Optics and Precision Engineering IOF Albert-Einstein-Straße 7 07745 Jena Director Prof. Dr. Andreas Tünnermann Head of Business Unit Optical Components and Systems Prof. Dr. Uwe Zeitner Contact Dipl.-Ing. Bernd Höfer Phone +49 3641 807-432 [email protected] www.iof.fraunhofer.de 1 2 4 3 The objective is machining small struc- tures in glass, ceramic, silicon, composit materials and refractory metals with CNC-Technology. Characteristics Spindle rotational speed 0 – 42 000 rpm Maximum workpiece dissesion 350 mm x 240 mm x 340 mm Minimum tool diameter 0,4 mm Working tolerance < 10 µm Control system Siemens 840D Technology Ultrasonic assisted grinding with special coat tools 5-axial simultaneous machining center Application Fabrication of holes, special milling contures and free form surfaces in - Quartzglass, BK7, Borofloatglass - Ceran, Zerodur - Aluminium oxide, AlSi-compostion - Sintered ceramics, Zircon oxide - Silicon Cooling structures in Silicon wafer Dosing coils in glass material Support components of glass materials Mechanical bedstops for optical compo- nents Aperture holes in optical components Holes in composit ceramic Free form surface in brittle material 1mm
Transcript of machining technologY for brittle materials
F R A U N H O F E R I N S T I T U T E F O R A P P L I E D O P T I C S A N D P R E C I S I O N E N G I N E E R I N G I O F
machining technologY for brittle materials
1 DMS20linear.
2 Electrobondeddosingcoil.
3 Zerodurmodule.
4 Freeformsurfacesinquartzglass.
Fraunhofer Institute for Applied
Optics and Precision Engineering IOF
Albert-Einstein-Straße 7
07745 Jena
Director
Prof. Dr. Andreas Tünnermann
Head of Business Unit Optical
Components and Systems
Prof. Dr. Uwe Zeitner
Contact
Dipl.-Ing. Bernd Höfer
Phone +49 3641 807-432
www.iof.fraunhofer.de
1 2 43
The objective is machining small struc-
tures in glass, ceramic, silicon, composit
materials and refractory metals with
CNC-Technology.
Characteristics
� Spindle rotational speed 0 – 42 000 rpm
�Maximum workpiece dissesion
350 mm x 240 mm x 340 mm
�Minimum tool diameter 0,4 mm
�Working tolerance < 10 µm
�Control system Siemens 840D
Technology
�Ultrasonic assisted grinding with special
coat tools
� 5-axial simultaneous machining center
Application
� Fabrication of holes, special milling
contures and free form surfaces in
- Quartzglass, BK7, Borofloatglass
- Ceran, Zerodur
- Aluminium oxide, AlSi-compostion
- Sintered ceramics, Zircon oxide
- Silicon
�Cooling structures in Silicon wafer
�Dosing coils in glass material
� Support components of glass materials
�Mechanical bedstops for optical compo-
nents
�Aperture holes in optical components
�Holes in composit ceramic
� Free form surface in brittle material
1 mm
