INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER...

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MICAFIL RIP Transformer Bushings AirRIP / RTKF 24–550 kV INSULATION AND COMPONENTS MICAFIL RIP Transformer Bushings AirRIP / RTKF 24–550 kV • MICAFIL AirRIP bushings offer an extended service life combined with enhanced reliability and safety to ensure the maximum availability of transformer assets. • Over 100 years of experience is incorporated in a range of standard and customized products with the flexibility to suit different customer applications. Their high performance design is partial discharge free up to double of the nominal phase to ground service voltage.

Transcript of INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER...

Page 1: INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 5 The bushing in principle (for example: bushing for

MIC

AFI

L R

IP T

rans

form

er B

ushi

ngs

Air

RIP

/ R

TK

F 24

–550

kV

—INSUL ATION AND COMPONENTS

MICAFIL RIP Transformer BushingsAirRIP / RTKF 24–550 kV

• MICAFIL AirRIP bushings offer an extended service life combined with enhanced reliability and safety to ensure the maximum availability of transformer assets.

• Over 100 years of experience is incorporated in a range of standard and customized products with the flexibility to suit different customer applications. Their high performance design is partial discharge free up to double of the nominal phase to ground service voltage.

Page 2: INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 5 The bushing in principle (for example: bushing for

— ABB MICAFIL RIP bushings

MICAFIL bushings combine functionality, high performance and long service life.

The optimized solutions are based on our long-term, trustworthy partnerships with customers and our understanding of their needs. With proven components and a variety of designs, our new AirRIP series meets customer-specific requirements. To date, our factory in Zurich Altstetten has delivered more than 600,000 bushings. The world’s leading transformer manufacturers and electric power utilities rely on us. With the new MICAFIL AirRIP series, we will continue to live up to our reputation.

32 MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV

— Contents

04 Today’s technology for tomorrow

05 The AirRIP bushing in detail

06 Choice of insulator

07 Choice of current conductor

08 General information

09 Enquiry data sheet

10 AirRIP overview

AirRIP bushings 24–170 kV

11 Data for types with cable conductor

15 Data for types with rod conductor

19 Data for types with fixed conductor

AirRIP bushings 245–550 kV

23 Data for types with cable conductor

27 Data for types with rod conductor

31 Data for types with fixed conductor

35 Other ABB MICAFIL RIP bushings

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4 5MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV

The bushing in principle (for example: bushing for cable conductor)

Insulating coreThe heart of the AirRIP bushing is its RIP insulating core, with capacitor inlays for electric field control. The production of RIP is based on time-tested and proven technology. Complex production processes compress the material into a compact, liquid- and gas-tight insulating core, which complies with current partial discharge and temperature requirements.

To accommodate current transformers, the lower core part can be extended in steps of 100 mm up to 600 mm. The short oil side is consistent with our proven and balanced dimensioning, and optimizes the strength of the interface between the insulating core and transformer oil. These dimensions also guarantee a high level of interchangeability with older bushing types.

Flange and insulatorThe insulator is the supporting part of the bushing and takes over the mechanical loads with the two integrated fittings, head and flange. The flange not only holds the insulating core, it also forms the lower fitting of the insulator.

With a multiple O-ring system, the transition between core and flange is oil-and gas-tight. The aluminium alloy used for this purpose is corrosion-resistant and mechanically robust. This ensures safe handling of bending moments during operation or in bending test loads. The whole series is designed and type-tested in accordance with the highest bending load class of IEC 60137 (2017).

The standard flange plate bolt circles conform to currently common dimensions, although variations can easily be implemented. The flange is equipped with a test tap and has an opening (M12) with a closure screw that can be used to de-aerate the transformer or as a connector for a Buchholz relay. Also mounted on the flange are: identification tag, connection thread M12 for flange earthing and, with larger bushings, eyebolts for lifting purposes.

The head of the bushing closes the bushing and carries the current conductor fixing. The 420 kV and 550 kV bushings have a separate shield to avoid external corona discharges.

Oil side end The shape of the opening ensures that no shield electrodes are required up to 73 kV. We offer shielding as a variant.

From 123 kV, depending on current conductor version, either fixed shields (cable conductors) or removable shields (rod conductor and fixed conductor) are used, which are attached to the end of the bushing. They prevent the excessive use of transformer oil and facilitate the assembly of the conductor insulation beneath the bushing.

ABB's shield electrodes are dimensioned using state-of-the-art methods and their surface is provided as standard with a high-quality solid insulation layer.

Please note our installation recommendations.

—The AirRIP bushing in detail

RIP insulationCapacitor bushings enable control of electric field distribution in radial and axial directions by inserting conductive layers in the insulating core. The insulating core of the RIP (Resin Impregnated Paper) system consists of wound strips of crepe paper. Aluminium foils of graduated lengths are wrapped at exactly calculated points.

The wrap is heated, vacuum dried, and impregnated and cured under vacuum with an epoxy resin formulated by ABB. The impregnation process requires the skilful setting and control of process parameters, as well as broad knowledge and experience in the field of materials science and materials selection.

ABB has developed its expertise over decades, and gained market experience as first-class supplier. The result is RIP bushings with very good thermal and chemical resistance and high mechanical strength and stiffness.

Dry bushingsIn line with our product philosophy of compact design and dry bushing (neither liquid-filled nor liquid-insulated), the space between the major insulation and insulating envelope is filled with the time-tested MICAGEL dry filler. MICAGEL is poured in a liquid form into the bushing and becomes compressible and dry after curing.

Outer insulationPorcelain has proved its worth as a material for outer insulation over decades. More recently, composite hollow insulators have gained market maturity as an alternative material. These silicone composite insulators offer reduced weight, easier handling, and explosion safety characteristics. We can offer AirRIP bushings with silicone composite insulators as well as with traditional porcelain insulators.

AirRIP stands for quality and versatilityHigh-voltage bushings must meet the highest standards of operational safety, and minimize risk of for people and property. Growing environmental awareness and regulation requires low-impact production and clean operation.

The MICAFIL AirRIP series meets these requirements thanks to high-quality materials and reliable processing techniques. ABB maintains high technical standards, and regularly reviews development and manufacturing processes. We ensure high product quality through comprehensive testing during production and in the electrical testing laboratory.

Advantages of MICAFIL AirRIP technology• Partial discharge-free up to double service voltage• High temperature resistance (class E, 120 °C)• Low dielectric losses (tan δ ≤ 0.40 %)• High flexural strength – ‘heavy load’ according to

IEC 60137 (2017)• Completely dry bushing, meaning no oil spills and no

explosion risk• No maintenance or constant monitoring necessary• Transport and storage is possible in all positions• Flexible design allows for adaptation to different customer

needs and transformer requirements.

Current conductor terminal with de-aeration of central tube

Head with clamp for conductor

RIP insulating core with capacitor control and central tube

Porcelain or silicon composite insulator

Dry filling MICAGEL

Flange with test tap and transformer de-aeration (DA)

Bolted flange plate

Sub-section extension for current transformers

Oil side shield

DA Tap

—Today’s technology for tomorrow

MICAFIL AirRIP outdoor transformer bushings are the product of a sophisticated design process, using a minimal number of components: fine-graded insulating core, main flange, insulating envelope and current conductor. They are produced in a wide variety of designs that can easily fulfil specific customer requirements. AirRIP bushings are completely dry, pressurized, explosion-proof, and fire-resistant, and withstand high application temperatures.

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6

∅A

C = T–20 mm

De-areation hole

∅B

T = Length of cable bolt diameter

MICAFIL RIP TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV

Medium currents with removable rod conductorFor improved current utilization, the bushing with central tube is equipped with a removable copper conductor rod.

In the standard model, the air side terminals are bare. As an option, the surfaces can be silver- or nickel-plated, and the shapes of the terminals can be selected. The rod conductor can be fitted with a joint, usually near the flange. Various terminal shapes are available for the lower end. Conductor installation and de-aeration of the central tube are similar in both the version with rod conductor and with cable conductor.

Please note: The rod conductor is a separate component and must be selected separately.

High currents with fixed conductorBushings with a directly wound and non-removable conductor are suitable for high currents. Various terminal solutions are available (see data tables and figures).

Current dataThe type designation of the bushings contains the standard current according to IEC 60137 (2017). The actual per mis sible operating currents depend on the lower part extension L6, and are shown in the data tables.

Air side terminalThe standard air side terminal mentioned in the data tables covers the entire current range of the bushing.

Guidelines for the dimensions of air side terminals:

Maximum permissible ∅d2 Lengthc2 operating current (A)

1,600 30 80

2,500 40 125

3,500 50 125

4,300 60 125

5,000 flat 90 × 105 thickness 30

If the full current range of the bushing is not utilized, smaller dimensions may be used as an option, as long as the above rules are observed.

Overload If overload capacity is required for the transformer, according to IEC 60076-7 (normal load cycles), the rated current of the bushing should be chosen with at least 120 % of the transformer-rated current, in accordance with IEC 60137 (2017).

The rated current is the starting point for choosing the type of conductor. However, current levels of conductor types partially overlap and can be selected according to individual preferences. Please follow the appropriate icons when making your choice.

7

The choice of insulator type has no influence on the performance of the bushing.

Please note corresponding weights as well as head and shed diameters for each insulator type.

Silicone composite insulators made of glass fibre- reinforced tube with helical or straight shedsHydrophobicity, and the ability to transfer these properties to foreign layers as well, is the most important value-added feature of these insulators. They offer many advantages: • Excellent contamination behavior due to hydrophobic

surface properties and low leakage currents• Improved safety for personnel and equipment• Lower weight.

The helical shed is the result of intensive development efforts at ABB. Outstanding results in tough long-term pollution tests have proved their quality (certificates available on request).

Insulators with conventional straight sheds complement our product range.

Porcelain insulators made of high-quality electrical porcelain, brown and grey High-quality electrical porcelain – an excellent, proven material over decades– is available in the standard color brown and alternatively in light grey.

Creepage distancesAll types of insulation are made with alternate shed profiles.Creepage distances are measured for the high pollution requirements of IEC 60815:

Bushings Ur class SCD1 USCD2

Up to 420 kV very heavy 31 mm/kV 53.7 mm/kV

550 kV heavy 25 mm/kV3 43.3 mm/kV3

1 SCD: specific creepage distance2 USCD: unified specific creepage distance3 SCD: 31 mm/kV, USCD: 53.7 mm/kV available on request

These long creepage distances ensure optimum dielectric strength, even under extreme environmental conditions.

Porcelain insulator:

Brown GreyStandard Optional(all voltages) (all voltages)

Recommended Option

—Choice of insulator

—Choice of current conductor

Composite insulator with silicone sheds:

Helical sheds Straight shedsStandard ≥ 123 kV Standard ≤ 72.5 kV Optional ≥ 123 kV

Low currents with cable conductorThe current is led through a multi-stranded flexible conductor, joined to the terminal of the winding. The lead is drawn up through the central tube of the bushing and provided with the top connector (cable bolt) that is fastened to the bushing head. In the standard model, the air side terminal is a round, bare copper bolt. As an option, the surfaces can be silver- or nickel-plated, and other terminal sizes can be selected. To avoid unnecessary contact junctions, the draw lead bolt is of a single-piece design. A tried-and-tested fixing device with few parts ensures that no inadvertent displacement in axial direction or twisting is possible. It also allows positioning of the cable bolt to within ± 10 mm from nominal dimensions. Transformer manufacturers must provide the conductor cable with a thin insulation in order to keep transient voltages to the central bushing tube.

Maximum allowable drilling depth and hole diameter of standard cable bolt:

Tube Cable bolt Max. hole Max. holediameterd3 diameter diameter depth[mm] ∅B [mm] ∅A [mm] C [mm]

40 38 35 T-20

50 45 40 T-20

65 60 55 T-20

80 75 70 T-20

100 95 90 T-20

Low currents with cable conductor

Medium currents with removable rod conductor

High currents with fixed conductor

MC

MC

HC

HC

LC

LC

Page 5: INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 5 The bushing in principle (for example: bushing for

8 MICAFIL RIP TR ANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV

Test tapEach bushing is equipped with a standard test tap. The test tap is connected to the outermost capacitor foil and is always grounded during operation. For measurement, the cap must be unscrewed and the supplied 4 mm plug coupling must be inserted.

As an option ABB provides transition connectors for continuous voltage measurements.

Routine and type testsThe standard routine tests are carried out in accordance with IEC 60137 (2017) and the protocols are supplied; tests according to other standards are available on request. The type tests were performed on representative bushings in accordance with current standards IEC 60137 (2017), and IEEE C57.19.00 (2004) / C57.19.01 (2000). These tests cover the entire AirRIP portfolio and were successfully passed in the presence of an independent observer from KEMA. Protocols can be supplied to customers on request.

Packaging and storageThe bushings are packaged and sent in a dry and clean state. On request, we offer long-life packaging. The bushings can be transported and stored without the constraints on orientation that liquid-filled or liquid-insulated bushings have.

109

Each AirRIP bushing meets all requirements of IEC 60137 (2017) and the electrical values under IEEE C57.19.01 (2000).

Recommended installationOur bushings are designed and tested for mineral oil appli cations. The field strengths in oil on the lower part of the bushing depend on the shape of the surrounding parts, as well as on the quality and condition of the transformer oil. As a guideline, the following table shows the respective distances A to grounded transformer parts under standard conditions. They are valid for the oil side ends (standard and variants) as per the data tables. Due to limiting conditions additional insulating measures or larger distances may be necessary. Uninsulated edges around the bushing should be rounded to Rmin = 5 mm. The diameter of the current conductor should be at least half of the inner tube diameter d3. Oil access in the central bushing opening and in the open space of the shield electrodes must not be obstructed.

Type designation When making your enquiry please specify the following:

Linienstärken für Grafiken

Linie aussen: 0.5 pt

Linie innen: 0.35 pt, gepunktetRTKF 170–750 / 1600 B KSI

Composite insulator

B = Removable conductor bar

F = Fixed conductor

Rated current (A)

Lightning impulse voltage 1.2/50 µs (kV)

Maximum voltage (kV)

R = RIP bushing

T = Transformer application

K = Short lower part

F = Outdoor use

Our order confirmation includes drawings of the bushing and a detailed bushing data sheet.

Custom modificationsOn request, ABB can make custom modifications in areas such as flange dimensions, terminal variants, other lower part lengths and applications for other oils than mineral oil. We are happy to provide information on feasibility, price and delivery time of such custom modifications.

AL6

+20

Min. R5

Minimum distances A [mm] to transformer tank

Ur

AC

tes

t vo

ltag

e

Fig. 21 Fig. 22 Fig. 23

Shield diameter d6

[kV] [kV] ∅109 ∅134 ∅180 ∅160 ∅180 ∅230 ∅292

≤ 52 ≤105 80 95

72.5140 90 105 120

160 100 105 125

123185 115 115 130 130

230 145 145 145 145

145275 170 170 170

310 200 200 200

170325 210 210 210

365 230 230 230

245 460 300 300 300

300 510 330 330

420630 450

680 500

550750 550

790 600

—General information

—Enquiry data sheet

—AirRIP overview

Um BIL SIL L6 Ir (A) Ir (A) Drawingno:1ZCD… Ir (A) Drawingno:1ZCD…

kV kV kV mm Cable conductor

Rod conductor

Silicone composite insulator

Porcelain insulator Fixed conductor

Silicone composite insulator

Porcelain insulator

24 150 n.a. 0 300 600

1 550 1 380 1 250

Datapages11–14

2 350 2 100 1 850

Datapages15–18

064001 064051 3 050 2 650 2 400

Datapages19–22

064026 064076

24 150 n.a. 0 300 600

2 500 2 200 2 100

3 600 3 200 2 850

064002 064052 4 200 3 800 3 500

064027 064077

24 150 n.a. 0 300 600

3 750 3 200 2 880

5 000 4 300 3 850

064003 064053 5 200 4 500 4 100

064028 064078

36 200 n.a. 0 300 600

1 500 1 330 1 200

2 300 2 050 1 800

064004 064054 3 000 2 600 2 350

064029 064079

36 200 n.a. 0 300 600

2 500 2 200 2 100

3 500 3 150 2 850

064005 064055 4 150 3 750 3 450

064030 064080

36 200 n.a. 0 300 600

3 600 3 120 2 840

4 800 4 200 3 800

064006 064056 5 150 4 500 4 100

064031 064081

52 250 n.a. 0 300 600

1 550 1 380 1 250

2 250 2 000 1 750

064007 064057 2 840 2 520 2 300

064032 064082

52 250 n.a. 0 300 600

2 100 1 850 1 650

2 800 2 470 2 200

064008 064058 3 400 3 000 2 680

064033 064083

52 250 n.a. 0 300 600

2 600 2 300 2 100

3 500 3 100 2 850

064009 064059 4 250 3 800 3 500

064034 064084

72.5 350 n.a. 0 300 600

1 000 890 800

1 750 1 580 1 430

064010 064060 2 200 1 950 1 800

064035 064085

72.5 350 n.a. 0 300 600

2 000 1 800 1 650

2 650 2 380 2 150

064011 064061 3 250 2 950 2 700

064036 064086

72.5 350 n.a. 0 300 600

2 500 2 230 2 040

3 400 3 050 2 780

064012 064062 4 100 3 700 3 400

064037 064087

123 550 n.a. 0 300 600

920 830 770

1 670 1 520 1 370

064013 064063 2 250 2 100 2 000

064038 064088

123 550 n.a. 0 300 600

1 940 1 750 1 600

2 610 2 370 2 180

064014 064064 3 150 2 900 2 700

064039 064089

145 650 n.a. 0 300 600

1 400 1 260 1 160

2 000 1 800 1 670

064015 064065 2 420 2 230 2 100

064040 064090

145 650 n.a. 0 300 600

2 000 1 840 1 730

2 900 2 720 2 550

064016 064066 3 600 3 380 3 150

064041 064091

170 750 n.a. 0 300 600

880 805 755

1 360 1 250 1 170

064017 064067 2 100 2 000 1 900

064042 064092

170 750 n.a. 0 300 600

1 900 1 800 1 700

2 800 2 620 2 450

064018 064068 3 500 3 280 3 050

064043 064093

245 1 050 750 0 300 600

1 030 880 820

Datapages23–26

1 650 1 510 1 400

Datapages27–30

064019 064069 2 150 2 050 1 950

Datapages31–34

064044 064094

245 1 050 750 0 300 600

1 700 1 560 1 450

2 400 2 230 2 100

064020 064070 3 150 3 000 2 900

064045 064095

300 1 175 850 0 300 600

1 000 850 780

1 600 1 440 1 340

064021 064071 2 100 2 000 1 900

064046 064096

300 1 175 850 0 300 600

2 250 2 100 2 000

3 000 2 800 2 600

064022 064072 3 800 3 600 3 400

064047 064097

420 1 675 1 175 0 300 600

1 100 1 250 1 000

1 800 2 000 1 800

064023 064073 2 300 2 600 2 400

064048 064098

420 1 675 1 175 0 300 600

2 000 1 850 1 700

2 800 2 650 2 500

064024 064074 3 250 2 900 2 600

064049 064099

550 1 800 1 240 0 300 600

1 050 1 100

900

1 850 2 000 1 750

064025 064075 2 100 2 200 1 950

064050 064100

24 kV

36 kV

52 kV

72.5 kV

123 kV

145 kV

170 kV

245 kV

300 kV

420 kV

550 kV

Voltage

800 A

1,000 A

1,250 A

1,600 A

2,000 A

2,500 A

3,150 A

4000 A

5000 A

Current

Company name _______________________________

Name / First name ____________________________

Phone ________________________________________

Email _________________________________________

End customer name ___________________________

Country of installation ________________________

Project name _________________________________

— Note

We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB Switzerland Ltd does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB Switzerland Ltd.

Copyright © 2017 ABB. All rights reserved.

—ABB Switzerland Ltd Insulation and Components, MICAFIL Bushings, Badenerstrasse 780, CH-8048 Zurich, SwitzerlandPhone: +41 58 586 03 33E-mail: info.micafil @ch.abb.com

abb.com/electricalcomponents

∅d6 ∅d6 ∅d6

PorcelainBrown

Grey

Oil side endStandard

Variant 1*

Variant 2*

Flange pitch circle ∅Standard

Variant 1*

Current transformer extension L6 (mm)0 100 200 300 400 500 600

Silicone comp. insulatorHelical sheds (≥123 kV)

Straight sheds

* If available

Current conductorCable bolt for draw lead

Rod conductor

Fixed conductor

Air side terminalDimensions:

Standard

Variant 1*

Variant 2*

Galvanization:

Bare

Silver-plated

Nickel-plated

Removable rod conductorRod conductor, one-piece

Rod conductor, split

Oil side terminal: Standard

Variant 1

Variant 2

Type:

Drawing no:

Quantity:

1ZCD 0 6 4

Routine types and testsIEC Standard

IEEE Standard

Ambient temperature

Creepage distance

MC HCLC

MICAFIL RIP TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV

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11 MICAFIL RIP TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 1413AIRRIP BUSHINGS 24–170 KV TYPES WITH CABLE CONDUCTOR12

Flange

Oil side end

Explanations of the table columns

3–6 Rated voltages according to IEC 60137 (2017)7–10 Rated voltages according to IEEE C57.19.01 (2000)11, 12 Maximum operating current Ir for the largest

cable cross-section, depending on the current transformer extension L6

13 Maximum thermal short-circuit current, 2 sec, after operation at maximum operating current

16 Bending test load, 1 min 17, 18 Maximum cantilever operating load and

permissible installation position (v = vertical, h = horizontal, …° from vertical)

21 Standard current transformer extension L6

24 Inner diameter of the central tube (∅d3)28, 29 Maximum head and shed diameter for silicone

composite insulator30, 31 Maximum head and shed diameter for

porcelain insulator34, 35 Sealing area40 Bushing length L, without air side terminal

and oil side shield41, 42 Standard terminal on air side43, 44 Optional terminal on air side45, 46 Standard design of oil side end47, 50 Optional design of oil side end

Flange detail

Bushings with cable conductor 24–170 kV Data for bushings with cable conductor 24–170 kV

Legend

1 Copper, bare (optional: nickel-plated, silver-plated)

2 Test tap

3 De-aeration

4 Earthing screws 2 × M12 / 180°

5 –

6 Sealing area

7 Removability (for connecting the transformer lead)

L6 Current transformer extension

All dimensions in mm, unless otherwise indicated

Fig.10

Fig.20

Fig.11

Fig.21 Fig.22

Fig.12

L16

∅d5

∅d3

50

∅D4

∅D3

2

4

3

30°

6×60°30°

∅D4

∅D3

2

4

3

22.5°

8×45°

2

4

3

∅D4

∅D3

15°

12×30°

Fig.1 Fig.2

1

∅D1

L16

±5

L2 (±

5)

c2(L

)

L6

∅D6 max.

∅D5

20

∅d2

c7

L4 c

able

bo

lts

L5 m

ax.

c7L1

6

∅d6

∅d5

∅d3

c7L1

6 20

∅d6

∅d5

7

∅d3

∅D8

∅D2

n×∅v

6

s

5×4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Type and drawing Electrical characteristics Current Insulator data

Mechanical design Weights Oil side Air side Flange Air side terminal Oil side end

IEC 60137 (2017) IEEE C57.19.01(2000) Standard Variant Standard Variant 1 Variant 2

With silicone composite insulator

With porcelain insulator

Rate

d Vo

ltag

e U

m

Phas

e to

gro

und

Um

/√3

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Syst

em v

olt

age

Rat

ed m

ax.

line-

to-g

roun

d v

olt

age

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Max

imum

ope

rati

ng c

urre

nt

(inrespecttoCTextensionL6)

Wit

h co

pp

er c

able

sec

tio

n S

Ther

mal

sho

rt-t

ime

cu

rren

t It

h 2 s

ec.

Cre

epag

e d

ista

nce

(min

imum

)

Arc

ing

dis

tanc

e (m

inim

um)

Can

tile

ver

test

load

, 1 m

in.

Can

tile

ver

op

erat

ing

load

Inst

alla

tio

n (v

= v

erti

cal,

h

= ho

rizo

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, …°

fro

m v

erti

cal)

Wit

h si

lico

ne c

om

po

site

in

sula

tor

Wit

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orc

elai

n in

sula

tor

Cur

rent

tra

nsfo

rmer

ext

ensi

on

Low

er c

ore

leng

th

(to

lera

nce

± 5

mm

)

Co

re d

iam

eter

Insi

de

tub

e d

iam

eter

Term

inal

: dis

tanc

e fr

om

the

fl

ang

e p

late

(to

lera

nce

± 5

mm

)

Cab

le b

olt

: d

ista

nce

fro

m t

he f

lang

e p

late

Hei

ght

of

head

(max

imum

)

Hea

d d

iam

eter

(wit

h si

lico

ne

com

po

site

insu

lato

r)

Max

. she

d d

iam

eter

(wit

h si

lico

ne c

om

po

site

insu

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Hea

d d

iam

eter

(wit

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orc

elai

n in

sula

tor)

Max

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d d

iam

eter

(wit

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orc

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sula

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Pitc

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dia

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er

Out

sid

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ang

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iam

eter

Seal

ing

are

a: m

in. d

iam

eter

Seal

ing

are

a: m

ax. d

iam

eter

Num

ber

of

hole

s

Ho

le d

iam

eter

Flan

ge

pla

te t

hick

ness

Fig

ure

Bus

hing

leng

th, w

itho

ut a

ir s

ide

term

inal

and

low

er s

hiel

d

Term

inal

dia

met

er

Leng

th o

f te

rmin

al

Term

inal

dia

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Leng

th o

f te

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al

Op

enin

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Fig

ure

Op

enin

g

Fig

ure

Op

enin

g

Fig

ure

[kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [A] [mm2] [kA] [mm] [mm] [N] [N] [kg] [kg] L6 L 16 D1 d3 L 2 L 4 L 5 D5 D6 D5 D6 D3 D4 D2 D8 n v s Fig L d2 c2 d2 c2 d5 Fig d5 Fig d5 Fig

RTKF 24–150/1250 KSI 1ZCD064001

RTKF 24–150/1250 1ZCD064051

24 14 55 /   50 / 

125 25 16 60 /  50 /

150 155013801250

665

Ith 2

sec

. [kA

] = 0

.055

× S

[mm

2 ] if

S =

120

0 m

m2

Ith 2

sec

. [kA

] = 0

.045

× S

[mm

2 ] if

S =

280

0 m

m2

744 210 3 150 1 575 v–h 18 20 23

31 34 36

0300600

120 420 720

92 50 525 350 135 135 270 178 300 185 225 135 165 6 16 18 10 645 945

1 245

30 80 40 125 61 20 67 21a

RTKF 24–150/2500 KSI 1ZCD064002

RTKF 24–150/2500 1ZCD064052

24 14 55 /   50 /

125 25 16 60 /  50 /

150 250022002100

1 500 744 210 3 150 1 575 v–h 34 37 40

50 53 56

0300600

120 420 720

120 80 565 390 135 165 300 216 350 250 290 180 222 8 16 18 11 685 985

1 285

40 125 50 125 93 20

RTKF 24–150/3150 KSI 1ZCD064003

RTKF 24–150/3150 1ZCD064053

24 14 55 /  50 /

125 25 16 60 /  50 /

150 375032002880

2 800 744 210 3 150 1 575 v–h 46 50 54

65 69 73

0300600

120 420 720

144 100 575 400 145 200 322 245 380 290 335 205 261 12 16 18 12 695 995

1 295

60 125 50 125 113 20

RTKF 36–200/1250 KSI 1ZCD064004

RTKF 36–200/1250 1ZCD064054

36 21 77 /  70 /

170 34.5 22 80 /  75 /

200 150013301200

665 1 116 310 3 150 1 575 v–h 20 22 25

38 41 43

0300600

140 440 740

92 50 625 450 135 135 270 178 300 185 225 135 165 6 16 18 10 765 1 065 1 365

30 80 40 125 61 20 67 21a

RTKF 36–200/2500 KSI 1ZCD064005

RTKF 36–200/2500 1ZCD064055

36 21 77 /  70 /

170 34.5 22 80 /  75 /

200 250022002100

1 500 1 116 310 3 150 1 575 v–h 36 39 42

60 63 66

0300600

140 440 740

120 80 665 490 135 165 300 216 350 250 290 180 222 8 16 18 11 805 1 105 1 405

40 125 50 125 93 20

RTKF 36–200/3150 KSI 1ZCD064006

RTKF 36–200/3150 1ZCD064056

36 21 77 /  70 /

170 34.5 22 80 /  75 /

200 360031202840

2 800 1 116 310 3 150 1 575 v–h 49 53 57

77 81

85

0300600

140 440 740

144 100 675 500 145 200 322 245 380 290 335 205 261 12 16 18 12 815 1 115 1 415

60 125 50 125 113 20

RTKF 52–250/1250 KSI 1ZCD064007

RTKF 52–250/1250 1ZCD064057

52 30 105 /  95 /

250 46 29 105 /  95 /

250 155013801250

665 1 612 460 3 150 1 575 v–h 24 27 29

49 51 53

0300600

140 440 740

92 50 775 600 135 135 270 178 300 185 225 135 165 6 16 18 10 915 1 215 1 515

30 80 40 125 61 20 67 21a

RTKF 52–250/2000 KSI 1ZCD064008

RTKF 52–250/2000 1ZCD064058

52 30 105 /  95 /

250 46 29 105 /  95 /

250 210018501650

1 200 1 612 460 3 150 1 575 v–h 40 44 48

72 76 79

0300600

140 440 740

120 65 815 640 135 165 300 216 350 250 290 180 222 8 16 18 11 955 1 255 1 555

40 125 50 125 78 20 75 21b

RTKF 52–250/2500 KSI 1ZCD064009

RTKF 52–250/2500 1ZCD064059

52 30 105 /  95 /

250 46 29 105 /  95 /

250 260023002100

1 500 1 612 460 3 150 1 575 v–h 52 57 62

87 92 97

0300600

140 440 740

144 80 825 650 145 200 322 245 380 290 335 205 261 12 16 18 12 965 1 265 1 565

50 125 40 125 93 20

RTKF 72.5–350/1000 KSI 1ZCD064010

RTKF 72.5–350/1000 1ZCD064060

72.5 42 155 /  140 /

325 69 44 160 /  140 /

350 1000890800

400

Ith 2

sec

. [kA

] = 0

.06

× S

[mm

2 ] if

S ≤

700

mm

2 It

h 2 s

ec. [

kA] =

0.0

5 ×

S [m

m2 ]

if S

= 1

500

mm

2

2 248 630 3 150 1 575 v–h 30 33 35

63 65 68

0300600

175 475 775

92 40 975 800 165 135 270 178 300 185 225 135 165 6 16 18 10 1 150 1 450 1 750

30 80 51 20 67 21a 67 22b

RTKF 72.5–350/2000 KSI 1ZCD064011

RTKF 72.5–350/2000 1ZCD064061

72.5 42 155 / 140 /

325 69 44 160 /  140 /

350 200018001650

1 200 2 248 630 4 000 2 000 v–h 45 49 53

91 95 99

0300600

175 475 775

120 65 1 015 840 165 165 300 216 350 250 290 180 222 8 16 18 11 1 190 1 490 1 790

40 125 50 125 78 20 75 21b

RTKF 72.5–350/2500 KSI 1ZCD064012

RTKF 72.5–350/2500 1ZCD064062

72.5 42 155 /  140 /

325 69 44 160 /  140 /

350 250022302040

1 500 2 248 630 4 000 2 000 v–h 60 65 70

110 115 120

0300600

175 475 775

144 80 1 025 850 175 200 322 245 380 290 335 205 261 12 16 18 12 1 200 1 500 1 800

40 125 50 125 93 20

RTKF 123–550/800 KSI 1ZCD064013

RTKF 123–550/800 1ZCD064063

123 71 255 /  230 /

550 92 TR

73 185 /  155 /

450 920830770

400 3 813 1 010 4 000 2 000 v–h 62 66 70

132 136 141

0300600

310 610 910

120 40 1 395 1 220 165 165 300 216 350 250 290 180 222 8 16 18 11 1 705 2 005 2 305

30 80 67 21a 107 22b

RTKF 123–550/1600 KSI 1ZCD064014

RTKF 123–550/1600 1ZCD064064

123 71 255 /  230 /

550 92 TR

73 185 /  155 /

450 194017501600

1 200 3 813 1 010 4 000 2 000 v–h 79 85 90

156 162 167

0300600

310 610 910

144 65 1 405 1 230 175 200 322 245 380 290 335 205 261 12 16 18 12 1 715 2 015 2 315

40 125 50 125 75 21b 140 22c

RTKF 145–650/1250 KSI 1ZCD064015

RTKF 145–650/1250 1ZCD064065

145 84 305 /  275 /

650 138 88 310 /  275 /

650 140012601160

665 4 495 1 170 4 000 2 000 v–30° 87 93 99

173 179 185

0300600

360 660 960

144 50 1 565 1 390 175 200 322 245 380 290 335 205 261 12 16 18 12 1 925 2 225 2 525

30 80 40 125 75 21b 107 22b

RTKF 145–650/2000 KSI 1ZCD064016

RTKF 145–650/2000 1ZCD064066

145 84 305 /  275 /

650 138 88 310 /  275 /

650 200018401730

1 500 4 495 1 170 4 000 2 000 v–h 130 139 148

245 255 264

0300600

360 660 960

185 80 1 585 1 410 175 245 370 315 450 400 450 245 365 12 20 22 12 1 945 2 245 2 545

40 125 50 125 140 22a 140 22c

RTKF 170–750/800 KSI 1ZCD064017

RTKF 170–750/800 1ZCD064067

170 98 355 /  325 /

750 161 102 365 /  315 /

750 880805755

400 5 270 1 400 5 000 2 500 v–30° 100 106 112

203 209 215

0300600

420 720

1 020

144 40 1 795 1 620 175 200 322 245 380 290 335 205 261 12 16 18 12 2 215 2 515 2 815

30 80 75 21b 107 22b

RTKF 170–750/1600 KSI 1ZCD064018

RTKF 170–750/1600 1ZCD064068

170 98 355 /  325 /

750 161 102 365 /  315 /

750 190018001700

1 500 5 270 1 400 5 000 2 500 v–h 145 154 163

282 291 300

0300600

420 720

1 020

185 80 1 815 1 640 175 245 370 315 450 400 450 245 365 12 20 22 12 2 235 2 535 2 835

40 125 50 125 140 22a 140 22c

—AirRIP bushings 24–170 kVTypes with cable conductor

1

∅d2

∅D1

L16

±5

L2 (±

5)

c2(L

)

L6

∅D6 max.

∅D5

20

L5 m

ax.

L4 c

able

bo

lts

LC

Fig22 d6 c7

22a 180 170

22b 160 200

22c 180 200

Fig21 d6 c7

21a 109 83

21b 134 93

Page 7: INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 5 The bushing in principle (for example: bushing for

16 1715 18MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV

Bushings with rod conductor 24–170 kV Data for bushings with rod conductor 24–170 kV

Fig.3 Fig.4

Fig.22

∅d2

∅D1

L16

±5

L2 (±

5)

L5 max.

c2(L

)

L6

∅D6 max.

∅D5

20

1 1

∅D1

L16

±5

L2 (±

5)

L5 max.

c2(L

)

L6

∅D6 max.

∅D5

20

∅d2

c7

c7L1

6 20

∅d6

∅d5

7

∅d3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Type and drawing Electrical characteristics Current Insulator data

Mechanical design Weights Oil side Air side Flange Air side terminal Oil side end

IEC 60137 (2017) IEEE C57.19.01 (2000) Standard Variant Standard Variant 1 Variant 2

With silicone composite insulator

With porcelain insulator

Rate

d Vo

ltag

e U

m

Phas

e to

gro

und

Um

/√3

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Syst

em v

olt

age

Rat

ed m

ax.

line-

to-g

roun

d v

olt

age

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Max

imum

ope

rati

ng c

urre

nt

(inrespecttoCTextensionL6)

Ther

mal

sho

rt-t

ime

cu

rren

t It

h 2 s

ec.

Cre

epag

e d

ista

nce

(min

imum

)

Arc

ing

dis

tanc

e (m

inim

um)

Can

tile

ver

test

load

, 1 m

in.

Can

tile

ver

op

erat

ing

load

Inst

alla

tio

n (v

= v

erti

cal,

h

= ho

rizo

ntal

, …°

fro

m v

erti

cal)

Wit

h si

lico

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om

po

site

in

sula

tor

Wit

h p

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sula

tor

Cur

rent

tra

nsfo

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ext

ensi

on

Low

er c

ore

leng

th

(to

lera

nce

± 5

mm

)

Co

re d

iam

eter

Insi

de

tub

e d

iam

eter

Term

inal

: dis

tanc

e fr

om

the

fl

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e p

late

(to

lera

nce

± 5

mm

)

Hei

ght

of

head

(max

imum

)

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d d

iam

eter

(wit

h si

lico

ne

com

po

site

insu

lato

r)

Max

. she

d d

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eter

(wit

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po

site

insu

lato

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Hea

d d

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(wit

h p

orc

elai

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sula

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Max

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(wit

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sula

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Pitc

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er

Out

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Seal

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are

a: m

in. d

iam

eter

Seal

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are

a: m

ax. d

iam

eter

Num

ber

of

hole

s

Ho

le d

iam

eter

Flan

ge

pla

te t

hick

ness

Fig

ure

Bus

hing

leng

th, w

itho

ut a

ir s

ide

term

inal

and

low

er s

hiel

d

Term

inal

dia

met

er

Leng

th o

f te

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al

Term

inal

dia

met

er

Leng

th o

f te

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al

Op

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g

Fig

ure

Op

enin

g

Fig

ure

Op

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Fig

ure

[kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [A] [A] [mm] [mm] [N] [N] [kg] [kg] L6 L 16 D1 d3 L 2 L 5 D5 D6 D5 D6 D3 D4 D2 D8 n v s Fig L d2 c2 d2 c2 d5 Fig d5 Fig d5 Fig

RTKF 24–150/2000 B KSI 1ZCD064001

RTKF 24–150/2000 B 1ZCD064051

24 14 55 / 50 125 25 16 60 / 50 150 235021001850

Ith 2

sec

. = 2

5 ×

Ir

744 210 3 150 1 575 v–h 27 33 39

40 46 53

0300600

120 420 720

92 50 525 135 135 270 178 300 185 225 135 165 6 16 18 10 645 945

1 245

40 125 61 20

RTKF 24–150/3150 B KSI 1ZCD064002

RTKF 24–150/3150 B 1ZCD064052

24 14 55 / 50 125 25 16 60 / 50 150 360032002850

744 210 3 150 1 575 v–h 57 72 87

74 88

103

0300600

120 420 720

120 80 565 135 165 300 216 350 250 290 180 222 8 16 18 11 685 985

1 285

60 125 50 125 93 20

RTKF 24–150/5000 B KSI 1ZCD064003

RTKF 24–150/5000 B 1ZCD064053

24 14 55 / 50 125 25 16 60 / 50 150 500043003850

744 210 3 150 1 575 v–h 66 80 94

84 98

112

0300600

120 420 720

144 100 575 145 200 322 245 380 290 335 205 261 12 16 18 12 695 995

1 295

F90 105 113 20

RTKF 36–200/2000 B KSI 1ZCD064004

RTKF 36–200/2000 B 1ZCD064054

36 21 77 / 70 170 34.5 22 80 / 75 200 230020501800

1 116 310 3 150 1 575 v–h 30 37 43

49 55 61

0300600

140 440 740

92 50 625 135 135 270 178 300 185 225 135 165 6 16 18 10 765 1 065 1 365

40 125 61 20

RTKF 36–200/3150 B KSI 1ZCD064005

RTKF 36–200/3150 B 1ZCD064055

36 21 77 / 70 170 34.5 22 80 / 75 200 350031502850

1 116 310 3 150 1 575 v–h 64 79 94

88 103 118

0300600

140 440 740

120 80 665 135 165 300 216 350 250 290 180 222 8 16 18 11 805 1 105 1 405

60 125 50 125 93 20

RTKF 36–200/4000 B KSI 1ZCD064006

RTKF 36–200/4000 B 1ZCD064056

36 21 77 / 70 170 34.5 22 80 / 75 200 480042003800

1 116 310 3 150 1 575 v–h 73 87

101

100 114 128

0300600

140 440 740

144 100 675 145 200 322 245 380 290 335 205 261 12 16 18 12 815 1 115 1 415

F90 105 113 20

RTKF 52–250/2000 B KSI 1ZCD064007

RTKF 52–250/2000 B 1ZCD064057

52 30 105 / 95 250 46 29 105 / 95 250 225020001750

1 612 460 3 150 1 575 v–h 37 43 49

61 68

74

0300600

140 440 740

92 50 775 135 135 270 178 300 185 225 135 165 6 16 18 10 915 1 215 1 515

40 125 61 20

RTKF 52–250/2500 B KSI 1ZCD064008

RTKF 52–250/2500 B 1ZCD064058

52 30 105 / 95 250 46 29 105 / 95 250 280024702200

1 612 460 3 150 1 575 v–h 63 74 85

94 105 117

0300600

140 440 740

120 65 815 135 165 300 216 350 250 290 180 222 8 16 18 11 955 1 255 1 555

50 125 40 125 78 20

RTKF 52–250/3150 B KSI 1ZCD064009

RTKF 52–250/3150 B 1ZCD064059

52 30 105 / 95 250 46 29 105 / 95 250 350031002850

1 612 460 3 150 1 575 v–h 87 104 120

122 139 155

0300600

140 440 740

144 80 825 145 200 322 245 380 290 335 205 261 12 16 18 12 965 1 265 1 565

60 125 50 125 93 20

RTKF 72.5–350/1600 B KSI 1ZCD064010

RTKF 72.5–350/1600 B 1ZCD064060

72.5 42 155 / 140 325 69 44 160 / 140 350 175015801430

2 248 630 3 150 1 575 v–h 41 46 52

73 79 84

0300600

175 475 775

92 40 975 165 135 270 178 300 185 225 135 165 6 16 18 10 1 150 1 450 1 750

30 80 51 20 107 22b

RTKF 72.5–350/2500 B KSI 1ZCD064011

RTKF 72.5–350/2500 B 1ZCD064061

72.5 42 155 / 140 325 69 44 160 / 140 350 265023802150

2 248 630 4 000 2 000 v–h 73 84 95

119 130 141

0300600

175 475 775

120 65 1 015 165 165 300 216 350 250 290 180 222 8 16 18 11 1 190 1 490 1 790

50 125 40 125 78 20

RTKF 72.5–350/3150 B KSI 1ZCD064012

RTKF 72.5–350/3150 B 1ZCD064062

72.5 42 155 / 140 325 69 44 160 / 140 350 340030502780

2 248 630 4 000 2 000 v–h 104 121 138

153 170 187

0300600

175 475 775

144 80 1 025 175 200 322 245 380 290 335 205 261 12 16 18 12 1 200 1 500 1 800

60 125 50 125 93 20

RTKF 123–550/1600 B KSI 1ZCD064013

RTKF 123–550/1600 B 1ZCD064063

123 71 255 / 230 550 92 TR 73 185 / 155 450 167015201370

3 813 1 010 4 000 2 000 v–h 80 87 94

150 157 165

0300600

310 610 910

120 40 1 395 165 165 300 216 350 250 290 180 222 8 16 18 11 1 705 2 005 2 305

30 80 107 22b

RTKF 123–550/2500 B KSI 1ZCD064014

RTKF 123–550/2500 B 1ZCD064064

123 71 255 / 230 550 92 TR 73 185 / 155 450 261023702180

3 813 1 010 4 000 2 000 v–h 121 134 147

198 211 224

0300600

310 610 910

144 65 1 405 175 200 322 245 380 290 335 205 261 12 16 18 12 1 715 2 015 2 315

50 125 40 125 140 22c

RTKF 145–650/2000 B KSI 1ZCD064015

RTKF 145–650/2000 B 1ZCD064065

145 84 305 / 275 650 138 88 310 / 275 650 200018001670

4 495 1 170 4 000 2 000 v–30° 114 125 135

201 211 221

0300600

360 660 960

144 50 1 565 175 200 322 245 380 290 335 205 261 12 16 18 12 1 925 2 225 2 525

40 125 107 22b

RTKF 145–650/2500 B KSI 1ZCD064016

RTKF 145–650/2500 B 1ZCD064066

145 84 305 / 275 650 138 88 310 / 275 650 290027202550

4 495 1 170 4 000 2 000 v–h 203 224 245

318 339 360

0300600

360 660 960

185 80 1 585 175 245 370 315 450 400 450 245 365 12 20 22 12 1 945 2 245 2 545

50 125 140 22a 140 22c

RTKF 170–750/1250 B KSI 1ZCD064017

RTKF 170–750/1250 B 1ZCD064067

170 98 355 / 325 750 161 102 365 / 315 750 136012501170

5 270 1 400 5 000 2 500 v–30° 122 132 141

226 235 244

0300600

420 720

1 020

144 40 1 795 175 200 322 245 380 290 335 205 261 12 16 18 12 2 215 2 515 2 815

30 80 107 22b

RTKF 170–750/2500 B KSI 1ZCD064018

RTKF 170–750/2500 B 1ZCD064068

170 98 355 / 325 750 161 102 365 / 315 750 280026202450

5 270 1 400 5 000 2 500 v–h 230 250 271

366 387 407

0300600

420 720

1 020

185 80 1 815 175 245 370 315 450 400 450 245 365 12 20 22 12 2 235 2 535 2 835

50 125 140 22a 140 22c

All dimensions in mm, unless otherwise indicated

AIRRIP BUSHINGS 24–170 KV TYPES WITH ROD CONDUCTOR

Legend

1 Copper, bare (optional: nickel-plated, silver-plated)

2 Test tap

3 De-aeration

4 Earthing screws 2 × M12 / 180°

5 –

6 Sealing area

7 Removability (for connecting the transformer lead)

L6 Current transformer extension

MC

Flange Flange detail

Fig.10 Fig.11 Fig.12

∅D4

∅D3

2

4

3

30°

6×60°30°

∅D4

∅D3

2

4

3

22.5°

8×45°

2

4

3

∅D4

∅D3

15°

12×30°

∅D8

∅D2

n×∅v

6

s

5×4

Oil side end

Fig.20

L16

∅d5

∅d3

50

Fig22 d6 c7

22a 180 170

22b 160 200

22c 180 200

∅d3* ∅d4 Standard Var.1 Var.2 flat thread round

thickness holes a1 n × ∅g1 thread × c1 d1 × c1

40 38 20 2 × ∅14 30 × 85

50 45 20 2 × ∅18 M36×3 × 60 40 × 85

65 60 30 2 × ∅18 M42×3 × 80 50 × 85

80 75 30 2 × ∅18 50 × 85

100 95 30 4 × ∅18

* See column 23 of the data table

Oil side terminal

Optional splitting of the rod conductorDetermine whether the rod conductor should be split or not. Rod conductors are split 20 mm below the base plate and have the following characteristics:

∅d3* ∅d4 screws lengthe1

40 38 2 × M8 80

50 45 3 × M10 110

65 60 3 × M10 110

80 75 3 × M12 130

100 95 6 × M12 130

* See column 23 of the data table

Air side terminal Standard terminals as per columns 39/40, variants as per columns 41/42.

Guidelines for the terminal dimensions:

Max.operatingcurrent(A) d2 c2

1,600 30 80

2,500 40 125

3,500 50 125

4,300 60 125

5,000 flat 90 × 105 thickness 30

Determination of the rod conductor

L: Bushing length, without airside terminal and lower shield, see column 38 of the data table

—AirRIP bushings 24–170 kVTypes with rod conductor

∅d2

c2c1

L

∅d4

30

∅18105 50

L2

25 40

90

20 e1

30 a130

30 a130

Var.1:thread Var.2:round

Standard: flat

∅d4

∅g1

40

∅d4

∅g14020

4020

L16

85

30

85

30L16

L16 L16

d1

∅d4

d1G

c1

30

15⁰

10c1

30

∅d4

∅d4

∅g1

40

∅d4

∅g14020

4020

L16

85

30

85

30L16

L16 L16

d1

∅d4

d1G

c1

30

15⁰

10c1

30

∅d4

30 a130

30 a130

In=5000A

Page 8: INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 5 The bushing in principle (for example: bushing for

2019 MICAFIL RIP TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV

30 50

∅d4

∅18 8530

40

20L1

6

30 40

∅d4

∅18 8530

40

20L1

6

2221AIRRIP BUSHINGS 24–170 KV TYPES WITH FIXED CONDUCTOR

Flange

Oil side end

Oil side

Air sideExplanations of the table columns

3–6 Rated voltages according to IEC 60137 (2017)7–10 Rated voltages according to IEEE C57.19.01 (2000)11 Maximum operating current Ir as a function of

the current transformer extension L612 Maximum thermal short-circuit current, 2 sec,

after operation at maximum operating current15 Bending test load, 1 min 16, 17 Maximum cantilever operating load and

permissible installation position (v = vertical, h = horizontal, …° from vertical)

25, 26 Maximum head and shed diameter for silicone composite insulator

27, 28 Maximum head and shed diameter for porcelain insulator

31, 32 Sealing area37 Bushing length L, without air side terminal

and oil side shield38, 39 Standard terminal on air side40, 41 Standard design of oil side terminal42, 43 Standard design of oil side end44, 45 Optional design of oil side end

Flange detail

Data for bushings with fixed conductor 24–170 kVBushings with fixed conductor 24–170 kV

Fig.10

Fig.24

Fig.30a Fig.30b

Fig.11

Fig.31bFig.31a

Fig.12

∅D1

L16

±5

L2 (±

5)

L5 max.

c2(L

)

L6

∅D6 max.

∅D5

20

∅d2

c7

1

∅d2

∅D1

L16

±5

L2 (±

5)

L5 max.

c2(L

)

L6

∅D6 max.

20

∅D5

1

30°

6×60°30°

2

4

3

∅D4

∅D3

22.5°

8×45°

∅D4

∅D3

2

4

3

c7L1

6 20

∅d6

∅d5

7

30 ∅d4

∅18 8530

40

20L1

6

20 ∅d4

∅18 8530

40

20L1

6

15°

12×30°

2

4

3

∅D4

∅D3

Fig.3 Fig.4d2

∅18

105

50

L2

25

4030 a130

30 a130

In=5000A

∅D8

∅D2

n×∅v

6

s

5×4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Type and drawing Electrical characteristics Current Insulator data

Mechanical design Weights Oil side Air side Flange Air side terminal

Oil side terminal

Oil side end

IEC 60137 (2017) IEEE C57.19.01 (2000) Standard Standard Standard Variant 1

With silicone composite insulator

With porcelain insulator

Rate

d Vo

ltag

e U

m

Phas

e to

gro

und

Um

/√3

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Syst

em v

olt

age

Rat

ed m

ax.

line-

to-g

roun

d v

olt

age

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Max

imum

ope

rati

ng

curr

ent

(in

resp

ect

to C

T extensionL6)

Ther

mal

sho

rt-t

ime

cu

rren

t It

h 2 s

ec.

Cre

epag

e d

ista

nce

(min

imum

)

Arc

ing

dis

tanc

e (m

inim

um)

Can

tile

ver

test

load

, 1 m

in.

Can

tile

ver

op

erat

ing

load

Inst

alla

tio

n (v

= v

erti

cal,

h

= ho

rizo

ntal

, …°

fro

m

vert

ical

)

Wit

h si

lico

ne c

om

po

site

in

sula

tor

Wit

h p

orc

elai

n in

sula

tor

Cur

rent

tra

nsfo

rmer

ex

tens

ion

Low

er c

ore

leng

th

(to

lera

nce

± 5

mm

)

Co

re d

iam

eter

Term

inal

: dis

tanc

e fr

om

th

e fl

ang

e p

late

(to

lera

nce

± 

5 m

m)

Hei

ght

of

head

(max

imum

)

Hea

d d

iam

eter

(wit

h si

lico

ne

com

po

site

insu

lato

r)

Max

. she

d d

iam

eter

(wit

h si

lico

ne c

om

po

site

insu

lato

r)

Hea

d d

iam

eter

(wit

h p

orc

elai

n in

sula

tor)

Max

. she

d d

iam

eter

(wit

h p

orc

elai

n in

sula

tor)

Pitc

h ci

rcle

dia

met

er

Out

sid

e fl

ang

e d

iam

eter

Seal

ing

are

a: m

in. d

iam

eter

Seal

ing

are

a: m

ax. d

iam

eter

Num

ber

of

hole

s

Ho

le d

iam

eter

Flan

ge

pla

te t

hick

ness

Fig

ure

Bus

hing

leng

th, w

itho

ut a

ir

sid

e te

rmin

al a

nd lo

wer

shi

eld

Term

inal

dia

met

er

Leng

th o

f te

rmin

al

Term

inal

wid

th

Fig

ure

Op

enin

g

Fig

ure

Op

enin

g

Fig

ure

[kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [A] [A] [mm] [mm] [N] [N] [kg] [kg] L6 L 16 D1 L 2 L 5 D5 D6 D5 D6 D3 D4 D2 D8 n v s Fig L d2 c2 d4 Fig d5 Fig d5 Fig

RTKF 24–150/2500 F KSI 1ZCD064026

RTKF 24–150/2500 F 1ZCD064076

24 14 55 / 50 125 25 16 60 / 50 150 305026502400

Ith2

sec

. = 2

5 ×

Ir

744 210 3 150 1 575 v–h 34 4453

47 57 66

0300600

120 420 720

92 498 108 135 270 178 300 185 225 135 165 6 16 18 10 618 918

1 218

50 125 52 30a 30a

RTKF 24–150/4000 F KSI 1ZCD064027

RTKF 24–150/4000 F 1ZCD064077

24 14 55 / 50 125 25 16 60 / 50 150 420038003500

744 210 3 150 1 575 v–h 72 92

112

88 108 128

0300600

120 420 720

120 538 108 165 300 216 350 250 290 180 222 8 16 18 11 658 958

1 258

60 125 80 31a 31a

RTKF 24–150/5000 F KSI 1ZCD064028

RTKF 24–150/5000 F 1ZCD064078

24 14 55 / 50 125 25 16 60 / 50 150 520045004100

744 210 3 150 1 575 v–h 73 89

104

92 107 122

0300600

120 420 720

144 548 118 200 322 245 380 290 335 205 261 12 16 18 12 668 968

1 268

F90 105 100 31b 31b

RTKF 36–200/2500 F KSI 1ZCD064029

RTKF 36–200/2500 F 1ZCD064079

36 21 77 / 70 170 34.5 22 80 / 75 200 300026002350

1 116 310 3 150 1 575 v–h 39 49 58

57 67 76

0300600

140 440 740

92 598 108 135 270 178 300 185 225 135 165 6 16 18 10 738 1 038 1 338

50 125 52 30a 30a

RTKF 36–200/4000 F KSI 1ZCD064030

RTKF 36–200/4000 F 1ZCD064080

36 21 77 / 70 170 34.5 22 80 / 75 200 415037503450

1 116 310 3 150 1 575 v–h 81 101 121

105 124 144

0300600

140 440 740

120 638 108 165 300 216 350 250 290 180 222 8 16 18 11 778 1 078 1 378

60 125 80 31a 31a

RTKF 36–200/5000 F KSI 1ZCD064031

RTKF 36–200/5000 F 1ZCD064081

36 21 77 / 70 170 34.5 22 80 / 75 200 515045004100

1 116 310 3 150 1 575 v–h 81 96

111

108 123 139

0300600

140 440 740

144 648 118 200 322 245 380 290 335 205 261 12 16 18 12 788 1 088 1 388

F90 105 100 31b 31b

RTKF 52–250/2500 F KSI 1ZCD064032

RTKF 52–250/2500 F 1ZCD064082

52 30 105 / 95 250 46 29 105 / 95 250 284025202300

1 612 460 3 150 1 575 v–h 47 56 66

71 81

90

0300600

140 440 740

92 748 108 135 270 178 300 185 225 135 165 6 16 18 10 888 1 188 1 488

50 125 52 30a 30a

RTKF 52–250/3150 F KSI 1ZCD064033

RTKF 52–250/3150 F 1ZCD064083

52 30 105 / 95 250 46 29 105 / 95 250 340030002680

1 612 460 3 150 1 575 v–h 77 92

107

108 123 138

0300600

140 440 740

120 788 108 165 300 216 350 250 290 180 222 8 16 18 11 928 1 228 1 528

50 125 65 30a 30a

RTKF 52–250/4000 F KSI 1ZCD064034

RTKF 52–250/4000 F 1ZCD064084

52 30 105 / 95 250 46 29 105 / 95 250 425038003500

1 612 460 3 150 1 575 v–h 81 95

109

116 130 144

0300600

140 440 740

144 798 118 200 322 245 380 290 335 205 261 12 16 18 12 938 1 238 1 538

60 125 80 31a 31a

RTKF 72.5–350/2000 F KSI 1ZCD064035

RTKF 72.5–350/2000 F 1ZCD064085

72.5 42 155 / 140 325 69 44 160 / 140 350 220019501800

2 248 630 3 150 1 575 v–h 49 57 64

82 89 97

0300600

175 475 775

92 948 138 135 270 178 300 185 225 135 165 6 16 18 10 1 123 1 423 1 723

40 125 45 30b 30b 107 24a

RTKF 72.5–350/3150 F KSI 1ZCD064036

RTKF 72.5–350/3150 F 1ZCD064086

72.5 42 155 / 140 325 69 44 160 / 140 350 325029502700

2 248 630 4 000 2 000 v–h 91 106 121

137 152 167

0300600

175 475 775

120 988 138 165 300 216 350 250 290 180 222 8 16 18 11 1 163 1 463 1 763

50 125 65 30a 30a

RTKF 72.5–350/4000 F KSI 1ZCD064037

RTKF 72.5–350/4000 F 1ZCD064087

72.5 42 155 / 140 325 69 44 160 / 140 350 410037003400

2 248 630 4 000 2 000 v–h 96 110 124

145 159 173

0300600

175 475 775

144 998 148 200 322 245 380 290 335 205 261 12 16 18 12 1 173 1 473 1 773

60 125 80 31a 31a

RTKF 123–550/2000 F KSI 1ZCD064038

RTKF 123–550/2000 F 1ZCD064088

123 71 255 / 230 550 92 TR 73 185 / 155 450 225021002000

3 813 1 010 4 000 2 000 v–h 92 101 110

162 171 181

0300600

310 610 910

120 1 368 138 165 300 216 350 250 290 180 222 8 16 18 11 1 678 1 978 2 278

40 125 45 30b 107 24a

RTKF 123–550/3150 F KSI 1ZCD064039

RTKF 123–550/3150 F 1ZCD064089

123 71 255 / 230 550 92 TR 73 185 / 155 450 315029002700

3 813 1 010 4 000 2 000 v–h 172 189 206

249 266 283

0300600

310 610 910

144 1 378 148 200 322 245 380 290 335 205 261 12 16 18 12 1 688 1 988 2 288

50 125 65 30a 140 24b

RTKF 145–650/2000 F KSI 1ZCD064040

RTKF 145–650/2000 F 1ZCD064090

145 84 305 / 275 650 138 88 310 / 275 650 242022302100

4 495 1 170 4 000 2 000 v–30° 135 148 161

221 234 247

0300600

360 660 960

144 1 538 148 200 322 245 380 290 335 205 261 12 16 18 12 1 898 2 198 2 498

40 125 52 30a 107 24a

RTKF 145–650/3150 F KSI 1ZCD064041

RTKF 145–650/3150 F 1ZCD064091

145 84 305 / 275 650 138 88 310 / 275 650 360033803150

4 495 1 170 4 000 2 000 v–h 187 205 224

303 321 339

0300600

360 660 960

185 1 558 148 245 370 315 450 400 450 245 365 12 20 22 12 1 918 2 218 2 518

60 125 80 31a 140 24b

RTKF 170–750/2000 F KSI 1ZCD064042

RTKF 170–750/2000 F 1ZCD064092

170 98 355 / 325 750 161 102 365 / 315 750 210020001900

5 270 1 400 5 000 2 500 v–30° 138 149 160

241 252 263

0300600

420 720

1 020

144 1 768 148 200 322 245 380 290 335 205 261 12 16 18 12 2 188 2 488 2 788

40 125 45 30b 107 24a

RTKF 170–750/3150 F KSI 1ZCD064043

RTKF 170–750/3150 F 1ZCD064093

170 98 355 / 325 750 161 102 365 / 315 750 350032803050

5 270 1 400 5 000 2 500 v–h 212 229 247

348 366 384

0300600

420 720

1 020

185 1 788 148 245 370 315 450 400 450 245 365 12 20 22 12 2 208 2 508 2 808

60 125 80 31a 140 24b

All dimensions in mm, unless otherwise indicated

Legend

1 Copper, bare (optional: nickel-plated, silver-plated)

2 Test tap

3 De-aeration

4 Earthing screws 2 × M12 / 180°

5 –

6 Sealing area

7 Removability (for connecting the transformer lead)

L6 Current transformer extension

HC

Fig24 d6 c7

24a 160 200

24b 180 200

—AirRIP bushings 24–170 kVTypes with fixed conductor

Page 9: INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 5 The bushing in principle (for example: bushing for

2423 MICAFIL RIP TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 2625AIRRIP BUSHINGS 245–550 KV TYPES WITH CABLE CONDUCTOR

Flange

Oil side end

Bushings with cable conductor 245–550 kVExplanations of the table columns

3–7 Rated voltages according to IEC 60137 (2017)8–12 Rated voltages according to IEEE C57.19.01 (2000)13, 14 Maximum operating current for the largest cable

cross-section, depending on the current transformer extension L6

15 Maximum thermal short-circuit current, 2 sec, after operation at maximum operating current

18 Bending test load, 1 min 19, 20 Maximum cantilever operating load and

permissible installation position (v = vertical, h = horizontal, …° from vertical)

23 Standard current transformer extension L6

26 Inner diameter of the central tube (∅ d3)30, 31 Maximum head and shed diameter for silicone

composite insulator32, 33 Maximum head and shed diameter for

porcelain insulator36, 37 Sealing area42 Bushing length L, without air side terminal

and oil side shield43, 44 Standard terminal on air side45, 46 Optional terminal on air side47, 48 Standard design of oil side end49, 50 Optional design of oil side end

Flange detail

Data for bushings with cable conductor 245–550 kV

Fig.12 Fig.13 Fig.14

Fig.5 Fig.6

2

4

3

∅D4

∅D3

15°

12×30°

15°

12×30°

30°

2

5

3

4

∅D4

∅D3

22.5°

16×22.5°

∅D3

2

4

3

511.25°

∅D4

∅d2

L16

±5

L2 (±

5)

c2(L

)

L6

∅D1

∅D5

20

c7

L4 c

able

bo

lts

L5

max

.

1

∅D6 max.

1

L16

±5

L2 (±

5)

(L)

L6 ∅D1

∅D6 max.

∅D5

20

∅d2

c7

L4 c

able

bo

lts

L5

max

.

c2

∅D8

∅D2

n×∅v

6

s

5×4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Type and drawing Electrical characteristics Current Insulator data

Mechanical design Weights Oil side Air side Flange Air side terminal Oil side end

IEC 60137 (2017) IEEE C57.19.01 (2000) Standard. Variant Standard Variant 1

With silicone composite insulator

With porcelain insulator

Rate

d V

olta

ge U

m

Phas

e to

gro

und

Um

/√3

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Swit

chin

g im

pul

se v

olt

age

250/

2500

µs

Syst

em v

olt

age

Rat

ed m

ax.

line-

to-g

roun

d v

olt

age

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Swit

chin

g im

pul

se v

olt

age

250/

2500

µs

Max

imum

ope

rati

ng c

urre

nt

(inrespecttoCTextensionL6)

Wit

h co

pp

er c

able

sec

tio

n S

Ther

mal

sho

rt-t

ime

curr

ent

Ith 2

sec

.

Cre

epag

e d

ista

nce

(min

imum

)

Arc

ing

dis

tanc

e (m

inim

um)

Can

tile

ver

test

load

, 1 m

in.

Can

tile

ver

op

erat

ing

load

Inst

alla

tio

n (v

= v

erti

cal,

h

= ho

rizo

ntal

, …°

fro

m v

erti

cal)

Wit

h si

lico

ne c

om

po

site

insu

lato

r

Wit

h p

orc

elai

n in

sula

tor

Cur

rent

tra

nsfo

rmer

ext

ensi

on

Low

er c

ore

leng

th

(to

lera

nce

± 5

mm

)

Co

re d

iam

eter

Insi

de

tub

e d

iam

eter

Term

inal

: dis

tanc

e fr

om

the

fl

ang

e p

late

(to

lera

nce

± 5

mm

)

Cab

le b

olt

: d

ista

nce

fro

m t

he f

lang

e p

late

Hei

ght

of

head

(max

imum

)

Hea

d d

iam

eter

(wit

h si

lico

ne

com

po

site

insu

lato

r)

Max

. she

d d

iam

eter

(wit

h si

lico

ne

com

po

site

insu

lato

r)

Hea

d d

iam

eter

(wit

h p

orc

elai

n in

sula

tor)

Max

. she

d d

iam

eter

(wit

h p

orc

elai

n in

sula

tor)

Pitc

h ci

rcle

dia

met

er

Out

sid

e fl

ang

e d

iam

eter

Seal

ing

are

a: m

in. d

iam

eter

Seal

ing

are

a: m

ax. d

iam

eter

Num

ber

of

hole

s

Ho

le d

iam

eter

Flan

ge

pla

te t

hick

ness

Fig

ure

Bus

hing

leng

th, w

itho

ut a

ir s

ide

term

inal

and

low

er s

hiel

d

Term

inal

dia

met

er

Leng

th o

f te

rmin

al

Term

inal

dia

met

er

Leng

th o

f te

rmin

al

Op

enin

g

Fig

ure

Op

enin

g

Fig

ure

[kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [A] [kA] [mm] [mm] [N] [N] [kg] [kg] L6 L 16 D1 d3 L 2 L 4 L 5 D5 D6 D5 D6 D3 D4 D2 D8 n v s Fig L d2 c2 d2 c2 d5 Fig d5 Fig

RTKF 245–1050/1000 KSI 1ZCD064019

RTKF 245–1050/1000 1ZCD064069

245 141 505 /  460

1 050 750 230 146 425 /  350

900 750 1030880820

665

See

foo

tno

te *

7 595 2 050 5 000 2 500 v–30° 190 200 209

376 386 396

0 300600

590 890

1 190

185 50 2 465 2 290 175 245 370 315 450 400 450 245 365 12 20 22 12 3 055 3 355 3 655

30 80 40 125 95 21c 140 22c

RTKF 245–1050/1600 KSI 1ZCD064020

RTKF 245–1050/1600 1ZCD064070

245 141 505 /  460

1 050 750 230 146 425 /  350

900 750 170015601450

1 5007 595 2 050 5 000 2500 v–30° 272

286 301

487 502 516

0 300600

590 890

1 190

234 80 2 474 2 299 184 315 428 375 480 400 450 295 365 12 20 22 13 3 064 3 364 3 664

30 80 40 125 140 22a 140 22c

RTKF 300–1175/1000 KSI 1ZCD064021

RTKF 300–1175/1000 1ZCD064071

300 173 560 / – 1 175 850 1000850780

6659 300 2 370 5 000 2 500 v–30° 296

312 328

574 590 606

0 300600

590 890

1 190

234 50 2 794 2 619 184 315 428 375 480 400 450 295 365 12 20 22 13 3 384 3 684 3 984

30 80 40 125 134 23a

RTKF 300–1175/2000 KSI 1ZCD064022

RTKF 300–1175/2000 1ZCD064072

300 173 560 / – 1 175 850 225021002000

2 8009 300 2 370 5 000 2 500 v–30° 422

444 466

801 823 845

0 300600

590 890

1 190

285 100 2 920 2 745 200 365 479 435 520 450 500 355 415 12 20 25 13 3 510 3 810 4 110

40 125 50 125 176 23b

RTKF 420–1675/1000 KSI 1ZCD064023

RTKF 420–1675/1000 1ZCD064073

420 242 750 / – 1 675 1 175 110012501000

1 200 1 500 1 500

13 020 3 600 5 000 2 500 v–30° 614 632 654

1 130 1 148 1 170

0–200 300600

790 1 090 1 390

285 65 80 80

4 150 3 975 200 550 479 550 520 620 680 355 580 16 22 25 14 4 940 5 240 5540

30 80 40 125 176 23b

RTKF 420–1675/2000 KSI 1ZCD064024

RTKF 420–1675/2000 1ZCD064074

420 242 750 / – 1 675 1 175 200018501700

2 80013 020 3 600 5 000 2 500 v–30° 782

813 845

1 423 1 454 1 486

0 300600

790 1 090 1 390

338 100 4 200 4 025 200 550 547 550 580 620 680 410 580 16 22 25 14 4 990 5 290 5 590

40 125 50 125 176 23b

RTKF 550–1800/1000 KSI 1ZCD064025

RTKF 550–1800/1000 1ZCD064075

550 318 870 / – 1 800 1 240 500 318 750 / – 1 675 1 175 10501100900

1 200 1 500 1 500

13 750 4 000 5 000 2 500 v–30° 862 889 921

1 553 1 580 1 612

0–200300600

850 1 150 1 450

338 65 80 80

4 600 4 425 200 550 547 550 580 620 680 410 580 16 22 25 14 5 450 5 750 6 050

30 80 40 125 176 23b

* Ith2 sec. [kA] = 0.06 × S [mm2] if S ≤ 700 mm2

Ith2 sec. [kA] = 0.055 × S [mm2] if S = 1200 mm2

Ith2 sec. [kA] = 0.05 × S [mm2] if S = 1500 mm2

Ith2 sec. [kA] = 0.045 × S [mm2] if S = 2800 mm2

All dimensions in mm, unless otherwise indicated

Legend

1 Copper, bare (optional: nickel-plated, silver-plated)

2 Test tap

3 De-aeration

4 Earthing screws 2 × M12 / 180°

5 Eyebolts 2 × M16 / 180°

6 Sealing area

7 Removability (for connecting the transformer lead)

L6 Current transformer extension

LC

Fig.22

c7L1

6 20∅d6

∅d5

7

∅d3

Fig22 d6 c7

22a 180 170

22c 180 200

∅d3

c7L1

6 20

∅d6

∅d5

7

Fig.23

Fig23 d6 c7

23a 230 200

23b 292 230

Fig.21

∅d6

∅d5

∅d3

c7L16

Fig21 d6 c7

21c 180 133

—AirRIP bushings 245–550 kVTypes with cable conductor

Page 10: INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 5 The bushing in principle (for example: bushing for

28 2927 MICAFIL RIP TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 30

Bushings with rod conductor 245–550 kV

Flange Flange detail

Data for bushings with rod conductor 245–550 kV

Fig.7 Fig.8

Fig.12 Fig.13 Fig.14

2

4

3

∅D4

∅D3

15°

12×30°

15°

12×30°

30°

2

5

3

4

∅D4

∅D3

22.5°

16×22.5°

∅D3

2

4

3

511.25°

∅D4

∅d2

L16

±5

L2 (±

5)

L5 max.

c2(L

)

L6 ∅D1

∅D6 max.

∅D5

20

c7

1 1

L16

±5

L2 (±

5)

L5 max.

c2(L

)

L6

∅D1

∅D6 max.

∅D5

20

∅d2

c7

∅D8

∅D2

n×∅v

6

s

5×4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Type and drawing Electrical characteristics Current Insulator data Mechanical design Weights Oil side Air side Flange Air side terminal Oil side end

IEC 60137 (2017) IEEE C57.19.01 (2000) Standard Variant. Standard Variant 1

With silicone composite insulator

With porcelain insulator

Rate

d Vo

ltag

e U

m

Phas

e to

gro

und

Um

/√3

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Swit

chin

g im

pul

se v

olt

age

250/

2500

µs

Syst

em v

olt

age

Rat

ed m

ax.

line-

to-g

roun

d v

olt

age

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Swit

chin

g im

pul

se v

olt

age

250/

2500

µs

Max

imum

ope

rati

ng c

urre

nt

(inrespecttoCTextensionL6)

Ther

mal

sho

rt-t

ime

curr

ent

Ith 2

sec

.

Cre

epag

e d

ista

nce

(min

imum

)

Arc

ing

dis

tanc

e (m

inim

um)

Can

tile

ver

test

load

, 1 m

in.

Can

tile

ver

op

erat

ing

load

Inst

alla

tio

n (v

= v

erti

cal,

h

= ho

rizo

ntal

, …°

fro

m v

erti

cal)

Wit

h si

lico

ne c

om

po

site

insu

lato

r

Wit

h p

orc

elai

n in

sula

tor

Cur

rent

tra

nsfo

rmer

ext

ensi

on

Low

er c

ore

leng

th

(to

lera

nce

± 5

mm

)

Co

re d

iam

eter

Insi

de

tub

e d

iam

eter

Term

inal

: dis

tanc

e fr

om

the

fl

ang

e p

late

(to

lera

nce

± 5

mm

)

Hei

ght

of

head

(max

imum

)

Hea

d d

iam

eter

(wit

h si

lico

ne

com

po

site

insu

lato

r)M

ax. s

hed

dia

met

er (w

ith

silic

one

co

mp

osi

te in

sula

tor)

Hea

d d

iam

eter

(wit

h p

orc

elai

n in

sula

tor)

Max

. she

d d

iam

eter

(wit

h p

orc

elai

n in

sula

tor)

Pitc

h ci

rcle

dia

met

er

Out

sid

e fl

ang

e d

iam

eter

Seal

ing

are

a: m

in. d

iam

eter

Seal

ing

are

a: m

ax. d

iam

eter

Num

ber

of

hole

s

Ho

le d

iam

eter

Flan

ge

pla

te t

hick

ness

Fig

ure

Bus

hing

leng

th, w

itho

ut a

ir s

ide

term

inal

and

low

er s

hiel

d

Op

enin

g

Shie

ld d

iam

eter

Shie

ld le

ngth

bel

ow L

16

Fig

ure

Op

enin

g

Fig

ure

Op

enin

g

Fig

ure

[kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [A] [A] [mm] [mm] [N] [N] [kg] [kg] L6 L 16 D1 d3 L 2 L 5 D5 D6 D5 D6 D3 D4 D2 D8 n v s Fig L d2 c2 d2 c2 d5 Fig d5 Fig

RTKF 245–1050/1600 B KSI 1ZCD064019

RTKF 245–1050/1600 B 1ZCD064069

245 141 505 / 460 /

1 050 750 230 146 425 / 350 /

900 750 165015101400

Ith 2

sec

. = 2

5 ×

Ir

7 595 2 050 5 000 2 500 v–30° 231 244 258

417 431 445

0 300600

590 890

1 190

185 50 2 465 175 245 370 315 450 400 450 245 365 12 20 22 12 3 055 3 355 3 655

40 125 30 80 140 22c

RTKF 245–1050/2000 B KSI 1ZCD064020

RTKF 245–1050/2000 B 1ZCD064070

245 141 505 /460 /

1 050 750 230 146 425 /350 /

900 750 240022302100

7 595 2 050 5 000 2 500 v–30° 386 412 439

601 628 654

0 300600

590 890

1 190

234 80 2 474 184 315 428 375 480 400 450 295 365 12 20 22 13 3 064 3 364 3 664

40 125 140 22a 140 22c

RTKF 300–1175/1600 B KSI 1ZCD064021

RTKF 300–1175/1600 B 1ZCD064071

300 173 560 / – /

1 175 850 160014401340

9 300 2 370 5 000 2 500 v–30° 340 360 381

618 638 659

0 300600

590 890

1 190

234 50 2 794 184 315 428 375 480 400 450 295 365 12 20 22 13 3 384 3 684 3 984

40 125 30 80 134 23a

RTKF 300–1175/2500 B KSI 1ZCD064022

RTKF 300–1175/2500 B 1ZCD064072

300 173 560 /– /

1 175 850 300028002600

9 300 2 370 5 000 2 500 v–30° 537 569 601

915 947 980

0 300600

590 890

1 190

285 100 2 920 200 365 479 435 520 450 500 355 415 12 20 25 13 3 510 3 810 4 110

50 125 176 23b

RTKF 420–1675/1600 B KSI 1ZCD064023

RTKF 420–1675/1600 B 1ZCD064073

420 242 750 / – /

1 675 1 175 180020001800

13 020 3 600 5 000 2 500 v–30° 736 832 866

1 252 1 348 1 382

0 300600

790 1 090 1 390

285 65 80 80

4 150 200 550 479 550 520 620 680 355 580 16 22 25 14 4 940 5 240 5 540

40 125 176 23b

RTKF 420–1675/2500 B KSI 1ZCD064024

RTKF 420–1675/2500 B 1ZCD064074

420 242 750 / – /

1 675 1 175 280026502500

13 020 3 600 5 000 2 500 v–30° 947 988

1 029

1 588 1 629 1 669

0 300600

790 1 090 1 390

338 100 4 200 200 550 547 550 580 620 680 410 580 16 22 25 14 4 990 5 290 5 590

50 125 176 23b

RTKF 550–1800/2000 B KSI 1ZCD064025

RTKF 550–1800/2000 B 1ZCD064075

550 318 870 / – /

1 800 1 240 500 318 750 / – /

1 675 1 175 185020001750

13 750 4 000 5 000 2 500 v–30° 996 1 110 1 154

1 687 1 800 1 845

0 300600

850 1 150 1 450

338 65 80 80

4 600 200 550 547 550 580 620 680 410 580 16 22 25 14 5 450 5 750 6 050

40 125 176 23b

All dimensions in mm, unless otherwise indicated

AIRRIP BUSHINGS 245–550 KV TYPES WITH ROD CONDUCTOR

Legend

1 Copper, bare (optional: nickel-plated, silver-plated)

2 Test tap

3 De-aeration

4 Earthing screws 2 × M12 / 180°

5 Eyebolts 2 × M16 / 180°

6 Sealing area

7 Removability (for connecting the transformer lead)

L6 Current transformer extension

MC

Fig.22

Fig22 d6 c7

22a 180 170

22c 180 200

Fig.23

Fig23 d6 c7

23a 230 200

23b 292 230c7L1

6 20

∅d6

∅d5

7

∅d3 ∅d3

c7L1

6 20

∅d6

∅d5

7

∅d3* ∅d4 Standard Var.1 Var.2 flat thread round

thickness holes a1 n × ∅g1 thread × c1 d1 × c1

50 45 20 2 × ∅18 M36×3 × 60 40 × 85

65 60 30 2 × ∅18 M42×3 × 80 50 × 85

80 75 30 2 × ∅18 50 × 85

100 95 30 4 × ∅18

* See column 25 of the data table

Oil side terminal

Optional splitting of the rod conductorDetermine whether or not the rod conductor should be split. Rod conductors are split 20 mm below the base plate and have the following characteristics:

∅d3* ∅d4 screws lengthe1

50 45 3 × M10 110

65 60 3 × M10 110

80 75 3 × M12 130

100 95 6 × M12 130

* See column 25 of the data table

Air side terminal Standard terminals as per columns 39/40, variants as per columns 41/42.

Guidelines for the terminal dimensions:

Max.operatingcurrent(A) d2 c2

1,600 30 80

2,500 40 125

3,500 50 125

Determination of the rod conductor

20 e1

∅d2

c2c1

L

∅d4

30

Var.1:thread Var.2:round

Standard: flat

∅d4

∅g1

40

∅d4

∅g14020

4020

L16

85

30

85

30L16

L16 L16

d1

∅d4

d1G

c1

30

15⁰

10c1

30

∅d4

∅d4

∅g1

40

∅d4

∅g14020

4020

L16

85

30

85

30L16

L16 L16

d1

∅d4

d1G

c1

30

15⁰

10c1

30

∅d4

30 a130

30 a130

L: Bushing length, without airside terminal and lower shield, see column 40 of the data table

—AirRIP bushings 245–550 kVTypes with rod conductor

Page 11: INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 5 The bushing in principle (for example: bushing for

32 3331 MICAFIL RIP TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 34

Bushings with fixed conductor 245–550 kV

Flange

Oil side endExplanations of the table columns

3–7 Rated voltages according to IEC 60137 (2017)8–12 Rated voltages according to IEEE C57.19.01 (2000)13 Maximum operating current as a function of the

current transformer extension L614 Maximum thermal short-circuit current, 2 sec,

after operation at maximum operating current17 Bending test load, 1 min 18, 19 Maximum cantilever operating load and

permissible installation position (v = vertical, h = horizontal, …° from vertical)

22 Standard current transformer extension L6

27, 28 Maximum head and shed diameter for silicone composite insulator

29, 30 Maximum head and shed diameter for porcelain insulator

33, 34 Sealing area39 Bushing length L, without air side terminal

and oil side shield40, 41 Standard terminal on air side42, 43 Standard oil side terminal44, 45 Standard design of oil side end

Flange detail

Data for bushings with fixed conductor 245–550 kV

Fig.7 Fig.8

Fig.12

Fig.24

Fig.13

Fig.25

Fig.14

15°

12×30°

2

4

3

∅D4

∅D3

15°

12×30°

30°

∅D4

∅D3

2

5

3

4

22.5°

16×22.5°

∅D4

∅D3

2

4

3

511.25°

c7L1

6 20

∅d6

∅d5

7

c7L1

6 20

∅d6

∅d5

7

∅d2

1

L16

±5

L2 (±

5)

L5 max.

c2(L

)

L620

c7

∅D1

∅D6 max.

∅D5

∅D1

∅D6 max.

∅D5

1

L5 max.

L620

∅d2

L16

±5

L2 (±

5)

c2(L

)c7

∅D8

∅D2

n×∅v

6

s

5×4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Type and drawing Electrical characteristics Current Insulator data

Mechanical design

Weights Oil side Air side Flange Air side terminal

Oil side terminal

Oil side end

IEC 60137 (2017) IEEE C57.19.01 (2000) Standard Standard Standard

With silicone composite insulator

With porcelain insulator

Rate

d Vo

ltag

e U

m

Phas

e to

gro

und

Um

/√3

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Swit

chin

g im

pul

se v

olt

age

250/

2500

µs

Syst

em v

olt

age

Rat

ed m

ax.

line-

to-g

roun

d v

olt

age

AC

tes

t vo

ltag

e d

ry /

wet

Lig

htni

ng im

pul

se v

olt

age,

1.

2/50

µs

Swit

chin

g im

pul

se v

olt

age

250/

2500

µs

Max

imum

ope

rati

ng c

urre

nt

(inrespecttoCTextensionL6)

Ther

mal

sho

rt-t

ime

cu

rren

t It

h 2 s

ec.

Cre

epag

e d

ista

nce

(min

imum

)

Arc

ing

dis

tanc

e (m

inim

um)

Can

tile

ver

test

load

, 1 m

in.

Can

tile

ver

op

erat

ing

load

Inst

alla

tio

n (v

= v

erti

cal,

h

= ho

rizo

ntal

, …°

fro

m v

erti

cal)

Wit

h si

lico

ne c

om

po

site

insu

lato

r

Wit

h p

orc

elai

n in

sula

tor

Cur

rent

tra

nsfo

rmer

ext

ensi

on

Low

er c

ore

leng

th

(to

lera

nce

± 5

mm

)

Co

re d

iam

eter

Term

inal

: dis

tanc

e fr

om

the

fl

ang

e p

late

(to

lera

nce

± 5

mm

)

Hei

ght

of

head

(max

imum

)

Hea

d d

iam

eter

(wit

h si

lico

ne

com

po

site

insu

lato

r)

Max

. she

d d

iam

eter

(wit

h si

lico

ne

com

po

site

insu

lato

r)

Hea

d d

iam

eter

(wit

h p

orc

elai

n in

sula

tor)

Max

. she

d d

iam

eter

(wit

h p

orc

elai

n in

sula

tor)

Pitc

h ci

rcle

dia

met

er

Out

sid

e fl

ang

e d

iam

eter

Seal

ing

are

a: m

in. d

iam

eter

Seal

ing

are

a: m

ax. d

iam

eter

Num

ber

of

hole

s

Ho

le d

iam

eter

Flan

ge

pla

te t

hick

ness

Fig

ure

Bus

hing

leng

th, w

itho

ut a

ir s

ide

term

inal

and

low

er s

hiel

d

Term

inal

dia

met

er

Leng

th o

f te

rmin

al

Term

inal

wid

th

Fig

ure

Op

enin

g

Fig

ure

[kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [kV] [A] [A] [mm] [mm] [N] [N] [kg] [kg] L6 L 16 D1 L 2 L 5 D5 D6 D5 D6 D3 D4 D2 D8 n v s Fig L d2 c2 d4 Fig d5 Fig

RTKF 245–1050/2000 F KSI 1ZCD064044

RTKF 245–1050/2000 F 1ZCD064094

245 141 505 /460 /

1 050 750 230 146 425 / 350 /

900 750 215020501950

Ith 2

sec

. = 2

5 ×

Ir

7 595 2 050 5 000 2 500 v–30° 263 280 297

449 466 483

0 300600

590 890

1 190

185 2 438 148 245 370 315 450 400 450 245 365 12 20 22 12 3 028 3 328 3 628

40 125 52 30a 140 24b

RTKF 245–1050/3150 F KSI 1ZCD064045

RTKF 245–1050/3150 F 1ZCD064095

245 141 505 /460 /

1 050 750 230 146 425 / 350 /

900 750 315030002900

7 595 2 050 5 000 2 500 v–30° 361 385 409

577 601 624

0 300600

590 890

1 190

234 2 447 157 315 428 375 480 400 450 295 365 12 20 22 13 3 037 3 337 3 637

50 125 80 31a 140 24b

RTKF 300–1175/2000 F KSI 1ZCD064046

RTKF 300–1175/2000 F 1ZCD064096

300 173 560 /– /

1 175 850 210020001900

9 300 2 370 5 000 2 500 v–30° 378 401 425

656 679 703

0 300600

590 890

1 190

234 2 767 157 315 428 375 480 400 450 295 365 12 20 22 13 3 357 3 657 3 957

40 125 52 30a 134 25a

RTKF 300–1175/3150 F KSI 1ZCD064047

RTKF 300–1175/3150 F 1ZCD064097

300 173 560 / – /

1 175 850 380036003400

9 300 2 370 5 000 2 500 v–30° 557 591 625

936 969

1 003

0 300600

590 890

1 190

285 2 893 173 365 479 435 520 450 500 355 415 12 20 25 13 3 483 3 783 4 083

60 125 100 31b 176 25b

RTKF 420–1675/2500 F KSI 1ZCD064048

RTKF 420–1675/2500 F 1ZCD064098

420 242 750 / – /

1 675 1 175 230026002400

13 020 3 600 5 000 2 500 v–30° 807 790 821

1 323 1 306 1 337

0–200 300600

790 1 090 1 390

285 4 123 173 550 479 550 520 620 680 355 580 16 22 25 14 4 913 5 213 5 513

40 125 65 80 80

30a 31a31a

176 25b

RTKF 420–1675/3150 F KSI 1ZCD064049

RTKF 420–1675/3150 F 1ZCD064099

420 242 750 / – /

1 675 1 175 325029002600

13 020 3 600 5 000 2 500 v–30° 977 1 019 1 062

1 618 1 660 1 703

0 300600

790 1 090 1 390

338 4 173 173 550 547 550 580 620 680 410 580 16 22 25 14 4 963 5 263 5 563

50 125 100 31b 176 25b

RTKF 550–1800/2000 F KSI 1ZCD064050

RTKF 550–1800/2000 F 1ZCD064100

550 318 870 / – /

1 800 1 240 500 318 750 / – /

1 675 1 175 210022001950

13 750 4 000 5 000 2 500 v–30° 1 079 1 066 1 108

1 769 1 757 1 799

0–200 300600

850 1 150 1 450

338 4 573 173 550 547 550 580 620 680 410 580 16 22 25 14 5 423 5 723 6 023

40 125 65 80 80

30a 31a31a

176 25b

All dimensions in mm, unless otherwise indicated

AIRRIP BUSHINGS 245–550 KV TYPES WITH FIXED CONDUCTOR

Legend

1 Copper, bare (optional: nickel-plated, silver-plated)

2 Test tap

3 De-aeration

4 Earthing screws 2 × M12 / 180°

5 Eyebolts 2 × M16 / 180°

6 Sealing area

7 Removability (for connecting the transformer lead)

L6 Current transformer extension

HC

30 50

∅d4

∅18 8530

40

20L1

6

30 40

∅d4

∅18 8530

40

20L1

6

Oil side

Fig.30a Fig.30b Fig.31bFig.31a

30 ∅d4

∅18 8530

40

20L1

6

20 ∅d4

∅18 8530

40

20L1

6

Fig25 d6 c7

25a 230 200

25b 292 230

Fig24 d6 c7

24a 160 200

24b 180 200

—AirRIP bushings 245–550 kVTypes with fixed conductor

Page 12: INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 5 The bushing in principle (for example: bushing for

36 3735 MICAFIL RIP TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV

— Transformer bushings, oil-outdoor

Series: AirRIP / RTKF KSISilicone composite insulator available with straight or helical shedsVoltage range: from 24 to 550 kVCurrent range: up to 5,000 A

Series: AirRIP / RTKFPorcelain insulatorVoltage range: from 24 to 550 kVCurrent range: up to 5,000 A

Series: SeismicRIP® / RTKF KSISilicone composite insulatorVoltage range: from 69 to 550 kVCurrent range: up to 5,000 AStandard: IEEE 693 (2005)High seismic performance level

Series: HIRIP high-current RTXFPorcelain insulatorVoltage range: up to 36 kVCurrent range: up to 40,000 A

— Transformer bushings, oil-SF6

Series: GARIP / RTKGVoltage range: from 36 to 550 kVCurrent range: up to 4,000 A

— Transformer bushings, oil-oil

Series: OilRIP / RTKKVoltage range: from 72.5 to 550 kVCurrent range: up to 4,000 A

— Outdoor-SF6 bushings for GIS

Series: RAKF porcelain or silicone composite insulatorVoltage range: from 245 to 550 kVCurrent range: up to 4,000 A

— Wall bushings

Series: RMI indoor-indoor RMF outdoor-indoor RMFF outdoor-outdoorPorcelain or silicone composite insulatorVoltage range: from 24 to 300 kVCurrent range: up to 5,000 A

— Railway bushings

Series: RMF / RTAK porcelain insulatorVoltage range: from 15 to 36 kVCurrent range: up to 2,000 A

— Note

We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB Switzerland Ltd does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB Switzerland Ltd.

Copyright © 2018 ABBAll rights reserved.

—Other ABB MICAFIL RIP bushings

ABB offers an extensive range of high-quality products which can be adapted to different transformer and plant designs, and meet the exact requirements of the most varied applications. In addition, we offer specialized, tailor-made solutions, including custom designs and small series production.

Our range of products encompasses bushings for oil-outdoor, oil-SF6, and oil-oil transformer systems, as well as outdoor-SF6 bushings for GIS. If you don’t see what you need right here, please get in touch with us – we can address your individual needs in a highly professional, flexible and efficient manner. Our bushings are developed and approved for mineral oil applications. Bushings for other oils are available on request.

Page 13: INSULATION AND COMPONENTS MICAFIL RIP Transformer … · 2019-01-08 · 4 MICAFIL TRANSFORMER BUSHINGS AIRRIP / RTKF 24–550 KV 5 The bushing in principle (for example: bushing for

—ABB Switzerland Ltd Insulation and Components MICAFIL Bushings Badenerstrasse 780CH-8048 ZurichSwitzerlandPhone: +41 58 586 03 33E-mail: [email protected]

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